User Instruction Manual Self Retracting Lifelines: Instructions For The Following Series Products

Instructions for the following
series products:
Ultra-Lok Wire Rope and Synthetic Rope SRLs
Aerospace Style SRLs
Ultra-Lok Web Style SRLs
Leading Edge SRLs
Aluminum Housing Model Web Style SRLs
Aluminum Housing Model Wire Rope Style SRLs
(See back pages for specific

model numbers.)
User Instruction Manual

Self Retracting Lifelines
This manual is intended to meet the Manufacturer’s Instructions

as required by ANSI Z359.1 and the Canadian Standards
Association, and should be used as part of an employee training
program as required by OSHA.
Form: 5902101
Rev: I © Copyright 2007, DB Industries, Inc.
Figure 1 - Ultra-Lok Models, Wire and Synthetic Rope Styles
Swivel Eye
Inspection Note
Label
Warning
Label
Ultra-Lok
Label
ID Label
Connections
Label
Wire or
Synthetic Rope
Bumper
RFID Tag
Self Locking Hook
3
Figure 2 - Leading Edge SRL
Swivel Eye
Inspection
Note Label
Warning
Label
Ultra-Lok
Label
Connections
Label
Wire Rope
RFID Tag
Shock Absorber
Self Locking
Snap Hook
4
Figure 3 - Ultra-Lok Models, Web Style
Anchorage Attachment
Point (Swivel Eye)
Warning
Label ID Label
Impact
Indicator Connections
Label Label
RFID Tag
Reverse
Lifeline
Indicator
Label
Fold
Connecting
Hook
5
Figure 4 -Aluminum Housing Models, Web Style
Anchorage
Attachment Point
Cover ID Label
Label
Lot Number Impact

Indicator
Label
RFID Tag
Reserve
Indicator
Lifeline
Fold
Label
Connecting
Hook
6
Figure 5 -Aluminum Housing Models, Wire Rope Style
ID Label
Cover Label
Lot Number
Wire Rope
Bumper
RFID Tag
Self-Locking Hook
7
WARNING: This product is part of a personal fall arrest system. The
user must read and follow the manufacturer’s instructions for each
component of the system. These instructions must be provided to the
user of this equipment. The user must read and understand these
instructions before using this equipment. Manufacturer’s instructions
must be followed for proper use and maintenance of this equipment.
Alterations or misuse of this equipment, or failure to follow instructions,
may result in serious injury or death.
IMPORTANT: If you have questions on the use, care, application, or

suitability of this safety equipment, contact DBI‑SALA.
IMPORTANT: Before using this equipment, record the product

identification information from the ID label in the inspection and
maintenance log in section 9.0 of this manual.
Descriptions
ULTRA-LOK® WIRE & SYNTHETIC ROPE STYLE SELF RETRACTING

LIFELINES: Includes swivel eye anchorage, self-locking swivel snap
hook with impact indicator, and choice of galvanized wire rope lifeline or
stainless steel wire rope lifeline in lengths of 20, 30, 50 and 85 feet, or
synthetic rope lifeline in lengths of 20, 35 and 55 feet. See Figure 1.
AEROSPACE SELF RETRACTING LIFELINES: Includes swivel eye

anchorage, stainless steel self-locking swivel snap hook with impact
indicator, and 30-foot stainless steel wire rope lifeline. Contains no zinc
or cadmium. See Figure 1.
LEADING EDGE SELF RETRACTING LIFELINES: Includes swivel eye

anchorage, self-locking swivel snap hook with impact indicator, integral
shock pack, and 30-foot or 55-foot galvanized wire rope lifeline. See
Figure 2.
ULTRA-LOK® WEB STYLE SELF RETRACTING LIFELINES: Includes

swivel eye anchorage, self-locking snap hook, and 1-inch wide nylon web
lifeline in lengths of 11 and 20 feet. See Figure 3.
ALUMINUM HOUSING WEB STYLE SELF RETRACTING LIFELINES:

Includes a lightweight, heavy duty, extruded aluminum housing, self-
locking snap hook, and 1-inch wide nylon web lifeline in a length of 11
feet. See Figure 4.
ALUMINUM HOUSING WIRE ROPE STYLE SELF RETRACTING

LIFELINES: Includes a lightweight, heavy duty, extruded aluminum
housing, self-locking swivel snap hook with impact indicator, and choice
of galvanized wire rope lifeline or stainless steel wire rope lifeline in a
length of 11 feet. See Figure 5.
8
1.0 APPLICATIONS
1.1 PURPOSE: DBI‑SALA self retracting lifelines (SRL) are
components in personal fall arrest systems (PFAS). They are to
be used in situations where worker mobility and fall protection is
needed (inspection work, general construction, maintenance work,
oil production, confined space work, etc.) DBI‑SALA 3504500
and 3504600 Self Retracting Lifelines are designed for use in
applications where falls may occur over an edge, such as roofing,
leading edge construction, etc. These models are especially
suited for use with fall arrest systems using DBI‑SALA anchorage
connectors intended for leading edge work, such as 2105500
Leading Edge Tripod Anchor, 2103675 Standing Seam Roof Anchor,
2105683 Swiveling Roof Anchor, etc.
A. FALL ARREST: The SRL is used as part of a complete fall

arrest system. Such systems typically include a full body
harness, anchorage connector (i.e. carabiner) and the SRL.
This type of system is used where a fall hazard exists.
1.2 LIMITATIONS: The following application limitations must be

