Rolf Rolf: Engg. Solutions Inc

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ROLF

ENGG. SOLUTIONS INC.

Manufacturer & Exporters of


High Tensile Carbon Steel, API 5L X52 to X70 PSL 1/2, LSAW, ERW & Seamless Pipes & Fittings,
Stainless Steel, Alloy Steel Pipes& Fittings, High Nickel Alloys, Monel, Inconel, Hastelloy, SMO254,
Duplex, Super Duplex, Titanium-B2, B5 - Pipes & Fittings, Finned Tubes, Studded Pipes.

Corp. Off. : C-16, Anand Bhuvan, 163/165, V. P. Road, Mumbai - 400 004. India. Tel. : +91 22 2389 4513 · Fax : +91 22 2389 4511
Email : [email protected] · Website : www.rolfinc.com
Designation: A 847/A 847M – 05

Standard Specification for


Cold-Formed Welded and Seamless High-Strength, Low-
Alloy Structural Tubing with Improved Atmospheric
Corrosion Resistance1
This standard is issued under the fixed designation A 847/A 847M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope* properties may be important, such as dynamically loaded elements in


welded structures, etc.
1.1 This specification covers cold-formed welded and seam- NOTE 2—For methods of estimating the atmospheric corrosion resis-
less high-strength, low-alloy round, square, rectangular, or tance of low alloy steels see Guide G 101 or actual data.
special shaped structural tubing for welded, riveted, or bolted
construction of bridges and buildings and for general structural 2. Referenced Documents
purposes where high strength and enhanced atmospheric cor- 2.1 ASTM Standards: 2
rosion resistance are required (Note 1). The atmospheric A 370 Test Methods and Definitions for Mechanical Testing
corrosion resistance of this steel in most environments is of Steel Products
substantially better than carbon steel with or without copper A 700 Practices for Packaging, Marking, and Loading
addition (Note 2). When properly exposed to the atmosphere, Methods for Steel Products for Shipment
this steel can be used bare (unpainted) for many applications. A 751 Test Methods, Practices, and Terminology for
When this steel is used in welded construction, the welding Chemical Analysis of Steel Products
procedure shall be suitable for the steel and the intended G 101 Guide For Estimating the Atmospheric Corrosion
service. Resistance of Low-Alloy Steels
1.2 This tubing is produced in welded sizes with a maxi-
mum periphery of 64 in. [1626 mm] and a maximum wall of 3. Ordering Information
0.625 in. [15.9 mm], and in seamless with a maximum 3.1 Orders for material under this specification should
periphery of 32 in. [813 mm] and a maximum wall of 0.500 in. include the following, as required, to describe the desired
[12.7 mm]. Tubing having other dimensions may be furnished material adequately:
provided such tubing complies with all other requirements of 3.1.1 ASTM specification number,
this specification. 3.1.2 Quantity (feet, metres, or number of lengths),
1.3 The values stated in either inch-pound units or SI units 3.1.3 Name of material (cold-formed tubing),
are to be regarded separately as standard. Within the text, the 3.1.4 Method of manufacture (welded or seamless),
SI units are shown in brackets. The values stated in each 3.1.5 Size (outside diameter and nominal wall thickness for
system are not exact equivalents; therefore, each system is to round tubing and the outside dimensions and nominal wall
be used independently of the other, without combining values thickness for square and rectangular tubing),
in any way. 3.1.6 Length (specific or random, see 10.3),
NOTE 1—Products manufactured to this specification may not be 3.1.7 End condition (see 14.2),
suitable for those applications where low temperature notch toughness 3.1.8 Burr removal (see 14.2),
3.1.9 Certification (see Section 17),
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
2
Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee For referenced ASTM standards, visit the ASTM website, www.astm.org, or
A01.09 on Carbon Steel Tubular Products. contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Current edition approved October 1, 2005. Published November 2005. Originally Standards volume information, refer to the standard’s Document Summary page on
approved in 1985. Last previous edition approved in 2003 as A 847 – 99a(2003). the ASTM website.

*A Summary of Changes section appears at the end of this standard.


Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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A 847/A 847M – 05
3.1.10 End use, and TABLE 2 Chemical Requirements
3.1.11 Special requirements. Elements Heat Analysis Product Analysis
Carbon, max 0.20 0.24
4. Process Manganese, max 1.35 1.40
A
Phosphorus, max 0.15
4.1 The steel shall be made by one or more of the following Sulphur, max 0.05 0.06
processes: open hearth, basic oxygen, or electric furnace. Copper, min 0.20B 0.18B
A
Because of the degree to which phosphorus segregates, product analysis for
5. Manufacture this element is not technologically appropriate for rephosphorized steels unless
misapplication is clearly indicated.
5.1 The tubing shall be made by a welded or seamless B
If chromium and silicon contents are each 0.50 minimum, then the copper
process. minimums do not apply.
5.2 Welded tubing shall be made from flat-rolled steel by
the electric-resistance welding or electric-fusion welding pro- ogy A 751. Such product analyses shall conform to the
cess. The longitudinal butt joint shall be welded across its requirements specified in Table 2 for product analysis.
thickness in such a manner that the structural design strength of 8.3 If both product analyses representing a lot fail to
the tubing section is assured. conform to the specified requirements, the lot shall be rejected.
5.2.1 Structural tubing welded by the electric-resistance 8.4 If only one product analysis representing a lot fails to
method is normally furnished without removal of inside flash. conform to the specified requirements, product analyses shall
5.3 The tubing may be stress relieved or annealed, as is be made using two additional test specimens taken from the lot.
considered necessary by the tubing manufacturer, to conform Both additional product analyses shall conform to the specified
to the requirements of this specification. requirements or the lot shall be rejected.

6. Chemical Composition 9. Tensile Requirements


6.1 The choice and use of alloying elements combined with 9.1 The material, as represented by the test specimen, shall
carbon, manganese, phosphorus, sulphur, and copper shall be conform to the tensile property requirements prescribed in
within the limits prescribed in Section 7 to give the mechanical Table 1.
properties prescribed in Table 1 and to provide the atmospheric
corrosion resistance of 1.1. The choice and use of these 10. Permissible Variations and Dimensions
elements shall be made by the manufacturer and included and 10.1 Outside Dimensions:
reported in the heat analysis to identify the type of steel 10.1.1 Round Structural Tubing—The outside diameter
applied. Elements commonly added include chromium, nickel, shall not vary from the specified outside diameter by more than
silicon, vanadium, titanium, and zirconium. For Specification 6 0.5 %, rounded to the nearest 0.005 in. [0.1 mm], for
A 847 material, the atmospheric corrosion-resistance index, specified outside diameters 1.900 in. [48.3 mm] and smaller;
calculated on the basis of the chemical composition of the steel 6 0.75 %, rounded to the nearest 0.005 in., for specified
as described in Guide G 101, shall be 6.0 or higher. outside diameters 2 in. [50 mm] and larger. The outside
NOTE 3—The user is cautioned that the Guide G 101 predictive
diameter measurements shall be made at positions at least 2 in.
equation for calculation of an atmospheric corrosion-resistance index has [50 mm] from either end of the tubing.
been verified only for the composition limits stated in that guide. 10.1.2 Square and Rectangular Structural Tubing—The
specified dimensions, measured across the flats at a position at
7. Heat Analysis least 2 in. [50 mm] from either end of the tubing and including
7.1 Each heat analysis shall conform to the requirements an allowance for convexity or concavity, shall not exceed the
given in Table 2 for heat analysis. plus and minus tolerances shown in Table 3.
10.2 Wall Thickness—The minimum wall thickness at any
8. Product Analysis point of measurement on the tubing shall be not more than
8.1 The tubing shall be capable of comforming to the 10 % less than the specified wall thickness. The maximum wall
requirements given in Table 2 for product analysis. thickness, excluding the weld seam of welded tubing, shall be
8.2 If product analyses are made, they shall be made using not more than 10 % greater than the specified wall thickness.
test specimens taken from two lengths of tubing from each lot
of 500 lengths, or a fraction thereof, or two pieces of flat-rolled TABLE 3 Outside Dimension Tolerances for Square and
stock from each lot of a corresponding quantity of flat-rolled Rectangular Tubing
stock. Methods and practices relating to chemical analysis shall Largest outside dimension Tolerance, 6 in. [mm]A
be in accordance with Test Methods, Practices, and Terminol- across flats, in. [mm]
21⁄2 [63.5] and under 0.020 [0.5]
Over 21⁄2 [63.5] to 31⁄2 [88.9], incl 0.025 [0.6]
TABLE 1 Tensile Requirements for Round and Shaped Tubing Over 31⁄2 [88.9] to 51⁄2 [139.7], incl 0.030 [0.7]
Over 51⁄2 [139.7] 1%
Tensile strength, min, psi [MPa] 70 000 [485] A
Tolerances include allowance for convexity or concavity. For rectangular
Yield strength, min, psi [MPa] 50 000 [345]
Elongation in 2 in. or [50 mm] min, % 19A sections, the tolerance calculated for the larger flat dimension shall also apply to
the smaller flat dimension. This tolerance may be increased 50 % when applied to
A
Applies to specified wall thicknesses 0.120 in. [3.0 mm] and over. For lighter the smaller dimension if the ratio of the external sides is in the range of 1.5 to 3,
wall thicknesses, elongation shall be by agreement with the manufacturer. inclusive; the tolerance may be increased 100 % when the ratio exceeds 3.

