Cla-Val TM-60-31

60-31/660-31
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DRAWING NO.
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DRAWING NO.
IREV p
91325
DESIGN
BOOSTER PUMP CONTROL VALVE WITH HY-CHECK DRAWN MGR 4-4-80

CHK'D KD 5-5-80
APV'D CH 5-19-80
OPERATING DATA
I. SOLENOID CONTROL FEATURE:

SOLENOID CONTROL (3) IS A DIRECT ACTING, 3-WAY SOLENOID CONTROL
THAT CHANGES POSITION WHEN THE COIL IS DE-ENERGIZED OR ENERGIZED.
THIS APPLIES OR RELIEVES PRESSURE IN THE COVER CHAMBER OF
THREE-WAY CONTROL (2), PROVIDING THE OPERATION SHOWN IN THE
FOLLOWING TABLE:
SOLENOID CONTROL (3) 3-WAY MAIN VALVE

PORTS HYTROL (2) (1)
POSITION POSITION POSITION
CONNECTED
ENERGIZED 1 &2 COM. TO N.O. OPEN
DE-ENERGIZED 1 &3 COM. TO N.C. CLOSED
NOTE: SOLENOID CONTROL (3) IS EQUIPPED WITH A MANUAL ACTUATOR

WHICH CAN BE USED TO OPERATE THE SOLENOID WITHOUT
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CD ELECTRICAL POWER. AFTER MANUAL ACTUATION, ALWAYS RETURN
THE ACTUATOR TO ITS ORIGINAL POSITION OR THE SOLENOID WILL
NOT RETURN TO THE DE-ENERGIZED POSITION.
II. CHECK VALVE FEATURE:

THE MAIN VALVE (1) HAS AN INTEGRAL CHECK FEATURE. WHEN OUTLET
PRESSURE EXCEEDS INLET PRESSURE, THE MAIN VALVE CLOSES PREVENTING
REVERSE FLOW. CHECK VALVE (6) OPENS AND CHECK VALVE (5) CLOSED.
THIS PERMITS OUTLET PRESSURE TO FLOW INTO THE MAIN VALVE COVER
CHAMBER AND THE DIAPHRAGM ASSEMBLY MOVES TO THE DOWN POSITION.
Ill. CLOSING SPEED CONTROL:

CV /CNA FLOW CONTROL (7 A) CONTROLS THE CLOSING SPEED OF THE
MAIN VALVE. TURN THE ADJUSTING STEM CLOCKWISE TO MAKE THE MAIN VALVE
CLOSE SLOWER. DO NOT CLOSE VALVE (7A) COMPLETELY OR THE MAIN VALVE
1-
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w 1/2 TURN OPEN.)
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DRAWING NO.
IREV p
91325
DESIGN

CHK'D KD 5-5-80
APV'D CH 5-19-80
OPERATING DATA-CONTINUED
IV. OPENING SPEED CONTROL:

CV /CNA FLOW CONTROL (7B) CONTROLS THE OPENING SPEED OF THE
MAIN VALVE TURN THE ADJUSTING STEM CLOCKWISE TO MAKE THE MAIN VALVE
OPEN SLOWER. DO NOT CLOSE VALVE (7B) COMPLETELY OR THE MAIN VALVE
WILL NOT OPEN. (SUGGESTED INITIAL SETTING OF NEEDLE VALVE IS 1/4 TO
1/2 TURN OPEN).
V. SWITCH ASSEMBLY FEATURE:

SWITCH ASSEMBLY (4) IS ACTUATED BY A STEM EXTENSION ATTACHED TO
THE MAIN VALVE STEM. THE SWITCH ASSEMBLY IS FACTORY ADJUSTED TO
ACTUATE A SINGLE-POLE DOUBLE-THROW SWITCH WHEN THE MAIN VALVE IS
ALMOST CLOSED. WHEN THE MAIN VALVE STARTS TO OPEN, THE SPRING
LOADED SWITCH ACTUATING LEVER IS RELEASED AND RETURNS THE SWITCH
TO ITS NORMAL POSITION.
VI. OPTIONAL FEATURE OPERATING DATA:
I=! SUFFIX A (FLOW CLEAN STRAINER):

~ A SELF-CLEANING STRAINER IS INSTALLED IN THE MAIN VALVE INLET BODY
BOSS WHICH PROTECTS THE PILOT SYSTEM FROM FOREIGN PARTICLES.
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CD SUFFIX B (ISOLATION VALVES):
CK2 COCKS (B) ARE USED TO ISOLATE THE PILOT SYSTEM FROM MAIN LINE
PRESSURE. THESE VALVES MUST BE OPEN DURING NORMAL OPERATION.
SUFFIX P (PRESSURE GAUGE):

PRESSURE GAUGES (P1 ), (P2), AND (P3) PROVIDE PRESSURE READING IN THE
INLET, OUTLET, AND COVER CONNECTIONS.
SUFFIX y CY-STRAINER):
A Y-PATTERN STRAINER IS INSTALLED IN THE PILOT SUPPLY LINE TO
PROTECT THE PILOT SYSTEM FROM FOREIGN PARTICLES. THE STRAINER
SCREEN MUST BE CLEANED PERIODICALLY.
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DRAWING NO.
IREV p
91325
DESIGN

CHK'D KD 5-5-80
APV'D CH 5-19-80
OPERATING DATA-CONTINUED
VII. CHECK LIST FOR PROPER OPERATION:

( ) SYSTEM VALVES OPEN UPSTREAM AND DOWNSTREAM.
( ) AIR REMOVED FROM THE MAIN VALVE COVER AND PILOT SYSTEM AT ALL
HIGH POINTS.
( ) PERIODIC CLEANING OF STRAINER (Y) IS RECOMMENDED (OPTIONAL
FEATURE).
( ) CV FLOW CONTROLS (7 A) AND (7B) OPEN AT LEAST 4 TURNS (OPTIONAL
FEATURE).
( ) NEEDLE VALVES (7A) AND (7B) OPEN AT LEAST 1/4 TURN.
( ) CORRECT VOLTAGE TO SOLENOID CONTROL (3).
( ) MANUAL OPERATOR OF SOLENOID CONTROL (3) DISENGAGED.
( ) LIMIT SWITCH ASSEMBLY (4) PROPERLY WIRED.
( ) CK2 COCK (8) OPEN DURING NORMAL OPERATION.
( ) CK2 COCKS (B) OPEN (OPTIONAL FEATURE).
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MODEL
100-04
Hy-Check Valve
• Built-in Automatic Check Valve
• Drip Tight, Positive Seating
• Globe or Angle Pattern
• Service Without Removal From Line
• Every valve factory-tested
The Cla-Val Model 100-04 Hy-Check Valve is a
hydraulically operated diaphragm valve with a built-in check
feature to prevent return flow. Available in globe or angle
pattern, it consists of a body, cover and diaphragm
assembly. The diaphragm assembly which is guided top
and bottom by a precision machined stem is the only
moving part.
A synthetic rubber disc retained on three and one half sides
forms a drip-tight seal with the renewable seat when
operating pressure is applied above the non-wicking
diaphragm. When pressure above the diaphragm is
relieved, the valve opens wide. The rate of closing or
opening can be controlled by modulating the flow into or out
of the cover chamber. When a pressure reversal occurs the
split stem will immediately allow the disc retainer assembly
to check closed regardless of the position of the
diaphragm.
The Model 100-04 is used on system applications such as
remote control, pressure regulation, solenoid control, etc.;
see page 2 for
approvals
wherever a positive check feature is necessary to prevent
reverse flow. Its packless construction and simplicity of
design minimizes maintenance and assures a long
dependable service life.
Principle of Operation
Modulating
On-Off Control On-Off Control Control
Full Open Operation Tight Closing Operation Check Action

When pressure in the cover When pressure from the valve inlet When a static condition or pressure
chamber is relieved to a zone of is applied to the cover chamber, the reversal occurs, the split stem design
lower pressure, the line pressure at valve closes drip-tight. allows the valve to instantly check
the valve inlet opens the valve, closed. Return flow is prevented
allowing full flow. regardless of the diaphragm's
position.
Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.
Specifications Model 100-04
Available Sizes Operating Temp. Range BOLT/HEX NUT (TYP)
PIPE PLUG (TYP)
Pattern Flanged Fluids

2" - 16"
COVER
Globe -40° to 180° F

50 - 400 mm -40° to 82° C
3" - 16"
COVER BEARING
Angle
80 - 400 mm SPRING
Pressure Ratings (Recommended Maximum Pressure - psi) UPPER STEM NUT
Pressure Class
Valve Body & Cover
UPPER DIAPHRAGM WASHER
Flanged Threaded
ANSI 150 300 End‡
Grade Material
DIAPHRAGM
Standards* Class Class Details

ASTM A536 Ductile Iron B16.42 250 400 400
ASTM A216-WCB Cast Steel B16.5 285 400 400
LOWER DIAPHRAGM WASHER
UNS 87850 Bronze B16.24 225 400 400
Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.
UPPER STEM
‡ End Details machined to ANSI B2.1 specifications.

Valves for higher pressure are available; consult factory for details
LOWER STEM NUT
Materials
SPRING
LOCK WASHER
DISC RETAINER
Component Standard Material Combinations

Body & Cover Ductile Iron Cast Steel Bronze DISC
Available Sizes (inches) 2" - 16" 2" - 16" 2" - 16" DISC GUIDE
Available Sizes (mm) 50 - 400 mm 50 - 400 mm 50 - 400 mm

DISC GUIDE SCREW (TYP)
Disc Retainer &

LOWER STEM
Diaphragm Washer Cast Iron Cast Steel Bronze

Bronze is Standard
SEAT
Trim: Disc Guide,

Seat & Cover Bearing Stainless Steel is optional SEAT-O-RING
Disc Buna-N® Rubber

STUD/BOLT (TYP)
Diaphragm Nylon Reinforced Buna-N® Rubber

Stem, Nut & Spring Stainless Steel
BODY
OUTLET
For material options not listed, consult factory.

Cla-Val manufactures valves in more than 50 different alloys. PIPE PLUG (TYP)
INLET
Options
Epoxy Coating - suffix KC
This option NSF 61 Listed and FDA Viton® Rubber Parts - suffix KB Approvals
approved, fusion bonded epoxy coating is Optional diaphragm, disc and o-ring NSF/ANSI 372:
for use with cast iron, ductile iron or steel fabricated with Viton® synthetic rubber. Viton® National Lead Free
valves. This coating is resistant to various is well suited for use with mineral acids, salt Mandate “Reduction
water conditions, certain acids, chemicals, solutions, chlorinated hydrocarbons, and of Lead in Drinking
solvents and alkalies. Epoxy coatings are petroleum oils; and is primarily used in high Water Act”
applied in accordance with AWWA coating temperature applications up to 250°F/120°C.
specifications C116-03. Do not use with epoxy coating above
Do not use with temperatures above 175° F 175°F/80° C. NSF International
recognizes Cla-Val
/80°C.
as complying with
NSF/ANSI 61 and all
applicable
For assistance in selecting appropriate requirements.
valve options or valves manufactured
with special design requirements,
please contact our Regional Sales
Office or Factory.
Functional Data Model 100-04
Inches 2 3 4 6 8 10 12 14 16
Valve Size
mm. 50 80 100 150 200 250 300 350 400
Globe Gal./Min. (gpm.) 54 115 200 440 770 1245 1725 2300 3130
Pattern Litres/Sec. (l/s.) 13 27.6 48 105.6 184.8 299 414 552 706
CV
Factor Angle Gal./Min. (gpm.) 61 139 240 541 990 1575 2500* 3060* 4200*
Pattern Litres/Sec. (l/s.) 14.6 33.4 58 130 238 378 600 734.4 1008
Globe Feet (ft.) 51 85 116 211 291 347 467 422 503
Equivalent
Pattern Meters (m.) 15.5 25.9 35.3 64.2 88.6 105.8 142.4 128.6 153.6
Length
of Angle Feet (ft.) 40 58 80 139 176 217 222* 238* 247*
Pipe Pattern Meters (m.) 12.1 17.8 24.5 42.5 53.6 66.1 67.8 72.7 75.2
K Globe Pattern 5.6 6.0 5.9 6.2 6.1 5.8 6.1 5.0 4.6
Factor Angle Pattern 4.4 4.1 4.1 4.1 3.7 3.6 2.9 2.8 2.6
Fl. Oz — — — — — — — — —
Liquid Displaced from U.S. Gal. 0.3 .08 .17 .53 1.26 2.51 4.0 6.5 9.6
Cover Chamber When
Valve Opens ml 121 303 643 — — — — — —
Litres — — — 2.0 4.8 9.5 15.1 24.6 36.2
*Estimated
C V Factor Where:
Formulas for computing CV Factor, Flow (Q) and Pressure Drop ( P): C V = U.S. (gpm) @ 1 psi differential at 60 F water
2 or
Q Q = (l/s) @ 1 bar (14.5 PSIG) differential
CV = Q = CV P P= C at 15 C water
P V
d = inside pipe diameter of Schedule 40 Steel Pipe (inches)
K Factor (Resistance Coefficient) 4
The Value of K is calculated from the formula: K = 894d f = friction factor for clean, new Schedule 40 pipe
(U.S. system units) Cv 2 (dimensionless) (from Cameron Hydraulic Data,
Equivalent Length of Pipe 18th Edition, P 3-119)

Equivalent lengths of pipe (L) are determined from the formula: L = Kd K = Resistance Coefficient (calculated)
(U.S. system units) 12 f
L = Equivalent Length of Pipe (feet)
Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)

.4085 Q
Fluid velocity can be calculated from the following formula: V= V = Fluid Velocity (feet per second) or (meters per second)
(U.S. system units) d2 = Pressure Drop in (psi) or (bar)
P
Model 100-04 Flow Chart (Based on normal flow through a wide open valve)
Angle Valve Sizes (Inches) 2 3 4 6 8 10 12 14 16
Globe Valve Sizes (Inches) 2 3 4 6 8 10 12 14 16

100
80
60
40
Pressure Drop — psi
30
20
10
8
6
4
3
1
3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000
Flow Rate gpm (water)

Cla-Val 100-04 Hy-Check Main Valve Dimensions
B (Diameter)
J
100-04
Flanged
K
H
C
(MAX)
Inlet Outlet
E
G F
GG
Inlet D
A DD
AA
Valve Size (Inches) 2 3 4 6 8 10 12 14 16

