Sis 2.0

5/11/23, 10:27 SIS 2.
Procedure to Update the Rear Suspension Link Mounts on Certain 793F Off-Highway Trucks
{0679, 3260, 7200, 7230} (M0075788-02)
SMCS - 0679, 3260, 7200, 7230 i06915097

Off-Highway Truck/Tractor
PSP
202 -0008
793F (S/N: SND1-133; SSP1-1165; SXP1-103; RBT1-186)
793F AC (S/N: EMD1-77)
13: 3/11/0 FB53

Reference: Special Instruction, REHS1841, "General Welding Procedures"
2 6 : 5
Reference: Special Instruction, REHS4439, "High-Voltage Isolation Procedure for Welding on a
M0
Large Off-Highway Electric Drive Truck"
08-
Introduction 0 7
© 2 578 3:00 0
Problem: 023 8
Cat
The suspension links can oscillate over during operation and allow for dirt ingress into the link
erp
bearing. Link bearings can experience contamination damage and lubrication port clogging.
illa
Root Cause:
r In
Excessive link oscillation results in loss of sealing capability.
c.
Resolution:
Install brackets with non-metallic pads onto the rear axle housing to limit the movement allowed of
the link.
This Special Instruction contains the procedure to install brackets with non-metallic pads onto the
rear axle housing to limit the movement allowed to the link.
Note: Do not perform any procedure in this Special Instruction until you have read the information
and you understand the information.
Safety Section
Personal injury or death can result from improper lifting or

blocking.
When a hoist or jack is used to lift any part or component, stand

clear of the area. Be sure the hoist or jack has the correct
https://sis2.cat.com/#/print-preview/service/dedf0b42-ff05-4873-ab9c-401229df2b8e 1/19
5/11/23, 10:27 SIS 2.0
capacity to lift a component. Install blocks or stands before

performance of any work under a heavy component.
Approximate weights of the components are shown. Clean all
surfaces where parts are to be installed.
When it is necessary to work under the machine with the body

(bed) raised, attach the body (bed) retaining cables to the rear
tow points. Install the rear tow point pins through the ends of
the retaining cables.
Failure to properly secure the body (bed) may result in personal

injury or death.
Personal injury can result from working with cleaning solvent.
Because of the volatile nature of many cleaning solvents,

extreme caution must be exercised when using them. If unsure
about a particular cleaning fluid, refer to the manufacturer's
instructions and directions.
Always wear protective clothing and eye protection when

working with cleaning solvents.
Protect yourself and others; read and understand this warning.

Fumes and gases can be dangerous to your health. Ultraviolet
rays from the weld arc can injure eyes and burn skin. Electric
shock can kill.
Read and understand the manufacturer's instruction and your

employer's safety practices. Keep your head out of the fumes.
Use ventilation, exhaust at the arc, or both, to keep fumes and
gases from your breathing zone and the general area. Wear
correct eye, ear and body protection. Do not touch live electric
parts.
Refer to the American National Standard Z49.1, "Safety in

Welding and Cutting" published by the American Welding
Society, 2501 N.W. 7th Street, Miami, Florida 33125: OSHA Safety
5/11/23, 10:27 SIS 2.0
and Health Standards, 29 CFR 1910, available from U.S. Dept. of

Labor, Washington D.C. 20210.
The Power Train Electric Drive System will contain hazardous

voltage levels during machine operation and for a short period of
time after engine shutdown.
Do not remove any covers that will expose energized high

voltage electrical components while the engine is operating.
Any type of maintenance on the following components can only

be performed after the Power Train Electrical System Service
Shutdown procedure has been followed:
High voltage compartments in the inverter cabinet
The rear axle housing that contains the electric drive traction
motors
The generator
The retarding resistor grid, the grid blower motor and the
grid system cabling
The excitation field regulator
The high voltage cables and connection enclosures
Failure to follow these instructions could result in personal injury

or death.
NOTICE
To prevent damage to components, the power train high-voltage
system must be shorted to the cabinet ground before welding
anywhere on the truck.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
5/11/23, 10:27 SIS 2.0
repair of the product. Be prepared to collect the fluid with

suitable containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain
fluids on Cat® products.
Dispose of all fluids according to local regulations and
mandates.
Welding Specifications and Qualifications
Protect yourself and others; read and understand this warning.

