PXF5 PXF9 Manual

Instruction Manual 1-2.
Installation and Wiring

► This equipment is intended to be used under the following conditions.
Micro Control X Ambient temperature

Ambient humidity
-10 °C to 50 °C
90% RH or below (with no condensation)
Overvoltage category II
Model : PXF5/9
by IEC 61010-1
Pollution degree 2
250VAC, 0.1A T(Time-Lag) for 100 to 240V AC Power supply,
Recommended fuse 400V DC/400V AC, 1A T(Time-Lag) for 24V DC/24V AC Power supply
Usage environment Indoor use
INP-TN2PXF5/9a-E ► If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal,
SSR Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure
to provide a basic insulation between the SELV circuits and these terminals (For example, use
Grobal Sales Section transformer which has a basic insulation or higher degree of insulation). The basic insulation
requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such insulation is not
Instrumentation & Sensors Planning Dept. provided, the UL61010 and EN61010 safety compliance may become invalid.
1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan ► For 24V DC/AC power supply model, if the equipment is connected to the Safety Extra Low
http://www.fujielectric.com Voltage (SELV) circuit, a basic insulation must be provided between the SELV circuit and the
power input terminals. Otherwise, the power input terminals must be connect to Extra Low Voltage
Phone: +81-42-514-8930 Fax: +81-42-583-8275 (ELV) circuit so as to prevent the electric shock.
http://www.fujielectric.com/products/instruments/ ► For CT input, use Current Transfer which has specification as shown below in order to prevent the
electric shock and spread of fire.
1) Over Voltage Category II
2) Pollution Degree 2
BASIC INSULATION, SUPPLYMENTARY INSULATION,
3) Required level of Insulating or REINFORCED INSULATION
4) Maximum Voltage line to neutral 300Vac rms or 300Vdc
Thank you for purchasing the Fuji module type temperature controller.
Once you have confirmed that this is the product you ordered, please use it in accordance with the following
instructions. About safety standard
For detailed information on operating this equipment, please refer to the separate user's manual.
Please observe the following instructions to meet the requirements of safety standard.
In addition, please keep this instruction manual within easy reach of the actual person using this equipment. Failure to observe these instructions violates safety standards. (This product is not a safety equipment.)
………………………………………………………………………………………………………………………………
● Install a recommended fuse, which is specified in the instruction manual, between the external main power
(mains circuit) and this equipment.
CAUTION ● If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR
Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a
The contents of this manual are subject to change without notice. basic insulation between the SELV circuits and these terminals (For example, use transformer which has a
This manual is complied with possible care for the purpose of accuracy, however, basic insulation or higher degree of insulation). The basic insulation requires a clearance at least 1.5 mm
and a creepage of at least 3.0 mm. If such insulation is not provided, the UL61010 and EN61010 safety
Fuji Electric shall not be held liable for any damages, including indirect damage, caused by compliance may become invalid.
typographical errors, ● Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread
absence of information or use of information in this manual. of fire.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses,
to prevent an electric shock.
● Set proper parameter input signals which correspond to each input to be connected. Be careful not to
confuse voltage input with current input, or vice versa.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III,
Confirming Specifications and Accessories Related Information or IV.
● Do not use this equipment for measurement of signals to which a voltage over 30 VRMS or over 60 V DC is
Before using the product, confirm that it Refer to the following reference materials applied.
● If there is a risk that anyone may come into contact with the terminal while the instrument is being
matches the type ordered. for details about the items described in this energized, attach the terminal cover (optional) to prevent an electric shock. Before removing a terminal
(For model code, please refer to pages 22 - 23.) manual. cover, turn off all the power.
Confirm that all of the following accessories are ………………………………………………………………………………………………………………………………
included. Document Reference No.
Data sheet EDS11-179 ► Note that the insulation class for this equipment is as follows. Before installing, please confirm that
Temperature Controller 1 unit EDS11-180 the insulation class for equipment meets usage requirements.
Instruction Manual 1 copy Micro Controller (Model: PXF) INP-TN5A2400-E
Operation Manual
Panel mounting adapter 2 pc Basic insulation (1500 V AC) Functional insulation (500 V AC) No insulation
Micro Controller (Model: PXF)
Waterproof packing 1 pc Communication Functions INP-TN5A2227-E Power supply (100 to 240V AC) Internal circuit Power supply (24V DC/24V AC) Internal circuit
Manual (MODBUS)
Process value input Process value input
Option The latest manuals can also be downloaded at the Control output 1 (relay contact) Control output 1 (relay contact)
following URL: or Remote SV input or Remote SV input
Name Quantity Order No. http://www.fujielectric.com/products/instruments/ Motorized valve OPEN output Motorized valve OPEN output
CT input CT input
Terminal cover* 1 pc ZZPPXF1-B100
Valve position feedback Valve position feedback
Control output 2 (relay contact) (PFB) input Control output 2 (relay contact) (PFB) input
PC loader 1 cable ZZP*TQ501923C3 or or
communication cable Motorized valve CLOSE output Control output 1 Motorized valve CLOSE output Control output 1
(SSR drive, current, voltage) (SSR drive, current, voltage)
Shunt resistor Control output 2 (SSR drive, current, Control output 2 (SSR drive, current,
1 pc ZZPPXR1-A190 Alarm output 4 and 5 (relay contact) voltage) or Transfer output Alarm output 4 and 5 (relay contact) voltage) or Transfer output
(250Ω ± 0.1%)
Alarm output 1 Alarm output 1
*For PXF9, two terminal covers are necessary for one unit. Digital input 1 to 5 Digital input 1 to 5
(relay contact) Alarm output (relay contact) Alarm output
1 to 3 1 to 3
Alarm output 2 (relay contact) Alarm output 2 (relay contact)
Communication (RS-485) Communication (RS-485)
Please Read First (Safety Warnings) (relay contact) (relay contact)
Please read this section thoroughly before using and observe the mentioned safety warnings fully. (1) (2) (1) (2)
Safety warnings are categorized as “Warning” or “Caution”. Failure to follow the instructions may (1): When the 9th code is "J" AL 1 and 2: independent common
result in a safety hazard. (2): When the 9th code is other than "J" AL 1 to 3: shared common
Warning mishandling may lead to minor or serious personal injury, fire, and/or property damage. ● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
Caution Mishandling may cause injury to the user or property damage.
● A power switch or a circuit breaker should be identified as the one for this product.
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the ● Electrical wiring must be made by the qualified personnel only and in accordance with your local
equipment may be impaired. and national standards.
● For power supply wiring, use wire equal to 600V vinyl insulated wire or above.
● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before turning on power, confirm that clearance space has been secured to prevent shock or fire.
1. Warning ●
●
Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation,
shock or fire.
1-1. Limitations in Use ● If any failure occurs, please contact the manufacturer and return the product.
● Output relay is the part has a limited life. When output relay contact comes to the end of its life, it
This product is a temperature controller which was developed, designed and manufactured on the might remain on-state, or off-state. For safety, use a protective circuit outside.
premise that it would be used for general machinery. ● The factory default setting of this equipment is as follows. Change the setting as necessary so
In particular, if this product is to be used for applications that require the utmost safety as described as the equipment to meet your application. Please note that the improper settings may result in
below, please take into consideration of the safety of the entire system and the machine by adopting overheat or unexpected damage.
such means as a fail-safe design, a redundancy design as well as the conducting of periodical For the details of operation, refer to the separate volume, "Operation Manual (INP-TN5A2400-E)".
inspections. Control output 1: heating control
• Safety devices for the purpose of protecting the human body Control output 2 (optional): cooling control
• Direct control of transportation equipment Alarm output 1 (optional): no alarm
• Airplanes Alarm output 2 (optional): no alarm
• Space equipment Alarm output 3 (optional): no alarm
• Atomic equipment, etc. Alarm output 4 (optional): no alarm
Please do not use this product for applications which directly involve human lives. Alarm output 5 (optional): no alarm
● Symbols on the instrument
: Read this instruction manual thoroughly before using the product, and usethe product safely.
1-3. Maintenance
● When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational
errors or failures may be caused.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some parts installed on this equipment have a limited life and/or may deteriorate with age.
● The warranty period for this unit (including accessories) is three years after the date of manufacture,
if the product is used properly.
-1-
2. Caution 2-4. Key Operation Cautions/Error Operations
● The alarm function does not work properly when an error takes place unless the settings are made
2-1. Cautions when Installing correctly. Always verify its setting before operation.
● If the input wiring breaks, the display will read "UUUU". When replacing the sensor, always turn the
Please avoid installing in the following locations. power OFF.
● Locations in which the ambient temperature falls outside the range of –10 to 50°C when equipment
is in use. (If the power supply is 200V AC, the recommended maximum ambient temperature is
45°C.)
● Locations with rapid temperature changes, leading to dew condensation 2-5. Others
● Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
● Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.) ● Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping
● Locations in contact with water, oil, chemicals, steam or hot water. is necessary, use a neutral cleaning agent.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by Fuji ● Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
distributor.) ● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● Locations with high concentrations of atmospheric dust, salt or iron particles. ● This equipment should be treated as an industrial waste when it is disposed of.
● Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
● Locations in direct sunlight.
● Locations that build up heat from radiant heat sources, etc. For Proper Usage
Recommended site conditions
● A place where the ambient humidity during operaion is between 45 to 85%RH.
Confirmation of model code
About EMC standard
Please confirm that the model delivered matches your order.
"15 Model Specifications" (page 22)
● This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic
establishment, such as residential areas, or it may cause radio interference. If you use this equipment in
domestic locations, take adequate measures on the outside of the equipment to reduce radio interference.
● Under the requirement of EMC standard, the maximum length of external cable including a sensor to be
connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.
1 Installation and Mounting
External dimensions
• Panel cut dimensions
2-2. Cautions when Attaching to the Panels • Mounting the panel
"3 Installation and Mounting" (page 3)
● Please attach the PXF5/PXF9 with the included fixtures (2 pieces) to the top and bottom, and
tighten with a screwdriver.
● The clamp torque is approximately 0.15 N/m (1.5 kg/cm)
It is designed such that overtightening will cause left/right cracking to the central area of the Fixtures 2 Wiring Connection Terminal connections diagram
and hence reduce the torque. "4 Wiring" (page 4)
Cracking to the central area will not cause any problems in terms of usability of the equipment.
(However, do exercise caution in not applying too much torque because the casing is made of
plastic.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). Turn Power On
To effect waterproof, the included packing is shall be attached between the controller and the
panel according to the guidelines below. (Incorrect attachment may cause the equipment to lose its
waterproof capabilities.)
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case.
(2) As shown in Fig. 2, tighten the fixture screws so that no gaps can remain between the equipment
3 Display and Operations
face, the packing and the panels. Once finished, confirm that there are no changes in shape 4 Parameter List
such as displaced or improperly-fitted packing, etc. as shown in Fig. 3. 5 Functions of the Temperature Controller
● If the panel does not have enough strength, gaps may develop between the packing and the panel
to lose waterproofing capabilities. Changing set value
"5 Display and Operations" (page 6)
Fig. 1 Fig. 2 Fig. 3 Basic Operation Methods
Mounting fixture "5 Display and Operations" (page 6)
Screw
Unit Parameter List
Packing "6 Parameter List" (page 8 to 13)
Packing
Input/Output/Control
"7 Functions" (page 14)
Case
Case
(Bad) (Good)
Front Packing Panel Panel

Screw 6 Advanced Usage Setting of input sensor and input range
Mounting fixture "8-1 Input Setting" (page 18)
Attachment on vertical surface Selecting control method
(Horizontal attachment) "8-3 Control Setting" (page 18)
Controlling through auto-tuning
● In order to aid heat dissipation, do not block the sides of the equipment. "7-7 Auto-tuning" (page 15)
Caution ● Do not block the air vents on the top and bottom of the case. tomatic setting parameters
"7-3 Fuzzy PID Control", "7-4 Self-tuning Control" (page 14)
2-3. Cautions for Wiring

