Manual (SH 2012AH)
Manual (SH 2012AH)
Manual (SH 2012AH)
User's Manual
Appendix 1. Pin definitions of height controller 2. SH-2012AH-QG Software Upgrading Instructions 3. Installation Dimensional Diagrams 4. Troubleshooting 5. Wiring Instructions of Extended Manual Control Box
All rights reserved Forbidden to distribute or duplicate any file for the purpose of commercial, communication or others without particular authorization. Compensation will be incurred if any clause is violated. All rights belong to Beijing Start Microstep Control Technology Co., Ltd.
Disclaimer We have made a consistency inspection to the contents of the printed file against the product described. However, we cant guarantee absolute accuracy due to the impossibility to eliminate inaccuracy completely. Nevertheless, we will verify the information in the file regularly and make necessary amendments in the revised version. Any suggestion for later improvement is greatly appreciated. Microstep reserves all the rights to make necessary amendments on the basis of technical improvement.
1. After the container is unpacked, please check the system for any damage and verify if the contents in the container are physically in conformance with the packing list. 2. This user's manual is applicable to Model SH-2012AH-QG CNC System for Cuttingmanufactured by Microstep Control Technology Co., Ltd. 3. Please verify the conformance of local mains voltage. Be sure to use an AC220V isolation transformer between the power supply network and the system to guarantee personal safety and operating reliability. 4. The required ambient temperature for the CNC is ranged from 0 to +40 and the relative humidity is from 0 to 85%. Special protection is required in case of operating in a high temperature, high humidity or corrosive gas environment. 5. Make sure the CNC is correctly wired and securely grounded. 6. Never try to hot plug/unplug any cable on the rear panel of the CNC, for the damage incurred thereby is beyond our quality warranty. 7. No cable from the output port of the rear panel should be shorted with any power cable; otherwise, the CNC might be burned. 8. Working in a very dusty environment, the whole system should be provided with dust
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protection in addition to regular dust cleaning. 9. Trained operator should be specially assigned for the CNC. 10. The internal AC/DC power supply dedicated for the CNC should never share with any other electric appliance. 11. The graphic programming software installed in the system is a beta version asking for advices, which is subject to improvement in service and not taken as a requisite function and item for acceptance. Please advise us timely in case of any debug in your use. 12. Please contact the manufacturer in case of any problem. Never disassemble, assemble or modify the system the system without prior authorization and qualification. 13. Be sure to maintain the system and the cutting machine properly--routine maintenance and check per shift, secondary maintenance per month and primary maintenance half a year. 14. Set the parameters in strict accordance with this user's manual or the supplemental instructions given at placing order. The CNC might poorly function or even be damaged if the parameters are set beyond the range. 15. The LCD screen is fragile and proper care is necessary in the process of operation. 16. The technical specifications are subject to change without prior notice. 17. Attention The provided USB port is very small in power output, only good for USB disk and not recommended for any other USB device to prevent damage. 18. The system power must be cut off when alternating the internal keyboard and an extended keyboard. 19. Special Statement The quality warranty of this product is twelve months since its manufacturing date
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covering the faults specified by this user's manual. Paid service is available for faults caught beyond the warranty period and outside the quality warranty coverage. The following cases are not covered by the manufacturer's quality warranty: ADamage caused by misuse due to violating the operating instructions, and B Damage due to force majeure,
The force majeure is generally inclusive of two cases: Natural causes such as thunderstroke, flood, drought, snowstorm, earthquake, etc. Society causes such as war, strike, government prohibition, etc.
CDamage caused by unauthorized actions such as disassembly, modification, repair, etc. 20. The final power of interpretation to this user's manual is subject to Beijing Start Microstep Control Technology Co., Ltd.
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Contents
Chapter I. Functional Overview..........................................................................................................1
1.1. System Functions ..............................................................................................................................................1 1.2Technical specifications ......................................................................................................................................1 1.3Microstep also supplies the following auxiliary products for compact CNC cutting machine. ............................3
10.4 Definitions of 15-pin Ports for Motor ...................................................................................................... 44 10.5 Typical Wiring for Flame Cutting Operation(DB15) ................................................................................. 44 10.6 Typical Wiring for Plasma Arc Cutting Operation .................................................................................... 46
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10.7 Compatible Connection for Flame/plasma Operations .............................................................................. 48 10.8 Pin Definitions............................................................................................................................................. 48
Appendix I: The Wiring Diagram and Pin Definitions for Model SH-HC30 Height Controller Manufactured by Microstep ..............................................................................................................50 Appendix II: Instructions for Software Upgrading Operation of SH-2012AH ...............................52 Appendix III: Installation Dimensional Drawing .............................................................................54 Appendix IV: Troubleshooting..........................................................................................................55 Appendix V: Wiring Instructions for Extended External Manual Control Box..............................58
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l l
1.2Technical specifications
l l l Processor: Industrial ARM7 CPU Display: 7 " Color LCD Input/output: 13 channels of optical isolation input and 8 channels of optical isolation output
l Maximum speed: <24m/min l Pulse equivalency: variable, electronic gear numerator and optional denominator in the range from 1 to 65535
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Memory space: 32M-64M oversized memory capacity for user program and no restriction to machining
program l l Machine case size: 29820295.2(mm) Operation temperature: 0 to +40 ; storage temperature: -40 to +60
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1.3Microstep also supplies the following auxiliary products for compact CNC cutting machine.
