IB IL EX-IS DIO 4/NAM-PAC

Intrinsically safe Inline digital I/O terminal

for hazardous locations

Data sheet
2846_en_D © PHOENIX CONTACT 2015-04-07

1 Description 2 Features
The IB IL EX-IS DIO 4/NAM-PAC terminal is an intrinsically – Four channels are configured independently of one
safe, digital input/output unit for sensor and actuator con- another as either an input or output channel
nection directly into Zone 1, 0 or Class I, Division 2 (see – Four 8.2 V DC (loop-powered) inputs for connection of
“Conformance/approvals” on page 4 for specific listings). It digital sensors, such as dry contacts
also supports proximity sensors as per EN 60947-5-6 – Accepts NAMUR sensor inputs or sensors with
(NAMUR). NAMUR network
The terminal and accompanying intrinsically safe power – Connection of sensors in 2-wire technology
supply (IB IL EX-IS PWR IN-PAC) is installed in Zone 2 or a – Maximum permissible load current at each output
safe area. channel: 45 mA
The terminal provides four independently configurable digi- – Four digital outputs for connection of digital switches
tal channels for digital inputs, such as dry contacts, NAMUR – Individual channel diagnostic indicators
sensors and optocouplers, and outputs, such as buzzers, – Remote diagnostics via process data channel
signal lamps, LEDs or solenoid valves.
– -25… +60°C operating range

This data sheet is only valid in association with the IB IL SYS PRO UM E user manual or the Inline system manual
for your bus system.
The use of this terminal requires connection via the IB IL EX-IS PWR IN-PAC (Order No. 2869910). The data sheet
can be downloaded at phoenixcontact.com.

Make sure you always use the latest documentation.

It can be downloaded at phoenixcontact.com.

This data sheet is valid for all products listed on page 3.

 IB IL EX-IS DIO 4/NAM-PAC

1 Description.................................................................................................................................. 1
2 Features ..................................................................................................................................... 1
3 Ordering data.............................................................................................................................. 3
4 Technical data ............................................................................................................................ 3
5 Internal circuit diagram ............................................................................................................... 5
6 Electrical isolation ...................................................................................................................... 6
7 Local diagnostic and status indicators and terminal point assignment ....................................... 6
7.1 Function identification..................................................................................................................................... 6
7.2 Local diagnostic and status indicators............................................................................................................ 6
7.3 Terminal point assignment for each connector .............................................................................................. 6

8 Safety regulations installation notes ......................................................................................... 7

8.1 Special conditions for safe use....................................................................................................................... 7
8.2 Safety instructions ......................................................................................................................................... 7
8.3 FM compliance............................................................................................................................................... 8

9 Installation instructions ............................................................................................................... 8

9.1 Overview ........................................................................................................................................................ 8
9.2 Power budget ................................................................................................................................................. 9

10 Connection examples ................................................................................................................10

11 Programming data/configuration data........................................................................................11
11.1 INTERBUS .................................................................................................................................................. 11
11.2 Other bus systems ....................................................................................................................................... 11

12 Configuration and read/write via process data ...........................................................................11

12.1 Output .......................................................................................................................................................... 11
12.2 Input data/diagnostics .................................................................................................................................. 12

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 IB IL EX-IS DIO 4/NAM-PAC

3 Ordering data
Products
Description Type Order No. Pcs./Pkt.
Terminal with four digital channels; selectable as either input or output IB IL EX-IS DIO 4/NAM-PAC 2869911 1
500 kbps transmission speed; includes accessories (connectors and labeling
fields)

Documentation
Description Type Order No. Pcs./Pkt.
User manual: IB IL SYS PRO UM E 2743048 1
“Configuring and Installing the INTERBUS Inline Product Range”
User manual: IL SYS INST UM E 2698737 1
“Automation Terminals of the Inline Product Range”

4 Technical data
General data
Housing dimensions (width x height x depth) 48.8 mm x 136.8 mm x 71.5 mm
Weight 204 g
Operating mode Process data mode with 1 word
Transmission speed 500 kbps
Permissible temperature (operation) -25°C to +60°C
Permissible temperature (storage/transport) -25°C to +85°C
Permissible humidity (operation/storage/transport) 10% to 95%, according to DIN EN 61131-2
Permissible air pressure (operation/storage/transport) 70 kPa to 106 kPa (up to 3000 m above sea level)
Degree of protection IP20 according to IEC 60529
Protection class Class 3 according to VDE 0106, IEC 60536
Connection method Spring-cage terminals
Conductor cross section 0.2 mm2 - 1.5 mm2 (solid or stranded), 24 - 16 AWG

