Low Voltage Alternators - 4 pole

LSA 42.3
Installation and maintenance
 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole

This manual concerns the alternator which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.

SAFETY MEASURES WARNING SYMBOLS

Before using your machine for the first time, We wish to draw your attention to the
it is important to read the whole of this following 2 safety measures which must be
installation and maintenance manual. complied with:

All necessary operations and interventions a) During operation, do not allow anyone
on this machine must be performed by a to stand in front of the air outlet guards,
qualified technician. in case anything is ejected from them.

Our technical support service will be pleased b) Do not allow children younger than 14
to provide any additional information you to go near the air outlet guards.
may require.
A set of self-adhesive stickers depicting the
The various operations described in this various warning symbols is included with
manual are accompanied by recommenda- this maintenance manual. They should be
tions or symbols to alert the user to the po- positioned as shown in the drawing below
tential risk of accidents. It is vital that you once the machine has been fully installed.
understand and take notice of the different
warning symbols used.
WARNING
WARNING The alternators must not be put into
service until the machines in which they
are to be incorporated have been
Warning symbol for an operation capable declared compliant with Directives EC
of damaging or destroying the machine and plus any other directives that may be
or surrounding equipment. applicable.
This manual is be given to the end user.

© - We reserve the right to modify the

characteristics of its products at any time in
order to incorporate the latest technological
Warning symbol for general danger to developments. The informa-tion contained
personnel. in this document may therefore be changed
without notice.

This document may not be reproduced in

any form without prior authorization.
All brands and models have been registered
and patents applied for.
Warning symbol for electrical danger to
personnel.

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LSA 42.3
Low Voltage Alternators - 4 pole

CONTENTS
1 - RECEIPT.............................................................................................................. 4
1.1 - Standards and safety measures.................................................................................4
1.2 - Inspection................................................................................................................... 4
1.3 - Identification............................................................................................................... 4
1.4 - Storage....................................................................................................................... 4
1.5 - Applications................................................................................................................ 4
1.6 - Contraindications to use.............................................................................................4

2 - TECHNICAL CHARACTERISTICS..................................................................... 5
2.1 - Electrical characteristics.............................................................................................5
2.2 - Mechanical characteristics.........................................................................................5

3 - INSTALLATION................................................................................................... 6
3.1 - Assembly.................................................................................................................... 6
3.2 - Checks prior to first use..............................................................................................6
3.3 - Terminal connection diagrams....................................................................................7
3.4 - Commissioning......................................................................................................... 10
3.5 - Setting up................................................................................................................. 10

4 - SERVICING - MAINTENANCE.......................................................................... 11
4.1 - Safety measures....................................................................................................... 11
4.2 - Routine maintenance................................................................................................ 11
4.3 - Bearings................................................................................................................... 12
4.4 - Mechanical defects...................................................................................................12
4.5 - Electrical faults......................................................................................................... 13
4.6 - Dismantling, reassembly..........................................................................................15
4.7 - Installation & maintenance of the PMG....................................................................17
4.8 - Table of characteristics........................................................................................17-18

5 - SPARE PARTS.................................................................................................. 19
5.1 - First maintenance parts............................................................................................19
5.2 - Technical support service.........................................................................................19
5.3 - Exploded views, parts list and tightening torque......................................................20

EC declaration of incorporation

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LSA 42.3
Low Voltage Alternators - 4 pole

1 - RECEIPT 1.4 - Storage

1.1 - Standards and safety measures Prior to commissioning, machines should
be stored :
Our alternators comply with most
- away from humidity (< 90%); after a long
international standards. period of storage, check the machine
See the EC Declaration of Incorporation on insulation. To prevent the bearings from
the last page. becoming marked, do not store in an
environment with significant vibration.
1.2 - Inspection
On receipt of your alternator, check that it 1.5 - Application
has not suffered any damage in transit. If These alternators are mainly designed to
there are obvious signs of knocks, contact produce electricity in the context of
the transporter (you may be able to claim applications involving the use of
on their insurance) and after a visual generators.
check, turn the machine by hand to detect
any malfunction. 1.6 - Contraindications to use
1.3 - Identification Use of the machine is restricted to operating
conditions (environment, speed, voltage,
The alternator is identified by means of a power, etc) compatible with the characteri-
nameplate fixed on the machine (see stics indicated on the nameplate.
drawing).
Make sure that the nameplate on the
machine conforms to your order.
So that you can identify your alternator
quickly and accurately, we suggest you fill in
its specifications on the nameplate below.

ALTERNATORS

LSA IP RATINGS
N°: Date : Voltage V
r.p.m. Hz Weight : kg Phase

Th.class. Altitude : m Conn.

P.F. :
A.V.R. Excit. Contin. kVA
Excit. values full load : V/ A B.R. kW
at no load : A 40°C. A
D.E. bearing Std by kVA
N.D.E. bearing P.R. kW
R

27°C. A
C US
166631 ISO 8528-3 Made in ............................

