TEGAM INC.

MODEL DSRS-5DA
DECADE SYNCO/RESOLVER STANDARD

Instruction Manual
PN# 500783-349
Publication Date: Novermber 2007
REV. A

NOTE: This user’s manual was as current as possible when this product was manufactured. However, products are
constantly being updated and improved. Because of this, some differences may occur between the description in this
manual and the product received.
Warranty:

TEGAM, Inc. warrants this product to be free from defects in material and
workmanship for a period of 1 year from the date of shipment. During this warranty
period, if a product proves to be defective, TEGAM, Inc., at its option, will either
repair the defective product without charge for parts and labor, or exchange any
product that proves to be defective.

TEGAM, Inc. warrants the calibration of this product for a period of 1 year from date
of shipment. During this period, TEGAM, Inc. will recalibrate any product, which does
not conform to the published accuracy specifications.

In order to exercise this warranty, TEGAM, Inc., must be notified of the defective
product before the expiration of the warranty period. The customer shall be
responsible for packaging and shipping the product to the designated TEGAM service
center with shipping charges prepaid. TEGAM Inc. shall pay for the return of the
product to the customer if the shipment is to a location within the country in which
the TEGAM service center is located. The customer shall be responsible for paying all
shipping, duties, taxes, and additional costs if the product is transported to any other
locations. Repaired products are warranted for the remaining balance of the original
warranty, or 90 days, whichever period is longer.

Warranty Limitations:

The TEGAM, Inc. warranty does not apply to defects resulting from unauthorized
modification or misuse of the product or any part. This warranty does not apply to
fuses, batteries, or damage to the instrument caused by battery leakage.

Statement of Calibration:

This instrument has been inspected and tested in accordance with specifications
published by TEGAM, Inc. The accuracy and calibration of this instrument are
traceable to the National Institute of Standards and Technology through equipment,
which is calibrated at planned intervals by comparison to certified standards
maintained in the laboratories of TEGAM, Inc.

Contact Information:

TEGAM, INC.
10 TEGAM WAY
GENEVA, OHIO 44041
PH: 440.466.6100
FX: 440.466.6110
EMAIL: [email protected]
 TABLE OF CONTENTS

SECTION PAGE

I GENERAL DESCRIPTION.................................................................................... 1-1

II INSTALLATION ................................................................................................ 2-1

III OPERATION..................................................................................................... 3-1

IV THEORY OF OPERATION.................................................................................... 4-1

LIST OF TABLES

TABLE TITLE PAGE

1-1 SPECIFICATIONS ............................................................................................. 1-3

3-1 BINDING POST IDENTIFICATION, SYNCHRO MODE ............................................... 3-1

5-1 ANGULAR ACCURACY, RESOLVER MODE.............................................................. 5-4

5-2 ANGULAR ACCURACY, DECADE INCREMENTS, RESOLVER MODE ............................. 5-5

5-3 ANGULAR ACCURACY, SYNCHRO MODE ............................................................... 5-5

5-4 ES (MAX) SWITCH POSITION VERSUS OUTPUTS MODE .......................................... 5-6

LIST OF ILLUSTRATIONS

FIGURE TITLE PAGE

1-1 MODEL DSRS-5DA DECADE SYNCHRO/RESOLVER STANDARD ................................ 1-0

1-2 TYPICAL TEST SETUP, SYNCHRO MODE ............................................................... 1-4

1-3 TYPICAL TEST SETUP, RESOLVER MODE.............................................................. 1-4

4-1 RESOLVER MODE, SIMPLIFIED DIAGRAM............................................................. 4-4

4-2 STANDARD SYNCHRO CONTROL TRANSMITTER (CX) OUTPUTS............................... 4-5

4-3 SYNCHRO MODE, SIMPLIFIED DIAGRAM.............................................................. 4-5

4-4 MODEL DSRS-5DA SCHEMATIC DIAGRAM............................................................ 4-6

5-1 ANGULAR ACCURACY TEST SETUP, RESOLVER MODE ............................................ 5-4

5-2 ANGULAR ACCURACY TEST SETUP, SYNCHRO MODE ............................................. 5-7

5-3 OUTPUT VOLTAGE TEST SETUP, RESOLVER MODE ................................................ 5-8

i
FIGURE 1-1. MODEL DSRS-5DA SYNCHRO/RESOLVER STANDARD

1-0
 SECTION I
GENERAL DESCRIPTION

1.1 PURPOSE

The Model DSRS combines the functions of a decade synchro standard and a decade resolver
standard into a single unit. A front panel switch changes the unit from one mode to another.