considered before using this product:
A. CORROSION: Do not leave this equipment for long periods

in environments where corrosion of metal parts could
take place as a result of vapors from organic materials.
Use caution when working around sewage or fertilizer
because of their high concentration of ammonia, which
is very corrosive. Use near seawater or other corrosive
environments may require more frequent inspections or
servicing to ensure corrosion damage is not affecting the
performance of the product.
B. CHEMICAL HAZARDS: Solutions containing acid or caustic

chemicals, particularly at elevated temperatures, may
damage DBI‑SALA SRLs. When working with such chemicals,
frequent inspection of the entire SRL must be completed.
Chemical damage to the lifeline is difficult to detect and it
is recommended that the lifeline be replaced periodically to
ensure safety. The lifeline must be replaced by an authorized
service agent. Consult DBI‑SALA if in doubt about using this
equipment around chemical hazards.
C. HEAT: This equipment is not designed for use in high

temperature environments. Provide protection for this
equipment when using near welding, metal cutting, or
similar activities. Hot sparks may burn or damage this
equipment. Contact DBI‑SALA for details on use of this
equipment in high temperature environments.
9
NOTE: Synthetic rope lifelines are not flame proof and must not be
exposed to extreme heat. Spectra rope SRLs must not be used in
environments or contact surfaces exceeding 140° F (60°C). Vectran
rope SRLs must not be used in environments or contact surfaces
exceeding 248° F (120°C). Technora rope SRLs must not be used in
environments or contact surfaces exceeding 392° F (200°C).
D. ELECTRICAL HAZARDS: For web and synthetic rope

models, there is a possibility of moisture absorption by the
lifeline. Moisture absorbed by the lifeline may provide a path
for electrical current to flow, resulting in electrical shock.
Use caution when the lifeline may contact high voltage
power lines. For wire rope models, there is a possibility of
electric current flowing through the lifeline. Use caution
where the lifeline may contact high voltage power lines.
E. CAPACITY: The SRL is for use by persons with a combined

weight (person, clothing, tools, etc.) of 75 lbs. minimum and
310 lbs. maximum. No more than one person can connect to
an SRL.
Note: The 11 ft web Ultra-Lok - models 3103107 and 3103108 only

- have a combined weight capacity of 420 lbs.
F. LOCKING SPEED: Situations which do not allow for an

unobstructed fall path should be avoided. Working in
confined or cramped spaces may not allow sufficient speed
to cause the SRL to lock in a fall. Working on slowly shifting
materials, such as sand or grain, may not allow sufficient
speed to cause the SRL to lock. A similar situation may occur
on low pitched roofs, where a worker may slide instead of fall.
A clear path is required to ensure positive locking of the SRL.
G. NORMAL OPERATION: Normal operation will allow the

full length of the lifeline to extend and retract with no
hesitation when extending and no slack when retracting
as the worker moves at normal speeds. If a fall occurs, a
speed sensing brake system will activate, stopping the fall
and absorbing much of the energy created. For falls that
occur near the end of the lifeline travel, the reserve lifeline
system will ensure a reduced impact fall arrest. If a fall has
been arrested, the SRL must be taken out of service and
inspected. See section 5.0. Sudden or quick movements
should be avoided during the normal work operation, as this
may cause the SRL to lock-up.
H. TRAINING: This equipment must be installed and used by

persons trained in its correct application and use.
1.3 Refer to national standards, including ANSI Z359.1, and applicable

local, state, and federal (OSHA) requirements governing this
10
equipment for more information on personal fall arrest systems
and associated system components.
2.0 SYSTEM REQUIREMENTS
2.1 COMPATIBILITY OF COMPONENTS: DBI‑SALA equipment

is designed for use with DBI‑SALA approved components and
subsystems only. Substitutions or replacements made with non-
approved components or subsystems may jeopardize compatibility
of equipment and may effect the safety and reliability of the
complete system.
2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered

to be compatible with connecting elements when they have been
designed to work together in such a way that their sizes and
shapes do not cause their gate mechanisms to inadvertently open
regardless of how they become oriented. Contact DBI‑SALA if you
have any questions about compatibility.
Connectors (hooks, carabiners, and D-rings) must be capable

of supporting at least 5,000 lbs. (22.2 kN). Connectors must be
compatible with the anchorage or other system components.
Do not use equipment that is not compatible. Non-compatible
connectors may unintentionally disengage. See Figure 6.
Connectors must be compatible in size, shape, and strength. Self
locking snap hooks and carabiners are required by ANSI Z359.1
and OSHA.
Figure 6 - Unintentional Disengagement (Roll-out)

If the connecting element that a snap hook (shown) or carabiner attaches to is
undersized or irregular in shape, a situation could occur where the connecting
element applies a force to the gate of the snap hook or carabiner. This force
may cause the gate (of either a self-locking or a non-locking snap hook) to
open, allowing the snap hook or carabiner to disengage from the connecting
point.
Small ring or other
non-compatibly
shaped element
1. Force is applied to 2. The gate presses against 3. The gate opens

the snap hook. the connecting ring. allowing the snap
hook to slip off.
11
2.3 Making Connections: Only use self-locking snap hooks and
carabiners with this equipment. Only use connectors that are
suitable to each application. Ensure all connections are compatible
in size, shape, and strength. Do not use equipment that is not
compatible. Ensure all connectors are fully closed and locked.
DBI‑SALA connectors (snap hooks and carabiners) are designed to