IEC 60034-1 & 5 NEMA MG1-32 & 33 www.leroy-somer.com 1.025.002 a

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LSA 42.3
Low Voltage Alternators - 4 pole
2 - TECHNICAL CHARACTERISTICS - Mounting arrangement:
2.1 - Electrical characteristics MD 35:
single bearing with standard feet and SAE
This alternator is generator without sliprings flanges/coupling discs.
and revolving field brushes, wound as “2/3 B 34:
pitch”; 12-wire, with class H insulation and a two-bearing with SAE flange and standard
field excitation system available in either cylindrical shaft extension.
“SHUNT” or “AREP” or “PMG” version. - Drip-proof machine, self-cooled
In order to conform to standard EN 61000-
6.3, EN 61000-6.2, EN 55011, the R 791 • Mechanical options
interference suppression kit is needed. - Direct power output by (non reconnectable)
cables, regulator fitted outside the alternator.
• Electrical options
- Protection against harsh environmentsh.
- Stator temperature detection probes.
- Air input filter, air output labyrinth cowling.
- Space heaters.
Alternators fitted with air inlet filters should
2.2 - Mechanical characteristics be derated by 5% (power).
- Steel frame To prevent excessive temperature rise
- End shields in cast iron caused by clogged filters, it is advisable to fit
- Greasable ball bearings the stator winding with thermal sensors
(PTC).

MAIN FIELD
STATOR : 12 wires (T1 to T12 identification)
SHUNT version

EXCITER T1 T7 T2 T8 T3 T9
Varistor

Armature
Red Black
+ Field - T4 T10 T5 T11 T6 T12

R 220
6-
5+ Voltage reference

MAIN FIELD STATOR : 12 wires (T1 to T12 identification)

AREP version Aux. windings
T1 T7 T2 T8 T3 T9
EXCITER
Varistor

Armature
White Blue
Yellow

Green

T5 T11 T6 T12
Black

+ - T4 T10
Red

Field

R 438
5+ 6-
Voltage reference

MAIN FIELD
PMG version STATOR : 6 or 12 wires (T1 to T 12 identification)

EXCITER T1 T7 T2 T8 T3 T9
Varistor

PMG

Armature
5+ 6-

Field T4 T10 T5 T11 T6 T12

R 438 Voltage reference

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LSA 42.3
Low Voltage Alternators - 4 pole
3 - INSTALLATION
Personnel undertaking the various
operations indicated in this section must
wear personal protective equipment
appropriate for mechanical and electrical
hazards.
WARNING
3.1 - Assembly
After handling the machine using the
lifting ring, snap on the plastic cover
provided in the maintenance manual
wallet.
All mechanical handling operations
must be undertaken using suitable • Single-bearing coupling
equipment and the machine must be Before coupling, check the compatibility
horizontal. Check how much the machine between the alternator and the engine by
weighs (see 4.8) before choosing the performing:
lifting tool. - undertaking a torsional analysis of the
During this operation, do not allow transmission (alternators data are available
anyone to stand under the load. on request),
- checking the dimensions of the flywheel
• Handling and its housing, the flange, coupling discs
and offset.
The generously-sized lifting rings are for
handling the alternator alone. They must not WARNING
be used to lift the genset. The choice of
lifting hooks or handles should be determined When coupling the alternator to the
by the shape of these rings. Choose a lifting prime mover, do not use the fan to turn
system which respects the integrity and the the alternator or rotor.
environment of the machine. The holes of the coupling discs should
be aligned with the flywheel holes by
cranking the engine.
During this operation, do not allow Make sure the machine is securely
anyone to stand under the load. bedded in position during coupling.
Check that there is lateral play on the
crankshaft.
• Double-bearing coupling
- Semi-flexible coupling
Careful alignment of the machines is
recommended, checking that the lack of
concentricity and parallelism of both parts
of the coupling do not exceed 0.1 mm.
This alternator has been balanced with a
1/2 key.
• Location
The room where the alternator is placed
must be ventilated to ensure that the
ambient temperature cannot exceed the
data on the nameplate.