SH-GDC3 Model SH-GDC3 Divider Board Power Supply Unit for Plasma SH-HC30 / Model SH-HC30 Height Controller for Flame/plasma Cutting Torch SH-2012AH Model SH-2012AH CNC Cutting Machine
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23HS3002
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Main Menu Fig. 2.1 Main menu display of system after VER: The version information of software and hardware is indicated at the bottom left corner for your information.
[F1] AUTO: Programmed control of automatic machining [F2] MAN: To manually control the position of cutting nozzle [F3] Edit: To edit/modify/input/output the machining program [F4] SETUP: To set system parameters [F5] DIAGNOSE: To check the input/output information of cutting machine [F6] LIBMINIT: To set normal pattern and plan material [G] [G] [3]Initial Setting: Adialog box as follows will appear:
File format: to format user's program space; Parameter: To restore the factory parameter setting; ENGLISH: Alternating between Chinese and English
box
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Pa tte rn Di sp
Functio
Machining p
Plasma Mode
3.1.1 SPEED
1) In automatic mode, at the top left corner of the screen, it shows F(multiplying factor of automatic machining speed)= set machining speed. 2) 3) 4) In manual mode, at the top left corner of the screen, it shows F(multiplying factor of manual speed)=manual speed. SPEED indicates the actual speed while the active speed multiplying factor is adjustable with [F] and [F]. It is allowed to adjust the speed quickly by pressing [F] key in this window. A pull-down menu will appear with 8 speed multiplying factors available for selection with [] and/or [] key: 5%, 20%, 30%, 40%, 50%, 60%, 80% and 100%. And then, press ENTER key to acknowledge the selection. 5) Attention: The speed may be indicated in Metric or English system depending on the Metric/English Selection in SETUP (Refer to Parameter Control).
3.1.5 3.1.6
This zone indicates various parameter values in the current machining mode.
The coordinates
3.1.7 The six heavy-current control keys on the front panel are designed to exert heavy-current control of external source.
[IGN]: Refer to 20 for ignition feature. [PREHEA]: To open the solenoid valve of preheating oxygen. Refer to 24 for details. [GAS]: To open the solenoid valve of acetylene gas). Refer to 10 for details. [CUT]: To open the solenoid valve of cutting oxygen; refer to 12 for details. To turn on the arcing switch if it is plas ma . [PIERCE] heavy-current control key To carry out a piercing process, the specific operation procedure is as follows:
rise the cutting torch(M72), open the cutting oxygen(M12) and lower
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execute 07 command.
Note: This is a very important feature. It will be used repeatedly in pause, return and extend piercing operations. When preheat is done, pressing [PIERCE] key will start up piercing operation directly. [SWOFF]: To shut off all the heavy-current output. [ ]: Push it down to rise the cutting torch and release to stop the torch. [ ]: Push it down to lower the cutting torch and release to stop the torch.
3.1.8[1] BLOWUP
The pattern will be magnified one times by one keystroke and it can be magnified to eight times three keystrokes. maximum by
3.2.2[F2] MAN
To switch the system to manual mode.
3.2.3[F3] RESBREK
After this function is selected, pressing [START ] key to fulfill breakpoint restoration. Refer to RESBREK feature for details.
3.2.4[F4] VIEW
It is used to test the program for any error. When this feature is selected, the pattern of machining program will
be displayed with a cross cursor at the origin. [S] key is used to magnify the pattern, one times by one keystroke and eight times maximum by three keystrokes. [Q] key is used to return the pattern to original size. The display position of pattern is moveable by pressing [], [], [] and/or [] key.
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3.2.5[F5] KERF
This key is used to reminder input of kerf compensating width; if no necessary to compensate(usually in blanking), simply enter 0.
3.2.6[F6] ASSI
This key is used to enter the next lower level of menu, as shown in Fig. 3.2 below.
3.2.8[F4] MIRR
It is possible to select X Mirror, Y Mirror and No Mirror if press [F5] key continually. When X Mirror is selected, the machining program will run along the symmetry direction of X-axis, as appears inverted
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horizontally. When Y Mirror is selected, the machining program will run along the symmetry direction of Y-axis, as appears in verted vertically. When default No Mirror is selected, the machining program will run normally.
3.3.2Machining Speed
Automatic multiplying factor is used to adjust machining speed. Machining Speed machining speed limit * machining multiplying factor , where the automatic multiplying factor is adjustable with [F], [F] and [F] key. These two speed multiplying factors are permanently saved and subject to no affect fro m power-off operation once they are set.
2) Two starting methods in automatic mode: a)Press the green [START] key on the front panel.
b)Press an external "START" key(See the definition of input/output ports).
(a) Return along the original path; (b)adjust position; (c)exit machining operation; (d) [START]: restore system operation; and (e)Press [ESC] key to exit the machining program and return to automatic mode window.
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2)
[F] and [F] speed adjusting key: To increase or decrease the multiplying factor of feed
speed.
