Proportional pressure

reducing valve, pilot

operated

Features

Size 10 ▶ Pilot operated valve for reducing a system pressure

Component series 2X ▶ Actuation by proportional solenoid, which can be rotated
Maximum pressure setting 315 bar Maximum flow 80 l/ ▶ Sandwich plate design
min ▶ Porting pattern to DIN 24340-A and ISO 4401
▶ 4 pressure ratings
▶ Valve and control electronics from a single source
▶ External control electronics for type ZDRE
▶ Linear command value/pressure characteristic curve
▶ Integrated electronics (OBE) with type ZDREE, with low
manufacturing tolerance of the command value/pressure
characteristic curve
Ordering code

Z DRE 10 VP 2 2X M G24 *

Sandwich plate =Z Further details

Proportional pressure in clear text
reducing valve = DRE Seal material
For external electronics = No code M= NBR seals,
With integrated electronics =E V= FKM seals
Size 10 = 10 Electronics interface
Pressure reduction in channel P1 = VP A1 = Command value 0 to 10 V
F1 = Command value 4 to 20 mA
Preferred position of mating connector =2
No code = For ZDRE
1) Electrical connection
for ZDRE
K4 = Without mating con-
nector, with component plug to
The mating connector can be brought to the desired DIN EN 175301-803
position after the nut was loosened for ZDREE
(see page 13) K31 = Without mating con-
1)
nector, with component plug to
Valve contact face DIN EN 175201-804
(O-ring recesses in the housing)
Supply voltage of
Component series 20 to 29 = 2X control electronics
(20 to 29: unchanged installation and connection dimensions)
G24 = DC voltage 24 V
Pressure rating
M= Without check valve
Up to 50 bar = 50
Up to 100 bar = 100 Pilot oil supply/drain
Up to 200 bar = 200 Y= Pilot oil supply for
Up to 315 bar = 315 directional valve from port P2,
external pilot oil drain
for directional valve and ZDRE
XY = External pilot oil supply for directional valve,
Accessories (not included in scope of supply)
external pilot oil drain
– Sandwich plate with X and Y port for directional valve and ZDRE
(for details, see page 3) L= Pilot oil supply for
Type HSZ 10 B097-3X/M01 directional valve from P2,
Material no.: R900320785 internal pilot oil drain for directional valve
and external for ZDRE
– Subplates to data sheet RE 45054
XL = Pilot oil supply from P2 to X is
• G 535/01 (G3/4), Material no. R900476061
plugged (direct operated directional valve
• G 536/01 (G1), Material no. R900476059 needs no pilot oil),
pilot oil drain of directional valve is
– External control for type ZDRE:
plugged (direct operated directional valve needs
• Analog amplifier VT-MSPA1-11-1X/V0 no pilot oil drain),
of modular design to data sheet RE 30223 external pilot oil drain for ZDRE
• Digital amplifier VT-VSPD-1-2X/V0/.-0-1 Note: If no pilot oil supply is provided on
of Euro-card format to data sheet RE 30523 the subplate, use sandwich plate
• Analog amplifier VT-VSPA1-11-1X/V0/0 HSZ 10 B097-3X/M01 for the supply.
of Euro-card format to data sheet RE 30100
– Mating connectors (for details, see page 8)
• For ZDRE: to DIN EN 175301-803,
Material no. R901017011
• For ZDREE: to DIN EN 175201-804,
Material no. R900021267 or R900223890

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 Symbols ( ① = component side, ② = plate side)

Type ZDRE Type ZDREE

� �

�� � � � � � � �� �� � � � � � � ��
Type ZDRE10VP…XY Type ZDREE10VP…XY

� �

�� � � � � � � �� �� � � � � � � ��
Type ZDRE10VP…XL Type ZDREE10VP…XL

� �

�� � � � � � � �� �� � � � � � � ��

Type ZDRE10VP…Y Type ZDREE10VP…Y

� �

�� � � � � � � �� �� � � � � � � ��
Type ZDRE10VP…L Type ZDREE10VP…L

Type sandwich plate HSZ

� � – Dimensions (length x width x height):

�
100 x 70 x 30 mm
– Weight: 2.5 kg
����

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– Size of ports X and Y: G1/4

�� � � � � �� – Dimensional sheet no.: R900262648
Sandwich plate HSZ 10 B097-3X/M01

