Infrainspection Temperature Standard

Standard for Infrared Inspection of
Electrical Systems & Rotating Equipment
2008 Edition
Infraspection Institute
425 Ellis Street
Burlington, NJ 08016
www.infraspection.com
Standard for Infrared Inspection
of Electrical Systems & Rotating Equipment
Foreword
This standard outlines the procedures and documentation requirements for conducting infrared
inspections of electrical systems and rotating equipment. This standard covers an application which is
both art and science. This document assumes that the reader is generally familiar with the science of
infrared thermography. It is not intended to be an absolute step-by-step formula for conducting an
infrared inspection.
The use of this standard is not intended to qualify an individual using it to conduct an infrared
inspection, or to analyze the resulting infrared data without formal training prior to its use.
This document is intended to support infrared thermographers who have been professionally
trained and certified. It must be acknowledged and understood that the misinterpretation of
data that can occur without proper training and experience cannot be avoided simply by using
this standard. In no event shall Infraspection Institute be liable to anyone for special,
collateral, incidental or consequential damages in conjunction with or arising from use of this
standard.
Other Infraspection Institute Standards

Infraspection Institute began publishing guidelines for infrared thermography in 1988. Since their
initial publication, Infraspection Institute guidelines have been adopted by hundreds of companies
worldwide and incorporated into documents published by other recognized standards organizations
such as the American Society for Testing and Materials (ASTM). Beginning in 2007, Infraspection
Institute guidelines were renamed as standards to reflect their industry-wide acceptance and the best
practices they embody.
Several standards are available from Infraspection Institute. These standards cover equipment
operation, temperature measurement, and specific applications. A complete list of current
Infraspection Institute standards may be found online at www.infraspection.com.
Infraspection Institute standards represent the work of many practicing infrared thermographers and
other experts. We thank them for their valuable contributions.
Copyright © 2008, Infraspection Institute
1
Standard for Infrared Inspection of
Electrical Systems & Rotating Equipment
2008 Edition
Table of Contents
1.0 Scope Page 3
2.0 Referenced Documents Page 3
3.0 Terminology Page 4
4.0 Significance and Use Page 5
5.0 Responsibilities of the Infrared Thermographer Page 5
6.0 Responsibilities of the End User Page 6
7.0 Instrument Requirements Page 6
8.0 Inspection Procedures Page 7
9.0 Documentation Page 8
10.0 Delta T Criteria for Electrical Systems Page 10
11.0 Absolute Temperature Criteria for Electrical Systems Page 11
12.0 Delta T Criteria for Mechanical Systems Page 13
13.0 Absolute Temperature Criteria for Mechanical Systems Page 13
14.0 Documents Referenced by Footnotes Page 16
Copyright © 2008, Infraspection Institute • 425 Ellis Street • Burlington, NJ 08016
This document may be reproduced for personal use and not for profit, without charge, provided you
include all of the copyright and address information listed above. Failure to include this information with
any reproduction is an infringement of the copyright and is subject to legal action and consequences.
2
1.0 Scope
1.1 This standard covers procedures for conducting infrared inspections of electrical systems and rotating
equipment.
1.2 This standard provides a common document for the end user to specify infrared inspections and for the
infrared thermographer to perform them.
1.3 This standard lists the joint responsibilities of the end user and the infrared thermographer that, when
carried out, will result in the safest and highest quality inspection for both.
1.4 This standard outlines specific content for documenting qualitative and quantitative infrared inspections.
1.5 This standard may involve use of equipment in hazardous or remote locations or in close proximity to
energized electrical equipment.
1.6 This standard addresses criteria for infrared imaging equipment, such as spatial resolution and thermal
sensitivity.
1.7 This standard addresses meteorological conditions under which infrared inspections should be
performed.
1.8 This standard addresses operating procedures and operator qualifications.
1.9 This standard addresses verification of infrared data.
1.10 This standard provides temperature limits for electrical and mechanical components and lubricants.
1.11 This standard provides several means for prioritizing exceptions based on temperature.
1.12 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is
the responsibility of the user of this Standard to establish appropriate safety and health practices and
determine the applicability of regulatory limitations prior to use.
2.0 Referenced Documents
2.1 Standard for Measuring and Compensating for Emittance Using Infrared Imaging Radiometers.
Infraspection Institute, 425 Ellis Street, Burlington, NJ 08016.
2.2 Standard for Measuring and Compensating for Reflected Temperature Using Infrared Imaging
Radiometers. Infraspection Institute, 425 Ellis Street, Burlington, NJ 08016.
2.3 Standard for Measuring and Compensating for Transmittance of an Attenuating Medium Using Infrared