3) [ ] and [ ] key: To control the vertical movement of cutting torch. By pushing and holding either key, the cutting torch will move up or down accordingly, and the movement will stop if the key is released. 4)[Emergency Stop] key: It is an external key with signal received from the input port(refer to "External Input Ports" for details). If emergency stop is validated, all the movement will stop and no output will go on. It is used for emergency case.
3.4.2. Adjustment of cutting position 3.4.2.1Situations necessary to adjust the position of cutting torch:
1)If the cutting torch is blocked or replacement is necessary, the usual practice is to move the cutting torch to somewhere safe and move it back to the starting point after the situation is resolved. 2)When it is required to pierce along the exterior margin and not position the piercing point at the exterior edge, the usual practice is to pinpoint an appropriate position in the exterior of workpiece for piercing and then cut the workpiece back to the starting point along a straight line before continue normal machining without stop.
3) In case of transitional cutting, too many workpiece or large size of workpiece, it might be necessary to
relocate the cutting torch.
3.4.2.2Situations allowed to adjust the cutting position: (1) pause process, (2) return process,(3) piercing process, (4) section selection, (5) hole selection and (6) breakpoint restoration
If operator intends to change the position of cutting torch in the above-mentioned states, it is allowed to press [], [], [] and/or [] key to do so(in this case, it is manual multiplying factor, adjustable). When the expected position is reached, press [Start] key, as shown in the following dialog box:
Fig.
3.3
Dialog
box
of
cutting speed and continue machining along the original path without stop, which is somewhat like extended pierced, making the piercing point more smooth.
After piercing, set the coordinates at current point as coordinates of "adjustment beginning point", and continue machining along the original path to fulfill transitional piercing function.
4) Attention:
Be sure to have the system preheated sufficiently(for flame cutting) before taking steps 2) and 3) , for piercing operation will start right away once the operation is selected. It is recommended to preheat the system(for flame cutting) and then press [START] key to select appropriate operation.
Fig. 3.4 Machining pause display Press [F6] key to return the cutting torch along the original path. Press [F7] key to advance along the original path after returning. In the process of return, if the cutting torch fails to reach the required position, press [PAUSE] key again and repeat the above procedure until it reaches the right position.
3.5.4 Repeat the above operation procedure until the desired effect is achieved. 3.5.5 To exit machining mode
In pause state, press [ESC] key to exit machining mode.
return along
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Fig.3.5 Dialog box of restart options after system pause a d rea k o ip no t in re ttos rp at o nG00, which is often used for the breakpoint set for cutting torch ORI PATH RET: To retur nnt ob th b rp ea k tsa eie d replacement; CUT RET: little bit off from the breakpoint after breakpoint restoration, whic is somewhat like piercing along the exterior margin, making the breakpoint more smooth; HOLE HERE: the same operation as previous, which can also be used for transitional cutting. Now, it is allowed to press a heavy-current function key such as IGN(ignition), PREHEA(piercing preheat), CUT(cutting oxygen), etc. Tip: The system will continue to process from the breakpoint location if [PIERCE] key is pressed after preheating. If press [ESC] key when a breakpoint is found, the system will exit machining mode.
3.6.2Attention:
Never try to change the machining program, rotation angle and scaling proportion whether it is breakpoint restoration or power-off restoration, which will be automatically saved by the system and
free from affect by po wer-off operation; otherwise, the system can not find the breakpoint.
Press [F1] to select SECTION function and the system will show a menu as shown in the figure below:
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Fig.
3.5
SECTION
fn ue nc c t o nfro m en u o machining options. Move the cursor with [] or [] key and make o h oi ic e m tw According to your option, the system will prompt to input the serial number of the option(program line number or the serial number of piercing point).
Fig. 3.6 Option dialog box prompted by the system after a) If "HERE POSITION" option is selected, the system will draw the full pattern first and then draw a large cross cursor at the piercing point. Operator may press [S] key to zoom in the pattern and observe if it is the expected piercing position. If not satisfied, operator may press [ESC] to exit the machining mode and take the option again. b)If it is the expected piercing point, use heavy-current control switch for ignition and preheat before press [PIERCE] key to start operation. c) If "REF POSITION" option(Reference Point Positioning) is selected, operator should aim the cutting torch at the reference point. After started up, the system will control the cutting torch to reach the piercing point and then perform the operations as above.
MOVE HOLE option is taken, it needs to change the MOVE HOLE option to 1 in the parameter
control menu, thus to enables the option. In this way, whenever it is time for piercing operation, the system will prompt an option menu as shown below:
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Fig. 3.7 Option dialog box prompted by the system after reach
To pierce at the original position, which is often used for boring. 1 Operator may press [], [], [] and/or [] key to move the cutting torch to the edge of steel plate; in the mean time, the speed multiplying factor is adjusted to 5% automatically. The system is preheated. 2 Press [START] key at the end of preheat. The cutting torch will reach the piercing point along a straight line at selected cutting speed and then go on machining.
3.8.3NO HOLE
Instead of piercing, the system moves through the current piercing position to next, and new piercing prompt appears.