Fumes and gases can be dangerous to your health. Ultraviolet
rays from the weld arc can injure eyes and burn skin. Electric
shock can kill.
Read and understand the manufacturer's instruction and your

employer's safety practices. Keep your head out of the fumes.
Use ventilation, exhaust at the arc, or both, to keep fumes and
gases from your breathing zone and the general area. Wear
correct eye, ear and body protection. Do not touch live electric
parts.
Refer to the American National Standard Z49.1, "Safety in

Welding and Cutting" published by the American Welding
Society, 2501 N.W. 7th Street, Miami, Florida 33125: OSHA Safety
and Health Standards, 29 CFR 1910, available from U.S. Dept. of
Labor, Washington D.C. 20210.
Note: Personal breathing protection should be worn by the personnel that are welding. Personal
breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a
237-5181 Respirator for breathing protection.
Qualifications
Welders must be qualified for the appropriate type of weld that is being performed. Welders must be
qualified for the appropriate position of weld that is being performed. Welders must be qualified for
the welding process that is being utilized: Shielded Metal Arc Welding (SMAW) and Flux Cored Arc
Welding (FCAW). Refer to Specification ANSI/AWS D1.1 for information that regards qualification
requirements. The welders must have used the process at some time within the last 6 months. The
5/11/23, 10:27 SIS 2.0
welders must complete the process of certification if the welders have not used the welding
processes for 6 months.
Proper Welding Procedure on Machines and Engines with

Electronic Controls
Proper precautions are necessary to prevent damage to electronic controls. When you weld on a
machine with electronic controls, use the steps that follow:
1. Turn off the engine. Put the key start switch in the OFF position.
2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a
battery disconnect switch, disconnect the negative battery cable at the battery.
3. Attach the clamp for the ground cable as close as possible to the area that is being welded.
This process will reduce the likelihood of damage from the welding current to the following
components: bearings, hydraulic components, and electrical components. DO NOT weld
plates to the frame for grounding/clamping purposes. Use existing blocks, brackets,
bosses, and so on, to attach the clamp.
Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground
points for electronic components as a ground point for the welder.
4. Protect the wiring harnesses and machine surfaces from sparks and welding spatter.
Area Preparation
The area to be welded shall be clean, dry, and free of the following contaminants:
Oil
Grease
Paint
Dirt
Rust
Any fluids or moisture
All welding shall be conducted on base material heated and maintained at a minimum temperature
of 15.6° C (60° F).
Note: Heating instructions (preheat, interpass, and postheat) for any specific repair shall override
the minimum 15.6° C (60° F) requirement.
5/11/23, 10:27 SIS 2.0
Note: Heat distortion of the base metal is possible when you weld. Avoid excessive heating of the
base metal.
Welding Electrodes and Parameters

Flux Cored Welding Electrode for the FCAW Process
Use the Flux Cored Arc Welding (FCAW) with E71T-1 H8 (ANSI/A5.20) welding electrode and the
manufacturer's shielding gases that are specified (typically 75% argon and 25% carbon dioxide).
The H8 implies that the electrode is designed to provide less than 8 ml/100 g of diffusible hydrogen
in the weld deposit. The weld that is deposited by the flux cored welding electrode will have the
following minimum mechanical properties:
Table 1
Mechanical Properties from Flux Cored Welding Electrode That Is Classified as

"ANSI/AWS A5.20 E71T-1 H8"
Tensile Strength 480 MPa (70000 psi)
Yield Strength 400 MPa (58000 psi)
Elongation 22%
Impact Toughness 27 J @ -18 °C (20 ft lb @ -0 °F)
The table that follows show the recommended parameter range for out of position welding in the
field for flux cored welding electrode diameter.
Table 2
Welding Current for Flux Cored Welding Electrode that Is 1.2 mm (0.045 inch)
Wire Feed Rate Voltage Amperage

7620 mm (300 inch) Per Minute to 10,160 mm (400 inch) Per Minute 24 to 28 190 to 240
Note: The settings listed above are recommendations based on experience from welding in the
horizontal, vertical-up, and overhead positions. Slight changes in the voltage and amperage may be
necessary due to welding position and various formulations by different electrode manufacturers.
The use of higher parameters than specified for welding in the flat position is acceptable.
Use a polarity setting of DC reverse polarity. Remove the slag after each welding pass. The fast
freezing characteristics of flux cored welding electrode increases the possibility of evolving gas that
is trapped in the weld. Control the size of the weld to reduce the possibility of evolving gas that is
trapped in the weld. The maximum size weld per pass shall be equivalent to that of a 8.0 mm
(.32 inch) fillet weld.
5/11/23, 10:27 SIS 2.0
Low Hydrogen Electrodes for the SMAW Process