be used only as specified in each product’s user’s instructions. See
Figure 7 for inappropriate connections. DBI‑SALA snap hooks and
carabiners should not be connected:
A. To a D-ring to which another connector is attached.
B. In a manner that would result in a load on the gate.
NOTE: Large throat opening snap hooks should not be connected

to standard size D-rings or similar objects which will result in a load
on the gate if the hook or D-ring twists or rotates. Large throat snap
hooks are designed for use on fixed structural elements such as rebar
or cross members that are not shaped in a way that can capture the
gate of the hook.
C. In a false engagement, where features that protrude from

the snap hook or carabiner catch on the anchor and without
visual confirmation seems to be fully engaged to the anchor
point.
D. To each other.
E. Directly to webbing or rope lanyard or tie-back (unless

the manufacturer’s instructions for both the lanyard and
connector specifically allow such a connection).
Figure 7 - Inappropriate Connections
12
F. To any object which is shaped or dimensioned such that the
snap hook or carabiner will not close and lock, or that roll-
out could occur.
2.4 ANCHORAGE STRUCTURE: The anchorage to which the SRL

is attached must be capable of sustaining static loads in the
directions applied by the personal fall arrest system of at least
3,600 lbs. with certification of a qualified person, or 5,000
lbs. without certification. See ANSI Z359.1 for certification
requirements. When more than one personal fall arrest system is
attached to the same structure, the strength requirements stated
above must be multiplied by the number of personal fall arrest
systems attached to the structure.
• From OSHA 1910.66 and 1926.500: Anchorages used for

attachment of a PFAS shall be independent of any anchorage
being used to support or suspend platforms, and must support
at least 5,000 lbs. (22.2 kN) per user attached, or be designed,
installed, and used as part of a complete PFAS which maintains
a safety factor of at least two, and is supervised by a qualified
person.
2.5 In applications where an SRL is used in conjunction with a

horizontal system (i.e. horizontal I-beams, trolleys), the SRL and
horizontal system components must be compatible. Horizontal
systems must be designed and installed under the supervision of a
qualified engineer.
2.6 When using an SRL with a support structure (i.e. tripod, davit
arm), ensure the support structure is compatible with the
connection, operation, stability, and strength of the SRL.
3.0 OPERATION AND USE
WARNING: Do not alter or intentionally misuse this equipment.

Consult with DBI‑SALA when using this equipment in combination with
components or subsystems other than those described in this manual.
Some subsystem and component combinations may interfere with the
operation of this equipment. Use caution when using this equipment
around moving machinery, electrical and chemical hazards, and sharp
edges.
WARNING: Consult your doctor if there is reason to doubt your fitness

to safely absorb the shock from a fall arrest. Age and fitness seriously
affect a worker’s ability to withstand falls. Pregnant women or minors
must not use DBI‑SALA self retracting lifelines.
3.1 BEFORE EACH USE of this equipment, carefully inspect it

according to steps listed in section 5.0.
13
3.2 PLANNING: Plan your fall protection system and how it will be
used before starting your work. Consider all factors that will affect
your safety before, during, and after a fall. The following list gives
some important points to consider when planning your system:
A. ANCHORAGE: Select Figure 8 - Swing Fall

a rigid anchorage point
capable of supporting
at least 5,000 lbs. See
Figure 8 and section 2.4.
Select an anchorage
location that will avoid free
fall and swing fall hazards. Swing Fall
To prevent an increased Hazard
free fall distance do not

work above the anchorage. Working
Level
B. FREE FALL: Personal fall

arrest systems must be 6 foot Minimum
Lower
rigged so the potential Level
free fall is never greater
than 6 feet. See Figure 8. NOTE: The 6 foot minimum assumes the fall
Avoid working above the occurs from a standing position and the SRL is
anchorage level to avoid an located overhead. If the worker is kneeling or
crouching near an edge when the fall occurs,
increased free fall distance. and additional 3 foot clearance is needed. If the
worker is not directly below the SRL, additional
Avoid working where your clearance is needed.
line may cross or tangle
with that of other workers
or objects. Do not allow the lifeline to pass under arms or
between legs. Never clamp, knot, or prevent the lifeline from
retracting or being taut. Avoid slack line. Do not lengthen
the SRL by connecting a lanyard or other components
without consulting DBI‑SALA.
C. SWING FALLS: Swing falls occur when the anchorage

point is not directly above the point where a fall occurs.
The force of striking an object in a swing fall may cause
serious injury. In a swing fall, the total vertical fall distance
will be greater than if the user had fallen directly below
the anchorage point, thus increasing the total free fall
distance and the area required to safely arrest the user.
The SRL will activate regardless of its orientation relative
to the user. The recommended work zone represents the
typical acceptable work area for most applications. Review
your specific application to determine what the appropriate
work zone should be. See Chart 1. Minimize swing falls by
working as directly below the anchorage point as possible.
Never permit a swing fall if injury could occur. If a swing fall
situation exists in your application contact DBI‑SALA before
proceeding. See Figure 8.
14
D. FALL CLEARANCE:
Ensure adequate Chart 1
Working Distance From Anchorage
clearance exists in
your fall path to
prevent striking an 80ft
object. A minimum
70ft
of 6 feet from the
working level to 60ft
the lower level or
H= Height of the SRL