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LSA 42.3
Low Voltage Alternators - 4 pole
3.2 - Checks prior to first use • Mechanical checks
• Electrical checks Before starting the machine for the first time,
check that:
- all fixing screws are tight,
- the length of screw and the tightening
torque are correct,
Under no circumstances should an - the cooling air is drawn in freely,
alternator, new or otherwise, be operated - the protective grilles and housing are cor-
if the insulation is less than 1 megohm rectly in place,
for the stator and 100,000 ohms for the - the standard direction of rotation is clock-
other windings. wise as seen from the shaft end (phase
rotation in order 1 - 2 - 3).
There are 2 possible methods for restoring For anti-clockwise rotation, swap 2 and 3.
the above minimum values. - the winding connection corresponds to the
a) Dry out the machine for 24 hours in a site operating voltage (see section 3.3).
drying oven at a temperature of 110 °C
(without the regulator). 3.3 - Terminal connection diagrams
b) Blow hot air into the air intake, having To modify the connection, change the
made sure that the machine is rotating with position of the stator cables on the terminals.
the exciter field disconnected. The winding code is specified on the
Note : Prolonged standstill nameplate.
In order to avoid these problems, we
recommend the use of space heaters, as
well as turning over the machine from time
to time. Space heaters are only really
effective if they are working continuously
while the machine is stopped. Any intervention on the alternator
terminals during reconnection or checks
WARNING should be performed with the machine
stopped.
Ensure that the alternator has the degree In no case should the internal
of protection matching the defined connections in the terminal box be
environmental conditions. subjected to stresses due to cables
connected by the user.

When the alternator’s power output is

ensured directly through cables, these
must be connected before start-up.

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LSA 42.3
Low Voltage Alternators - 4 pole
• 12 wires connection
Connection code L.L voltage Factory connection

A
L1(U) Winding 50 Hz 60 Hz T11 T5 T6

T12 N
3 phases
T1 T7
6 190 - 208 190 - 240
T10 T4
7 220 - 230 - T9 L3(W)
T4 T10 N
T3
T12 T5
8 - 190 - 208 T8 L2(V)
T9 T2
T11 R 220 voltage sensing: T2
T6 0 => (T8) / 110 V => (T11) T7 L1(U)
L2(V) R 438 voltage sensing:
L3(W) T3 T8
0 => (T3) / 220 V => (T2) T1 NDE

L1(U) Winding 50 Hz 60 Hz T11

D T1
T12 N
3 phases T4
6 380 - 415 380 - 480 T10
T7
7 440 - 460 - T9 L3(W)
N T6 T3
T10
T12 8 - 380 - 416 T8 L2(V)
T9
T11 T5 R 220 voltage sensing: T5 T2
T3 T6 T8 T2 0 => (T8) / 110 V => (T11) T7 L1(U)
R 438 voltage sensing:
L3(W) L2(V) T4 T1
0 => (T3) / 380 V => (T2) NDE

FF
Winding 50 Hz 60 Hz T11 T4
T7 M
1 phase 6 220 - 240 220 - 240
T3
T2 T6 T8 T12
7 250 - 260 - T9 L
T3 T10
T5 T11 T9
8 200 220 - 240 T8 T6
T1 T4 T7 T10
L L R 220 voltage sensing: T2
M
0 => (T1) / 110 V => (T4) T12 T5 L
R 438 voltage sensing:
Tension LM = 1/2 tension LL
0 => (T10) / 220 V => (T1) T1
LM voltage = 1/2 LL voltage NDE

L1(U) Winding 50 Hz 60 Hz T11

F
1 phase
T12 T1 6 220 - 240 220 - 240 T6 T3
or T9 L
3 phases
T4
T7 7 250 - 260 - T9 L3(W)
T6
T5
T3 T10 8 200 220 - 240 T8 T10 L2(V)
L3(W) L2(V) R 220 voltage sensing: T4 T2
T11 T8 T5 T2
L L 0 => (T8) / 110 V => (T11) L
M T7 T12 L1(U)
Tension LM = 1/2 tension LL R 438 voltage sensing:
LM voltage = 1/2 LL voltage T1
0 => (T3) / 220 V => (T2) NDE

Reconnecting impossible for output by cable (option).

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LSA 42.3
Low Voltage Alternators - 4 pole
• 12 wires connection
Connection code L.L voltage Factory connection
L1(V) Winding 50 Hz 60 Hz T11 T5
B L
L3(W)
1 phase 6 110 - 120 120
T3
or T12 T1
3 phases T6 T7
7 120 - 130 - T9
T10
L
T9 T3
T4 8 - 110 - 120 T8 T4 L2(V)
T10 T12 T2
R 220 voltage sensing:
L3(W) T5 T2 L2(V) 0 => (T8) / 110 V => (T11) T7 T6 L1(U)
L L R 438 voltage sensing:
T11 T8 T1
0 => (T3) / 110 V => (T2) NDE
Winding 50 Hz 60 Hz T11 T5
G
6 T10 M
1 PH 220 - 240 220 - 240
T4
T6 T1 M
T12
T7 7 250 - 260 - T9 L
T4 T3
T3
T10
T2 8 200 220 - 240 T8 L
T5
T9 L
R 220 voltage sensing: T12 T2
L T11 T8 0 => (T8) / 110 V => (T11) T7 T6
R 438 voltage sensing:
LM voltage = 1/2 LL voltage 0 => (T3) / 220 V => (T2) T1 NDE