● For thermocouple input, use the designated compensation lead; for resistance bulb input, use wires Operation
with small lead wire resistance and without any resistance difference among the three wires.
● To avoid noise conductor effects, input signal wires should be separated from electric power lines or
load lines.
● Input signal wire and output signal wire should be separated each other. And both should be shield
wire. 7 Error Indications
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise Display during equipment error
filter is recommended. "9 Error Indications" (page 18)
(Example: ZMB22R5-11, noise filter, Manufacturer: TDK)
Always attach a noise filter to a panel that is grounded securely, and keep the wiring between the
noise filter output side and the measuring equipment power terminal wiring to a minimum length. Wait 30 minutes for the controller to stabilized thermally. Operations such as
Please do not attach fuses and switches, etc. to the noise filter output wiring; otherwise the filter’s Caution measurements should be taken after the equipment has been on for 30 minutes
effectiveness will be decreased. or more.
● Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist,
the more effective the connection is against noise.)
● Operation preparation time is required for the contact output when power is turned on. If using it as
a signal to an external interlock circuit, please couple it with a delayed relay.
(Example)
● Concerning the output relay, connecting the maximum rated load will shorten
the product’s life; so please attach an auxiliary relay. If the output operation 1 25
frequency is high, selecting a SSR/SSC drive output type is recommended. 2 26
3 27
[Proportionate cycles] Relay output: 30 seconds or more, SSR/SSC drive
4 28
output: 1 second or more 5 29
● If you selected the version with the heater break alarm, use a common 6 30
power line for the heater and the controller. 7 31
● When inductive loads such as magnetic opening/closing equipment, etc. 8 32
as relay output equipment are connected, use of a surge absorber is 9 33
recommended in order to protect the contacts against opening/closing 10 34
11 35
surges and to ensure long-term use.
12 36
Recommended specification for the surge absorber

Voltage Nominal varistor voltage
100 V 240 V
200 V 470 V
Attachment position: between the relay control output contacts.
-2-
3. Installation and Mounting
3-1. External/Panel Cut Dimensions
PXF5 PXF9
72.2 If with terminal cover 72.2 If with terminal cover
8.7 57 8.7 57
Terminal cover Terminal cover
2 (Option) 2 (Option)
MTG. Fixture MTG. Fixture
48 96
Terminal cover
Terminal cover
110.4
91.4
110.4
91.4
96
96
93.7
93.7
Water proof
packing
t (panel thickness) 1 ≤ t ≤ 8* Water proof t (panel thickness) 1 ≤ t ≤ 8*

packing
Panel Panel
* When using the parameter loader with PXF being mounted * When using the parameter loader with PXF being mounted
on a panel: t (panel thickness) 1 ≤ t ≤ 4 on a panel: t (panel thickness) 1 ≤ t ≤ 4
1-12 13-24 25-36 1-12 13-24 25-36
6.2
6.2
Terminal screw Terminal screw

Rear view
Rear view
Terminal block is not attached to unused terminals Terminal block is not attached to unused terminals
(from terminal 13 to 24) depending on model. (from terminal 13 to 24) depending on model.
Close mounting in horizontal direction (n units) Installing multiple controllers

Installing multiple controllers
Horizontally close mounting does not meet +0.8
+0.6 NEMA4X/IP66 (front waterproof specification), 92 0
45 0
because packing cannot be used in this mounting.
+0.8
(48 × n - 3) 0
+0.8
+0.8
0
0
92
92
116 or more
116 or more
+0.8
0
92
50 or more 100 or more
Panel cut dimensions should also meet the above dimensions after the panel is coated.
Cautions when Close Fit Mounting:
● When the power supply is AC 200V, keep the maximum ambient temperature at 45°C.
● If any equipment or walls which have a depth of 70 mm exist around this instrument,
Caution keep a clearance of at least: 30 mm on the both sides, 50 mm below, 30 mm above.
Cautions when wiring:
● Start by wiring from the left-hand terminals (terminals 1 to 12).
● Use a screw that is the right size on terminals and tighten them with a torque of about 0.8
N/m.
● Do not attach anything to unused terminals. (Do not use relay terminals.)
-3-
4. Wiring
4-1. Terminal Connection Diagram (Syandard type)
Standard type
Relay output Relay output SSR Current
(SPDT) Voltage
(SPST)
OUT1 + + +
Control
1 1 NO 1 OUT1 1 OUT1 1 OUT1
OUT1
output 1 2 2 COM 2 - COM 2 - COM 2 - COM
3 NC
Relay output SSR Current Voltage Re-transmission Re-transmission

(SPST) output (current) output (voltage)
Control + + + + +
output 2 4 4 OUT2 4 OUT2 4 OUT2 4 OUT2 4 OUT2
OUT2
5 5 – COM 5 – COM 5 – COM 5 – COM 5 – COM
Option
RS-485
1 13 25
+
2 14 26 25
RS485
3 15 27 26 –
4 16 28
5 17 29
6 18 30 Digital input
7 19 31
8 20 32 27 DI1
9 21 33 28 DI-COM
10 22 34 29 DI2
11 23 35
12 24 36
CT input
31
Alarm output
32 CT1
2 points 3 points 1 or 2 points
(independent common) 33
AL1 6 AL1 6 AL1 6
AL1 COM 7 AL2 7 Non-C 7
AL2 8 AL3 8 AL2 8

Process value input
AL2 COM 9 COM 9 COM 9
(Note 1) Universal input
Note 1: Power supplies for AL1 and AL2 must be of the same type,
A
+
either AC or DC. 34 34
B
+ +
35 35 35 35
Power supply Option B
36 – 36 36 – 36 –
24VAC/24VDC 100-240VAC Digital output
Thermocouple RTD Current Voltage
input input
11 11
13 AL4
12 12
14 COM
50/60Hz 50/60Hz 15 AL5
Digital input
17 DI3
18 DI-COM
19 DI4
20 DI5
Remote SV input
+
23
RSV1
24 –
Control output 1 Control output 2 Alarm output 1 to 5

● Relay output (SPST) ● Relay output ● Relay output
250 V AC, 3 A (resistive load) 250 V AC, 3 A (resistive load) 250 V DC, 1 A (resistive load)
● Relay output (SPDT) ● SSR output
250 V AC, 5 A (resistive load) 12 V DC, 20 mA
● SSR output ● Current output Note) If you use PXF as a substitute for PXR or PXG which was used with
12 V DC, 20 mA 4 to 20 mA/0 to 20 mA (up to 500 Ω) SSR output, be careful about the contlol voltage of SSR, for it is different
● Current output ● Voltage output among PXR, PXG, and PXF.
4 to 20 mA/0 to 20 mA (up to 500 Ω) 0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ)
Output voltage range [V]
● Voltage output Model
0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ) min max
PXF 10.7 13.2
PXR 17.0 25.0
PXG 18.0 24.0
Note) It is not necessary to make a mistake in the wiring for themeasurements
input terminal. There is a possibility that theinput circuit breaks when it
makes a mistake in wiring.
-4-
4-2. Terminal Connection Diagram (Motorized valve control type)
Motorized valve control type

Valve Control
Open
1
2
Valve COM
control
output 1 Valve Control
Option
Close
4 RS-485
5
COM
+
25
RS485
26 –
1 13 25
2 14 26
Digital input
3 15 27
4 16 28
27 DI1
5 17 29
28 DI-COM
6 18 30
29 DI2
7 19 31
8 20 32
9 21 33 PFB input
10 22 34
30 I+
11 23 35
31 PFB
12 24 36
32
33 I–
Alarm output
2 points 3 points 1 or 2 points
(independent common) Process value input
Universal input
AL1 6 AL1 6 AL1 6
A
+
AL1 COM 7 AL2 7 Non-C 7 34 34
B
+ +
AL2 8 AL3 8 AL2 8 35 35 35 35
36 36
B 36 36
AL2 COM 9 COM 9 COM 9 – – –
(Note 1)
Thermocouple RTD Current Voltage
Note 1: Power supplies for AL1 and AL2 must be of the same type, input input
either AC or DC.
Power supply
24VAC/24VDC 100-240VAC
11 11
12 12
50/60Hz 50/60Hz
Option
Digital input
17 DI3
18 DI-COM
Valve control output 1

● Relay output
250 V AC, 3 A (resistive load)
Alarm output 1 to 3
● Relay output
250 V DC, 1 A (resistive load)
-5-
5. Display and Operations
5-1. Part names and functions
Operation parts
USER Key
Press this key once in PV/SV display to switch between SV display and MV display.
Press and hold this key in PV/SV display to start the assigned function.
Press this key once in operation control mode, channel-selection mode, or setup mode to return to
PV/SV display.
SEL key
Press this key once in operation mode to move to operation control mode.
Press and hold this key in operation mode to move to channel selection mode.
Press this key once in channel selection mode to move to setup mode.
Press and hold this key in setup mode to move to channel selection mode.
Press this key once in parameter selection submode of setup mode to enter parameter editing
submode.
Press this key once in parameter editing submode to save the change and return to parameter
selection submode.
key
USER key Use this key to select the digit when changing values.
keys
key Use this key to change SV value when in PV/SV screen.
Press this key in operation control mode, channel selection mode, or setup mode, to change
parameters to be displayed.
key Use this key to edit parameter when in parameter setting submode.
SEL key USER + key USER+ key

(The factory set function for this key is switching between RUN and standby.)
USER + key
USER+ key
(The factory set function for this key is switching between start/stop of auto-tuning.)
Display
PXF5
(5)
(4) (1) Process value (PV)
(1) Indicates process value. Shows parameter name when in parameter setting.
(6) (16) (2) Set point (SV)
Shows set point. Shows parameter set value when in parameter setting.
(2)
(3) Screen No.
(7) (10) Shows screen No. when in parameter setting.
(3) (4) OUT 1 indicator

Lights during control output 1 is ON.
(8) (17) (5) OUT 2 indicator

Lights during control output 2 is ON.
(13)
(6) EV 1, EV 2, EV 3 indicators
(11)
(14) Lights during digital output 1 to 3 are ON.
(7) STBY indicator

(15) Lights during standby.
(12)
(8) MANU indicator
Lights during manual mode.
(9) (18) (9) Lock indicator
Lights during key lock.
(10) No. indicator

Lights during indicating screen No.
(11) RUN/HOLD/END indicators

PXF9 Lights during ramp/soak operation.
(4) (5) (6) (7) (8) (12) AT indicator
Lights during auto tuning.
(13) MV indicator
Lights during MV is indicated on SV display.
(14) TM indicator
(11) (1) Lights during the time is indicated on SV display.
(15) RMN indicator

(16) Lights during remaining time is indicated on SV display.
(16) °C/°F indicator

(10) (2) Shows the temperature unit under use.
(17) A/%/kW/h indicator

Shows the unit under use for the values indicated on SV display.
(13) (18) Bar graph display
(17) Displays a bar graph of control output (MV) during operation.
(14)
(15)
(12) (9) (3) (18)
-6-
5-2. Basic Operations
The below figure illustrates the mode transition and the key operations.
Power ON
Operation
mode PV/SV display PV/MV display PV/power
(Operation
screen)
Operation Parameter
Press
control mode
and hold
AUTO/MANUAL
Channel
Channel Ｃｈ１Ｃｈ２Ｃｈ３Ｃｈ４Ｃｈ５Ｃｈ６
selection mode ＰＩＤＰＬＴＰＲＧＭＯＮＡＬＭＳＥＴ
Ｃｈ７Ｃｈ８Ｃｈ９Ｃｈ１１Ｃｈ１２Ｃｈ１３

ＳＹＳＭＡＴＨＣＯＭＤＳＰＣＦＧＰＡＳＳ
in the selected channel
Press
and hold
Parameter
ex) ch1 PID
Setup mode
d
P i
Operation mode
In this mode the normal operation is performed. The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the
power. You can change the set value (SV) in this mode. You can check the output value (MV) and the amount of electric ower by switchin the screen.
Operation control mode

In this mode you can put the device to standby or change the alarm set value.
Channel selection mode

In this mode you can select the parameter channel to be displayed.
Setup mode
In this mode you can setup each parameter. This mode includes the parameter selection submode and the parameter editing submode, which can be switched by
SEL key. In the parameter selection submode, you can switch between parameters by using ΛV keys. In the parameter editing submode, you can change parameter
values by using ΛV keys.
5-3. Changing values on operation screen

● Changing SV (set values) ● Changing MV (control output values)
1 Change the display to PV/SV display (shown when you turn on the power and the SV lamp is
lit).
1 Switch to manual mode.
Change the display to PV/MV display (MAN/AT/SELF lamp is lit).