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Active
speed
Heavy-current
Pa tte rn Di sp
Function
Input/outp ut
C oo rdi na tes
Work mode
Machining Parameters
of
adjustable, which affects manual operation, return speed to reference point, move speed, etc.. There are some special operations in manual mode as follows:
4.1.1 [], [], [], [] directional control keys and [G] Continue Key
Generally, if any of the four direction keys is pressed and held, appropriate axial movement will carry on until the key is released. However, if [G] Continue key is pressed and highlighted before any direction key is pressed, the cutting torch will keep moving even if the key is released. The movement will not stop until the direction key is pressed again. If two axial movements are required, let one axial movement start first and then press the direction key for the other axial movement. Two axial movement will go on simultaneously. In this case, the axial movement of cutting torch will stop if the corresponding direction key is pressed while the other axial movement will go on until the corresponding direction key is pressed too. [PAUSE] key will stop the movement as well.
4.1.2 F1 AUTO
The system is switched to automatic mode.
4.1.3 F2MOVE
If MOVE function(highlighted) is selected, the system will prompt to input MOVE INCREMENT: 0050.000 (previous input value by default). In MOVE mode, if direction key is pressed once, the cutting torch will move an increment at the speed of the current maximum speed limit multiplied by multiplying factor.
4.1.4
This feature is used when the steel plate is not positioned perfectly or the steel plate needs to rotate an angle before machining. Let the cutting torch go along a straight edge as long as possible. Pick up two points([F2] for setting P-START and [F3] for P-END). The system will calculate automatically the rotation angle. Select the ROTATE function in automatic mode. After acknowledged, the system will start the machining program at the appointed rotation angle.
4.1.6 F5
4.1.7 Speed At the top left corner of the screen, it shows F(speed multiplying factor in manual mode)=manual speed. It is allowed to adjust the speed quickly by pressing [F] key in this window. A pull-down menu will appear with 8 speed multiplying factors available for selection with [] and/or [] key: 5%, 20%, 30%, 40%, 50%, 60%, 80% and 100%. And then, press RETURN key to acknowledge the selection.
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PROG S/N
PROG
To establish a new program, i.e., clear the editing area of machining program and start to edit a new machining program.
5.1.2F2LOAD
To load a program. Specifically, it is used to load a program into the user program area. The system will tabularize the available program names and highlight the current program name. Move the cursor key to select different programs. If ENTER key is pressed, the highlighted program will be loaded into program editing area; if [ESC] key is pressed, the load function will be abandoned.
5.1.3F3SAVE
To save program. After a program is edited and ready to save, the system will prompt: Enter program name: 1234.TXT The system will display the current program name, which is modifiable. If ENTER key is pressed, the
program in the editing area will be saved into the program area under the selected name; if [ESC] key is pressed, the save function will be abandoned. Notes: 1 The program na me and extension name should never exceed 12 characters.
2 For large-sized program above 200K, it is allowed to work along with USB disk instead of saving it.
5.1.4. F4 DELE
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5.1.5. F5 DELL
To delete a full program line in editing area and improve editing efficiency.
5.1.6. F6 TRAN
To transmit programs. This system supports to transmit programs with USB disk. Press [F6] key to enter the lower level of menu, as shown below.
Fig. 5.2 Transmission menu of USB disk [F1] Input: to transmit program from USB disk to the machining program space. [F2] output: to output the machining program to USB disk from the machining program space.
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Note 1: The following rules are valid in the definitions below: X[U]n--- It is allowed to be either X or U and n stand for a value; Y[V]n----It is allowed to be either Y or V, and n stand for a value;
PPn----It is allowed to be a combination of any two axes or one axis at least. Note 2: In command execution, the previous program has higher priority than the following one; for the same program, M, S and T command haver higher priority than G command.
+X
When developing a program, it is required to place the coordinate value(absolute coordinate) of machining origin point(reference point) at the very beginning. Format: G92 Xn Yn
If G92 is not followed with X/Y coordinate values, then the current X/Y coordinate will be taken as reference point. Generally, when the origin point of machine is used as reference point for positioning purpose, G92 will not be followed with X/Z values.
When using G90, X/Y represent coordinate values and U/V represent the values relative to the current point; when using G91, X/Y and U/V all represent the values relative to the current point. Format: Format: Exemple 1: G91 G00 G01 G01/U500/V100 X100 Y100 X500 Y100 G90 G91 G92 X0 Y0 // // // Relative coordinate syst em Quickly reach point(100, 100), equivalent to G00/U100/V100 Machining to point(600,200) along a straight line, equivalent
Exemple 2: G90
G92 X0 Y0 // // // Absolute coordinate system, by default Quickly reach point(100, 100) Machining to point(600,200) along a straight line
E.g.G92
4 G00
X0
Y0
+280
This command can move cutting torch q uickly to a designated position. In the event of two axial movements, (or G00 U120 the V280) the cutting torch will move along a straight line from the origin point to the end point at the speed of the speed multiplying factor. maximum s peed limit multiplied by multiplying factor. G00 movement is subje ct to
Current Torch Position
Format: or
G00 G00
X[U]n
Y[V]n
120
PPn
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Format G02[03]
X[U]n Y[V]n In Kn
In [Fn]
Rn [Fn]
[Fn]
G02[03]PPn
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(G02):
+ G02 70 50 O +40 O G03 +100 +160 +X
G92 G00
X0
Y0
G28 M02
G03:
Notes: l I and J are the increased values of circle center relative to the origin point in X-axis and Y-axis respectively(distance betwen the circle center and the origin point). l R is the radius of circle(R is a positive value and can be used to represent radius where circular arc 180). l Alternatively, if I and J are designated, R will be not necessary; if R is designated, I and J will be not necessary.
