FLIR RD Handbook
FLIR RD Handbook
FLIR RD Handbook
95
TM
ii
Contents
IR Thermography – How It Works 1
IR Detectors For Thermographic Imaging 7
Getting The Most From Your IR Camera 15
Filters Extend IR Camera Usefulness 26
Ultra High-Speed Thermography 36
iii
iv
Chapter 1
User Interfac
f e
IR In Video User Control
Detector Cooling Video Output
Prrocessing
NIR Digitization Digital Output
Electronics Synchronization In/Out
MWIR
System Status
LWIR
Op
ptics
Chapter 1
temperatures using liquid nitrogen or a lenses with modern turning methods. As
small Stirling cycle refrigerator unit. in visible light cameras, IR camera lenses
have antireflective coatings. With proper
IR Spectrum Considerations design, IR camera lenses can transmit
Typically, IR cameras are designed and close to 100% of incident radiation.
calibrated for a specific range of the IR
spectrum. This means that the optics Thermal Radiation Principles
and detector materials must be selected The intensity of the emitted energy
for the desired range. Figure 2 illustrates from an object varies with temperature
the spectral response regions for various and radiation wavelength. If the object
detector materials. is colder than about 500°C, emitted
Because IR has the same properties radiation lies completely within IR
as visible light regarding reflection, wavelengths. In addition to emitting
refraction, and transmission, the optics radiation, an object reacts to incident
for thermal cameras are designed in radiation from its surroundings by
a fashion similar to those of a visual absorbing and reflecting a portion of it,
wavelength camera. However, the types or allowing some of it to pass through
of glass used in optics for visible light (as through a lens). From this physical
cameras cannot be used for optics in an principle, the Total Radiation Law is
infrared camera, as they do not transmit derived, which can be stated with the
IR wavelengths well enough. Conversely, following formula:
materials that are transparent to IR are W = AW + RW + TW,
often opaque to visible light.
which can be simplified to:
IR camera lenses typically use silicon (Si)
and germanium (Ge) materials. Normally 1 = A + R + T.
Si is used for MWIR (medium wavelength The coefficients A, R, and T describe the
IR) camera systems, whereas Ge is used object’s incident energy absorbtion
in LW (long wavelength) cameras. Si and (A), reflection (R), and transmission (T).
Ge have good mechanical properties, i.e., Each coefficient can have a value from
they do not break easily, they are non- zero to one, depending on how well an
hygroscopic, and they can be formed into object absorbs, reflects, or transmits
incident radiation. For example, if R = 0,
MCT T = 0, and A = 1, then there is no reflected
PtSi QWIP or transmitted radiation, and 100% of
InSb Microbolometer incident radiation is absorbed. This is
called a perfect blackbody.
MWIR L
LWIR In the real world there are no objects
that are perfect absorbers, reflectors, or
3.0μm 5.0μm 8.0μm 14.0μm
transmitters, although some may come
Figure 2. Examples of detector materials and
very close to one of these properties.
their spectral responses relative to IR midwave Nonetheless, the concept of a perfect
(MW) and longwave (LW) bands blackbody is very important in the
IR Thermography – How It Works
4.50
4.00 T
T-1000˚ C
Blackbody spectral radiant emittance
3.50
3.00
T
T-900˚C
2.50
2.00
T
T-700˚C
T
T-800˚C
T
T-600˚C
1.50
T-500˚C
1.00 T-400˚C
T-300˚C
0.50 T-200˚C
0.00
2 3 4 5 6 7 8 9 10
0 11 12 13 14 15
Visible
light
Chapter 1
wavelength. This maximum can be blackbody (the perfect emitter). If the
calculated from Wien’s displacement law, emitted energy from a blackbody is
Lmax = 2898/T, denoted as Wbb, and that of a normal
object at the same temperature as Wobj,
where T is the absolute temperature then the ratio between these two values
of the blackbody, measured in Kelvin describes the emissivity (E) of the object,
(K), and Lmax is the wavelength at the
maximum intensity. Using blackbody E = Wobj / Wbb.
emittance curves, one can find that Thus, emissivity is a number between 0
an object at 30°C has a maximum near and 1. The better the radiative properties
10μm, whereas an object at 1000°C has a of the object, the higher its emissivity.
radiant intensity with a maximum of near An object that has the same emissivity E
2.3μm. The latter has a maximum spectral for all wavelengths is called a greybody.
radiant emittance about 1,400 times Consequently, for a greybody, Stefan-
higher than a blackbody at 30°C, with a Bolzmann’s law takes the form
considerable portion of the radiation in
the visible spectrum. W = EST4 (W/m2),
From Planck’s law, the total radiated which states that the total emissive
energy from a blackbody can be power of a greybody is the same as that
calculated. This is expressed by a formula of a blackbody of the same temperature
known as the Stefan-Bolzmann law, reduced in proportion to the value of E
for the object.