Interface
Local bus Data routing

Power consumption
Communications power UL 5V
Current consumption from UL 100 mA (typical)/120 mA (maximum)
I/O supply voltage UEX (nominal) 24 V DC
I/O supply voltage UEX (maximum) 28 V DC
Current consumption at UEX 90 mA (typical)/187 mA (maximum)
Total power consumption 1500 mW (typical)/2200 mW (maximum)

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 IB IL EX-IS DIO 4/NAM-PAC

Hazardous location ratings

Output Input
Module supply Voltage UEX1 28 V DC 28 V DC
Voltage input Ui 0 V DC 0 V DC
Voltage output Uo 28 V DC 11.76 V DC
Current output Io 109 mA 137 mA
Power output Po 757 mW 401 mW
IIC IIB IIA IIC IIB IIA
Capacitance Co2 0.083 µF 0.625 µF 2.15 µF 1.5 µF 9.9 µF 39 µF
Inductance Lo2 1.015 mH 3.045 mH 8.12 mH 1.52 mH 4.56 mH 21.1 mH
1 UEX = Um as listed in the SIRA Certification
2
The quoted entity parameters of Co and Lo are applicable for the distributed capacitance and inductance in cable. Where there is circuit capacitance or
inductance in the connected equipment (represented by Ci and Li respectively), then these values shall not exceed 50% of the quoted Co and Lo.

Supply of the module electronics and I/O through the bus coupler/power terminal
Connection method Potential routing

Digital inputs
Number 4 (can also be configured as outputs)
Process data update of the channels < 1 ms

Digital inputs (NAMUR)

Number 4 (can also be configured as outputs)
Input range 0 V to 10 V
Input resistance 300 k, approximately
Open circuit response Goes to 0 V

Digital outputs
Number 4 (can also be configured as inputs)
Process data update of the channels < 1 ms

Electrical isolation/isolation of the voltage areas

Common potentials
The UEX and GND have the same potential. FE is a separate potential area.

Error messages to the higher-level control or computer system

Failure of the internal I/O voltage supply Yes, I/O error message sent to the bus coupler
Failure of or insufficient communications power UL Yes, I/O error message sent to the bus coupler
Peripheral fault/user error Yes, error message via the IN process data

Conformance/approvals
c 94/9/EC
EN 60079-0:2009
EN 60079-11:2007
EN 60079-15:2010
ATEX Sira 09ATEX2339X; Ex nA [ia Ga Da] IIC T4 Gc
IECEx IECEx SIR 10.0033X; Ex nA [ia Ga Da] IIC T4 Gc
X II 3(1)GD
UL/cUL Class I, Div. 2, Groups A, B, C, D
FM Class I, Div. 2, Groups A-G; Class I, Zone 2 AEx nA [ia] IIC T4

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 IB IL EX-IS DIO 4/NAM-PAC

5 Internal circuit diagram

Local Bus OPC

(SUPI4)
GND GND
UL UL

5V

µP
±3.3 V EEPROM

SUPER-
VISOR

µP

+24 V

8.2 V
24 V

DI1 DO1 DI2 DO2 DI3 DO3 DI4 DO4

+24 V (UEX)

UV1 US1 UV2 US2 UV3 US3 UV4 US4

Figure 1 Internal wiring of the terminal points

Key:

OPC Protocol chip Transistor

x x x

Power supply unit with electrical isolation µ P Microprocessor

X X X

Optocoupler Amplifier

Electrically erasable programmable read- S U P E R -

E E P R O M V IS O R Microprocessor monitoring
only memory

Other symbols used are explained in the IB IL SYS PRO UM E user manual or in the Inline system manual for your
bus system.