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Example:
G92 X60 L5
N005
N006 N007 N008 N009
G01
G80 G80 G28 M02
U5
V-10
- Level 2 loop ends. - Level 1 loop ends.
path. G42 is to compensate a half diameter of flame path. G40 represents end of offset. Since cutter compensation is made automatically, there must be G00 Quick Move command before G41 or G42 commands so as to assure the position of cutting torch is corrected. Behind G40 the end mark of cutter compensation, a G00 command is necessary to adjust the position back.
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in the parameter of preheating time delay. 4 Lift the cutting torch(and count the time delay of lifting torch, M72); 5 Open the cutting oxygen valve(M12), count the time delay and lower the cutting torch(count the time delay of lowering torch , M73). 6 Switch on height controller(M38) and run the subsequent program.
M08: fixed loop of cutting stop The operation sequence of M08 in flame cutting operation is as follows:
1.Close the cutting oxygen valve(M13). 2.Turn off the height controller(M39).
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on the torch lifting switch(M14); count the time delay of lifting torch(refer to 7.3 for flame parameter); turn off the torch lifting switch(M15).
switch(M14); count the time delay of lifting the piercing torch(refer to 7.3 for flame parameter); turn off the torch lifting switch(M15).
switch (refer to input port 8 XXW)(M17). Turn on the torch lifting switch(M14). After count the time delay of torch positioning(refer to 7.4 for plasma parameter), the lifting torch will stop(M15).
All the output ports will be turned off if the command of M80 is executed.
ESC key
SETUP main menu Fig. 7.1 SETUP main menu
System parameters
Gear ratio, mechanical origin , reference point, reverse backlash, line bias and soft positive/negative limit switch in every axis
Plasma parameters
Torch positioning delay, M commands for arc ignit ion, M commands for arc breaking, arc voltage test option, positioning test option and piercing delay.
Control parameters
Flame/p lasma mode selection, machining speed limit, MOVE HOLE option, metric/English select ion, etc.
Height controller
Arc voltage raising option, fine tuning of control speed, sensitivity of height controller, arc voltage height control, etc.
Save
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Save the modified parameters into parameters space. Continuous pressing S key, optional external manual control key and manual enable/disable option.
Notes: 1) 2) When selecting the above parameters, it is required to save the change separately by pressing [F8] key for validation. If the password of "1928" is entered in the main window of SETUP, the saving menu of [F8] will turn to factory setting. In this mode, every modification to para meter will be saved into the factory setting parameters and the active user parameters. When initializing parameters, it is suggested to set the factory parameters as active parameters; otherwise, the modifications will be validated to the active user para meters.
exceeds this angle, the system will decelerate to the starting speed around the corner. This value is normally set smaller when the system is comparatively heavier. In addition, such considerations as machining speed and machine vibration should be taken as well, smaller value for worse vibration. Circular corner transitional option ----If this option is enabled(value:1), the system will not decelerate through a circular
transition when the running direction change of system between program segments is within the conversion angle of corner speed, as shown in the figure below.
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Parameters
Parameter
main
8 Circular corner transitional radius ---- Refer to circular corner transitional option.
Parameters
ESC key
Numerator/denominator ratio of electronic gear----The numerator/denominator ratio of electronic gear is pulse equivalency in micron. Numerator < 65535, denominator < 65535. Example: if the pulse equivalency of system is 0.008mm, its numerator/denominator ratio of electronic gear
Fig.
7.3
System
= 8/1. Electronic Gear Ratio = Pitch of Screw Rod 1000(360 Subdivision Number / Stepping Angle Drive Ratio) The computation method(adjustment method) of electronic gear is as follows:
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1Firstly, assume an electronic gear ratio, e.,g., 8:1. 2Control the machine to move a reference distance(the longer, the more accurate). Measure the actual travel distance and take the measured value into the following formula:
8 X 2651 1 X 2000
Unit: mm(or inch)
2651 250
Mechanical origin ----A special point on the machine set with proximity switch. If mechanical origin is not to be used, set it to zero.
Reference point----It is defined as the machining origin of program and established automatically when a program is run(G92). Unit: mm(or inch). Reverse backlash----Due to reverse mechanical backlash, the system will compensate the backlash at direction change. The backlash value is obtained by actual measurement in mm or inch. Generally, reverse backlash is not recommended. Line bias----Axial bias between scriber and cutting torch in mm or inch. Soft positive/negative limit switch----The system will give an alarm when program coordinate exceeds the set soft positive/negative limit. If it will not be used, the parameter should be set higher than actual values in mm or inch.
Parameters
Parameter
main
Ignition delayIt is the time delay when turn on the high voltage ignition switch if M20 is executed in flame cutting operation. Preheating delayIt is the preheating time for piercing operation in second. If the preheating time is insufficient, it will be prolonged to 150 seconds automatically by pressing [PAUSE] key. If preheating is done in the midway, press [START] key to abort the time delay.
