.

INJEC+ION PUMP
0484
MODEL DBGFC431- z;DB
SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART NO. AT-18026-T
CUSTOMER’S NAME & ADDRESS:
EDITION NO. DATED il-15-71
John Deere Dubuque Tractor Works
ENGINE 202D FULL LOAD RPM 2500 Dubuque, Iowa
APPLICATION (See Note 2&f) GOV. REGULATION 6 % ISSUED BY: T. Christensen
-=
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT RWISE NOTED RPM MIVI’PER MAX. “/\I& TRIWS. PUMP
TEST STAND
110 STROKL BET.
cm.. PRESS.-P51
1. INJECTION LINES I
3,>7” D. BY 20” LONG 8. CHECK POINT 2500 / 48-50 / 3 / 83-86 -'
2. TEST OIL TEMPERATURE 110.-115”
F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE ,250O PSI 12SD12 NOZZLES. 10. CHECK POINT
4. USE ROOSA M/\STER CALIBRATING OIL il. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 24.5-25.5 wk. at 2500 RPM 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (l/i HI-IDLE DEL.)
1. Delivery vis1ve L5. LOW IDLE
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. By-Pass System L7. TRANSFER PUMP PRESSURE (WOT)
4. L8. MINIMUM CRANKING SPEED DELIVERY
PUMP SETTINGS (‘i . . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.967 i .0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE ;;ff SIDE VIEWING END PLATE
t(lJSE GAGE NO. 18914 20. TIMED SIDE VIEWING END PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAM (For End of Injection)
FOR 10 MINUlES TO BRING TO OPERATING TEMPERATURE ANC 22. GOVERNOR CONTROL COVER TO BE STAMPED
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)_ _ ____ _ _ _
4. CHECK FOR MINIMUM 1.8” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Assemble Fitting Assembly No. 15517 on Right Side viewing End
Plate.
5. ADJUST TRANljFER PUMP PRESSURE (WOT)
b. Pump to be tested with fitting No. 13212 installed.
76. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18
c. Throttle Lever Assembly No. 12019 assembled Right Side view.ing
7. AUTO ADVANCE SPEED RESPONSIVE End Plate
a. ADVANCE NOVEMENT 80 (See Step 2/+g) d. Install Throttle Lever Spacer No. 16135 and Arm No. 16136 in
B4-L position per XL-528
e. Fuel Line Connector No. 11336, Washer No. 16225 and Connector
Screw No. 11346 purchased sep;rately.
f. JD450 CRAWLER- LAN2 MD 440s (202D262 Ena.) - 2020 and JD400
TRACTOR; JD440 SKIDDER - 2510 TRACTOR(WATERLOO)
g. Editions 1 thru 8 specified 6" Advance
ON dNGINE: Torque all fasteners per XL713qor S8 106
AT FULL LOAD: Set 6" Adv. at 1900 RPM 25. SEALING WIRES: PART NO. 10408 . . REQUIRED
AT NO LOAD: Set 5' Adv. at 1400 RPM (REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134l?)
FIIT,T, ADVANCE bv 2'100 RPM _ NOTE: HIGH IDLE SCREWTO BIi E LED BY J. DEERF,IKSI'ECTOR
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?E zgg DESCRIPTION
rQ.

SCREW, low idle adj. 1 !5442 1 kIASHER, low idle adj. screw
NUT, low idle adj. xrew 1 12174
SEAL, low idle screst 1 13550
SCREW,cover hold down 3 12202
LOCKWASHER,
cover sc'tew 3 1582 13212 L ClONNECTOR AS%., return lin'e
13521 3 W.ASHER, cover hold down Screw
12153 L C’OVER, governor control
11331 2 SCREW, head locking
GASKET, governor Cover 1 2054
16460 S CREEN, return oil
SEAL, pilot tube 1 .6371
10584 : S CREW, fitting assembly
SEAL, drive shaft 2 0453
15517 L FITTING ASSY., return oil
SHAFT, drive 1 .0213 15522 1 GASKET, fitting assembly
WASHER,drive shaft 1 15521 1 HOSE, return Oil
KEY. drive shaft 1 :0"::4"
12259 1 SCREW, torq. screw hole plug
BUTTON, thrust 1 -6365
1 10464 1 WASHER, torq. screw hole pl.ug
SPRING, thrust button -0541
IJUT, drive shaft 1 -0529

SCREW, name plate 2 10401 16368 1 H.OUSINGASSEMBLY

1 LO394 15093 2 BUSHING, throttle shaft
PLATE, name
GASKET, timing line cover 1 10574
SCREW,timing line cover 2 LO584
COVER, timing line 1 10569