nearest obstruction is 50ft
recommended. See
(overhead)
Figure 8. 40ft
30ft
E. SHARP EDGES:
Avoid working where 20ft
the lifeline will be
10ft
in contact with or
abrade against 0 ft
unprotected sharp 0 ft 10ft 20ft 30ft 40ft
edges. Provide
protection for the D= Distance person can move (horizontally)
lifeline when possible.
An energy absorbing Example: If the worker is 40 feet directly
below the SRL, the recommended work
component can zone is 18 feet in any direction.
sometimes be added
in-line to further
protect the worker. Compatibility and total fall distance must
be considered if this is done. Contact DBI‑SALA before using an
in-line energy absorbing component or lanyard with an SRL.
NOTE on Leading Edge SRL: Even though the leading edge SRL
model provides additional protection from falls occurring over edges,
protection against cutting must be provided when working near
extremely sharp edges such as sheared, cold rolled, or flames cut steel.
Edge protection is not required over edges such as hot rolled steel,
steel decking, concrete, or wood.
F. RESCUE: If a fall occurs, the employer must have a rescue

plan and the ability to implement a rescue.
G. AFTER A FALL: Equipment which has been subjected to fall

arrest forces must be removed from service for inspection.
See section 5.0.
WARNING: Read and follow manufacturer’s instructions for associated

equipment (i.e. full body harness) used in your personal fall arrest
system.
IMPORTANT: For custom versions of this product, see supplemental

instructions, if included, for additional instructions.
15
Figure 9 - Making Connections
Making Connections Anchorage
Anchorage
Connector Anchorage
Anchorage
Connector
Making Connections
Harness mounted SRL only
Anchorage
Anchorage
Connector
Anchorage
Anchorage
Connector Connector
Connector
3.3 BODY SUPPORT: When using DBI‑SALA SRLs, a full body harness
must be worn. For general fall protection use, connect to the back
D-ring. For situations such as ladder climbing, attach to the front
of the harness. This is acceptable provided the potential free fall is
very short, and footing can be easily regained.
IMPORTANT: Do not use a body belt for free fall applications. See
OSHA 1926.502 for guidelines.
3.4 MAKING CONNECTIONS: When using a hook or carabiner to

make a connection, ensure roll-out cannot occur. See section 2.2.
Do not use a hook or carabiner that will not completely close over
the anchorage or anchorage connector. See Figure 9. Follow the
manufacturer’s instructions supplied with each system component.
3.5 OPERATION: Inspect the SRL as described in section 5.0.

Connect the SRL to a suitable anchorage or anchorage connector
as described above. Connect the self locking snap hook or self
locking/ self closing carabiner on the end of the lifeline to the fall
arrest or ladder climbing attachment on the full body harness.
Ensure connections are compatible in size, shape, and strength.
Ensure the snap hook is securely closed and locked. See Figure 10.
16
Figure 10 - Operation
Anchorage Mount Harness Mount
Applications Applications
Connector Anchorage
Anchorage
Connector
Anchorage
SRL Connector
Full Body Full Body

Harness Harness SRL
3.6 OPERATION OF SRL/FULL BODY HARNESS: Note: This section

only applies to Aluminum Housing, and Ultra-Lok Web Style SRLs
used in harness mounted applications. See the full body harness
instruction manual for more information. The attached SRL will be
located in the center of the user’s back when the full body harness
has been donned and properly adjusted. Connect the self locking
snap hook or carabiner at the end of the lifeline to a suitable
anchorage or anchorage connector. See Figure 10.
3.7 USE: When attached to the SRL, the worker is free to move about
within recommended working areas at normal speeds. The lifeline
should extend smoothly and retract without hesitation. If slack
line condition is created in normal use the unit should be returned
to DBI‑SALA for service. Should a fall occur, the SRL will lock and
arrest the fall. Upon rescue, remove the SRL from use. Inspect as
described in section 5.0. When working with the SRL, allow the
lifeline to recoil back into the device under control. A short tag line
may be required to extend or retract the lifeline during connection
and disconnection. Allowing the lifeline to be fully extended for
long periods of time may cause premature weakening of the
retraction spring.
4.0 TRAINING
4.1 It is the responsibility of the user and the purchaser of this

equipment to assure that they are familiar with these instructions,
trained in the correct care and use of, and are aware of the
operating characteristics, application limits, and the consequences
of improper use of this equipment.
IMPORTANT: Training must be conducted without exposing the

trainee to a fall hazard. Training should be repeated on a periodic basis.
17
5.0 INSPECTION
5.1 The i-Safe™ RFID tag on this SRL can be used in conjunction with
the i-Safe handheld reading device and the web based portal to
simplify inspection and inventory control and provide records for
your fall protection equipment (see Fig. 11).
Figure 11 - i-Safe™ RFID tag
i-Safe
RFID Tag
Detail of i-Safe RFID Tag
5.2 FREQUENCY
• Before Each Use: OSHA 1910.66, OSHA 1926.502 and ANSI

