Installation & Operation Manual

Digital Control Valve

with Back Pressure Control

BV88 with BV50 Pilot

This Manual describes the combination of the Digital Con-

trol Valve BV88 with the BV50 Pilot for Flow Control and
Backpressure Control. The pictures above show these two
items separately.

Please also see Manual X-BVX for the standard Control

Valve.

Manual BV88 Digital Control Valve with Backpressure Control Page 1/10
1 Read Me First

Notice

Brodie International, a Brodie Meter Co., LLC Company The contents of this publication are presented for informa-
(“Brodie”) shall not be liable for technical or editorial errors tional purposes only, and while every effort has been made
in this manual or omissions from this manual. Brodie makes to ensure their accuracy, they are not to be construed as
no warranties, express or implied, including the implied warranties or guarantees, expressed or implied, regarding
warranties of merchantability and fitness for a particular the products or services described herein or their use or
purpose with respect to this manual and, in no event, shall applicability. We reserve the right to modify or improve the
Brodie be liable for any special or consequential damag- designs or specifications of such products at any time.
es including, but not limited to, loss of production, loss of
profits, etc. Brodie does not assume responsibility for the selection, use
or maintenance of any product. Responsibility for proper
Product names used herein are for manufacturer or sup- selection, use and maintenance of any Brodie product re-
plier identification only and may be trademarks/registered mains solely with the purchaser and end-user.
trademarks of these companies.
Brodie International
Statesboro, Georgia, USA

All rights reserved. No part of this work may be reproduced

or copied in any form or by any means - graphic, electronic
or mechanical - without first receiving the written permis-
sion of Brodie International., Statesboro, Georgia, USA.

Manual BV88 Digital Control Valve with Backpressure Control Page 2/10
2 Essential Instructions

General
Brodie Meter Co., LLC designs, manufactures and tests its To ensure proper performance, use qualified personnel to
products to meet many international standards. As the install, operate, program and maintain the product.
instruments are sophisticated technical products they must
be installed, used and maintained properly to ensure they Some types of equipment contain Carbon Steel, Cast Iron
continue to operate within their normal specifications. The and/or Aluminum wetted parts, these instruments are not
following instructions must be adhered to and incorporated for use on water service.
into onsite safety programs where possible.
It is the end users responsibility to assess the surface tem-
Read all instructions prior to installing, operating or servic- perature of the device when it is in service, and if required
ing the product. If the instruction manual is not the correct take the necessary precautions to avoid personnel injury or
one telephone damage to other equipment.
+1 912 489 0200. Retain the instruction manual for future
reference. When replacement parts are required, ensure that qualified
people use replacement parts specified by the manufac-
If you do not understand any of the instructions, contact turer. Unauthorized parts and procedures can affect the
your local Brodie representative for clarification. products performance and place the safe operation of
the process at risk. Look alike substitution may result in
Follow all warnings, cautions and instructions marked on explosion, fire, electrical hazards, improper operation or
or supplied with the product. It is the end users responsi- personnel injury.
bility to operate the instrument with in the specifications
as defined with in the instruction manual or marked on the Use of this equipment for any other purpose than it is
instruments name plates. intended for may result in property damage and/or serious
personal injury or death.
Install the equipment as specified in the installation in-
structions of the appropriate manual and in accordance to
local and national codes.

Essential Instructions for Measuring Equipment Including the European Union (Directive 2004/22/EC
MID)
The unit must be sealed in accordance with the local
Although measurement transducers are not specifically regulations; it is the end users responsibility to ensure this
included in the MID regulations as they do not form a com- happens.
plete measuring (system) instrument ref Article 1 and 4,
Annex I and Annex MI-005. Flow measuring devices are provided with two labels which
specify flow ranges. The name plate label which includes
Brodie Meter Co., LLC implements the same stringent reg- the factory serial number; details the operating flow range,
ulations for all products and tests to the same standards this is the flow range the device will operate within without
which are used for complete (systems) instruments. causing damage, and the custody transfer label; this label
details the working flow range associated with a particular
The complete system must contain all the necessary com- weights and measures approval.
ponents to meet the requirements of the local regulations.
These components may include, pumps, air eliminators, It should be noted that these may not be the same; there-
strainers, valves, flow computers, etc. fore in trade applications the flow ranges specified on the
custody transfer label should be followed.

