Kral Oil Meter Ome Series

Operating instructions
KRAL Flowmeter.
OME Series
OIO 15en
Edition 2020-05
Original instructions
www.kral.at
Table of contents
KRAL Flowmeter – OME Series
About this document Installation, removal and connection

□ Target groups 3 □ Safety instructions for installation and
□ Symbols used 3 removal 21
□ Danger levels 3 □ Installation 21

▪ Installation types 21
□ Further associated documents 4 ▪ Preferred installation variant 22
▪ Recommendations for alternative
Safety installation variants 22
▪ Protect the flowmeter against soiling 23
□ Proper use 5 ▪ Pipe thread connection 23
□ Safety information 5 ▪ Flanged connection 23
▪ Installing the flowmeter 24
Labeling □ Electrical connection 25
▪ Safety instructions for electrical
□ Type code 6
installation 25
□ Rating plate 7
□ Removing the flowmeter 25
Technical data
Operation
□ Operational limits 8
□ Function test 26
▪ Load due to pressure pulsation 8
▪ Maximum values 8 □ First commissioning 26
▪ Substitute operating data 9 □ Switching off the flowmeter 27
□ Noise levels 9 ▪ Safety instruction for switching off the
flowmeter 27
□ Heating system 9
▪ Switching off the flowmeter 27
▪ Trace heating system 9
□ Dimensions and weights of OME with
□ Recommissioning the flowmeter 27
pipe thread connection 11
□ Dimensions and weights of OME with Maintenance
flange connection 11 □ Re-calibration of the flowmeters 28
□ Load capacity 12 □ General information about mounting
▪ Load capacity OME 13 12 instructions 28
▪ Load capacity OME 20 13 □ Mounting instructions 29
▪ Load capacity OME 32 14 ▪ General drawing 29
▪ Load capacity OME 52 15 ▪ Required mounting tools 29
▪ Removing seals and bearings 30
Function description ▪ Installing seals and bearings 30
□ Description 16
□ Rolling bearing 16 Troubleshooting
□ Signal generation 17 □ Possible faults 31
□ Housing variants 17 □ Troubleshooting 31
□ Linearization 18
Appendix
□ Temperature compensation 18
□ Flow direction detection 18
□ General drawings 33
□ Junction box 18
□ Spare parts 34
□ Tightening torques 34
Transportation, storage and disposal □ Accessories 35

▪ Junction box 35
□ Unpacking and checking the state of ▪ Mounting the junction box 36
delivery 19 ▪ Connecting the extension cable 37
□ Transportation 19 □ Contents of the EC Declaration of
▪ Safety instruction for transportation 19 Conformity 38
▪ Transporting the flowmeter 19
□ Notes 39
□ Storage 19
□ Preservation 19
▪ Preserving the flowmeter 19
▪ Removing the preservation 20
□ Disposal 20
2 OIO 15en Edition 2020-05 Operating Instructions

Target groups
About this document

The operating instructions form part of the flowmeter. The operating instructions must be kept for future
About this document
reference. Furthermore please observe the associated documents.
Target groups
Target group Tasks

Operator-owner □ Keep these instructions available at the installation site for future
reference.
□ Ensure that employees read and observe these instructions and
the associated documents, in particular the safety instructions
and warnings.
□ Observe additional system-specific directives and regulations.
Specialist personnel, fitters □ Read, observe and follow these instructions and the associated
documents, in particular the safety instructions and warnings.
Symbols used
Symbol Meaning
Warning personal injury
Notice
Procedures mechanical installation
Procedures electrical installation
Check or fault table
Request for action
Danger levels
Warning Danger level Consequences of non-observances
Danger Immediate threat of danger Serious personal injury, death
Warning Possible threat of danger Serious personal injury, invalidity
Caution Potentially dangerous situation Slight personal injury
Caution Potentially dangerous situation Material damage
Operating Instructions OIO 15en Edition 2020-05 3

Further associated documents
About this document
Further associated documents
Calibration certificate
Declaration of conformity according to EU Directive 2006/42/EC
Manufacturer's declaration as per EU Directive 2014/68/EU
Corresponding operating instructions for pick ups
Corresponding operating instructions for temperature sensor
Corresponding operating instructions for electronic equipment

Proper use
Safety
Proper use
Safety
□ Use KRAL flowmeters of the OME series solely for flow measurement of lubricating liquids that are
chemically neutral and do not contain any gas or solids content.
□ Do not use flowmeters outside the operating limits specified on the rating plate and in the "Technical
data" section. Deviating operating data can result in damage to the flowmeter. In the case of
operating data that does not agree with the specifications on the rating plate, please contact the
manufacturer.
□ Strong changes to the flow rate (e.g. rapid shutdown, pulsations ...) cause marked pressure
differences on the flowmeter and can damage the measuring unit.
▪ The pressure loss of the flowmeter must not exceed the values given in the chapter "Technical
data", see "Load capacity", page 12.
Safety information
The following safety instructions must be observed:
□ No liability is accepted for damage arising through non-observance of the operating

instructions.
▪ Read the operating instructions carefully and observe them.
▪ The operator-owner is responsible for the observance of the operating instructions.
▪ Installation, removal and installation work may only be carried out by specialist personnel.
□ Flowmeters wear to different degrees depending on the respective operating conditions
(pulsations, temperature …).
▪ Do not continue to use flowmeters that are operated contrary to specifications or after damage.
▪ Check the flowmeters regularly.
▪ Shut down damaged flowmeters and replace worn flowmeters immediately.
□ In order for the warranty to remain valid, corrective maintenance carried out during the
warranty period requires the express permission of the manufacturer.
□ Observe the general regulations for the prevention of accidents as well as the local safety
and operating instructions.
□ Observe the valid national and international standards and specifications of the installation
location.
□ In case of systems with an increased potential of danger to humans and/or machines the
failure of a flowmeter may not lead to injuries or damage to property.
▪ Always equip systems with an increased potential of danger with alarm equipment and/or
bypass.
▪ Maintain and check the protective/alarm equipment regularly.
□ The pumped liquids can be dangerous (e.g. hot, dangerous to health, poisonous,
combustible). Observe the safety conditions for handling dangerous materials.
□ Pumped liquids can be subject to pressure and can cause damage and/or personal injury
should leaks occur.