4-WIRE SINGLE-PHASE - type M or M1 DEDICATED WINDING

T3 T4
T1 T2 T3 T4
SERIAL PARALLEL T1 T2

CONNECTION
CONNECTION M
L L L L
50/60 Hz voltage Output 50/60 Hz voltage Output
L-L L-M Connect L L M L-L L-M Connect L L M
220 110 110 -
230 115 T2 - T3 T1 T4 T2 - T3 115 - T1 - T3 T1-T3 T2 - T4 -
240 120 120 - T2 - T4

R 220 voltage sensing: 0 => (T1) / 110 V => (T2) R 220 voltage sensing: 0 => (T1) / 110 V => (T2)

• Option connection diagram

R 791 interference suppression kit Voltage potentiometer
Connections A D F B F/F G
Black T1 T1 T1 T1 T1 T2
Black T2 T2 T2 T2 T9 T4 ST4
Black T3 T3 T3 T3 T3 T3 10
5
20 0
Voltage adjustment
Blue N N
40 30

90 80

0
5 70 via remote potentiometer
White
60

Space heater PTC stator sensors

130C
103 blue wire
Ph1
101
150C
Ph2 black wire
102
Ph3 180C
104 red/white wire

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LSA 42.3
Low Voltage Alternators - 4 pole
• Connection checks 3.4 - Commissioning

Electrical installations must comply with

the current legislation in force in the The machine can only be started up and
country of use. used if the installation is in accordance
Check that: with the regulations and instructions
- The residual circuit-breaker conforms to
legislation on protection of personnel, in defined in this manual.
force in the country of use, and has been The machine is tested and set up at the
correctly installed on the alternator power factory. When first used with no load, make
output as close as possible to the alternator. sure that the drive speed is correct and
(In this case, disconnect the wire of the stable (see the nameplate). With the
interference suppression module linking the
neutral). regreasable bearing option, we recommend
- Any protection devices in place have not greasing the bearings at the time of
been tripped. commissioning (see section 4.3).
- If there is an external AVR, the connections On application of the load, the machine
between the alternator and the cabinet are should achieve its rated speed and voltage;
made in accordance with the connection however, in the event of abnormal operation,
diagram. the machine setting can be altered (follow
- There is no short-circuit phase-phase or the adjustment procedure in section 3.5). If
phase-neutral between the alternator output the machine still operates incorrectly, the
terminals and the generator set control
cabinet (part of the circuit not protected by cause of the malfunction must be located
circuitbreakers or relays in the cabinet). (see section 4.5).
- The machine should be connected with the
busbar separating the terminals as shown in 3.5 - Setting up
the terminal connection diagram.

- The alternator earth terminal inside the The various adjustments during tests
terminal box is connected to the electrical must be made by a qualified engineer.
earth circuit
- The earth terminal (ref 28) is connected to Ensure that the drive speed specified on
the frame. the nameplate is reached before
The connections inside the terminal box commencing adjustment.
must never be subjected to stress due to After operational testing, replace all
cables connected by the user. access panels or covers.
The AVR is used to make any adjustments
to the machine.

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LSA 42.3
Low Voltage Alternators - 4 pole
4 - SERVICING - MAINTENANCE WARNING
4.1 - Safety measures
Do not use: trichlorethylene, perchlo-
Servicing or troubleshooting must be
rethylene, trichloroethane or any alkaline
carried out strictly in accordance with
products.
instructions so as to avoid the risk of
accidents and to maintain the machine in
its original state.
These operations must be performed at a
cleaning station, equipped with a
vacuum system that collects and flushes
All such operations performed on the
out the products used.
alternator should be undertaken by
The insulating components and the
personnel trained in the commissioning,
servicing and maintenance of electrical impregnation system are not at risk of
and mechanical components, who must damage from solvents. Avoid letting the
wear personal protective equipment cleaning product run into the slots.
appropriate for mechanical and electrical Apply the product with a brush, sponging
hazards. frequently to avoid accumulation in the
Before any intervention on the machine, housing. Dry the winding with a dry cloth. Let
ensure that it cannot be started by a manual any traces evaporate before reassembling
or automatic system and that you have the machine.
understood the operating principles of the • Mechanical servicing
system.
WARNING
Cleaning the machine using water or a
highpressure washer is strictly prohi-
Warning : During and after running, the
bited. Any problems arising from such
alternator will reach temperatures hot
enough to cause injury, such as burns. treatment are not covered by our
warranty.
Degreasing: Use a brush and detergent
4.2 - Routine maintenance (suitable for paintwork).
• Checks after start-up Dusting: Use an air gun.
After approximately 20 hours of operation, If the machine is fitted with air inlet and outlet
check that all fixing screws on the machine filters, the maintenance personnel should
are still tight, plus the general state of the clean them routinely at regular intervals. In
machine and the various electrical the case of dry dust, the filter can be cleaned
connections in the installation. using compressed air and/or replaced if it is
clogged.
• Electrical servicing
After cleaning the alternator, it is essential to
Commercially-available volatile degreasing
agents can be used. check the winding insulation (see sections
3.2 and 4.6).