2 Change the SV with the keys. 2
(Pressing the key in manual mode toggles between PV/SV display and PV/MV display.)
3 Press the key to save the values.

(The value will be automatically saved after 3 seconds even if a key is not pressed.)
3 Change the MV with the keys.
(Changes are reflected to the MV as it is changed.)
See “7-8 Manual Output” (page 15) for more about changing to manual mode.
-7-
6. Parameter List
The following explains each channel parameter.
● The list also shows the operational range of set values for parameters that are limited.
● When the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd) is
changed, reconfigure all the initial parameter setting values.
● When the parameter that has [RESET] on its Remarks column is changed, turn off the power once,
and then re-start the controller.
Operation control parameter

Parameter
Function Setting range Initial value Remarks
№ Display Name
1 Switchover between auto and manual Switchover between auto and manual modes oFF (auto) / on(manual) oFF This parameter is not displayed in default setting. If you
mode need to change this parameter, change the setting of
"Ch11 dSP" so that it appears.
2 Switchover between RUN and standby Switchover the operation mode between RUN and standby oFF(RUN) / on(standby) oFF
3 Local/remote switchover Switches the operation between local/remote SV. LoCL (local)/ REM (remote) LoCL
4 Ramp soak control command Changes ramp soak run states oFF (stop)rUn (run)hLd (hold) oFF Displays End (when ending) or GS (during guaranty
soak).
5 Auto-tuning run command Runs auto-tuning. oFF (stop/finish) on (normal type) oFF
L-oN (low PV type)
6 Alarm output latch release command Cancels the alarm output latch state oFF / rST (latch resets) oFF
7 SV selection Chooses the SV No. used for control LoCL LoCL "When changing the SV with the front key, do not
Sv1 change the “Svn” parameter via communication.
Sv2 Otherwise, the changed SV may not be stored
Sv3 correctly."
Sv4
Sv5
Sv6
Sv7
di (depending on DI)
8 PID selection Chooses the PID No. used for control LoCL LoCL
Pid 1 (PID group No. 1)
9 Sets the alarm value for ALM1. Absolute value alarm: 0 to 100% FS 2.50%FS
Deviation alarm: -100 to 100% FS
10 ALM1 set value
11
13 ALM2 set value
14
16 ALM3 set value
17
19 ALM4 set value
20
22 ALM5 set value
23
27 Electric power calculation command Switches among on/off/hold of electric power calculation. oFF (stop calculation) oFF
rUn (run calculation)
hLd (suspend calculation)
28 Key lock Sets the key lock to prevent wrong operation oFF (no lock) oFF
ALL (all lock)
PArA (All but SV locked)
Ch1 PID (control parameters)

Parameter
№ Display Name
50 Proportional band (%) Sets the proportional band of the PID parameter. 0.1 to 999.9% 5.0%
51 Integration time "Sets the integration time of the PID parameter. 0 to 3200 sec 240 sec
Setting ""0"" will turn off integration."
52 Differential time "Sets the differential band of the PID parameter. 0.0 to 999.9 sec 60.0 sec
Setting ""0"" will turn off differentiation."
53 ON/OFF control hysteresis Sets the hysteresis width for the ON/OFF control. 0 to 50%FS 0.25%FS
54 Cooling proportional band coefficient "Sets the proportional band coefficient for cooling. 0.0 to 100.0 1.0
Setting ""0.0"" will turn the cooling into an ON/OFF control."
55 Dead band (%) Shifts the cooling proportional band from the set value -50.0 to 50.0% 0.0%
56 Output convergence value (%) Offset value which is added to the MV output value -100.0 to 100.0% 0/50 (single/dual)
57 Anti-reset windup Sets the range of integration control 0 to 100%FS 100%FS
58 Normal/reverse operations "Selects single control or dual control. Sets the control action rv-- (heat (reverse)/cool (none)) rv--/rvno [RESET]
(normal or reverse)." no-- (heat (normal)/cool (none)) (single/dual)
rvno (heat (reverse)/cool (normal))
norv (heat (normal)/cool (reverse))
rvrv (heat (reverse)/cool (reverse))
nono (heat (normal)/cool (normal))
59 SV limit (lower) Sets the lower limit of SV 0 to 100%FS 0.00%FS Note 1)
60 SV limit (upper) Sets the upper limit of SV 0 to 100%FS 100.00%FS Note 1)
61 OUT1 proportion cycle "Sets the proportion cycle of the control output (OUT1) 1 to 150 sec 30 (relay)
(contacts, SSR drive)" 2 (SSR)
1 (current)
62 OUT2 proportion cycle "Sets the proportion cycle of the control output (OUT2) 1 to 150 sec 30 (relay)
(contacts, SSR drive)" 2 (SSR)
1 (current)
63 OUT1 lower limit Sets the lower limit of the control output(OUT1) -5.0 to 105.0% -5.0%
64 OUT1 upper limit Sets the upper limit of the control output(OUT1) -5.0 to 105.0% 105.0%
65 OUT2 lower limit Sets the lower limit of the control output(OUT2) -5.0 to 105.0% -5.0%
66 OUT2 upper limit Sets the upper limit of the control output(OUT2) -5.0 to 105.0% 105.0%
67 Type of output limiter Sets the type of output limiter 0 to 15 0
73 Alpha Sets 2-degrees-of-freedom coefficient α -199.9to 300.0% 40.0%
74 Beta Sets 2-degrees-of-freedom coefficient β 0.0 to 999.9% 100.0%
Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”).
-8-
Ch2 PLT (PID palette parameters)
Parameter
№ Display Name
100 SV1 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH) 0%FS Note 1)
%FS
101 Proportional band 1 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
102 Integration time 1 Sets the integration time. 0 to 3200 sec 240 sec
103 Differential time 1 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
104 ON/OFF control hysteresis 1 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
105 Cooling proportional band 1 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
106 Dead band 1 (%) Sets the dead band -50.0 to 50.0% 0.0%
107 Output convergence value 1 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
108 Anti-reset windup 1 Sets the anti-reset windup 0 to 100%FS 100%FS
109 Normal/reverse 1 Selects single control or dual control. rv-- (heat (reverse)/cool (none)) rv--/rvno Note 2)
Sets the control action (normal or reverse). no-- (heat (normal)/cool (none)) (single/dual) [RESET]
• • • • • • •
• • • • • • •
• • • • • • •
160 SV 7 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH) 0%FS Note 1)
%FS
161 Proportional band 7 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
162 Integration time 7 Sets the integration time. 0 to 3200 sec 240 sec
163 Differential time 7 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
164 ON/OFF control hysteresis 7 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
165 Cooling proportional band 7 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
166 Dead band 7 (%) Sets the dead band -50.0 to 50.0% 0.0%
167 Output convergence value 7 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
168 Anti-reset windup 7 Sets the anti-reset windup 0 to 100%FS 100%FS
169 Normal/reverse 7 Selects single control or dual control. rv-- (heat (reverse)/cool (none)) rv--/rvno Note 2)
Sets the control action (normal or reverse). no-- (heat (normal)/cool (none)) (single/dual) [RESET]
170 PID switching point 1 Sets the PID switching point for palette 1. 0 to 100%FS 0%FS
• • • • • • •
• • • • • • •
• • • • • • •
176 PID switching point 7 Sets the PID switching point for palette 7. 0 to 100%FS 0%FS
177 Max SV selection number Choosing SV with the user key sets it to the maximum LoCL Sv7
possible number. Sv1
Sv2
Sv3
Sv4
Sv5
Sv6
Sv7
178 Max PID selection number Choosing PID with the user key sets it to the maximum LoCL Pid7
possible number. Pid1
Pid2
Pid3
Pid4
Pid5
Pid6
Pid7
Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”).
Note 2: Set the same value as the one for the Normal/Reverse setting (“rEv Ch1”).
Ch 3 PRG (ramp soak parameters)

Parameter
№ Display Name
200 Ramp soak operation pattern (Step No.) Sets which steps to use in the ramp soak operation pattern 0 (uses steps 1 to 8) 14 Note 1)
1(uses steps 9 to 16)
201 Ramp soak time units Sets the units of the ramp soak time hh.MM (hour:min) hh.MM
MM.SS (min:sec)
202 Ramp soak 1 seg/SV 1 Sets the SV 0 to 100%FS 0%FS
203 Ramp soak 1 seg ramp time Sets the ramp time. 00:00 to 99:59 00:00
(hour:min/min:sec)
204 Ramp soak 1 seg soak time Sets the soak time. 00:00 to 99:59 00:00
(hour:min/min:sec)
(hour:min/min:sec)
• • • • • • •
• • • • • • •
• • • • • • •
(hour:min/min:sec)
(hour:min/min:sec)
(hour:min/min:sec)
(hour:min/min:sec)
394 Ramp soak mode Sets the program operation method 0 to 15 0
395 Guaranty soak ON/OFF Sets the guaranty soak ON or OFF oFF (guaranty soak off) oFF
on (guaranty soak on)
396 Guaranty soak band (Lower) Sets the lower limit of guaranty soak 0 to 50%FS 1.25%FS
397 Guaranty soak band (Upper) Sets the upper limit of guaranty soak 0 to 50%FS 1.25%FS
398 PV start Sets whether or not to start ramp soak with PV. oFF (PV start off) oFF
on (PV start on)
399 Restore mode Sets how to restart when the controller is restored after a rES (Reset) rES
power loss. Con (Continue)
ini (Restart)
400 Max pattern selection Sets the maximum pattern number selectable by using the 0 to 14 14
user key.
401 Min pattern selection Sets the minimum pattern number selectable by using the 0 to 14 0
user key.
Note 1: Do not change this parameter during the ramp soak operation. Be sure to set “PrG” = “oFF” before changing the parameter.
-9-
Ch 4 MON (monitor parameters)
Parameter
№ Display Name
420 Ramp soak progress Displays the progress of the ramp soak oFF (ramp soak stopped) —
1-rP (ramp in step 1)
1-Sk (soak in step 1)
64rP (ramp in step 64)