Type code
Labeling
Type code
Labeling
1 Series
2 4 6 8 2 Size
3 Sensor technology
4 Function of sensor technology
OME-020.FAAABB.0001 5 Material of bearing
6 Material of seal
7 Mechanical connection
1 3 5 7 9 8 Electrical connection
9 Version index
Fig. 1 Type code
Item Designation Description

1 Series OME: Economy
2 Size Corresponds to the diameter of the measuring screw large in [mm]
3 Sensor technology F: BEG 47
X: Special design
4 Function of sensor A: Without flow direction detection
technology B: With flow direction detection
C: Without flow direction detection, with temperature compensation
D: With flow direction detection, with temperature compensation
X: Special design
5 Material of bearing A: Steel
X: Special design
6 Material of seal A: FPM (FKM)
B: FFPM
C: Low temperature FPM
D: EPDM
X: Special design
7 Mechanical A: Pipe thread connection BSPP
connection B: Flange connection DIN
C: Pipe thread connection NPT
D: Flange connection ANSI
E: Flange connection JIS
X: Special design
8 Electrical B: Cable gland junction box
connection X: Special design
9 Version index For internal administration

Rating plate
Labeling
Rating plate
1 2 3
1 Serial number
2 Construction year
3 K-factor
4 Preferred flow direction
R 5 Maximum temperature
6 Type
7 6 ® 5 4 7 Maximum pressure
Fig. 2 Rating plate

Operational limits
Technical data
Operational limits
Technical data
The values specified on the rating plate and the calibration certificate apply. The permissible operational
limits of individual values influence each other so that every application is checked individually by the
manufacturer when selecting the flowmeter.
If no operating data are provided by the orderer, standardized substitute operating data are used.
Load due to pressure pulsation
p Strong pressure pulses in the system can reduce the lifetime of

[bar] the flowmeter.
30
20
10
0
10 20 30 40 t [ms]
Fig. 1 Pressure pulses
Maximum values
The following table shows the respective maximum values that, however, may not occur simultaneously.
In addition, the operational limits of the corresponding end connection, of the sealing material of the pick
up and of the temperature sensor are to be observed.
Sizes
OME 13 OME 20 OME 32 OME 52
Flow rate [l/min]
Qmax 15 45 150 525
Qnom 10 30 100 350
Qmin 0.1 0.3 1 3.5
Pressure max. [bar] 40 40 40 40
Temperature [°C]
min.–max. -20...+125
Viscosity [mm2/s]
min.–max. 1 – 1 000 000
Measuring chamber volume [ml/U] 1.65 6.24 25.6 112.8
Rotation speed [1/min]
n (Qmax) 9120 7260 5850 4658
n (Qnom) 6060 4830 3900 3105
n (Qmin) 61 48 39 31
Number of poles [p] K1 2 2 2 2
K-factor [P/l] K1 1214 321 78 17.73
Milliliters per pulse [ml/P] K1 0.824 3.12 12.8 56.4
Pulse frequency [Hz]
f1 (Qmax) 304 242 195 155
f1 (Qnom) 202 161 130 104
f1 (Qmin) 2.0 1.6 1.3 1.0
Tab. 1 Maximum values

Noise levels
Technical data
Substitute operating data
The following table shows standardized values for the flow rate, temperature and viscosity. These
values can be used at the same time as maximum values without impairing the service life of the
flowmeter. In addition, the operational limits of the corresponding end connection, of the sealing
material of the pick up and of the temperature sensor are to be observed.
Sizes
Flow rate [l/min]
Qmax 10 30 100 350
Qnom 10 30 100 350
Qmin 0.2 0.6 2 7
Pressure max. [bar] 40
Temperature [°C]
min.–max. -20...+100
Viscosity [mm2/s]
min.–max. 1 – 50
Tab. 2 Substitute operating data
Noise levels
KRAL flowmeters operate almost silently.
Heating system
A heating system is not installed at the factory. The customer can optionally fit OME-series KRAL
flowmeters with a trace heating system. The manufacturer recommends heating systems for high-
viscosity liquids that do not flow sufficiently if not heated, because bearing damage and destructive of
the device may otherwise result.
Trace heating system

Contact the manufacturer before installing a trace heating system.

Heating system
Technical data
1
X
3
2
1
1 Heat insulation
2 Trace heating
3 Pick up with
connecting cable
4 4 Piping
5 Temperature sensor
5 with connecting cable
6 6 Junction box
7 Flowmeter
7
X Area stringently without

4 heat insulation
Fig. 2 Flowmeter with trace heating system
CAUTION
Defective pick up, temperature sensor or cabling due to exceeding of the maximum temperature.
► Do not heat the pick up, temperature sensor, junction box and corresponding cables above the
temperature specified in the associated operating instructions.
► Ensure that pick up 3, temperature sensor 5, junction box 6 and corresponding cables are not heat
insulated. The area X has to be free of heat insulation, see Fig. 2, page 10.

Dimensions and weights of OME with pipe thread connection
Technical data
Dimensions and weights of OME with pipe thread connection
l l
G M M
d
G
d
l1 l1
G Pipe thread l1 Flowmeter length without end

M Pick up hole connection
d Outside dimension l Total length

G [inch] 1/2" 3/4" 1" 1 1/2"
Pressure stage [bar] 40 40 40 40
l [mm] 110 145 200 310
d [mm] 45 x 45 55 x 55 70 x 70 110 x 110
l1 [mm] 65 95 140 225
Mass [kg] 0.6 1.1 2.7 9.0
Tab. 3 Dimensions and weights, pipe thread connection
Dimensions and weights of OME with flange connection
L L
M M
DN
DN
D
L1 L1
DN Nominal diameter flange L1 Flowmeter length without end

M Pick up hole connection
D Outer diameter L Total length

DN [mm] 15 20 25 40
Pressure stage [bar] 40 40 40 40
L [mm] 105 135 185 325
D [mm] 95 105 115 150
L1 [mm] 65 95 140 225
Mass [kg] 1.1 1.6 3.1 11.4
Tab. 4 Dimensions and weights, flanged connection

Load capacity
Technical data
Load capacity
Load capacity OME 13
100000
50000
10000 5000 2000 1000 [mm2/s]
20
18
16
14
500
12
1000 h
10
C A
8
6 5000 h 200
10000 h
4
B 30000 h 100
2 50
[bar]
10
0 5
E
[l/min]
D 0,1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
[%]
1 50 100 150
100000
50000
10000
5000 2000 1000 500 [mm2/s]
200
2
C
1 100
50
[bar]
10
0 5
[l/min]
D 0,1 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5

[%]
1 5 10 15 20 25 30 35 40 45 50
A Short-time operation
B Continuous operation
C Pressure loss
D Flow
E Qnom
The values apply for lubricating liquids at temperatures of up to 120 °C. Abrasive and aggressive liquids
reduce the durability.

