Civil - Structural DBR
Civil - Structural DBR
Civil - Structural DBR
CIVIL - STRUCTURAL
DESIGN BASIS REPORT
(DBR)
DOCUMENT TITLE:
CIVIL STRUCTURAL
DESIGN BASIS REPORT
CONTENTS
1. INTRODUCTION......................................................................................................................................................................2
2. SITE LOCATION......................................................................................................................................................................3
3. DEFINATIONS
..........................................................................................................................................................................................................3
4. FACILITIES PLANNED..........................................................................................................................................................3
1. INTRODUCTION
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2. SITE LOCATION
3. DEFINATIONS
4. FACILITIES PLANNED
5. DESIGN UNITS
The International (SI) system of metric units is used for this project.
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• Grid slab
7.2 WAREHOUSES
The grid for the warehouses has been adopted based on the type of roof
supporting system that will be adopted for evaluation purpose. The eaves
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height of the warehouse has been considered as 6.00m based on the Fire and
Line Safety norms so that no extra treatment for the structure will be required
to meet these standards. The ware house roofing has been envisaged as
sloping roof with a design load intensity of 75 kg/m² together with a service
load of 25kg/m² with the pitch of the roofing as 1 in 10.
RCC Columns are being planned up to the eaves height for all the systems,
RCC Gutters/MS Gutters have been considered depending upon the type of
roofing system.
By evaluating the above systems, the roofing system for the warehouses has
been adopted as Pre Engineered Building Roofing system with bare Galvalume
sheet roofing. Salient features of the same are presented below.
• Column Grid: 7.5m x 27.5m
• PEB - MS Gutters at the ends. RCC gutters intermediate gutters in the case
of two span building
• PEB rafter with PEB stool of 0.75m height and Purlins
• Bare galvalume sheet roofing with self tapping screws fixing
• Flashings at the eaves and at the gables with foam fillers to fill the
corrugation gaps
• All the fabrication is factory made.
• Speed in execution
• Quality maintenance is easy as entire fabrication will be done in the
factories in a controlled environment
• Flexibility in supporting the services from the roof
• Relatively economical
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• Power House: The roofing will be Reinforced Cement Concrete slab with
5.00mtrs head room for the panel room. This is principally to locate the
cooling towers on the top of the slab. The loading is to be considered as 500
Kg/m² as per the loading requirements. The D G room will have Pre
Engineered Building sheet roofing with a head room of 8mts.
• Coal Yard: The roofing form will be Pre Engineered building sheet roofing
system to economize the cost of the structure with the eaves height of
7.8m.
• Boiler House and Crusher: The roofing form will be the Pre Engineered
Building roofing system with louvered cladding for the Boiler House.
7.5 CLADDING
The cladding for all the buildings has been considered as 200mm thick solid
block masonry with 12mm thick smooth cement plastering for inside and
1 18mm thick sand exposed cement plastering for outside. This is primarily due
to the following reasons.
• To have a clean surface from inside to avoid dust collection
• To satisfy the EHS Norms
7.6 FLOORING
It is proposed to have reinforced 150mm thick Vacuum Dewatered Concrete
flooring of Grade M25 for the Plant Building, Warehouses and for the Utility
Blocks by considering the following requirements into consideration.
• To have smooth, impervious and non slippery flooring
• To take care of fork lift movement
• To take care of point loads of the racking system
• To minimize the dust generation from the floor
• To minimize the shrinkage cracks
In addition, it is proposed to have non metallic floor hardener topping for the
floors of Plant and Warehouses to protect the flooring from normal wear and
tear.
It is proposed to have vitrified tile flooring/granite flooring for the amenities
blocks.
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9. MATERIALS SPECIFICATIONS –
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may be deleterious to
concrete or steel.
• Admixtures: Admixtures if used shall comply with IS 9103.
• Reinforcement Steel: High Strength deformed steel bars shall conform to IS
1786.