The standard may be used to simulate a master component in a system. Accurately known inputs
may be introduced into the system for testing autopilots, servos, aircraft indicators, etc. This
technique can also be used to check the response of a servo loop.

As a synchro standard, the unit may be used to transmit precise angular data to control differential
transmitters (CDX's) and control transformers (CT's) (see Figure 1-2) . Most commercially available
synchros of this type may be excited without affecting the 2-second-of-arc accuracy. The unit may
also be used to excite torque differential transmitters (TDX's), differential receivers (TDR's), and
receivers (TR's).

As a resolver standard, the unit may be used to transmit precise angular data to resolver control
differential transmitters (RD's) and resolver control transformers (RC's). As with the synchro
mode, most commercially available resolvers may be excited without affecting the 2-second-of-arc
accuracy.

When the Model DSRS is used for testing components, either the Proportional Voltage Gradient or
the Proportional Voltage Nulling method may be used. If the Proportional Voltage Nulling method
is used, the Model DSRS may be adjusted

1-1
to obtain a null instead of the dividing head. In this case, the angular error may be read
directly from setting of the control switches.

1.2 GENERAL DESCRIPTION

Because of their very low output impedance and extremely low output impedance unbalance, the
standards may be operated under normal load with no degradation of accuracy. The angular
accuracy is based on the use of toroidal transformers and therefore age or environmental
conditions have little effect.

The following features are incorporated in the unit:

a. 100° increment switching to simulate operation over

a full 360°.
b. Separate sets of binding posts for the synchro and
resolving outputs.
c. Selectable output (ES max).
d. Excitation of 115 or 26 vac.

1.2.1 Resolver Mode

The unit forms a precision transformer instrument, designed to simulate the ideal electrical
outputs of a resolver control transmitter (RX). Each section transforms an input signal to two
isolated voltages: one of the output voltages is proportional to the sine of the angle displayed on
the dials and the other is proportional to the cosine.

1.2.2 Synchro Mode

In the synchro mode, the four wire output is converted to a three wire output in a Scott-tee
transformer arrangement. The unit simulates the ideal 3-wire electrical output of a synchro
control transmitter (CX). One of the three voltages is directly proportional to the sine of the angle
displayed on the dials and the other two voltages are located 120° in amplitude from the first.

1.2.3 Specifications

Refer to Table 1-1 for the Model DSRS-5DA specifications.

1-2
 Table 1-1. MODEL DSRS-5DA SPECIFICATIONS

Angular Range .......................................... 0° to 360° continuous

Angular Accuracy........................................ 2 seconds-of-arc at nominal frequency

Angular Increments .................................... 0.0001°

Excitation:

Voltage ........................................... 115 or 26 vac

Frequency........................................ 400 to 800 Hz

Output, ES (MAX)........................................ 115, 90, 26, and 11.8 volts

Maximum Effective Output
Impedance Unbalance:

115 and 90 volts ............................... 0.05 + j.005 ohms

26 and 11.8 volts .............................. 0.01 + j.001 ohms

Dimensions:

Bench Operation:

17" wide

5 7/8" high (including feet)

16 7/8" deep (including handles)

Rack Mounted:

15 1/8" deep from back of ears to end of back panel

terminals

19" wide

5 1/4" high

Weight: 33 Ibs

1-3
Figure 1-3 Typical Test Setup, Resolver Mode

1-4
 SECTION II
INSTALLATION

2.1 UNPACKING

No special handling or unpacking procedures are required. After unpacking, inspect units for any
evidence of damage.

2.2 BENCH OPERATION

The DSRS-5DA is shipped ready for use as a bench-operated instrument. A folding support that
is attached to the feet under the front of the instrument may be pulled down to elevate the front of
the instrument for ease of operation'.

2.3 RACK MOUNTING

A set of adapter brackets and attaching screws (Option 11) -permits mounting of the DSRS-5DA
into a standard 19-inch rack. To prepare the instrument for rack mounting, proceed as follows:

a. Remove the six screws that attach the four feet and
folding support to the bottom of the instrument. Re-
tain the screws, feet and support for future use.

b. Attach rack mount kit (Part No. OPT-11) using hardware provided.

2.4 OPERATING POWER

No operating power is required; however, either 115 or 26 vac excitation voltage is required
during operation.