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The new preheating time will be automatically saved in the parameter of preheating delay. Lifting delay of cutting torchThe time delay when M70 command is executed in second. Refer to 6.4 for M auxiliary commands. Lowering delay of cutting torchThe time delay when M71 command is executed, in second. Refer to 6.4 for M auxiliary commands. Lifting delay of piercing torchThe time delay when M72 command is executed, in second. Refer to 6.4 for M auxiliary commands. Lowering delay of piercing torchThe time delay when M73 command is executed, in second. Refer to 6.4 for M auxiliary commands. Piercing delayLowering delay of cutting torch when M07 is executed in flame piercing operation after cutting oxygen valve is opened.
will automatically disable the arc voltage and the height control in such a distance from the endpoint , in mm.
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Parameters
Parameter
Remarks
SETUP
main
Parameter
Parameters
Remarks SETUP ESC key Fig. 7.6 Control Flame/plasma optionTake 0 for flame machining and 1 for plasma machining. Move hole option0 stands for disabling the option and 1 for enabling the option. No-pretreatment pattern The normal machining procedure is to machining program first to calculate the maximum value and the minimum value of the pattern. However, it might take too long to handle a large program. Therefore, it is allowed to set the maximum value and the minimum value of pattern in advance without pattern pretreatment(see the parameters below). The system will machine the workpiece when drawing the pattern. X-axis width of steel plate ---The actual width of steel plate along X axis, which is enabled only in running extra large main
program. Y-axis height of steel plate ---- The actual height of steel plate along Y axis, which is enabled only in running extra large program.
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Common edge optionSince the system may control three kinematic axes, this option is used to determine the 3rd axis(Z axis) shares a common edge with X axis or with Y axis for the machine requiring double-edge drive. Take 0 to have Z axis and X axis share a common edge; take 1 to have Z axis and Y axis share a common edge. Metric/English system option Take 0 for metric system, which will have length parameters, speed parameters and values as well as coordinates expressed in metric unit(mm), though it supports machining program in English system(G20). Take 1 for English system, which will have parameters, display and coordinates expressed in English unit (inch), though it supports machining program in metric program(G21).
Attention: Please be cautious to make any change if no idea of the specific application of a parameter!
7.. Control Parameters Setting of Height Controller
In the SETUP submenu, press [F6] key to enter the control parameters setting window of height controller. This control feature is available only when plasma arc voltage control is used along with the height controller manufactured by Microstep, as shown in Fig. 7.7.
Parameters Parameter
Remarks
ESC key
SETUP
main
Positioning height B ---- The height to raise the cutting torch when the torch hits steel plate in the process of initial location. Upper/lower limit value ----To adjust the upper and lower limits of height controller
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Notes: 1) It is impossible for the control system to find all the error parameters; therefore, please enter correct dimensions for parameters as much as possible. 2) When the parameters are entered, the control system will drawn the pattern based on the entered parameters, which is very helpful to graphic check. In the system main menu, press [F6] to enter the LIBMINIT(Library of Patterns).
Concave-edged trapezium Holed flange Six holed flange Double-ear flange Impeller baffle
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Scribe test Concave semicircular rectangle Fanned ring workpiece Round holed rectangle Rectangle holed workpiece UUshaped workpiece Concaveedge triangle
Chamfered rectangle
Roof rectangle
Flange workpiece Octagonal workpiece Convex rectangular workpiece Concave rectangular workpiece Rectangular workpiece Round workpiece LL workpiece Fan-shaped workpiece Corner brace Bevel-angle rectangle
right corner to input parameters for the pattern, as show in Fig. 8.2 F1 Workpiece: To machine into workpiece that is solid internally. F2 Hole: To machine into hole that is solid externally. F3 Rotate: The system will prompt to input rotation angle and press [ENTER] or [F6] to acknowledge. The pattern rotated such an angle will appear. Counterclockwise direction is taken as positive angle. F4 Layout: The system will prompt user to provide: Row number ----Row number of machined parts array Column number ----Column number of machined parts array Row pitch----Distance between rows. Column pitch ----Horizontal distance between machined parts Row offset ----The deviation of raw misplacement, as shown in Fig. 8.3.
Fig.
8.2
Pattern
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Rotate Layout Outer radius Internal radius Guide length Column pitch Column number
Row offset Row nu mber Column number Column pitch Row pitch F8Submit: After parameters are set, press this key to generate machining program.
G92 X0 Y0 // User-defined module, Note: The original program should not have more than 59 lines. G28 // The last line should command the torch to return to the reference point. M02 2) Simply copy this program into the file system. The 17th pattern element is self-defined. If no new module is self-defined, the system will take the old module automatically. 3) This module is allowed to use for Layout and Rotate features, but no parameter to set.
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In Plasma Operation
In Flame Operation
9.1
The system diagnosis will show the hardware resources available. In DIAGNOSE window, it is allowed to check the state of input/output port.
9.2
Output Check
Move cursor to any position of the 8 optical isolation output ports and change the level state of output with "0 "and "1". 1 stands for enable while 0 stands for disable. Refer to "Definit ions of Input/output Port" for the definitions of output ports.