Load capacity
Technical data
100000
50000
10000 5000 2000 [mm2/s]
20
18 1000
16
14
12
10
500
C
8
A
6 1000 h
4 200
5000 h
B 10000 h 100
2 30000 h 50
[bar]
10
0 5
E
[l/min]
D 0,3 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45
[%]
1 50 100 150
100000
50000
10000
5000 2000 1000 500 [mm2/s]
2
C
200
1
100
[bar]
50
0 10
5
[l/min]
D 0,3 1,5 3 4,5 6 7,5 9 10,5 12 13,5 15

[%]
1 5 10 15 20 25 30 35 40 45 50
C Pressure loss
D Flow
E Qnom

Load capacity
Technical data
100000
50000
10000 5000 2000 [mm2/s]
20
18
16
14
1000
12
1000 h
10
A
C
8 500
6
5000 h
4 10000 h 200
B 30000 h 100
2 50
10
[bar]
5
0
E
[l/min]
D 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

[%]
1 50 100 150
100000
50000
10000
5000 2000 1000 [mm2/s]
3 500
2
C
200
1
100
50
[bar]
10
0 5
[l/min]
D 1 5 10 15 20 25 30 35 40 45 50
[%]
1 5 10 15 20 25 30 35 40 45 50
C Pressure loss
D Flow
E Qnom

Load capacity
Technical data
100000
20 50000 10000 5000 2000 [mm2/s]
18
16
14
12 1000
10 1000 h
C
8
5000 h
500
6 A 10000 h
4 200
100
B 30000 h 50
2
10
5
[bar]
E
[l/min]
D 3,5 35 70 105 140 175 210 245 280 315 350 385 420 455 490 525
[%]
1 50 100 150
100000
50000
10000 5000 2000 1000 [mm2/s]
3
500
2
C
200
1 100
50
[bar]
10
0 5
[l/min]
D 3,5 17,5 35 52,5 70 87,5 105 122,5 140 157,5 175

[%]
1 5 10 15 20 25 30 35 40 45 50
C Pressure loss
D Flow
E Qnom

Description
Function description
Description
1 2 3 2 1
4 6 5 4
Fig. 1 Flowmeter design, OME Series, Version BEG 56
1 2 3 2 1
4 6 5 4
Fig. 2 Flowmeter design, OME Series, Version BEG 47C
1 Connection 4 Ball bearing

2 Pick up hole 5 Measuring housing
3 Measuring screw small 6 Measuring screw large
KRAL flowmeters belong as screw meters to the group of rotating displacement meters. In a screw
meter a special form allows an almost tight engagement of two intermeshing screws 3, 6 to be achieved.
Together with the measuring housing 5 that encompasses the measuring unit, closed volumes are
achieved by this means. The fluid current makes the measuring unit rotate. The displacement effect
results from the continuous filling, axial displacement and discharge of the volumes described above.
The free cross-section of the measuring unit is constant throughout its length so that the flow rate can be
calculated simply from the product of the free cross-section, rotation speed and pitch of the screws. The
measured liquid flows around and lubricates all the rotating parts. The liquid is supplied and discharges
axially and almost without deflection. Thanks to the displacement principle described here, the
flowmeter does not require inlet and smoothing sections in its supply and discharge. The flowmeter can
be operated in any installation position and flow direction. The preferred direction of flow is indicated on
the rating plate by means of a bright arrow. Depending on the customer requirements, the flowmeters
can be equipped with correspondingly adapted end connections for connection to various flanges.
Rolling bearing
The measuring unit is maintained without contact and with a low degree of friction in the housing of the
KRAL flowmeter by means of a precision rolling bearing. Single-row deep-groove ball bearings are used
for Series OME KRAL flowmeters.

Signal generation
Signal generation
A pick up samples the measuring pulses directly on the screw. The pick up generates a specific number
of pulses per flow volume unit - depending on the size and working point. This device-specific
characteristic is called the K-factor (unit: Pulse/Liter) and can be found on the rating plate and the
enclosed calibration certificate. Possible formats of the signals are:
□ PNP
□ NAMUR
As a consequence of the mode of assembly the pick up can be mounted without contact to the fluid to
be measured. Two different pick ups are employed, depending on the application (standard, or for use in
areas where there is an explosion hazard):
□ Pick up based on the Hall effect
□ Inductive pick up
Housing variants
A variety of housing variants is available, depending on the application:
Application Housing variant Sensors
Standard □ 1 pick up
Signal: PNP
or
□ 2 pick ups
□ 1 pick up
□ 1 temperature sensor
or
□ 2 pick ups
Use in areas where there □ 1 pick up
is an explosion hazard
Signal: Namur
□ 2 pick ups
□ 1 pick up
□ 2 pick ups
Tab. 1 Housing variants