Imaging Radiometers. Infraspection Institute, 425 Ellis Street, Burlington, NJ 08016.
2.4 NFPA 70B Recommended Practice for Electrical Equipment Maintenance. National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02169.
2.5 NFPA 70E Standard for Electrical Safety in the Workplace. National Fire Protection Association,
1 Batterymarch Park, Quincy, MA 02169.
2.6 Occupational Safety and Health Standards for General Industry 29 CFR, Part 1910. US Department of
Labor. Occupational Safety & Health Administration, Washington, DC.
3
2.7 Occupational Safety and Health Standards for the Construction Industry 29 CFR, Part 1926. US
Department of Labor. Occupational Safety & Health Administration, Washington, DC.
®
2.8 Level-l Certified Infrared Thermographer Reference Manual. Infraspection Institute, Burlington, NJ.
®
2.9 Level-ll Certified Infrared Thermographer Reference Manual. Infraspection Institute, Burlington, NJ.
3.0 Terminology
For the purpose of this standard,
3.1 End user - the person requesting an infrared thermographic inspection.
3.2 Exception - an abnormally warm or cool connector, conductor or component that may be a potential
problem for the end user.
3.3 Infrared imaging radiometer (imaging radiometer) - a thermal imager capable of measuring
temperature.
3.4 Infrared inspection - the use of infrared imaging equipment to provide specific thermal information and
related documentation about a structure, system, object or process.
3.5 Infrared thermal imager (infrared camera) - a camera-like device that detects, displays and records
the apparent thermal patterns across a given surface.
3.6 Infrared thermographer - a person who is trained and qualified to use an imaging radiometer.
3.7 Non-imaging radiometer (infrared thermometer) - an instrument that measures the average apparent
surface temperature of an object based upon the object’s radiance.
3.8 Qualified assistant - a person provided and authorized by the end user to perform the tasks required to
assist the infrared thermographer. He/she is knowledgeable of the operation and history of equipment
to be inspected and is trained in all the safety practices and rules of the end user.
3.9 Qualitative infrared thermography - the practice of gathering information about a structure, system,
object or process by observing images of infrared radiation, and recording and presenting that
information.
3.10 Quantitative infrared thermography - the practice of measuring temperatures of the observed
patterns of infrared radiation.
3.11 Rotating equipment - Stationary machinery or electro-mechanical devices that have rotating
components.
3.12 Standard - a set of specifications that define the purposes, scope and content of a procedure.
3.13 Thermal imager - see Infrared thermal imager.
3.14 Thermogram - a recorded visual image that maps the apparent temperature pattern of an object or
scene into a corresponding contrast or color pattern.
3.15 Thermographer - see Infrared thermographer.
4
4.0 Significance and Use
4.1 The purpose of an infrared inspection is to identify and document exceptions in the end user’s electrical
system and/or rotating equipment.
4.1.1 In electrical systems, exceptions are usually caused by loose or deteriorated connections,
short circuits, overloads, load imbalances or faulty, mismatched or improperly-installed
components.
4.1.2 For rotating equipment, exceptions are usually caused by friction due to improper lubrication,
misalignment, worn components or mechanical loading anomalies.
4.2 Providing opinions about the causes of exceptions, the integrity of the system, or recommendations for
corrective actions requires knowledge and skills beyond those of infrared thermography.
4.2.1 Infrared thermography will be presented as an inspection technique to gather and present
information about the system at a specific time.
4.2.2 Infrared thermography will not be promoted as a remedial measure.
4.2.3 An infrared inspection of an electrical system or rotating equipment does not assure proper
operation of such equipment. Other tests and proper maintenance are necessary to assure
their reliable performance.
5.0 Responsibilities of the Infrared Thermographer
5.1 Infrared inspections will be performed when environmental and physical conditions such as solar gain,
wind, surface and atmospheric moisture and heat transfer are favorable to gathering accurate data.
5.2 The infrared thermographer will have sufficient knowledge of the components, construction and theory
of electrical systems and/or rotating equipment to understand the observed patterns of radiation.
5.3 The infrared thermographer will use thermal imaging and/or measurement equipment with capabilities
sufficient to meet the inspection requirements.
5.4 The infrared thermographer will be accompanied by a qualified assistant who is knowledgeable of the
equipment being inspected.
5.5 Unless he/she is a licensed electrician, professional engineer, or has other equivalent qualifications, the
infrared thermographer will not perform any tasks that are normally done by these personnel. Unless
so qualified and authorized by the end user, the infrared thermographer:
5.5.1 Will not remove or replace covers or open or close cabinets containing electrical equipment.
5.5.2 Will not measure electric loads of the equipment.
5.5.3 Will not touch any inspected equipment and will maintain a safe distance from such
equipment.
