SF-HC25G Cutting Torch Height Controller: The User Manual V1.2
SF-HC25G Cutting Torch Height Controller: The User Manual V1.2
SF-HC25G Cutting Torch Height Controller: The User Manual V1.2
controller
The user manual V1.2
1. Preface
1.1 Purpose
1.2 Important statement
1.3 warning
2. Overview
2.1 Technical features
2.2 main technical indicators
3. Install
3.1 Install
3.2 Electrical installation connect
4. Parameters illustration
5. Use guide
5.1 Manual operation
5.2 Automatic operation
7. Troubleshooting
8. Appendix
9. Contact us
Main engine
Before install and use this product, must be strictly carried out in accordance
with the details of the product system manual operation, in order to ensure the
correct use of the product.
About SF-HC25G plasma cutting torch height controller and the contents of
this manual, be carried out if any specific illegal use, do not represent the
position of the company, and refused to acknowledge its legal liability, the
consequences shall be borne by the users.
Safety warning is used to prevent the human body and property damage.
In the use of SF-HC25G cutting torch height controller, if there is any quality
problem, consumers can contact our service center or authorized office,
dealers, agents to get the corresponding products and services.
Without the explicit written permission to use any of this information may not
be copied, reproduced or content, the offenders will be fully liable to damage.
1.3 Warning
To safe operation of this product, and achieve the design of the product control
accuracy, to avoid damage to its, carefully read the related warning and strictly
abide by it.
You are strictly been prohibited under the conditions of electricity installation or
plug or unplug.
The be cutting steel plate must be in good grounding and keep good
connection with controller shell, to ensure the accuracy of the height control.
Please careful carry away, and please do not intense collision, vibration, in
order to avoid damage to the product.
Please don not do something without authorization to open cutting torch height
controller or change its internal structure, to prevent the accident or failure.
!
Note: the controller casing and cut steel without good grounding, height control
will not be able to work properly.
This product adopts the 32-bit arm as the core, two groups of three digital tube
display, adopts digital control mode. Do not contain linear adjustment device
internal, greatly improving the stability.
Operation simple, two groups of digital tube display setting arc voltage and the
arc pressure respectively, concise and straightforward. Setting parameters
operating in total of three knobs.
Interface simply and control convenient, it suitable for all plasma cutting
numerical control system, can also be used alone.
PWM output, speed adjustable of level 255, control of motor speed precise,
several current setting, short circuit protection.
Cutting with the function of collision. When cut lips touch the steel plate, the
controller can quickly cut raise a certain distance, effective protection of
nozzle.
All input and output adopt photoelectric isolation, plasma voltage feedback
using linear photoelectric isolated, independent power supply, can very good
compatibility with the partial pressure of various brands of imported plasma
power supply.
Highest accuracy: + / - 1V
Box body size: Host: 145 x90x42
Panel: 120x55x40
Weight: 0.6 Kg
3.1 Installation
The related parts name of height controller, location components are as
follows.
Bottom highly controller of the four M4 screw hole used for fixed box body onto
the mounting plate. Its size is shown in figure 3-1-5. You can also use DZ47
type guide rail installation.
Figure 3-1-5
Figure 3-1-7
24V+ Output For 3 lines close to the switch No use for others
COM Public port Positioning, the public port of the limit switch
Figure 3-2-2
Supporting STARFIRE SF-2012AH cutting machine CNC system wiring
diagram.
Table 3-2-3 4 cores sub - plasma power supply
Figure 3-2-4
Here attachment random has been included in the accessories, length of 100
cm.
Points linking piece is after the plasma cutting torch arcing voltage according
to certain proportion is reduced, and according to the isolation of converted to
Clockwise pressure ratio increases the score (about 110: 1), the output voltage
become low, 100V input voltage, for example the partial pressure than to
maximum (110:1), the display of 45V block.
Counterclockwise points pressure ratio (minimum about 40:1), namely the high
output voltage and 100V input voltage, for example the partial pressure than to
a minimum (bound), the block is shown as 125V.
4. Parameters shows
There are three commonly used parameters and two debugging: 1. Set
1. Set voltage, this can at any time by the knob to adjust the "height", on the
left side of the digital tube display voltage value set, the unit: (V), clockwise
to increase the voltage, counterclockwise to reduce voltage. Automatic
cutting according to the parameters of the controller adjust the distance
between the nozzle and the steel plate, make the arc voltage is always
closer to set the voltage. This parameter can be directly as a set of highly.
Specific set number according to the selected power supply manufacturers
provide technical parameter settings.
2. Start arc latency, punch time should be used according to the actual
perforated time settings, different thickness of steel plate and different
current when the time is also different. Clockwise to lengthen the period of
rev arc, counterclockwise to reduce arcing time.
3. Positioning delay, initial positioning time is the initial positioning, cut down
to touch with steel plate, after ascending to the time required for setting
height. The time required for different lifting mechanism to promote a
certain distance is different too. It should be set according to the actual
situation. Clockwise rotation for higher position height, counterclockwise to
reduce positioning height.
5. Set position limit switch logic, S1 jumper cap inserted between 1 and 2 for
the low effective, suitable for use normally closed proximity switch. Inserted
between 2 and 3 for the high effective suitable for open still proximity switch.
The factory default for the low effective. Jumper on the panel position as
shown in figure 4-2.
sensitivity
5. Tutorials
Noun explanation: control signal effectively, refers to the input signal with the
corresponding public end (24V) through. Disconnect as invalid.
Raise the controller after power-on self-test, self-check project has panels and
the host software version number display, and host communications, electrical
circuit is normal. If the introspection through digital tube display not normal or
up and down limit indicator lamp lights up at the same time and cannot perform
any action. Self-checking by into working state and working state is divided
into two kinds: manual and automatic state.
Manually drop signal (DOW): Long time effectively executed when positioning
movements.
Start arc signal (ARC): If is effective, the positioning action first, and then
control and arc plasma power.
5.2 Automatic operation
Initial positioning: the block after receives the start arc (ARC) block driving
down hoisting mechanism, Zero point (Zero) signal is valid, said cutting device
has met the steel plate, the tones to rise block driven lifting gear, rise time for
"IHS time", "IHS time" to finish the initial alignment is complete.
Start arc output: after the completion of the initial positioning output and arc
signal to the plasma power, such as waiting for a time after acquisition of arc
voltage.
Start arc successful feedback: the arc voltage within a certain amount of time
keeping within the normal range is rev arc (perforated) has been successful,
the block signal success (0-OK) to the numerical control system.
Automatic tracking: in success (0-OK) signal was given and the numerical
control system that start arc can be cut to walk successfully, at this time as
long as the numerical control to the block signal automatic (AUTO) to the block,
the block will enter into the state of automatic tracking.
M14 / M15 cutting torch rises switch, M14 (open), M15 (close)
7.Troubleshooting
Trouble list
Power supply is
No display Check power
connected
To reconnect or
Only to display a Check connection panel
replace
certain communication line
communication line
Above limit alarm Running more than Check the high limit
lights mechanical upper limit switch
8.Appendix
2 Line NPN normal shut series connection method. 2 Line NPN normal open parallel methods
9. Contact us
Website: http://www.starfcnc.com
E-mail: [email protected]
Version: 1.1 is suitable for the 1.1 version of the display panel and 4 later
versions of the mainframe box.
September 9, 2013.