W = ST4 (W/m2),
Still, most bodies are neither blackbodies
where S is the Stefan-Bolzmann’s nor greybodies. The emissivity varies
constant (5.67 × 10–8 W/m2K4). As an with wavelength. As thermography
example, a human being with a normal operates only inside limited spectral
temperature (about 300 K) will radiate ranges, in practice it is often possible to
about 500W/m2 of effective body treat objects as greybodies. In any case,
surface. As a rule of thumb, the effective an object having emittance that varies
body surface is 1m2, and radiates about strongly with wavelength is called a
0.5kW—a substantial heat loss. selective radiator. For example, glass is a
The equations described in this section very selective radiator, behaving almost
provide important relationships between like a blackbody for certain wavelengths,
emitted radiation and temperature of a whereas it is rather the opposite for other
perfect blackbody. Since most objects wavelengths.
of interest to thermographers are not
perfect blackbodies, there needs to be Atmospheric Influence
some way for an IR camera to graph the Between the object and the thermal
temperature of a “normal” object. camera is the atmosphere, which tends
to attenuate radiation due to absorption
Emissivity by gases and scattering by particles. The
The radiative properties of objects are amount of attenuation depends heavily
usually described in relation to a perfect on radiation wavelength. Although the
IR Thermography – How It Works
atmosphere usually transmits visible light detectors for high-end R&D and military
very well, fog, clouds, rain, and snow can applications. When acquiring a signal
prevent us from seeing distant objects. through the atmosphere with MW
The same principle applies to infrared cameras, selected transmission bands
radiation. must be used where less attenuation
takes place.
For thermographic measurement we
must use the so-called atmospheric Temperature Measurements
windows. As can be seen from Figure 4,
they can be found between 2 and 5μm, The radiation that impinges on the IR
the mid-wave windows, and 7.5–13.5μm, camera lens comes from three different
the long-wave window. Atmospheric sources. The camera receives radiation
attenuation prevents an object’s total from the target object, plus radiation
radiation from reaching the camera. If from its surroundings that has been
no correction for attenuation is applied, reflected onto the object’s surface. Both
the measured apparent temperature of these radiation components become
will be lower and lower with increased attenuated when they pass through
distance. IR camera software corrects for the atmosphere. Since the atmosphere
atmospheric attenuation. absorbs part of the radiation, it will also
radiate some itself (Kirchhoff’s law).
Typically, LW cameras in the 7.5–13.5μm
range work well anywhere that Given this situation, we can derive a
atmospheric attenuation is involved, formula for the calculation of the object’s
temperature from a calibrated camera’s
because the atmosphere tends to act
output.
as a high-pass filter above 7.5μm (Figure
4). The MW band of 3–5μm tends to 1. Emission from the object = E · T · Wobj,
be employed with highly sensitive where E is the emissivity of the object
Figure 4. Atmospheric attenuation (white areas) with a chart of the gases and water vapor causing
most of it. The areas under the curve represent the highest IR transmission.
5
Chapter 1
and T is the transmittance of the where E is the object emissivity, T is the
atmosphere. transmission through the atmosphere,
2. Reflected emission from ambient sources Tamb is the (effective) temperature of the
= (1 – E) · T · Wamb, where (1 – E) is the object’s surroundings, or the reflected
reflectance of the object. (It is assumed ambient (background) temperature,
that the temperature Tamb is the same and Tatm is the temperature of the
for all emitting surfaces within the atmosphere.
half sphere seen from a point on the
object’s surface.) To arrive at the correct target object
temperature, IR camera software
3. Emission from the atmosphere =
(1 – T) · Watm, where (1 – T) is the requires inputs for the emissivity of
emissivity of the atmosphere. the object, atmospheric attenuation
and temperature, and temperature of
The total radiation power received by the
the ambient surroundings. Depending
camera can now be written:
on circumstances, these factors may
Wtot = (1 – T) · Wobj + (1 – E) · T · Wamb + be measured, assumed, or found from
(1 – T) · Watm, look-up tables.
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Chapter 2
User Interfac
f e
IR In Video User Control
Detector Cooling Video Output
Prrocessing
NIR Digitization Digital Output
Electronics Synchronization In/Out
MWIR
System Status
LWIR
Op
ptics
Chapter 2
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For more demanding applications, Table 1. Detector types and materials commonly
quantum detectors are used, which used in IR cameras.
operate on the basis of an intrinsic Detector Type/ Operating
photoelectric effect. These materials Material Operation Temp.