= = =

1IYD. MEADh ROTal ASSY. l

: PLuNDm. rotor (basic)
IrscIIO67 -tbru 1lOiO (sthndimd)
,,t 11072 thaw11075 (OvetSiZe)
ROUER, cam 11141 I,S Indicated on rotor S.B. 6014
S”O8, cam roller : lll36 13827 1 IVALVR, delivery S.B.143R
4,T 13828 (oversize) ils rsq'd.
CAYRING t 10384 1383! 1 SPaING, delivery valve
1644c 1 4PTOP, delivery valve
1363: 1 PCREW,delivery valve ret*
SEAL, hydraulic head 1 lUO4 1143; 1 WIRE,vent
SIJRINC, leaf 1 11431 2 SCREW,hydraulic head Pllul
SOBEW, leaf spring adJ. 1 :::z 1143' 1 WIRI, vent wire ret.
12211 1 SCREW, hydraulic bead plog
CONNBCTOB, fuel 1iWl
WASHER, fuel line ccmnect~ 1120; cures, rwor retainer
$(;BEw, fuel line caanecto1 1121 : RETAINER, tOtOt

.
 DBGFC431-2DH

E
f PLUG ASSY., end plate adj.

FITTING ASSEMBLY, inlet 1 SLEEVE. end plate

I
h
124OC 1 SEAL, end plate sleeve

15225 1 ELEMENT, filter

15627 1 SEAL, element
ROLLPIN, end plate lot. 11507 1 RING,sleeve seal
SPRING, trans. pumpblade 15701 1 SPRING, regulating
BLADE, transfer pump 1 11508 1 PISTON, regulating
LINER, transfer pump , 17056 I SEAL, regulating piston
0
15877 1 PIATE, end
SEAL, transfer pump 1 13521 4 WASHER, end plate screw
PLATE, thrust 1 11532 4 SCREW, end plate
I
1:i8211-id ----I
PLUG, end plate pipe 11582 4 LOCKWASHER, end plate screr

= =

SPRING, governor control 1

1 RETAINER, spring
1 SPRING, idling
ARM, governor 1
1 GUIDE, idling spring
SHAPT, $0~. arm pivot 1
1 ARM ASSY., metering valve
SEAL, pivot shaft 2
1 WASHER, guide stud
NUT, piwx shaft ret. 2
1 STUD, guide
SPACER,governor spring 1
1 SHIM, metering valve
1 VALVE, metering
SLEEVE, governor thrust 1
1 SPRING, metering valve

WEIGHT, governor 6 1 RETAINER ASSY ., gov. weight

1 RET. ASSY., Bov. wt.(basi
WASHER, @x. thrust sleeve 1 1 RETAINER, ~JOV. weiSht
RING, gov. cage retaining 1 1 HUBASSY., WV. weight
1 RING, flexible ret.
= = _

,-416392 1 LEVERASSY., throttle

1 SPRING, throttle lever
1 RETAINER, throttle lever Spg.
1 SCREW, throttle ret. spring

f--_ 1 ARM, adjusting spacer

LEVER, throttle shaft 1221 1 SCREW, throttle lever pas.

CLIP, shaft retaining 1253 1 SPACER, throttle lever adj.

!;EAL, throttle shaft 1040

WASHER, throttle shaft seal $408 1 SCREW, high idle adjusting
1 NUT, s. o. arm adj. screw

!iHAFT, shut-off I 1235 1 SHAFT ASSY., throttle

’ 12249 1 CAM. shut-off

I‘ 11901
12360
1
1
HOOK ASSEMBLY,
SGREW, gov. link.
gov. linkage
hook adj.
12362 1 WASHER, gov. link. ,hook adj.
11900 1 HOOK, governor linkage
12358 1 LINK. AS%., gov. link. adj.
11919 1 SPRING, SoVernor linkage

i- _.... ,“...“._“.__~.~_.
.._.x.._.
-...---. z =
oaow --=__=l__di___
- IL-...___: .._ ._._.

*Assemble with Part ND.

18968 1 PLUG, piston hole (power)
towards Piston Role plug

SEAL, piston ring 1 5750 1896; 1 RING, piston

*PISTON, power 1 6241
WASNW, slide 1 2622

WASBER, slide 1 26,22 11507 2 SEAL, head lot. screw

PISTON, spring 8’ ADv.
1 2757
SPRING, Outer advance RED-YELLOW
L 26’35 1854; 1 SCREW ASSY., head lot.
1 SCREW, cam advance
GUIDE, adv. adj. spring I
SEAL, piston hole plug i 1 SEAL, adv. screw hole plug
6+-----t 12761 1 PLUG, adv. screw hole
PLUG, piston hole (spring) 4941 I_.-
SQ(EW, advance edj. I
NUT, trimmer screw 1204f 1 SEAL, adv. adj. screw
CAP, adv. adj. screw
C I

PCRSSRVIGEUSE ONLY FOR SNGIN LING USE ONLY

9 APPLICABLSSERVICE ASSRMBLIRS: DATE CBG. NO. EDITION
GASKET KIT #16369 10-18-66 9255 11
/I.
PILOT TUBE RBPLACEMERT i/16320 6-5-67 9610 12
7-3-68 10112 13
GOVERNOR WEIGHT RETAINER ASSEMBLY (5.8.180) 817533 10-30-68 10248 14
3-18-71 11224 15
H-15-71 11397 16