A 150 ANSI 9.38 12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38
AA 300 ANSI 10.00 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50
B Diameter 6.62 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50
C Maximum 6.50 8.19 10.62 13.38 16.00 17.12 20.88 24.19 25.00
D 150 ANSI 4.75 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.69
DD 300 ANSI 5.00 6.38 7.81 10.50 13.19 15.56 17.75 20.25 21.75
E 1.50 2.56 3.19 4.31 5.31 9.25 10.75 12.62 15.50
F 150 ANSI 2.50 3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75
FF 300 ANSI 3.25 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75
G 150 ANSI 3.25 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69
GG 300 ANSI 3.25 4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50
H NPT Body Tapping 0.38 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00
J NPT Cover Center Plug 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.50 2.00
K NPT Cover Tapping 0.38 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00
Stem Travel 0.60 .080 1.10 1.70 2.30 2.80 3.40 4.00 4.50
Approx. Ship Weight (lbs) 35 70 140 285 500 780 1165 1500 2265
Valve Size (mm) 50 80 100 150 200 250 300 350 400
A 150 ANSI 238 305 381 508 645 756 864 991 1051
AA 300 ANSI 254 337 397 533 670 790 902 1029 1105
B Diameter 168 232 292 400 508 600 711 832 902
C Maximum 165 208 270 340 406 435 530 614 635
D 150 ANSI 121 152 191 254 322 378 432 495 526
DD 300 ANSI 127 162 200 267 335 395 451 514 552
E 38 65 81 109 135 235 273 321 394
F 150 ANSI 76 95 114 140 171 203 241 267 298
FF 300 ANSI 83 105 127 159 191 222 260 292 324
G 150 ANSI 83 102 127 152 203 219 349 378 399
GG 300 ANSI 89 111 135 165 216 236 368 397 419
H NPT Body Tapping 0.38 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00
J NPT Cover Center Plug 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.50 2.00
K NPT Cover Tapping 0.38 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00
Stem Travel 15 20 28 43 58 71 86 102 114
Approx. Ship Weight (kgs) 16 32 64 129 227 354 528 726 1027
Service
Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other
positions are acceptable. Due to component size and weight of 8 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.
CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
© Copyright Cla-Val 2018 • Printed in USA • Specifications subject to change without notice. E-100-04 (R-02/2018)
MODEL 100-23
600 Series
Hy-Check Valve
• Built-in Automatic Check Valve
• Improved Flow Characteristics
• Drip Tight, Positive Seating
• Globe or Angle Pattern
• Packless Construction
The Cla-Val Model 100-23 Hy-Check Valve is a hydraulically
operated diaphragm valve with a built-in check feature to
prevent return flow. Available in a globe or angle pattern, it
consists of three parts: body, cover and diaphragm
assembly. The only moving part is the diaphragm assembly
which is guided top and bottom by a precision machined stem.
When operating pressure is applied above the non-wicking
diaphragm, a synthetic rubber disc retained on three and
one-half sides forms a drip-tight seal with the renewable
seat. When pressure above the diaphragm is relieved the
valve opens wide. The rate of closing or opening can be
controlled by modulating the flow into or out of the
diaphragm chamber. When a pressure reversal occurs the
split valve stem will allow the disc retainer assembly to
check closed regardless of the position of the
diaphragm.
see page 2 for The Model 100-23 is used on system applications requiring
approvals
remote control, pressure regulation, solenoid control, rate of
flow control, liquid level control, or wherever a positive
check feature is necessary to prevent reverse flow.
Principle of Operation
On-Off Control On-Off Control Modulating

Control
Full Open Operation Tight Closing Operation Check Action

When pressure in the cover chamber When pressure from the valve inlet When a static condition or pressure
is relieved to a zone of lower is applied to the cover chamber, the reversal occurs, the split stem
pressure, the line pressure at the valve closes drip-tight. design allows the valve to instantly
valve inlet opens the valve, allowing check closed. Return flow is
full flow. prevented regardless of the
diaphragm's position.
Note: For optimum operation of built-in check feature, installation with stem vertically up is recommended.
Cla-Val 100-23 Hy-Check Main Valve Specifications
Available Sizes Operating Temp. Range

Pattern Flanged Fluids
Globe (inches) 3" - 24"
Globe (mm) 80 - 600 mm -40° to 180° F
-40° to 82° C
Angle (inches) 6", 8"
Angle (mm) 150 and 200 mm
Pressure Ratings (Recommended Maximum Pressure - psi)

Pressure Class
Valve Body & Cover
Flanged 6" Globe, Flanged
ANSI 150 300
Grade Material
Standards* Class Class
ASTM A536 Ductile Iron B16.42 250 400
ASTM A216-WCB Cast Steel B16.5 285 400
UNS 87850 Bronze B16.24 225 400
Note: * ANSI standards are for flange dimensions only.

Flanged valves are available faced but not drilled.
Valves for higher pressure are available; consult factory for details
Materials 6" Angle, Flanged

Component Standard Material Combinations
Body & Cover Ductile Iron Cast Steel Bronze
Available Sizes (inches) 3" - 24" 3" - 16" 3" - 16"
Available Sizes (mm) 80 - 600 mm 80 - 400 mm 80 - 400 mm
Disc Retainer &
Diaphragm Washer Cast Iron Cast Steel Bronze
Trim: Disc Guide, Bronze is Standard
Seat & Cover Bearing Stainless Steel is optional
Disc Buna-N® Rubber
Diaphragm Nylon Reinforced Buna-N® Rubber
Stem, Nut & Spring Stainless Steel
For material options not listed, consult factory.
Cla-Val manufactures valves in more than 50 different alloys.
Options
12" Globe, Flanged
Epoxy Coating - suffix KC For assistance in selecting appropriate
This option NSF 61 Listed and FDA valve options or valves manufactured
approved, fusion bonded epoxy coating is with special design requirements,
for use with cast iron, ductile iron or steel please contact our Regional Sales
valves. This coating is resistant to various Office or Factory.
water conditions, certain acids,
chemicals, solvents and alkalies. Epoxy Approvals
coatings are applied in accordance with
AWWA coating specifications C116-03. NSF/ANSI 372:
Do not use with temperatures above 175° F. National Lead Free
Mandate “Reduction
of Lead in Drinking
Viton® Rubber Parts - suffix KB Water Act”
Optional diaphragm, disc and o-ring
fabricated with Viton ® synthetic rubber. NSF International
Viton® is well suited for use with mineral recognizes Cla-Val
acids, salt solutions, chlorinated as complying with
hydrocarbons, and petroleum oils; and is NSF/ANSI 61 and all 20" Globe, Flanged
primarily used in high temperature applicable
applications up to 250° F. Do not use with requirements.
epoxy coating above 175°F.
Cla-Val 100-23 Hy-Check Main Valve Functional Data
Inches 3 4 6 8 10 12 14 16 18 20 24
Valve Size
mm. 80 100 150 200 250 300 350 400 460 500 600
Globe Gal./Min. (gpm.) 62 136 229 480 930 1458 1725 2110 3250* 3400* 4020
CV Pattern Litres/Sec. (l/s.) 15 32.5 55 115 223 350 414 506 705 816 965
Factor Angle Gal./Min. (gpm.) — 135 233 545 — — — — — — —
Pattern Litres/Sec. (l/s.) — 32 56 132 — — — — — — —
Equivalent Globe Feet (ft.) 293 251 777 748 621 654 750 977 983 1125 3005
Length Pattern Meters (m.) 89.3 76.4 237.1 228.1 189.5 199.4 228.7 298.1 299.9 343.2 916.6
of Angle Feet (ft.) — 254 751 580 — — — — — — —
Pipe Pattern Meters (m.) — 77.6 229 176.9 — — — — — — —
K Globe Pattern 20.6 12.7 23.1 15.7 10.4 8.5 8.9 10.2 6.9 9.7 14.5
Factor Angle Pattern — 12.9 22.3 12.2 — — — — — — —
Fl. Oz — — — — — — — — — — —
Liquid Displaced from U.S. Gal. 0.32 .08 .17 .53 1.26 2.51 4.0 4.0 9.6 9.6 9.6
Cover Chamber When
Valve Opens ml — — — — — — — — — — —
Litres .12 .30 .64 2.0 4.8 9.5 15.1 15.1 36.2 36.2 36.2
*Estimated
C V Factor Where:
Formulas for computing CV Factor, Flow (Q) and Pressure Drop ( P): C V = U.S. (gpm) @ 1 psi differential at 60 F water
2 or
Q Q = (l/s) @ 1 bar (14.5 PSIG) differential
CV = Q = CV P P= C at 15 C water
P V
d = inside pipe diameter of Schedule 40 Steel Pipe (inches)
K Factor (Resistance Coefficient) 4
The Value of K is calculated from the formula: K = 894d f = friction factor for clean, new Schedule 40 pipe
(U.S. system units) Cv 2 (dimensionless) (from Cameron Hydraulic Data,
Equivalent Length of Pipe 18th Edition, P 3-119)

Equivalent lengths of pipe (L) are determined from the formula: L = Kd K = Resistance Coefficient (calculated)
(U.S. system units) 12 f
L = Equivalent Length of Pipe (feet)
Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)

.4085 Q
Fluid velocity can be calculated from the following formula: V= V = Fluid Velocity (feet per second) or (meters per second)
(U.S. system units) d2 = Pressure Drop in (psi) or (bar)
P
Model 100-23 Flow Chart (Based on normal flow through a wide open valve)
Angle Valve Sizes (Inches) 4 6 8
Globe Valve Sizes (Inches) 4 6 8 10 12 14 16 18 20 24

100
80
60
40
30
Pressure Drop — psi
20
10
8
6
4
3
1
3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000
Flow Rate gpm (water)
Cla-Val 100-23 Hy-Check Main Valve Dimensions
B (Diameter)
J
100-23
Flanged
K
H C
(MAX)
Outlet
Inlet
F
FF
E
EE
Inlet D
A DD
AA
Valve
ValveSize
Size(Inches)
(Inches) 33 44 66 88 10
10 12
12 14
14 16
16 18
18 20
20 24
24
AA150
150ANSI
ANSI 10.25
10.25 13.88
13.88 17.75
17.75 21.38
21.38 26.00
26.00 30.00
30.00 34.25
34.25 35.00
35.00 42.12
42.12 48.00
48.00 48.00
48.00
AA
AA300
300ANSI
ANSI 11.00
11.00 14.50
14.50 18.62
18.62 22.38
22.38 27.38
27.38 31.50
31.50 35.75
35.75 36.62
36.62 43.63
43.63 49.62
49.62 49.75
49.75
BBDiameter
Diameter 6.62
6.62 9.12
9.12 11.50
11.50 15.75
15.75 20.00
20.00 23.62
23.62 27.47
27.47 28.00
28.00 35.44
35.44 35.44
35.44 35.44
35.44
CCMaximum
Maximum 7.00
7.00 8.62
8.62 11.62
11.62 15.00
15.00 17.88
17.88 21.00
21.00 20.88
20.88 25.75
25.75 25.00
25.00 31.50
31.50 31.50
31.50
DD150
150ANSI
ANSI —
— 6.94
6.94 8.88
8.88 10.69
10.69 —
— —
— —
— —
— —
— —
— —
—
DD
DD300
300ANSI
ANSI —
— 7.25
7.25 9.38
9.38 11.19
11.19 —
— —
— —
— —
— —
— —
— —
—
EE150
150ANSI
ANSI —
— 5.50
5.50 6.75
6.75 7.25
7.25 —
— —
— —
— —
— —
— —
— —
—
EE
EE300
300ANSI
ANSI —
— 5.81
5.81 7.25
7.25 7.75
7.75 —
— —
— —
— —
— —
— —
— —
—
FF150
150ANSI
ANSI 3.75
3.75 4.50
4.50 5.50
5.50 6.75
6.75 8.00
8.00 9.50
9.50 11.00
11.00 11.75
11.75 15.88
15.88 14.56
14.56 17.00
17.00
FF
FF300
300ANSI
ANSI 4.12
4.12 5.00
5.00 6.25
6.25 7.50
7.50 8.75
8.75 10.25
10.25 —
— 12.75
12.75 15.88
15.88 16.06
16.06 19.00
19.00
HHNPT
NPTBody
BodyTapping
Tapping .375
.375 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00
JJNPT
NPTCover
CoverCenter
CenterPlug
Plug 0.50
0.50 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.25
1.25 1.25
1.25 2.00
2.00 2.00
2.00 2.00
2.00
KKNPT
NPTCover
CoverTapping
Tapping .375
.375 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00
Stem
StemTravel
Travel 0.60
0.60 0.80
0.80 1.10
1.10 1.70
1.70 2.30
2.30 2.80
2.80 3.40
3.40 3.40
3.40 4.50
4.50 4.50
4.50 4.50
4.50
Approx.
Approx.Ship
ShipWeight
Weight(lbs)
(lbs) 45
45 85
85 195
195 330
330 625
625 900
900 1250
1250 1380
1380 2365
2365 2551
2551 2733
2733
Approx.XXPilot
Approx. PilotSystem
System 13.00
13.00 15.00
15.00 27.00
27.00 30.00
30.00 33.00
33.00 36.00
36.00 36.00
36.00 41.00
41.00 40.00
40.00 46.00
46.00 55.00
55.00
Approx.YYPilot
Approx. PilotSystem
System 10.00
10.00 11.00
11.00 18.00
18.00 20.00
20.00 22.00
22.00 24.00
24.00 26.00
26.00 26.00
26.00 30.00
30.00 30.00
30.00 30.00
30.00
Approx.ZZPilot
Approx. PilotSystem
System 10.00
10.00 11.00
11.00 18.00
18.00 20.00
20.00 22.00
22.00 24.00
24.00 26.00
26.00 26.00
26.00 30.00
30.00 30.00
30.00 30.00
30.00
Valve
ValveSize
Size(mm)
(Inches) 803 100
4 150
6 200
8 250
10 300
12 350
14 400
16 450
18 500
20 600
24
AA150
150ANSI
ANSI 10.25
260 13.88
353 17.75
451 21.38
543 26.00
660 30.00
762 34.25
870 35.00
889 42.12
1070 48.00
1219 48.00
1219
AA300
AA 300ANSI
ANSI 11.00
279 14.50
368 18.62
473 22.38
568 27.38
695 31.50
800 35.75
908 36.62
930 43.63
1108 49.62
1260 49.75
1263
BBDiameter
Diameter 168
6.62 232
9.12 292
11.50 400
15.75 508
20.00 600
23.62 698
27.47 711
28.00 900
35.44 900
35.44 900
35.44
CCMaximum
Maximum 178
7.00 219
8.62 295
11.62 381
15.00 454
17.88 533
21.00 530
20.88 654
25.75 635
25.00 800
31.50 800
31.50
DD150
150ANSI
ANSI —
— 6.94
176 8.88
226 10.69
272 —
CF* —
CF* —
CF* —
CF* —
CF* —
CF* —
CF*
DD300
DD 300ANSI
ANSI —
— 7.25
184 9.38
238 11.19
284 —
CF* —
CF* —
CF* —
CF* —
CF* —
CF* —
CF*
EE150
150ANSI
ANSI —— 140
5.50 171
6.75 184
7.25 CF*
— CF*
— CF*
— CF*
— CF*
— CF*
— CF*
—
EE
EE300
300ANSI
ANSI —
— 148
5.81 184
7.25 197
7.75 CF*
— CF*
— CF*
— CF*
— CF*
— CF*
— CF*
—
FF150
150ANSI
ANSI 95
3.75 114
4.50 140
5.50 171
6.75 203
8.00 241
9.50 279
11.00 298
11.75 403
15.88 370
14.56 432
17.00
FF
FF300
300ANSI
ANSI 105
4.12 127
5.00 159
6.25 191
7.50 222
8.75 260
10.25 —
— 324
12.75 403
15.88 408
16.06 483
19.00
HHNPT
NPTBody
BodyTapping
Tapping .375
0.38 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00
JJNPT
NPTCover
CoverCenter
CenterPlug
Plug 0.50
0.50 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.25
1.25 1.25
1.25 2.00
2.00 2.00
2.00 2.00
2.00
KKNPT
NPTCover
CoverTapping
Tapping .375
0.38 0.50
0.50 0.75
0.75 0.75
0.75 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00 1.00
1.00
StemTravel
Stem Travel 0.60
15 0.80
20 1.10
28 1.70
43 2.30
58 2.80
71 3.40
86 3.40
86 4.50
86 4.50
114 4.50
114
Approx.Ship
Approx. ShipWeight
Weight(kgs)
(lbs) 45
20 85
39 195
89 330
150 625
284 900
409 1250
568 1380
627 2365
681 2551
1157 2733
1249
Approx.XXPilot
Approx. PilotSystem
System 13.00
330 15.00
381 27.00
686 30.00
762 33.00
838 36.00
914 36.00
914 41.00
1041 40.00
1016 46.00
1168 55.00
1397
Approx.YYPilot
Approx. PilotSystem
System 10.00
254 11.00
279 18.00
457 20.00
508 22.00
559 24.00
610 26.00
660 26.00
660 30.00
762 30.00
762 30.00
762
Approx.ZZPilot
Approx. PilotSystem
System 10.00
254 11.00
279 18.00
457 20.00
508 22.00
559 24.00
610 26.00
660 26.00
660 30.00
762 30.00
762 30.00
762
For assistance in selecting appropriate valve options or valves manufactured with special design requirements, please contact our Regional Sales Office or Factory.
Service and Installation
Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other
positions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend
isolation valves be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be
considered essential. A regular maintenance program should be established based on the specific application data. However, we recommend a
thorough inspection be done at least once a year. Consult factory for specific recommendations.
CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
Cla-Val 2018 • Printed in USA • Specifications subject to change without notice.
© Copyright E-100-23 (R-02/2018)
60 Series
Booster Pump Control Valves - Electrical Controls
Note:
Please refer to Cla-Val. drawing #69548, the Product Data Catalog and the Installation, Operation, & Maintenance
Manual shipped with the Control Valve.
Start Up Procedure
The limit switch (SW2) on the valve should be adjusted After the above adjustments have been made the
before the pump control valve is placed in service. The H-O-A switch should be placed in the “off” position and
stop collar on the limit switch stem should be adjusted to the electrical control power should be turned on. The 60
strike the switch arm roller as the valve travels closed to Series control valve should then be permitted to close
the 95% (approx.) closed position. The N.O. contacts on (please see manual) and allow the limit switch (SW2) stop
the SW2 limit switch will close when the adjustable collar collar to contact the SW2 switch roller. This action closes
strikes the limit switch roller and moves the switch arm. the N.O. contacts on SW2 and energizes the coil on relay
Please read the operating instructions carefully. Make 3CR.
all adjustments (opening speed control, closing speed The H-O-A switch can now be placed in the “automatic”
control and limit switch) before starting the booster pump position and the following operation should result:
or turning on the electrical control power.
Pump Starting - Pump Running Cycle

