DB60/DB60L Control Valve Assemblies Parts Catalog: Rev. D (1/22/10) - en

Download as pdf or txt
Download as pdf or txt
You are on page 1of 37

Rail Vehicle Systems

....................
....................
PC-192
Rev. D (1/22/10) -en
....................
....................
DB60/DB60L Control Valve Assemblies
Parts Catalog

DB60&DB60Lassy1
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

Contact address
New York Air Brake Corporation
748 Starbuck Avenue
Watertown, NY 13601

USA
Phone: +1 315 786 5200

Fax: +1 315 786 5676


www.nyab.com

This document was originally written in English.


Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 2 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

INDEX
PAGE MATERIAL PART
NO. DESCRIPTION (See Note) NO.

5 1.0 General Information


5 1.1 Technical Changes
6 1.2 Notes and Warning Messages

7 Shipping Cover Combinations and Accessory Kit


DB10 A 776830
DB20 A 776828
DB20L A 776829
Accessory Kit 770728

10 DB60/DB60L Control Valve Assemblies


DB60 CI/A 776105
DB60 A 775866
DB60L CI/A 776106
DB60L A 775867

11 DB60/DB60L Control Valve Combinations with Receiver Access Plate Kit


DB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect CI/A 777468
DB60LABR/15 w/BCQD Access Bottom Receiver/15° w/Brake Control Quick Disconnect A 781380
DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect CI/A 781014
DB60ABR/45 w/BCQD Access Bottom Receiver/45° w/Brake Control Quick Disconnect A 781404
DB60LABR/45 Access Bottom Receiver/45° CI/A 775746
16 DB60LABR/45 Access Bottom Receiver/45° A 781395
DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect CI/A 776382
DB60LABR/45 w/BCQD Access Bottom Receiver/45°w/Brake Control Quick Disconnect A 781377
DB60AFR Access Front Receiver CI/A 774181
DB60AFR Access Front Receiver A 781383
20 DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 780170
DB60AFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781401

20 DB60/DB60L Control Valve Combinations with Receiver Access Plate Kit (Cont’d.)
DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect CI/A 778896
DB60LAFR w/BCQD Access Front Receiver w/Brake Control Quick Disconnect A 781386
DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect CI/A 776482
24 DB60ATR w/BCQD Access Top Receiver w/Brake Control Quick Disconnect A 781398
DB60ATR/90 Access Top Receiver/90° CI/A 779036
DB60ATR/90 Access Top Receiver/90° A 781389
DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect CI/A 775666
DB60LATR/90 w/BCQD Access Top Receiver/90° w/Brake Control Quick Disconnect A 781392

NOTE: A = Aluminum (Portions and Pipe Bracket)


CI/A = Cast Iron Pipe Bracket and Aluminum Portions

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 3 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

INDEX (Continued)
PAGE MATERIAL PART
NO. DESCRIPTION (See Note) NO.

27 Access Plates w/Receivers


Front Access Plate --- 777638
Front Access Plate w/Brake Control Quick Disconnect --- 778900
90° Top Loading Access Plate w/Brake Control Quick Disconnect --- 777635
Top Loading Access Plate w/Brake Control Quick Disconnect --- 777634
15° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 777637
45° Bottom Loading Access Plate --- 777636
45° Bottom Loading Access Plate w/Brake Control Quick Disconnect --- 777633

30 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets without Mounting Brackets
DB60S (NYAB Pipe Bracket) A 777041
DB60SL (NYAB Pipe Bracket) A 777042
DB60SR A 781408
DB60SR w/Brake Control Quick Disconnect CI/A 773616
DB60SR w/Brake Control Quick Disconnect A 780680
DB60SLR w/Brake Control Quick Disconnect CI/A 773617
DB60SLR w/Brake Control Quick Disconnect A 780687

33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Suspension Mounting Brackets
DB60S (NYAB Pipe Bracket) A 777045
DB60SL (NYAB Pipe Bracket) A 777046
DB60SR w/Brake Control Quick Disconnect CI/A 774019
DB60SR w/Brake Control Quick Disconnect A 780685
DB60SLR w/Brake Control Quick Disconnect CI/A 774024
DB60SLR w/Brake Control Quick Disconnect A 780688

33 DB60S/DB60SL Control Valve Combinations with Single Sided Pipe Brackets with Floor Mounting Brackets
DB60S (NYAB Pipe Bracket) A 777043
DB60SL (NYAB Pipe Bracket) A 777044
DB60SR A 781409
DB60SR w/Brake Control Quick Disconnect CI/A 773355
DB60SR w/Brake Control Quick Disconnect A 780681
DB60SLR w/Brake Control Quick Disconnect CI/A 773509
DB60SLR w/Brake Control Quick Disconnect A 780689

NOTE: A = Aluminum (Portions and Pipe Bracket)


CI/A = Cast Iron Pipe Bracket and Aluminum Portions

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 4 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

1 General Information

1.1 DTechnical changes


NYAB reserves the right to change the unit or this document at any time without giving special notice.