Linearization
Linearization
The calibration certificate contains a mean K-factor that has been determined for the flow range 10:1
and that can therefore be used across a wide flow range. However, the K-factor shows slightly different
values at different flow rates. These are also documented in the enclosed calibration certificate. If
highest measuring precision is required, it is therefore advisable, especially at strongly varying flow
rates, to take these different values into consideration by means of a "Linearization". The K-factors are
therefore fed into a suitable flow management unit across several interpolation values of the flow rate.
The K-factor relevant for the flow rate being measured is then determined by means of linear
interpolation between the two nearest interpolation values.
The viscosity dependence of the K-factors must also be taken into account. These are determined
during calibration at a viscosity of approximately 4.2 mm²/s. The influence of the flow rate on the K-factor
decreases at higher viscosities so that the mean K-factor can then also be used in a considerably larger
flow range without noteworthy errors.
Temperature compensation
If the KRAL flowmeter is additionally equipped with a temperature sensor, the current density of the
flowing liquid can be calculated from this measured value by means of a density table stored in the flow
management unit. A normalized volume measurement is then possible at which the displayed values
are converted to a reference temperature that can be selected freely. This ensures that measuring
errors caused by changes in the density due to temperature variations are avoided.
Flow direction detection

Systems with a changing flow direction as well as systems with pressure pulsations - that can also
cause a reversal of the flow direction - require the use of a second pick up. This additional signal (90°
phase-offset) and the incremental encoding inputs available in the KRAL electronic unit can be used to
determine the direction of flow and to take it into consideration when calculating the total values.
Junction box
The manufacturer offers a junction box that facilitates the electrical connection of the various sensors for
the flowmeters of the OME series. For further information see "Accessories", page 35.

Unpacking and checking the state of delivery
Transportation, storage and disposal

Unpacking and checking the state of delivery
1. On delivery unpack the KRAL flowmeter and check for damage during transportation.
2. Report damage during transportation immediately to the manufacturer.
3. Store the supplied pick ups and temperature sensors for the installation.
4. Dispose of packing material in accordance with the locally applicable regulations.
Transportation
Safety instruction for transportation
Pay attention to the following when transporting the flowmeter:
□ Lift and transport the flowmeter in accordance with the locally applicable regulations.
Transporting the flowmeter
Depending on the locally applicable regulations, Series OME flowmeters can be transported either
manually or using suitable lifting gear.
Storage
As a result of the calibration, the internal components of the flowmeter are wetted with calibration fluid
that has a preservative effect. In addition, a special anticorrosive agent is sprayed onto the interior of the
devices before being dispatched. The connections of the flowmeter are fitted with protective caps.
Unless otherwise specified, the external parts of the flowmeters are anodized. The preservation applied
at the factory will protect the flowmeter for up to six weeks, if it is stored in a dry and clean location. The
manufacturer offers a long-term preservation for storage times of up to 60 months: The flowmeter is
additionally packed in hermetically sealing anti-corrosion paper.
Preservation
Preservation has to be carried out in the following cases:
□ Standard delivery: For storage periods exceeding six weeks and in case of adverse storage
conditions such as high humidity, salty air, etc.
□ Delivery with long-term preservation: If the packaging has been opened or damaged
Preserving the flowmeter
1. Close a connection of the flowmeter with a blind flange.

2. Place the flowmeter vertically.
3. Fill non-corrosive and resin-free oil up to approx. 1 cm under the connection at the top, while turning
the measuring unit slowly, that also the measuring unit is wetted.
4. Close the connection with a blind flange.
After about 6 months storage check the oil level in the flowmeter and if necessary top up oil.
Notice:
Store the preserved flowmeter cool and dry and protect it against direct sunlight.
Notice:
After a longer storage time we recommend a re-calibration of the flowmeter, see "Re-calibration of the
flowmeters", page 28.

Disposal
Removing the preservation
Aids:
□ Solvents suitable for the preservative oil
□ Vessels to collect the preservative oil
WARNING
Risk of injury through emitted preservative oil.
► Wear protective clothing during all the work on the flowmeter.

► Open the blind flange carefully in order to reduce any pressure that may exist in the flowmeter.
► Collect the emitted preservative oil safely and dispose of it in an environmentally compatible
manner.
1. Remove one of the blind flanges.

2. Drain the flowmeter, collecting the preservative oil in a suitable vessel.
3. Remove the second blind flange.
4. Use a solvent to remove the residual oil.
- or -
► Rinse the flowmeter with pumped liquid.
Disposal
Aids:
□ Solvents or industrial cleaners suitable for the pumped liquid
WARNING
Danger of poisoning and environmental damage from the pumped liquid.
► Wear protective clothing during all the work on the flowmeter.

► Before disposing of the flowmeter collect the discharging pumped liquid and dispose of in
accordance with the locally applicable regulations.
► Before disposing of the flowmeter neutralize the residues of the pumped liquid in the flowmeter.
1. Disassemble the flowmeter.

2. Clean residues of the pumped liquid from the individual parts.
3. Separate sealing elements made of elastomer from the flowmeter and dispose of them in the
residual waste.
4. Recycle aluminum and steel parts.

Safety instructions for installation and removal
Installation, removal and connection

Safety instructions for installation and removal
The following safety instructions must be observed:
□ KRAL flowmeters are precision measuring devices.

▪ Ensure cleanliness and take care during installation and removal.
▪ Do not take apart the flowmeter.
▪ Do not remove the protective caps from the dry sleeves during installation. Put the protective
caps on the dry sleeves during removal.
▪ Installation: Only remove the screw plugs in order to insert the temperature sensors.
▪ Removal: Screw in the screw plugs again after the temperature sensors have been removed.
▪ If installing a trace heating system, pick up, temperature sensor, junction box and
corresponding cables have to be free of heat insulation, see "Trace heating system", page 9.
Installation
KRAL flowmeters can be operated in any installation position.
Notice:
Both directions of flow are possible. The preferred flow direction is indicated on the rating plate by
means of a bright arrow, see Fig. 2, page 7.
Installation types
1
2
3
4
Fig. 1 OME installation types
The arrow with dashed line identifies the preferred flow direction when an operating filter is used.
Installation type Properties

1 □ Without bypass □ Small space requirements
□ With or without operating filter □ Dismantling of the flowmeter only with
interruption of operation
2 □ Manual bypass □ Bypass is opened manually
□ With or without operating filter □ Dismantling of the flowmeter only with
interruption of operation
3 □ Bypass with 3 non-return valves for flange □ Dismantling of the flowmeter without
connection interruption of operation
□ With or without operating filter
4 □ Bypass with 3 non-return valves for pipe □ Dismantling of the flowmeter without
thread connection interruption of operation
□ With or without operating filter □ Minimally higher pressure loss

Installation
Preferred installation variant

Flow vertically from bottom to top
► Preferred installation variant.
Recommendations for alternative installation variants
9 X
Flow vertically from top to bottom No vertical installation with open outlet
► Ensure that the liquid does not flow freely out ► Measuring error through free flowing of the
of the flowmeter, for example by routing the liquid out of the flowmeter.
piping upwards.
9 X
Horizontal flow No horizontal installation at the highest
► Ensure that the liquid does not flow freely out point in the pipe system
of the flowmeter, for example by routing the ► Avoid measuring error through formation of
piping upwards. an air pocket in the flowmeter.
X X
X
No air bubbles in the pipe system
► Measuring error through air bubbles in the
pipe system. Vent the complete pipe system
thoroughly during commissioning.