As an alternative process or when wind conditions are a factor, use SMAW and low hydrogen
electrodes that meet the following requirements.
Table 3
Mechanical Properties of Welds from Low Hydrogen Electrodes That Are

Classified as "ANSI/AWS A5.1 E7018H4R"
Tensile Strength 480 MPa (70000 psi)
Yield Strength 400 MPa (58000 psi)
Elongation 22%
Impact Toughness 27 J @ -29 °C (20 ft lb @ -20 °F)
Low hydrogen electrodes must be stored in an electrode oven at 120 °C (250 °F) when not in use. If
low hydrogen electrodes get damp, scrap the low hydrogen electrodes or recondition the low
hydrogen electrodes to the manufacturer's specifications.
The table that follows shows the settings for the welding current based on electrode diameter.
Table 4
Welding Current for Low Hydrogen Electrodes

Diameter Amperage Rating
3.2 mm (1/8 inch) 105-155
4.0 mm (5/32 inch) 130-200
4.8 mm (3/16 inch) 200-275
Use a polarity setting of DC reverse polarity. Remove the slag after each pass of the welding
electrode. The width of the weld shall not exceed two times the electrode diameter.
Weld Inspection and Acceptance Criteria

Table 5
ISO 6520 Defect
Defect Name Reference Remarks Defect Limit
Number
Cracks - 1011, 1012, 1013,
Longitudinal, 1014, 1023, 1024,
Transverse, 1031, 1033, 1034,
-- Not Permitted
Radiating, Crater, 1045, 1046, 1047,
Disconnected, 1051, 1053, 1054,
Branching 1061, 1063, 1064
5/11/23, 10:27 SIS 2.0
Crack - Transverse 1021 Hard Surfacing Welds Only Permitted

Crack - Transverse 1021 Joining Welds Not Permitted
Maximum Diameter for a
1 mm (0.040 inch)
Single Pore
Maximum Pores in Any
300 mm (11.81 inch) Length of 6
2011, 2012, 2014,
Porosity Weld
2017
Maximum Number of Pores in
Any 50 mm (2.0 inch) of Weld
1
Length for Welds Less Than
300 mm (11.81 inch) in Length
Maximum Length of Cluster in
Clustered Porosity 2013 3 mm (0.120 inch)
Any Weld
Maximum Height or Width 3 mm (0.120 inch)
Maximum Length for Any
Elongated Cavities 2015 25 mm (1.00 inch)
Single Discontinuity
Maximum Length in Any Weld 10% of Weld Length
Maximum Dimension of Any
3 mm (0.120 inch)
Single Cavity
Elongated Cavities 2016 10% of Weld Length
Maximum Total Length of
Not to Exceed 25 mm
Affected Area in Any Weld
(1.00 inch)
Shrinkage Cavities 2021, 2024, 2025 Maximum Diameter or Length 1 mm (0.040 inch)
Slag or Flux 3011, 3012, 3014, Maximum Length for Any
25 mm (1.00 inch)
Inclusions 3021, 3022, 3024 Single Discontinuity
Maximum Length for Any
Oxide Inclusions 3031, 3032, 3033 25 mm (1.00 inch)
Single Discontinuity
Puckering (Oxide
Inclusion - 3034 -- Not Permitted
Aluminum)
Metallic Inclusion 3041, 3042, 3043 -- Not Permitted
Lack of Fusion 4011, 4012, 4013 Visual (Breaking the Surface) Not Permitted
Subsurface Maximum Height
1 mm (0.040 inch)
or Width
Subsurface Maximum Length
25 mm (1.00 inch)
for Any Single Discontinuity
5/11/23, 10:27 SIS 2.0

10% of Nominal
Lack of PSP Maximum Reduced

Penetration
Penetration Not to
Exceed 1 mm
202 -0008
402, 4021 (0.040 inch)
Penetration
Maximum Allowed Total Length
3
10% of Weld Length
13: /11/0 FB53

of Reduced Penetration
Maximum Depth Measured
2
5011, 5012, 5013,
M0 6:08- 5
Undercut From Plate Surface - Any 0.5 mm (0.020 inch)
5014, 5015
Length
0 7
© 2 578 3:00 0
Any Length
Weld Face Width 5 mm
--
1 mm (0.040 inch)
023 8
(0.20 inch) or Less
Weld Face Width Over 5 mm
Cat (0.20 inch) But Less Than