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Function, section
Type ZDRE
Valves of type ZDRE... are pilot operated pressure reduc- The pressure required in channel P1 is pre-selected on the
ing valves of sandwich plate design in 3-way variant, i.e. with associated amplifier. The proportional solenoid moves valve
pressure limitation of the actuator pressure. poppet (11) towards valve seat (9) and increases the pres-
They are used for reducing a system pressure. sure in spring chamber (8). Thus, the pressure in both cham-
bers (6) and (8) is balanced, and compression spring (12)
They basically consist of pilot part (1) with proportional sole-
pushes spool (4) to the right in the opening direction P2 to P1.
noid (2), main valve (3) and control spool (4). The pressure in
As soon as actuator pressure P1 has increased to the value
channel P1 is adjusted in dependence on the command value
set on the pilot valve, valve poppet (11) opens and limits the
via proportional solenoid (2).
pressure in spring chamber (8). Control spool (4) now moves
In the rest position, i.e. when no pressure is present in chan- to the left to the control position. When actuator pressure P1
nel P2, control spool (4) opens the connection from channel exceeds the value set on the pilot valve, the control spool is
P2 to P1. pushed further to the left. It closes the connection from P2 to
The pressure in channel P1 acts via bore (5) onto spool area P1 and opens the connection P1 to tank TA1 at control land
(6). The pilot oil for the pilot valve is taken from channel P1 (13) until this pressure falls again to the set value.
and flows via bore (5), orifice (7), to spring chamber (8). From
there, it is fed via valve seat (9), bore (10) and Y-line back to
the tank.

2 12 10 8 3 13 P1 5

X1 TA1 A1 B1 Y1

X2 TA2 P2 Y2
1 11 9 7 A2 B2 4 6
14
Type ZDREE – with integrated electronics (OBE)
In terms of function and structure, these valves cor-
respond to type ZDRE, except for the integrated elec-
tronics (OBE). The electronics (OBE) accommodated
in housing (14) receives its supply and command val-
ue voltage via the mating connector.
The command value/pressure characteristic curve
is fine-tuned with low manufacturing tolerance in the
factory.
For further details on the integrated electronics
(OBE), see page 9.

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 Pilot oil supply for directional valve mounted above
Notes
– On the direct operated directional valve, the seals for – Leakage through the spool clearance from P to B can result
ports X and Y are missing on the connection faces of the in pressure building up in channel B!
housing. To prevent hydraulic fluid from flowing out, the – A pilot operated proportional directional valve in conjunc-
pilot oil supply from P2 to X and the pilot oil drain between tion with the ZDRE(E) must have an external pilot oil
the directional valve and the ZDRE(E) must be plugged supply.
(variant XL).

On variants XY and XL the connection between P2 and X is On variants Y and L port X must be plugged on the subplate.
plugged.

e.g. e.g.
type 4WRZ Type 4WRZ
� � � �
� � � �
� � � �
� �

� � � �

� �

�� � � � � � � �� �� � � � � � � ��

Type ZDRE(E) 10…2X/…XY

Type ZDRE(E) 10…2X/…Y

e.g. e.g.
Type 4WRE 10 type 4WRZ
� � � �
� � � � �
� �
�
� �
�

� � � �

� �

�� � � � � � � �� �� � � � � � � ��

Type ZDRE(E) 10…2X/…XL Type ZDRE(E) 10…2X/…L

Plugged

External X2 P2 internal X2 P2

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Technical data (for applications outside these parameters, please consult us!)
General
Weight ZDRE kg 5.1
ZDREE kg 5.2
Installation orientation Preferred orientation of the proportional solenoid:
pointing downwards or horizontal
Storage temperature range °C –20 to +80
Ambient ZDRE °C –20 to +70
temperature range ZDREE °C –20 to +50

Hydraulic (measured with HLP 46; oil = 40 °C ± 5 °C )

Maximum operating Port P1 bar 315 The pressure in an P2 must be about 20 bar higher
pressure than the required set pressure, which is to be
Ports P2; A; B; X bar 350 achieved in P1.
Port T bar 250
Port Y or L Line separately and at zero pressure to tank
Maximum Pressure rating 50 bar bar 50
set pressure Pressure rating 100 bar bar 100
in port P1
Pressure rating 200 bar bar 200
Pressure rating 315 bar bar 315
Min. set pressure in channel P1 with zero command value bar See pE min-qv characteristic curve on page 12
Permissible max. flow l/min 80
Pilot flow l/min 0.6 to 0.9
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524,
further hydraulic fluids on request
Hydraulic fluid temperature range °C –20 to +80
Viscosity range mm2/s 15 to 380
Permissible max. degree of contamination of the
hydraulic fluid - cleanliness class to ISO 4406 (c) Class 20/18/15 1)
Hysteresis % ±3 of maximum set pressure
Repeatability % < ±2 of maximum set pressure
Linearity % ±3.5 of maximum set pressure
Manufacturing tolerance ZDRE 2) % ±5 of set max. pressure
of command value/pres-
sure characteristic curve,
referred to hysteresis ZDREE 3) % ±1.5 of set max. pressure
characteristic curve
Step response Tu + Tg 10 → 90% ms ~160 Measured with 5 liters of a standing
90 → 10% ms ~160 hydraulic fluid column in port P1