5.5.4 Will comply with the safety practices and rules of the end user and applicable safety
standards.
5.6 When performing quantitative infrared inspections, the infrared thermographer will assure that all
temperature-measuring equipment meets the manufacturers’ standard specifications for accuracy.
5.7 After repair, and when requested by the end user, the thermographer will reinspect each exception to
assure that the problem has been corrected.
5
6.0 Responsibilities of the End User
6.1 The end user will provide or help develop an inventory list of the equipment to be inspected in a logical
and efficient route through the facility.
6.2 The end user will provide a qualified assistant(s) who is knowledgeable of the operation and history of
the equipment to be inspected. This person(s) will accompany the infrared thermographer during the
infrared inspection and, unless specified otherwise, will be qualified and authorized by the end user to:
6.2.1 Obtain authorization necessary to gain access to the equipment to be inspected and will notify
operations personnel of the inspection activities.
6.2.2 Open and/or remove all necessary covers immediately before inspection by the infrared
thermographer.
6.2.3 Close and/or replace these cabinet and enclosure covers immediately after inspection by the
infrared thermographer.
6.2.4 Assure that the equipment to be inspected is under adequate load, create satisfactory loads
when necessary, and allow sufficient time for recently-energized equipment to produce stable
thermal patterns.
6.2.5 Measure electric loads when requested by the infrared thermographer.
6.3 The end user takes full responsibility for consequences resulting from actions taken, or not taken, as a
result of information provided by an infrared inspection.
6.4 After repair, the end user will authorize reinspection of each exception to assure that the problem has
been corrected.
7.0 Instrument Requirements
7.1 General
7.1.1 Infrared thermal imaging systems shall detect emitted radiation and convert detected radiation
to a real-time visual signal on a monitor screen. Imagery shall be monochrome or multi-color.
7.1.2 Spectral Range: the infrared imaging system shall operate within a spectral range from 2 to
14 µm. A spot radiometer or nonimaging line scanner is not sufficient.
7.1.3 The infrared thermal imaging system shall have a Minimum Resolvable Temperature
Difference (MRTD) of 0.3°C or less at 20°C.
7.1.4 Infrared equipment may be man portable or vehicle mounted.
7.1.4.1 For vehicle mounted equipment, care should be taken to ensure that equipment is mounted
securely, will not interfere with the safe operation of the vehicle, and meets all applicable
regulatory requirements.
6
8.0 Inspection Procedures
8.1 Equipment to be inspected shall be energized and under adequate load; ideally this is normal operating
load. For acceptance testing, higher loads may be warranted.
8.2 Subject equipment shall be externally examined before opening or removing any protective covers to
determine the possible presence of unsafe conditions. If abnormal heating and/or unsafe conditions are
found, the end user or qualified assistant shall take appropriate remedial action prior to commencing the
infrared inspection.
8.3 Electrical and mechanical equipment enclosures shall be opened to provide line-of-sight access to
components contained therein. In some cases, further disassembly may be required to allow for a
complete infrared inspection. Examples include dielectric barriers, clear plastic guards, and other
materials that are opaque to infrared energy.
8.4 In some cases, the infrared inspection may be conducted through permanently installed view ports or
infrared transparent windows. Care must be taken to ensure that all subject equipment can be
adequately and completely imaged. In some cases, special lenses may be required for the thermal
imager.
8.5 Infrared inspections may be qualitative or quantitative in nature. Qualitative thermographic inspections
may be conducted using a thermal imager or an imaging radiometer. Quantitative inspections may be
conducted using an imaging radiometer or a thermal imager in combination with a non-imaging
radiometer.
8.5.1 When performing qualitative inspections, the thermographer shall utilize a thermal imager with
resolution sufficient to provide clear imagery of the inspected components.
8.5.2 When performing quantitative inspections, the thermographer shall utilize an imaging
radiometer with resolution sufficient to provide clear imagery and accurate temperature
measurement of the inspected components.
8.5.2.1 When performing a quantitative inspection, the thermographer shall make every effort to
ensure the accuracy of non-contact temperature measurements. In particular, consideration
should be given to target emittance, reflected temperature, weather conditions, and target
size.
8.6 Using inventory lists provided by the end user, the thermographer shall inspect electrical components
and/or rotating equipment utilizing a thermal imager or imaging radiometer. Inspection shall be
conducted in a manner so as to ensure complete coverage of all components.
8.7 Whenever possible, similar components under similar load shall be compared to each other.
Components exhibiting unusual thermal patterns or operating temperatures shall be deemed as
exceptions and documented with a thermogram and visible light image.