10 mm (0.40 inch)
1.5 mm (0.060 inch)
erp
Excess Weld Metal
- Groove Weld
illa
502 Weld Face Width Over 10 mm
Reinforcement (0.40 inch) But Less Than 2 mm (0.080 inch)
(Convexity)
r In 20 mm (0.80 inch)
c.
Weld Face Width Over 20 mm
(0.80 inch) But Less Than
30 mm (1.20 inch)
3 mm (0.120 inch)
Weld Face Width 30 mm

4 mm (0.160 inch)
(1.20 inch) and Over
Convexity Affects Weld Toe
90 Degrees
Angle, Reducing Fatigue Life
Excess Weld Metal
Weld Toe Angles of 135
- Fillet Weld 503 --
Degrees and More Are Better
Convexity
Defect Limits Expressed as
--
Minimum Toe Angles Allowed
2 mm (0.080 inch) (Any
Without Drawing Limitation
Length)
Excess With "Melt - Thru" and "Flush" 1 mm (0.040 inch) (Any
5041, 5042, 5043
Penetration Weld Symbols Length)
With "Melt - Thru" and "Grind Not Permitted (After
Flush" Symbols Grinding)
When 1E2995 Applies
3 mm (0.120 inch)
Incorrect Weld Toe 505 (Expressed as a Toe Radius
Minimum Radius
Rather Than a Toe Angle)
Expressed as Minimum Toe
Overlap 5061, 5062 90 Degrees
Angle
Fillet Weld Leg Size -- Applies to Either Weld Leg --
- Undersize Measured Independent of the
5/11/23, 10:27 SIS 2.0
Other
Maximum Undersize 1 mm (0.040 inch)
10% of Total Weld
Length If At Least 10%
of Total Weld Length is
at Least 1 mm
Maximum Length of Undersize
(0.040 inch) Over
Weld
Nominal Size,
Otherwise, No
Undersize Length is
Permitted
Applies to Either Weld Leg
Measured Independent of the --
Other
+25% (max 3 mm
Maximum Oversize
(0.120 inch))
Fillet Weld Leg Size Conformance to Design - Fillet

-- Weld Leg Sizes May be
- Oversize
Oversized (Within Defect
Limitations or Beyond) Without
Correction Provided the --
Excess Does not Interfere with
Satisfactory End Use of the
Component (i.e., Distortion, Fit-
Up Interference, etc.)
Fillet Weld - Linear Weld Size ≤ 6.5 mm
Length when ± 6.5 mm (0.256 inch)
(0.256 inch)
specified at less --
than the length of Weld Size ≥ 6.5 mm
± 12.5 mm (0.492 inch)
the joint (0.256 inch)
Nominal Size (0.7 x Leg Size)
Not Inclusive of Penetration Not Permitted
Beyond the Weld Root
2 mm (0.080 inch)
Fillet Weld Throat MAX - and Not to
5213
Size - Undersize Exceed 20% of
Weld Crater Only - Maximum
Specified Throat, Not
Undersize
Inclusive of Penetration
Beyond the Weld Root
(0.7 x Leg Size)
Careful Consideration Needs to
be Given When Plate Not Permitted
Incompletely Filled Mismatch is Apparent
511
Groove Weld
Weld Depth Must be
--
Maintained as a Minimum
Root Concavity on 515, 5013 Maximum Depth measured 0.5 mm (0.020 inch)
Open Root Groove From Plate Surface or Tube
5/11/23, 10:27 SIS 2.0
Welds Inner Surface - Any Length

Measured in Terms of Excess
Weld Metal (Fillet Weld
Convexity) or Overlap on --
Groove Welds, Lack of Fusion,
or Insufficient Throat
Excess Weld Metal on Fillet
Welds, Defect Limits
90 Degrees
Poor Restart (Tie - Expressed as Minimum Toe
5171, 5172 Angles Allowed
In)
Overlap on Groove Welds,
Defect Limits Expressed as 90 Degrees
Minimum Toe Angles Allowed
Lack of Fusion - Visual
3 mm (0.120 inch)
Maximum Length Per Restart
Insufficient Weld Throat Not Permitted
Stray Arc Strike 601 -- Not Permitted
SMAW, SAW, FCAW, GMAW Not Permitted
Silicon Residue
Slag Residue 615 Permitted Unless
GTAW
Removal Specified by
Drawing Note
Total Maximum Combined
Length of All Imperfections in a
15%
Weld, Expressed as a Percent
Combined of Total Weld Length
--
Discontinuities (No Single Type of
Imperfection Can Exceed the
--
Limits for That Single Type of
Imperfection)
General Weld Repair