Whenever a part in this assembly is replaced, the


assembly must pass the tests in the latest issue of
the applicable New York Air Brake Corporation
(NYAB) Test Specification. Additionally, a
stationary vehicle test must be made to ensure that
this device functions properly when installed in the
total brake equipment arrangement. Consult your
local NYAB representative to identify the applicable
test specifications.

The purpose of this catalog is to identify the detail


parts that make up this complete assembly. To avoid
damage to this assembly and/or personal injury,
utilize the applicable maintenance publications
before attempting to disassembly or assembly this
device.

When repairing this assembly, use only NYAB


supplied parts. Use of commercially available
parts may result in unsatisfactory performance of
this assembly and the brake system it becomes a
part of.

B60/DB60L Control Valve Assem-


blies

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 5 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

1.2 Notes and warning messages


The symbols indicate that important personal safety information follows. Carefully
read and understand each safety related text message and apply the message to the opera-
tion and maintenance of the system as defined in the safety alert message. The following are
definitions associated with the different safety alert message categories.

Indicates an imminently hazardous situation, which


if not avoided, will result in death or serious injury.
This signal word is to be limited to the most
extreme situations.

Indicates a potentially hazardous situation, which if


not avoided, may result in death or serious injury.

Indicates a potentially hazardous situation, which


if not avoided, may result in minor or moderate
injury. It may be used to alert against unsafe
practices.

Indicates information or a company policy that


relates directly or indirectly to the safety of
personnel or protection of property

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 6 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Shipping Covers and Accessory Kit -

Figure 1

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 7 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Shipping Covers and Accessory Kit -

SHIPPING COVER COMBINATIONS

776830 776830 1 . DB10 W/ SHIPPING COVER


(Includes items 1-14, 1-18, 1-20, 1-21 and 1-22.)

1-14 C 775868 775868 1 . . SERVICE PORTION, DB10

1-18 C 755668 CV-1216 1 . . SHIPPING COVER

1-20 B 755679 CV-575X 1 . . GASKET, Foam

1-21 C 755677 CV-1216B 1 . . SPACER

1-22 C 731021 027009 3 . . HEX NUT

77682 8 776828 1 . DB20 W/ SHIPPING COVER


(Includes items 1-16 (769141), 1-19, 1-22 and 1-23.)

77682 9 776829 1 . DB20L W/ SHIPPING COVER


(Includes items 1-16 (769143), 1-19, 1-22 and 1-23.)

1-16 C 775871 775871 1 . . EMERGENCY PORTION, DB20


775872 775872 1 . . EMERGENCY PORTION, DB20L

1-19 C 755670 CV-1217 1 . . SHIPPING COVER

1-22 C 731021 027009 2 . . HEX NUT

1-23 B 755678 CV-218X 1 . . GASKET, Foam

ACCESSORY KIT

770728 I/76295 1 . . ACCESORY KIT


(Includes items 1 through 3.)

1-1 C 734389 094977 1 . . COTTER PIN

1-2 C 734458 512708 1 . . RESERVOIR RELEASE HANDLE

1-3 C 734405 096472 2 . . STRAINER

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 8 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Assemblies -

Figure 2

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 9 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Assemblies -
DB60 DB60 DB60L DB60L
VALVE ASSEMBLY VALVE ASSEMBLY VALVE ASSEMBLY VALVE ASSEMBLY
Item (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description Qty.
776105 775866 776106 775867

. PIPE BRACKET ASSEMBLY 769241 775873 769142 775874


1
(Includes items 2-1 thru 2-11) I76293/111 775873 I76293/111L 775874

769493 775875 769493 775875


1 . . PIPE BRACKET 1
I76293/101 775875 I76293/101 775875

769495 769495 769496 769495


. . STUD KIT 1
I76294 I76294 I76294/L I76294

. . NUT, Hex 735386 735386 735386 735386


2 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387

768918 768918 768918 768918


3 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2
(5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8")

768918 768918 768918 768918


4 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2
(5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8")

768918 768918 769422 769442


5 . . STUD 1 B69271/2 B69271/2 B69271/7 B69271/7
(5/8"-11 x 6-5/8") (5/8"-11 x 6-5/8") (5/8"-11 x 7-3/4") (5/8"-11 x 7-3/4")

761387 761387 761387 761387


6 . . STUD 1 761387 761387 761387 761387
(5/8"-11 x 3") (5/8"-11 x 3") (5/8"-11 x 3") (5/8"-11 x 3")

768917 768917 768917 768917


7 . . STUD 1 B69271/4 B69271/4 B69271/4 B69271/4
(5/8"-11 x 7-3/8") (5/8"-11 x 7-3/8") (5/8"-11 x 7-3/8") (5/8"-11 x 7-3/8")

761388 761388 761388 761388


8 . . STUD 1 761388 761388 761388 761388
(5/8"-11 x 7-1/8") (5/8"-11 x 7-1/8") (5/8"-11 x 7-1/8") (5/8"-11 x 7-1/8")