1) The cleanliness classes specified for components must be

adhered to in hydraulic systems. Effective filtration prevents
malfunction and, at the same time, prolongs the service life
of components.
For the selection of filters, see data sheets RE 50070,
RE 50076, RE 50081, RE 50086 and RE 50088.
2) For details, see page 10
3) Adjustment in the factory

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 Technical data (for applications outside these parameters, please consult us!)

Electrical
Minimum solenoid current mA 100
Maximum solenoid current mA 1600 ± 10 %
Solenoid coil resistance Cold value at 20 °C Ω 5.5
Max. warm value Ω 8.05
Duty cycle % 100

Electrical, integrated electronics (OBE)

Supply voltage Nominal voltage VDC 24
Lower limit value VDC 21
Upper limit value VDC 35
Current consumption A ≤ 1.5
Required fuses A 2, slow-blowing
Inputs Voltage V 0 to 10
Current mA 4 to 20
Output Actual current value mV 1 mV 1mA
Type of protection of the valve to EN 60529 IP 65 with mating connector mounted and locked

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Electrical connection (dimensions in mm)

ZDRE Connection to component plug Connection to mating connector

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to amplifier

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Mating connector (black) to

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DIN EN 175301-803
Material no. R901017011

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(separate order)

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Seal material
�� �� NBR

ZDREE

Component plug pinout Contact Pinout of interface “A1“ Pinout of interface “F1“
Supply voltage A 24 VDC (u(t) = 21 V to 35 V); /max≤ 1.5 A
B 0V
Actual value reference potential C Reference contact F; 0 V Reference contact F; 0 V
Differential amplifier input D 0 to 10 V; Ri = 100 kΩ 4 to 20 mA; Ri = 100 Ω
E Command value reference potential
Measurement output (actual 0 to 1.6 V actual value (1 mV 1 mA)
F
value) Load resistance > 10 kΩ
PE Connected to solenoid and valve housing

Mating connectors to DIN EN 175201-804, soldered contacts for cable cross-section 0.5 to 1.5 mm2
��

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Plastic variant,
�
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Material no. R900021267,

(separate order) � �
�������

Metal variant, ��
�
���

Material no. R900223890

separate order � �
�
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��

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 Electrical connection

Connection cable for ZDREE

– Recommendation: 6-wire, 0.75 or 1 mm2 plus
�� ��������
protective earth conductor and shield
– Connect shield only on the supply side to PE ��

Min. supply voltage in V →

– Permissible max. length 100 m �����
The minimum supply voltage on the power supply unit de- ��
pends on the length of the supply cable (see diagram).
��

��

�� �� �� �� ���
Length in m →

Integrated electronics (OBE) of type ZDREE

Function
Power supply to electronics via connections A and B. The A chopper amplifier with a clock frequency of ca. 180 Hz to
command value is applied to differential amplifier connections 400 Hz forms the power output stage of the electronics for
D and E. controlling the proportional solenoid. The output signal is
The characteristic curve generator adapts the command val- pulse-width-modulated (PWM).
ue/solenoid current characteristic curve to the valve so that For testing the solenoid current, a voltage, which is propor-
non-linearities in the hydraulics are compensated for and a tional to the solenoid current, can be measured between pin
linear command value/pressure characteristic curve is ob- F(+) and pin C(–) on the plug-in connector. 1 mV corresponds
tained. to a solenoid current of 1 mA.
The current regulator regulates the solenoid current indepen-
dently of the solenoid coil resistance.