1. Remove any components that prevent access to the cracked weld.
2. Refer to "Welding Electrodes and Parameters" Section in this Special Instruction.
3. Use dye penetrant (PT) or magnetic particle (MT) to identify the extent and/or length of the
necessary repair.
4. Protect machined surfaces from sparks and weld debris.
5. Ensure that the base material is at a minimum temperature between 125° C (257° F) and
300° C (572° F) maximum. Welding of attachments (such as blocks and tank mounts) to
5/11/23, 10:27 SIS 2.0
the inside/outside window plates and subsequent TIG dressing can be completed at
20° C (68° F) is maintained throughout the entire welding procedure.
Note: The use of heating elements (such as a flexible ceramic pad) is the best method
for pre-heat and inter-pass temperature control. If utilizing a gas torch, wait 1 minute
after removing the heat source before measuring the base metal temperature.
6. The crack (and sound metal 50 mm (2.00 inch) beyond each end of the crack) shall be
removed by gouging and/or grinding. Caution shall be used to avoid excessive removal of the
surrounding base material. Areas that are gouged by air carbon arc torch shall be later ground
and cleaned prior to welding to remove all carbon absorption or contamination. Gouged areas
requiring rewelding shall have a root radius of not less than 5 mm (0.20 inch) and a Single V -
60 degree included angle joint preparation to allow the welder reasonable access to reinstate
the weld.
7. Use PT or MT to inspect the gouged and ground area to ensure that the crack has been
removed before welding commences.
8. Repair the prepared groove utilizing the recommendations provided in the "Welding Electrodes
and Parameters" Section in this Special Instruction.
Remove the slag after each weld pass
Utilize stringer bead technique
All vertical welding (SMAW and FCAW) shall be vertical up progression
Stagger weld starts and stops when completing multi-pass fillet welds and groove welds
9. Clean the weld area. Inspect the area that was welded. All weld quality shall conform to the
criteria specified in the "Weld Inspection and Acceptance Criteria" section in this Special
Instruction.
Required Parts
Table 6
Required Parts
Item Qty Part Number Description
1 2 278-3446 Pin (After Failure Only)
2 2 294-9704 Bearing (After Failure Only)
3 2 299-3203 Bearing-Special (After Failure Only)
4 2 302-1372 Plate (After Failure Only)
5 2 303-0349 Plate (After Failure Only)
5/11/23, 10:27 SIS 2.0
6 4 463-1901 Bracket As
7 4 6C-6739 Block
8 8 8T-4779 Bolt-Hex Head
9 8 9X-8257 Washer-Hard
Procedure to Install Blocks and Brackets onto Lower