8.7.1 Thermal images shall be stored on electronic media or videotape. Every effort shall be made
to ensure the thermal image is in sharp focus.
8.7.2 Visible light images may be recorded with a daylight camera integral to the infrared imager or
with a separate daylight or video camera.
8.7.2.1 Visible light images shall be properly exposed to ensure adequate detail. Particular attention
should be given to perspective, focus, contrast, resolution, and lighting. Visible light images
should align with the thermal image as closely as possible.
7
8.7.3 Thermograms and visible light images shall be included in a written report along with the
information required in section 9.
8.8 In certain cases, one may elect to capture thermograms and visible light images for all inspected
components. This practice may be useful for providing quality assurance information or baseline data;
however, it can be time and labor intensive for large inventories.
8.8.1 When capturing imagery for all inspected components, thermal and visible light images shall
be included in a written report along with the information required in section 9.
8.9 As an option, the criteria listed in sections 10 and 11 may be used to help prioritize repair actions;
however, use of these criteria is not an exact science and involves risking an unplanned failure. For
best results, it is recommended that each exception be inspected for cause and appropriate corrective
action taken as soon as possible.
8.10 In some cases, imaging from a motor vehicle or aircraft can provide greater mobility, a superior vantage
point, and allow for rapid inspection of large or remote areas.
8.10.1 When imaging from a motor vehicle or aircraft, precautions should be taken to ensure safe
operation of the vehicle and imaging equipment, as well as the safety of all occupants.
9.0 Documentation
9.1 The thermographer will provide documentation for all infrared inspections. The following information will
be included in a written report to the end user:
9.1.1 The name and any valid certification level(s) and number(s) of the infrared thermographer.
9.1.2 The name and address of the end user.
9.1.3 The name(s) of the assistant(s) accompanying the infrared thermographer during the
inspection.
9.1.4 The manufacturer, model and serial number of the infrared equipment used.
9.1.5 A list of all the equipment inspected and notations of the equipment not inspected on the
inventory list.
9.1.6 The date(s) of the inspection and when the report was prepared.
9.2 When performing a qualitative infrared inspection, the infrared thermographer will provide the following
information for each exception identified:
9.2.1 The exact location of the exception.
9.2.2 A description of the exception such as its significant nameplate data, phase or circuit number,
rated voltage, amperage rating and/or rotation speed.
9.2.3 When significant, the environmental conditions surrounding the exception including the air
temperature, wind speed and direction, and the sky conditions.
9.2.4 Hardcopies of a thermal image (thermogram) and corresponding visible-light image of the
exception.
9.2.5 The field-of-view of the infrared imager lens.
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9.2.6 Notation of any windows, filters or external optics used.
9.2.7 If desired, a subjective evaluation rating provided by the qualified assistant and/or end user
representative, of the importance of the exception to the safe and continuous operation of the
system.
9.2.8 Any other information or special conditions that may affect the results, repeatability or
interpretation of the exception.
9.3 When performing a quantitative infrared inspection, the infrared thermographer will provide the following
additional information for each exception documented:
9.3.1 The distance from the infrared imager to the exception.
9.3.2 Whenever possible, the maximum rated load of the exception and its measured load at the
time of the inspection.
9.3.2.1 The percentage load on the exception, calculated by dividing its measured load by the rated
load.
9.3.3 The emittance, reflected temperature and transmittance values used to calculate the
temperature of the exception.
9.3.4 When using Delta T criteria, the surface temperature of the exception and of a defined
reference and their temperature difference.
9.3.5 When using absolute temperature criteria, the surface temperature of the exception and the
standard temperature(s) referenced.
9.3.6 If desired, an evaluation of the temperature severity of the exception.
9.3.7 If desired, a repair priority rating for the exception based on its subjective rating, temperature
severity rating or an average of both.
9
10.0 Delta T Criteria for Electrical Systems
10.1 The infrared thermographer may use the following Delta T (temperature difference) criteria to evaluate the
temperature severity of an exception. These Delta T criteria are reported as the temperature rise of the
exception above the temperature of a defined reference, which is typically the ambient air temperature, a
similar component under the same conditions or the maximum allowable temperature of the component:
1
NETA Maintenance Testing Specifications, for electrical equipment
Delta T between
Delta T over ambient
Priority similar components Recommended Action
air temperature
under similar load
4 1 to 3C° 1C° to 10C° Possible deficiency; warrants investigation
Indicates probable deficiency; repair as