10.1.1 GENERAL
The buildings mentioned in the ‘facilities planned’ section above, shall be
analysed as 2-Dimensional frame structural system. The buildings shall be
modelled using STAAD PRO software. The model frame shall be analyzed for
dead loads (DL), live loads (LL), wind loads (WL), collateral loads and seismic
loads (EQ) and their combinations as per IS: 875 – 1987: Code of Practice for
design loads (other than earthquake) for buildings and structures & IS: 1893
(Part 1): Criteria for Earthquake Resistant Design of the structures and
structure is to be designed as per the standard practice.
• The main frame rafters and exterior columns at all grid lines shall be rigidly
connected to each other (using moment type connections).
• Rigid frame external Columns shall be fixed and internal column shall be
pinned connected to the foundations.
• The lateral stability of the building shall be provided through the frame
action of the main rigid frames.
• The longitudinal Force from the Roof shall be transferred to RCC column at
braced bay location.
• The roof purlins shall be continuous beams to be supported at rigid frame
locations and span the bay spacing of the building.
• Purlins shall be provided with minor axis buckling restraint to rafter. Screw
down sheeting shall be provided as lateral restraint to girt / purlin flange.
For standing seam panel no restraint shall be considered for purlins. If purlin
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/ girt bridging used, same shall be provided with minor axis / compression
flange buckling restraint depending upon their implementation.
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10.1.12 BRACINGS
All bracing rods shall conform to ASTM A36M Gr.36 / IS: 2062 Grade A or
equivalent with minimum yield stress 245 N/mm².
All secondary Cold formed ‘Z’ and ‘C’ sections shall conform to ASTM A653M
04a, Gr. 65 or equivalent with minimum yield stress 450 N/mm². Galvanizing
coating mass shall be 275gms/m².
All Flange braces & Purlin bridging sections shall conform to ASTM A 653M
04a, Gr. 50 or equivalent with minimum yield stress 345 N/mm². Galvanizing
coating mass shall be 275gms/m².
10.1.13 FASTENERS
Mild steel bolts shall be electro plated to yellow chromate, fully threaded.
Mild steel bolts shall not be provided with flat washers. Bolts shall conform to
ASTM A307 Grade 4.6
High strength bolts shall be plain galvanized finish fully threaded and shall be
identifiable by marks on the head. These bolts shall be provided flat washers.
Material shall conform to ASTM A325m Type 1, Grade 8.8.
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10.2.1 GENERAL
This section covers the standard specifications, criteria and parameters to be
followed for the detailed design of concrete work for the structures mentioned
above in this document.
This RCC structure and structural elements are designed by Limit State
Method. Characteristic loads with appropriate partial safety factors are
considered in the design. Besides the strength, to ensure durability of
the structure, Concrete Mix M25 is used for foundations, columns and
beams with grade of reinforcement steel of Fe 500. Since the building
falls under seismic Zone II, for static response of structure under seismic
conditions, ductile detailing is not required and hence not adopted in
accordance to IS 13920.
For water retaining structures Working stress method will be adopted as
per IS 3370.
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All the building shall be designed to be fire resistant with a fire rating of 3
hours. The columns shall be designed for a full length to be independent of the
tie beams at 2.4 m level from the FFL, as the width of the beams at this level is
restricted to 200mm to flush with the wall thickness, for the following reasons
listed below,
• Functional requirement on the inside of the building
• Aesthetic requirement on the outside of building
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Allowable deflection for RCC members shall not be more than L/250 where L is
the span of member
The stability of structures shall be checked for all conditions. In no case, shall
the factor of
Safety is less than the value given in the following table:
Minimum factor of safety against overturning & sliding shall be 1.4 for all
structures
Minimum factor of safety against uplift shall be 1.2 for all structures
The coefficient of friction between Soil & Concrete foundation is considered as
0.4 for sliding.
The weight of soil over foundation shall be included in the load causing
frictional forces.
The passive resistance of the soil within 0.4 m of the ground surface shall not
be considered for the sliding check.
For Seismic and wind combination, the safe bearing capacity can be increased
by 25%.
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Flat footings (all types including raft foundations without beams) .Tapered
footing shall not have thickness less than 150mm at edge
Underground Pit and liquid retaining structure
a) wall, 150mm
b) base slab, 200mm
Slab thickness in raft with beam 150, Floor slab 100, Drain/cable trench 100,
Blinding concrete 75
10.2.17 FOUNDATIONS
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