2.5 INSTALLATION CHECKOUT

Refer to paragraphs 5.4 through 5.7 for a checkout procedure.

2-1
 c. Do not purposely apply an unbalanced load.
d. Use No. 18 tinned copper wire from the output of the
standard to the load and attempt to keep the total lead
length from each output pin the same.
e. Stator current should be limited to approximately one
ampere for normal switch contact life and should never
exceed two amperes.

3. 3 OPERATION

To operate the standard, proceed as follows:

a. Set ES (MAX) OUTPUT switch to desired maximum output

voltage.
b. Set TYPE switch to appropriate position.
c. Connect system or unit under test to the appropriate
set of OUTPUT binding posts.
d. Connect excitation voltage to the appropriate INPUT
binding posts.

Do not apply 115 V to the 26 V

INPUT binding post.

e. Set in the desired angle with the decade control switches.

3-2
 SECTION IV
THEORY OF OPERATION

4.1 RESOLVER MODE

The electrical position of a resolver transmitter can be determined from the ratio of the two
output voltages to each other. One of the output voltages is proportional to the sine of the
rotational angle and the second is proportional to the cosine. At 0° , the sine voltage is 0
and the cosine voltage is maximum. At 45° , the two voltages are equal and approach a
0.707 ratio to the maximum output voltage.

In the Model DSRS, a transformer is placed across the input voltage and functions as a dual
voltage divider. The dual secondaries of the transformer are tapped to provide the voltage
ratios of an ideal resolver at 10° increments. One secondary provides a voltage
proportional to the sine of the selected angle and the second is proportional to the cosine.

The increased resolution of the decade increments is provided by two ratio transformers, see
Figure 4-1. Both ratio transformers are controlled by a common set of switches. Transformers
T3, T5 and T7 provide the additional increments for the sine voltage and all sine voltage
increments are added together to form the output voltage. Transformers T4, T6 and T8 provide
the additional cosine increments and these increments are subtracted from the voltage supplied
by transformer T2.

The cosine voltage, selected by contacts B and C of switch S2, supplies not only the 10° cosine
increment but also supplies the input for the primary of transformer T3. The secondary of
transformer T3 is tapped to provide voltage divisions corresponding to the tangents of the 1°
increments. Contact A of switch S3 selects a COS X TAN voltage. In the example shown, this
voltage

4-1
is a COS 40° X TAN 5° product. The total voltage at contact A is the sum of
the voltage selected by contact D of switch S2 (SIN 40°) plus the COS 40° X
TAN 5° product. This total voltage may also be expressed as:

SIN (40° + 5°)

COS 5°

The two arms of switch S3 (A and B) supply a 1° sine voltage to transformer T5.
This transformer is tapped to approximate the .1° sine increments. Contact A of
switch S4 therefore selects a .1° sine voltage which is added to the voltage supplied
from contact A of switch S3. The addition process continues until the final .001° is
selected by switch S6.

The cosine voltage is developed in approximately the same manner. Since the
sine voltage input to transformer T4 is inverted, the voltages selected from the
cosine ratio transformers are subtracted. In the example shown, the voltage of
contact C of switch S3 is equal to COS 40° - SIN 40° X TAN 5°. This total
voltage may also be expressed as:

COS (40° + 5°)

COS 5°

The voltage ratios repeat every 90° ; however, the mathematical signs of the
ratios (+ or -) change for each quadrant. Switch S1 changes the signs by inverting
the voltages.

Transformer Tl in the input circuit performs two functions; first it operates as an

autotransformer to step-up a 26 volt input and second it corrects for variations in
transformation ratio. In the method used to derive the sine and cosine voltages, the
transformation ratio varies over any 10° increment. The input voltage is varied by a
separate arm of switch S3 to compensate for this variation.

4-2
In the resolver mode, transformers T9 and T10 operate as step-down transformers to
allow formers to allow selection of the maximum output voltages ES (MAX). This
selection is accomplished through switch S7.

4.2 SYNCHRO MODE

The electrical position of a synchro control transmitter (CX) can be determined from the
ratio of the stator output voltages to each other. As shown in Figure 4-2, each of the
three output voltages is a sine function.

The sine θ voltage, as derived in the resolver mode, is also used as the sine θ voltage
for the synchro mode. To derive the other output voltages, transformers T9 and T10 are
interconnected into a Scott tee arrangement as shown in Figure 4-3. The sine and cosine
inputs to the transformers are derived in the same manner as for the resolver mode.