64Sk (soak in step 64)
End (ramp soak finished)
421 MV1(%) Displays the output value of the control output (OUT1) -5.0 to 105.0% —
422 MV2(%) Displays the output value of the control output (OUT2) -5.0 to 105.0% —
424 Remote SV Shows a remote SV. -5% to 105%FS —
425 Heater current (A) Shows a heater current value. 0 to 110.0 A —
(A current value when OUT1 is ON.)
427 SSR leak current (A) Shows a leak current value. 0 to 110.0 A —
(A current value when OUT1 is OFF.)
429 Remaining time on timer 1 Displays the remaining time on timer 1 0 to 9999 sec/ 0 to 9999 min —
430 Remaining time on timer 2 Displays the remaining time on timer 2 0 to 9999 sec/ 0 to 9999 min —
431 Remaining time on timer 3 Displays the remaining time on timer 3 0 to 9999 s/0 to 9999 min —
435 Communication status Displays the communication status. 0 to 9999 times (number of communication —
times)
436 Current (A) Shows a value measured by CT. 0 to 110.0 A —
438 Electric power Shows a calculated value for electric power. 0.0 to 9999 KW —
439 Power Displays the calculated amount of electric power. 0.0 to 999.9 Wh —
440 Number of opetating times (control relay Displayes the number of times that control relay 1 has 0 to 9999k times —
1) operated.
441 Number of opetating times (control relay Displayes the number of times that control relay 2 has 0 to 9999k times —
2) operated.
442 Operating days Displays the number of days oparated, converted from total 0 to 5000 days —
operating time.
443 Error source Displays the source of an error 0 bit: PV input underflow (LLLL) —
1 bit: PV input overflow (UUUU)
2 bit: PV underrange
3 bit: PV overrange
4 bit: R-SV underrange
5 bit: R-SV overrange
6 bit: Range setting error
8 bit: PV input circuit error
9 bit: R-SV input circuit error
10 bit: CT input circuit error
444 DI input state Displays the state of DI. 0 bit DI1 —
1 bit DI2
2 bit DI3
445 Communication error station number Shows the station number under a cooperative 1 to 31 —
communication error or a programless communication error.
446 Current palette No. Displays the PID palette No. currently 0-7 —
selected.
447 Current pattern No. Displays the pattern No. of the ramp soak currently selected. 0-15 —
Ch 5 ALM (alarm parameters)

Parameter
№ Display Name
470 ALM1 alarm type Set the alarm type for ALM1. 0 to 58 0 Refer to section 11 for the detail.
471 ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0 to 50%FS 0.25%FS
472 ALM1 delay Sets the delay before detecting alarm output 1 0 to 9999 [sec/min] 0
473 ALM1 delay time units Sets the delay time units for alarm output 1 sec (second) sec
Min (minute)
474 ALM1 option Assigns the optional functions to ALM1 0000 to 1111 0000
Ones digit: alarm output latch
Tens digit: error alarm
Hundreds digit: inverted output
Thousands digit: hold reset
• • • • • • •
• • • • • • •
• • • • • • •
490 ALM5 hysteresis Sets the hysteresis for alarm output 5 ON/OFF. 0 to 50%FS 0.25%FS Refer to Section 11 for the detail.
491 ALM5 delay Sets the delay before detecting alarm output 5. 0 to 9999 [sec/min] 0
492 ALM5 delay time unit Sets the delay time unit for alarm output 5. sec (second) sec
Min (minute)
493 ALM5 option Assigns the optional functions to ALM5. 0000 to 1111 0000
494 ALM5 option Assigns the optional functions to ALM5 0000 to 1111 0000
500 HB alarm set value Sets the value to activate the heater burnout alarm. 0.0 to 100.0 (A) 0.0A
501 HB alarm hysteresis Sets an ON/OFF hysteresis for the heater burnout alarm. 0.0 to 100.0 (A) 0.5A
502 Shorted-load alarm set value Sets the alarm value for heater shorted load. 0.0 to 100.0 (A) 0.0A
503 Shorted-load alarm hysteresis Sets an ON/OFF hysteresis for the heater shorted-load alarm. 0.0 to 100.0 (A) 0.5A
508 Loop break detection time Sets the time before detecting a broken loop 0 to 9999 sec 0 (Off)
509 Loop break detection range (°C) Sets the temperature range before detecting a broken loop 0.0 to 100.0%FS 2.50%FS
511 Electricity alarm Sets the value for electricity alarm. 0-9999KWh 0
- 10 -
Ch 7 SYS (system parameters)
Parameter
№ Display Name
590 USER key Assigns the function to the [USER] key 0 to 29 0 Refer to section 12 for the detail.
591 USER + UP key Assigns the function to the [USER]+ Ʌ key 0 to 29 1
592 USER + DOWN key Assigns the function to the [USER]+ V key 0 to 29 5
593 DI-1 function select Allocates a function to DI-1. 0-48 0 Refer to Section 14 for the detail.
594 DI-2 function select Allocates a function to DI-2. 0-48 0
595 DI-3 function select Allocates a function to DI-3. 0-48 0
599 OUT1 output type Selects the content to be output from OUT1 0 to 427 1 Refer to section 13 for the detail.
600 OUT2 output type Selects the content to be output from OUT2 0 to 427 2
601 DO1 output type Selects the content to be output from DO1. 0 to 427 3
607 LED indicator assignment (OUT1) Selects the content for OUT1 to indicate. 0 to 427 1
608 LED indicator assignment (OUT2) Selects the content for OUT2 to indicate. 0 to 427 2
609 LED indicator assignment (Ev1) Selects the content for EV1 lamp to indicate. 0 to 427 3
615 LED indicator assignment (STBY) Selects the content for STBY lamp to indicate. 0 to 427 12
616 LED indicator assignment (MANU) Selects the content for MAN lamp to indicate. 0 to 427 13
617 Ramp SV ON/OFF Sets the ramp SV ON/OFF oFF ON
oN
618 Ramp SV-Decline Sets the slope for a falling SV during ramp SV operations 0 to 100%FS 0.00%FS
619 Ramp SV-Incline Sets the slope for a rising SV during ramp SV operations 0 to 100%FS 0.00%FS
620 Ramp SV-slope time unit Sets the unit of time for the slope during ramp SV operations hoUr: slope temperature/hour hoUr
Min: slope temperature/min
621 Ramp SV - display mode Displays the SV during ramp operations or the SV goal value rMP: ramping SV rMP
on the SV display TrG: target SV
622 Control method Selects the control method. oNoF: ON/OFF control Pid
Pid: PID control
FUZy: Fuzy control
SELF: Self-tuning control
Pid2: PID2 control
2FRE: 2-degrees-of-freedom PID
623 Valve control mechanism Selects a valve control mechanism. SRV1: Servo control 1 SRV1 (SrV1:
SRV2: Servo control 2 without PFB)
PFb: Position feedback control PFB (PFb: with
PFB)
626 Start mode Sets the operation mode during startup AUTo: starts in AUTO mode AUTO
MAn: starts in manual mode
REM: starts in remote mode
STbY: starts in standby mode
627 Control operation cycle Sets the control operation cycle. 0.1 to 0.9S, 1 to 99S 0.1S
628 PID pallette switching method Sets the method for switching among PID pallette. 0: selected PID № 0
1: selected SV №
2: PV
Ch 8 MATH (calculation parameters)

Parameter
№ Display Name
650 Simple calculation ON/OFF Sets ON/OFF of simple calculation OFF OFF Note 1)
ON
Note 1: Refer to the operation manual for the detail of calculation functions.
Ch 9 COM (communication parameters)

Parameter
№ Display Name
760 Communication type Selects a type of communication. 0: MODBUS RTU 0 [RESET]
1: Cooperative operation Note 1)
2: Programless communication
761 Station No. Sets the station number. 0 to 255 (0: unresponsive communication) 1 [RESET]
762 RS-485 baud rate Sets the baud rate 96: 9600 bps 96 [RESET]
192: 19200 bps
384: 38400 bps
115K: 115 Kbps
763 RS-485 parity Sets the parity check none odd [RESET]
odd
even
764 RS-485 response interval Widen the time interval of receiving response. (Set value × 20 0 to 100 1 (20 ms) [RESET]
ms)
767 Communication permissions Sets whether or not overwriting is possible from the master r: Read only rW [RESET]
side (PC, etc.) rW: Read/overwrite permitted
769 MODBUS user address setting 1 Sets the MODBUS user address 30001 [RESET]
• • • • • • •
• • • • • • •
• • • • • • •
800 MODBUS user address setting 32 30001 [RESET]
Note 1: Refer to the communication instruction manual (MODBUS) for the detail of communication functions.
Ch 10 PFB (PFB parameters)

Parameter
№ Display Name
870 PFB dead band Sets the dead band for PFB. 0.0% to 100.0% 5.0%
871 Valve stroke time Sets the full-stroke time for the motorized valve. 5 s to 180 s 30 s
873 PFB input adjustment command Adjusts the zero/span for PFB input. 0 (none/forcibly terminate) —
1 (zero adjustment)
2 (span adjustment)
3 (automatic adjustment)
- 12 -
Ch 11 DSP (parameter mask)
Parameter
№ Display Name
— — Parameter mask Sets the parameters to be displayed/not displayed. OFF/diSP Values differ
depending on the
model.
Ch 12 CFG (configuration parameters)

Parameter
№ Display Name
940 Operation timeout (return to PV/SV Sets the time until the display returns to PV/SV screen from 15S: 15 sec 60S
display) setting screen. 30S: 30 sec
60S: 60 sec
5M: 5 min
10M: 10 min
non
942 Blinking SV during Soft Start Sets whether or not to blink SV during Soft Start. oFF: OFF ON
oN: ON
943 Blinking PV/SV at ALM Sets whether or not to blink PV/SV when alarm becomes ON. 0: PV display (no change) 0
1: PV and alarm status, alternately
2: blinking PV
3: alarm status
944 Display timeout Sets the time until the display automatically turns off. oFF: Not use oFF
15s: Auto-off after 15 sec.
30s: Auto-off after 30 sec.
1M: Auto-off after 1 min,
5M: Auto off after 5 min.
945 PV/SV Display off Sets ON/OFF of PV and SV display 0: PV and SV ON 0
1: SV OFF
2: PV OFF
3: PV and SV OFF
4: PV, SV, and indicators OFF (all OFF)
5: SV OFF (relights for 5 sec. by pressing any
key)
6: PV OFF (relights for 5 sec. by pressing any
key)
7: PV and SV OFF (relights for 5 sec. by
pressing any key)
8: PV, SV, and indicators OFF(relights for 5
sec. by pressing any key)
946 Blinking PV at input error Sets whether or not to blink PV at an input error 0: PV blinks at an input error 0
1: No blink
947 Brightness Sets the brightness of LED backlight 0 to 3 3 (3 is the brightest)
948 Control at burnout Sets whether to continue or to stop control when the device oFF: stops control oFF
detects a burnout of PV input oN: continues control
949 Display mode switchover Switches between the two display modes. dMd1: mode 1 (PXR mode) dMd2 [RESET]
dMd2: mode 2 (PXF mode)
950 Model code Shows model code - P
951 X
952 F
• • • • • • •
• • • • • • •
• • • • • • •
962 *
963 Reset Resets the controller oFF: No reset oFF

rST: Performs reset
965 Software version Shows the software version — —
966
967
968
Ch 13 PASS (password parameters)

Parameter
№ Display Name
990 Password1 setup Sets password 1. 0000 to FFFF 0000
- 13 -
7. Functions 7-3. Fuzzy PID Control
Related to normal PID controls, fuzzy PID control acts with small overshoot.
This controller has six types of temperature control function. Select according to type and use. You will need to run auto-tuning to set the PID parameter when using fuzzy control.
Caution The ramp soak function ( page 15), and SV selection function ( page 17) cannot
be combined. Setting fuzzy PID control
● Temperature Control Functions 1 Display the system menu (" ").