9.3
Input Check
Let the system to show the state of active optical isolation input ports. 0 stands for low potential(grounding)
while 1 stands for high potential(24V or overhead). See "Defin itions of Input/output Ports" for the symbol definitions of input ports.
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Control 24V
Notes:
l The logic for emergency stop, pause and travel limit of the system is the same, i.e., they are all connected to normally-opened contact(NO contact) or normally-closed contact(NC contact). l l After powered on, the system will automatically check the level of activation bit as control reference. Therefore, if external start switch is not connected, the corresponding activation bit should be connected to
NC contact
Input
5V Internal CNC
41
SH-2012AH-QG 24 N C002 VG D
M10/M11 or
21
Flame cutting: M38 height control; M38 for ON and M39 for OFF Plasma cutting: M10 reserve; M10 for ON and M11 for OFF
42
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M38/M39 M20(ON) and M21(OFF). In flame mode, used for ignition switch; in M20/M21 9 plasma mode, always ON when ignition delay is 0 acting as flame/plasma selective switch. M22/M23 M24/M25 22 10 23 11 24V 24V 24V 24V 24 12 25 13 Reserved Reserved NC contact for corner(OH1) NC contact for cutting oxygen(OH2) +24V/1A power supply +24V/1A power supply Ground for 24V power supply Ground for 24V power supply
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10.4
XDIR
XCP
3 3
11
YDIR
11
5
13
X/YDIR+ X/YDIRX/YCP+ 6 7
X/YCP
14
6
14
X/YCP5V
7
15
OPTO 5V
15
Asis
5V 5V common
Relay
/Communication/manual control Upper limit for torch lifting operation(elevating mechanism) Height control motor Lower limit siwtch for torch lowering operation(elevating mechanism) /XS12Input/output XS12 XS3Motor XS3
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KR
KQ
DC24V
+
DB15
+ / XS8
/ XS12 XS3
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DB25
DB15
45
/ DB25
X X Y Y 14
15
16
24V
4
17
M38 / K1
5
18
6 7
20 19
8
21
M38 / K1
9
22 10 23
*M20 0 M20 /
11
24
12
24V+
25
13
24V
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DB25 Input/output(DB25)
External start key External backspace key To height controller/successful plasma arc ignition signal Emergency stop(NC contact) External pause key(NC contact)
Output end M38/ Auto/manual switch for output M38 height controller in plasma mode(corner signal) Arc ignition switch for plasma mode(NO contact)
Common port of height control in plasma mode controller(NO contact) controller(NO contact) Lowering operation of cutting torch with height controller(NC contact) Lifting operation of cutting torch with height controller(NC contact) Output for lifting operation of cutting torch with height Output for lowering operation of cutting torch with height
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M38/ Auto/manual switch for output M38 height controller in flame mode *M200M20/ M20 will be flame/plasma selective switch if it is not connected to ignition, of which the ignition delay in parameter is set as 0. Corner NC contact Cutting oxygen NC contact To the common port of height control in flame mode
K1
COM
01
02
Attribute
232-COM
232-RXD Serial Rx
Description
Remarks
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3 4 5 7. 14 8. 15 10 12 13
Serial Tx Input signal Signal GND Power supply Power supply Input Input Input
232-TXD Arc voltage signal (height of cutting torch) Ground of arc voltage signal + 24V power supply for height controller Ground of 24V power supply for height controller Manual/auto selection signal Manual lifting signal to drive the cutting torch up Manual lowering signal to drive the cutting torch down
2.Pin Definitions of XS8 for System Communication/Manual Control (DB15) No. 1 2 3 8 9 10 11 12 13 15 Definitions 24V TXD RXD 24G I8 I9 I10 I11 I12 24G Description 24V power supply RS232 transmission RS232 receive Ground for 24V power supply Input Port 9 for External Control Box X+ Input Port 10 for External Control Box XInput Port 11 for External Control Box Y+ Input Port 12 for External Control Box YInput Port 13 for piercing key of External Control Box Ground for 24V power supply Remarks
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Appendix I: The Wiring Diagram and Pin Definitions for Model SH-HC30 Height Controller Manufactured by Microstep
1. Hybrid Wiring Diagram Compatible with Both Arc Voltage Type and Capacitance Type
9-pin connector
No.