3 4 to 15C° 11C° to 20C°
time permits
Monitor until corrective measures can be
2 ––– 21C° to 40C°
accomplished
1 >15C° >40C° Major discrepancy; repair immediately
2
Military Standard, for electrical equipment
Priority Delta T Recommended Action

Component failure unlikely but corrective measure required at next
4 10 to 25C°
scheduled routine maintenance period or as scheduling permits
3 25 to 40C° Component failure probable unless corrected
2 40 to 70C° Component failure almost certain unless corrected

Component failure imminent. Stop survey. Inform cognizant
1 70C° and above
officers
3
Experience-Based, for electrical and/or mechanical equipment. Any Delta T classification system
3
based on experience, such as the following

Corrective measures should be taken at the next maintenance
4 1 to 10C°
period
3 >10 to 20C° Corrective measures required as scheduling permits
2 >20 to 40C° Corrective measures required ASAP
1 >40C° Corrective measures required immediately
4
Motor Cores, (on test bench, not in service)

3 1 to 10C° No exception likely
2 >10 to 20C° Possible exception, consult motor core test data
1 >20C° Exception likely
10
11.0 Absolute Temperature Criteria for Electrical Systems
11.1 The infrared thermographer may use absolute temperature criteria based on the following ANSI, IEEE
and NEMA or other standards to identify electrical system exceptions.
11.2 All temperatures of the following standards are specified in Celsius as follows:
Ambient / Rated Rise / Maximum Allowable
Note: Ambient = rated ambient temperature
Rated Ambient + Rated Rise = Maximum Allowable Temperature
11.3 When the exception is heating several adjacent components, the lowest temperature component
specification should be used.
Example: You are inspecting a heating terminal that connects an insulated conductor to a circuit
breaker. The component with the lowest temperature specification should be used.
11.4 When several different temperatures for similar equipment are given in the referenced standards, the
lowest temperatures (most conservative) are listed. If an exception temperature exceeds the listed
maximum allowable temperature limit, it could be operating at a temperature lower than a higher (less
conservative) specification. Consult the referenced standard(s).
11.5 When the infrared thermographer is unable to determine the class of insulation or equipment being
inspected, he/she should use the lowest temperature (most conservative) specification within the
component grouping.
Example: You are inspecting an insulated wire that has no visible markings. Use the lowest
temperature specification for any conductor insulation.
11.6 Unless noted otherwise, these absolute temperature criteria are based on equipment operating at the
5
stated ambient temperature and at 100% of their rated load. The following formula can be applied to
these absolute temperature criteria to give a corrected maximum allowable temperature (Tmaxcorr) for
the reduced operating load and actual ambient temperature of the exception:
Tmaxcorr = {(Ameas ÷ Arated)2 (Trated rise)} + Tambmeas