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LSA 42.3
Low Voltage Alternators - 4 pole

4.3 - Bearings
The bearings are permanently greased Approximate life of the grease (depending on use) = 20,000
hours or 3 years.

4.4 - Mechanical defects

Fault Action
Excessive overheating of one or - If the bearing has turned blue or if the grease has turned
both bearings black, change the bearing.
Bearing (bearing temperature 80°C above - Bearing not fully locked (abnormal play in the bearing cage)
the ambient temperature) - End shields incorrectly aligned
- Air flow (inlet-outlet) partially clogged or hot air is being
Excessive overheating of recycled from the alternator or engine
Abnormal alternator frame (more than - Alternator operating at too high a voltage (>105% of Un on
temperature 40° C above the ambient load)
temperature) - Alternator overloaded
- Misalignment (coupling)
Too much vibration - Defective mounting or play in coupling
Vibrations - Rotor balancing fault (Engine - Alternator)
Excessive vibration and humming - Phase imbalance
noise coming from the machine - Stator short-circuit

- System short-circuit
- Misparalleling
Alternator damaged by a Possible consequences
Abnormal - Broken or damaged coupling
significant impact, followed by
noise - Broken or bent shaft end
humming and vibration
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR, surge suppressor

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LSA 42.3
Low Voltage Alternators - 4 pole
4.5 - Electrical faults
Fault Action Effect Check/Cause
The alternator builds up
and its voltage is still cor- - Lack of residual magnetism
rect when the battery is
Connect a new removed.
No volt- battery of 4 to 12
volts to termi- The alternator builds up but - Check the connection of the voltage reference
age at no nals E- and its voltage does not reach to the AVR
E+,
load on respecting the the rated value when the - Faulty diode
start-up polarity, for 2 to 3 battery is removed. - Armature short-circuit
seconds
The alternator builds up but -- Faulty AVR
its voltage disappears when - Field windings open circuit (check winding)
Main field winding open circuit (check the
the battery is removed. resistance)
Check the AVR connections (possible AVR failure)
- Field windings short-circuited
Correct speed - Rotating diodes burnt out
Voltage Check the drive - Main field winding short-circuited - Check the
too low speed resistance
Increase the drive speed (do not touch the AVR
Speed too low voltage pot. (P2) before running at the correct
speed)
Voltage Adjust AVR volt- Adjustment ineffective Faulty AVR
too high age potentiometer
- Check the speed : possibility of cyclic irregularity
Voltage - Loose connections
Adjust AVR stabil-
oscilla- - Faulty AVR
ity potentiometer
tions - Speed too low when on load (or LAM set too
high)
Voltage AREP : Voltage between E+
correct Run at no load and E– - Check the speed
at no load and check the = 6V < UDC < 10V
and too voltage between
low when E+ et E- on the - Faulty rotating diodes
SHUNT : Voltage between
on load AVR - Short-circuit in the main field. Check the
E+ and E–
(*) resistance.
= 10V < UDC < 15V - Faulty exciter armature. Check the resistance.
(*) Warning : During single-phase operation, check that the sensing wires from the AVR are connected to the
correct output terminals.
Check the AVR,
Voltage the surge - Exciter winding open circuit
disap- suppressor, the The voltage does not return - Faulty exciter armature
pears rotating diodes, to the rated value. - Faulty AVR
during and replace any
- Main field open circuit or short-circuited
operation defective
components
(**) Warning : The AVR internal protection may cut in (overload lost connection, short circuit).

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LSA 42.3
Low Voltage Alternators - 4 pole
• Checking the winding Assembly A: Connect a 12 V battery in
You can check the winding insulation by series with a rheostat of approximately
performing a high voltage test. In this case, 50 ohms - 300 W and a diode on both exciter
you must disconnect all AVR wires. field wires (5+) and (6-).
ASSEMBLY A
WARNING 6 - Field 5+
Damage caused to the AVR in such Rh. 50 -300W
1A diode
conditions is not covered by our
warranty.
+
• Checking the diode bridge -
A diode in good working order should allow
the current to flow only in the anode-to-
cathode direction. 12V battery
+ -
Anode Cathode Assembly B: Connect a “Variac” variable
+R power supply and a diode bridge on both
IN +R exciter field wires (5+) and (6-).
IN IN
Both these systems should have
characteristics which are compatible with
IN -W the field excitation power of the machine
-W (see the nameplate).
3) Run the unit at its rated speed.
4) Gradually increase the exciter field
current by adjusting the rheostat or the
variac and measure the output voltages on
L1 - L2 - L3, checking the excitation voltage
and current at no load (see the machine
nameplate or ask for the factory test report).
When the output voltage is at its rated value
and balanced within 1% for the rated
excitation level, the machine is in good
• Checking the windings and rotating working order. The fault therefore comes
from the AVR or its associated wiring (ie.
diodes using separate excitation
sensing, auxiliary windings).