4.3 DIRECT READOUT

For a direct readout of angular position, the quadrant switch is replaced with a
100° increment switch as shown in Figure 4-4.

4-3
 SECTION V
MAINTENANCE

5 .1 GENERAL

Since the standards are passive devices, a minimum of maintenance is required. With the
exception of cleaning switch contacts, no maintenance on a regularly scheduled basis is
required. Moving parts are lubricated at the factory and should require no further
lubrication.

5.2 SWITCH SERVICING

During calibration intervals, clean switch contacts with a good grade of solvent such as alcohol
or acetone. Relubricate contacts with a thin layer of vaseline.

5. 3 REPAIRS

If any repairs are made on the unit or if any parts are replaced, check the accuracy of the unit
as outlined below. If any transformer problems are encountered, it is recommended that the
unit be returned to the factory for overhaul and recalibration.

5.4 CALIBRATION

The accuracy of the standard should be maintained for a period of not less than three years,
provided that the unit is kept in a normal laboratory environment, has clean low-resistance
contacts and does not suffer injury or insulation damage. Under these conditions, the unit should
only require calibration every three years. Under more severe conditions, the calibration period
must be shortened. Note: Full calibration is to be done with 115V rms, 400 Hz reference input, and
115 V Es (MAX) output. The remaining outputs shall be tested on a random basis.

5-1
5.5 TEST EQUIPMENT

To test the accuracy of the unit, the following test equipment (or equivalent) is required:

a. Phase Angle Voltmeter, Tegam Model PAV-4B or 4C.

b. Ratio Standard, Tegam Model 1011A.

c. Audio Oscillator, 20Hz to 20k Hz

d. Power Amplifier, 200W

e. Digital Voltmeter

5.6 ANGULAR ACCURACY, RESOLVER MODE

To test the angular accuracy of the resolver standard, proceed as follows

a. Connect unit into test setup as shown in Figure 5-1.

NOTE

Connect the ratio standard directly to the output terminals of the

resolver standard to eliminate errors resulting from voltage drops in
the interconnecting leads.

b. Adjust Phase Angle Voltmeter to measure in-phase voltage

c. Set resolver standard to 0°.
d. Adjust ratio standard as required to obtain a null on
Phase Angle Voltmeter.
e. The ratio standard shall indicate an output ratio (A
theoretical) of 0.000000 within the limits set by the
A column of Table 5-1.
f. Repeat test at every 5°increment between 0° and 360°.
Refer to Table 5-1 for the required output ratio and
tolerances,

5-2
 NOTE

The effective output impedance unbalance of the standard may be readily

checked by applying a BALANCED load to the output and measuring A. When
testing with an inductive load, it is recommended that non-ferromagnetic
inductors (GR Type 1482 or equivalent) be used to prevent output voltage
variations from changing the inductance of the load.

g. Repeat test at the decade increments. Refer to Table 5-2 for the required ratios and
tolerances.

5.7 ANGULAR ACCURACY, SYNCHRO MODE

To test the angular accuracy of the synchro standard, proceed as follows

a. Connect unit into test setup as shown in Figure 5-2.

b. Adjust phase angle voltmeter to measure in-phase voltage.
c. Set the synchro standard to 0° .
d. Adjust ratio standard as required to obtain a null on
the phase angle voltmeter.
e. The ratio standard shall indicate an output ratio (A
theoretical) of 0.000000 within the limits set by
A column of Table 5-3.
f. Repeat test at the increments listed in Table 5-3.

5.8 VOLTAGE OUTPUT TEST

This test is performed in the Resolver mode without load using the following procedure:
a. See Figure 5-3 for equipment setup.
b. Switch the DSRS-5DA to the RESOLVER mode of operation.
c. Set the DSRS-5DA DEGREE controls to degree settings shown in Table
5-4. (Other degree settings may be added to Table 5-4 including appropriate
trigometric output voltages expected.)
d. Adjust the 400 Hz Power Source input voltage to exactly 115 V ac.
e. Take DVM measurements at the Resolver COS θ and SIN θ output terminals (S4, S2
and S1, S3 respectively) for each position of the ES MAX OUTPUT switch and for the
degree settings shown in Table 5-4. The COS θ and SIN θ output voltages should match
the voltages as shown in Table 5-4. Differences are typically less than 1%.
f. Steps “a” through “e” may be repeated using 26 V to the 26 V R4, R2 input terminals.

5-3
5-4