Tmaxcorr = corrected maximum allowable temperature
Ameas = measured load, in amperes
Arated = rated load, in amperes
Trated rise = rated temperature rise (from standard)
Tambmeas = measured ambient temperature
Example: A fuse is found to be operating at a temperature of 68°C. The measured ambient
temperature (Tambmeas) = 35°C. The fuse is rated at 100 amps (Arated) but its actual load is measured at
only 50 amps (Ameas).
1. What is the Tmaxcorr for the fuse?
2. Is the temperature of the fuse an exception?
Tmaxcorr = {(Ameas ÷ Arated)2 (Trated rise)} + Tambmeas
Tmaxcorr = {(50 ÷ 100)2 (30)} + 35
= {(.5)2 (30)} + 35
= {(.25)(30)} + 35
= 7.5 + 35
Tmaxcorr = 42.5°C
The actual operating temperature of the fuse (68°C) is greater than the Tmaxcorr of 42.5°C.
This is an exception!
11
11.7 Absolute Temperature Criteria:
Ambient / Rated Rise / Maximum
Conductors (lowest temperature criteria)
6
Bare conductors , in free air 55/25/80
Bare conductors, in enclosure 40/30/70
Bare conductors, enclosure surface 40/20/60
7
Insulated conductors , in free air 30/30/60
Insulated conductors, in enclosure 30/30/60
Insulated conductors, enclosure surface 30/20/50
Insulated conductors, in sun 50/10/60
7
Conductor Insulations
T, TW, R, RW, RU 30/30/60
THW, Polyethylene, XHHW, RH-RW 30/45/75
Varnished Cambric 30/47/77
Paper Lead 30/50/80
Varnished Polyester 30/55/85
THH, Cross Linked Polyethylene, Ethylene-Propylene 30/60/90
Silicone Rubber 30/95/125
Connectors and Terminations (lowest temperature criteria)
10
Metals , silver or silver alloy 40/40/80
Metals, copper, copper alloy or aluminum 40/50/90
Metals, aluminum alloy 52/53/105
8,9
Overcurrent Devices (lowest temperature criteria)
Circuit breakers, molded case 40/20/60
Circuit breakers, all others 40/30/70
Fuses 40/30/70
10
Disconnects and Switches Including Insulators and Supports
(lowest temperature criteria) 40/30/70
11
Bushings (lowest temperature criteria)
Transformer, lower end 40/55/95
Circuit breaker, lower end 40/40/80
External terminal 40/30/70
8,12
Coils and Relays
Class 90 40/50/90
Class 105 40/65/105
Class 130 40/90/130
Class 155 40/115/155
Class 180 40/140/180
Class 220 40/180/220
13
AC Motors, Field Windings
1.00 SF, class A 40/60/100
1.00 SF, class B 40/80/120
1.00 SF, class F 40/105/145
1.00 SF, class H 40/125/165
1.15 SF, class B 40/90/130
1.15 SF, class F 40/115/155
Note: Casing temperatures may be lower than these specified windings temperatures.
12
13
DC Motors and Generators, Windings
1.00 SF, class A 40/70/110
1.00 SF, class B 40/100/140
1.00 SF, class F 40/130/170
1.00 SF, class H 40/155/195
1.25 SF, (2hr), class B 40/80/120
1.25 SF, (2hr), class F 40/110/150
Note: Casing temperatures may be lower than these specified windings temperatures.
13
Cylindrical Rotor Synchronous Generators, Air Cooled, Casing
Class B 40/70/110
Class F 40/90/130
Class H 40/110/150
14,15,16
Transformers, Distribution and Power
Dry type, class 105, windings 30/55/85
Oil cooled, 55°C rise, casing 30/55/85
Oil cooled, 65°C rise, casing 30/65/95
Note: 1. Oil-cooled casing temperatures measured near top of liquid in main tank.
2. Most 55C° rise transformers built before 1962.
3. For specialty transformers (other than power and distribution) or other liquid-cooled
equipment, such as specified on the nameplate.
12.0 Delta T Criteria for Mechanical Systems
12.1 The infrared Thermographer may use Delta T (temperature difference) criteria to rate the temperature
severity of mechanical system exceptions. These Delta T criteria are usually reported as the
temperature rise of the exception above the temperature of a defined reference. Use the Delta T criteria
listed in section 10.1.
12.2 By taking multiple measurements over time of similar components under similar operating and
environmental conditions, statistical analysis can be used to set operational limits for trending and
predicting the temperature performance of these components.
13.0 Absolute Temperature Criteria for Mechanical Systems
13.1 The infrared thermographer may use absolute maximum allowable temperature criteria based on
published standards to identify mechanical system exceptions.
13.2 When an exception is heating several adjacent system components, the component having the lowest
temperature specification should be referenced.
Example: You are inspecting a bearing of a motor. The applicable adjacent system components
are the seals and the lubricant. The component (bearing, seals or lubricant) having the lowest
temperature specification should be referenced.
Note: In most cases, the lubricant will have the lowest temperature specification.
13
13.3 When unable to determine the type of bearing, lubricant or seal, the infrared thermographer should use
the lowest component temperature specification within the applicable group.
Example: You are inspecting a bearing. You identify the bearing and lubricant types and
temperature limits, but you do not know the type of seal. From the list, select the lowest
applicable temperature specification for any seal. Compare your measured bearing temperature
to the lowest of the three component temperatures (the bearing, lubricant and seal).
13.4 The infrared thermographer often cannot directly measure the surfaces of the components in these
specification lists. Care and good judgment must be used when applying these specifications to actual
field temperature measurements.
13.5 Unless noted, temperature specifications are based on equipment operating at 100% of their rated
load/speed. All temperatures are in Celsius.
13.6 Maximum Allowable Temperature Criteria:

17
Bearings, Rolling Element Types
Races (for metallurgical stability) 125

Rolling elements 125
Plastic retainer (cage) 120
Steel retainer (cage) 300
Brass retainer (cage) 300
Steel shield (closure) 300
Nitrile rubber lip seal 100
Acrylic lip seal 130
Silicone lip seal 180
Fluoric lip seal 180
PTFE lip seal 220
Felt seal 100
Aluminum labyrinth seal 300
18
Bearings, Plain Types Material
Tin base babbitt 149

Lead base babbitt 149
Cadmium base 260
Copper lead 177
Tin bronze 260
Lead bronze 232
Aluminum 121
19
Bearings, Plain Types, Factory Produced
Rulon, filled PTFE 204

Graphite bronze 204
DU 288
PTFE lined fiberglass 177
Nylon 149
Polyurethane 82
Polyacetyl 104
Wood 71
Metalized graphite 593
Pure carbon 399
Polyolefin, UHMPW 82
14
Delrin 149
Zytel 107
Teflon 288
Rubber 49
20
Lubricants (when used with polyamide plastic bearing retainer)
Mineral oils without EP additives, i.e., machine oils, hydraulic fluid 120
EP oils, i.e., industrial, automotive, gearbox oils 110
EP oils, i.e., rear axle, differential, hypoid gear oils 100
Synthetic oils
Polyglycols, poly-olefins 120

Diesters, silicones 110
Phosphate diesters 100
Greases (mineral oil lubricant), lithium, polyurea, bentonite,
calcium complex 120
Lubricants, Greases (mineral oil), when used with steel or brass bearing retainer
Lithium base 110

Lithium complex 140
Sodium base 80
Sodium complex 140
Calcium (lime) base 60
Calcium complex 130
Barium complex 130
Aluminum complex 110
Inorganic thickeners 130
Polyurea 140
Lubricants, Solid lubricant materials
Graphite 427
Molybdenum disulfide 450
Tungsten disulfide 510
Polytetrafluoroethylene 300
21,22
Seals and Gaskets, elastomers
O-rings and gaskets

Butyl rubber 107
Hypalon 121
Epichlorohydrin rubber 135
Ethylene acrylic 177
EPDM 149
Fluorocarbon (viton, kalrez) 204
Fluorosilicone 177
Neoprene 149
Nitrile 135
Polyacrylate rubber 177
Polysulfide rubber 107
Polyurethane 93
Silicone rubber 232
15
Lip Seals
Nitrile 121
Polyacrylate rubber 149
Silicone rubber 163
Fluorocarbon (viton, kalrez) 204
Leather 93
23
Mechanical Seal Material , (see above for elastomers)
Stellite 177
Tungsten carbide 232
Stainless steel 316
Ni-resist 177
Bronze, leaded 177
Ceramic 177
Carbon 275
Silicon carbide 1,650
Glass-filled teflon 177
24
Power Transmission Components
V-belts 60
Chain drives: limited by maximum lube temperature.
Gear drives: limited by maximum lube temperature.
14.0 Documents Referenced by Footnotes
1. Maintenance Testing Specifications for Electric Power Distribution Equipment and Systems.
International Electric Testing Association, 2700 W. Centre Ave., Suite A, Portage, Michigan 49024
2. Infrared Thermal Imaging Survey Procedure for Electrical Equipment ML-STD-2194 (SH). Naval
Publications and Printing Service, 700 Robbins Ave., Bldg. 4D, Philadelphia, Pennsylvania 19111
3. Level-II Certified Infrared Thermographer Reference Manual. Infraspection Institute, 425 Ellis Street,
Burlington, New Jersey 08016
4. Infrared Inspection of Motor Cores, by Michael Dreher, 1992. Available from Infraspection Institute
5. ANSI/IEEE C37.010-4.4.3. IEEE Application Guide for AC High-Voltage Circuit Breakers Rated on a
Symmetrical Current Basis
6. ANSI/IEEE C37.20.1-1987 Standard for Metal-Enclosed Low-Voltage Power Circuit Breaker Switchgear
ANSI/IEEE C37.20.2-1987 Standard for Metal-Clad and Station-Type Cubicle Switchgear
ANSI/IEEE C37.20.3-1987 Standard for Metal-Enclosed Interrupter Switchgear
7. ANSI/IEEE Standard 242-1986, IEEE Recommended Practice for Protection and Coordination of
Industrial and Commercial Power Systems
8. NEMA AB-1, Molded Case Circuit Breakers
9. ANSI/IEEE C37.40-1981, Service Conditions and Definitions for High-Voltage Fuses, Distribution
Enclosed Single-Pole Air Switches, Fuse Disconnecting Switches and Accessories
10. ANSI/IEEE Standard C37.30-1971, Definitions and Requirements for High-Voltage Air Switches,
Insulators and Supports
16
11. IEEE C37-1991, Guides and Standards for Circuit Breakers, Switchgear, Relays, Substations and
Fuses
12. ANSI/IEEE C37.63-1984 Standard Requirement for Overhead, Pad-Mounted, Dry-Vault, and
Submersible Automatic Line Sectionalizers for AC Systems
13. NEMA MG1-1987, Motor and Generators
14. ANSI/IEEE Standard 141-1986, Power Switching, Transformation, and Motor-Control Apparatus
15. ANSI/IEEE C57.94-1982 IEEE Recommended Practice for Installation, Application, Operation and
Maintenance of Dry-Type General Purpose Distribution and Power Transformers
16. ANSI/IEEE C57.92-1981 IEEE Guide for Loading Mineral-Oil-Immersed Power Transformers Up to and
Including 100MVA with 55° and 65° Average Winding Rise
17. SKF General Catalogue 4000 US, 1991, SKF
18. Machinery’s Handbook, 22nd Edition, Industrial Press
19. The Plane Bearing Handbook, 1989, Bearings Inc
20. Steyr Bearings Technical Manual 281E, 1981, Steyr
21. Parker O-Ring Handbook, Parker Seals
22. CR Handbook of Seals, CR Industries
23. Duraseal Manual, Durametallic
24. Eaton Power Transmission Catalogue, Eaton
17