Manual BV88 Digital Control Valve with Backpressure Control Page 3/10
Essential Instructions for Electrical Equipment Including the European Union
(Directive 2004/108/EC and 2004/22/EC)

This unit contains Electrostatic sensitive circuit boards. This wiring practice is mandatory in order to comply with
Electrostatic safety precautions should be taken to prevent the requirements for electromagnetic compatibility as per
damage. the EMC directive 2004/108/EC and MID 2004/22/EC of
the council of the European Union.
When connecting wiring it is good practice to use shielded
cable. The shield should be connected to earth at the read It is the end users responsibility to ensure that all protec-
out or control systems end of the cable; the other end of tive covers are in place to prevent electrical shock and/or
the shield should not be connected. personnel injury.

Essential Instructions for Pressure Containing Equipment, Including the European Union
(Directive 97/23/EC)

When installing the equipment the bolting must conform It is the end users responsibility to provide fire protection
to the requirements of ASME B16.5 paragraph 5.3 and to measures and equipment in accordance with the local
the material requirements of ASME B16.5 Table 1B. Gaskets regulations.
must conform to the requirements of ASME B16.20.
It is the end users responsibility to install suitable straining
Although it is not expected for the device to be used in a and air/gas elimination systems.
service where it would come in to contact with unstable
fluids, it is the end users responsibility to assess any risks The instrument has been designed without allowance for
and take any precautions necessary. corrosion or other chemical attack. The end user should
implement a periodic inspection and maintenance program
It is the end users responsibility to ensure that piping and to ensure that none of the instruments pressure containing
other attachments connected to the Brodie instrument do components has been subject to any corrosion. It is pos-
not place adverse stresses upon it, the design of the instru- sible to examine the instrument for evidence of corrosion
ment has not been assessed for the effects of traffic, wind through the inlet and the outlet.
or earthquake loadings.
When the ambient temperature is below the minimum
It is the end users responsibility to ensure that the instru- operating temperature specified on the device, it is the end
ment is mounted when required on suitable supporting users responsibility to ensure that the devise is warmed to
foundations. an appropriated temperature before being pressurized.

It is the end users responsibility to install the device in a Do not exceed the operating pressure and temperature
well designed system to avoid potential hazards such as limits of the instrument as stamped on the nameplates.
water hammer, vacuum collapse or uncontrolled chemical
reactions.

Manual BV88 Digital Control Valve with Backpressure Control Page 4/10
Essential Instructions for When Equipment Is To Be Used In Hazardous Locations,
Including the European Union (Directive 94/9/EC)

Any Hazardous area approval applies to equipment without It is the end users responsibility to assess the maximum
cable glands. When mounting the flameproof enclosure in surface temperature of the device and the equipment
a hazardous area only cable glands / conduit seals certified the device is attached to and located next to as this may
to meet or exceed the rating of the equipment should be exceed the temperature ratings of the device itself. If this
used, refer to the type approval documentation for further happens, additional safety precautions will need to be im-
details. It is the end users responsibility to ensure this plemented by the end user.
happens.
Flame proof housings contain Aluminium; although the
Cable glands and cable must be suitable for the operating composition of these enclosures is carefully maintained
temperature of the device under its rated conditions, this is to prevent any risk of an ignition source it is the end users
especially important is the device has an operating tem- responsibility to ensure that the housing is not struck by
perature above 1580F (700C). rusty tools or objects.