There are two ways in which the pump motor (M) start- switch is manually placed in the “off” position.
ing cycle may be “called” on: When SW1 contacts close (assuming that 3CR coil is
1 - The pump motor may be “called” on by manually energized—see start up procedure above) coil 1CR is
placing the H-O-A switch in the hand position. This action energized, both contacts 1CR close to energize pilot
bypasses the automatic remote switch (SW1) and calls the valve solenoid (PVS) and relay coil 2CR. Both contacts
pump on. 2CR close and the pump motor (M) starts immediately as
2 - The pump motor may be “called” on by manually the valve begins to open. As the limit switch SW2 stem
placing the H-O-A switch in the “automatic” position pro- collar lifts off the roller, SW2 contacts N.C., close. The
vided that the automatic switch (SW1) contacts close. This pump is now locked on the line by SW2 and the valve
action places the pump motor under the command of SW1 slowly continues to go completely open, directing all liq-
and the associated safety controls. The pump motor (M) uid flow to the pipeline.
can not be called on, under any conditions, if the H-O-A
Power Failure (While Pump Is Running) Conditions

If a momentary power failure should occur while the when the pump motor stops and prevent backflow.
pump is running, relay coil 3CR would be de-energized However, a time period of several seconds is required for
and contacts 3CR1, 3CR2, and 3CR3 would open. This the diaphragm assembly to travel to the down position to
action would completely lock the pump motor out from hold the valve closed when the pump restarts. Thus, even
restarting and keep the valve solenoid PVS de-energized though the power is restored immediately following the
until the diaphragm assembly lowers to the setpoint of power failure the pump cannot restart until the system
SW2 limit switch. The Cla-Val 60 Series valve is equipped is “ready”, hydraulically, for a new start up.
with an integral “drop” check that will close immediately
Pump Stopping - Pump Off Conditions

When SW1 contacts are opened, or the H-O-A switch is N.C. contacts will open, 2CR coil will be de-energized,
manually placed in the off position, coil 1CR contacts open both 2CR contacts will open and the pump motor (M) will
and the PVS coil is de-energized. Since the SW2 contacts stop. The pump motor will remain off under these condi-
are in the normally closed position the pump motor (M) tions. Coil 3 CR will remain energized and contacts 3CR1,
continues to run as the pump control valve slowly closes. 3CR2, and 3CR3 will remain closed. The Cla-Val 60 Series
When the SW2 stop collar reaches the roller arm, the SW2 will remain closed under these conditions.
N-C60E (R-3/2011)
INSTALLATION AND BULLETIN
MAINTENANCE INSTRUCTIONS 8320
3-WAY SOLENOID VALVES, NORMALLY OPEN ASCO
NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION FORM NO. V5291R2
DESCRIPTION SOLENOID TEMPERATURE
Standard catalog valves are supplied with coils designed for contin-
Bulletin 8320 is a small 3-way solenoid operated valve with all three
uous duty service. When the solenoid is energized for a long period,
pipe connections located in the body. The bodies are of brass or stain-
less steel construction. Standard valves have General Purpose, Nema the solenoid enclosure becomes hot and can be touched with the
Type 1 Solenoid Enclosures. Valves that are equipped with a solenoid bare hand for only an instant. This safe operating temperature. Any
enclosure which is designed to meet Nema Type 4-Water tight, Nema excessive heating will be indicated by the smoke and odor of burn-
Type 7 (C or D) Hazardous Locations - Class I, Group C or D, and ing coil insulation.
Nema Type 9 (E, F or G) Hazardous Locations - Class II, Group E, F or MAINTENANCE
G are shown on separate sheets of Installation and Maintenance
Instructions, Form Numbers V-5391 and V-5381. WARNING: Turn off electrical power and line pressure to valve
before making repairs. It is not necessary to remove valve from
MANUAL OPERATORS (OPTIONAL) pipe line for repairs.
Valves with suffix "MO" or "MS" in catalog number are provided with a CLEANING
Manual Operator which allows manual operation when desired or dur-
ing an interruption of electrical power. A periodic cleaning of all valves is desirable. The time between
cleanings will vary, depending on the media and service conditions.
OPERATION In general, if the voltage to the coils is correct, sluggish valve oper-
Normally Closed: Applies pressure when solenoid is energized: ation or excessive leakage will indicate that cleaning is required.
exhausts pressure when solenoid is de-energized
Normally Open: Applies pressure when solenoid is de-energized; IMPROPER OPERATION
exhausts pressure when solenoid is energized.
1. Faulty Control Circuit: Check the electrical system by energiz-
Universal: For normally closed or normally open operation, selection
or diversion of pressure can be applied at port 1 (A), 2 (B), or 3 (C). ing the solenoid. A metallic click signifies the solenoid is operat-
ing. Absence of the click indicate loss of power supply. Check for
NORMALLY OPEN NORMALLY CLOSED UNIVERSAL-PRESS
loose or blown-out fuses, open-circuited or grounded coil, broken
FORM
PRESS AT 3 (C) PRESS AT 3 (C) AT ANY ORIFICE. lead wires or splice.
2. Burned-out Coil: Check for open-circuited coil. Replace coil, if
3 (C) 3 (C) 3 (C)
SOLENOID necessary.
I 2 I 2 I 2
DE- 3. Low Voltage: Check voltage across coil leads. Voltage must be at
ENERGIZED
(A) (B) (A) (B) (A) (B) least 85% of nameplate ratings.
4. Incorrect Pressure: Check valve pressure. Pressure to valve
must be within the range specified on nameplate.
3 (C) 3 (C) 3 (C)
SOLENOID 5. Excessive Leakage: Disassemble valve and clean all parts.
I 2 I 2 I 2 Replace parts that are worn or damaged with a complete Spare
ENERGIZED
(A) (B) (A) (B) (A) (B) Parts Kit for best results.
COIL REPLACEMENT (REF. FIG. 2)
Turn off electrical power, disconnect coil lead wires and proceed as
NOTE: Port Markings 1, 2, and 3 correspond directly to A, B follows:
and C. 1. Remove retaining cap, nameplate and cover.
INSTALLATION 2. Slip yoke containing coil, sleeves and insulating washers off the
Check Nameplate for correct Catalog Number, pressure, voltage and solenoid base sub-assembly. Insulating washers are omitted
service. when molded coil is used. In some D.C. Constructions, a single
flux plate over the coil replaces yoke, sleeves and insulating
POSITIONING
washers.
Valve may be mounted in any position 3. Reassemble in reverse order of disassembly.
PIPING
Connect piping to valve according to markings on valve body. Refer to VALVE DISASSEMBLY AND REASSEMBLY (REF. FIG. 2)
Flow Diagram provided. Apply pipe compound sparingly to male pipe Turn off electrical power supply and de-pressurize valve.
threads only; if applied to valve threads, it may enter valve and cause
operational difficulty. Pipe strain should be avoided by proper support 1. Remove retaining cap and slip entire solenoid off solenoid base
and alignment of piping. When tightening pipe, do not use valve as subassembly or plugnut/core tube sub-assembly.
lever. 2. Unscrew bonnet or solenoid base sub-assembly. Remove core
assembly, core spring and body gasket.
IMPORTANT: For protection of the solenoid valve, install a strainer 3. Remove end cap, body gasket, disc spring, disc holder, disc or
or filter suitable for the service involved in the inlet side as close to the disc holder assembly.
valve as possible. Periodic cleaning is required depending on the ser- 4. All parts are now accessible for cleaning or replacement. Replace
vice conditions. worn or damaged parts with a complete Spare Parts Kit for best
WIRING results.
5. Reassemble in reverse order of disassembly paying careful
Wiring must comply with local and National Electrical Codes. For valves
attention to exploded view provided.
equipped with an explosion-proof, watertight solenoid enclosure, the
electrical fittings must be approved for use in the approved hazardous
locations. Housings for all solenoids are made with connections for 1/2 ORDERING INFORMATION FOR SPARE
inch conduit. The general purpose enclosure may be rotated to facilitate PARTS KITS
wiring by removing the retaining cap. When Ordering Spare Parts Kits or Coils
NOTE Specify Valve Catalog Number,
Serial Number and Voltage
Alternating Current (A-C) and Direct Current (D-C) solenoids are built
differently. To convert from one to other, it is necessary to change the Spare Parts Kits and Coils are available for ASCO valves. Parts
complete solenoid, including the core assembly. marked with
RETAINING CAP
NAMEPLATE
* PARTS INCLUDED IN
*
SPARE PARTS KITS
COVER MANUAL OPERATOR MANUAL OPERATOR

SCREW TYPE PUSH TYPE
(MS) (MO)
SLEEVE
YOKE
*
RETAINING CAP
INSULATING WASHER
(OMITTED WHEN MOLDED SOLENOID ENCLOSURE
COIL IS USED)
HOUSING COIL
FLUX PLATE
INSULATING WASHER
(NOT PRESENT IN
(OMITTED WHEN MOLDED BONNET
ALL CONSTRUCTIONS)
COIL IS USED)
BONNET GASKET
SOLENOID BASE SLEEVE
SUB ASSEMBLY
PLUGNUT/CORE TUBE
SUB-ASSEMBLY
(OPTIONAL)
CORE SPRING
*
(WIDE END IN CORE FIRST, CLOSED END
MOUNTING BRACKET
(FOUR POSITIONS)
PROTRUDES FROM TOP OF CORE) CORE SPRING
*
(WIDE END IN CORE FIRST, CLOSED END
PROTUDES FROM TOP OF CORE)
TWO SELF-TAPPING
*
CORE ASSEMBLY
SCREWS PROVIDED
*
CORE ASSEMEBLY
BODY GASKET
* BODY GASKET
*
BODY BODY
(BRASS) (ST. ST.)
DISC HOLDER
ASSEMBLY
*
DISC HOLDER
*
DISC SPRING
(OPTIONAL)
MOUNTING BRACKET
(SEE NOTE
DISC
*
* DISC SPRING
*
BODY GASKET
* BODY GASKET
*
END CAP
END CAP
NOTE:
1. FOR MOUNTING, A FLAT SURFACE MUST BE PROVIDED ACROSS THE
ENTIRE LENGTH OF THE BRACKET. THE VALVE BODY BECOMES SECURE
TO BRACKET, WHEN BRACKET IS TIGHTENED IN TO POSITION.
IF THE VALVE HAS A MANUAL OPERATOR, A HOLE MUST BE MADE
THROUGH THE MOUNTING SURFACE FOR THE OPERATOR STEM.
CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • Website cla-val.com
©
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. N-V5291 (R-3/2011)
INSTALLATION AND BULLETIN
8016G
MAINTENANCE INSTRUCTIONS
OPEN-FLAME, GENERAL PURPOSE, ASCO
WATERTIGHT/EXPLOSIONPROOF SOLENOIDS FORM NO. V6583R5
-SERVICE NOTICE- FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY

ASCO® solenoid valves with design change letter "G" in the catalog CAUTION: To prevent fire or explosion, do not install solenoid and/or valve
number (example: 8210G 1) have an epoxy encapsulated ASCO® Red where ignition temperature is less than 165˚ C. On valves used for steam
Hat II. solenoid. This solenoid replaces some of the solenoids with metal service or when a class "H" solenoid is used, do not install in hazardous atmos-
enclosures and open-frame constructions. Follow these installation and phere where ignition temperature is less than 180˚ C. See nameplate/retainer for service.
maintenance instructions if your valve or operator uses this solenoid. NOTE: These solenoids have an internal non-resetable thermal fuse to limit
solenoid temperature in the event that extraordinary conditions occur which could
cause excessive temperatures. These conditions include high input voltage, a
DESCRIPTION jammed core, excessive ambient temperature or shorted solenoid, etc.
This unique feature is a standard feature is a standard feature only in
Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull-type solenoids with black explosionproof/dust-ignitionproof enclosures
solenoids. The green solenoid with lead wires and 1/2 " conduit connec- (types 7&9).
tion is designed to meet Enclosure Type 1 -General Purpose,Type 2-
IMPORTANT: To protect the solenoid valve or operator, install a strain-
Dripproof,Types 3 and 3S-Raintight, and Types 4 and 4X-Watertight. The
er or filter, suitable for the service involved in the inlet side as close to the
black solenoid on catalog numbers prefixed "EF" is designed to meet valve or operator as possible. Clean periodically depending on service con-
Enclosure Types 3 and 3S-Raintight, Types 4 and 4X-Watertight, Types 6 dition & See ASCO Series 8600, 8601, and 8602 for strainers.
and 6P-Submersible, type 7 (A, B, C, & D) Explosionproof Class 1,
Division 1, Groups A, B, C, & D and Type 9 (E, F, & G)-Dust-lgnitionproof Temperature Limitations
Class 11, Division 1, Groups E, F, & G. The Class 11, Groups F & G Dust For maximum valve ambient temperatures, refer to chart. The temperature limita-
Locations designation is not applicable for solenoids or solenoid valves tions listed, only indicate maximum application temperatures for field wiring rated
used for steam service or when a class "H" solenoid is used. See at 90°C. Check catalog number prefix and watt rating on nameplate to deter-
Temperature Limitations section for solenoid identification and name- mine maximum ambient temperature. See valve installation and maintenance
plate/retainer for service. When installed just as a solenoid and not instructions for maximum fluid temperature. NOTE: For steam service, refer to
Wiring section, Junction Box for temperature rating of supply wires.
attached to an ASCO valve, the core has a 0.250-28 UNF-2B tapped hole,
0.38 minimum full thread.
Temperature Limitations For Series 8016G Solenoids for use
Series 8016G solenoids are available in: Valves Rated at 6.1, 8.1,9.1,10.6 or 11.1 Watts
• Open-Frame Construction
Catalog Maximum
The green solenoid may be supplied with 1/4 spade, screw, or Watts Class of
DIN terminals (Refer to Figure 4).
Number Coil ambient Temp.
Rating Insulation
• Panel Mounted Construction prefix ˚F
These solenoids are specifically designed to be panel mounted by the
customer through a panel having a .062 to .093 maximum wall thickness. 6.1, 8.1, 9.1, None, FB, KF, KP,
F 125
(Refer to Figure 3 and section on Installation of Panel Mounted Solenoid). & 11.1 SF, SP, SC, & SD
Optional Features For Type 1—General Purpose

6.1, 8.1, 9.1, HB, HT, KB, KH,
Construction Only & 11.1 SS, ST, SU, & ST
H 140
• Junction Box
This junction box construction meets Enclosure Types 2,3,3S,4, and
4X. Only solenoids with 1/4" spade or screw terminals may have a None, KF,
junction box. The junction box provides a 1/2 conduit connection, 10.6 F 104
SF, & SC
grounding and spade or screw terminal Connections within the junction
box (See Figure 5).
HT, KH,
• DIN Plug Connector Kit No. K236 - 034 10.6 H 104
SU, & ST
Use this kit only for solenoids with DIN terminals. The DIN plug connector kit
provides a two pole with grounding contact DIN Type 43650 construction Minimum ambient temperature -40° F (-40° C). Positioning
(See Figure 6).
Positioning
This solenoid is designed to perform properly when mounted in any position.
However, for optimum life and performance, the solenoid should be mounted ver-
OPERATION tically and upright to reduce the possibility of foreign matter accumulating in the
solenoid base sub-assembly area.
When the solenoid is energized, the core is drawn into the solenoid base sub-
assembly. IMPORTANT: When the solenoid is de-energized, the initial Wiring
return force for the core, Whether developed by spring, pressure, or Wiring must comply with local codes and the National Electrical Code. All sole-
weight, must exert a minimum force to overcome residual magnetism cre- noids supplied with lead wires are provided with a grounding wire which is green
ated by the solenoid. Minimum return force for AC construction is 11 ounces, or green with yellow stripes and a 1/2" conduit connection. To facilitate wiring, the
and 4 ounces for DC construction. solenoid may be rotated 360˚. For the watertight and explosionproof solenoid,
electrical fittings must be approved for use in the approved hazardous locations.
INSTALLATION
Additional Wiring Instructions For Optional Features:
Check nameplate for correct catalog number, service, and wattage. Check front
of solenoid for voltage and frequency. • Open-Frame solenoid with 1/4" spade terminals
For solenoids supplied with screw terminal connections use #12-18 AWG strand-
WARNING: To prevent the possibility of electrical shock from ed copper wire rated at 90°C or greater. Torque terminal block screws to 10 ± 2
the accessibility of live parts, install the open-frame solenoid in-lbs (1,0 + 1,2 Nm). A tapped hole is provided in the solenoid for grounding, use
in an enclosure. a #Y10-32 machine screw. Torque grounding screw to 15 -20
in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head All solenoid operators and valves should be cleaned periodically. The time
screw holding the terminal block to the solenoid is the grounding screw. between cleaning will vary depending on medium and service conditions.
Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm). with a 5/32" hex key wrench. In general, if the voltage to the solenoid is correct, sluggish valve operation,
excessive noise or leakage will indicate that cleaning is required. Clean
strainer or filter when cleaning the valve,
• Junction Box
The junction box is used with spade or screw terminal solenoids only Preventive Maintenance
and is provided with a grounding screw and a 1/2" conduit connection.
Connect #12-18AWG standard copper wire only to the screw terminals. • Keep the medium flowing through the solenoid operator or valve as
Within the junction box use field wire that is rated 90°C or greater for free from dirt and foreign material as possible.
connections. For steam service use 105°C rated wire up to 50 psi or • While in service, the solenoid operator or valve should be operated at
use 125°C rated wire above 50 psi. After electrical hookup, replace least once a month to insure proper opening and closing.
cover gasket, cover, and screws. Tighten screws evenly in a crisscross manner. • Depending on the medium and service conditions, periodic inspection
of internal valve parts for damage or excessive wear is recommended.
Thoroughly clean all parts. Replace any worn or damaged parts.
• DIN Plug Connector Kit No. KC236-034
1. The open—frame solenoid is provided with DIN terminals to accommodate Causes of Improper Operation
the DIN plug connector kit. • Faulty Control Circuit: Check the electrical system by energizing the
2. Remove center screw from plug connector. Using a small screwdriver, solenoid. A metallic click signifies that the solenoid is operating.
pry terminal block from connector cover. Absence of the click indicates loss of power supply. Check for loose or
3. Use #12-18 AWG stranded copper wire rated at 90°C or greater for blown fuses, open-circuited or grounded solenoid, broken lead wires or
connections. Strip wire leads back approximately 1/4" for installation in splice connections.
socket terminals. The use of wire-end sleeves is also recommended for
• Burned-Out Solenoid: Check for open-circuited solenoid. Replace if
these socket terminals. Maximum length of wire-end sleeves to be necessary. Check supply voltage; it must be the same as specified on
approximately 1/4". Tinning of the ends of the lead wires is not recommended. nameplate/retainer and marked on the solenoid. Check ambient temperature
4. Thread wire through gland nut, gland gasket, washer, and connector and check that the core is not jammed.
cover. • Low Voltage: Check voltage across the solenoid leads. Voltage must
be at least 85% of rated voltage.
NOTE: Connector cover may be rotated in 90° increments from position
shown for alternate positioning of cable entry. Solenoid Replacement
1. On solenoids with lead wires disconnect conduit, coil leads, and
grounding wire.
5. Check DIN connector terminal block for electrical markings. Then make
electrical hookup to terminal block according to markings on it. Snap NOTE: Any optional parts attached to the old solenoid must be reinstalled
terminal block into connector cover and install center screw. on the new solenoid.
6. Position connector gasket on solenoid and install plug connector.
Torque center screw to 5 ± 1 in-lbs (0,6 ± 1,1 Nm). 2. Disassemble solenoids with optional features as follows:
NOTE: Alternating current (AC) and direct current (DC) solenoids are built • Spade or Screw Terminals
differently. To convert from one to the other, it may be necessary to Remove terminal connections, grounding screw, grounding wire, and
terminal block (screw terminal type only).
change the complete solenoid including the core and solenoid base sub-
assembly, not just the solenoid. Consult ASCO. NOTE: For screw terminals, the socket head screw holding the terminal
block serves as a grounding screw.
Installation of Solenoid
Solenoids may be assembled as a complete unit. Tightening is accomplished • Junction Box
by means of a hex flange at the base of the solenoid. The 3/4" bonnet con- Remove conduit and socket head screw (use 5132" hex key wrench)
struction (Figure 1) must be disassembled for installation and installed from center of junction box. Disconnect junction box from solenoid.
with a special wrench adapter.
• DIN Plug Connector
Remove center screw from DIN plug connector. Disconnect DIN plug
Installation of Panel Mounted Solenoid (See Figure 3) connector from adapter. Remove socket head screw (use 5/32" hex key
Disassemble solenoid following instruction under Solenoid Replacement wrench), DIN terminal adapter, and gasket from solenoid.
then proceed 3. Snap off red cap from top of solenoid base sub-assembly.
4. Push down on solenoid. Then using a suitable screwdriver, insert blade
3/4" Valve Bonnet Construction in slot provided between solenoid and nameplate/retainer. Pry up
1. Install retainer(convex side to solenoid) in 1.312 diameter mounting hole slightly and push to remove. Then remove solenoid from solenoid base
sub-assembly.
in customer panel. 5. Reassemble using exploded views for parts identification and placement
2. Then position spring washer over plugnut/core tube sub-assembly.
3. Install plugnut/core tube sub-assembly through retainer in customer Disassembly and Reassembly of Solenoids
panel. Then replace solenoid, nameplate/retainer and red cap. 1. Remove solenoid, see Solenoid Replacement.
2. Remove finger washer or spring washer from solenoid base sub-assembly.
15/16" Valve Bonnet Construction 3. Unscrew solenoid base sub-assembly.
1. Install solenoid base sub-assembly through 0.69 diameter mounting
NOTE: Some solenoid constructions have a plugnut/core tube
hole in customer panel.
sub-assembly, bonnet gasket and bonnet in place of the solenoid base
2. Position spring washer on opposite side of panel over solenoid base sub-assembly. To remove bonnet use special wrench adapter supplied in
sub-assembly then replace. ASCO Rebuild Kit. For wrench adapter only, order ASCO Wrench Kit
No.K218 - 948.
Solenoid Temperature 4. The core is now accessible for cleaning or replacement.
Standard solenoids are designed for continuous duty service. When the 5. If the solenoid is part of a valve, refer to basic valve installation and
solenoid is energized for a long period, the solenoid becomes hot and can maintenance instructions for further disassembly.
be touched by hand only for an instant. This is a safe operating temperature. 6. Reassemble using exploded views for identification and placement of
parts.
MAINTENANCE
ORDERING INFORMATION FOR ASCO SOLENOIDS
When Ordering Solenoids for ASCO Solenoid Operators or Valves, order
WARNING: To prevent the possibility of personal injury or property dam- the number stamped on the solenoid. Also specify voltage and frequency.
age, turn off electrical power, depressurize solenoid operator and/or
valve, and vent fluid to a safe area before servicing.
Cleaning
Torque Chart
Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters
solenoid base sub-assembly 175 ± 25 19.8 ± 2.8
valve bonnet (3/4" bonnet constructions) 90 ± 10 10.2 ± 1.1
bonnet screw (3/8" or 1/2" NPT pipe size) 25 2.8
bonnet screw (3/4" NPT pipe size) 40 4.5
Remove red cap and red cap

push solenoid down. Remove red cap and
Then pry here to lift push solenoid down.
nameplate/retainer nameplate/
Then pry here to lift
and push to remove. retainer
nameplate/retainer
and push to remove.
solenoid grounding wire -
with 1/2" NPT green or green with
wave yellow stripes
For special wrench
washer adapter order kit
No. K218-948. spring washer
valve
bonnet 0.750-28 UN-2A
thread solenoid base
sub-assembly Side View
bonnet plugnut/core tube 0.9375-26 UNS -2A
finger
gasket sub-assembly thread washer
core core
(AC) (DC) collar to face
Tapped hole in core valve body
core 0.250-28 UNF-2B
0.38 minimum full thread.
Alternate
Construction
3/4" Bonnet Construction 15/16" Bonnet Construction
Figure 1. Series 8016G solenoids

See torque chart red cap
for bonnet screws
nameplate/retainer Remove red cap and
push solenoid down.
red cap solenoid with 1/2" NPT Then pry here to lift
grounding wire - nameplate/retainer
nameplate/
green or green with and push to remove.
retainer
yellow stripes
spacer
1.312 diameter finger washer
solenoid mounting hole
retainer 0.69 diameter

finger mounting hole
washer spring .062 to .093 maximum
washer thickness of panel
valve for mounting solenoid base
bonnet valve sub-assembly
bonnet For special wrench
adapter order kit
core No. K218-948
bonnet
tube core
gasket plugnut/core tube
sub-assembly
core
Bolted Bonnet
Construction 3/4" Bonnet Construction 15/16" Bonnet Construction
Figure 2. Series 8016G solenoid Figure 3. Series 8016G panel mounted solenoids
Torque Chart
Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters
terminal block screws 10 ± 2 1,1 ± 0,2
socket head screw 15 - 20 1,7 - 2,3
center screw 5±1 0,6 ± 0,1
Open-Frame Solenoid
Open Frame Solenoid with Screw Terminals.
with 1/4" Spade Terminals Socket head screw is Open-Frame Solenoid
used for grounding. with DIN Terminals.
See
torque chart
Screw terminal
above gasket
adapter DIN terminal
adapter
terminal
block
screw
tapped hole for socket head
#10-32 grounding screw grounding screw
(not included) socket head screw
(5/32" hex key wrench)
(5/32" hex key wrench)
Figure 4. Open - frame solenoids
Junction box Solenoid screw terminal block See

with 1/4" Spade Terminals (see note) cover screw torque chart
or Screw Terminals above
cover
cover gasket
grounding screw
and cup washer
junction box gasket
Note:
Junction box with screw terminals
shown. With screw terminal
block removed, remaining parts junction box with
comprise the junction box for 1/2" conduit connection socket head screw
spade terminal construction. and grounding terminal (5/32" hex key wrench)
Figure 5. Open - frame solenoids