respond to IR by absorbing photons Microbolometer
Broadband Uncooled
that elevate the material’s electrons to detector (~30°C)
a higher energy state, causing a change SW photon
HgCdTe 200 K
detector
in conductivity, voltage, or current. By
LW photon
cooling these detectors to cryogenic HgCdTe 77 K
detector
temperatures, they can be very sensitive MW photon
InSb 77 K
to the IR that is focused on them. They detector
also react very quickly to changes in PtSi
MW photon
77 K
IR levels (i.e., temperatures), having a detector
constant response time on the order of LW photon
QWIP 70 K
detector
1μs. Therefore, a camera with this type
of detector is very useful in recording
Operating Principles for Quantum
transient thermal events. Still, quantum
Detectors
detectors have response curves with
detectivity that varies strongly with In materials used for quantum detectors,
wavelength (Figure 2). Table 1 lists some at room temperature there are electrons
of the most commonly used detectors in at different energy levels. Some electrons
today’s IR cameras. have sufficient thermal energy that they
IR Detectors For Thermographic Imaging
9
Chapter 2
Figure 3 depict quantum detector
Cold side
wavelength dependence. The incident Copper
photon wavelength and energy must Thermo o-
be sufficient to overcome the band gap electriccal
energy, ΔE. materiaal
Cooling Methods
Warm side
The first detectors used in infrared
radiometric instruments were cooled
+ –
with liquid nitrogen. The detector was
attached to the Dewar flask that held the DC
liquid nitrogen, thus keeping the detector
at a very stable and low temperature Figure 4. Single stage Peltier cooler
(–196°C).
IR detector
Later, other cooling methods were Mountiing plate
developed. The first solid-state solution
to the cooling problem was presented
by AGEMA in 1986, when it introduced a
Peltier effect cooler for a commercial IR
camera. In a Peltier cooler, DC current is
forced through a thermoelectric material,
removing heat from one junction and
creating a cold side and a hot side.
The hot side is connected to a heat
sink, whereas the cold side cools the
component attached to it. See Figures Figure 5. Three-stage Peltier cooler
4 and 5.
Regardless of the cooling method,
For very demanding applications, the detector focal plane is attached
where the highest possible sensitivity to the cold side of the cooler in a way
was needed, an electrical solution to that allows efficient conductive heat
cryogenic cooling was developed. This exchange. Because focal plane arrays are
resulted in the Stirling cooler. Only in the small, the attachment area and the cooler
last 15 to 20 years were manufacturers itself can be relatively small.
able to extend the life of Stirling coolers
to 8,000 hours or more, which is sufficient Focal Plane Array Assemblies
for use in thermal cameras. Depending on the size/resolution of an
The Stirling process removes heat from FPA assembly, it has from (approximately)
the cold finger (Figure 6) and dissipates 60,000 to more than 1,000,000 individual
it at the warm side. The efficiency of detectors. For the sake of simplicity, this
this type of cooler is relatively low, but can be described as a two-dimensional
good enough for cooling an IR camera pixel matrix with each pixel (detector)
detector. having micrometer size dimensions. FPA
IR Detectors For Thermographic Imaging
Chapter 2
Radiation Radiation
+20°C +20°C
Figure 9. To normalize different FPA detector gains and offsets, the first correction step is offset
compensation. This brings each detector response within the dynamic range of the camera’s A/D
converter electronics.
A/D
A/ D Dy
Dynamic
namicss
Radiation Radiation
+20°C +20°C
Third correction,
Signal Non-Uniformity Correction (NUC) Signal After NUC
Radiation Radiation
+20°C +20°C
Figure 11. After gain factors are brought to the same value, non-uniformity correction (NUC) is
applied so that all detectors have essentially the same electronic characteristics.
IR Detectors For Thermographic Imaging
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Chapter 3
Chapter 3
t Given the radiance and area of an example, a FLIR ThermoVision® SC6000
object, radiant intensity can be IR camera has a 14-bit dynamic range
calculated. Knowing total radiant in its A/D converter, which creates
intensity of a target gives a radiometric count values ranging from 0–16,383.
analyst the ability to model the The more IR energy incident on the
irradiance generated by the target over camera’s detector (within its spectral
various geometric and atmospheric band), the higher the digital count.)
conditions.
4. When the camera is properly
t The relationship between spectral calibrated, digital counts are
bands of interest can be much easier transformed into radiance values.
to determine if you are working within
radiometric units. 5. Finally, the calibrated camera‘s
electronics convert radiance values
t The comparison between different to temperature using the known or
objects in radiometric terms tends measured emissivity of the target
to have less uncertainty because object.
emissivity is not a concern. (One still
needs to consider atmospheric and Expanding on Steps 4 and 5, an effective
spectral bandpass effects.) blackbody temperature measurement
t One can typically convert a radiometric can be derived from a radiance
signature from radiance to effective measurement by applying a radiometric
blackbody temperature given a few calibration, temperature vs. radiance
assumptions or ancillary measurement model, and emissivity of the target object
data. It tends to be more difficult to go or scene. Every IR camera designed for
from temperature to radiance. serious measurements is calibrated at
the factory. In the calibration lab, the
Key Physical Relationships in camera takes a number of blackbody
Camera Operation measurements at known temperatures,
radiance levels, emissivities, and
There are five basic steps in producing distances. This creates a table of values
radiometric and thermographic based on the A/D counts from the
measurements with an IR camera system: temperature/radiance measurements.