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A 847/A 847M – 05
The wall thickness on square and rectangular tubing is to be TABLE 5 Twist Tolerances for Square and Rectangular
measured at the center of the flat. Structural Tubing
10.3 Length—Structural tubing is normally produced in Specified dimension Maximum twist in the first 3 ft [1 m]
of longest side, in. [mm] and in each additional 3 ft
random mill lengths 5 ft [1.5 m] and over, in multiple lengths,
in. mm
and in specified mill lengths (see Section 3). When specified
mill lengths are ordered, the length tolerance shall be in 11⁄2 [38.1] and under 0.050 1.4
Over 11⁄2 [38.1] to 21⁄2 [63.5], incl 0.062 1.7
accordance with Table 4. Over 21⁄2 [63.5] to 4 [101.6], incl 0.075 2.1
10.4 Straightness—The permissible variation for straight- Over 4 [101.6] to 6 [152.4], incl 0.087 2.4
ness of structural tubing shall be 1⁄8 in. times the number of feet Over 6 [152.4] to 8 [203.2], incl 0.100 2.8
Over 8 [203.2] 0.112 3.1
[10.4 mm times the number of metres] of total length divided
by 5.
10.5 Squareness of Sides—For square and rectangular struc-
tural tubing, adjacent sides may deviate from 90° by a surfaces, except as provided for in 12.4, shall occur before the
tolerance of 6 2° maximum. distance between the plates is less than one half of the original
10.6 Radius of Corners—For square or rectangular struc- outside diameter of the tubing, but not less than five times the
tural tubing, the radius of any outside corner of the section wall thickness of the tubing. During the third step, which is a
shall not exceed three times the specified wall thickness. test for soundness, continue the flattening until the specimen
10.7 Twist—The tolerances for twist, or variation with breaks or the opposite walls of the tubing meet. Evidence of
respect to axial alignment of the section, for square and laminated or unsound material or of incomplete weld that is
rectangular structural tubing shall be as shown in Table 5. revealed during the entire flattening test shall be cause for
Twist is measured by holding down on a flat surface plate one rejection.
end of a square or rectangular tube, with the bottom side of the 12.3 For seamless round structural tubing of 23⁄8 in. [60.3
tube parallel to the surface plate and either (1) noting the mm] specified outside diameter and larger, a section not less
difference in height above the surface plate of the two corners than 21⁄2 in. [60 mm] in length shall be flattened cold between
at the opposite end of the bottom side of the tube, or (2) by parallel plates in two steps. During the first step, which is a test
measuring this difference on the heavier sections by a suitable for ductility, no cracks or breaks on the inside or outside
measuring device. The difference in the height of the corners surfaces, except as provided for in 12.4, shall occur before the
shall not exceed the values of Table 5. Twist measurements are distance between the plates is less than the value of H,
not to be taken within 2 in. [50 mm] of either end of the calculated by the following equation:
product. H 5 ~1 1 e!t/~e 1 t/D!