734743 734743 734743 734743


9 . . FILTER ELEMENT 1
569146 569146 569146 569146

734400 734400 734400 734400


10 . . STRAINER NUT 1
094947 094947 094947 094947

734399 734399 734399 734399


11 . GASKET, Service Portion 1
994784 994784 994784 994784

. SERVICE VALVE PORTION, 775868 775868 775868 775868


DB10 775868 775868 775868 775868
12 1
w/Shipping Cover 776830 776830 776830 776830
776830 776830 776830 776830

. EMERGENCY VALVE 775871 775871 775872 775872


PORTION, DB20 775871 775871 775872 775872
13 1
776828 776828 776829 776829
w/Shipping Cover 776828 776828 776829 776829

. GASKET, Emergency 734340 734340 734340 734340


14 1
Portion 994783 994783 994783 994783

755759 755759 755759 755759


15 . STEM GUARD 1
569669 569669 569669 569669

737115 737115 737115 737115


16 . PIN, Cotter 1
017963 017963 017963 017963

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 10 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 11 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60LABR/15 DB60LABR/15 DB60ABR/45 DB60ABR/45
DB60LABR/45
w/BCQD w/BCQD w/BCQD w/BCQD
Item (Cast Iron and Aluminum)
(Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description Qty. 775746
777468 781380 781014 781404

776680 781381 781016 781405 775748


. BRACKET ASSEMBLY 1
776680 781381 781016 781405 775748

769493 775875 769493 775875 769493


1 . . PIPE BRACKET 1
I76293/101 775875 I76293/101 775875 I76293/101

. . NUT, Hex 735386 735386 735386 735386 735386


2 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387 502387

768918 768918 768918 768918 768918


3 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 768918 768918


4 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

769442 769442 768918 768918 769442


5 . . STUD 1 B69271/7 B69271/7 B69271/2 B69271/2 B69271/7
5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4"

RECEIVER ACCESS 7766681 776681 776372 776372 774600


PLATE KIT 1
(Includes items 6 thru 24.) 660721-F001 660721-F001 660721-F002 660721-F002 660721-2

734743 734743 734743 734743 734743


6 . . . STRAINER 1
569146 569146 569146 569146 569146

777632 777632 777632 777632 777632


7 . . . NUT, Strainer 1
660701 660701 660701 660701 660701

775762 775762 775762 775762 775762


8 . . . GASKET, Triple 1
660783 660783 660783 660783 660783

775761 775761 775761 775761 775761


9 . . . GASKET, Ring, 4" 1
660715 660715 660715 660715 660715

748835 748835 748835 748835 748835


10 . . . GASKET, Ring, 1" 4
533212 533212 533212 533212 533212

. . . ACCESS PLATE
777637 777637 777633 777633 777636
W/RECEIVER
11 1 660792-F001 660792-F001 660792-F002 660792-F002 660792-2
(Includes item 12.)
(Figure 4E) (Figure 4E) (Figure 4G) (Figure 4G) (Figure 4F)
(Refer to Figure 4, Pg. 27.)

. . . . RECEIVER 776464 776464 776464 776464 774178


12 1
(Includes items 13 thru 20.) 305400-F000 305400-F000 305400-F000 305400-F000 305400

REPAIR PARTS KIT,


777631 777631 777631 777631 777631
Receiver
305583 305583 305583 305583 305583
(Includes items 13 thru 20.)

13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 12 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 13 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

DB60LABR/15 DB60LABR/15 DB60ABR/45 DB60ABR/45


DB60LABR/45
w/BCQD w/BCQD w/BCQD w/BCQD
Item (Cast Iron and Aluminum)
(Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description Qty 775746
777468 781380 781014 781404

14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A

16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A

. . . . . INSERT, Small
17 3 *N/A *N/A *N/A *N/A *N/A
Check Valve

. . . . . INSERT, Large
18 1 *N/A *N/A *N/A *N/A *N/A
Check Valve

19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

775760 775760 775760 775760 775760


21 . . . STUD 1 660716 660716 660716 660716 660716
5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4"

775759 775759 775759 775759 775759


22 . . . STUD 1 660718 660718 660718 660718 660718
5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8"

775758 775758 775758 775758 775758


23 . . . STUD 1 660717 660717 660717 660717 660717
5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4"

734399 734399 734399 734399 734399


24 . . . GASKET, Service Portion 1
994784 994784 994784 994784 994784

. SERVICE VALVE 775868 775868 775868 775868 775868


25 1
PORTION, DB10 775868 775868 775868 775868 775868

775872 775872 775871 775871 775872


. EMERGENCY VALVE
26 1 775872 775872 775871 775871 775872
PORTION
(DB20L) (DB20L) (DB20) (DB20) (DB20L)