1. The target object has a certain energy
Once the counts for each blackbody
signature that is collected by the IR
temperature measurement are entered
camera through its lens.
into the calibration software, the data
2. This involves the collection of are then passed through an in-band
photons in the case of a photon radiance curve fit algorithm to produce
detector, or collection of heat energy the appropriate in-band radiance vs.
with a thermal detector, such as a count values given the camera system’s
microbolometer. normalized spectral response function.
3. The collected energy causes the This produces a radiometric calibration of
detector to produce a signal voltage in-band radiance [W/(sr-cm2)] versus the
that results in a digital count through digital counts obtained while viewing a
the system’s A/D converter. (For blackbody over a range of temperatures.
Getting The Most From Your IR Camera
2.1313e–04
1.9946e–04
Curv
r e Fi
Ft Measurements
easurement
1.8579e–04
1.7212e–04
1.5845e–04
1.4478e–04
1.3111e–04
1.1744e–04
1.0377e–04
9.0096e–05
7.6425e–05
6.2755e–05
7.5899e+03
7.8025e+03
8.0151e+03
8.2738e+03
8.4503e+03
8.6629e+03
8.8856e+03
9.0981e+03
9.3107e+03
9.5334e+03
9.7460e+03
9.9585e+03
1.0181e+04
1.0393e+04
1.0606e+04
1.0829e+04
1.1041e+04
1.1264e+04
1.1476e+04
1.1689e+04
1.1912e+04
1.2124e+04
1.2337e+04
1.2559e+04
1.2772e+04
1.2985e+04
1.3207e+04
1.3420e+04
1.3632e+04
1.3855e+04
1.4068e+04
1.4280e+04
1.4503e+04
1.4716e+04
1.4938e+04
Measuremen
nt (Counts)
Figure 1. Example of camera measurements and corresponding in-band radiance values for given
black body temperatures with resulting radiance vs. measurement curve.
The result is a series of calibration curves. the calibration process is the radiation
An example of how calibration points are caused by the heating and cooling of
captured is shown in Figure 1. the camera itself. Any swings in camera
internal temperature caused by changes
The calibration curves are stored in
in environment or the heating and
the camera system’s memory as a
cooling of camera electronics will affect
series of numeric curve-fit tables that
the radiation intensity at the detector.
relate radiance values to blackbody
The radiation that results directly from
temperatures. When the system makes
the camera is called parasitic radiation
a measurement, it takes the digital
and can cause inaccuracies in camera
value of the signal at a given moment,
measurement output, especially with
goes into the appropriate calibration
thermographically calibrated cameras.
table, and calculates temperature. Due
Certain IR cameras (like the FLIR
consideration is given to other factors
ThermoVision® product line), have internal
like atmospheric attenuation, reflected
sensors that monitor changes in camera
ambient temperature, and the camera’s
temperature. As part of the calibration
ambient temperature drift before the
process, these cameras are placed in an
final result is presented.
environmental chamber and focused at
Ambient Drift Compensation (ADC). a black body reference. The temperature
Another important consideration in of the chamber and black body are then
17
Chapter 3
varied and data is collected from the high-end cameras are connected to
internal sensors. Correction factors are PCs to expand their internal calibration,
then created and stored in the camera. correction, and analysis capabilities. For
In real-time operation, the camera example, FLIR’s ThermaCAM® RTools™
sensors continually monitor internal software can serve a wide variety
temperature and send feedback to the of functions from real-time image
camera processor. The camera output acquisition to post-acquisition analysis.
is then corrected for any parasitic Whether the software is on the camera or
radiation influences. This functionality is an external PC, the most useful packages
commonly referred to as ambient drift allow a user to easily modify calibration
compensation. variables. For instance, FLIR’s ThermaCAM
Ultimately, the camera must calculate RTools provides the ability to enter
at an object’s temperature based on and modify emissivity, atmospheric
its emission, reflected emission from conditions, distances, and other ancillary
ambient sources, and emission from the data needed to calculate and represent
atmosphere using the Total Radiation the exact temperature of the object,
Law. The total radiation power received both live and through saved data. This
by the camera can be expressed as: software provides a post-measurement
capability to further modify atmospheric
Wtot = E · T · Wobj + (1 – E) · T · Wamb + conditions, spectral responsivity,
(1 – T) · Watm, atmospheric transmission changes,
internal and external filters, and other
where E is the object emissivity, T is the
important criteria as needed.
transmission through the atmosphere,
Tamb is the (effective) temperature of the The discussions that follow below are
object surroundings, or the reflected intended to represent both onboard and
ambient (background) temperature, external camera firmware and software
and Tatm is the temperature of the functions. Where these functions reside
atmosphere. depends on the camera.