ON/OFF (2-position) Turns the control output ON/OFF according to the size relationship of PV 7-1 (page 14)
control and SV Can build a control system out of simple elements such as SSR.
Suitable when accuracy is not requested. 2 Display the control parameter (" ") and choose fuzzy (" ").
PID Controls PID calculation and controls proceed according to the previously set PID 7-2 (page 14)
parameters.
PID parameters can be set manually or through auto- tuning (AT).
It is the most basic control in this equipment.
3 Press the key to set the value.
Fuzzy PID Control PID control with function that reduces the amount of overshoot during 7-3 (page 14)
control. It is effective when you want to suppress overshoot when SV is Refer to
changed, even if you may take a long time to reach the target value.
For more details on auto-tuning, see "7-7 Auto-tuning" (page 15)
Self-tuning Control Automatically calculating PID control according to the control target or SV 7-4 (page 14)
change. It is effective when the control conditions change frequently.
PID2 Control In case which the power supply of the control target goes ON → OFF → 7-5 (page 15)
ON, this PID2 control can suppress the amount of overshoot during control
target turns OFF→ ON.
2-degrees-of-freedom Suppresses the amount of overshoot during PID control. It uses SV filter 7-6 (page 15)
control which is effective in reducing overshoot after a SV change or at startup.
7-4. Self-tuning Control
Self-tuning Control is a control which automatically calculates the value of PID, under the condition
7-1. ON/OFF (2-position) Control that the control target or set value (SV) changes.
Self-tuning is especially effective for situations when a high level of control is not needed, but auto-
Acts as an ON/OFF control when " "= (" "). tuning cannot be run due to frequent changes in the control target conditions.
ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size
relationship of PV and SV.The output hysteresis can be set under the parameter " " (" ").
When a high level of control is required, choose PID control, fuzzy PID control, or PID2
Point control.
Reverse Operation (heat control)
Method used to control the electrical heating furnace. Set the "hYS" to an appropriate value according
Conditions where self-tuning can be used
to the control target.
Self-tuning is used in the following situations:
Parameter Set value process value ● When temperature rises when the power is turned on
PV
" " oNoF HYS ● When temperature rises when SV changes (or when the controller decides it is necessary)
rv--
● When the controller decides it is necessary because the controls have become unstable
" "
SV
" " arbitrary (factory setting: 1 °C)
Conditions where self-tuning cannot be used
Self-tuning cannot be used in the following situations:
t
● During control standby
ON
PV<SV ● During auto-tuning
control output ● During ramp soak progress
OFF PV>SV
● When there is error input
● When set for dual output
● When any of the P, I, D, Ar parameters are set to manual
● During manual mode
Normal Operation (cooling control) ● During soft start progress
Method used to control the cooling machine
Conditions to halt self-tuning
Parameter Set value process value
PV
" " oNoF HYS Halt self-tuning in the following situations:
" " no-- ● When there is a change in SV (This includes the case where SV changes because of the ramp
soak function, remote SV function, or ramp SV.)
" " arbitrary (factory setting: 1 °C)
SV ● When self-tuning has not finished after running for nine or more hours
t Setting self-tuning
ON
PV>SV
control output
OFF PV<SV Turn on power of the controller and set the SV.
1 Display the system menu (" ").

● During ON/OFF control, the P, I and D settings do not affect control.
● The manual operation during ON/OFF control will become MV=100% when the
key is pressed, and MV=0% when the key is pressed.
2 Display the controller parameter (" ") and choose self-tuning (" ").
Point ● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may
frequently switch ON and OFF. Note that it may affect the operation life of the contact
output.
3
Press the key to set the value.
4
Turn off power of the controller.
7-2. PID Controls
5 Turn on power of the control target equipment and the controller. Turn on power of the control
PID controls run as long as the parameter is set to " " = (" "). The PID controls
calculate PID based on the set values for parameters " ", " ", " ", and " ", and output the calculated equipment first. Self-tuning will begin.
result (-5% to 105%). 6
Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to
automatically set the values. process value
SV
Refer to
For more details on auto-tuning, see "7-7 Auto-tuning" (page 15) tuning
1 Display the system menu (" "). dead time

lag time
t
2 Display the control parameter (" ") and choose PID controls (" ").
● The equipment will not tune correctly if power of the controller is turned on first.
Point ● To reset self-tuning, set the control method to PID (" ") once before changing back to
3 Press the key to set the value. self-tuning.
- 14 -
7-5. PID2 Control Running auto-tuning
In the case which the power supply of the control target goes ON → OFF → ON, this PID2 control can
suppress the amount of overshoot. 1 Display auto-tuning (" ") and choose the tuning type.
Choose the standard type (" ") or low PV type (" ") according to the control target
This control introduces an algorithm to prevent the calculated PID result from becoming a
miscalculation, even when the control loop is open.
You will need to run auto-tuning to set the PID parameter when using PID2 control. 2 Press the key to start auto-tuning.
AT lamp point will blink at the bottom of the display during auto-tuning.
● Features of PID2 Control When auto-tuning has successfully completed, blinking AT lamp will turn off and overwrites the
PID.
process value ● PID parameter which is set after auto tuning has finished normally
suppress overshoot
will be maintained even when the power is turned off. However, the PID value will not be
changed if the power is turned off during auto- tuning. In this case, rerun auto-tuning.
SV ● The equipment will use ON/OFF (2 position) control during auto- tuning, so there may
be a large change in PV according to the process. Do not use auto-tuning for processes
that do not permit a large change in PV. Do not use auto-tuning for processes such as
PV
pressure control and flow control that have a fast response.
t ● Auto-tuning is not behaving normally if it has not finished after four or more hours have
ON passed. In these cases, recheck parameters such as input/output wiring, control output
control equipment power Point behavior (normal/ reverse), and input sensor type.
OFF ● Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a
change in the control target conditions that reduces the effectiveness of the controls.
close close
control loop ● You can run auto-tuning when the control type is set to "fuzzy" or "PID2".
open ● You cannot run auto-tuning in manual mode.
● When using the PID selection function, the auto-tuning result for the selected PID group
is stored.
● Auto tuning is forcibly terminated when SV changes because of the ramp soak function,
remote SV function, or ramp SV.
Setting PID2 control
1 Display the system menu (" ").

7-8. Manual Output
2 Display the control parameter (" ") and choose PID2 (" ").
Allows the control output to be manually set at an arbitrary value.
● Manual Mode Display
3 Press the key to set the value. MV indiator lights during manual mode and during parameter setting.
● Switchover between Auto and Manual

Modes can be changed by three methods: the front key (user key), communication function, or the
parameter " ".
7-6. 2-Degrees-of-Freedom PID Control
● MV output flow diagram (MV output priority processing)
Suppresses the amount of overshoot during PID control. It uses the SV filter which is effective in
reducing overshoot after a SV change or at startup.
MV MV1 output Specify
Controllability in 2-degrees-of-freedom PID control is different depending on the setting of the PID Dual Soft start setting
coefficient α and β. calculation calculation MV limit limit standby
during MV output
When the coefficient α = 100.0% and coefficient β =0.0% , the system performs the normal PID MV2 FALT
control. OFF
You can adjust the coefficient α and β as follows: MV1
1) Set the coefficient α to 40.0% and β to 100.0%. (factory default setting) manual
MV output ON MV2
2) Perform a control to check the response (small overshoot).
If overshoot is not reduced by this measure, adjust the coefficient α and β in accordance with the
following table. parameter
We recommend you to fix the coefficient α to 40.0% because it usually requires no adjustment. “MAN”
Control result Coefficient β coefficient α

Large overshoot Raise coefficient β by 20% Lower coefficient α by10%
● MV limit does not apply to the MV output during manual operation, FALT, or standby.
Small overshoot Lower coefficient β by 20% Raise coefficient α by10% Caution (Take extra caution when MV performs flash protection during combustion control by
using the overlimit function.)
Setting 2-degrees-of-freedom PID control

7-9. Ramp Soak Function
1 Display the system menu (" "). Automatically runs after setting the times for the SV changes.
You can choose up to 64 steps for the SV setting and 15 types of ramp soak operation patterns.
2 Display the control parameter (" ") and choose 2-degrees-of-freedom PID (" ").
SV
SV-8
step2 step3 SV-9
SV-7
3 Press the key to set the value. step1 SV-3
SV-4 SV-12
SV-13
SV-2 SV-10 SV-14

SV-5
SV-11 SV-15
7-7. Auto-tuning SV-1
SV-6 SV-16
Run auto-tuning to set the PID parameter automatically. PV
TM1s • TM5s • TM16r time
" " set value Behavior Function TM1r • • •
TM5r • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
TM16s
" " Stop/Finish Stops or finishes auto-tuning.
step1 to 4: pattern0 step5 to 8: pattern1 step9 to 12: pattern3 step13 to 16: pattern4
The standard auto-tuning for SV reference. Choose this auto-tuning in most
" " Normal type situations. step1 to 8: pattern2 step9 to 16: pattern5
Auto-tuning for SV-10% reference. Choose this when you want to suppress step1 to 16: pattern6
" " Low PV type the overshoot when tuning.
● Normal type ● Low PV type

● When using the system in the restore mode (" ") = continue (" ") in the ramp/
soak menu (" "), do not set the ramp/soak control command (" ") of the
process AT start process AT start operation menu to hold (" ") during the ramp period at the beginning of the pattern.
value AT calculating value AT calculating ● When PV start (" ") of the ramp/soak menu (" ") is on (" "), set the pattern
SV-10%FS Caution parameter (" ") of ramp/soak (" ") to " " = 0, 2, 6 (setting that starts with 1
SV SV seg ramp).
● Do not set the Startup mode (" ") = standby mode (" ") of the system menu
(" ") and the restore mode (" ") = continue (" ") of the ramp/soak menu
PID control (" ") at the same time.
PV
PV PID control
t t
Set the following parameters before running auto-tuning.

● PV input type / PV input upper limit / PV input lower limit / Decimal position / PV input
Point filter in the setup channel menu (" ")
● OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu (" ").
- 15 -
Creating a ramp soak operation pattern Setting Power On Start Ending Output OFF Output Repeat Behavior
“0” Off Continuous control Continuous control Off
Set the following items to create a pattern. “1” Off Continuous control Continuous control On
Sets which steps to use from the following 15 types. “2” Off Continuous control Standby Off
Steps 1 to 8 / Steps 9 to 16 / Steps 17 to 24 / Steps 25 to 32 / Steps 33 to 40 / Steps 41 to 48 / Steps “3” Off Continuous control Standby On
Pattern 49 to 56/ Steps 57 to 64 / Steps1 to 16 / Steps 17 to 32 / Steps 33 to 48 / Steps 49 to 64 / Steps 1 to
32 / Steps 33 to 64/ Steps 1 to 64 “4” Off Standby Continuous control Off
Target SV Sets the controlled temperature. “5” Off Standby Continuous control On
Ramp time Sets the time to reach the target SV from the current SV. “6” Off Standby Standby Off
Soak time Sets the time to maintain the specified SV. “7” Off Standby Standby On
“8” On Continuous control Continuous control Off
“9” On Continuous control Continuous control On
The following steps will explain how to run the specified pattern 0 in SV-1 to SV-8.
“10” On Continuous control Standby Off
1 Display the ramp soak menu (" "). “11” On Continuous control Standby On
“12” On Standby Continuous control Off
“13” On Standby Continuous control On
2 Display pattern parameter ("
Run SV-1 through SV-8.
") and choose pattern 0 (" ").
“14” On Standby Standby Off
“15” On Standby Standby On
Display the time parameter (" ") and choose minute:second (" ").
3 Sets the units of time. Besides minute:second ("
(" ")
"), you can also choose hour:minute
PV start
4 Display the target value (" ") and set the target temperature.
When the ramp soak starts (RUN), this function searches the first point where the measurement value
5 Display the ramp time parameter (" ") and set the ramp time. (PV) and the program pattern match, and starts operation at that point.
6 Display the soak time parameter (" ") and set the soak time.
PV=(1)
7 Repeat steps 4 through 7 and set the remaining parameters.