Installation

CAUTION
Measuring error through air in the pipe system and/or incorrect installation of the flowmeter.
► In the case of horizontal installation of the flowmeter at the highest point of the pipe system an air
pocket can arise that results in measuring errors.
► Vent the pipe system thoroughly before commissioning.
► At a vertical installation of the flowmeter and the flow direction from top to bottom ensure that the
liquid does not flow freely out of the flowmeter, for example by routing the pipe upwards or by
reducing the pipe diameter with a reducer.
► During the installation of the flowmeter observe the recommendations for the installation variants
and avoid error sources, see "Installation", page 21.
Protect the flowmeter against soiling
KRAL flowmeter as rotating displacement meters need pure liquids for operation. In case of impurities,
solid content or abrasive fine particles in the liquid during operation, the flowmeter has to be protected
additionally by a correspondingly dimensioned operating filter in the pipe system. The mesh width of the
operating filter depends on the size of the flowmeter.
Flowmeter size Mesh width max. [mm]

OME 13 0.1
OME 20 0.1
OME 32 0.25
OME 52 0.25
Tab. 1 Mesh width of the operating filter
Pipe thread connection
The screw-in length of the piping may not exceed the threaded length of the flowmeter, since the flow
cross-section is narrowed and internal components can be damaged.
Flanged connection
The flowmeter connections to the pipe system must be stress-free, as otherwise there is no guarantee
that the flowmeter will operate safely. The following drawings show how a flange is connected stress-
free to the flowmeter.
Fig. 2 Correct flange connection

Installation
1 Linear offset
2 Vertical offset
3 Angular offset
Fig. 3 Incorrect flange connections
Installing the flowmeter
CAUTION
Damage to the flowmeter through impurities in the pipe system.
► Ensure that the pipe system has been cleaned carefully.

► During welding work attach cover plates in front of the connecting flanges.
► Ensure when welding that welding beads and abrasive dust cannot get into the pipe system and
the flowmeter.
► Ensure that a pressure relief valve or bypass of the flowmeter is installed.
► Before operating the flowmeter rinse the pipe system via the bypass. Under no circumstances
may water or superheated steam be used!
► Observe the mesh width of the start-up filter, see "Protect the flowmeter against soiling", page 23.
CAUTION
Danger of damage to the device or impaired functionality through mechanical stresses.
► Ensure that the flowmeter mounting on the pipe system is free of mechanical stress, see
"Flanged connection", page 23.
CAUTION
Damage to flowmeter when the pipe threading is screwed in too far.
► Observe the thread length of the flowmeter.

► Use a standard cutting ring connection.
1. Remove the protective covers and store them.

2. Install the flowmeter stress-free in the circular pipeline. Take the preferred flow direction into
consideration.
3. Ensure that the connections of the pick ups and temperature sensors remain accessible.

Electrical connection

Electrical connection
Safety instructions for electrical installation
The following safety instructions must be observed during the electrical installation:
□ The following qualifications are required for the electrical connection:

▪ Practical electrotechnical training
▪ Knowledge of the safety guidelines at the workplace
▪ Knowledge of the electrotechnical safety guidelines
□ The connecting lines of the connections for pick ups and temperature sensors are to be
shielded and laid separately from the supply and measuring lines.
□ Ensure that the supply voltage is correct.
► Observe the corresponding operating instructions for pick ups, temperature sensors and electronic
equipment.
Removing the flowmeter

Prerequisite:
□ System switched off
Aids:
□ Vessels for leaking pumped liquid
WARNING
Risk of injury through emitted hot, poisonous or corrosive pumped liquid when removing the
flowmeter.
► Observe the safety regulations for handling dangerous fluids.

► Ensure that the flowmeter is not under pressure.
► Collect the emitted pumped liquid safely and dispose of it in an environmentally compatible
manner.
1. In case of operation at higher temperatures wait until the device has cooled down to the ambient
temperature.
2. Drain the closed circular pipeline or divert the liquid via a bypass.
3. Dismantle the flowmeter.
4. Apply the protective covers.
5. Observe the sections "Storage" and "Preserving the flowmeter" on the subject of storing the
flowmeter.

Function test
Operation
Function test
Operation
Test Procedure
Installation ► Check the installation position of the flowmeter
with regard to the flow direction.
► Check the installation and installation position
of the pick ups and of the temperature sensor.
► Check the pipe threading/flange and the
temperature sensors for leaks under operating
pressure.
Electrical installation ► Observe the corresponding operating
instructions for pick ups, temperature sensors
and electronic equipment.
Power supply ► Observe the corresponding operating
instructions for pick ups, temperature sensors
and electronic equipment.
Tab. 1 Test table
First commissioning
Prerequisite:
□ The ambient conditions correspond to the operating data, see "Technical data", page 8
□ Flowmeter correctly installed into the pipe system, see "Installation", page 21
□ Flowmeter connection to the pipe system is free of mechanical stress
□ Pipe system is free of contamination
□ Pipe system deaerated
□ Any shut-off devices in the supply and discharge lines opened
CAUTION
Measuring error through gas inclusion in the pipe system.
► Before commissioning, make sure that the flowmeter is filled.

► Deaerate the pipe system.
CAUTION
Increased wear and/or blocking of the flowmeter due to solid particles or abrasive fine particles in the
liquid.
► Protect the flowmeter by a correspondingly dimensioned operating filter in the pipe system.
► Switch on the system.