The best results are obtained when a user Typical Camera Measurement
is diligent in entering known values for all Functions
the pertinent variables into the camera
software. Emissivity tables are available IR cameras have various operating
for a wide variety of common substances. modes to assure correct temperature
However, when in doubt, measurements measurements under different
should be made to obtain the correct application conditions. Typical
values. measurement functions include:
Calibration and analysis software t Spotmeter
tools available to users are not always t Area
contained onboard the camera. While t Profile
high-end cameras have many built-
in software functions, others rely on t Isotherm
external software that runs on a PC. Even t Temperature range
Getting The Most From Your IR Camera
Chapter 3
Figure 4. Gray scale images of car engine; left view has white as the hottest temperature; right view
shows black as the hottest
(i.e., temperatures well above the top of temperature distribution over an object.
the scale). In Figure 6, the temperature scale is
selected so that each color is an isotherm
While choice of color scale is often a with a width of 2°C.
matter of personal preference, there may
be times when one type of scale is better Still, it is important to realize that an
than another for illustrating the range of isothermal temperature scale rendering
temperatures in a scene. will not be accurate unless all of the
highlighted area has the same emissivity,
In the case of isotherm measurements, and the ambient temperatures are the
areas with the same thermal radiance same for all objects within the area.
are highlighted. If we use a color scale This points out common problems for
with ten colors, we will in fact get ten IR camera users. Often, emissivity varies
isotherms in the image. Such a scale across an object or scene, along with
sometimes makes it easier to see the variations in ambient temperatures,
Figure 5. Rainbow scale showing lower Figure 6. Isotherm color scale with each color
temperatures towards the blue end of the having an isotherm width of 2°C
spectrum
Getting The Most From Your IR Camera
Chapter 3
Figure 7a. PCB heated to a uniform 68.7°C, but Figure 7b. PCB with emissivity correction using
digital readouts are incorrect. the “adjacent spot” technique. Digital readouts
now indicate the correct temperatures at all
locations.
Getting The Most From Your IR Camera
Figure 8. A camera’s field of view (FOV) varies In the right view of Figure 10, the pixel
with viewing distance. covers more than the target object
area and will pick up radiation from
(pixels). Suppose you are looking at an extraneous objects. If the object is hotter
object at a distance of one meter with than the objects beside or behind it, the
this camera. In determining the smallest temperature reading will be too low,
detectable object, it is important to know and vice versa. Therefore it is important
the area’s IFOV covered by an individual to estimate the size of the target
pixel in the array. The total FOV is 0.64 × object compared to the IFOV in each
0.51 meters at a distance of one meter. measurement situation.
If we divide these FOV dimensions by
the number of pixels in a line and row, Spot Size Ratio (SSR). At the start of a
respectively, we find that a pixel’s IFOV is measurement session, the distance
an area approximately 1.0 × 1.0mm at that between the camera and the target
distance. Figure 9 illustrates this concept. object should be considered explicitly.
For cameras that do not have a calibrated
spot size, the spot size ratio method
can be used to optimize measurement
results. SSR is a number that tells how far
the camera can be from a target object
of a given size in order to get a good
temperature measurement. A typical
figure might be 1,000:1 (also written
1,000/1, or simply abbreviated as 1,000).
Figure 9. A camera’s geometric (spatial) This can be interpreted as follows: at 1000
resolution (IFOV) is determined by its lens and mm distance from a target, the camera
FPA configuration. will measure a temperature averaged
over a 1mm square.
To use this information consider, the pixel
IFOV relative to the target object size Note that SSR is not just for targets far
(Figure 10). In the left view of this figure, away. It can be just as important for
the area of the object to be measured close-up work. However, the camera’s
covers the IFOV completely. Therefore, minimum focal distance must also be
the pixel will receive radiation only from considered. For shorter target distances,
the object, and its temperature can be some manufacturers offer close-up
measured correctly. lenses.
Chapter 3
For any application and camera/lens t Use of different transmission and/
combination, the following equation or emissivity curves or constants for
applies: calibration data points
D
__ – SSR
____ , where t Adjustments for atmospheric effects
S 1
D is the distance from the camera to the In addition, IR camera software and
target, firmware provide other user inputs
S is smallest target dimension of interest, that refine the accuracy of temperature
and measurements. One of the most
important functions is non-uniformity
SSR is the spot size ratio.
correction (NUC) of the detector FPA.
The units of D and S must be the same. This type of correction is needed due to
When selecting a camera, keep in mind the fact that each individual detector in
that IFOV is a good figure of merit to the camera’s FPA has a slightly different
use. The smaller the IFOV, the better the gain and zero offset. To create a useful
camera for a given total field of view. thermographic image, the different
gains and offsets must be corrected to a
Other Tools for Camera Users normalized value.