. GASKET, Emergency 734340 734340 734340 734340 734340


27 1
Portion 994783 994783 994783 994783 994783

755759 755759 755759 755759 755759


28 . STEM GUARD 1
569669 569669 569669 569669 569669

737115 737115 737115 737115 737115


29 . PIN, Cotter 1
017963 017963 017963 017963 017963

. . SCREW, Hex Head Cap 776844 776844


30 1 --- --- ---
Steel, 5/8"-11 x 12-1/2" 776844 776844

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 14 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 15 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60LABR/45 DB60LABR/45
DB60LABR/45 DB60AFR DB60AFR
w/BCQD w/BCQD
Item (Aluminum) (Cast Iron and Aluminum) (Aluminum)
(Cast Iron and Aluminum) (Aluminum)
No. Description Qty. 781395 774181 781383
776382 781377

781396 776384 781378 774624 781384


. BRACKET ASSEMBLY 1
781396 776384 781378 774624 781384

775875 769493 775875 769493 775875


1 . . PIPE BRACKET 1
775875 I76293/101 775875 I76293/101 775875

. . NUT, Hex 735386 735386 735386 735386 735386


2 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387 502387

768918 768918 768918 768918 768918


3 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 768918 768918


4 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

769442 769442 769442 768918 768918


5 . . STUD 1 B69271/7 B69271/7 B69271/7 B69271/2 B69271/2
5/8"-11 x 7-3/4" 5/8"-11 x 7-3/4" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

RECEIVER ACCESS 774600 776372 776372 774179 774179


PLATE KIT 1
(Includes items 6 thru 24.) 660721-2 660721-F002 660721-F002 660720 660720

734743 734743 734743 734743 734743


6 . . . STRAINER 1
569146 569146 569146 569146 569146

777632 777632 777632 777632 777632


7 . . . NUT, Strainer 1
660701 660701 660701 660701 660701

775762 775762 775762 775762 775762


8 . . . GASKET, Triple 1
660783 660783 660783 660783 660783

775761 775761 775761 775761 775761


9 . . . GASKET, Ring, 4" 1
660715 660715 660715 660715 660715

748835 748835 748835 748835 748835


10 . . . GASKET, Ring, 1" 4
533212 533212 533212 533212 533212

. . . ACCESS PLATE
777636 777633 777633 777638 777638
W/RECEIVER
11 1 660792-2 660792-F002 660792-F002 660791 660791
(Includes item 12.)
(Figure 4F) (Figure 4G) (Figure 4G) (Figure 4A) (Figure 4A)
(Refer to Figure 4, Pg. 27.)

. . . . RECEIVER 774178 776464 776464 774178 774178


12 1
(Includes items 13 thru 20.) 305400 305400-F000 305400-F000 305400 305400

REPAIR PARTS KIT,


777631 777631 777631 777631 777631
Receiver
305583 305583 305583 305583 305583
(Includes items 13 thru 20.)

13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 16 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 17 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

DB60LABR/45 DB60LABR/45
DB60LABR/45 DB60AFR DB60AFR
w/BCQD w/BCQD
Item (Aluminum) (Cast Iron and Aluminum) (Aluminum)
Qty (Cast Iron and Aluminum) (Aluminum)
No. Description 781395 774181 781383
. 776382 781377

14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A

16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A

. . . . . INSERT, Small
17 3 *N/A *N/A *N/A *N/A *N/A
Check Valve

. . . . . INSERT, Large
18 1 *N/A *N/A *N/A *N/A *N/A
Check Valve

19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

775760 775760 775760 775760 775760


21 . . . STUD 1 660716 660716 660716 660716 660716
5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4"

775759 775759 775759 775759 775759


22 . . . STUD 1 660718 660718 660718 660718 660718
5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8"

775758 775758 775758 775758 775758


23 . . . STUD 1 660717 660717 660717 660717 660717
5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4"

734399 734399 734399 734399 734399


24 . . . GASKET, Service Portion 1
994784 994784 994784 994784 994784

. SERVICE VALVE 775868 775868 775868 775868 775868


25 1
PORTION, DB10 775868 775868 775868 775868 775868

775872 775872 775872 775871 775871


. EMERGENCY VALVE
26 1 775872 775872 775872 775871 775871
PORTION
(DB20L) (DB20L) (DB20L) (DB20) (DB20)

. GASKET, Emergency 734340 734340 734340 734340 734340


27 1
Portion 994783 994783 994783 994783 994783

755759 755759 755759 755759 755759


28 . STEM GUARD 1
569669 569669 569669 569669 569669

737115 737115 737115 737115 737115


29 . PIN, Cotter 1
017963 017963 017963 017963 017963

. . SCREW, Hex Head Cap 1 --- --- --- ---


30 ---
Steel, 5/8"-11 x 12-1/2"

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 18 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 19 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60AFR DB60AFR DB60LAFR DB60LAFR DB60ATR
w/BCQD w/BCQD w/BCQD w/BCQD w/BCQD
Item (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum)
No. Description Qty.
780170 781401 778896 781386 776482