Z359.1 requires an inspection of equipment before each use.
See sections 5.3, 5.4, and 5.5.
• Annually: ANSI Z359.1 requires a formal inspection of the SRL

be completed by a competent person other than the user at
least annually. More frequent inspections by a competent person
may be required based on the nature and severity of workplace
conditions affecting the equipment and the modes of use and
exposure time of the equipment. See sections 5.3, 5.4, and
18
5.5 for inspection guidelines. Record the results of each formal
inspection in the Inspection and Maintenance log in section
9.0, or use the i-Safe™ inspection web portal to maintain
your inspection records. If you are a first-time user, contact a
Customer Service representative in the US at 800-328‑6146 or
in Canada at 800‑387‑7484 or if you have already registered,
go to:www.capitalsafety.com/isafe.html. Follow instructions
provided with your i-Safe handheld reader or on the web portal
to transfer your data to your web log.
NOTE: In Canada, CSA requires SRLs to be serviced within two
years of the manufactured date, and annually thereafter.
• After a Fall Arrest: Inspect the impact indicator according to

section 5.3, and the entire SRL according to sections 5.4 and 5.5.
WARNING: If the self retracting lifeline has been subjected to fall

arrest or impact forces, it must be removed from service and inspected
according to sections 5.3 and 5.4.
IMPORTANT: Extreme working conditions (harsh environment,

prolonged use, etc.) may require increasing the frequency of
inspections.
5.3 IMPACT INDICATOR: Inspection of impact indicator is dependent

on the type of SRL being inspected. The following section details
inspection for different SRL types.
A. CABLE AND ROPE STYLE BLOCKS: To inspect the impact

indicator, look for an exposed red color band as shown in
Figure 12. If the hook is found to be in “indicated mode”, an
impact load has occurred. SRLs which have been subjected
to impact loading must be removed from service for
inspection. Do not attempt Figure 12 - Impact Indicator
to reset the impact indicator.
Return it to an authorized
service center for resetting.
Red Band
B. WEB STYLE BLOCKS: These
SRLs incorporate an impact
indicator in the web lifeline.
The web near the hook end
of the lifeline is folded onto
itself and stitched with red
thread, forming a small loop
as shown in Figure 13. The
Normal Mode Indicated Mode
stitched loop will pull out at
approximately 450 lbs. If the
red stitching is intact, the SRL has not been impacted. If
the red stitching has been broken and the loop torn apart,
the SRL has been impact loaded and should be removed
from service and returned to an authorized service center
19
for repair. The Figure 13 - Web Style Blocks
3504500 and
3504600 leading
edge style
Self Retracting
Lifelines
incorporate an
integral energy
absorbing Impact Indicator
Impact Indicator
component. Lifeline Loop Loop missing
-after impact
Inspect the -before impact
energy absorber
to determine
if it has been
activated. There
should be no Connector
evidence of
elongation. See
Figure 14. Ensure energy absorber cover is secure and not
torn or damaged. If inspection reveals an unsafe condition,
remove unit from service immediately and destroy, or
contact an authorized service center for repair.
Figure 14 - Inspecting the Energy Absorber for Activation

The following inspection items are indications Deployed and
the energy absorber has been subjected to torn webbing
impact loading and has activated.
Torn or broken cover
5.4 INSPECTION STEPS:
Step 1. Inspect for loose screws and bent or damaged parts.
Step 2. Inspect housing for distortion, cracks or other damage.

Ensure the swivel eye is not damaged or distorted in any
way. Ensure the swivel eye turns freely.
Step 3. The lifeline must fully extend and retract without

hesitation or creating a slack line condition.
Step 4. Ensure the device locks up when lifeline is jerked

sharply. Lock-up must be positive, with no slipping.
Step 5. The labels must be present and fully legible. See

section 8.0
Step 6. Look for signs of corrosion on the entire unit.
Step 7. Inspect lifeline. On wire rope models, inspect lifeline for

cuts, kinks, broken wires, bird-caging, corrosion, welding
20
Figure 15 - Lifeline Damage
WIRE ROPE WEBBING
Kinked wire rope Cut
Broken wires Frayed
Heavily soiled
Bird-caging
Welding splatter Welding burns
splatter, chemical contact areas, or severely abraded

areas (see Figure 15). Slide up cable bumper and inspect
ferrules for cracks or damage and inspect wire rope for
corrosion and broken wires. On web or synthetic rope
models, inspect lifeline for concentrated wear, frayed
strands, broken yarn, burns, cuts, and abrasions (see
Figure 15). The lifeline must be free of knots throughout
its length. Inspect for excessive soiling, paint build-up,
and rust staining. Inspect for chemical or heat damage
indicated by brown,
Figure 16 - Red Band
discolored, or brittle areas.
Inspect for ultraviolet
damage indicated by
discoloration and the
presence of splinters
and slivers on the lifeline
surface.
Step 8. Inspect connecting hooks

or carabiners for signs of
damage, corrosion, and Reserve
working condition. Lifeline
Red Band
Step 9. Inspect the reserve lifeline
payout. If a fall has been
arrested with most of the
lifeline out, the reserve
lifeline may have been
deployed. Pull the lifeline
out of the SRL until it
stops. If a red band is
visible, on web rope type
21
blocks, as shown in Figure 16, or if the reserve lifeline
label is visible, on web type blocks, as shown in Figures
3 and 4, the reserve lifeline is spent and the unit must
be serviced by an authorized service center before reuse.
If the reserve lifeline has not been deployed, continue
with inspection.
Step 10. Inspect each system component or subsystem per

associated manufacturer’s instructions.
Step 11. Record inspection results in the inspection and

maintenance log in section 9.0.
5.5 If inspection or operation reveals a defective condition, remove

the SRL from service and contact an authorized service center for
repair.
NOTE: Only DBI‑SALA, or parties authorized in writing, may make