As mentioned earlier, IR cameras are This multi-step NUC process is performed
calibrated at the factory, and field by camera software. However, some
calibration in not practical. However, software allows the user to specify the
some cameras have a built-in blackbody manner in which NUC is performed by
to allow a quick calibration check. These selecting from a list of menu options.
checks should be done periodically to For example, a user may be able to
assure valid measurements. specify either a one-point or a two-
Bundled and optional data acquisition point correction. A one-point correction
software available for IR cameras allows only deals with pixel offset. Two-point
easy data capture, viewing, analysis, corrections perform both gain and offset
and storage. Software functions may normalization of pixel-to-pixel non-
include real-time radiometric output of uniformity.
radiance, radiant intensity, temperature,
target length/area, etc. Optional software With regard to NUC, another important
modules are also available for spatial consideration is how this function deals
and spectral radiometric calibration. with the imperfections that most FPAs
Functions provided by these modules have as a result of semiconductor wafer
might include: processing. Some of these imperfections
are manifested as bad pixels that produce
t Instrument calibration in terms of no output signals or as outputs far
radiance, irradiance, and temperature outside of a correctable range. Ideally,
t Radiometric data needed to set the NUC process identifies bad pixels and
instrument sensitivity and spectral replaces them using a nearest neighbor
range replacement algorithm. Bad pixels are
Getting The Most From Your IR Camera
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Chapter 4
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FLIR QWIP
Filters Extend IR Camera Usefulness
Chapter 4
100
90
80
50 Band-pass filter
30 Short-pass filter
20
10
0
1.5 2 2.5 3 3.5 4 4.5 5 5.5
where spectral response has decreased to running just above the zero line, indicates
50% of its maximum. an excellent filter adaptation, i.e. the film
appears to be opaque to the camera, and
For temperature measurements on
no background radiation would disturb
transparent materials, the filter selected
the measurement of film temperature.
must provide a band of essentially
complete absorption. Incomplete Filters can also be classified according
absorption can be used, at least to their application temperature.
theoretically, provided that both Traditionally, cold filters, filters that
absorptance and reflectance are known are stabilized at or near the same
and stable at the absorption band. temperature as the detector, are the most
Unfortunately, absorption often varies accurate and desired filters for thermal
with both temperature and thickness of signatures. Warm filters, filters screwed
the material. onto the back of the optical lens outside
of the detector/cooler assembly, are also
An example of applying a NBP filter
commonly used but tend to provide
to the measurement of polyethylene
more radiometric calibration uncertainty
film temperature is shown in Figure 3.
due to varying IR emission with ambient
The blue curve in the figure shows the
temperature changes.
absorption band of polyethylene film.
The red curve shows the transmittance Once a filter is selected for use with
of a 3.45μm NBP filter, which is designed a particular camera, the camera/filter
to match polyethylene film. The green combination needs to be calibrated
curve shows the resulting transmission by the camera manufacturer. Then
through film plus the filter. This curve, the performance of the system should
Filters Extend IR Camera Usefulness
Filter adaptation
1
0.9
0.8
3.45μm NBP filter
0.7
Transmission %
0.6 Polyethyllene
0.5 transmisssion
0.4
Resulting
g
0.3 transmisssion
0.2
0.1
0
3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4
Wavelength, μm
Figure 3. Application of an NBP filter to achieve nearly complete absorption and high emittance
from polyethylene film, allowing its temperature measurement
Chapter 4
100
90
80
70
25μm
60
50 125μm
40
250μm
30
20
10
0
2 3 4 5 6 7 8 9 10 11 12 13 14
Wavelength, μm
diagram like the one in Figure 4 provides i.e., approximately 4% per surface. At
some indication of this parameter’s the absorption band, however, since
value. Using the blue curve for the the absorption in the material is almost
thinnest polyethylene material in Figure complete, we get reflection only on one
4, which has the lowest absorption, the side. Thus RL = 0.04.
transmission between absorption bands From this RL , and the T L value obtained
is seen to be approximately 90%. If there from the transmission graph (Figure
were no absorption bands at all, we 3 in this example), emissivity can be
could conclude that the reflection would calculated:
be 10%. Since there are some narrow
absorption bands under the curve, we EL = 1 – 0.02 – 0.04 = 0.94.
can estimate the reflection to be 8% in This value is entered into the camera’s
the spectral regions where absorption is measurement database before having it
very low. However, we are interested in calculate the temperatures from radiance
the reflectance where the absorption is observations.
high (i.e., where the material appears to
be opaque). Sheet and plate glass production have
similar temperature measurement
To estimate the reflectance of this requirements. The most common
polyethylene film, we must first make industrial varieties are variations of soda-
the reasonable assumption that its lime-silica glass. Although they may vary
surface reflectance stays constant over in composition and color, their spectral
the absorption bands. Now recognize characteristics do not change much.
that the 8% value is the result of Looking at the spectral transmittance of
reflections from both sides of the film, such a glass with different thicknesses
Filters Extend IR Camera Usefulness
100
0 . 23
80
0.77
0.