11. Special Shaped Structural Tubing where:


11.1 The dimensions and tolerances of special shaped struc- H = distance between flattening plates, in. [mm],
tural tubing are available by inquiry and negotiation with the e = deformation per unit length, 0.06,
t = nominal wall thickness of tubing, in. [mm], and
manufacturer.
D = actual outside diameter of tubing, in. [mm].
12. Flattening Test 12.3.1 During the second step, which is a test for soundness,
continue the flattening until the specimen breaks or the
12.1 The flattening test shall be made on round structural opposite walls of the tubing meet. Evidence of laminated or
tubing. A flattening test is not required for shaped structural unsound material that is revealed during the entire flattening
tubing. test shall be cause for rejection.
12.2 For welded round structural tubing, a specimen at least 12.4 Surface imperfections not found in the test specimen
4 in. [100 mm] in length shall be flattened cold between before flattening, but revealed during the first step of the
parallel plates in three steps, with the weld located at 90° from flattening test, shall be judged in accordance with Section 14.
the line of direction of force. During the first step, which is a 12.5 When low D-to- t-ratio tubulars are tested, the strain
test for ductility of the weld, no cracks or breaks on the inside imposed due to geometry is unreasonably high on the inside
or outside surfaces shall occur before the distance between the surface at the 6 to 12 o’clock locations; therefore, cracks at
plates is less than two thirds of the original outside diameter of these locations shall not be cause for rejection if the D-to-t-
the tubing. As a second step, the flattening shall be continued. ratio is less than 10.
During the second step, which is a test for ductility exclusive
of the weld, no cracks or breaks on the inside or outside 13. Test Methods
13.1 The tension specimens required by this specification
TABLE 4 Specified Mill Length shall conform to those described in the latest issue of Methods
Tolerances for Structural Tubing and Definitions A 370, Supplementary Requirements II.
22 ft [6.7 m] and under Over 22 ft [6.7 m] 13.2 The tension test specimens shall be taken longitudi-
Over Under Over Under nally from a section of the finished tubing at a location at least
Length tolerance 1
⁄2 1
⁄4 3
⁄4 1
⁄4 90° from the weld in the case of welded tubing, and shall not
for specified mill [12.7] [6.4] [19.0] [6.4]
length, in. [mm] be flattened between gage marks. If desired, the tension tests
may be made on the full section of the tubing; otherwise, a