Rear Axle Housing Link Mounts
Note: The blocks and brackets are to be added to the lower link mounts only.
Illustration 1 g06124779
Rear axle housing
5/11/23, 10:27 SIS 2.0
View A-A
View B-B Lower Link Mount
5/11/23, 10:27 SIS 2.0
(C) 32 mm (1.3 inch)
(D) 32 mm (1.3 inch)
(1) 6C-6739 Block
1. Measure the distance from the face (E) as shown in Illustration 4.
2. Lightly grind top of link mounts to remove paint and provide a smooth, even surface to weld
blocks (1). Blocks are to be added to the lower link mounts only as shown in Illustration 3.
3. Place two blocks (1) on top of link mount, and locate 32 mm (1.3 inch) from inner machined
surface of rear axle linkage boss.
Note: Make sure that thread holes of the block (1) should be facing upward.
5/11/23, 10:27 SIS 2.0
(F) 12.0 mm (0.47 inch)
(G) 12.0 mm (0.47 inch)
(1) 6C-6739 Block
4. Locate block (1) approximately 12.0 mm (0.47 inch) from inside face (H) of link mounts at
nominal casting profile. Use as reference only as the casting variation on the inside ears can
vary several mm.
(J) 15.0 mm (0.59 inch)
5. Locate 6C-6739 Blocks (1) with edge (J) 15.0 mm (0.59 inch) from the center line of the link
bore.
5/11/23, 10:27 SIS 2.0
View of Lower Link Mount
(W1) 5.0 mm (0.20 inch) Fillet Weld all around blocks (1)
( 1) 6C-6739 Block
6. Weld blocks (1) on both sides as shown in Illustration 7.
Note: Ensure that the base material is at a minimum temperature between 125° C (257° F) and
300° C (572° F) maximum. TIG dressing is not required.
7. Align 6C-6739 Block (1) as parallel as possible to the center line of the link bores on the top.
(2) 463-1901 Bracket As
(3) 9X-8257 Washer
(4) 8T-4779 Bolt
8. Hold the links vertically, secure the 463-1901 Bracket As (2) onto blocks (1) using two 9X-8257
Washer (3) and 8T-4779 Bolts (4).
5/11/23, 10:27 SIS 2.0
9. Tighten bolts (4) to 240 ± 40 N·m (177 ± 30 lb ft).
PSP
202 -0008
3
13: /11/0 FB53
2
M0 6:08- 5
0 7
© 2 578 3:00 0
023 8
Illustration 10
Cat g06124820
(K) 2.0 mm (0.08 inch)
(L) 2.0 mm (0.08 inch)
erp
illa
r In
10. Maintain 2.0 mm (0.08 inch) gap approximately between the link and the brackets on both sides
of the link after tightening the bolts (4).
Potential Interference
c .
Due to casting tolerances associated with the rear axle housing, a potential for interference can
exist between the bracket and the housing. If this condition exists, add a chamfer to the bracket as
shown in image 11.
5/11/23, 10:27 SIS 2.0
PSP-0008FB53
2023/11/05
13:25:38-03:00
i06792921
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5/11/23, 10:27 SIS 2.

SMCS - 0679, 3260, 7200, 7230 i06915097

13: 3/11/0 FB53

Personal injury or death can result from improper lifting or

When a hoist or jack is used to lift any part or component, stand

capacity to lift a component. Install blocks or stands before

When it is necessary to work under the machine with the body

Failure to properly secure the body (bed) may result in personal

Personal injury can result from working with cleaning solvent.

Because of the volatile nature of many cleaning solvents,

Always wear protective clothing and eye protection when

Protect yourself and others; read and understand this warning.

Read and understand the manufacturer's instruction and your

Refer to the American National Standard Z49.1, "Safety in

and Health Standards, 29 CFR 1910, available from U.S. Dept. of

The Power Train Electric Drive System will contain hazardous

Do not remove any covers that will expose energized high

Any type of maintenance on the following components can only

High voltage compartments in the inverter cabinet

The excitation field regulator

The high voltage cables and connection enclosures

Failure to follow these instructions could result in personal injury

repair of the product. Be prepared to collect the fluid with

Refer to Special Publication, NENG2500, "Dealer Service Tool

Welding Specifications and Qualifications

Protect yourself and others; read and understand this warning.

Read and understand the manufacturer's instruction and your

Refer to the American National Standard Z49.1, "Safety in

Proper Welding Procedure on Machines and Engines with

Any fluids or moisture

Welding Electrodes and Parameters

Mechanical Properties from Flux Cored Welding Electrode That Is Classified as

Wire Feed Rate Voltage Amperage

Low Hydrogen Electrodes for the SMAW Process

Mechanical Properties of Welds from Low Hydrogen Electrodes That Are

Welding Current for Low Hydrogen Electrodes

Weld Inspection and Acceptance Criteria

Crack - Transverse 1021 Hard Surfacing Welds Only Permitted

Maximum Length in Any Weld 10% of Weld Length

Lack of PSP Maximum Reduced

13: /11/0 FB53

Cat (0.20 inch) But Less Than

Weld Face Width 30 mm

Fillet Weld Leg Size Conformance to Design - Fillet

Welds Inner Surface - Any Length

General Weld Repair

2. Refer to "Welding Electrodes and Parameters" Section in this Special Instruction.

4. Protect machined surfaces from sparks and weld debris.

Remove the slag after each weld pass

Utilize stringer bead technique

All vertical welding (SMAW and FCAW) shall be vertical up progression

Procedure to Install Blocks and Brackets onto Lower

1. Measure the distance from the face (E) as shown in Illustration 4.

9. Tighten bolts (4) to 240 ± 40 N·m (177 ± 30 lb ft).

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