60
Transmittance %
1 .6
40
3. 2
20
5. 9
0
2 .5 3 3 .5 4 4 .5 5 5 .5 6 6 .5 7 7 .5 8
Wavelength, μm
Figure 5. Transmission curves for a common industrial glass in five thicknesses from 0.23 to 5.9mm
(Figure 5), one can conclude that IR represents the LP filter response curve,
temperature measurement must be whereas the NBP filter response is shown
restricted to wavelengths above 4.3μm. in blue. The latter was selected for the
Depending on glass thickness, this may spectral location where glass becomes
require either a midwavelength (MW) or “black,” and has a center wavelength of
long wavelength (LW) camera/detector. 5.0μm.
MW cameras cover some portion of the
spectrum from 2–5μm, and LW cameras The reflectance of this glass is shown in
cover some portion within 8–12μm. Figure 7. Note the peak between 8 and
12μm, which must be avoided when using
In selecting a filter, the temptation an LW camera to measure the glass.
might be to go for an LP type with a
cut-on wavelength near the point where Another consideration is the camera’s
transmittance drops to zero. However, viewing angle, because glass reflectance
there are other factors to consider. For can change with angle of incidence.
example, LP filter characteristics can Fortunately reflectance does not change
interfere with the negative slope of much up to an angle of about 45° relative
the spectral response curve of thermo- to normal incidence (Figure 8).
electrically cooled HgCdTe (MCT) From Figure 8, a value 0.025 for the glass
detectors, which are used in both MW reflectance is valid when using either the
and LW cameras. A better choice may be 4.7μm LP or the 5.0μm NBP filter (Figure
a NBP filter. 6), because they both operate in the 5μm
In Figure 6, transmission characteristics region. Consequently a proper value for
of a glass, an SW camera, and two filters the glass emissivity in those cases would
are superimposed. The green curve be 1 – 0.025 = 0.975.
Chapter 4
70
SW/TE MCT spectral response
60
50
40
4.7μm LP filter curve
e
30
20 5.0μm NBP filter curvve
10
0
1. 5 2 2. 5 3 3. 5 4 4. 5 5 5. 5 6
Wavelength, μm
50
40
30
20
10
0
2 4 6 8 10 12 14 166
Filters Extend IR Camera Usefulness
0 .1 4
0 .1 2
0 .1 0
0 .0 8
0 .0 6
0 .0 4
0 .0 2
0 .0 0
0 10 20 30 40 50 60 70
Figure 8. Glass reflectance as a function of camera viewing angle relative to normal incidence
would be the ideal starting point. The window between the absorption bands
objective is to find a band within the of H2O+CO2 around 3μm or CO2 at 4.2μm.
camera’s response curve where the Atmospheric effects on an LW camera
medium has minimum influence on IR are much less, since the atmosphere has
transmission from the target object. an excellent window from 8 to 12μm.
However, it is often impractical to However, cameras with a broad response
perform such a measurement, particularly curve reaching into the MW spectrum
for gases at high temperatures. In such may require an LP filter. This is particularly
cases it may be possible to find the true for high temperature measurements
spectral properties of gas constituents where the radiation is shifted towards
(or other media) in IR literature, revealing shorter wavelengths and atmospheric
a suitable spectrum for the measurement. influence increases. An LP filter with a
cut-on at 7.4μm blocks the lower part of
In most cases, IR camera manufacturers the camera’s response curve.
have anticipated the atmospheric
An interesting transmission band
attenuation problem. Camera
application is temperature measurements
manufacturers typically add a filter that
on a gas-fired furnace, oven, or similar
reduces measurement errors due to heating equipment. Objectives could be
inaccurate and/or varying atmospheric the measurement of flame temperature
parameters by avoiding absorption or the measurement of internal
bands of the constituent gases and components through the flames. In the
water vapors. This is especially needed latter case, an unfiltered IR camera will
at long measurement distances and be overwhelmed by the intense radiation
shorter wavelengths. For MW cameras, an from the flames, making measurement of
appropriate filter utilizes the atmospheric the much weaker radiation from internal
Chapter 4
!"# !
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$!
!
Figure 9. Flame absorption spectrum of a gas-fired furnace with two types for filters for different
measurement applications
objects impossible. On the other hand, much higher. This makes the absorption
any transmission through the flames from bands deeper and broader. A flame filter
cooler internal objects will make flame is needed for this application. See Figure
temperature measurements inaccurate. 9. This is a BP filter transmitting between
3.75 and 4.02μm. With this filter installed,
The flame absorption spectrum in Figure
the camera will produce an image where
9 reveals the spectral regions where these
the flames are almost invisible and
two types of measurement could be the internal structure of the furnace is
made. There is very little radiation from presented clearly (Figure 10).
the flames in the 3.9μm area, whereas
there is a lot of radiation between the 4.2 To get the maximum temperature of
and 4.4μm range. The idea is to employ the flames, a CO2 filter will show they are
filters that utilize these spectral windows as high as 1400°C. By comparison, the
for the desired measurements. furnace walls as seen with the flame filter
are a relatively cool 700°C.