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A 847/A 847M – 05
longitudinal strip-test specimen as prescribed in Test Methods nally represented may be tested and shall comply with all
and Definitions A 370, Supplementary Requirements II, shall requirements of this specification.
be used. The specimens shall have all burrs removed and shall
not contain surface imperfections which would interfere with 17. Certification
proper determination of the tensile properties of the metal. 17.1 If specified in the purchase order or contract, the
13.3 The yield strength corresponding to a permanent offset manufacturer shall furnish to purchaser a certificate of compli-
of 0.2 % of the gage length of the specimen, or to a total ance stating that the product was manufactured, sampled,
extension of 0.5 % of the gage length under load, shall be tested, and inspected in accordance with this specification and
determined. any other requirements designated in the purchase order or
contract, and was found to meet all such requirements. Certifi-
14. Workmanship, Finish, and Appearance cates of compliance shall include the specification number and
14.1 All tubing shall be free from defects and shall have a year of issue.
workmanlike finish. 17.2 If specified in the purchase or contract, the manufac-
14.1.1 Surface imperfections shall be classed as defects turer shall furnish to the purchaser test reports for the product
when their depth reduces the remaining wall thickness to less shipped that contain the heat analyses and the results of the
than 90 % of the specified nominal wall thickness. tension tests required by this specification and the purchase
14.1.2 Surface imperfections such as handling marks, light order or contract. Test reports shall include the specification
die or roll marks, or shallow pits are not considered defects, number and year of issue.
provided the imperfections are removable within the minimum 17.3 A signature or notarization is not required on certifi-
wall permitted. The removal of such surface imperfections is cates of compliance or test reports; however, the documents
not required. Welded tubing shall be free of protruding metal shall clearly identify the organization submitting them. Not-
on the outside surface of the weld seam. withstanding the absence of a signature, the organization
14.1.3 Defects having a depth not in excess of 331⁄3 % of the submitting the document is responsible for its content.
wall thickness may be repaired by welding, subject to the 17.4 A certificate of compliance or test report printed from,
following conditions: or used in electronic form from, an electronic data interchange
14.1.3.1 The defect shall be completely removed by chip- (EDI) shall be regarded as having the same validity as a
ping or grinding to sound metal. counterpart printed in the certifying organization’s facility. The
14.1.3.2 The repair weld shall be made using a low hydro- content of the EDI transmitted document shall conform to any
gen process. existing EDI agreement between the purchaser and the manu-
14.1.3.3 The projecting weld metal shall be removed to facturer.
produce a workmanlike finish.
14.2 The ends of structural tubing, unless otherwise speci- 18. Inspection
fied, shall be finished square cut and the burr held to a
minimum. The burr can be removed on the outside diameter, 18.1 All tubing shall be subject to inspection at the place of
inside diameter, or both, as a supplementary requirement. manufacture to ensure conformance to the requirements of this
When burrs are to be removed, it shall be specified on the specification.
purchase order.
19. Rejection
15. Number of Tests 19.1 Each length of tubing received from the manufacturer
15.1 One tension test, as specified in Section 13, shall be may be inspected by the purchaser and, if it does not meet the
made from a length of tubing representing each lot. requirements of this specification based on the inspection and
15.2 The flattening test, as specified in Section 12, shall be test method sections, the length may be rejected and the
made on one length of round tubing from each lot. manufacturer shall be notified. Disposition of rejected tubing
15.3 The term “lot” applies to all tubes of the same nominal shall be a matter of agreement between the manufacturer and
size and wall thickness which are produced from the same heat the purchaser.
of steel. 19.2 Tubing found in fabrication or in installation to be
unsuitable for the intended use, under the scope and require-
16. Retests ments of this specification, may be set aside and the manufac-
16.1 If the results of the mechanical tests of any lot do not turer notified. Such tubing shall be subject to mutual investi-
conform to all requirements of Sections 9 and 12, retests may gation as to the nature and severity of the deficiency and the
be made on additional tubing of double the original number forming or installation, or both, conditions involved. Disposi-
from the same lot. Each lot shall conform to the requirements tion shall be a matter for agreement.
specified or the tubing represented by the test is subject to
rejection. 20. Marking
16.2 In case of failure on retest to meet the requirements of 20.1 Except as noted in 20.2, each length of structural
Sections 9 and 12, the manufacturer may elect to retreat, tubing shall be legibly marked to show the following informa-
rework, or otherwise eliminate the condition responsible for tion: manufacturer’s name, brand, or trademark and the speci-
failure. Thereafter, the material remaining from the lot origi- fication number.

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A 847/A 847M – 05
20.2 For structural tubing having a largest dimension of 4 21. Packing, Marking, and Loading
in. [100 mm] or less, the information listed in 20.1 may be
21.1 When specified in the order or contract, packing,
marked on a tag securely attached to the bundle.
marking, and loading shall be in accordance with the proce-
20.3 Bar Coding—In addition to the requirements in 20.1
dures of Practices A 700.
and 20.2, bar coding is acceptable as a supplemental identifi-
cation method. The purchaser may specify in the order a
specific bar coding system to be used.

SUMMARY OF CHANGES

Committee A01 has identified the location of selected changes to this specification since the last issue,
A 847 – 99a(2003), that may impact the use of this specification. (Approved October 1, 2005)

(1) Revised applicable paragraphs of Sections 1, 10, 12, and


20, as well as Table 1, Table 3, Table 4, and Table 5, to include
rationalized SI units, creating a combined standard.

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of infringement of such rights, are entirely their own responsibility.

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