Block circuit diagram

A
24 VDC
DC
supply
B DC
GND

Reference potential C
Chopper
Actual value Differential Characteristic Current amplifier
amplifier curve generator regulator
Command value
D
U Solenoid

Reference potential E U
Command value

F U
Actual value
U
PE
=
Oscillator

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 Characteristic curves (measured with HLP46, oil = 40 °C ± 5 °C)

Reduced pressure in port P1 in dependence upon the command value (manufacturing tolerance)

100 1) 1) For valve ZDRE the tolerance can be modified on the ex-
ternal amplifier (for type and data sheet, see page 2) us-
Pressure in port P1 in % →

80 ing command value attenuator potentiometer “Gw“ . The

digital amplifier can be adjusted by means of parameter
“Limit“.
60
Here, the control current specified in the technical data
must not be exceeded.
40 In order that several valves can be matched to the same
characteristic curves, the pressure at a command value of
20 100 % must not be set higher than the maximum pressure
setting of the pressure rating.
0
0 20 40 60 80 100
Command value in % →

Pressure in port P1 in dependence upon the command value (at flow 0 l/min)
Pressure rating 50 bar Pressure rating 100 bar

50 100

40 80
Pressure in port P1 in bar →

Pressure in port P1 in bar →

30 60

20 40

10 20

0 0
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →
Pressure rating 200 bar Pressure rating 315 bar

250 300

200 250
Pressure in port P1 in bar →

Pressure in port P1 in bar →

200
150

150
100
100

50 50

0 0
0 20 40 60 80 100 0 20 40 60 80 100
Command value in % → Command value in % →

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 Characteristic curves (measured with HLP46, oil = 40 °C ± 5 °C)

Pressure differential in dependence upon the flow

14
4
12

Pressure differential in bar →

Pressure differential in bar →

3 10

A1→A2 B1→B2 8
P2→P1
2
6

4
1
TA1→TA2
2

0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Flow in l/min → Flow in l/min →

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Characteristic curves (measured with HLP46, oil = 40 °C ± 5 °C)
Pressure in port P1 in dependence upon the flow
Pressure rating 50 bar Pressure rating 100 bar
P1 → TA2 P2 → P1 P1 → TA2 P2 → P1
80 140

70 120
Pressure in port P1 in bar →

Pressure in port P1 in bar →

60
100
50
80
40
60
30
40
20

10 20

80 60 40 20 0 20 40 60 80 80 60 40 20 0 20 40 60 80
Flow qV in l/min Flow qV in l/min
Pressure rating 200 bar Pressure rating 315 bar
P1 → TA2 P2 → P1 P1 → TA2 P2 → P1
250 350

300
Pressure in port P1 in bar →

Pressure in port P1 in bar →

200
250

150 200

150
100
100

50
50

80 60 40 20 0 20 40 60 80 80 60 40 20 0 20 40 60 80
Flow qV in l/min Flow qV in l/min
Min. set pressure in dependence upon the flow at zero command value
P1 → TA2 P2 → P1
30
Pressure in port P1 in bar →

20

10

80 60 40 20 0 20 40 60 80
Flow qV in l/min

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 Unit dimensions (dimensions in mm)
15 303 (Mating connector made of plastic)
297 (Mating connector made of metal)
253
4 107,5 4
Ø6,6

70
25

8 1 3 5
10 9
61,8 7,8

11,1
F1 P F2
32,5

X Y

20,7
A B
Ø45
60
70

TA TB
F4 F3
93

71

17,85
6
4
15

1 Solenoid coil 0,01/100

2 Nameplate
Rzmax 4
3 Valve housing
4 Space required to remove mating connector
Required surface quality
5 Identical seal rings for ports A2, B2, P2, TA2, TB2
of valve mounting face
Identical seal rings for ports X2, Y2
6 Mating connector for type ZDRE
(separate order)
7 Integrated electronics (type ZDREE) with component
plug Valve mounting screws
8 Mating connector for type ZDREE, 4 hexagon socket head cap screws ISO 4762-M6-10.9-flZn-240h-L
plastic or metal variant, (Friction coefficient µtotal = 0.09 to 0.14);
(separate order) tightening torque MT = 12.5 Nm ± 10 %
9 Porting pattern to DIN 24340-A10 or
and ISO 4401-05-05-0-05 (X, Y as required) 4 hexagon socket head cap screws ISO 4762-M6-10.9
10 O-ring and plastic nut A/F 32 for coil mounting (Friction coefficient µtotal = 0.12 to 0.17);
The nut can be loosened by turning it counter-clockwise tightening torque MT = 15.5 Nm ± 10 %
(1 turn). The solenoid coil can then be rotated to the de- Screw length as required
sired position and fixed by tightening the nut.
Tightening torque: 4+1 Nm

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