repairs to this equipment.
6.0 MAINTENANCE, SERVICING, STORAGE
6.1 Periodically clean the exterior of the SRL with water and mild soap
solution. Position the SRL so excess water can drain out. Clean
labels as required.
6.2 Clean the lifeline with water and mild soap solution. Rinse and
thoroughly air dry. Do not force dry with heat. An excessive
buildup of dirt, paint, etc., may prevent the lifeline from fully
retracting, causing a potential free fall hazard. Replace the lifeline
if there is excessive buildup.
WARNING: If the lifeline contacts acids, remove unit from service and
wash with water and mild soap solution. Inspect unit before returning
to service.
6.3 Lifeline replacement and additional maintenance and servicing

procedures must be completed by an authorized service center.
Authorization and a return number must be issued by DBI‑SALA.
Do not lubricate any parts. Do not disassemble the SRL. See
section 5.2 for inspection frequency.
6.4 Clean and store body support and associated system components
according to manufacturer’s instructions.
6.5 Store the SRL in a cool, dry, clean environment, out of direct
sunlight. Avoid areas where chemical vapors may exist. Inspect
the SRL after extended storage.
22
7.0 SPECIFICATIONS See Figure 17.
I n addition to the working range, there is a 2-foot emergency

reserve.
Maximum Arresting Force: 900 lbs. When tested in accordance
with ANSI Z359.1
Model 3504500 has a larger diameter (7/32 inch) galvanized wire
rope and includes an in-line shock absorber.
Maximum Arresting Distance (all models): 42 Inches
Capacity (all models): 75 - 310 lbs.
Meets ANSI Z359.1, CSA Z259.2 and OSHA requirements.
U.S. Patent Number 4,977,647 (hook), Canadian Patent Number
2,027,784
Other patents pending. Foreign patents pending.
Table 1 - Ultra-Lok Wire and Synthetic Rope SRLs
Model Working Hook

Lifeline Type Size (L x W x H) Weight
Number Range Model
3504438 20 feet Spectra Synthetic Rope 9502324 11.56 x 5.98 x 3.34 8 lbs.
3504433 20 feet Galvanized Wire Rope 9502324 11.56 x 5.98 x 3.34 9 lbs.
3504434 20 feet Stainless Steel Wire Rope 9502324 11.56 x 5.98 x 3.34 9 lbs.
3504480 50 feet Vectian Synthetic Rope 9502324 11.56 x 5.98 x 3.34 14 lbs.
3504600 55 feet Galvanized Wire Rope 9500100 11.56 x 5.98 x 3.34 33 lbs
See Table 5 for more information.
23
odels 3103543, 3103544, and 3103547 are attached to full body
M
harness.
In addition to the working range, there is a 21-inch emergency
reserve.
with ANSI Z359.1
Meets ANSI Z359.1, CSA Z259.2, and OSHA requirements.
U.S. Patent Number 4,877,110 and 4,977,647 (hook)
Canadian Patent Number 2,00,516 and 2,027,784 (hook)
Table 2 Ultra-Lok Web SRLs
Model Working Hook

Number Range Model
3103107 11 feet 1 in. Nylon Web 9503175 7.63 x 5.25 x 2.00 4.2 lbs.
24
odels 3103334, 3103333, and 3103336 are attached to full body
M
harness.
In addition to the working range, there is a 2-foot emergency
reserve.
with ANSI Z359.1
U.S. Patent Number 4,877,110 and 4,977,647 (hook)
Table 3 Aluminum Housing SRLs
Model Working Hook

Number Range Model
3103020 10 ft. 9 in. 1 in. Nylon Web 9503175 7.13 x 5.00 x 2.25 4.3 lbs.
I n addition to the working range, there is a 3-foot emergency

reserve.
with ANSI Z359.1
U.S. Patent number 4,877,110 and 4,977,647 (hook)
Other patents pending. Foreign patents pending
Table 4 - Aluminum Housing Wire Rope SRLs
Model Working Lifeline Hook

Size (L x W x H) Weight
Number Range Type Model
Galvanized
3506000 11 feet 9502324 7.13 x 5.0 x 2.25 5.4 lbs
Wire Rope
Stainless
3506001 11 feet 2102325 7.13 x 5.0 x 2.25 5.4 lbs
Wire Rope
Stainless
3506002 11 feet 9502324 7.13 x 5.0 x 2.25 5.4 lbs
Wire Rope
25
Table 5 Hook Information
Hook Model Material Description

9503175 Alloy Steel Self Locking Snap Hook
9500100 Alloy Steel. Self Locking Swivel Snap Hook
2004339 Aluminum. Aluminum Auto-Locking Carabiner with Eye
9502324 Alloy Steel Self Locking Swivel Snap Hook with Indicator
2102325 Stainless Steel Self Locking Swivel Snap Hook with Indicator
7.1 MATERIALS:
Ultra-Lok Wire Rope Style Blocks

Housing: Reinforced urethane
Drum: Aluminum
Side Plates: Aluminum
Fasteners and Locking Pawls: Stainless steel
Main Shaft: Stainless steel
Motor Spring: Stainless steel
Finish: Anodized aluminum components
Lifeline (3504430, 3504433, 3504450, 3504485): 3/16‑inch
diameter galvanized wire rope, 4,200 lb. minimum tensile
strength.
Lifeline (3504431, 3504434, 3504451, 3504486, 3504487):
3/16-inch diameter stainless steel wire rope, 3,600 lb. minimum
tensile strength.
Ultra-Lok Aerospace Wire Rope Style Blocks