PV=(2)
Running ramp soak SV
PV=(3)
The following steps explain how to run ramp soak.
Start of (3) Start of (2) Start of (1)
1 Display program parameter (" ") and choose RUN (" ").
If the measurement value does not match the pattern as with PV = (3), the normal operation starts.
2 Ramp soak starts running from the current PV.
7-10. Other Functions

● To interrupt the ramp soak operation, choose HOLD (" ") in step 2. To cancel the
Point interruption, choose RUN (" ") again.
● " " will display when ramp soak has completed.
1. Soft start function
When turning on the equipment (including the temperature controller), the soft start function
Guaranty soak suppresses the MV to become maximum output. It places an upper limit on MV output for a specified
amount of time after power is turned on.
This function guarantees the soak time. Only soak time within the specified range of temperature for This function is useful for effects such as suppressing the heater output during equipment startup, and
SV is counted towards soak time. makes load lightened.
As seen in the figure below, only the sum of the shaded areas is counted as soak time. The operation After the specified time has passed after switching on the equipment (or if SFTM = 0), the soft start
moves onto the next step when the total soak time equals the specified soak time. function ends and normal controls begin.
process value soak time=T1+T2+T3 Display Parameter Function

T1 T2 T3 Places a limit on MV1 output after power is turned on for a time
guaranty soak " " (SFo1) MV1 soft start output set value period set in SFTM.
range upper limit
Sets the time for soft start to function after turning power on.
" " (SFTM) Soft start set time Setting "0" will turn off soft start.
guaranty soak
range lower limit
PV control output (MV) MV when not using
soft start
SV
t
soft start output
The following steps will explain how to set an example guaranty soak range with an upper limit of 5°C set value
and a lower limit of 3°C.
MV when using
1 Display the ramp soak menu (" ").
0%
soft start (limited)
t
soft start
2 Display guaranty ON/OFF parameter (" ") and choose on (" "). power on set time
3 Display the guaranty soak lower limit parameter ("

example, set it to 3°C).
") and set the lower limit (in this
Caution The soft start function cannot be used simultaneously with the dual control
4 Display the guaranty soak upper limit parameter ("

example, set it to 5°C).
") and set the upper limit (in this
During manual mode, the manual output value has priority, but soft start will continue to
Point
5 Press the key to set the value. keep track of the set time period.
Use the following steps to set soft start output set value and set time.
Mode setting
Sets how you want to run ramp soak. 1 Display the setup menu (" ").
The following items can be set.

Power On Start Ramp Soak starts running from the current PV.
2 Display the setup menu (" ").
Ending Output Shows the ending output after ramp soak has been completed.
OFF Output Shows the output during OFF after ramp soak has been completed. 3 Display soft start set time (" ") and set the time.
Repeat Behavior After finishing the last step in ramp soak, the process starts again from 1st step.
repeats
5 Turn off the power once, and then re-start the controller to begin soft start. (When the soft start
function is turned on, the lower display will alternate showing SoFT and SV.)
4th soak Note: Do not use auto-tuning at the same time.
SV-4
2nd soak 4th ramp
3rd ramp
2nd ramp
SV-2
3rd soak
1st ramp 1st soak
power on SV-3
You can choose from the
start SV-1 following 16 types of modes
according to the combination
PV of run method options.
TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S
- 16 -
2. Error output function 5. SV selection function
When the error output specification function has concluded that the equipment has an error, it halts The SV selection function can record and switch up to eight sets of SV information to the palette
the temperature controls and maintains the control output at a previously specified value. There is an menu settings. It is effective when the SV used during a process are numerous and the set values
error in PV if any of the following conditions occur: have been previously decided.
Burnout upper limit / burnout lower limit / underage (PV< -5% FS) / overage (105% <PV)
Use the following steps to save SV information.
Use the following steps to set this function.
1 Display the palette menu (" ")

1 Display the setup menu (" ").
2 Display SV setting 1 (" ") and set SV1.

2 Display FALT output 1 set value ("
For dual control, set "
") and set the output value.
" the same way.
3 Set SV setting 2 through SV setting 7 in the same way as necessary.
3. Standby output function The following four methods can switch SV.
• Parameter “ ” / press the user key / DI function / overwrite parameter “ ” via the
Sets the control output value and the alarm output for standby mode. communication function

● Switch Using Parameter " "
1 Display the setup menu (" "). 1 Display the operation control mode.
2 Display the standby mode setting (" ") and set the alarm output for standby mode.
2 Display the selected SV number (" ") and choose the SV No.
Refer to 3 Press the key to set the value.

For the combinations of ON/OFF settings, see "CH6 Setup parameters" (page 11).
● Switch Using the User Key
3 Display the standby control output 1 set value ("

control, set "Sbo2" the same way.
") and set the output value. For dual
4 Press the key to set the value. 2 Display max selected SV number ("
key.
") and set the SV number by choosing it with the user
4. Ramp SV function
3 Display the user key function setting (" ") and set it to SV selection function.
On the PV/SV display, pressing the user key will switch you from the currently selected SV to
The ramp SV function suppresses a sudden change in SV (step change) when changing SV.It allows 4 the next SV.
SV to change smoothly according to the set slope of temperature per unit of time. This smooth SV
change allows you to minimize the effect of the change on controls.
You can set both inclining temperature and declining temperature slopes, and choose from "minutes"
or "hours" for the time units. ● Switch Using Parameter “ ” via the Communication Function
You can also choose for the SV display to show the current value or the target value during ramp SV. • In the communication, overwrite the set value to the selected SV number (" ").
SV changing SV with the front key

set value
6. PID selection function
after change
set value When switching the normal and reverse operation by using the PID selection function, be
SV during ramp SV behavior Point sure to turn off the system power beforehand for safety reasons (Do not switch normal and
before change (rMPL/rMPH)
reverse operation during control).
t
The SV selection function can record and switch up to eight sets of PID parameters from the palette
The SV lamp will blink while ramp SV is running.(When not displaying parameters or Ch.) When you menu settings.
turn on the power while ramp SV is in effect, ramp SV will begin using the starting value of PV (PV It is effective when the control equipment changes the target often and must frequently change the
start) PID parameters.
SV SV Use the following steps to save PID information.
SV Sv-1 SV 1 Display the palette menu (" ")
Sv
2 Display proportional bandwidth setting 1 (" ") and set P1.
PV
power ON
t
Sv switches to Sv-1 with DI input
t
3 Set " " and " " in the same way.
Set the following parameters as necessary: ON/OFF control hysteresis (" "), cooling
behavior when power rises proportional band (" "), dead band (" "), balance (" "), anti-reset windup (" "),
behavior when SV changes with DI and normal/reverse setting (" ")

1 Display the system menu (" ") The PID parameter selection (P, i, d, normal and reverse settings) can be changed by the same four
methods as the SV selection function.
2 Set both ramp SV decline (" ") and incline (" ").
● Switch Using Parameter “ ”
3 Set the unit of time for the slope (" ") during ramp SV.
1 Display the operation control mode.

2 Display the selected PID number (" ") and choose the PID No.
● Ramp SV can be used with remote SV or SV selection functions.

● Ramp SV cannot be used at the same time with ramp soak.

Point ● Coming out of a standby state will begin PV start. ● Switch Using the User Key
● Make sure to check the controller’s parameters after changing PV scale.
If the power is turned on during the input error, or released standby, the ramp SV operates
differently from the normal PV start.
2 Display max selected PID number ("
user key.
") and set the PID number by choosing it with the
State at PV start Operation
Caution
PV tracking (Maintains the state where SV=PV. The SV ramp
3
Standby Display the user key function setting (" ") and set it to SV selection function.
function does not operate.)
Auto or manual Starts the ramp SV from the current SV (PV start is off)
On the PV/SV display, pressing the user key will switch you from the currently selected SV to
4 the next SV.
- 17 -
When the user key function code is 27 (SV No.+1, PID No.+1 (send)) and the initial PID
No. and SV No. are different, the first time you press the user key, PID No. will become the 8. Setting the Temperature Controller
Point same as SV No.
Also the SVMX parameter value becomes the maximum selectable number for PID No.
and SV No. 8-1. Input Setting
Set the type and the range for input sensor. Input can be set in the setup menu (" "].
● Switch Using Parameter “ ” via the Communication Channel For more on input types, input scaling, decimal point location, and input codes, see "10 Input Range
• In the communication, overwrite the set value to the selected SV number (" "). and Codes (standard range)". (page 19)
1. Choose an input type (" ")

7. Startup mode function Check the type of the thermocouple or resistance bulb which is used.
The startup mode specification function sets the controller to start up in any of auto mode, manual
mode, remote mode or standby mode.
It is used when you want to start up in manual mode. 2. Set the PV scaling (input range) (" "/" ")
Set Pvb to the lower limit of the temperature range and PvF to the upper limit. It is recommended
Use the following steps to set this function. to set the values at the standard range, even though they can be set at values beyond of it.
There is no standard range for DC voltage or DC current input. (-1999 to 9999, lower limit<upper limit)
1 Display the system menu (" ")
Display the startup mode (" ") and choose the operational mode.
2 Choose from auto or manual. 3. Set the decimal point location (" ")
Sets whether or not to display digits after the decimal point. Two digits can also be dis-
Press the key to set the value. played after the decimal point when using 1 to 5V DC, and 4 to 20mA DC.
3 After changing the above setting, restarting the controller will start it in the selected mode.
Point PV scaling and decimal point location can be used with the factory settings.
Point When starting up in manual, the MV becomes 0%.
8. User function key

8-2. Output Setting
Pressing the key in the parameter screen will immediately return you to the PV/SV display,
regardless of assigned function. Holding the key, key + key, or key + key down for Sets the control output. (Only when the output is current or voltage.)
about a second in PV/SV display or PV/MV display will run the assigned function.
1. Sets the range of the control output (OUT1, OUT2) (" "" ")
Refer to Choose any of 0 to 5V, 1 to 5V, 0 to 10V, 2 to 10V, 0 to 20mA or 4 to 20mA DC.
For functions that can be assigned, see "12 USER key assignment" (page 21).

8-3. Control Setting
1 Display the system menu (" ")
Sets controls to normal operation or reverse operation.
● Reverse operation: As the process value (PV) rises, the control output (MV) becomes smaller. Used
2 Display the assign user key specification (" ") and choose the function. to heat the control object.
● Normal operation: As the process value (PV) rises, the control output (MV) becomes larger. Used to
cool the control object.
1. Set the normal or reverse operation (" ")

Choose any of the following combinations of heat and cool to suit your system.
9. bAL and Ar functions rEv
Control Control
output 1 output 2
● The anti-reset windup function (" ") cuts integration that falls outside of the Ar set range that is rv-- Reverse –
centered around SV.
Running auto-tuning will set the optimum values for P, i, and d parameters, as well as Ar. no-- Normal –
rvno Reverse Normal
PV
} cuts integration norv
rvrv
Normal
Reverse
Reverse
Reverse
SV
AR value
} includes integration nono Normal Normal
}
AR value
cuts integration
PV
9. Error Indications
● The output convergence value function ("bAL") outputs to PV and SV a calculated result of the PID
computed MV plus the bAL offset. 9-1. Display During Equipment Error
(The factory setting of bAL is 0% for single output, 50% for dual output.)
This controller has a display function to indicate several types of error code shown below. If any of the
MV error code is displayed, please eliminate the cause of error immediately. After the cause is eliminated,
turn off the power once, and then re-start the controller.
100%
Display Possible cause Control output