The meter has been provided with an approved sealing If the equipment is to be installed in an area where dust
device in one of the cable entries, the other entry has been deposits and build up are to be expected, a maintenance
closed with a plastic cap plug. It is the end users responsi- plan should be arranged to include regular removal of the
bility to remove the cap plug and replace it with a suitable dust build up. This will prevent the dusts forming a possible
cable gland or conduit seal before the equipment is put into source of ignition.
service.
The power supply requirements for this product are spec-
It is the end users responsibility to ensure when the instru- ified with in the operating and maintenance manual, it is
ment is located in a hazardous area that all Cable glands the end users responsibility to operate the product with in
and conduit seals must be installed in accordance with the these specified limits.
local codes and regulations.
The instrument contains surfaces that constitute flames
It is the end users responsibility to ensure that before paths, these surfaces should not contain any mars or
opening an electronic enclosure in a flammable atmo- scratches, if any are present the factory or the local repre-
sphere; all the electrical circuits must be interrupted. sentative should be contacted immediately to obtain a new
housing as the safety of the enclosure may be impaired.
If replacement of the screws which secure the sensor hous- It is the end users responsibility to inspect these surfaces
ing, the UMB cover of the electronic register and its cover every time the enclosure is opened.
are required, they must be replaced with either factory
direct parts or M6-1 x 16 (6g) mm hex socket head screws When flanged flame paths are re assembled the gap be-
of equal length. The screws must be made from stainless tween them should be less than 0.0015” (0.038 mm) such
steel grade A1-70 or A2-70 and be torqued to a value of 55 that a ½” (12.5mm) wide feeler 0.0015” (0.038mm) gauge
in lbs upon installation, its is the end users responsibility to will not enter the gap more than 1/8” (3mm). It is the end
ensure this happens. users responsibility to ensure this happens each time the
enclosure is reassembled.

Manual BV88 Digital Control Valve with Backpressure Control Page 5/10
3 Receipt of Shipment
When the instrument is received, inspect the outside of of the box. Carefully remove all the contents from the
the packing case for any damage that may have occurred packaging checking for any damage. Make certain spare
during shipment. or replacement parts are not discarded with the packing
Any damage incurred during shipment is the carrier’s material.
responsibility and is not part of the factory warranty. If the
packing case is damaged notify the carrier immediately Check the items against the packing list for correct parts
and follow their claim procedures. and quantities. If any items are incorrect or damage please
contact your sales representative immediately, quoting the
If the packaging is undamaged locate the envelope con- sales order reference number.
taining the packing list, this will generally be on the outside

4 Return of Shipment
To be able to process returned goods quickly and efficient- for information on requirements.
ly, it is IMPORTANT that you provide essential information.
Do not return any assembly or part without an “R.M.A.” Any item must be securely packed and larger instruments
(Return Material Authorization). A letter describing the mounted on wooden pallets or skids for shipment. The
problem; corrective action (if any); and the work to be exterior of pallet mounted items should be protected by a
performed at the factory should be included with the ship- suitable means such as a wooden crate.
ment. “R.M.A.” forms can be obtained from the local Sales
Agent or Brodie International. Place a copy of the RMA inside the shipping container and
attach it physically to the material being returned. A copy
If an instrument has been exposed to process fluid, in of your packing list should be placed inside an envelope
addition to the RMA, a decontamination statement will be and attached to the outside of the shipping container or
required. placed inside the container.

A decontamination form is included in the back of this Failure to follow the above procedures could possibly result
manual. in a considerable delay due to improperly or totally uniden-
Note: When an instrument is removed from service it must tified items.
be thoroughly drained and hazardous substances neu-
tralized. Any material removed from the meter must be Return shipping address:
disposed of in accordance with local regulations.
Brodie International
Placing the instrument upright on the inlet flange will aid Product Service Department
drainage. 19267 Hwy. 301 North
Statesboro, GA 30461
Process connections must be sealed to prevent leakage of
residual product during shipment. Contact the local carrier

5 Storage
the instrument end connections before they are sealed to reduce
Brodie International instruments are precision devices and should
the effect of humidity, depending on the storage time it may also
be handled and stored with care.
be preferable to use a compatible corrosion inhibitor.
The inlet and outlet covers should remain on the instrument until
Care should be taken to remove any storage protection items
the unit is ready for installation.
before installing the instrument.
If extended storage is required it is recommend that the instru-
If an instrument is removed from service for an extended period
ment be placed in an environmentally controlled warehouse, if it
of time it should be flushed with an appropriate corrosion inhibi-
is not possible, the instrument should be stored in a water proof
tor before being place in long term storage as mentioned above.
lined wooden box, desiccant packs should be taped to the inside of

Manual BV88 Digital Control Valve with Backpressure Control Page 6/10
Position of Valve Piston
Flowcomouter Solenoid Solenoid Pilot Valve
Commands Normally Open Normally Closed NO DP Position
Closed Open Closed Closed Closed