ASSEMBLY B
6 - Field 5+

40
50 60 +
During this procedure, make sure that
30

70

the alternator is disconnected from any 1A diode

20

80

external load and inspect the terminal

10

90

0 100

box to check that the connections are DC

-
fully tightened. Variac AC 12V
220V
1) Stop the unit, disconnect and isolate the
AVR wires.
2) There are two ways of creating an
assembly with separate excitation.

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LSA 42.3
Low Voltage Alternators - 4 pole
4.6 - Dismantling, reassembly • Access to connections and the regu-
lation system
WARNING
The terminals and AVR are accessed
During the warranty period, this directly by removing the terminal box lid
operation should only be carried out in (41).
an approved workshop or in our factory, AVR is accessed directly by removing the
otherwise the warranty terminal box lid.
may be invalidated.
Whilst being handled, the machine • Accessing, checking and replacing
should remain horizontal (rotor not
locked in position). Check how much the the diode bridge
alternator weighs (see section 4.7)
before choosing the lifting method. Dismantling
- Remove the terminal box lid [41].
- Cut the fixing clamps of the exciter cables,
disconnect E+, E- from the exciter.
- Remove the 4 nuts on the tie rods.
- Remove the NDE shield [36] using a puller:
eg. U.32 - 350 (Facom).
- Unsolder the connections.
- Check the bridge using an ohmmeter or a
battery lamp.

Reassembly
- Replace the bridges, respecting the
polarity.
- Resolder the connections.
- Fit a new O ring seal in the shield.
• Tools required - Refit the NDE shield and pass the bundle
of wires between the top bars of the shield.
To fully dismantle the machine, we - Replace the fixing clamps on the cables.
recommend using the tools listed below: - Replace the terminal box lid [48].
- 1 ratchet spanner + extension
- 1 torque wrench
- 1 set of flat spanners: 8 mm, 10 mm, 12 mm
- 1 socket set: 8, 10, 13 mm NDE shield
- 1 socket TORX bit T20, T30
- 1 puller (eg. Facom: U35, U32/350) Rotor
M10 threaded rod
• Screw tightening torque
See section 5.3.

The screws for fixing the feet on the

housing and immobilising the stator
must not be removed (bolt of the stator
lower).

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
• Replacing the NDE bearing on single- - Check that the whole alternator is correctly
bearing machines assembled and that all screws are fully
tightened.
Dismantling
- Remove the NDE shield [36].
- Remove the ball bearing [70] using a screw • Accessing the main field and stator
puller.
Dismantling
Follow the procedure for dismantling
bearings.
- Remove the coupling discs (single-bearing
alternator) or the DE flange (two-bearing
alternator) and insert a tube of the
corresponding diameter on the shaft end or
a support made according the following
bellow.

Reassembly
- Heat the inner slipring of a new bearing by
induction or in a drying oven at 80 °C (do not
use an oil bath) and fit it to the alternator.
- Place the preloading wavy washer [79] in
the flange and fit a new O ring seal [349].
- Replace the NDE bracket [36].

• Replacing the bearings on a two-

bearing alternator
Dismantling
- Uncouple the alternator from the prime - Rest the rotor on one of its poles, then slide
mover. it out. Use the tube as a lever arm to assist
- Remove the 4 assembly screws. dismantling.
- Remove the DE flange [30]. - After extraction, be careful with the fan. It is
- Remove the NDE bracket. necessary to replace the fan in case of
- Remove both bearings [60] and [70] using disassembling.
a puller. - After extracting the rotor, be careful not to
damage the fan and place the revolving field
Reassembly on special V-blocks.
- Fit new bearings after heating them by
induction or in a drying oven at 80 °C (do not NOTE: If intervention is required on the
use an oil bath). main field (rewinding, replacement of
- Check that both the preloading wavy components), the rotor assembly must
washer [79] and new O ring seal have been be rebalanced.
fitted [349] on the NDE bracket [36].
- Replace the DE flange [30], and tighten the
4 fixing screws.