bAL=0% 50% (1) Thermocouple burnout.
(2) Resistance bulb sensor (A) burnout.
40% bAL=40% " " (3)PV exceeds upper limit of the range
by 5%FS.
proportional SV (1) Resistance bulb sensor B or C wire Output as setting value when an error
PV burnout. occurs (set in parameter Flo1 or
bandwidth
(2) Resistance bulb sensor (between A Flo2)
& B or A & C) short.
" " (3) PV is below lower limit of the range
by 5%FS.
(4) Burnout or short in the voltage
Point Ar1 to Ar7 and bAL1 to bAL7 have the same function as in each PID group. input.
Control operation is continued
Note) Control operation is continued
as long as the accuracy is above
-5%FS.
" " (1) PV < -199.9 When the accuracy declines
10. MV limit functions to be lower than -5%FS, the
controller outputs the specified
value for an error.
The MV limit function allows you to choose whether to limit the MV or let it pass through maximum
The controller outputs the specified
and minimum MV. " " (SV flickers) Incorrect setting (Pvb/PvF) value for an error. (The value can be
MV1 MV2 set in parameter Flo1 or Flo2)
output value PCUT
PHC1 PLC1 PHC2 PLC2 Normal control
(after limit) PV is not displayed Check the set value of DSPT. * The controller does not have to be
"0" 103% -3% 103% -3% restarted
103% "1" 103% limit 103% -3%
pass "2" limit -3% 103% -3% Normal control
PHC "3" limit limit 103% -3% SV is not displayed Check the set value of DSPT. * The controller does not have to be
restarted
"4" 103% -3% 103% limit
limit "5" 103% limit 103% limit Normal control
"6" limit -3% 103% limit Parameters may not be displayed Check the settings of Ch11 DSP * The controller does not have to be
limit "7" limit limit 103% limit restarted
"8" 103% -3% limit -3%
PLC "9" 103% limit limit -3%
pass "10" limit -3% limit -3%
"11" limit limit limit -3%
PHC output value "12" 103% -3% limit limit
–3% PLC (before limit) "13" 103% limit limit limit
"14" limit -3% limit limit
"15" limit limit limit limit
- 18 -
● Dual Set Value Alarm Codes
10. Input Range and Codes (standard range) Type A1Tp to A5Tp Alarm Type Action diagram
High/Low limit alarm 16 High/Low absolute alarm PV
ALnh
Minimum Minimum
Measurement Measurement ALnL
Input code input input
Input type range range t
(PVT) increment increment
(°C) (PVb, PVF) (°F) (PVb, PVF)
(°C) (°F) 17 High/Low deviation alarm PV
RTD JPt 100 JPT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1 ALnh
SV
JIS (IEC) ALnL
JPT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1 t
JPT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1
18 High absolute/Low deviation PV
JPT4 0.0 to 600.0 0.1 32 to 1112 1 alarm ALnh
SV ALnL
JPT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1
t
JPT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1
19 High deviation/Low absolute PV
JPT7 -199.9 to 600.0 0.1 -328 to 1112 1 alarm ALnh
SV
Pt 100 PT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1 ALnL
PT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1 t
PT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1 20 High/Low absolute alarm PV
(with hold) ALnL
PT4 0.0 to 600.0 0.1 32 to 1112 1
ALnL
PT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1 t
PT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1 21 High/Low deviation alarm PV
PT7 -199.9 to 600.0 0.1 -328 to 1112 1 (with hold) ALnh
SV ALnL
PT8 -200 to 850 1 -328 to 1562 1 t
Thermocouple J J1 0.0 to 400.0 0.1 32.0 to 752.0 0.1 22 High absolute/Low deviation PV
J2 -20.0 to 400.0 0.1 -4.0 to 752.0 0.1 alarm (with hold) ALnh
SV ALnL
J3 0.0 to 800.0 0.1 32 to 1472 1
t
J4 -100 to 1000 1 -148 to 1832 1
K K1 0 to 400 0.1 32 to 752 0.1 alarm (with hold) ALnh
SV
K2 -20.0 to 500.0 0.1 -4.0 to 932.0 0.1 ALnL
K3 0.0 to 800.0 0.1 32 to 1472 1 t
K4 -200 to 1300 1 -328 to 2372 1 Zone alarm 24 High/Low absolute alarm PV

ALnh
R R 0 to 1700 1 32 to 3092 1
ALnL
B B 0 to 1800 1 32 to 3272 1 t
S S 0 to 1700 1 32 to 3092 1 25 High/Low deviation alarm PV
T T1 -199.9 to 200.0 0.1 -199.9 to 392.0 0.1 ALnh
SV ALnL
T2 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1 t
E E1 0.0 to 800.0 0.1 32 to 1472 1
E2 -150.0 to 800.0 0.1 -238 to 1472 1 alarm ALnh
SV
E3 -200 to 800 1 -328 to 1472 1 ALnL
t
L L -100 to 850 1 -148 to 1562 1
U U1 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1 alarm ALnh
SV
U2 -200 to 400 1 -328 to 752 1 ALnL
N N -200 to 1300 1 -328 to 2372 1 t
W W 0 to 2300 1 32 to 4172 1 28 High/Low absolute alarm PV

(with hold) ALnh
PL-II PL-2 0 to 1300 1 32 to 2372 1
ALnL
DC voltage 0 to 5 V DC 0-5V t
1 to 5 V DC 1-5V 29 High/Low deviation alarm PV
0 to 10V DC 0-10 (with hold) ALnh
-1999 to 9999 -1999 to 9999 SV ALnL
2 to 10V DC 2-10 (Range where — (Range where — t
scaling is allowed) scaling is allowed)
0 to 100mV DC MV
DC current 0 to 20 mA DC 0-20 alarm (with hold) ALnh
SV
4 to 20 mA DC 4-20 ALnL
t
alarm (with hold) ALnh
SV
ALnL
t
11. Alarm Action Type Codes ● Timer Code, other
Type A1Tp to A5Tp Alarm Type Action diagram
Type A1Tp to A5Tp Alarm Type Action diagram Timer 32 DI
0 No alarm —
ON delay timer ALM
Absolute value alarm 1 High alarm PV
ALn dLYn
33 DI
t
OFF delay timer ALM
2 Low alarm PV
dLYn
ALn
t 34 DI
3 High alarm (with hold) PV ON/OFF delay timer ALM
ALn dLYn dLYn
t Ramp soak delay start 35 Delay start ON
4 Low alarm (with hold) PV Open circuit and short circuit 37 Open loop alarm
ALn 38 Heater burnout alarm

t (Optional CT is required)
Deviation alarm 5 High alarm PV 41 Shorted load alarm (Optional
CT is required)
ALn
SV Power 45 Amount of electric energy
t
Maintenance 46 Preventive maintenance.
6 Low alarm PV The number of times that
the relay has operated (MV1,
SV ALn MV2)
t 47 Preventive maintenance.
Operated hours
7 High/Low alarm PV
SV ALn
t
What is alarm with hold?
8 High alarm (with hold) PV The alarm will not turn ON immediately when the process value gets into the alarm band
ALn and enters again. If without hold, alarm may turn ON when starting up.
SV
t
PV (process value)
9 Low alarm (with hold) PV
SV ALn
t
10 High/Low alarm (with hold) PV
Point Lower limit alarm
ALn
output area
SV power on power off power on
t
on on
Zone alarm 11 High/Low deviation alarm PV off off off
lower limit alarm on
SV ALnL
lower limit alarm off off
t
(with hold)
- 19 -
● When alarm action code is changed, alarm set value may also become different from 13. OUT, Alarm output, indicators assignment
previous settings.
● When alarm action type code is changed, turn off the power once, and then re-start the
Caution controller, before starting control.
● Aln: AL1 to AL5 show the alarm set values OUT
OUT (Current/ Alarm output Indicator
● ALnh: AL1h to AL5h show the alarm set values (Relay/SSR) Voltage)
● ALnL: AL1L to AL5L show the alarm set values Category Function
● dLYn: dLY1 to dLY5 show the alarm delay on set values do1T, do2T, LoU1, LoU2,
oU1T
oU1T, oU2T do3T, do4T, LEV 1 to 3,
oU2T do5T LSTb, LMAN
* Other than the alarm setting, each of the event output functions can be assigned to DO1 to 5.
For more details on each of the event output functions, refer to "13. OUT, DO, indicators assignment" (page 21). 0 0 0 0 None
1 1 1 1 Control output MV1 (heating)
2 2 2 2 MV2 (cooling)
12. USER key assignment 3 — 3 3 Alarm output Alarm 1
4 — 4 4 Alarm 2
UkY 1 to 3 set value Key function 5 — 5 5 Alarm 3
0 No function 6 — 6 6 Alarm 4
1 Switchover between STBY ON/OFF 7 — 7 7 Alarm 5
2 Switchover between Auto/Manual 10 — 10 10 Status output During auto-tuning startup
3 Switchover between Locul/Remote 11 — 11 11 Normal
4 Setting unavailable 12 — 12 12 Standby
5 Starts AT (standard) 13 — 13 13 During manual mode
6 Starts AT (low PV) 14 — 14 14 During remote SV operation
7 Setting unavailable 15 — 15 15 During ramp SV
8 Ramp SV HOLD 16 — 16 16 System error
9 Ramp soak RUN/OFF 20 — 20 20 Ramp soak OFF

event output
10 Ramp soak RUN/HOLD 21 — 21 21 RUN
11 Setting unavailable 22 — 22 22 HOLD
12 Latch release (all) 23 — 23 23 GS (Guaranty soak)
13 Latch release (ALM1) 24 — 24 24 END
14 Latch release (ALM2) 170 — 170 170 Ramp soak Time signal (step 1 ramp)
Time signal
15 Latch release (ALM3) 171 — 171 171 Time signal (step 1 soak)
16 Latch release (ALM4) 172 — 172 172 Time signal (step 2 ramp)
17 Latch release (ALM5) 173 — 173 173 Time signal (step 2 soak)
19 Start timer (ALM1) • • • • •

• • • • •
20 Start timer (ALM2) • • • • •
21 Start timer (ALM3) 294 — 294 294 Time signal (step 63 ramp)
22 Start timer (ALM4) 295 — 295 295 Time signal (step 63 soak)
23 Start timer (ALM5) 296 — 296 296 Time signal (step 64 ramp)
25 SVNo. + 1 (send) 297 — 297 297 Time signal (step 64 soak)
26 PID No. + 1 (send) 300 — 300 300 Ramp soak Time signal (1st step ramp)
Relative time
27 Setting unavailable 301 — 301 301 signal Time signal (1st step soak)
28 Ramp soak pattern No. + 1 (send) 302 — 302 302 Time signal (2nd step ramp)
29 SV No. + 1, PID No. + 1 (send) 303 — 303 303 Time signal (2nd step soak)
• • • • •
• • • • •
• • • • •
424 — 424 424 Time signal (63rd step ramp)
425 — 425 425 Time signal (63rd step soak)
426 — 426 426 Time signal (64th step ramp)
427 — 427 427 Time signal (64th step soak)
- 20 -
14. Model Specifications
You can allocate one of the following functions to each of DI1, DI2, and DI3. These functions are activated by external DI signals.
No. Function Action ON OFF Criteria
0 No function No action — — —
1 Standby ON/OFF switchover Switches between Standby ON/OFF. Standby Cancels Standby Edge
2 Auto/manual switchover Switches the control output action between auto/manual. Manual Auto Edge
3 Local/remote switchover Switches SV between local/remote. Remote Local Edge
4 No function Not for use. — — —
5 Auto tuning (standard) start Runs standard auto-tuning. Start Stop Edge
6 Auto tuning (low-PV) start Runs low-PV type auto-tuning. Start Stop Edge
7 Ramp SV ON/OFF Enables or disables ramp SV. Disable Enable Edge
8 Ramp SV hold Switches between ramp SV hold and hold cancel. Hold Hold cancel Edge
9 Ramp soak RUN/OFF Switches between ramp soak RUN/OFF. RUN OFF Edge
10 Ramp soak RUN/HOLD Switches between ramp soak RUN/HOLD. RUN HOLD Edge
12 Unlatch (all) Cancels all the alarm latches. Unlatch — Edge
13 Unlatch (alarm 1) Unlatches the alarm 1.
19 Timer (alarm 1) Runs the timer for the alarm 1. Timer ON Timer OFF Level
20 Timer (alarm 2) Runs the timer for the alarm 2.
25 SV No. + 1 Increases the SV number by 1. +1 — Level
28 PID No. + 1 Increases the PID number by 1. +1 — Level
31 SV No. + 1, Increases both the SV number and PID number by 1. +1 — Level

PID No. + 1

PID No. + 2

PID No. + 4
34 Ramp soak OFF Stops ramp soak operation. OFF — Edge
35 Ramp soak RUN Runs ramp soak. RUN — Edge
36 Ramp soak HOLD Holds ramp soak. HOLD — Edge
37 Pattern No. + 1 Increases the pattern number by 1. +1 — Level
41 DI soft start Starts DI soft start. Start — Edge
43 Delay start (alarm 1) Enables delay start with the delay time = dLY1. Delay start enable —
- 21 -
15. Model Specifications
15-1. PXF5 & PXF9 (Standard type)
4 5 6 7 8 9 10 11 12 13
PXF A 2 - 0 0
Digit Specifications Note