Open-Frame Solenoid
with DIN Terminal
Plug Connector
See
gasket
DIN terminal
adapter
* Indicates that these parts are included
in DIN plug connector Kit No. K236-034
torque chart
above
connector
gasket
*
gland nut
*
socket head screw
gland gasket
*
*
washer
Notes: (5/32" hex key wrench)
*
DIN connector
1. Connector cover may be
rotated in 90˚ increments from
position shown for alternate
postion of cable entry.
2. Refer to markings on DIN

terminal block
(see note 2)
connector cover
(see note 1)
center screw
*
connector for proper
electrical connections.
©
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. N-V6583 (R-3/2010)
MODELS
X105L
X105L2
Limit Switch Assemblies
• UL Listed Switches
• Positive Action
• Rugged and Dependable
• Weather Proof or Explosion Proof
• Easy To Adjust
The Cla-Val Model X105L/X105L2 Limit Switch Assembly is a
rugged, dependable and positive acting switch assembly actuated
by the opening or closing of a Cla-Val control valve on which it is
mounted. The single pole, double throw micro switch can be
connected either to open or to close an electrical circuit when
actuated. By loosening the allen screw on the actuating collar and
raising or lowering the collar on the stem, the X105L is easily
adjusted to signal that the valve has fully reached the desired
Switch only
position (open or closed).
Installation
Single Pole Double Throw Switch
1. Remove plug in top of valve cover.
N.C. 2. Screw actuating stem into main valve stem.
COM 3. Slip adapter down over stem and screw into place on valve cover.
4. Attach micro switch housing and bracket to adapter with jam nut.
N.O. 5. Bring electrical supply circuit into unit through the 1/2" tapping in micro switch
Circuit Diagram housing.
of Single Pole
Double Throw Common 6. Adjust switch collars. (Set collar to trip switch after valve is positioned fully open
Switch Lug Normally or fully closed)
Closed
Normally Stem
Open Actuating Collar Adjustment
Switch Actuating Collar Minimum Setting
Double Pole Double Throw Switch Min.
N.C. 1/16"
Bushing Gland Nut
COM When adjusting actuating collar for
N.O.
proper switch action, a clearance of
Jam Nut
N.C.
at least 1/16" (1/8” for 48” valve)
COM must be provided between the
collar and the bushing gland nut
N.O. Bracket
Adapter
when valve is in the fully closed
Circut Diagram position.
of Single Pole
Double Throw
Switch Normally
Closed Normally
Open
Switches shown in Common Lug
unactivated position.
Purchase Specifications
The assembly shall be bracket-mounted to exterior of an adapter attached to the center of the main valve cover. A stainless steel
actuating stem with a swivel adapter shall be fastened directly to the main valve stem and move vertically through an adapter and
gland with two O-ring seals as the valve moves. An adjustable collar located on the actuating stem shall actuate the sensor arm of a
switch when valve has fully reached the open or closed (specify) position. The rotary-type position sensor arm shall actuate SPDT or
DPDT type (specify) micro-switches mounted inside protective housing either weather-tight or explosion-proof NEMA rated (specify).
Provisions shall be made for bleeding air from valve cover through a small bleed screw and washer located on one wrench flat of
adapter. All assemblies shall be capable of accommodating up to three switches. Standard materials in contact with operating fluid
are brass, stainless steel, Monel and Buna-N.
A conduit hub opening in the switch enclosure shall be provided for attaching protective weatherproof conduit for the electrical switch
wires (wiring and conduit supplied by others). A sealing plug shall be provided to protect conduit opening during shipping or storage.
1/2-14 N.P.S.M. Thread
(Conduit Connections) Fig. 3
.13 2.44
Fig. 2 Valve Size
Valve Size 1 1/4" Thru 8"
A 1 1/4" Thru 24"
3.00 X105LCW
A X105LOW
X105LCX X105LOX
1.70
.86
2.00
3.13
Fig. 5
Va l v e S i z e
10" Thru 24"
Fig. 1 Fig. 4 X105L2W
Valve Size Valve Size X105L2X
A 1 1/4" Thru 8" 10" Thru 24"
X105LOW
X105L2W A X105LOX A
X105L2X
B B
C (Typical)
Insert 3/32” Dia. Rod

in this hole to turn
stem assembly into
valve stem
8.50 Stroke
B 7.50 Stroke
A A
Max Max
C (NPT)
1-11 1/2NPT
1.00 8.50
36” - 48”
2.75 Stroke
7.50
Top surface Top surface 30” Stroke
of cover of cover 12.00
Valve Stem A **
20” & 24” Size 20” & 24” Size
X105LCW & X105LCX X105LOW B
28.13
A*
30” Stem
A
Max
C (NPT)
Housing,
Cover Bearing
Top surface
of cover
20” & 24” Size

X105L2W
A* - 30” • A** - 36”, 42” & 48” Size
X105 Series Dimensions (In Inches)
BasicValve 100-01 1 1⁄4 1 1⁄2 2 2 1⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 10.19 10.19 7.16 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.16 10.78 10.78 18.23 19.10 35.07 36.07 36.07 36.07
Dimension "B" 1.69 1.69 2.44 2.94 2.94 2.94 2.94 4.32 5.19 8.40 8.40 8.40 8.40
C (NPT) 1/4 1/4 1/2 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/2 2 2 3/4 3/4 2 2 2 2
BasicValve 100-20 3 4 6 8 10 12 14 16 18 20 24 30 36* 42* 48*

Dimension "A" 7.16 7.34 7.00 6.69 6.91 9.88 9.59 9.59 10.78 10.78 10.78 11.30 35.07 36.07 36.07
Dimension "B" 1.69 1.69 2.44 2.94 2.94 2.94 2.94 2.94 5.19 8.40 8.40 8.40
C (NPT) 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 2 2 2 1 2 2 2
PARTS LIST
X105L
Limit Switch Assembly
Parts list shown is for sizes 16” and smaller.

Please consult factory for parts on sizes 18”,
20”, 24”, 30”, 36”, 42” and 48”. 5
1
11
10
7
6
4
Part Valves Sizes
Item Description
Number Used On 3
9
1-2 20441701E Collar W/Set Screw All
3 67578-21B Screw, Machine (2) All
4 67584-23F Washer, Lock (2) All 12
15
Switch Assembly, 9
5 34637K All
Weather Proof
16
Switch Assembly, 12
34633J All
Explosion Proof
Bracket
6 64310G 10" thru 16"
Switch Mounting
7 67815-06J Nut, Jam All COVER
8 63674G Plate, Mounting All

2838201J Adapter 2" thru 3"
9
2838202G Adapter 4" thru 16" 13
10 63398C Bushing, Gland All
11 00951E O-Ring (2) All
6764417K Bushing 8" and 10"
6764418H Bushing 12"
12
6764419F Bushing 14"
6764491J Bell Reducer 16" VALVE
COVER
8970101F Stem, Actuating 2"-2 1/2" When ordering parts,
8970102D Stem, Actuating 3"-4"
please specify:
13 8970103B Stem, Actuating 6"-8"
8970104K Stem, Actuating 10"-12"-14"
8970105G Stem, Actuating 16" • Item Number
• Description
15 6551201H Fiber Washer All
• Part Number
16 6824421K Screw 8-32 x 3/8 All
Typical Applications
Annunciator
CLA-VAL
124 Series
Float Valve
CLA-VAL 50 Series
Pressure Relief Valve
CLA-VAL 60 Series
Booster Pump
Control Valve
Supply Tank
Stilling Well
Used for any electrical operation which can be performed by The X105L Series Limit Switch Assembly is used on Cla-Val 60
either opening or closing a switch; such as alarm systems, Series Booster Pump Control Valves. Flexible conduit is used for
process control, pump control, motor starting or stopping, electrical connections to the solenoid control and the limit switch.
etc. Readily attached to most Cla-Val Valves.
Specifications When Ordering, Please Specify

Materials: Aluminum switch housing 1. Valve Size and Basic Valve Model 5. Explosion Proof or Weather
Steel bracket and brass adapter Number Proof Type Enclosure
Stainless steel stem
2. Catalog Number from Table Below 6. Amperes and Voltage, AC or DC
Electrical: 1/2" Conduit connection 3. All Valve Name Plate Data 7. Actuating Position (Valve Open or
Closed)
4. Select Single or Double Pole Switch
Switch Type: SPDT UL, File No. E12252,
CSA Certified, File No. LR57325
Weather proof CATALOG ACTUATION SWITCH
NEMA 1,3,4, and13 NO. POSITION ENCLOSURE
X105LCW Valve Weather Proof
Switch Rating: UL/CSA rating: L96 Closed
15 amp. 125, 250, or 480 volts AC
X105LCX Valve Explosion Proof
1/2 amp. 125 volts DC
1/4 amp. 250 volts DC Closed
X105LOW Valve Weather Proof
Switch Options: DPDT switches available on request Open
UL/CSA Rating: L59, 10 amps X105LOX Valve Explosion Proof
Open
Explosion proof micro switches are
NEMA 1,7, and 9 X105L2W Dual Weather Proof
UL Listed, File No. E14274 and CSA X105L2X Dual Explosion Proof
Certified, File No. LR57324: Class I,
Group C and D and Class II, Group
E, F and G.
CLA-VAL Represented By:

1701 Placentia Ave. Costa Mesa, CA 92627-4475
Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL CANADA CLA-VAL EUROPE
4687 Christie Drive Chemin dés Mesanges 1
Beamsville, Ontario CH-1032 Romanel/
Canada L0R 1B4 Lausanne, Switzerland
Phone: 905-563-4963 Phone: 41-21-643-15-55
Fax: 905-563-4040 Fax: 41-21-643-15-50
©COPYRIGHT CLA-VAL 2015 Printed in USA
E-X105L/X105L2 (R-11/2015) Specifications subject to change without notice. www.cla-val.com
PARTS LIST
X105L
Limit Switch Assembly
1
11
10
7
6
Item
Part
Description
Valves Sizes 4
Number Used On
3
1-2 20441701E Collar W/Set Screw All 9
3 67578-21B Screw, Machine (2) All
4 67584-23F Washer, Lock (2) All 12
5 34637K
Switch Assembly,
All 9 15
Weather Proof
Switch Assembly, 16
34633J All
Explosion Proof 12
Bracket
6 64310G 10" thru 16"
Switch Mounting
7 67815-06J Nut, Jam All
8 63674G Plate, Mounting All COVER
2838201J Adapter 2" thru 3"

9
2838202G Adapter 4" thru 16"
13
10 63398C Bushing, Gland All
11 00951E O-Ring (2) All
67644-17K Bushing 8" and 10"
67644-18H Bushing 12"
12
67644-19F Bushing 14"
67644-91J Bell Reducer 16"
VALVE
89701-01F Stem, Actuating 2"-2 1/2" COVER
89701-02D Stem, Actuating 3"-4"
13 89701-03B Stem, Actuating 6"-8" When ordering parts,
89701-04K Stem, Actuating 10"-12"-14" please specify:
89701-05G Stem, Actuating 16"
• Item Number
15 6551201H Fiber Washer All
• Description
16 6824421K Screw 8-32 x 3/8 All • Part Number
©
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL- X105L (R-3/2011)
Model CDC-1
Check Valve
Sizes 3/8” and 1/2”
• NSF-61 Approved
• Meets Low Lead Requirements
• Patented Seal Design Allows for Drip Tight Shut-off
at Low DP
• No Spring Required due to Patented Seal Design
• Delrin® Disc with Flow Profile Designed to Minimize
Head Loss
• Delrin® Disc Resists Corrosion and/or Mineral
Build-up
• Drip Tight Seating at both Low and High Operating
Pressures
• Temperature Range: 10°F to 210°F
• EPR, NBR and Fluorocarbon Seal Options
Item Description Quantity

1 Retainer, Seal 1
2 O-Ring 1
3 Retainer, Valve 1
4 Seal, Valve Ring 1
5 Plate, Valve 1
Dimensions
Size
(NPT)
A B C C C
B
3/8" 2.06 1.06 .38 (3/8) - 18 NPT
1/2" 2.12 1.38 .50 (1/2) - 14 NPT

A
1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
CLA-VAL Cla-Val 2017 • Printed in USA • Specifications subject to change without notice.
© Copyright
E-CDC-1 (R-06/2017)
CV
INSTALLATION / OPERATION / MAINTENANCE
MODEL
Flow Control
DISASSEMBLY
Follow the sequence of the item numbers assigned to the
parts in the cross sectional illustration for recommended
order of disassembly.
Use a scriber, or similar sharp-pointed tool to remove O-ring
from the stem.
INSPECTION
Inspect all threads for damage or evidence of cross-
threading. Check mating surface of seat and valve disc for
excessive scoring or embedded foreign particles. Check
spring for visible distortion, cracks and breaks. Inspect all
parts for damage, corrosion and cleanliness.
CLEANING
After disassembly and inspection, cleaning of the parts can
begin. Water service usually will produce mineral or lime
deposits on metal parts in contact with water. These
deposits can be cleaned by dipping the parts in a 5-percent
muriatic acid solution just long enough for deposits to dis-
solve. This will remove most of the common types of
deposits. Caution: use extreme care when handling
acid. If the deposit is not removed by acid, then a fine grit
DESCRIPTION (400) wet or dry sandpaper can be used with water. Rinse
The CV Control is an adjustable restriction which acts as a parts in water before handling. An appropriate solvent can
needle valve when flow is in the direction of the stem. When clean parts used in fueling service. Dry with compressed air
flow is in the reverse direction, the port area opens fully to or a clean, lint-free cloth. Protect from damage and dust
allow unrestricted flow. When installed in the control system of until reassembled.
a Cla-Val automatic valve, it can be arranged to function as
either an opening or closing speed control. REPAIR AND REPLACEMENT
Minor nicks and scratches may be polished out using a fine
grade of emery or crocus cloth; replace parts if scratches
OPERATION cannot be removed.
The CV Flow Control permits full flow from port A to B, and
restricted flow in the reverse direction. Flow from port A to B Replace O-ring packing and gasket each time CV Flow
lifts the disc from seat, permitting full flow. Flow in the reverse Control is overhauled.
direction seats the disc, causing fluid to pass through the clear- Replace all parts which are defective. Replace any parts
ance between the stem and the disc. This clearance can be which create the slightest doubt that they will not afford com-
increased, thereby increasing the restricted flow, by screwing pletely satisfactory operation. Use Inspection steps as a
the stem out, or counter-clockwise. Turning the stem in, or guide.
clockwise reduces the clearance between the stem and the
disc, thereby reducing the restricted flow.’
REASSEMBLY
INSTALLATION Reassembly is the reverse of disassembly; no special tools
are required.
Install the CV Flow Control as shown in the valve schematic
All connections must be tight to prevent leakage.
TEST PROCEDURE
No testing of the flow Control is required prior to reassembly
to the pilot control system on Cla-Val Main Valve.
CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
© Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice.
N-CV (R-06/2018)
CV
PARTS LIST
3/8" Flow Control
ADJUSTING STEM
(TURN CLOCKWISE TO 1
INCREASE RESTRICTION)
7
2
2.12
MAX 10
STAMP PART NO. ON
SMOOTH SURFACE 9
8
RESTRICTED
FLOW 6
1.84 3/8 - 18 NPT

4
When ordering parts,

.85 please specify:
• Number Stamped on Side
• Description (CV Flow Control)
• Part Description
• Material
FREE FLOW
ITEM DESCRIPTION QTY

1 Cap (SS only) 1
2 Nut, Jam 1
3 Seat 1
4 Gasket 1
5 Disc 1
6 Spring 1
7 Ring, Retaining 1
BAR STOCK 8 Stem 1
CONFIGURATION 9 O-Ring 1
10 Housing 1
© Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice. PL-CV (R-03/2011)
CVCL 1 @ 3 4 DIST. CODE 002 SHEET 1 OF 5
l!j_ ClA·\/Al CO. NEwroRr sEAcH. c.uoRNIA lc6QG SERIES DRAWING NO.
69548
IREV.E
TYPE OF VALVE AND MAIN FEATURES DESIGN
SUGGESTED WIRING DIAGRAM FOR 60 SERIES PUMP DRAWN B.F. 10-20-67