Housing: Reinforced urethane
Drum: Aluminum
Lifeline (3504500): 3/16-inch diameter stainless steel wire rope,
3,600 lb. minimum tensile strength.
Ultra-Lok Wire Rope Leading Edge Style Blocks

Housing: 3504500: Reinforced urethane 3504600: Aluminum
Drum: Aluminum
Lifeline: 7/32-inch diameter galvanized wire rope, 5600 lb.
minimum tensile strength
Energy Absorber: Nylon/Polyester web
26
Ultra-Lok Rope Style Blocks with Urethane Housing
All components are identical to those listed above, except lifeline.
Lifeline: 1/4-inch diameter Spectra synthetic rope, 5,600 lb.
minimum tensile strength or 1/4-inch diameter Vectran Synthetic
rope, 6375 lb. minimum strength.
85 Ft. Ultra-Lok Wire Rope Style Blocks

All components are identical to those listed above, except housing,
side plates and finish.
Housing: Aluminum
Drum: Aluminum
Side Plates: Incorporated into housing
Finish: Painted
Lifeline (3504485): 3/16-inch diameter galvanized wire rope,
4,200 lb. minimum tensile strength.
Lifeline (3504486, 3504487): 3/16-inch diameter stainless
steel wire rope, 3,600 lb. minimum tensile strength.
Ultra-Lok 50 ft. Rope Style Blocks with Aluminum Housing

Lifeline: 1/4-inch diameter Spectra synthetic rope, 5,600 lb.
minimum tensile strength.
Ultra-Lok Web Style Blocks

Housing: Glass reinforced urethane
Drum: Nylon
Finish: Custom mold color/anodized
Lifeline: 1 inch wide, .090-inch thick nylon webbing, 5,000 lbs.
Aluminum Housing Web Style Blocks

Housing: Aluminum
Drum: Aluminum
Side Plates: Stainless Steel
Main Shaft: Aluminum
Finish: Anodized
Lifeline: 1 inch wide, .090-inch thick nylon webbing, 5,000 lbs.
27
Aluminum Housing Wire Rope Style Blocks
Lifeline (3506000): 3/16-inch diameter galvanized wire rope,
4,200 lb. minimum tensile strength.
Figure 17 - Specifications
Aluminum Housing Model Ultra-Lok Model

Web Style Web Style
Aluminum Housing Model Wire Ultra-Lok Model Wire Rope Style,

Rope Style Aerospace Style, Leading Edge Style,
and Rope Style
28
8.0 LABELING
8.1 The following labels must be present and fully legible:
Ultra-Lok Wire Rope Style and

Aerospace Style
Warning Label
Ultra-Lok Wire Rope Style Ultra-Lok Wire Rope Style

and Aerospace Style and Aerospace Style
Inspection Note Label Connections Label
29
Ultra-Lok Wire Rope Style and
Aerospace Style ID Label
30
0 4
12
01 23
34
5
678 9
RFID Serial Number Label
Leading Edge SRL

Specification and Service Label
(All other labels are the same as the Ultra-Lok
Wire Rope style SRL)
Aluminum Housing Wire Rope Style ID and Impact Indicator Label

Cover Label
31
Aluminum Housing Web Style ID and
Cover Labels
32
Ultra-Lok Web Style
Warning Labels
Ultra-Lok Web Style

ID Labels
33
9.0 INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASEd:
INSPECTION INSPECTION CORRECTIVE MAINTENANCE

DATE ITEMS NOTED ACTION PERFORMED
Approved By:
Approved By:
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34
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASEd:

Approved By:
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35
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASEd:

Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
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Approved By:
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36
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASEd:

Approved By:
Approved By:
Approved By:
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37
This instruction applies to the following models:
1100299 3103104 3103201 3103235 3103520 3504452C
1100550 3103105 3103202 3103236 3103521 3504453
1101069 3103106 3103203 3103237 3103522 3504453C
1199997 3103107 3103204 3103238 3103523 3504454
3103020 3103107C 3103205 3103300 3103524 3504455
3103020C 3103108 3103206 3103301 3103543 3504457
3103021 3103108C 3103207 3103330 3103544 3504458
3103022 3103109 3103207C 3103331 3103547 3504459C
3103023 3103110 3103208 3103332 3103549 3504460C
3103024 3103111 3103208C 3103333 3103862 3504480
3103025 3103113 3103209 3103334 3504400 3504480C
3103026 3103114 3103209C 3103335 3504430 3504485
3103027 3103116 3103210 3103336 3504430C 3504485C
3103028 3103117 3103211 3103337 3504431 3504486
3103029 3103118 3103212 3103350 3504431C 3504486C
3103030 3103119 3103212C 3103351 3504432 3504487
3103031 3103120 3103213 3103360 3504432C 3504488
3103031C 3103120C 3103214 3103361 3504433 3504500
3103032 3103121 3103215 3103375 3504433C 3504500C
3103032C 3103121C 3103217 3103377 3504434 3504501
3103033 3103122 3103218 3103385 3504434C 3504502
3103033C 3103123 3103219 3103386 3504436 3504600
3103034 3103124 3103220 3103387 3504437 3506000
3103036 3103125 3103221 3103388 3504437C 3506000C
3103037 3103126 3103222 3103389 3504438 3506001
3103040 3103127 3103223 3103390 3504439 3506001C
3103041 3103128 3103225 3103395 3504440 3506002
3103042 3103129 3103226 3103420 3504441C 3506002C
3103043 3103130 3103227 3103450 3504442C 3507001
3103045 3103131 3103228 3103451 3504443 3507001C
3103047 3103133 3103229 3103452 3504450 3507002
3103048 3103134 3103230 3103453 3504450C 3507002C
3103049 3103135 3103231 3103465 3504451
3103050 3103136 3103233 3103471 3504451C
3103103 3103136C 3103234 3103515 3504452
Additional model numbers may appear on the next printing.
38
WARRANTY
Equipment offered by DBI‑SALA is warranted against factory