4 <Front panel size W × H>
48 × 96 mm 5
96 × 96 mm 9
5 – A
6 <Control output 1>
Relay contact (SPST) A
Relay contact (SPDT) B
SSR drive output C
Current output E
Voltage output P
None Y
Relay contact (SPST) A
SSR drive output C
Current output E
Voltage output P
Transfer output (current) R
Transfer output (voltage) S
8 <Revision code> 2
9 <Alarm output>
None 0
1 point 1
2 points F
3 points M
2 points (independent common) J
10 <Power supply voltage/instruction manual>
100 to 240 V AC, Japanese & English Y
100 to 240 V AC, English V
100 to 240 V AC, Chinese & English W
24 V AC/DC, Japanese & English A
24 V AC/DC, English B
24 V AC/DC, Chinese & English D
11 <Option>
None Y
RS-485 Communication M
Digital input (DI1, DI2) T
Remote SV input + Digital input (DI3) Note2 H
CT input + Digital input (DI1) Note1 G
RS-485 communication + Digital input (DI1) V
RS-485 communication + Digital input (DI3, 4, 5) C
+ Auxiliary alarm output (AL4, AL5)
12 –
13 0 0
Note 1: When using the CT input as a heater burnout alarm, add one alarm output for it. (Add one point in the 9th code.)
Note 2: When a current input is used, a resistance of 250 Ω is required at the input terminal.
- 22 -
15-2. PXF5 & PXF9 (Motorized valve control type)
4 5 6 7 8 9 10 11 12 13
PXF A Y 2 - 0 0
Digit Specifications Note

4 <Front panel size W × H>
48 × 96 mm 5
96 × 96 mm 9
5 – A
Motorized valve control output (without PFB input) S
Motorized valve control output (with PFB input) V
None Y
8 <Revision code> 2
9 <Alarm output>
None 0
1 point 1
2 points F
3 points M
2 points (independent common) J
10 <Power supply voltage/instruction manual>
100 to 240 V AC, Japanese & English Y
100 to 240 V AC, English V
100 to 240 V AC, Chinese & English W
24 V AC/DC, Japanese & English A
24 V AC/DC, English B
24 V AC/DC, Chinese & English D
11 <Option>
None Y
RS-485 communication + Digital input (DI1, 2, 3) U
12 –
13 0 0
- 23 -
16. Specifications 17. Limited warranty
Power supply voltage 100 (-15%) to 240 (+10%) V AC, 50/60Hz, 24 (±10%) V DC/AC, 50/60Hz 1. Scope of warranty
Power consumption 13 VA MAX. (100 to 240 V AC), 8 VA MAX. (24 V DC/AC) If malfunction occurs in the period of warranty due to Fuji Electric, the malfunctioning parts are
exchanged or repaired for free.
Control output Relay contact output
However, in the case where an engineer needs to visit your place for replacement or repair, you will
1 SPST contact, 250 V AC/30 V DC, 3 A (resistive load) be charged our call out fee.
Please note that we cannot provide commissioning and/or readjustment for whole system including
1 SPDT contact, 250 V AC/30 V DC, 5 A (resistive load)
our product at repair or replacement of failed parts.
SSR/SSC drive output (voltage pulse output)
The warranty does not apply to the following cases.
ON voltage: 12 V DC (10.7 to 13.2 V DC)
(1) The malfunction occurs due to inappropriate conditions, environment, handling or usage that is
OFF voltage: 0.5 V DC or lower not instructed in a catalog, instruction book or user's manual.
(2) The malfunction is caused by the factors that do not originate in the purchased or delivered
Maximum current: 20 mA DC
product.
Load resistance: 600 Ω MIN. (3) The malfunction is caused by other devices or software design that does not originate in Fuji
Electric products.
Current output (4) The malfunction occurs due to an alteration or repair that is not performed by Fuji Electric.
0 to 20 mA DC/4 to 20 mA DC (5) The malfunction occurs because the expendable parts listed in an instruction book or
connectable were not maintained nor exchanged in an appropriate manner.
Accuracy: ±5%FS (6) The malfunction occurs due to factors that were not foreseeable by the practical application of
Load resistance: 500 Ω MAX. science and technology at the time of purchase or delivery.
(7) The malfunction occurs because the product is used for an unintended purpose.
Voltage output (8) The malfunction occurs due to a disaster or natural disaster that Fuji Electric is not responsible
0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC for.
Accuracy: ±5%FS
Load resistance: 10 kΩ MIN. 2. Exclusion of liability for loss of opportunity

Process value input Accuracy
Regardless of the time period of the occurrence, the amount of compensation assumed by Fuji
Thermocouple input: either ±1°C ±1 digit or ±0.3% of indicated value ±1 Electric for damage, excluding which is caused by intentional acts or acts of gross negligence or
digit, whichever is larger illegal act by Fuji Electric, shall not exceed the amount stipulated in the contract with the customer.
*except: Thermocouple B: 0°C to 400°C: no accuracy assurance Fuji Electric is not liable for the damage to products that were not manufactured by Fuji Electric,
Thermocouple R: 0°C to 500°C: ±3°C ±1 digit incidental damages or consequential damages, or damage caused due to special situations
Other thermocouples: -200°C to -100°C: ±2°C ±1 digit
regardless of whether it was foreseeable or not, or passive damages such as opportunity loss or lost
RTD input: ±0.8°C ±1 digit or ±0.2% of indicated value ±1 digit, whichever profits of the purchaser.
is larger
mV input, voltage input, current input: ±0.3%FS ±1 digit
Alarm output Relay contact output (AL1 to AL5)

3. Scope of application
1 SPST contact, 250 V AC/30 V DC, 1 A (resistive load) ● This equipment must be used under the following conditions:
- The use of the equipment incurs no risk of a serious accident even if a failure or malfunction
Digital input Number of inputs: 3
occurs on the equipment, and in case of product failure or malfunction, safety measures such as
Contact capacity: 5 V DC, 2 mA (per point) redundant design, prevention of malfunction, fail safe setting, foolproof mechanism are provided
outside of the equipment by the user.
Input pulse width: 50 ms MIN.
ON judgment: 2 V DC or lower ● The product described in this document is designed and manufactured as a general-purpose
products for general industrial applications.
OFF judgment: 3 V DC or higher
Transfer output 0 to 20 mA DC/4 to 20 mA DC ● The warranty does not apply to the following cases:
0 to 5 V DC/1 to 5 V DC/ 0 to 10 V DC/2 to 10 V DC) - For the use not described in or beyond the conditions or environment specified in the instruction
Transfer data: PV, SV, DV, MV
manual or the user manual,
- For the use which has large influence on publicity including nuclear power and other power
Accuracy: ±0.2%FS (±5%FS current output for 1 mA or lower) generation, gas, and/or water,
- For the use in which safety is especially required, because it may seriously affect railroads,
Load resistance: 500 Ω MAX. (current), 10 kΩ MIN. (voltage)
vehicles, combustion equipment, medical equipment, entertainment devices, safety equipment,
Remote SV input 0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC defense equipment, and/or human lives and property.
0 to 20 mA DC/4 to 20 mA DC (an external resistance of 250 Ω is required
for current input) However, we will study the possibility of application of the equipment for the above use, if the user
limits the usage of it and agrees to require no special quality. Please consult us.
Current transformer (CT) input Single phase current transformer: 1 point, for 1 to 30 A/20 to 100 A
Valve feedback signal(potentiometer) Resistance range: 100 to 2.5kΩ (three line type)
input
Resolution: 0.5% FS
Input accuracy: ±1.0% FS
Corresponding full stroke time: 30 sec to 180 sec
Valve position feedback input SPST contact × 2 [without interlock circuit], 250 V AC/30 V DC, 3 A (resistive
(Potentiometer) load)
Communication RS-485 interface
Communication method: Half-duplex bit serial, asynchronous communication
Transmission rate: 9600 bps, 19200 bps, 38400 bps, 115400 bps
Protocol: Modbus RTU compatible
Transmission distance: Up to 500 m (total connection length)
Connectable units: 31 units MAX.
Loader interface TTL Level
Connection method: dedicated cable
Communication method: Half-duplex bit serial, asynchronous communication
Transmission rate: 38400 bps, no parity
Protocol: Modbus RTU compatible
Storage temperature and humidity -20°C to 60°C, 90%RH or less (no condensation)
Operating temperature and humidity -10°C to 50°C, 90%RH or less (no condensation)
Altitude up to 2000 m
250V AC, 0.1A T (Time-Lag) for 100 to 240V AC Power supply,

Reeommemd fuse 400V DC/400V AC, 1A T (Time-Lag) for 24V DC/24V AC Power supply
Service life 10 years (under an average ambient temperature of 25°C)

The life is shortened by half when the temperature rises by 10°C (Arrhenius'
law). If you use the controller inside a cabinet or the like, please note that the
ambient temperature can rise.
Issued in May, 2015

- 24 - Rev.1 June, 2015

PXF5 PXF9 Manual

Uploaded by

Copyright:

Available Formats

PXF5 PXF9 Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PXF5 PXF9 Manual

Uploaded by

Copyright:

Available Formats

Instruction Manual 1-2.

Installation and Wiring

Micro Control X Ambient temperature

Front Packing Panel Panel

2-3. Cautions for Wiring

Recommended specification for the surge absorber

Attachment position: between the relay control output contacts.

72.2 If with terminal cover 72.2 If with terminal cover

t (panel thickness) 1 ≤ t ≤ 8* Water proof t (panel thickness) 1 ≤ t ≤ 8*

1-12 13-24 25-36 1-12 13-24 25-36

Terminal screw Terminal screw

Close mounting in horizontal direction (n units) Installing multiple controllers

50 or more 100 or more

Relay output SSR Current Voltage Re-transmission Re-transmission

AL1 6 AL1 6 AL1 6

AL1 COM 7 AL2 7 Non-C 7

AL2 8 AL3 8 AL2 8

Control output 1 Control output 2 Alarm output 1 to 5

Motorized valve control type

Valve control output 1

SEL key USER + key USER+ key

(3) (4) OUT 1 indicator

(8) (17) (5) OUT 2 indicator

(7) STBY indicator

(10) No. indicator

(11) RUN/HOLD/END indicators

(15) RMN indicator

(16) °C/°F indicator

(17) A/%/kW/h indicator

(12) (9) (3) (18)

Ｃｈ７ Ｃｈ８ Ｃｈ９ Ｃｈ１１ Ｃｈ１２ Ｃｈ１３

in the selected channel

Operation control mode

Channel selection mode

5-3. Changing values on operation screen

Change the display to PV/MV display (MAN/AT/SELF lamp is lit).

3 Press the key to save the values.

(Changes are reflected to the MV as it is changed.)

Operation control parameter

Ch1 PID (control parameters)

Ch 3 PRG (ramp soak parameters)

64rP (ramp in step 64)

Ch 5 ALM (alarm parameters)

Ch 8 MATH (calculation parameters)

Ch 9 COM (communication parameters)

Ch 10 PFB (PFB parameters)

Ch 12 CFG (configuration parameters)

963 Reset Resets the controller oFF: No reset oFF

Ch 13 PASS (password parameters)

● Temperature Control Functions 1 Display the system menu (" ").

Reverse Operation (heat control)

1 Display the system menu (" ").

1 Display the system menu (" "). dead time

1 Display the system menu (" ").

● Switchover between Auto and Manual

Control result Coefficient β coefficient α

Setting 2-degrees-of-freedom PID control

SV-2 SV-10 SV-14

● Normal type ● Low PV type

Ｃｈ７Ｃｈ８Ｃｈ９Ｃｈ１１Ｃｈ１２Ｃｈ１３