CHK'D J.M. 10-21-67
CONTROL VALVE SHOWN WITH PUMP IN "OFF" POSITION APV'D HWE 10-21-67
OFF
AUTO HAND
L1 L2
t----e-
H
1CR
t----8-
1CR
t----8--
COM.
O N.C. 2CRl-
w
I-
<(
I')
0
0
N
I
N.O.
..--------8-
I')
Cl
IOC>
u
>-
Q) ~
2CR
n.:
>-
_J
_J
,.........
<( 0
:::i
z ti)
<(
:::i: (J)
w
..---- AUTO - OFF - HAND= SELECTOR SWITCH
(/)
5 0
w
a::: u 1CR = RELAY, DPST NORMALLY OPEN
w
I- '-../
0
z ,........
0 0 0
2CR = RELAY, DPST NORMALLY OPEN
Cl ..---- <t:
I
L{) u
Cl
z
0 ..----
(J) 3CR = RELAY, TPST NORMALLY OPEN
a::: F z
0
u Q,, 0 0
w
a::: 5 Ulz
= SWITCH, REMOTE START, AUTOMATIC
z ~ ~ 3:
0 Cl <t: = SWITCH, SPOT, VALVE LIMIT SWITCH
in
5
w w 0:::
_J 0
a::: w
0 LL. 0::: PVS = PILOT VALVE SOLENOID
<(
u z 0
0 z M = PUMP MOTOR STARTER
Ui <t:
>
w 0
O:'.:
w
(f)
w >
NOTE: SW2 AND PVS SUPPLIED BY CLA-VAL CO. ALL OTHER ELECTRICAL ITEMS
w w SUPPLIED BY CUSTOMER. SW 2 IS INCLUDED IN THE X105L SWITCH ASSY
(f) O:'.:
a:::
I-
Cl
I w
WHICH IS MOUNTED ON THE PUMP CONTROL VALVE COVER.
_J
<(
"THIS DRAWING IS THE PROPERTY OF CLA-VAL CO. AND SAME AND COPIES MADE THEREOF, IF ANY, SHALL BE RETURNED TO IT UPON DEMAND DELIVERY AND DISCLOSURE HEREOF ARE SOLELY UPON CONDITION THAT THE SAME SHALIL
NOT BE USED, COPIED OR REPRODUCED, NOR SHALL THE SUBJECT HEREOF BE DISCLOSED IN ANY MANNER TO ANYONE FOR ANY PURPOSE, EXCEPT AS HEREIN AUTHORIZED, WITHOUT PRIOR WRITTEN APPROVAL OF CLA-VAL CO. THIS
DRAl'l1NG IS SUBMITTED CONFIDENTIALLY AND MAY NOT BE USED IN THE MANUFACTURE OF ANY MATERIAL OR PRODUCT OTHER THAN SUCH MATERIALS AND PRODUCTS FURNISHED TO CLA-VAL CO. 1'11HETHER OR NOT THE EQUIPMENT OR
INFORMATION SHOWN HEREON IS PATENTED OR OTHERWISE PROTECTED. FULL TITLE AND COPYRIGHTS, IF ANY, IN AND TO THIS DRAWING AND/OR INFORMATION DELIVERED OR SUBMITTED ARE FULLY RESERVED CLA-VAL co."
CVCL 1 (bl 3 4 DIST CODE 002 SHEET 2 OF 5
l!1i ClA·\IAl CO. NEWPORT BEACH. CALIFORNIA ICA60NOSERIES

DRAV!1NG NO.
DESIGN
69548
I REV
E
SUGGESTED WIRING DIAGRAM FOR 60 SERIES PUMP DRAWN
CHK'D
B.F. 10-20-67
J.M. 10-21-67
WIRING DIAGRAM EXPLANATION
THIS SUGGESTED WIRING DIAGRAM PROVIDES ELECTRICAL INTERLOCK TO PREVENT SURGES

ON START UP & SHUT DOWN OF ELECTRIC MOTOR-DRIVEN PUMPS. IT IS SUITABLE FOR
MOST APPLICATIONS OF CLA-VAL 60 & 61 SERIES PUMP CONTROL VALVES.
FOR EXPLANATION OF HYDRAULIC VALVE OPERATION AND PUMP STARTING-STOPPING SURGE
PROTECTION SEQUENCE, SEE CATALOG DATA SHEET FOR 60 SERIES BOOSTER PUMP CONTROL
VALVES (e.g. -E-60-11, ETC) OR 61 SERIES DEEP WELL PUMP CONTROL VALVES
(e.g. -E-61-02, ETC).
PUMP OFF
THE PUMP CONTROL VALVE WILL BE IN ITS HYDRAULICALLY NORMALLY OPEN (FOR 61
SERIES VALVES) OR NORMALLY CLOSED (FOR 60 SERIES VALVES) POSITION. SW2 IS
MOUNTED ON THE PUMP CONTROL VALVE AND IS IN THE OPEN POSITION (N.O.) WHEN
THE PUMP IS OFF. 3CR RELAY IS ENERGIZED AND ALL OF IT'S CONTACTS ARE CLOSED.
AUTO-OFF-HAND SWITCH ALLOWS SELECTION OF THREE MODES. AUTO OR AUTOMATIC
MODE SIGNALS PUMP ON AND OFF UNDER COMMAND OF REMOTE SWITCH SW1. THIS
COULD BE ANY REMOTE SWITCH FROM A SIMPLE PRESSURE SWITCH TO A COMPLEX
COMPUTER SYSTEM SWITCH. HAND MODE ALLOWS OVERRIDING THE AUTO MODE FOR
THOSE TIMES WHEN IT IS NECESSARY TO MANUALLY (AT THE PANEL) SIGNAL THE
PUMP TO START (HAND) AND STOP (OFF).
OFF
I=!
...::: AUTO HAND
= ...... /
L1 ........... / SW 1 L2
>--
co --
H
3CR3
(CLOSED) e-
>-- 1CR
i-------18-
e-
::]
...:::
:::J
:z
...:::
::::::;;:
w
U1
5
w 1CR 3CR 1
0::: i------------r------+---------1 2CR
r-
(CLOSED)
~ 6
0 f=:
= o._
2CR I
15
=
1--------e--
U1
gs 2:5
(.J
w
oc
:z
0
Vi
5
w
oc
a 3CR2 I (ENERGIZED)
...:::
(.J
f--
w
,____ _ _ _ _ _ _ _ _ __.__! - - - - ..J
w
I (CLOSED)
if)
2CR
w
w
if)
"THIS DRA'MNG IS THE PROPERTY OF CLA-VAL CO. AND SAME AND COPIES MADE THEREOF, IF ANY, SHALL BE RE1URNED TO IT UPON DEMAND. DELIVERY AND OISCLOSURE HEREOF ARE SOLELY UPON CONDlnON THAT THE SAME SHALL
NOT BE USED, COPIED OR REPRODUCED, NOR SHALL THE SUBJECT HEREOF BE DISCLOSED IN ANY MANNER TO ANYONE FOR ANY PURPOSE, EXCEPT AS HEREIN AUTHORIZED, WITHOUT PRIOR WRITTEN APPROVAL OF CLA-VAL CO. THIS
DRAWING IS SUBMITTED CONFIDENTIALLY AND MAY NOT BE USED IN THE MANUFACTURE OF ANY MATERIAL OR PRODUCT OTHER THAN SUCH MATERIALS AND PRODUCTS FURNISHED TO CLA-VAL CO. l'IHETHER OR NOT THE EQUIPMENT OR
INFORMATION SHOWN HEREON IS PATENTED OR OTHERWISE PROTECTED, FULL TITLE AND COPYRIGHTS, IF ANY, IN AND TO THIS DRAWING AND/DR INFORMATION DELIVERED OR SUBMITTED ARE FULLY RESERVED CLA-VAL CO"
~ ClA·\IAl CO. NEWPORT BEACH, CALIFORNIA ICA60NOSERIES

DRA\\ING NO.
69548
I EREV
DESIGN
DRAVv'N
SUGGESTED WIRING DIAGRAM FOR 60 SERIES PUMP CHK'D
8.F. 10-20-67
J.M. 10-21-67
PUMP SIGNALED TO GO "ON"

USING "AUTO" MODE
STEP 1: SELECTOR SWITCH IS TURNED TO AUTO POSITION. ELECTRICITY FROM L1

GOES THROUGH THE SWITCH TO TERMINAL A AND TO SW1. WHEN A REMOTE
PRESSURE SWITCH OR OTHER ELECTRICAL SWITCH CLOSES SW1, ELECTRICITY
GOES THROUGH 3CR3 (ALREADY CLOSED), AND ENERGIZES 1CR COIL AND
CLOSES ITS CONTACTS.
STEP 2: WHEN 1CR CONTACTS CLOSE, PVS IS ENERGIZED AND SHIFTS PORTS
CAUSING THE PUMP CONTROL VALVE TO BEGIN MOVING. AT THE SAME TIME
1CR ENERGIZED THE PVS COIL, ITS SECOND SET OF CONT ACTS CLOSED
WHICH ALLOWED ELECTRICITY TO GO FROM L1 THROUGH 1CR AND 3CR1 TO
ENERGIZE RELAY 2CR.
STEP 3: WHEN 2CR RELAY IS ENERGIZED, ITS FIRST SET OF POINTS CLOSE AND
COMPLETE THE CIRCUIT FROM L1 THROUGH THE N.C. TERMINAL OF SW1 AND
3CR1. AT THE SAME TIME, ITS SECOND SET OF POINTS CLOSE, WHICH
ALLOWS ELECTRICITY FROM L1 THROUGH 2CR TO THE PUMP MOTOR STARTER.
THIS STARTS THE PUMP AND COMPLETES THE CIRCUIT TO L2.
OFF THE PUMP IS NOW ON
AUTO HAND
t
L1
' "- /
/
L2
STEP 1 ----Q_ _ _ D----0-----0---r--- --~~D~-

A SW 1 3CR 3 J::::\_
- -D~H------~-
e-
>-
CD
1--~~~~~~~~~~~~~~~~----~----PVS 1CR
(CLOSES)
>-
:::J (ENERGIZED)
<C STEP 2
H-----------,- c~ ~t---e---
:::>
:z:
-(CL~~E:)
<C
::::;:
3 1
LI...J
(/)
5
LI...J
0:::
~ ~-
!-- (ENERGIZED)
~~ N.C. 2CR
e--
_J
_~OM~~ Q--'- - (CLOSES

0 t=
Cl Q_
1§
Cl (/)
gs ~
SW2 N.O.
u
LI...J
0:::
:z
0
U'i
5 (ENERGIZED)
LI...J
0:::
~ t-
u w
w
:r:
(/)
w
w
STEP 3 -----------------(cL~~E:~t---0--
(/)
0:::
FIG 2 (STARTS)
1--
_J
"THIS DRAWING IS THE PROPERTY OF CLA-VAL CO. AND SAME AND COPIES MADE THEREOF, IF ANY, SHALL BE RETURNED TO IT UPON DEMAND. DELIVERY AND DISCLOSURE HEREOF ARE SOLELY UPON CONDITION THAT THE SAME SHALL
NOT BE USED, COPIED OR REPRODUCED, NOR SHALL THE SUBJECT HEREOF BE DISCLOSED IN ANY MANNER TO ANYONE FOR ANY PURPOSE, EXCEPT AS HEREIN AUTHORIZED, WITHOUT PRIOR ~ITTEN APPROVAL OF CLA-VAL CO. THIS
DRAWING IS SUBMITTED CONFIDENTIALLY AND MAY NOT BE USED IN THE MANUFACTURE OF ANY MATERIAL OR PRODUCT OTHER THAN SUCH MATERIALS AND PRODUCTS FURNISHED TO QA-VAL CO. 'MjETHER OR NOT THE EQUIPMENT OR
INFORMATION SHO'M< HEREON IS PATENTED OR OTHERWISE PROTECTED, FULL TITLE AND COPYRIGHTS, IF ANY, IN AND TO THIS DRAWING AND/OR INFORMATION DELIVERED OR SUBMITTED ARE FULLY RESERVED CLA-VAL CO."
CVCL 1 (2) 3 4 DIST CODE 002 SHEET 4 OF 5
iff
~ __C_lA~\l~
ftLC_D~~~-lcAT~ALOG~No.
• ___---4-oRA~N~GNo.~~lRE~vE~
1
60 SERIES
,.. 69548 • NEWPORT BEACH, CALIFORNIA
DESIGN
SUGGESTED WIRING DIAGRAM FOR 60 SERIES PUMP DRAVvN 8.F. 10-20-67

°0 _H_J.WM_E·--+---10-21-67
CONTROL VALVE SHOWN WITH PUMP IN "OFF" POSITION t-cA_HPKv:- 10 21 67
------ ---1
PUMP SIGNALED TO GO "OFF"

USING "AUTO" MODE
STEP 1: REMOTE SWITCH SW1 OPENS AND DE-ENERGIZES THE COIL OF 1CR RELAY
AND ALL 1CR CONTACTS.
STEP 2: THE FIRST SET OF CONTACTS OF 1CR OPEN AND STOP THE ELECTRICITY TO
THE COIL OF PVS. PVS SHIFTS PORTS CAUSING THE PUMP CONTROL VALVE TO
BEGIN MOVING. AT THE SAME TIME THE SECOND SET OF CONTACTS TO 2CR
COIL OPEN. 2CR IS HELD ENERGIZED BY CONNECTION TO L1 THROUGH SW2.
STEP 3: WHEN THE PUMP CONTROL VALVE HYDRAULICALLY REACHES ITS DE-ENERGIZED
POSITION (SEE PUMP OFF STEP, ABOVE) IT MOVES SW2 FROM N.C. CONTACT
TO N.O. CONTACT AND STOPS ELECTRICITY TO 2CR COIL. 2CR DE-ENERGIZES
AND OPENS ITS CONTACTS, WHICH IN TURN DE-ENERGIZES PUMP MOTOR
STARTER AND SHUTS PUMP OFF.
THE PUMP IS NOW OFF
OFF
AUTO HAND
-r---r--
L1 ' . . . . ._ / /
SW 1 L2
A // 3CR3l ~
- - --Q_ _ _ _0- -----cY 0- - (DE~ED)-
STEP 1
- - D,__H_ _ _ _ _ _ _ _ --1_
>-
------------------~;:~~---e---
CD
(DE-ENERGIZED)
STEP 2
>-
_J
_J
<C
1CR
:::::>
:z
<C
:::::;:
(OPENS)
LW
(/) (DE-ENERGIZED)
5
LW
Cl:::
1---
f'\._N.C.
~-----
2CR~
~~ (OPENS)
0 i=
Cl o._
N.O.
Cl
15 (/)
gs ~
u
LW
Cl:::
:z
0
U1
5
LW
------------------co:E~)~ ~--0--
Cl:::
Cl
<C 1-
u w
w STEP 3
:r:
(/)
w (STOPS)
w
(/)
Cl:::
1---
_J
"THIS DRA'MNG IS THE PROPERTY OF CLA-VAL CO AND SAME AND COPIES MADE THEREOF, IF ANY, SHALL BE RETURNED TO IT UPON DEMAND. DELIVERY AND DISCLOSURE HEREOF ARE SOLELY UPON CONDITION THAT THE SAME SHALL
NOT BE USED, COPIED OR REPRODUCED, NOR SHALL THE SUBJECT HEREOF BE DISCLOSED IN ANY MANNER TO ANYONE FOR ANY PURPOSE, EXCEPT AS HEREIN AUTHORIZED, 'MTHOUT PRIOR VIRITTEN APPROVAL OF CLA-VAL CO. THIS
DRA'MNG IS SUBMITTED CONFIDENnALLY AND MAY NOT BE USED IN THE MANUFACTURE OF ANY MATERIAL OR PRODUCT OTHER THAN SUCH MATERIALS AND PRODUCTS FURNISHED TO CLA-VAL CO. 'M-IETHER OR NOT THE EQUIPMENT OR
INFORMATION SHO'MN HEREON IS PATENTED OR OTHER'MSE PROTECTED, FULL TITLE AND COPYRIGHTS, IF ANY, IN AND TO THIS DRA'MNG AND/OR INFORMATION DELIVERED OR SUBMITTED ARE FULLY RESERVED CLA-VAL CO."
CVCL 1 (2) 3 4 DIST CODE 002 SHEET 5 OF 5
r ff ClA • ''"l
~ Utt CO . NEWPORT BEACH, CALIFORNIA !CATALOG NO. 6 0 s ER IEs
DRA\IANG NO.
69548
I REV
E
DESIGN
SUGGESTED WIRING DIAGRAM FOR 60 SERIES PUMP DRAWN B.F. 10-20-67

CHK'D J.M. 10-21-67
2CR RELAY
THIS RELAY IS VERY IMPORTANT AND SHOULD BE WIRED EXACTLY AS SHOWN.