780171 781402 778898 781387 776483


. BRACKET ASSEMBLY 1
780171 781402 778898 781387 776483

769493 775875 769493 775875 769493


1 . . PIPE BRACKET 1
I76293/101 775875 I76293/101 775875 I76293/101

. . NUT, Hex 735386 735386 735386 735386 735386


2 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387 502387

768918 768918 768918 768918 768918


3 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 768918 768918


4 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 769442 769442 768918


5 . . STUD 1 B69271/2 B69271/2 B69271/7 B69271/7 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

RECEIVER ACCESS 778899 778899 778899 778899 776481


PLATE KIT 1
(Includes items 6 thru 24.) 660720-F000 660720-F000 660720-F000 660720-F000 660719-F001

734743 734743 734743 734743 734743


6 . . . STRAINER 1
569146 569146 569146 569146 569146

777632 777632 777632 777632 777632


7 . . . NUT, Strainer 1
660701 660701 660701 660701 660701

775762 775762 775762 775762 775762


8 . . . GASKET, Triple 1
660783 660783 660783 660783 660783

775761 775761 775761 775761 775761


9 . . . GASKET, Ring, 4" 1
660715 660715 660715 660715 660715

748835 748835 748835 748835 748835


10 . . . GASKET, Ring, 1" 4
533212 533212 533212 533212 533212

. . . ACCESS PLATE
778900 778900 778900 778900 777634
W/RECEIVER
11 1 660791-F000 660791-F000 660791-F000 660791-F000 660790-F001
(Includes item 12.)
(Figure 4B) (Figure 4B) (Figure 4B) (Figure 4B) (Figure 4D)
(Refer to Figure 4, Pg. 27.)

. . . . RECEIVER 776464 776464 776464 776464 776464


12 1
(Includes items 13 thru 20.) 305400-F000 305400-F000 305400-F000 305400-F000 305400-F000

REPAIR PARTS KIT,


777631 777631 777631 777631 777631
Receiver
305583 305583 305583 305583 305583
(Includes items 13 thru 20.)

13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 20 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 21 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

DB60AFR DB60AFR DB60LAFR DB60LAFR DB60ATR


w/BCQD w/BCQD w/BCQD w/BCQD w/BCQD
Item
Qty (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum)
No. Description 780170 778896 776482
. 781401 781386

14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A

16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A

. . . . . INSERT, Small
17 3 *N/A *N/A *N/A *N/A *N/A
Check Valve

. . . . . INSERT, Large
18 1 *N/A *N/A *N/A *N/A *N/A
Check Valve

19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

775760 775760 775760 775760 775760


21 . . . STUD 1 660716 660716 660716 660716 660716
5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4"

775759 775759 775759 775759 775759


22 . . . STUD 1 660718 660718 660718 660718 660718
5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8"

775758 775758 775758 775758 775758


23 . . . STUD 1 660717 660717 660717 660717 660717
5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4"

734399 734399 734399 734399 734399


24 . . . GASKET, Service Portion 1
994784 994784 994784 994784 994784

. SERVICE VALVE 775868 775868 775868 775868 775868


25 1
PORTION, DB10 775868 775868 775868 775868 775868

775871 775871 775872 775872 775871


. EMERGENCY VALVE
26 1 775871 775871 775872 775872 775871
PORTION
(DB20) (DB20) (DB20L) (DB20L) (DB20)

. GASKET, Emergency 734340 734340 734340 734340 734340


27 1
Portion 994783 994783 994783 994783 994783

755759 755759 755759 755759 755759


28 . STEM GUARD 1
569669 569669 569669 569669 569669

737115 737115 737115 737115 737115


29 . PIN, Cotter 1
017963 017963 017963 017963 017963

. . SCREW, Hex Head Cap


30 1 --- --- --- --- ---
Steel, 5/8"-11 x 12-1/2"

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 22 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 23 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

DB60ATR DB60ATR/90 DB60ATR/90 DB60LATR/90 DB60LATR/90


w/BCQD w/BCQD w/BCQD w/BCQD w/BCQD
Item (Aluminum) (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description Qty. 779036 775666
781398 781389 781392

781399 775430 781390 775667 781393


. BRACKET ASSEMBLY 1
781399 775430 781390 775667 781393

775875 769493 775875 769493 775875


1 . . PIPE BRACKET 1
775875 I76293/101 775875 I76293/101 775875

. . NUT, Hex 735386 735386 735386 735386 735386


2 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387 502387

768918 768918 768918 768918 768918


3 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 768918 768918


4 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 769442 769442


5 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/7 B69271/7
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4" 5/8"-11 x 7-3/4"

RECEIVER ACCESS 776481 775431 775431 775431 775431


PLATE KIT 1
(Includes items 6 thru 24.) 660719-F001 660719-F001 660719-F001 660719-2 660719-2