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 IB IL EX-IS DIO 4/NAM-PAC

6 Electrical isolation 7.1 Function identification

Local bus (IN) Local bus (OUT)

Color Meaning
OPC and
UL (5 V DC)
microprocessor
UL (5 V DC) Blue Digital input
(SUPI 4 and MSP430)
Red Digital output
Blue (Frame) Intrinsically safe
UEX (28 V DC) 28 V UEX (28 V DC)
Peripheral
interface A
Electrical isolation 7.2 Local diagnostic and status indicators
between area A
B
and B Des. Color Meaning
D Green Diagnostics
Ex-Is Digital 0.5 Hz Local bus stop
FE potential
Inputs/Outputs 2 Hz UEX low or off
4 Hz Local bus failure
Figure 2 Electrical isolation of the individual function IN Green (on) Input on and OK
areas Yellow (on) Status (on = high)
Red (on) Broken wire or overload
7 Local diagnostic and status OUT Green (on) Output on and OK
Yellow (on) Status (on = high)
indicators and terminal point Red (on) Broken wire or overload
assignment
7.3 Terminal point assignment for each connector
Terminal Signal Assignment
D
IN OUT IN OUT IN OUT IN OUT Points
DIO EXi 1.1 DIx Digital input for channel x
1.2 UVx (8.2 V) Initiator supply for digital input on
channel x
Module-ID: 191
Order-No.: 2869911
IB IL EX-IS DIO 4/NAM-PAC

IN
OU
T
1.3
Tamb=- 25°Ct o +60°C

T
IECEx SIR 10.0033X

OU
SIRA 09ATEX2339X

IN
Ex nA [ia Ga Da] IIC T4 Gc
Ex II 3(1) GD

T
D IN
OU
1.4
HW/FW A / 1

T
OU
IN

DIO
EX
i
2.1 DOx Digital output for channel x
32825 Blomberg, Germany
Flachsmarktstraße 8
PHOENIX CONTACT GmbH&C

2.2
0518

2.3 GND Ground

KG

2.4
x = 1 to 4

1.1 2.1
1.1 2.1
1.2 2.2
1.2 2.2
1.3 2.3
1.3 2.3
1.4 2.4
1.4 2.4

Figure 3 IB IL EX-IS DIO 4/NAM-PAC terminal with an

appropriate connector

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 IB IL EX-IS DIO 4/NAM-PAC

8 Safety regulations installation When the module is mounted in a zoned area, live connec-
tion and disconnection of the module from the rail is only
notes
permitted if the potentially explosive atmosphere is shown
to be absent.
For a list of terminals that are approved for the
potentially explosive areas of Zone 2, please refer Each of the four channels of the IB IL EX-IS DIO 4/
to the AH EN IL EX ZONE 2 application note. NAM-PAC (4x digital in or 4x digital out) shall be treated as
Verify use by checking the label on the Inline separate, intrinsically safe circuits.
terminal and the packaging. The IB IL EX-IS DIO 4/NAM-PAC input and output circuits
may not be connected to the same equipment unless the
WARNING: Explosion hazard equipment maintains isolation between the circuits.
The following conditions must be observed to Each channel shares a common zero volts with the other
adhere to the ATEX 94/9/EC directive. channels in the IB IL EX-IS DIO 4/NAM-PAC module as well
as other IB IL EX-IS DIO 4/NAM-PAC modules and non-iso-
8.1 Special conditions for safe use lated IB IL EX-IS…IO… modules connected to the same IB
The module shall only be supplied from the IB IL EX-IS PWR IL EX-IS PWR IN-PAC (power supply) module. If the field
IN-PAC module. devices do not maintain 500 V AC isolation from earth/
ground, then all the non-isolated devices from the same IB
If the module is installed in a zone 2 hazardous area, it shall IL EX-IS PWR IN-PAC module shall be installed in a location
be housed in an enclosure that is coded Ex nA, Ex e, Ex d or (such as the same vessel) where a difference in earth/
Ex p. If the module is installed in a zone 22 or 21 hazardous ground potential is unlikely to occur. If the field devices
area, it shall be housed in an enclosure that is coded Ex tD maintain 500 V AC isolation from earth/ground, there is no
or Ex t. For some types of enclosure, additional certification such limitation.
is required to permit the installation of the module within the
enclosure. Reference should be made to the enclosure cer- The quoted entity parameters of Co and Lo are applicable for
tificate. The installer shall ensure that the maximum ambient the distributed capacitance and inductance in cable. Where
temperature of the module, when installed, is not exceeded. there is circuit capacitance or inductance in the connected
equipment (represented by Ci and Lc respectively), these
If the module is installed in a non-hazardous area, the enclo- values shall not exceed 50% of the quoted Co and Lo.
sure or location shall provide suitable protection. This may
be either by the use of an enclosure approved for use in 8.2 Safety instructions
zones 1, 2, 21, or 22 or otherwise meet the following require-
ments: WARNING:
– Non-metallic enclosures must be capable of The safety instructions must be read and
withstanding the thermal endurance requirements of understood before installing and using this
IEC 60079-0 prior to impact and IP54 testing. equipment.
– Any enclosure must be capable of withstanding an
impact of 7J or the module is otherwise protected from Installation instructions
impact.
The device is an associated equipment of the “intrinsically
– The enclosure or location must provide an ingress safe” protection type and suitable for installation in zone 2.
protection of at least IP54.
Follow the installation instructions.
– If exposed to sunlight, non-metallic enclosures must be
capable of meeting the requirements of IEC 60079-0 Installation, operation and maintenance may only be carried
clause 26.10 regarding resistance to light. out by qualified personnel.
The installer is responsible for ensuring that the mounting of Always remove power from Inline station before installing or
the module does not reduce the segregation distances be- removing any Inline terminal.
tween different modules. There shall be a minimum of 6 mm
Comply with the valid safety regulations (including national
between any intrinsically safe terminals and other conduc-
safety regulations) for the installation and operation, acci-
tors or earthed metal, in accordance with IEC 60079-
dent prevention regulations, and the general rules and reg-
14:2007 clause 12.2.3. In addition, there shall be a minimum
ulations pertaining to technology. The safety relevant data
of 50 mm between the intrinsically safe terminals of the
may be derived from the operating instructions and the cer-
module and any non-intrinsically safe terminals.