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LSA 42.3
Low Voltage Alternators - 4 pole
Reassembly • Three-phase: 4-pole, SHUNT
- Follow the dismantling procedure in excitation
reverse order. Resistances at 20 °C (Ω)
Take care not to knock the windings when
refitting the rotor in the stator. Type L/N stator Rotor Field coil Armature
If you replace the fan, respect the assembly
guide according the following bellow. Use a VS1 0.28 0.57 17.6 0.20
tube and a screw. VS2 0.26 0.62 17.6 0.20
VS3 0.22 0.67 17.6 0.20
S4 0.16 0.78 17.6 0.20
S5 0.16 0.78 17.6 0.20
M7 0.135 0.85 17.6 0.20
M8 0.115 0.87 17.6 0.20
L9 0.095 0.91 17.6 0.20

Field excitation current i exc (A)

400V - 50 Hz
Follow the procedure for reassembling the “i exc”: excitation current of the exciter field
bearings (see § 4.6).
Type No load At rated load
VS1 0.55 1.70
4.7 - Installation and maintenance of VS2 0.55 1.77
the PMG VS3 0.55 1.81
S4 0.56 1.67
The PMG reference is PMG 0. S5 0.56 1.85
See the PMG maintenance manual, ref: M7 0.56 1.84
4211.
M8 0.57 1.87
L9 0.57 1.90
4.8 - Table of characteristics
Table of average values:
Alternator - 4 pole - 50 Hz/60 Hz - Winding
no. 6 and M or M1 connected in dedicated • Three-phase: 4-pole, AREP excitation
single-phase (400 V for the excitation Resistances at 20 °C (Ω)
values).
The voltage and current values are given for Type L/N stator Rotor Field coil Armature
no-load operation and operation at rated
VS1 0.28 0.57 7.35 0.20
load with separate field excitation. All values
are given to ± 10% (for exact values, consult VS2 0.26 0.62 7.35 0.20
the test report) and are subject to change VS3 0.22 0.67 7.35 0.20
without prior warning. For 60 Hz operation, S4 0.16 0.78 7.35 0.20
the resistance values are the same and the S5 0.16 0.78 7.35 0.20
excitation current “i exc” is approximately 5 M7 0.135 0.85 7.35 0.20
to 10% weaker. M8 0.115 0.87 7.35 0.20
L9 0.095 0.91 7.35 0.20

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
Resistance of auxiliary windings at Field excitation current i exc (A)
20 °C (Ω) 230V - 50 Hz
“i exc”: excitation current of the exciter field
Type X1, X2 auxil. wdgs Z1, Z2 auxil. wdgs
Type No load At rated load
VS1 0.403 0.454
VS2 0.398 0.475 VS1 0.55 1.31
VS3 0.402 0.517 VS2 0.52 1.31
S4 0.335 0.458 VS3 0.51 1.22
S5 0.307 0.458 S4 0.48 1.03
M7 0.307 0.426 S5 0.48 1.16
M8 0.319 0.447 M7 0.46 1.15
L9 0.313 0.433 M8 0.50 1.21
L9 0.50 1.29

Field excitation current i exc (A) • Dedicated single-phase M1: 4-pole,

400V - 50 Hz
“i exc”: excitation current of the exciter field SHUNT excitation
Resistances at 20 °C (Ω)
Type No load At rated load
Type L/N stator Rotor Field coil Armature
VS1 0.84 2.60
VS1 0.105 0.57 17.6 0.20
VS2 0.84 2.70
VS2 0.095 0.62 17.6 0.20
VS3 0.84 2.80
VS3 0.075 0.67 17.6 0.20
S4 0.86 2.60
S4 0.060 0.78 17.6 0.20
S5 0.86 2.85
S5 0.060 0.78 17.6 0.20
M7 0.86 2.85
M7 0.052 0.85 17.6 0.20
M8 0.87 2.86
M8 0.043 0.87 17.6 0.20
L9 0.87 2.90
L9 0.036 0.91 17.6 0.20

• Dedicated single-phase M: 4-pole, • Table of weights

SHUNT excitation (values given for information only)
Resistances at 20 °C (Ω) Type Total weight (kg) Rotor (kg)
Type L/N stator Rotor Field coil Armature VS1 125 47
VS2 130 49
VS1 0.145 0.57 17.6 0.20
VS3 140 53
VS2 0.130 0.62 17.6 0.20
S4 165 63
VS3 0.107 0.67 17.6 0.20
S5 165 63
S4 0.076 0.78 17.6 0.20
M7 180 69
S5 0.076 0.78 17.6 0.20
M8 185 72
M7 0.068 0.85 17.6 0.20
L9 215 75
M8 0.057 0.87 17.6 0.20
L9 0.047 0.91 17.6 0.20

After operational testing, it is essential to

replace all access panels or covers.