734743 734743 734743 734743 734743


6 . . . STRAINER 1
569146 569146 569146 569146 569146

777632 777632 777632 777632 777632


7 . . . NUT, Strainer 1
660701 660701 660701 660701 660701

775762 775762 775762 775762 775762


8 . . . GASKET, Triple 1
660783 660783 660783 660783 660783

775761 775761 775761 775761 775761


9 . . . GASKET, Ring, 4" 1
660715 660715 660715 660715 660715

748835 748835 748835 748835 748835


10 . . . GASKET, Ring, 1" 4
533212 533212 533212 533212 533212

. . . ACCESS PLATE
777634 777635 777635 777635 777635
W/RECEIVER
11 1 660790-F001 660790-2 660790-2 660790-2 660790-2
(Includes item 12.)
(Figure 4D) (Figure 4C) (Figure 4C) (Figure 4C) (Figure 4C)
(Refer to Figure 4, Pg. 27.)

. . . . RECEIVER 776464 774178 774178 774178 774178


12 1
(Includes items 13 thru 20.) 305400-F000 305400 305400 305400 305400

REPAIR PARTS KIT,


777631 777631 777631 777631 777631
Receiver
305583 305583 305583 305583 305583
(Includes items 13 thru 20.)

13 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 24 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -

Figure 3

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 25 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Standard Control Valve Combinations with Receiver Access Plate Kit -
DB60ATR DB60LATR/90 DB60LATR/90
w/BCQD DB60ATR/90 DB60ATR/90 w/BCQD w/BCQD
Item
Qty (Aluminum) (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description 779036 775666
. 781398 781389 781392

14 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

15 . . . . . FILTER 3 *N/A *N/A *N/A *N/A *N/A

16 . . . . . FILTER 1 *N/A *N/A *N/A *N/A *N/A

. . . . . INSERT, Small
17 3 *N/A *N/A *N/A *N/A *N/A
Check Valve

. . . . . INSERT, Large
18 1 *N/A *N/A *N/A *N/A *N/A
Check Valve

19 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

20 . . . . . GASKET 1 *N/A *N/A *N/A *N/A *N/A

775760 775760 775760 775760 775760


21 . . . STUD 1 660716 660716 660716 660716 660716
5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4" 5/8"-11 X 3-3/4"

775759 775759 775759 775759 775759


22 . . . STUD 1 660718 660718 660718 660718 660718
5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8" 5/8"-11 X 8"

775758 775758 775758 775758 775758


23 . . . STUD 1 660717 660717 660717 660717 660717
5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4" 5/8"-11 X 7-3/4"

734399 734399 734399 734399 734399


24 . . . GASKET, Service Portion 1
994784 994784 994784 994784 994784

. SERVICE VALVE 775868 775868 775868 775868 775868


25 1
PORTION, DB10 775868 775868 775868 775868 775868

775871 775871 775871 775872 775872


. EMERGENCY VALVE
26 1 775871 775871 775871 775872 775872
PORTION
(DB20) (DB20) (DB20) (DB20L) (DB20L)

. GASKET, Emergency 734340 734340 734340 734340 734340


27 1
Portion 994783 994783 994783 994783 994783

755759 755759 755759 755759 755759


28 . STEM GUARD 1
569669 569669 569669 569669 569669

737115 737115 737115 737115 737115


29 . PIN, Cotter 1
017963 017963 017963 017963 017963

. . SCREW, Hex Head Cap


30 1 --- --- --- --- ---
Steel, 5/8"-11 x 12-1/2"

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 26 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Receiver Access Plates -

Figure 4A Figure 4B Figure 4C

Figure 4D Figure 4E Figure 4F Figure 4G

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 27 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- Receiver Access Plates -

Figure 4A

Description Part No. Ref. No.

Front Access Plate 777638 660791

Figure 4B

Description Part No. Ref. No.

Front Access Plate w/BCQD 778900 660791-F000

Figure 4C

Description Part No. Ref. No.

90° Top Loading Access Plate w/BCQD 777635 660790-2

Figure 4D

Description Part No. Ref. No.

Top Loading Access Plate w/BCQD 777634 660790-F001

Figure 4E

Description Part No. Ref. No.

15° Bottom Loading Access Plate w/BCQD 777637 660792-F001

Figure 4F

Description Part No. Ref. No.

45° Bottom Loading Access Plate 777636 660792-2

Figure 4G

Description Part No. Ref. No.