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 IB IL EX-IS DIO 4/NAM-PAC

tificates (EC type examination certificate, possibly addi- 8.3 FM compliance

tional ratings).
In addition to the previous statements, FM compliance re-
WARNING: quires that the module is mounted in an enclosure that
meets the requirements of ANSI/ISA 601010 and is installed
Substitution of components will impair intrinsic according to the mounting, spacing and segregation re-
safety. quirements of the enclosure for the ultimate application.
WARNING:
To prevent ignition of flammable or combustible 9 Installation instructions
atmospheres, disconnect power before servicing.
Always install the IB IL EX-IS... at the end of an Inline station.
Access to the circuits or substitution of components within If additional power is required, a new node must be in-
the device will impair intrinsic safety and is prohibited. Do stalled. Intrinsically safe wiring must be installed separately
not repair the device yourself, but replace it with an equiva- from non-intrinsically safe wiring (can’t be mixed within a
lent device. Repairs may only be carried out by the manu- wire channel). A new IS power supply is required if the red
facturer. LED shows overloading.
The IP20 degree of protection (IEC 60529/EN 60529) is in-
9.1 Overview
tended for a clean and dry environment. Do not expose the
device to any mechanical or thermal influences that exceed Inline intrinsically safe IO terminals can be installed in a
the limits described. standard Inline station and are supported by all major indus-
trial networks. Basic and intrinsically safe wiring practices
Intrinsic safety need to be followed by the following concept.
When carrying out measurements on the intrinsically safe
side, it is imperative that you observe the relevant regula-
tions regarding connecting intrinsically safe electrical equip-
ment. Only use equipment approved for intrinsically safe cir-
cuits.
If the device was used in circuits that are not intrinsically
safe, it is forbidden to use it again in intrinsically safe circuits.
Label the device clearly as being not intrinsically safe.

Installation in zone 2
Observe the specified conditions for use in potentially ex-
plosive areas! Use a suitable housing of the minimum pro-
tection IP54 for the installation. Within this context observe
the requirements of IEC 60079-14/EN 60079-14, i.e., steel
housing with a wall thickness of 3 mm.
Do not connect any live cables/lines within the potentially
explosive area.
Only use IB IL EX-IS... modules of category 3G (ATEX 94/
9EG).

Potentially dust-explosive areas

The device is not designed for use in environments capable
of dust explosions.
Only make the connection to the intrinsically safe circuit in
potentially dust-explosive areas of zones 20, 21 and 22 if the
equipment connected to this circuit is certified for this zone
(e.g., category 1D, 2D or 3D).