Opening [ramp up flow] Closed Open Closed Opening

Set flow met Closed Closed Closed Fixed Open

Closing [ramp flow down] Open Closed Closed Closing

Closed Open Closed Open Closed

Opening [ramp up flow] Closed Open Open Closed/Closing

Set flow met Closed Closed Open Closed/Closing

Closing [ramp flow down] Open Closed Open Closed/Closing

The table shows the position of the valve piston in response If the backpressure is less than the set pressure of the pi-
to the input from the flow computer in DCV mode and in- lot, the pilot will shift to its Normally Open position thereby
cludes the action of the Normally Open BV50 pilot. overriding the flow computer command closing or throt-
tling the main valve to maintain minimum backpressure.

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 Model BV50 Pressure Reducing Pilot

Manual BV88 Digital Control Valve with Backpressure Control Page 8/10
Parts List Model BV50, Pressure Reducing Pilot

Part Number
Item # Description Spring Ranges of 0-40; 30-80; Spring Ranges of Qty
70-180 lbs. 150-350 lbs.
1 Cover VP60006-600M VP63006-600M 1
2 Spring Guide VP60017 1
Pressure Spring 0-40 psi VP60022 N/A
3 Pressure Spring 30-80 psi VP60023 1
Pressure Spring 70-180 psi VP60024 N/A
4 Piston VP60116 VP63016 1
5 Thrust Washer VP60013 1
6 Damper Spring VP60021 1
7 Guide Bushing VP60008 1
8 Pilot Valve Cage VP60007 1
9 Poppet Shaft VP60011 1
10 Retainer Sleeve VP60012 1
Pilot Valve Body, Steel VP53301M 1
11
Pilot Valve Body, Stainless Steel VP53301-600M 1
13 Vent Plug Assembly VP60015-500 1
14 Adjustment Stem Assembly 150687-024 1
15 Hex Nut 151543-019 2
16 Retaining Ring-Internal 156465 1
17 Lockwasher SS 152267 1
18 Retaining Ring - Cage Assembly 156466 1
19 Retaining Ring - Guide Bushing 156467 1
20 Lockwasher SS 152119 1
21 Hex Nut 151544-019 1
24 Seal Wire 155051 1
25 Lead Seal 151831 1
27* Poppet Shaft O-Ring Seat 152067-XXX 1
28* Laower Cage O-Ring 157009-XXX 1
29* Guide Bushing O-Ring 152090-XXX 1
30* O-Ring - Upper Cage 157010-XXX 1
31* Poppet Shaft O-Ring to Guide Bushing 152066-XXX 1
32* Piston O-Ring 152073-XXX 152091-XXX 1
33* Shaft to Piston O-Ring 152064-XXX 1
34* Cover O-Ring 157011-XXX 1
Seal Kit, Viton-A WVP53600-522
*
Seal Kit, Flurosilicon WVP53600-536

Notes:
1. O-ring material suffix is as follows:
-022 : Viton A
-120 : Low swell nitrile
-026 : Viton F
-016 : FluoroSilicon

Manual BV88 Digital Control Valve with Backpressure Control Page 9/10
1. Limited Warranty
Subject to the limitations contained in Section 2 herein and except as otherwise expressly provided herein, Brodie Inter-
national, a Brodie Meter Co., LLC Company (“Brodie”) warrants that the firmware will execute the programming instruc-
tions provided by Brodie, and that the Goods-manufactured or Services provided by “Brodie” will be free from defects in
materials or workmanship under normal use and care until the expiration of the applicable warranty period.

Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of
shipment by “Brodie”, whichever period expires first. Consumables and Services are warranted for a period of 90 days
from the date of shipment or completion of the Services.

Products purchased by “Brodie” from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty
extended by the original manufacturer.

Buyer agrees that “Brodie” has no liability for Resale Products beyond making a reasonable commercial effort to arrange
for procurement and shipping of the Resale Products.

If Buyer discovers any warranty defects and notifies “Brodie” thereof in writing during the applicable warranty period,

Brodie International

P.O. Box 450 (30459-0450)

19267 Highway 301 North
Statesboro, GA 30461
USA

Phone: +1 (912) 489-0200

Fax: +1 (912) 489-0294

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