defects in workmanship and materials for a period of two
years from date of installation or use by the owner, provided
that this period shall not exceed two years from date of
shipment. Upon notice in writing, DBI‑SALA will promptly
repair or replace all defective items. DBI‑SALA reserves
the right to elect to have any defective item returned to its
plant for inspection before making a repair or replacement.
This warranty does not cover equipment damages resulting
from abuse, damage in transit, or other damage beyond
the control of DBI‑SALA. This warranty applies only to the
original purchaser and is the only one applicable to our
products, and is in lieu of all other warranties, expressed or
implied.
A Capital Safety Brand
USA Canada United Kingdom

3833 SALA Way 260 Export Boulevard Unit 7 Christleton Court
Red Wing, MN 55066-5005 Mississauga, Ontario L5S 1Y9 Manor Park
Toll Free: 800-328-6146 Toll Free: 800-387-7484 Runcorn, Cheshire WA71ST
Phone: (651) 388-8282 Phone: (905) 795-9333 Tel. 01928 57 13 24
Fax: (651) 388-5065 Fax: (905) 795-8777 Fax 01928 57 13 25
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
Germany Sweden
Flustr. 63, D-47533 P.O. Box 134, Fridhemsgatan 4
Kleve, Germany S-733 22 Sala, Sweden
Tel: +(49) 2821 7533 0 Tel: +(46) 224 37585
Fax: +(49) 2821 7533 20 Fax: +(46) 224 15253
E-mail: [email protected] E-mail: [email protected]
This manual is available for download at www.capitalsafety.com
I S O
9001
Certificate No. FM 39709

User Instruction Manual Self Retracting Lifelines: Instructions For The Following Series Products

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User Instruction Manual Self Retracting Lifelines: Instructions For The Following Series Products

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Instructions for the following

(See back pages for specific

User Instruction Manual

This manual is intended to meet the Manufacturer’s Instructions

Self Locking Hook

Lot Number Impact

IMPORTANT: If you have questions on the use, care, application, or

IMPORTANT: Before using this equipment, record the product

ULTRA-LOK® WIRE & SYNTHETIC ROPE STYLE SELF RETRACTING

AEROSPACE SELF RETRACTING LIFELINES: Includes swivel eye

LEADING EDGE SELF RETRACTING LIFELINES: Includes swivel eye

ULTRA-LOK® WEB STYLE SELF RETRACTING LIFELINES: Includes

ALUMINUM HOUSING WEB STYLE SELF RETRACTING LIFELINES:

ALUMINUM HOUSING WIRE ROPE STYLE SELF RETRACTING

A. FALL ARREST: The SRL is used as part of a complete fall

1.2 LIMITATIONS: The following application limitations must be

A. CORROSION: Do not leave this equipment for long periods

B. CHEMICAL HAZARDS: Solutions containing acid or caustic

C. HEAT: This equipment is not designed for use in high

D. ELECTRICAL HAZARDS: For web and synthetic rope

E. CAPACITY: The SRL is for use by persons with a combined

Note: The 11 ft web Ultra-Lok - models 3103107 and 3103108 only

F. LOCKING SPEED: Situations which do not allow for an

G. NORMAL OPERATION: Normal operation will allow the

H. TRAINING: This equipment must be installed and used by

1.3 Refer to national standards, including ANSI Z359.1, and applicable

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF COMPONENTS: DBI‑SALA equipment

2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered

Connectors (hooks, carabiners, and D-rings) must be capable

Figure 6 - Unintentional Disengagement (Roll-out)

1. Force is applied to 2. The gate presses against 3. The gate opens

DBI‑SALA connectors (snap hooks and carabiners) are designed to

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

NOTE: Large throat opening snap hooks should not be connected

C. In a false engagement, where features that protrude from

E. Directly to webbing or rope lanyard or tie-back (unless

Figure 7 - Inappropriate Connections

2.4 ANCHORAGE STRUCTURE: The anchorage to which the SRL

• From OSHA 1910.66 and 1926.500: Anchorages used for

2.5 In applications where an SRL is used in conjunction with a

3.0 OPERATION AND USE

WARNING: Do not alter or intentionally misuse this equipment.

WARNING: Consult your doctor if there is reason to doubt your fitness

3.1 BEFORE EACH USE of this equipment, carefully inspect it

A. ANCHORAGE: Select Figure 8 - Swing Fall

free fall distance do not

B. FREE FALL: Personal fall

C. SWING FALLS: Swing falls occur when the anchorage

H= Height of the SRL

F. RESCUE: If a fall occurs, the employer must have a rescue

G. AFTER A FALL: Equipment which has been subjected to fall

WARNING: Read and follow manufacturer’s instructions for associated

IMPORTANT: For custom versions of this product, see supplemental

Making Connections Anchorage

3.4 MAKING CONNECTIONS: When using a hook or carabiner to

3.5 OPERATION: Inspect the SRL as described in section 5.0.

Full Body Full Body