45° Bottom Loading Access Plate w/BCQD 777633 660792-F002

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 28 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -

Figure 5

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 29 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLY


- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
DB60SR DB60SLR
w/BCQD DB60SR w/BCQD DB60SLR
DB60S DB60SL DB60SR
Item (Cast Iron and w/BCQD (Cast Iron and w/BCQD
(Aluminum) (Aluminum) (Aluminum)
No. Description Qty. Aluminum) (Aluminum) Aluminum) (Aluminum)
777041 777042 781408
773616 780680 773617 780687

777039 777040 781410 776606 780679 776576 780686


. PIPE BRACKET ASSEMBLY 1
777039 777040 781410 776606 780679 776576 780686

777038 777038
1 . . PIPE BRACKET, Plugged 1 --- --- --- --- ---
777038 777038

. . PIPE BRACKET 780682 773357 780682 773357 780682


1A 1 --- ---
(Includes item 4.) 780682 773357 780682 773357 780682

734743 734743 734743 734743 734743 734743 734743


2 . . . FILTER ELEMENT 1
569146 569146 569146 569146 569146 569146 569146

773428 773428 773428 773428 773428 773428 773428


3 . . . NUT, Strainer 1
305321 305321 305321 305321 305321 305321 305321

748130 748130
4 . . . PLUG, Choke 1 --- --- --- --- ---
UV-198 UV-198

. . NUT, Hex 735386 735386 735386 735386 735386 735386 735386


5 6
Steel, Pltd., 5/8"-11 502387 502387 502387 502387 502387 502387 502387

761387 761387 761387 761387 761387 761387 761387


6 . . STUD 1 761387 761387 761387 761387 761387 761387 761387
5/8"-11 x 3" 5/8"-11 x 3" 5/8"-11 x 3" 5/8"-11 x 3" 5/8"-11 x 3" 5/8"-11 x 3" 5/8"-11 x 3"

761388 761388 761388 761388 761388 761388 761388


7 . . STUD 1 761388 761388 761388 761388 761388 761388 761388
5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8" 5/8"-11 x 7-1/8"

768917 768917 768917 768917 768917 768917 768917


8 . . STUD 1 B69271/4 B69271/4 B69271/4 B69271/4 B69271/4 B69271/4 B69271/4
5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8" 5/8"-11 x 7-3/8"

768918 768918 768918 768918 768918 768918 768918


9 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 768918 768918 768918 768918 768918 768918


10 . . STUD 1 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2 B69271/2
5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8"

768918 769442 768918 768918 768918 769442 769442


11 . . STUD 1 B69271/2 B69271/7 B69271/2 B69271/2 B69271/2 B69271/7 B69271/7
5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 6-5/8" 5/8"-11 x 7-3/4" 5/8"-11 x 7-3/4"

734405 734405 734405 734405 734405


12 . . STRAINER 3 --- ---
096472 096472 096472 096472 096472

734399 734399 734399 734399 734399 734399 734399


13 . GASKET, Service Portion 1
994784 994784 994784 994784 994784 994784 994784

. SERVICE VALVE PORTION, 775868 775868 775868 775868 775868 775868 775868
DB10 1 775868 775868 775868 775868 775868 775868 775868
14
w/Shipping Cover 1 776830 776830 776830 776830 776830 776830 776830
776830 776830 776830 776830 776830 776830 776830

734340 734340 734340 734340 734340 734340 734340


15 . GASKET, Emergency Portion 1
994783 994783 994783 994783 994783 994783 994783

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 30 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -

Figure 5

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 31 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLY


- DB60/DB60L Control Valve Combinations with Singe Sided Pipe Bracket -
DB60SR DB60SLR
w/BCQD DB60SR w/BCQD DB60SLR
DB60S DB60SL DB60SR
Item (Cast Iron and w/BCQD (Cast Iron and w/BCQD
(Aluminum) (Aluminum) (Aluminum)
No. Description Qty. Aluminum) (Aluminum) Aluminum) (Aluminum)
777041 777042 781408
773616 780680 773617 780687

. EMERGENCY VALVE 775871 775872 775871 775871 775871 775872 775872


PORTION 1 775871 775872 775871 775871 775871 775872 775872
16
1 776828 776829 776828 776828 776828 776829 776829
w/Shipping Cover 776828 776829 776828 776828 776828 776829 776829

755759 755759 755759 755759 755759 755759 755759


17 . STEM GUARD 1
569669 569669 569669 569669 569669 569669 569669

737115 737115 737115 737115 737115 737115 737115


18 . PIN, Cotter 1
017963 017963 017963 017963 017963 017963 017963

748646 748646 748646 748646 748646 748646 748646


19 . SCREW, Hex Head Cap 3
VV347 VV347 VV347 VV347 VV347 VV347 VV347

773422 773422 773422 773422 773422 773422 773422


20 . COVER 1
773422 773422 773422 773422 773422 773422 773422

738999 738999 738999 738999 738999 738999 738999


21 . RING GASKET 3
EV4843 EV4843 EV4843 EV4843 EV4843 EV4843 EV4843

738339 738339 738339 738339 738339 738339 738339


22 . GASKET 1
EV4303 EV4303 EV4303 EV4303 EV4303 EV4303 EV4303

. . RECEIVER 774178 776464 776464 776464 776464


23 1 --- ---
(Indludes items 24 thru 31.) 305400 305400-F000 305400-F000 305400-F000 305400-F000