The flowmeter measures when the pick up generates a signal.

Switching off the flowmeter
Operation
Safety instruction for switching off the flowmeter
Pay attention to the following when switching off the flowmeter:
□ Strong changes to the flow rate (e.g. rapid shutdown, pulsations ...) cause marked pressure
differences on the flowmeter and can damage the measuring unit.
▪ The pressure loss of the flowmeter must not exceed the values given in the chapter "Technical
data", see "Load capacity", page 12.
▪ The limit values shown in the following table must not be exceeded even for a short time.
When the flow through the flowmeter is stopped, the generation of the signal stops automatically. No
further measures are required to switch off.
Recommissioning the flowmeter

Prerequisite:
□ The requirements for initial commissioning are met, see "First commissioning", page 26.
CAUTION
Damage to device through hard, gummy or crystallized liquid in the flowmeter.
► Before commissioning, ensure that there is no hard, gummy or crystallized liquid in the flowmeter.
1. Disassemble and clean the flowmeter before recommissioning

- or -
► Heat up the liquid during standstill by means of a heating system, see "Heating system", page 9.
2. Switch on the system.
Under the requirements mentioned above, the flowmeter is ready for operation at any time.

Re-calibration of the flowmeters
Maintenance
Re-calibration of the flowmeters

Maintenance
KRAL flowmeters are fundamentally maintenance-free. However, despite the robust design flowmeters,
as mechanical meters, are also subject to a certain wear as time passes. In order to maintain the high
degree of precision, the manufacturer recommends carrying out the first recalibration after about one
year of operation in order to ensure the technical functionality. Further specifications can be made in
your quality management system. The results of the recalibration reveal the wear starting at the
measuring unit.
The interval at which recalibration is actually required depends strongly on the operating conditions of
the device. Under favorable conditions no significant change in the characteristics could be established
even after years of use in many cases. Conditions lying clearly above the nominal flow rate can,
however, result in excessive wear. Changes in the cross-section due to deposits or corrosive/abrasive
wear at the elements coming into contact with the flow are further factors that can result in a change to
the characteristics.
Recalibration and maintenance of your KRAL flowmeter ensures its measuring precision and technical
functionality. The manufacturer provides the factory calibration as standard. If higher requirements are
placed on the measuring instrument, an accredited calibration according to EN ISO/IEC 17025 is also
possible.
General information about mounting instructions
The following instructions are to be observed:
□ Any mounting work may only be carried out by qualified personnel.

□ Replacement of the measuring unit consisting of the set of screws, rolling bearings and pole
wheel may only be carried out in the factory.
□ The flowmeter has to be recalibrated after the measuring housing or the rolling bearing has
been replaced.
□ Observe the pick up operating instructions when replacing the pick up insert.
□ Observe the temperature sensor operating instructions when replacing the temperature
sensor.

Mounting instructions
Maintenance
General drawing
915.2*
070.2*
739.2
128
039
739.1
070.1*
915.1*
064**
597
739.3**
817.4
672.2
817.3
817.2
672.1
817.1
Fig. 1 Exploded view OME 13 / 20 / 32 / 52
039 Distance sleeve 739.2 O-ring

064** Supporting ring 739.3** O-ring
070.1* End cover 817.1 Deep-groove ball bearing
128 Measuring housing 817.3 Deep-groove ball bearing
597 Screw plug 817.4 Deep-groove ball bearing
672.1 Measuring screw large 915.1* Socket screws
672.2 Measuring screw small 915.2* Socket screws
739.1 O-ring
* Parts for pipe threading or flange connection alternatively
** not contained at size OME 52
Required mounting tools
Allen key Extractor Torque wrench

Hexagon socket

Maintenance
Removing seals and bearings Installing seals and bearings
Prerequisites: Prerequisites:
□ Flowmeter removed from system □ Replacement parts available
□ Sensors removed
1. Insert the O-ring 739.2 into the measuring

housing 128. Place on the end cover 070.2*,
tighten the socket screws 915.2* with torque,
1. Remove the socket screws 915.1*, then
see Tab. 2, page 34.
remove the end cover 070.1* and O-ring
739.1.
2. Press the ball bearings 817.1 + 817.3 and

2. Pull the screw set with the ball bearings and
817.2 + 817.4 onto the measuring screws.
distance sleeve 039 out of the measuring
Notice: Press on only over the inner ring!
housing 128, paying attention to the
configuration for later assembly. Remove the
distance sleeve.
817.2
A
3. Push the screw set into the measuring

housing 128, paying attention to the
configuration. Slide the distance sleeve 039
3. Pull the ball bearings 817.1 + 817.3 and
flush into the hole of the measuring screw
817.2 + 817.4 off the measuring spindle
small 672.2.
(large and small), using the pull-off device to
do so.
4. Insert the O-ring 739.1 into the measuring

4. Remove the socket screws 915.2*, then
housing, place on the end cover 070.1*.
remove the end cover 070.2* and O-ring
Tighten the socket screws 915.1* with torque,
739.2.
see Tab. 2, page 34.
5. Clean all the parts using a suitable detergent.

Possible faults
Troubleshooting
Faults can have different causes. The following tables list the symptoms of a fault, the possible causes
Troubleshooting
and measures for elimination.
Possible faults
Fault Possible cause / Remedy

□ Flowmeter leaks 1, 2, 10
□ No flow 3, 11, 12, 24, 26, 27
□ Negative flow 5, 19, 21
□ Flowmeter does not generate a pulse 3, 5, 6, 9, 10, 12, 15, 22, 24, 26, 27
□ Pressure loss too high 13, 16, 24, 25
□ Measured values not realistic 3, 5, 6, 7, 9, 11, 14, 17, 18, 19, 20, 21, 22, 23, 24, 25
□ No signal of the temperature sensor 7, 8
Tab. 1 Possible faults
Troubleshooting
No. Possible cause Remedy

