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    Annex A:Lifting Lug Calculation

    Uploaded by

    Vilas Andhale
    The document calculates stresses on lifting lugs used to lift a vessel. It determines properties of the welds connecting lugs to pads and pads to the vessel. Forces on the lugs from the weight are calculated. Stresses in the welds and lugs from these forces are then determined and found to be below allowable values. A table at the end summarizes the actual and allowable stresses for each location.

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    © All Rights Reserved
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    Annex A:Lifting Lug Calculation

    Uploaded by

    Vilas Andhale
    130 views3 pages
    The document calculates stresses on lifting lugs used to lift a vessel. It determines properties of the welds connecting lugs to pads and pads to the vessel. Forces on the lugs from the weight are calculated. Stresses in the welds and lugs from these forces are then determined and found to be below allowable values. A table at the end summarizes the actual and allowable stresses for each location.

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    Lifting Lug

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    The document calculates stresses on lifting lugs used to lift a vessel. It determines properties of the welds connecting lugs to pads and pads to the vessel. Forces on the lugs from the weight are calculated. Stresses in the welds and lugs from these forces are then determined and found to be below allowable values. A table at the end summarizes the actual and allowable stresses for each location.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    130 views3 pages

    Annex A:Lifting Lug Calculation

    Uploaded by

    Vilas Andhale
    The document calculates stresses on lifting lugs used to lift a vessel. It determines properties of the welds connecting lugs to pads and pads to the vessel. Forces on the lugs from the weight are calculated. Stresses in the welds and lugs from these forces are then determined and found to be below allowable values. A table at the end summarizes the actual and allowable stresses for each location.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Annex A :Lifting Lug Calculation :

    We = Empty Weight of Inner Vessel = 1280 KG

    A. 1 Properties of Weld

    A. 1. 1 Lifting Lug of Dishend

    t1 = Weld Size (Lug (W1) to Pad (W2)) 6 mm


    t2 = Weld Size (Pad (W2) to D'end) 6 mm

    L1 = Length of Lug (W1) 150 mm


    L2 = Length of Pad (W2) 180 mm
    w1 = Thicness of Lug (W1) 16 mm
    w2 = Width of Pad (W2) 100 mm

    Properties of W1 :

    a1 = Effective area of W1 a2 = Effective Area of W2


    = 2* L1 * t1 * 0.707 = 2 * (L2 + w2) * t2 * 0.707
    = 1272.6 mm2 = 2375.52 mm2

    Ixx1 = M.I. @ X-X Axis of W1 Ixx2 = M.I. @ X-X Axis of W2


    = 2/12 *L13 * t1*0.707 = 2/12 *L23 * t2*0.707+ 2*w2*t2*.707*(L2/2)
    N/A
    = 113120000 mm4 = 235666667 mm4

    Iyy1 = M.I. @ Y-Y Axis of W1 Iyy2 = M.I. @ Y-Y Axis of W2


    = 2*L1*t1*0.707*(w1/2)2 = 2/12 *w23 * t2*0.707+2*L2*t2*0.707*(w2/2)2
    = 81446.4 mm4 = 4524800 mm4

    Zxx1 = Sectional Modulus @ X-X Axis Zxx2 = Sectional Modulus @ X-X Axis
    = 2*Ixx1 / L1 = 2*Ixx2 / L2
    = 1508266.7 mm3 = 2618518.5 mm3

    Zyy1 = Sectional of Modulus @ Y-Y Axis Zyy2 = Sectional of Modulus @ Y-Y Axis
    = 2*Iyy1 / w1 = 2*Iyy2 / w2
    = 10180.8 mm3 = 90496 mm3

    A. 2 Determination of Maximum Permissible Stress

    ss per = Allowabl Shear stress in lifting Lug


    = 0.4 * Yield Stress of Lug Material
    205.00 Mpa
    Yield of Lug Material
    2 SA240 Type 304 = 2
    = 8.041 Kg / mm 20.10 Kg / mm
    7. 4 CHECK FOR LIFTING LUGS ON DISHED ENDS

    TANK IN VERTICAL POSITION AND IS LIFTED WITH TWO LUGS ON DISHED ENDS

    W = 1.5* We q (MIN) = 60 DEGREE


    = 1920 kg
    R1 = RADIUS OF LIFTING LUG
    = 35 mm

    r1 = RADIUS OF HOLE IN THE LUG


    = 20 mm

    h1 = DIST. OF HOLE FROM W1 (AT CENTER)


    = 65 mm

    h2 = DIST. OF HOLE FROM W2 (AT CENTER)


    = 59 mm

    Fv = VERTICAL COMPONENT OF FORCE ON LIFTING LUG


    = W/2
    = 960 kg

    Fh = HORIZONTAL COMPONENT OF FORCE ON LIFTING LUG


    = W / ( 2 * TAN q )
    = 554 kg

    Fhx = Fh * COS 60O Fhy = Fh * SIN 60O


    = 277 kg = 480 kg

    CHECK FOR WELD W1 :

    Mx1 = Fhx * h1 My1 = Fhy * h1


    = 18013.328 Kg - mm = 31200 Kg - mm

    sbx1 = STRESS IN WELD DUE TO Mx sby1 = STRESS IN WELD DUE TO My


    = Mx / Zxx1 = My / Zyy1
    2 2
    = 0.012 Kg / mm = 3.065 Kg / mm

    sv1 = Fv / a1
    2
    = 0.754 Kg / mm

    sh1 = Fh / a1
    2
    = 0.436 Kg / mm

    sr1 = RESULTANT SHEAR STRESS IN WELD


    = SQRT ((sbx1+sby1+sv1)2+sh12)
    2 2
    = 3.856 Kg / mm < 8.041 Kg / mm SAFE
    CHECK FOR WELD W2 :

    Mx2 = Fhx * h2 My2 = Fhy * h2


    = 16351 Kg - mm = 28320 Kg - mm

    sbx2 = STRESS IN WELD DUE TO Mx sby2 = STRESS IN WELD DUE TO My


    = Mx2 / Zxx2 = My2 / Zyy2
    2 2
    = 0.006 Kg / mm = 0.313 Kg / mm

    sv2 = Fv / a2
    2
    = 0.404 Kg / mm

    sh2 = Fh / a2
    2
    = 0.233 Kg / mm

    sr2 = RESULTANT SHEAR STRESS IN WELD


    = SQRT ((sbx2+sby2+sv2)2+sh22)
    2 2
    0.760 Kg / mm < 8.041 Kg / mm SAFE

    CHECK FOR STRESS IN LIFTING LUG:

    F = SQRT (Fh2 + Fv2 )


    = 1109 Kg

    ss = SHEAR STRESS IN LIFTING LUG


    = F / (2*(R1-r1)*w1)
    2 2
    = 2.309 Kg / mm < 8.041 Kg / mm SAFE

    SUMMARY FOR STRESSES


    2 2
    LOCATION (ACTUAL STRESS) Kg / mm (ALLOWABLE STRESS) Kg / mm
    RESULTANT SHEAR IN WELD BETWEEN
    3.856 8.041
    LIFTING LUG AND PAD ON DISHED END
    RESULTANT SHEAR IN WELD BETWEEN PAD
    0.760 8.041
    AND DISHED END
    SHEAR STRESS IN LIFTING LUG ON DISHED
    2.309 8.041
    END

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