THE MAIN FUNCTION OF THIS RELAY IS TO HOLD PUMP "OFF" WHEN SELECTOR SWITCH
OR SW1 REMOTE SWITCH HAS TOLD PUMP TO GO "OFF". IF WIRED WRONG, THE PUMP
WILL CYCLE ON-OFF-ON-OFF. WHEN THE SW2 MICRO SWITCH ARM OF X105 SWITCH
ASSEMBLY IS MOVED EVER SO SLIGH TY.
3CR RELAY
THIS RELAY IS THE POWER FAILURE RELAY. WHEN NORMAL POWER IS AVAILABLE, 3CR
IS ENERGIZED AND THE CONTACTS ARE CLOSED. THIS RELAY IS ENERGIZED WITH
PUMP ON OR PUMP OFF.
DURING NORMAL PUMP OPERATION THE 3CR CONTACTS ARE CLOSED. BUT WHEN AN
INTERMITTENT POWER FAILURE ("BROWN OUT") OCCURS, THIS RELAY DROPS OUT AND
ALL OF ITS CONTACTS OPEN.
WHEN ELECTRIC POWER IS QUICKLY RE-ESTABLISHED, THE PUMP WILL NOT COME ON,
EVEN THROUGH SIGNALED BY SW1 "PUMP AUTO ON". THIS PREVENTS THE PUMP FROM
RESTARTING WITH A PARTIALLY OPEN PUMP CONTROL VALVE.
AFTER THE PUMP CONTROL VALVE HAS MOVED HYDRAULICALLY TO ITS NORMALLY OPEN
(61 SERIES) OR NORMALLY CLOSED (60 SERIES) POSITION, IT MOVES SW2 TO THE OPEN
(N.O.) POSITION. THIS LETS ELECTRICITY GO FROM L1 THROUGH SW2 TO ENERGIZE COIL
>-
cc
OF 3CR RELAY AT L2. 3CR CONTACTS CLOSE AND THE CIRCUIT WILL THEN BE READY
FOR "PUMP SIGNALED ON" SEQUENCE AS IF IT WERE A NORMAL SITUATION. THE 3CR
RELAY GIVES THE PUMP A "DELAYED RESET" APPEARANCE.
>-
:::J
<t:
=>
:z:
<t:
::::::E
LI..J
Vl
5
LI..J
0:::
t-
~ 6
OF
Cl CL
1§
Cl Vl
gs ~
u
LI..J
0:::
6Vi
5
LI..J
0:::
Cl
<t:
u
:I
w
w
I
(/)
w
w
(/)
0:::
t-
~
"THIS DRA'MNG IS THE PROPERTY OF CLA-VAL CO. AND SAME AND COPIES MADE THEREOF, IF ANY, SHALL BE RETURNED TO IT UPON DEMAND. DELIVERY AND DISCLOSURE HEREOF ARE SOLELY UPON CONDlnON THAT THE SAME SHALL
NOT BE USED, COPIED OR REPRODUCED, NOR SHALL THE SUBJECT HEREOF BE DISCLOSED IN ANY MANNER TO ANYONE FOR ANY PURPOSE, EXCEPT AS HEREIN AUTHORIZED, 'MTHOUT PRIOR 'M'ITTEN APPROVAL OF CLA-VAL CO. THIS
ORAViiNG IS SUBMITTED CONFIDENTIALLY AND MAY NOT BE USED IN THE MANUFACTURE OF ANY MATERIAL OR PRODUCT OTHER THAN SUCH MATERIALS AND PRODUCTS FURNISHED TO CLA-VAL CO. v.iHETHER OR NOT THE EQUIPMENT OR
INFORMATION SHOWN HEREON IS PATENTED OR OTHERl'!iSE PROTECTED. FULL TITLE AND COPYRIGHTS. IF ANY, IN AND TO THIS DRA'MNG AND/OR INFORMATION DELIVERED OR SUBMITTED ARE FULLY RESERVED CLA-VAL CO."
©
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. PL-CK2 (R-3/2011)
MODEL
X46
Flow Clean Strainer
• Self Scrubbing Cleaning Action
• Straight Type or Angle Type
X46A Straight The Cla-Val Model X46 Strainer is designed to prevent passage of
foreign particles larger than .015". It is especially effective against
such contaminant as algae, mud, scale, wood pulp, moss, and root
fibers. There is a model for every Cla-Val. valve.
X46B Angle The X46 Flow Clean strainer operates on a velocity principle utilizing
the circular "air foil" section to make it self cleaning. Impingement of
particles is on the "leading edge" only. The low pressure area on the
downstream side of the screen prevents foreign particles from clog-
ging the screen. There is also a scouring action, due to eddy cur-
rents, which keeps most of the screen area clean.
Dimensions (In Inches)

Male X46A Straight Type A (In Inches)
SAE Width Across Flats Pipe
C Male B A (NPT) B (NPT) D E F G I
B Pipe
H 1/8 1/8 1-3/4 3/4 1/2 1/2 1/4
G I 1/4 1/4 2-1/4 1 3/4 3/4 3/8
I
A 3/8 3/8 2-1/2 1 7/8 7/8 1/2
E
X46B E Female F 3/8 1/2 2-1/2 1-1/4 1/2 7/8 3/4
D Pipe D
X46A 1/2 1/2 3 1-1/4 1 1-1/8 3/4
X46 Angle Type B (In Inches)
3/8 3/4 3-3/8 2 1/2 1 7/8
B(NPT) C(SAE) D E H I
3/4 3/4 4 2 1 1-1/2 7/8
1/8 1/4 1-3/8 5/8 7/8 1/4 When Ordering, 3/8 1 4-1/4 2-3/4 1/2 1-3/8 7/8
1/4 1/4 1-3/4 3/4 1 3/8 Please Specify: 1 1 4-1/2 2-3/4 1-1/4 1-3/4 7/8
3/8 1/4 2 7/8 1 1/2 • Catalog Number X46
1/2 1 4-1/4 2-3/4 1/2 1-3/8 7/8
3/8 3/8 1-7/8 7/8 1 1/2 • Straight Type or Angle Type
• Size Inserted Into and Size Connection
1/2 3/8 2-3/8 1 1-1/4 5/8
• Materials
INSTALLATION CLEANING
The strainer is designed for use in conjunction with a Cla-Val After inspection, cleaning of the X46 can begin. Water service usually will produce
Main Valve, but can be installed in any piping system where mineral or lime deposits on metal parts in contact with water. These deposits can
there is a moving fluid stream to keep it clean. When it is used be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enough
with the Cla-Val Valve, it is threaded into the upstream body port for deposit to dissolve. This will remove most of the common types of deposits.
provided for it on the side of the valve. It projects through the Caution: use extreme care when handling acid. If the deposit is not removed
side of the Main Valve into the flow stream. All liquid shunted to by acid, then a fine grit (400) wet or dry sandpaper can be used with water.
the pilot control system and to the cover chamber of the Main Rinse parts in water before handling. An appropriate solvent can clean parts used
Valve passes through the X46 Flow Clean Strainer. in fueling service. Dry with compressed air or a clean, lint-free cloth.
Protect from damage and dust until reassembled.
INSPECTION REPLACEMENT
Inspect internal and external threads for damage or evidence If there is any sign of damage, or if there is the slightest doubt that the Model X46
of cross-threading. Check inner and outer screens for clogging, Flow Clean Strainer may not afford completely satisfactory operation, replace it. Use
embedded foreign particles, breaks, cracks, corrosion, fatigue, Inspection steps as a guide. Neither inner screen, outer screen, nor housing is fur-
and other signs of damage. nished as a replacement part. Replace Model X46 Flow Clean Strainer as a com-
plete unit.
DISASSEMBLY
When ordering replacement Flow-Clean Strainers, it is important to determine pipe
Do not attempt to remove the screens from the strainer housing.
size of the tapped hole into which the strainer will be inserted (refer to column A or
F), and the size of the external connection (refer to column B or G).
©
Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. N-X46 (R-3/2011)
MODEL
X141
Cla-Val Gauge Option
• Liquid-Filled
• Dual Scale (PSI / BAR)
• Long Life Stainless Steel Construction
• Tamper-Resistant Design
• 2 1⁄2" and 4" Diameter Sizes
• Isolation Valve Included
The Cla-Val Model X141 Pressure Gauge Option consists of glyc-

erin-filled pressure gauges with the Cla-Val Logo and 1⁄4” CK2
Bronze Isolation Valves on the main valve inlet and outlet. Cla-Val
gauges are waterproof, shock resistant, and fully enclosed with a
stainless steel case and bronze wetted parts. Ambient temperature
ratings are -4 Degrees F to +140 Degrees F (-20 Degrees C to +60
Degrees C).
Model X141
All gauges have dual scale (PSI/BAR) and are supplied with a 1/4"
4" Pressure Gauge
NPT bottom connection. Model X141 gauges are available installed
on new valves and must be specified on the customer Purchase
Order. Consult factory for other available materials.
Available Pressure Ranges Typical X141 Installation
X141 Gauge Assembly (2 1/2" Diameter Dial)
Pressure Range* Part Number

0 - 60 psi 20534301 A
0 - 100 psi 20534302K
0 - 160 psi 20534311J
0 - 200 psi 20534303J
0 - 300 psi 20534304H
0 - 400 psi 20534305G
Typical Installation with two X141 Gauges
X141 Gauge Assembly (4" Diameter Dial)

Pressure Range* Part Number
0 - 60 psi 20534306F
0 - 100 psi 20534307E
0 - 200 psi 20534308D
0 - 300 psi 20534309C
0 - 400 psi 20534310K
*Specify desired pressure range and valve location (inlet or outlet) on order.
1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
CLA-VAL Cla-Val 2017 • Printed in USA • Specifications subject to change without notice.
© Copyright
E-X141 (R-08/2017)
PARTS LIST
X43
Strainer
ITEM DESCRIPTION MATERIAL Standard 60 mesh pilot system strainer for fluid service.
1 Pipe Plug Steel

2 Strainer Plug Brass Size Stock Number
3 Gasket Copper
3/8 x 3/8 33450J
4 Screen SST
5 Body Brass
No parts available. Rreplacement assembly only.
3/8 NPT
5 4 3 2 1
P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • Website cla-val.com
CLA-VAL © Copyright Cla-Val 2012 Printed in USA Specifications subject to change without notice. PL- X43 (R-9/2012)
Cla-Val Product
Identification
How to Order
Proper Identification
For ordering repair kits, replacement parts, or for
INLET SIZE &
inquiries concerning valve operation, it is important to CAT NO.
properly identify Cla-Val products already in service

EINTRITT STOCK
NO. CODE
by including all nameplate data with your inquiry. ENTREE

MFD. BY CLA-VAL
Pertinent product data includes valve function, size, ENTRADA NEWPORT BEACH, CALIF, U.S.A.
material, pressure rating, end details, type of pilot

This brass plate appears on valves sized 21/2" and larger
controls used and control adjustment ranges.
and is located on the top of the inlet flange.
Identification Plates
For product identification, cast-in body markings are
supplemented by identification plates as illustrated on
this page. The plates, depending on type and size of IN L E T
product, are mounted in the most practical position. It
is extremely important that these identification
plates are not painted over, removed, or in any
IN L E T
other way rendered illegible.
These two brass plates appear on 3/8", 1/2", and 3/4" size
valves and are located on the valve cover.
SIZE &
CAT NO.
RESERVOIR STOCK
NO.
CODE
END FLOW
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A.
These two brass plates appear on threaded valves

This brass plate appears on altitude valves only and is
found on top of the outlet flange. 1" through 3" size or flanged valves 1" through 2".
It is located on only one side of the valve body.
®
SIZE & SIZE & CODE
CAT NO. CAT NO.
C STOCK
STOCK
™ NO.
NO.
MFD. BY CLA-VAL
SPRING NEWPORT BEACH, CALIF.
RANGE U.S.A.
MFD. BY CLA-VAL NEWPORT BEACH, CALIF. U.S.A. This brass plate is used to identify pilot control valves.
The adjustment range is stamped into the plate.
This tag is affixed to the cover of the pilot control valve.
The adjustment range appears in the spring range section.
DO NOT REMOVE
REDUCED PRESSURE BACKFLOW PREVENTION DEVICE
THIS VALVE HAS BEEN MODIFIED -4 STK.
RP
CAT. NO.
SINCE ORIGINAL SHIPMENT FROM
FACTORY. WHEN ORDERING PARTS SER.
NO. NO.
AND/ OR SERVICE SUPPLY DATA FROM
THIS PLATE & ALL OTHER PLATES ON CLA-VAL NEWPORT BEACH, CA.
ORIGINAL VALVE.
This brass plate is used on our backflow prevention
® assemblies. It is located on the side of the Number Two
check (2" through 10"). The serial number of the
C assembly is also stamped on the top of the inlet flange of
™
the Number One check.