1 Seal preload too low ► Preload the screws.
2 Seal damaged ► Replace the seal.
► Check the chemical resistance of the seal.
3 Foreign bodies in the liquid and/or ► Disassemble the flowmeter and clean it.
flowmeter ► Use the commissioning filter.
5 Pick up not connected correctly ► Check the connection of the pick up.
► Check the supply voltage for the pick up, while
observing the pick up operating instructions.
6 Pick up defective ► Check the function of the pick up, while observing
the pick up operating instructions.
► Replace the pick up.
7 Temperature sensor mounted ► Install the temperature sensor correctly, while
incorrectly observing the temperature sensor operating
instructions.
8 Temperature sensor defective ► Check the function of the temperature sensor, while
observing the temperature sensor operating
instructions.
► Replace the temperature sensor.
9 Dry sleeve not adjusted correctly ► Set the dry sleeve correctly, while observing the pick
up operating instructions.
10 Dry sleeve destroyed ► Replace dry sleeve, please contact the manufacturer
for information.
11 Liquid lubricates too little ► Use the OMK series.
12 Feed pressure too low ► Increase the feed pressure.
13 Viscosity of the liquid too high ► Increase the temperature, while observing the
permissible temperature range.
14 Viscosity of the liquid too low ► Use the OMK series.

Troubleshooting
Troubleshooting
No. Possible cause Remedy

15 Flow rate too low ► Increase the flow rate
- or -
► Use a suitable flowmeter size
- or -
► Use linearization, while observing the electronic
operating instructions.
16 Flow rate too high ► Reduce the flow rate
- or -
► Use a suitable flowmeter size.
17 Airlocks ► Deaerate the system and check for leaks.
18 Outgassing ► Increase the system pressure.
► Reduce the temperature.
19 Pulsations too high ► Use another feed pump.
► Carry out changes to the system.
► Use the OMG series.
20 Back pressure too low ► Increase the back pressure.
21 Flow rate fluctuations too high ► Ensure a continuous flow rate by taking suitable
measures (use of a different pump. valve, damper,
etc.)
- or -
► Smoothen the indication, while observing the
electronic operating instructions.
22 Filling amount too low ► Use a suitable flowmeter size.
► Use the OMG series.
23 Strongly deviating operating data ► Use a suitable flowmeter.
► Adapt the operating data to the flowmeter.
24 Wear at the measuring unit and ► Renew the measuring unit.
bearing ► Renew the bearing.
► Filter out the abrasive materials.
25 Sluggishness through deposits ► Disassemble the flowmeter and clean it carefully.
26 Flow impaired at the system end ► Check whether the fluid flows in the system (pump in
operation, slide valve opened, etc.).
► Check whether shut-off devices before and after the
flowmeter are opened.
27 Flowmeter switched to bypass ► Switch the flowmeter to through-flow.
Tab. 2 Troubleshooting

General drawings
Appendix
General drawings
Appendix
915.2*
070.2*
739.2
128
039
739.1
070.1*
915.1*
064**
597
739.3**
817.4
672.2
817.3
817.2
672.1
817.1
Fig. 1 Exploded view OME 13 – 52 Pipe thread connection
115.2* 915.4*
739.2
128
115.1* 039
739.1
915.3*
739.3**
064**
817.4 597
672.2
817.3
817.2
672.1
817.1
Fig. 2 Exploded view OME 13 – 52 Flange connection

Spare parts
Appendix
Spare parts
Pos. no. Part Pos. no. Part

039 Distance sleeve 739.2 O-ring
064** Supporting ring 739.3** O-ring
115.1* Flange 817.3 Deep-groove ball bearing
115.2* Flange 817.4 Deep-groove ball bearing
128 Measuring housing 915.1* Socket screws
597 Screw plug 915.2* Socket screws
672.1 Measuring screw large 915.3* Socket screws
672.2 Measuring screw small 915.4* Socket screws
739.1 O-ring
* Parts for pipe threading or flange connection alternatively

** Not contained at size OME 52
Tab. 1 Pos. no.
Tightening torques
Tightening torque [Nm] for screws with metric threads + head cont- With thread measured in
act surfaces inches
Stainless steel Countersunk Screw plugs with
screws A2 and A4 screws elastomer seal
Galvanized
stainless
Property
Property
class 70
class 80
Thread
Thread
8.8 +
steel
5.6 8.8 10.9 Alu* 8.8
M3 0.6 1.5 – 1.2 1.1 1.3 1.0 G 1/8" +
13.0
M4 1.4 3.0 4.1 2.3 2.0 2.3 2.0 G 1/4" 30.0
M5 2.7 6.0 8.0 4.8 3.9 4.7 5.0 G 3/8" 60.0
M6 4.7 10.3 14.0 7.6 6.9 8.0 9.0 G 1/2" 80.0
M8 11.3 25.0 34.0 18.4 17.0 22.0 14.0 G 3/4" 120
M 10 23.0 47.0 68.0 36.8 33.0 43.0 36.0 G 1" 200
M 12 39.0 84.0 117 64.0 56.0 75.0 60.0 G 1 1/4" 400
M 14 62.0 133 186 101 89.0 – 90.0 G 1 1/2" 450
M 16 96.0 204 285 155 136 180 100
M 18 133 284 390 224 191 – –
* Reduced tightening tor-
M 20 187 399 558 313 267 370 135
que when screwing into
M 24 322 687 960 540 460 605 360 aluminum
Tab. 2 Tightening torques

Accessories
Appendix
Accessories
Junction box
Fig. 3 Junction box UZA 70 Fig. 4 OME 20 with installed UZA 57
1 Output
2 Sensor inputs 0VQ
1
0VQ 24 V Q
2
1 2 3 4 5 6 7 8 9
BEG 1
24 V Q
Sig.1 Q Sig.1 Q
3
0VQ
BEG 2
BEM
24 V Q Sig.2 Q
4
Sig.2 Q
Com. t Com. t
5
EET
Com. t
Sig. t Com. t
6
7
Sig. t
Fig. 5 Connection circuit diagram junction box
As an option the manufacturer offers a junction box that facilitates the electrical connection of the
various sensors for the flowmeters of the OME series. Up to three sensors can be connected. The
sensor cables are combined to form a multi-strand connecting cable which can be supplied as well
optionally if required. The detailed assignment plan can be found on the inside of the junction box lid.
The junction boxes are used with the pick up BEG 56.
UZA
Use for size OME 13 OME 20 OME 32 OME 52
Electrical specification
□ 1 sensor input UZA 52 UZA 55 UZA 58 UZA 68
□ 2 sensor inputs UZA 53 UZA 56 UZA 59 UZA 69
□ 3 sensor inputs UZA 54 UZA 57 UZA 60 UZA 70
□ Outputs 1
Mechanical specification
□ Housing material Aluminum
□ Connection thread M6
□ Fastening type with base plate directly on
device