Attribute
Description
Power supply
Power supply
Output
Power supply
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15
Appendix II: Instructions for Software Upgrading Operation of SH-2012AH Functions: The system software is allowed to upgrade through an USB disk. The specific operation procedure is as follows: 1.File upgrading Copy the upgrading file titled STARTCNC.EXE to an USB disk. 2.Operation procedure Push and hold the button between the red button 0 and the USB port. Power the system on and release the button when upgrading window appears on the display screen. Plug the USB disk into the port and press Key F1 under the display screen(the key corresponds to "UPGRADE" in the menu displayed). The system will automatically start upgrading operation. 3.Upgrading end If program upgrading is successful, the system will prompt "Upgraded Successfully" and sound one beep. If program upgrading fails, the system will prompt "Upgrade Failure" and sound continuous beeps. 4.New program startup Power the system off and unplug the USB disk. Reboot the system to start up the upgraded program. The version number of the upgraded program will appear on the screen after booted up. Notes: Please make the following check if upgrading operation fails. 1) The USB disk must be FAT or FAT32 format. FAT format is preferable. 2) The upgrading file must be titled as STARTCNC.EXE. 3) If no prompt appears in the upgrading process and the display returns to the main upgrading window or upgrading operation fails due to any other interruption, verify first the name of upgrading file and the format of USB disk. If these two factors are assured, try to upgraded the program again following the specific operation procedure. If program upgrading failure insists, please contact the Customer Service Department of
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Check for axle problem a Replace parts one by one Replace the broken part. nd if the same model of to isolate the real cause to motor is available. the problem. Check the power supply. Check if the output voltag eAdjust the output voltage or replace th of power supply is withi ne power supply for switch. Slow system re the allowable range. sponse Check the system paramet Suggest to record the original paramet ers for any error. ers before making any modification. Check if any external lim Check if limit switches ar Secure the connection. e functional and if loose c it switch is connected. Travel limit ala onnection or disconnection rm at power-on exists.
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If no external limit switch Modify it to normal range. is connected, check the s ystem if the current coordi nate values are too high a nd out of the travel limit set by software. Check if the travel limit set by soft ware is too small. In DIAGNOSE window, t Check for any change wit rigger the external limit s h the corresponding input witch. port. No response to Check the cable for keyb Check if the keyboard is lSecure the connection. k ey s t r ok e o r oard. oosely connected or discon wrong key assi nected. gnments Incorrect parameter settin g. The system is l ocked up in m a nua l/a ut omatic mode. Record the electronic gear in system p arameters and then press G, G and 3 in the system main window successive ly. Save the parameters in parameter s etting mode. Restart the system and fi ll the recorded value of electronic gea r into the corresponding position. Save the parameter and test the system per formance.
Check the cables for inpu Check if they are well co Secure the connection. t and output. nnected. Check if 24V power supp Check the voltage of 25-pi Check the switching power supply. ly is normal or not. n port between Pin 24 an No input/output d Pin 25. Check the cables inside t he system for any loose c onnection. Secure the connection.
Blank screen
Adjust "+" key and "-" k If yes, adjust the contrast Make readjustment. ey at the upper right corn to normal display. er of keyboard for proper contrast and check for a If not, check the cables fo Secure the connection. ny screen display. r LCD for any loose conn ection. USB disk is not compatib le with the system. Incorrect format of USB disk Try the USB disk of other model or brand. Reformat the USB disk to FAT forma t.
USB transmissi Check the lamp indicator of Check the cables inside th Secure the connection and remove fore on failure USB port for any ligh t. e system for any loose co ign material from the port. nnection; check the USB
port for any foreign materi al and all the pins are in normal condition.
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The system Replace the machining returns to theogram and test running main window e system; initialize the after machiningstem if any parametric program is oblem. started.
pr If the problem is gone, it Check the program. th means that machining prog sy ram has bug. pr
Initialize the system parameters. The system canInitialize the system if an only machine y parametric problem straight line and fail to machine aReplace the machining pr If no more problem, check Check the program or return it to the circle. ogram and test run again. that machining program. manufacturer for diagnosis. a. The power supply unit for plasma, CNC system and the enclosure of machine must shar e a ground wire that is 2mm thick at least in diameter and well connected to the ground. b. Shielded cables must be used for the system input/output and the exposed part at the ca Screen blinks ble end must not be longer than 30mm. when a solenoid valve is opened c. The unused input end must be connected to 24V ground wire. or plasma arc ignition is going d. A 0.01uF capacitor should be used between the 24V ground wire and enclosure(shielded on. cable). e. Use an isolation transformer(380V-220V) and as interference suppressor if it is possible. f. Separate the operational power supply for high-power welding machine/cutting machine fr om that for CNC system. Failure to saveFailure to save the progra the program orm. clobber After replacing batteries, press G, G a nd 3 in the system main window succ essively to format the program area.
Check if 24V power supp Measure the voltage betwe Check and replace the switching powe ly is normal or not. en Pin 24 and Pin 25. r supply unit. Check if the four relays on the rear panel are reli ably connected, if the rela y operation is normal and if the contact is function al. Replug or replace the relays.
No output
system
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Input/output(DB25)
Emergency stop key Backspace key X X X-axis positive movement X-axis reverse movement
Piercing key /DB15 Com/man. ctrl.(DB15) Notes: 1.The start key, pause key, emergency stop key and backspace key are required to connect to the input/output port through normally-closed contacts. These four keys are enabled at system booting and not affected by the possibility if the external manual control box is enabled or not. 2. X+, X-, Y+ and Y- piercing keys are connected to the system auxiliary connector (DB15), which are required all to use normally-closed contact or normally-opened contact. It means the logic of the 5 ports must be the same, all NO contact or all NC contact. The availability of these 5 external control keys depends on the option of external manual control box for height controller in parameter setting. When the option is enabled, they will function.
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Address: Room 604, Zeyang Mansion, N o. 166 Fushi Road, Shijingshan District of Beijing. Contact Person: Henry Tel.: 0086-10-88909235 Fax: 0086-10-88909277 Web site: www.startsh.com Email: [email protected]