This aluminum plate is included in pilot system
modification kits and is to be wired to the new pilot
control system after installation.
HOW TO ORDER SPECIFY WHEN ORDERING
• Model Number • Valve Size
Because of the vast number of possible configurations and • Globe or Angle Pattern • Threaded or Flanged
combinations available, many valves and controls are not • Adjustment Range • Body and Trim Materials
shown in published product and price lists. For ordering (As Applicable) • Optional Features
information, price and availability on product that are not listed, • Pressure Class
please contact your local Cla-Val office or our factory office
located at: UNLESS OTHERWISE SPECIFIED
• Globe or angle pattern are the same price
P. O. Box 1325 • Ductile iron body and bronze trim are standard
Newport Beach, California 92659-0325 • X46 Flow Clean Strainer or X43 “Y” Strainer are included
(949) 722-4800 • CK2 Isolation Valves are included in price on 4" and larger
FAX (949) 548-5441 valve sizes (6" and larger on 600 Series)
LIMITED WARRANTY
DISCLAIMER OF WARRANTIES AND
Automatic valves and controls as manufactured by Cla-Val are warranted
for three years from date of shipment against manufacturing defects in LIMITATIONS OF LIABILITY
material and workmanship that develop in the service for which they are The foregoing warranty is exclusive and in lieu of all other
designed, provided the products are installed and used in accordance warranties and representations, whether expressed, implied, oral or
with all applicable instructions and limitations issued by Cla-Val. written, including but not limited to any implied warranties or
Electronic components manufactured by Cla-Val are warranted for one merchantability or fitness for a particular purpose. All such other
year from the date of shipment. warranties and representations are hereby cancelled.
We will repair or replace defective material, free of charge, that is returned Cla-Val shall not be liable for any incidental or consequential loss,
to our factory, transportation charges prepaid, if upon inspection, the damage or expense arising directly or indirectly from the use of the
material is found to have been defective at time of original shipment. This product. Cla-Val shall not be liable for any damages or charges for
warranty is expressly conditioned on the purchaser’s providing written labor or expense in making repairs or adjustments to the product.
notification to Cla-Val immediate upon discovery of the defect. Cla-Val shall not be liable for any damages or charges sustained in
Components used by Cla-Val but manufactured by others, are warranted the adaptation or use of its engineering data and services. No
only to the extent of that manufacturer’s guarantee. representative of Cla-Val may change any of the foregoing or
assume any additional liability or responsibility in connection with
This warranty shall not apply if the product has been altered or repaired by the product. The liability of Cla-Val is limited to material
others, Cla-Val shall make no allowance or credit for such repairs or replacements F.O.B. Newport Beach, California.
alterations unless authorized in writing by Cla-Val.
TERMS OF SALE
ACCEPTANCE OF ORDERS RISK
All orders are subject to acceptance by our main office at Newport Beach, California. All goods are shipped at the risk of the purchaser after they have been delivered by
us to the carrier. Claims for error, shortages, etc., must be made upon receipt of
CREDIT TERMS
goods.
Credit terms are net thirty (30) days from date of invoice.
EXPORT SHIPMENTS
PURCHASE ORDER FORMS
Export shipments are subject to an additional charge for export packing.
Orders submitted on customer’s own purchase order forms will be accepted only
with the express understanding that no statements, clauses, or conditions contained RETURNED GOODS
in said order form will be binding on the Seller if they in any way modify the Seller’s 1. Customers must obtain written approval from Cla-Val prior to returning any
own terms and conditions of sales. material.
PRODUCT CHANGES 2. Cla-Val reserves the right to refuse the return of any products.
The right is reserved to make changes in pattern, design or materials when deemed
3. Products more than six (6) months old cannot be returned for credit.
necessary, without prior notice.
4. Specially produced, non-standard models cannot be returned for credit.
PRICES
All prices are F.O.B. Newport Beach, California unless expressly stated otherwise on 5. Rubber goods such as diaphragms, discs, o-rings, etc., cannot be returned for
our acknowledgement of the order. Prices are subject to change without notice. The credit, unless as part of an unopened vacuum sealed repair kit which is less
prices at which any order is accepted are subject to adjustment to the Seller’s price than six months old.
in effect at the time of shipment. Prices do not include sales, excise, municipal, state 6. Goods authorized for return are subject to a 35% ($100 minimum) restocking
or any other Government taxes. Minimum order charge $100.00. charge and a service charge for inspection, reconditioning, replacement of
RESPONSIBILITY rubber parts, retesting, repainting and repackaging as required.
We will not be responsible for delays resulting from strikes, accidents, negligence of 7. Authorized returned goods must be packaged and shipped prepaid to Cla-Val,
carriers, or other causes beyond our control. Also, we will not be liable for any 1701 Placentia Avenue, Costa Mesa, California 92627.
unauthorized product alterations or charges accruing there from.
CLA-VAL Represented By:

PO Box 1325 Newport Beach CA 92659-0325
Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL CANADA CLA-VAL EUROPE
4687 Christie Drive Chemin dés Mesanges 1
Beamsville, Ontario CH-1032 Romanel/
Canada L0R 1B4 Lausanne, Switzerland
Phone: 905-563-4963 Phone: 41-21-643-15-55
Fax: 905-563-4040 Fax: 41-21-643-15-50
©COPYRIGHT CLA-VAL 2011 Printed in USA
E-Product I.D. (R-3/2011) Specifications subject to change without notice. www.cla-val.com
MODEL
REPAIR KITS
Model 100-01 Hytrol Main Valve
BUNA-N MATERIAL
RUBBER KIT REPAIR KIT REBUILD KIT STUD & NUT KIT
STOCK NO. STOCK NO. STOCK NO. STOCK NO.
3/8” 9169801K 21176614B 21176633J
1/2” 9169802H 21176602F 21176615A 21176634H
3/4” 9169802H 21176602F 21176615A 21176634H
1” Non-Guided 9169803F 21176601G 21176616K 21176636F
1” 9169804D 21176603E 21176617J 21176636F
1 1/4” 9169804D 21176603E 21176617J 21176636F
1 1/2” 9169804D 21176603E 21176617J 21176636F
2” 9169805A 21176608K 21176618H 21176637E
2 1/2” 9169811J 21176609J 21176619G 21176638D
3” 9169812G 21176604D 21176620D 21176639C
4” 9169813E 21176605C 21176621C 21176640K
6” 9169815K 21176606B 21176622B 21176641J
8” 9817901D 21176607A 21176623A 21176642H
10” 9817902B 21176610F 21176624K 21176643G
12” 9817903K 21176611E 21176625J 21176644F
14” 9817904H 21176612D 21176626H 21176645E
16” 9817905E 21176613C 21176627G 21176645E
Model 100-20 Hytrol Main Valve

BUNA-N MATERIAL
RUBBER KIT REPAIR KIT REBUILD KIT STUD & NUT KIT
STOCK NO. STOCK NO. STOCK NO. STOCK NO.
3” 9169805A 21176608K 21176618H 21176637E
4” 9169812G 21176604D 21176620D 21176639C
6” 9169813E 21176605C 21176621C 21176640K
8” 9169815K 21176606B 21176622B 21176641J
10” 9817901D 21176607A 21176623A 21176642H
12” 9817902B 21176610F 21176624K 21176643G
14” 9817903K 21176611E 21176625J 21176644F
16” 9817903K 21176611E 21176625J 21176644F
Consult factory for larger sizes
Rubber Kit Includes: Diaphragm, Disc, Spacer Washers
Repair Kit Includes: Diaphragm, Disc, Spacer Washers, Epoxy Coated Disc Retainer, Epoxy Coated Diaphragm Washer,
Protective Washer
Rebuild Kit Includes: Diaphragm, Disc, Spacer Washers, Epoxy Coated Disc Retainer, Epoxy Coated Diaphragm Washer,
Protective Washer, Stainless Steel Bolts & Washers (6" & Below),
Stainless Steel Studs, Nuts, & Washers (8" & Above), Stem, Stem Nut, Disc Guide
Stud & Nut Kit Includes: Stainless Steel Bolts & Washers (6" & Below), Stainless Steel Studs, Nuts, & Washers (8" & Above)
Repair Kits for 100-02/100-21 Powertrol and 100-03/100-22 Powercheck Main Valves
For: Powertrol and Powercheck Main Valves—150 Pressure Class Only
Includes: Diaphragm, Disc (or Disc Assembly) and O-rings and full set of spare Spacer Washers.
Valve Kit Stock Number Valve Kit Stock Number
Size 100-02 Size 100-02 & 100-03 100-21 & 100-22
⁄8”
3
9169901H 21⁄2” 9169910J N/A
1
⁄2” & 3⁄4” 9169902F 3” 9169911G 9169905J
1” 9169903D 4” 9169912E 9169911G
11⁄4” & 11⁄2” 9169904B 6” 9169913C 9169912E
2” 9169905J 8” 99116G 9169913C
10” 9169939H 99116G
12” 9169937B 9169939H
Larger Sizes: Consult Factory.
Repair Kits for 100-04/100-23 Hy-Check Main Valves
For: Hy-Check Main Valves—150 Pressure Class Only
Includes: Diaphragm, Disc and O-Rings and full set of spare Spacer Washers.
Valve Kit Stock Number Valve Kit Stock Number
Size 100-04 100-23 Size 100-04 100-23
4” 20210901B N/A 12” 20210905H 20210904J
6” 20210902A 20210901B 14” 20210906G N/A
8” 20210903K 20210902A 16” 20210907F 20210905H
10” 20210904J 20210903K 20” N/A 20210907F
24” N/A 20210907F
Larger Sizes: Consult Factory.
Repair Kits for Pilot Control Valves (In Standard Materials Only)
Includes: Diaphragm, Disc (or Disc Assembly), O-Rings, Gaskets or spare Screws as appropriate.
BUNA-N® (Standard Material) VITON (For KB Controls)
Pilot Kit Stock Pilot Kit Stock Pilot Kit Stock
Control Number Control Number Control Number
CDB 9170006C CFM-9 12223E CDB-KB 9170012A
CDB-30 9170023H CRA (w/bucking spring) 9170001D CRA-KB N/A
CDB-31 9170024F CRD (w/bucking spring) 9170002B CRD-KB (w/bucking spring) 9170008J
CDB-7 9170017K CRD (no bucking spring) 9170003K CRL-KB 9170013J
CDH-2 18225D CRD-18 20275401K CDHS-2BKB 9170010E
CDHS-2 44607A CRD-22 98923G CDHS-2FKB 9170011C
CDHS-2B 9170004H CRL (55F, 55L) 9170007A CDHS-18KB (no bucking spring) 9170009G
CDHS-2F 9170005E CRL60/55L-60 9170033G 102C-KB 1726202D
CDHS-3C-A2 24657K CRL60/55L60 1" 9170042H
CDHS-8A 2666901A CRL-4A 43413E
CDHS-18 9170003K CRL-5 (55B) 65755B
CDS-4 9170014G CRL-5A (55G) 20666E
CDS-5 14200A CRL-18 20309801C
CDS-6 20119301A Universal CRL 9170041K
CDS-6A 20349401C CV 9170019F
CFCM-M1 1222301C X105L (O-ring) 00951E
Buna-N®
CFM-2 12223E 102B-1 1502201F
CFM-7 1263901K 102C-2 1726201F CRD Disc Ret. (Solid) C5256H
CFM-7A 1263901K 102C-3 1726201F CRD Disc Ret. (Spring) C5255K
Repair Assemblies (In Standard Materials Only)

Control Description Stock Number
CF1-C1 Pilot Assembly Only 89541H
CF1-Cl Complete Float Control less Ball and Rod 89016A
CFC2-C1 Disc, Distributor and Seals 2674701E
CSM 11-A2-2 Mechanical Parts Assembly 97544B
CSM 11-A2-2 Pilot Assembly Only 18053K
33A 1” Complete Internal Assembly and Seal 2036030B
33A 2” Complete Internal Assembly and Seal 2040830J
When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES
© Copyright Cla-Val 2018 Printed in USA Specifications subject to change without notice. N-RK (R-08/2018)

Cla-Val TM-60-31

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60-31/660-31

CVCL 1 @ 3 4 DIST CODE 002 SHEET 1 OF 4

BOOSTER PUMP CONTROL VALVE WITH HY-CHECK DRAWN MGR 4-4-80

I. SOLENOID CONTROL FEATURE:

SOLENOID CONTROL (3) 3-WAY MAIN VALVE

ENERGIZED 1 &2 COM. TO N.O. OPEN

DE-ENERGIZED 1 &3 COM. TO N.C. CLOSED

NOTE: SOLENOID CONTROL (3) IS EQUIPPED WITH A MANUAL ACTUATOR

II. CHECK VALVE FEATURE:

Ill. CLOSING SPEED CONTROL:

BOOSTER PUMP CONTROL VALVE WITH HY-CHECK DRAWN MGR 4-4-80

IV. OPENING SPEED CONTROL:

V. SWITCH ASSEMBLY FEATURE:

VI. OPTIONAL FEATURE OPERATING DATA:

I=! SUFFIX A (FLOW CLEAN STRAINER):

SUFFIX P (PRESSURE GAUGE):

BOOSTER PUMP CONTROL VALVE WITH HY-CHECK DRAWN MGR 4-4-80

VII. CHECK LIST FOR PROPER OPERATION:

Full Open Operation Tight Closing Operation Check Action

Pattern Flanged Fluids

Globe -40° to 180° F

Pressure Ratings (Recommended Maximum Pressure - psi) UPPER STEM NUT

Standards* Class Class Details

UNS 87850 Bronze B16.24 225 400 400

Note: * ANSI standards are for flange dimensions only.

‡ End Details machined to ANSI B2.1 specifications.

Component Standard Material Combinations

Available Sizes (mm) 50 - 400 mm 50 - 400 mm 50 - 400 mm

Disc Retainer &

Diaphragm Washer Cast Iron Cast Steel Bronze

Trim: Disc Guide,

Disc Buna-N® Rubber

Diaphragm Nylon Reinforced Buna-N® Rubber

For material options not listed, consult factory.

Equivalent Length of Pipe 18th Edition, P 3-119)

Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)

Globe Valve Sizes (Inches) 2 3 4 6 8 10 12 14 16

Flow Rate gpm (water)

Valve Size (Inches) 2 3 4 6 8 10 12 14 16

On-Off Control On-Off Control Modulating

Full Open Operation Tight Closing Operation Check Action

Available Sizes Operating Temp. Range

Pressure Ratings (Recommended Maximum Pressure - psi)

ASTM A216-WCB Cast Steel B16.5 285 400

UNS 87850 Bronze B16.24 225 400

Note: * ANSI standards are for flange dimensions only.

Materials 6" Angle, Flanged

Equivalent Length of Pipe 18th Edition, P 3-119)

Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)

Globe Valve Sizes (Inches) 4 6 8 10 12 14 16 18 20 24

Pump Starting - Pump Running Cycle

Power Failure (While Pump Is Running) Conditions

Pump Stopping - Pump Off Conditions

COVER MANUAL OPERATOR MANUAL OPERATOR

-SERVICE NOTICE- FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY

Optional Features For Type 1—General Purpose

Remove red cap and red cap

Figure 1. Series 8016G solenoids

retainer 0.69 diameter