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Standard for Infrared Inspection of

Electrical Systems & Rotating Equipment

Other Infraspection Institute Standards

Copyright © 2008, Infraspection Institute

1.0 Scope Page 3

2.0 Referenced Documents Page 3

3.0 Terminology Page 4

4.0 Significance and Use Page 5

5.0 Responsibilities of the Infrared Thermographer Page 5

6.0 Responsibilities of the End User Page 6

7.0 Instrument Requirements Page 6

8.0 Inspection Procedures Page 7

9.0 Documentation Page 8

10.0 Delta T Criteria for Electrical Systems Page 10

11.0 Absolute Temperature Criteria for Electrical Systems Page 11

12.0 Delta T Criteria for Mechanical Systems Page 13

13.0 Absolute Temperature Criteria for Mechanical Systems Page 13

14.0 Documents Referenced by Footnotes Page 16

Copyright © 2008, Infraspection Institute • 425 Ellis Street • Burlington, NJ 08016

Copyright © 2008, Infraspection Institute

1.8 This standard addresses operating procedures and operator qualifications.

1.9 This standard addresses verification of infrared data.

2.0 Referenced Documents

Copyright © 2008, Infraspection Institute

For the purpose of this standard,

3.1 End user - the person requesting an infrared thermographic inspection.

3.13 Thermal imager - see Infrared thermal imager.

3.15 Thermographer - see Infrared thermographer.

Copyright © 2008, Infraspection Institute

4.2.2 Infrared thermography will not be promoted as a remedial measure.

5.0 Responsibilities of the Infrared Thermographer

5.5.2 Will not measure electric loads of the equipment.

Copyright © 2008, Infraspection Institute

6.2.5 Measure electric loads when requested by the infrared thermographer.

7.0 Instrument Requirements

7.1.4 Infrared equipment may be man portable or vehicle mounted.

Copyright © 2008, Infraspection Institute

Copyright © 2008, Infraspection Institute

9.1.2 The name and address of the end user.

9.2.1 The exact location of the exception.

9.2.5 The field-of-view of the infrared imager lens.

Copyright © 2008, Infraspection Institute

9.3.1 The distance from the infrared imager to the exception.

9.3.6 If desired, an evaluation of the temperature severity of the exception.

Copyright © 2008, Infraspection Institute

4 1 to 3C° 1C° to 10C° Possible deficiency; warrants investigation

Indicates probable deficiency; repair as

1 >15C° >40C° Major discrepancy; repair immediately

Priority Delta T Recommended Action

2 40 to 70C° Component failure almost certain unless corrected

Priority Delta T Recommended Action

Priority Delta T Recommended Action

Copyright © 2008, Infraspection Institute

Tmaxcorr = {(Ameas ÷ Arated)2 (Trated rise)} + Tambmeas

Copyright © 2008, Infraspection Institute

12.0 Delta T Criteria for Mechanical Systems

13.0 Absolute Temperature Criteria for Mechanical Systems

Copyright © 2008, Infraspection Institute

13.6 Maximum Allowable Temperature Criteria:

Races (for metallurgical stability) 125