Accessories
Appendix
Mounting the junction box
Mounting the junction box on OME 13 - 32 Mounting the junction box on OME 52
1
2
8
3 1
4 6
Figure shows OME 20 as an example
1. Disconnect the cables of the pick up and the 1. Dismantle the junction box lid 7.
temperature sensor 1. Ensure that the cable 2. Screw the box with screws 8 directly onto the
length is sufficient. OME 52 in the provided holes 9.
2. Unplug the connectors of the pick ups 2. 3. Disconnect the cables of the pick up and the
3. Turn out the hexagon of the pick ups 3. temperature sensor 1. Ensure that the cable
4. Place the washers of the junction box 4 over length is sufficient.
the pick up inserts 5.
5. Slide the base plate of the junction box 6
under the washers 4, screw the hexagon 3
back in.
6. Plug the connectors of the pick ups 2 back in.
Connecting the junction box
7
1. For OME 13 – 32: Dismantle the junction box
lid 7.
2. Carry out the cabling of the pick up and of the
temperature sensor through the cable glands
10 10 in the junction box. Observe the
connection circuit diagram, see Fig. 5, page
35.
11 3. Connect the connecting cable at the box
outlet 11 .
4. Screw tight the box lid 7.

Accessories
Appendix
Connecting the extension cable
Normally the line length does not influence the functional efficiency of the sensors. However, we
recommend not extending the connection cable of the junction box beyond a maximum length of 100 m.
Extension cable as well as cable plug and cable box are available as accessories from the
manufacturer.
Extension cable
□ Length max. [m] 100
□ Cable diameter min. – max. [mm ] 2
6.0 –10.5
□ Wire cross section
min. – max. [mm2] 0.25 – 2.5 with solid wire
[mm2] 0.25 – 1.5 with fine wire
Pay attention to the following when connecting the extension cable:
► Use only a shielded cable.

► Lay the cable separately from the supply and measuring lines, see "Safety instructions for
electrical installation", page 25.
1. Solder cable plug to the sensor cable.

2. Solder cable box to the extension cable
3. Connect sensor cable and extension cable.
4. Connect extension cable in accordance with the connection circuit diagram.

Contents of the EC Declaration of Conformity
Appendix
Contents of the EC Declaration of Conformity

The flowmeters described in these operating instructions are machinery in the sense of the Directive
2006/42/EC. The original of the EC Declaration of Conformity is enclosed with the machinery at delivery.
The machinery fulfills all the relevant provisions of the following directives:
Number Name Remark

2006/42/EC Machinery Directive –
2014/68/EU Pressure Equipment Directive –
2014/30/EU Directive on Electromagnetic Only for machinery with electrical
Compatibility components
2014/35/EU Low Voltage Directive Only for machinery with electrical
components
2014/34/EU Directive on Use in Potentially Only for machinery in ATEX version
Explosive Areas (ATEX)
Tab. 3 Directives observed

Notes
Appendix
Notes

KRAL GmbH, 6890 Lustenau, Austria, Tel.: +43 / 55 77 / 8 66 44 - 0, E-Mail: [email protected] www.kral.at

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Operating instructions

About this document Installation, removal and connection

□ Danger levels 3 □ Installation 21

□ Signal generation 17 □ Possible faults 31

□ Housing variants 17 □ Troubleshooting 31

Transportation, storage and disposal □ Accessories 35

2 OIO 15en Edition 2020-05 Operating Instructions

About this document

reference. Furthermore please observe the associated documents.

Target group Tasks

Warning personal injury

Procedures mechanical installation

Procedures electrical installation

Check or fault table

Request for action

Warning Danger level Consequences of non-observances

Danger Immediate threat of danger Serious personal injury, death

Warning Possible threat of danger Serious personal injury, invalidity

Caution Potentially dangerous situation Slight personal injury

Caution Potentially dangerous situation Material damage

Operating Instructions OIO 15en Edition 2020-05 3

Further associated documents

4 OIO 15en Edition 2020-05 Operating Instructions

The following safety instructions must be observed:

□ No liability is accepted for damage arising through non-observance of the operating

Operating Instructions OIO 15en Edition 2020-05 5

Fig. 1 Type code

Item Designation Description

6 OIO 15en Edition 2020-05 Operating Instructions

Fig. 2 Rating plate

Operating Instructions OIO 15en Edition 2020-05 7

Load due to pressure pulsation

p Strong pressure pulses in the system can reduce the lifetime of

Tab. 1 Maximum values

8 OIO 15en Edition 2020-05 Operating Instructions

Tab. 2 Substitute operating data

Trace heating system

Operating Instructions OIO 15en Edition 2020-05 9

X Area stringently without

Fig. 2 Flowmeter with trace heating system

10 OIO 15en Edition 2020-05 Operating Instructions

G Pipe thread l1 Flowmeter length without end

OME 13 OME 20 OME 32 OME 52

Tab. 3 Dimensions and weights, pipe thread connection

Dimensions and weights of OME with flange connection

DN Nominal diameter flange L1 Flowmeter length without end

OME 13 OME 20 OME 32 OME 52

Tab. 4 Dimensions and weights, flanged connection

Operating Instructions OIO 15en Edition 2020-05 11

Load capacity OME 13

D 0,1 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5

12 OIO 15en Edition 2020-05 Operating Instructions

D 0,3 1,5 3 4,5 6 7,5 9 10,5 12 13,5 15

Operating Instructions OIO 15en Edition 2020-05 13

Load capacity OME 32

D 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

14 OIO 15en Edition 2020-05 Operating Instructions

D 3,5 17,5 35 52,5 70 87,5 105 122,5 140 157,5 175

Operating Instructions OIO 15en Edition 2020-05 15

Fig. 1 Flowmeter design, OME Series, Version BEG 56