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
5 - SPARE PARTS 5.2 - Technical support service
5.1 - First maintenance parts Our technical support service will be pleased
Emergency repair kits are available as an to provide any additional information you
option. may require.
They contain the following items:
When ordering spare parts, you should
Emergency kit SHUNT ALT 423 KS 001 indicate the complete machine type, its
AVR R 220 - serial number and the information given on
the nameplate.
Diode bridge assembly -
Emergency kit AREP ALT 423 KS 002 Address your enquiry to your usual contact.
AVR R 438 - Part numbers should be identified from the
Diode bridge assembly - exploded views and their description from
Single-bearing kit ALT 423 KB 001 the parts list.
Our extensive network of service centres
Non drive end bearing -
can dispatch the necessary parts without
«O» ring - delay.
Preloading (wavy)
- To ensure correct operation and the safety
washer
of our machines, we recommend the use of
Double-bearing kit ALT 423 KB 002 original manufacturer spare parts.
Non drive end bearing - In the event of failure to comply with this
advice, the manufacturer cannot be held
Drive end bearing - responsible for any damage.
«O» ring -
Preloading (wavy)
-
washer

After operational testing, it is essential to

replace all access panels or covers.

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
5.3 - Exploded view, parts list and tightening torque
• Single bearing, AREP or SHUNT

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
• Two-bearing, AREP or SHUNT

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole
Screw Torque Screw Torque
Ref. Qty Description Ref. Qty Description
Ø N.m Ø N.m
1 1 Stator assembly - - 90 1 Wound exciter field - -
4 1 Rotor assembly - - 91 4 Field fixing screw M6 10
15 1 Fan M5 4 100 1 Exciter armature - -
28 1 Earth terminal - - 120 1 Terminal plate support M5 6
30 1 DE flange - - 124 1 Terminal plate M5 6
33 1 Air outlet grille M5 4 132 1 Cover (option) - -
Fastening screw
36 1 N.D.E. bracket - - 133 1 M5 3.6
(option)
37 4 Tie rod M10 34 134 1 Support tab (option) - -
Wire shield tube
40 1 Plastic cover - - 139 1 - -
(option)
41 2 Terminal box lid - - 198 1 Regulator (AVR) M5 4 ±0.5
Interference
49 - Terminal box screw M5 3.6 ±0.4 199 M5 6
suppression module
53 1 Plug - - 322 1 Coupling disc - -
59 1 Terminal box lid M5 3.6 ±0.4 323 6 Fixing screw M10 66
60 1 DE bearing - - 324 1 Clamping washer - -
62 2 Fixing screw M6 8.3 343 3 Direct diode assembly M5 4
68 1 Inner bearing cap - - 349 1 O ring seal - -
70 1 NDE bearing - - 410 1 DE shield - -
Preloading wavy
79 1 - - 411 8 Fixing screw M10 40
washer

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 Electric Power Generation Installation and maintenance 4803 en - 2015.07 / g

LSA 42.3
Low Voltage Alternators - 4 pole

Electric Power Generation

Declaration of CE compliance and incorporation

This Declaration applies to the generators designed to be incorporated into machines complying with the
Machinery Directive Nr 2006/42/CE dated 17 May 2006.

MOTEURS LEROY-SOMER MLS HOLICE STLO.SRO MOTEURS LEROY-SOMER DIVISION LEROY-SOMER

Boulevard Marcellin Leroy SLADKOVSKEHO 43 1, rue de la Burelle STREET EMERSON
16015 ANGOULEME 772 04 OLOMOUC Boite Postale 1517 Nr4 Parcul Industrial Tetarom 2
France Czech Republic 45800 St Jean de Braye 4000641 Cluj Napoca
France Romania

Declares hereby that the electric generators of the types LSA 40 - 42.3 - 44.3 - 46.2 - 46.3 - 47.2 - 49.1 - 49.3 -
50.2 - 52.3 - 53.1 - 54, as well as their derivatives, manufactured by Leroy-Somer or on Leroy Somer's behalf,
comply with the following International Standards and Directive :

- EN and IEC 60034 -1, 60034 -5 and 60034 - 22

- ISO 8528 – 3 “ Reciprocating internal combustion engine driven alternating current generating sets.
Part 3. Alternating current generators for generating sets ”
- Low Voltage Directive Nr 2006/95/CE dated 12 December 2006.

Furthermore, these generators, designed in compliance with the Machine Directive Nr 2006/42, are therefore
able to be incorporated into Electrical Gen-Sets complying with the following International Directives :

- Machinery Directive Nr 2006/42/CE dated 17 May 2006

- EMC Directive Nr 2004/108/CE dated 15 December 2004, as intrinsic levels of emissions and
immunity are concerned

WARNING :

The here above mentioned generators should not be commissioned until the corresponding Gen-Sets have
been declared in compliance with the Directives Nr 2006/42/CE et 2004/108/CE, as well as with the other
relevant Directives.

Leroy Somer undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on
the generator.

Technical Managers
A. DUTAU - Y. MESSIN

4152 en – 2015.05 / h

The contractual EC Declaration of Conformity and Incorporation can be obtained from your contact
on request.

23
 www.emersonindustrial.com
www.leroy-somer.com

4803 en - 2015.07 / g