For measurement of internal
components, you need to avoid strong
Conclusions
absorption bands because they attenuate
the radiation from the target object and Filters can extend the application of IR
they emit intensely due to the high gas cameras into areas that might otherwise
temperature, thus blinding the camera. restrict their use. Still, some preliminary
Although gas-fired combustion gases spectrophotometer measurements may
consist mostly of CO2 and water vapor, an be needed on the objects and media of
atmospheric filter is unsuitable because interest if spectral information cannot
gas concentrations and temperatures are be found in IR literature. Once a filter
Filters Extend IR Camera Usefulness
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Chapter 5
Ultrahigh-Speed Thermography
times, these new cameras are more than Figure 1a shows a close-up IR image of
sufficient for fast moving targets such as the bullet traveling at 840m/s (~1900
missiles or in the following example, a mph); yet using the 1μs integration time,
bullet in flight. effectively reduced the image blur to
about 5 pixels.
Faster Than a Speeding Bullet Figure 1b shows a reference image
In the following experiment, a high of an identical bullet imaged with a
speed IR Camera was used to capture visible light camera set to operate with
and measure the temperature of a 0.30 a 2-microsecond integration time. The
caliber rifle bullet in flight. At the point of orientation of the bullets in the two
image capture the bullet was traveling at images is identical – they both travel from
supersonic speeds (800–900 meters per left to right. The bright glow seen on
second) and was heated by friction within the waist of the image is a reflection of
the rifle barrel, the propellant charge, and bright studio lights that were required to
aerodynamic forces on the bullet. Due to properly illuminate the bullet during the
this heat load, the IR camera could easily exposure. Unlike the thermal image, the
see the bullet even at the very short visible image required active illumination,
integration time of 1μs; so unlike a visible since the bullet was not hot enough to
camera, no strobe source is needed. glow brightly in the visible region of the
spectrum.
A trigger was needed to start the camera
integration time to ensure the bullet was
High-Speed Imaging for Fast Transients
in the Field of View (FOV) of the camera at
the time of frame capture. This was done Short integration times and high-
by using an acoustic trigger from the rifle speed frame rates are not always
shot, which locates the bullet along the paired together in IR cameras. Many
axis of fire to within a distance of several cameras have fast frame rates but not
centimeters. fast integration times or vice versa.
Figure 1a. Infrared image of a 0.30 caliber bullet Figure 1b. Visible-light image of an identical
in flight with apparent temperatures 0.30 caliber bullet in flight
Chapter 5
Still, fast frame rates are critical for Integrated Circuit Example
properly characterizing targets whose 100
60
An application where both short 40
integration time and fast frame rate are 20
Time (ms)
of this test is to monitor the maximum Actual Data Under Sampled Data
Ultrahigh-Speed Thermography
Figure 5. Active aircraft engine imaged at integration rates of 2ms (left) and 30μs (right)
Chapter 5
0 = 2ms integration time), there are By applying some simple calculations
portions of the engine that are clearly a 100Hz camera with two Presets will
over exposed. Conversely, the right image provide an overall frame rate of 50Hz, well
in Figure 5 (Preset 1 = 30μs integration under the limits of our discussion of high
time), shows engine intake and exhaust speed IR imagery. This only reinforces
detail with the remainder of the aircraft the need for a high speed camera. If a
underexposed. 305Hz camera is superframed as in the
When the two images in Figure 5 are example above, a rate of over 150Hz per
processed in ABATER software, the best preset frame rate is achieved. This rate is
resolved pixels are selected and used well within the bounds of high speed IR
to build a single resultant superframed imaging.
image with no over or under exposed
pixels (Figure 6).
Conclusions
Sophisticated IR cameras are now
available with advanced readout
electronics and high speed pixel
clocks, which open the door for high
speed IR imagery. This allows us to
expand the boundaries of which
applications can be solved using IR
camera solutions. Furthermore, it allows
us to begin capturing more data and
increase our accuracy for demanding
applications with fast moving targets,
Figure 6. Superframed image created with quick temperature transients, and wide
ABATER software from Preset 0 and Preset 1 dynamic range scenes. With the release
data.
of this new technology in the commercial
As you may have figured out, the down IR marketplace, we can now begin to
side to this method of data collection realize the benefits of high speed data
and analysis is the reduction in the frame capture, once only available to the visible
rate by the number of Presets cycled. camera realm.
Ultrahigh-Speed Thermography
!
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350mm
50mm 25mm
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The Photon is 72mm 72mm 100mm
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available with the 36mm 36mm 76mm 50mm 50mm 1 meter
18mm 18mm 36mm
following fixed lens 18mm 18mm 40mm 25mm 25mm 100mm
Available Optics 30mm 30mm 17mm InGaAs
configurations: 9mm 9mm 19mm 13mm 16mm 50mm
10mm 10mm 9.2mm ÿþþNN ĄĂþ¨ăÿĀ
14.25mm, 19mm, Close-up 150μm Close-up 150μm Close up 50μm 1× Microscope 8mm 25mm
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