REPAIR PARTS KIT, Receiver 777631 777631 777631 777631


--- --- ---
(Includes items 24 thru 31.) 305583 305583 305583 305583

24 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

25 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

26 . . . FILTER 3 --- --- --- *N/A *N/A *N/A *N/A

27 . . . FILTER 1 --- --- --- *N/A *N/A *N/A *N/A

. . . INSERT, Small
28 3 --- --- --- *N/A *N/A *N/A *N/A
Check Valve

. . . INSERT, Large
29 1 --- --- --- *N/A *N/A *N/A *N/A
Check Valve

30 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

31 . . . GASKET 1 --- --- --- *N/A *N/A *N/A *N/A

*NOTE: Not sold separately. To replace, order


Receiver Repair Parts Kit P/N 777631.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 32 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -

Figure 6

Figure 7

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 33 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLY


- DB60/DB60L Single Sided Control Valve Combinations with Mounting Brackets -
FIGURE 6

DB60S/DB60SL Single Sided Control Valve Combinations with Suspension Mounting Brackets
DB60S DB60SL DB60SR DB60SR DB60SLR DB60SLR
w/o BCQD w/o BCQD w/BCQD w/BCQD w/BCQD w/BCQD
Item
(Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum) (Cast Iron and Aluminum) (Aluminum)
No. Description Qty.
777045 777046 774019 780685 774024 780688

.DB60SR VALVE ASSEMBLY 777041 773616 780680


1 1 --- --- ---
(See Figure 5, Pg. 29) 777041 773616 780680

.DB60SL VALVE ASSEMBLY 777042


1 1 --- --- --- ---
(See Figure 5, Pg. 29) 777042

.DB60SLR VALVE ASSEMBLY 773617 780687


1 1 --- --- --- ---
(See Figure 5, Pg. 29) 773617 780687

. MOUNTING KIT 774023 774023 774023 774023 774023 774023


1
(Includes items 2 and 3.) 660636 660636 660636 660636 660636 660636

776465 776465 776465 776465 776465 776465


2 . . BRACKET, Mounting, LH 1
776465 776465 776465 776465 776465 776465

776467 776467 776467 776467 776467 776467


3 . . BRACKET, Mounting, RH 1
776467 776467 776467 776467 776467 776467

. SCREW, Hex Head 775063 775063 775063 775063 775063 775063


4 2
Steel, Pltd., 5/8"-11 x 10" 660700 660700 660700 660700 660700 660700

FIGURE 7

DB60S/DB60SL Single Sided Control Valve Combinations with Floor Mounting Brackets
DB60SR DB60SLR
DB60SR DB60SLR
DB60S DB60SL DB60SR w/BCQD w/BCQD
w/BCQD w/BCQD
Item (Aluminum) (Aluminum) (Aluminum) (Cast Iron and (Cast Iron and
(Aluminum) (Aluminum)
No. Description Qty. 777043 777044 781409 Aluminum) Aluminum)
780681 780689
773355 773509

.DB60S VALVE ASSEMBLY 777041


1 1 --- --- --- --- --- ---
(See Figure 5, Pg. 29) 777041

.DB60SR VALVE ASSEMBLY 781408 773616 780680


1 1 --- --- --- ---
(See Figure 5, Pg. 29) 781408 773616 780680

DB60SL VALVE ASSEMBLY 777042


1 1 --- --- --- --- --- ---
(See Figure 5, Pg. 29) 777042

.DB60SLR VALVE ASSEMBLY 773617 780687


1 1 --- --- --- --- ---
(See Figure 5, Pg. 29) 773617 780687

. MOUNTING KIT 774022 774022 774022 774022 774022 774022 774022


1
(Includes items 2 thru 4.) 660739 660739 660739 660739 660739 660739 660739

776466 776466 776466 776466 776466 776466 776466


2 . . . PEDESTAL 2
776466 776466 776466 776466 776466 776466 776466

775062 775062 775062 775062 775062 775062 775062


3 . . . EYE, Lifting 2
305397 305397 305397 305397 305397 305397 305397

. . . SCREW, Hex Head Cap 775063 775063 775063 775063 775063 775063 775063
4 4
Steel, Pltd., 5/8"-11 x 10" 660700 660700 660700 660700 660700 660700 660700

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 34 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Standard Control Valve Installation Data -
APPROXIMATE NET WEIGHT

All Aluminum = 92 Lbs.


Cast Iron Pipe Bracket and Aluminum Portions = 112 Lbs.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 35 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Standard Control Valve w/Receiver Access Plate Installation Data -
APPROXIMATE NET WEIGHT

All Aluminum = 95 Lbs.


Cast Iron and Aluminum Portions = 115 Lbs.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 36 / 37
DB60/DB60L Control Valve Assemblies
Parts Catalog Doc. No. PC-192
Revision: D 1/22/10-en

DB60/DB60L CONTROL VALVE ASSEMBLIES


- DB60/DB60L Control Valve w/Single Sided Pipe Bracket Installation Data -
APPROXIMATE NET WEIGHT

All Aluminum = 89 Lbs.


Aluminum Portions w/Cast Iron Pipe Bracket = 119 Lbs.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 37 / 37

You might also like