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 IB IL EX-IS DIO 4/NAM-PAC

IB IL EX-IS PWR-IN
IBSIL24BK-T/U

IB IL EX-IS…

IB IL EX-IS…
Local Bus
OPC
GND
7.5 V UL
5V 24 V
24 V

24 V 24 V

US
UEX
UM
OUT
IN

+ -
Fieldbus UBK

Figure 4 Intrinsically safe Inline terminals power supply

A new IB IL EX-IS PWR IN-PAC supply is required if the red

LED on the power supply shows overloading. If additional Table 1 UEX Current Draw
power is required, a new node must be installed.
IB IL EX-IS DIO 4/NAM-PAC
9.2 Power budget Terminal overhead 20 mA
Output channel 45 mA
The IB IL EX-IS PWR IN-PAC provides power to the IB IL
EX-IS DIO 4/NAM-PAC terminal in two ways: Input channel 10 mA
– 1000 mA is available for the logic functions (UL). To calculate the power requirements of a system, list the
– 1000 mA is available for the I/O functions (UEX). number and type of each connected point. From this list, de-
termine the number and type of terminals required. Multiply
The number of terminals that can be powered by the IB IL the number of each I/O point by the appropriate current draw
EX-IS PWR IN-PAC varies according to the type of terminal listed in Table 1.
and the number and type of I/O connections.
Add the terminal overhead current for each terminal used.
Based on the logic functions, the maximum number of termi- The sum of the I/O point current draw and the terminal over-
nals that can be connected is 10. head current draw determines the total current draw from
The IB IL EX-IS DIO 4/NAM-PAC terminal draws different the IB IL EX-IS PWR IN-PAC. The maximum current draw is
power depending on the type of connection. To determine 1000 mA.
the number of I/O points that can be connected, refer to
Table 1. Additional information and examples about power
budget calculation can be found on the Power
Supply data sheet.

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 IB IL EX-IS DIO 4/NAM-PAC

10 Connection examples

Slot/ 1 2 3 4
Channel 1.1 2.1

–
1.2 2.2

D + 1.3 2.3
IN OUT IN OUT IN OUT IN OUT

DIO EXI
Zone 2 1.4 2.4

1.1 2.1 3.1 4.1 5.1 6.1 7.1 8.1 Figure 7 Dry-contact input example

1.2 2.2 3.2 4.2 5.2 6.2 7.2 8.2

1.3 2.3 3.3 4.3 5.3 6.3 7.3 8.3

1.4 2.4 3.4 4.4 5.4 6.4 7.4 8.4

7.1 8.1

–
7.2 8.2

7.3 8.3

7.4 8.4
+
Zone 0, 1, 2
+8,2V
IN 1

OUT

Zone 20, 21, 22

Figure 8 Digital output example

Digital input Digital output
at channel 1 at channel 4

Figure 5 Connection overview

1.1 2.1

–
1.2 2.2

+ 1.3 2.3

1.4 2.4

Figure 6 NAMUR input example

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 IB IL EX-IS DIO 4/NAM-PAC

11 Programming data/configuration data

11.1 INTERBUS
ID code 0xBFhex (191dec)
Length code 01hex
Input address area 1 words
Output address area 1 words
Parameter channel (PCP) 0
Register length (bus) 1 words

11.2 Other bus systems

For the programming data/configuration data of

other bus systems, please refer to the
corresponding electronic device data sheet
(e.g., GSD, EDS).

12 Configuration and read/write via process data

Below are the details of the process data word.

12.1 Output
The process data word is used for configuring the channels and writing output data.
OUT1
Byte 1 Byte 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Assignment Command 0x5 Out Out Out Out Config Ch Config Ch Config Ch Config Ch
ch 4 ch 3 ch 2 ch 1 4 3 2 1
Placing command code 0x5 in bits 12 to 15 allows configuration of channels 1 through 4. Command code 0x5 is not required
to set output bits 8 to 11, but can be used. Once configured, however, it is suggested that output bits 15 to 12 are set to 0x0
to avoid unintentional configuration of the module.
The default refresh rate is 10 ms.

Parameters for configuration

Channel 1 to channel 4, bits 0 to 7
Code (bin) Format
00 Disable channel
01 Input
10 Output
11 Standard digital input (non-NAMUR)

Parameters for digital output

Channel 1 to channel 4, bits 8 to 11
0 Logic low
1 Logic high

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 IB IL EX-IS DIO 4/NAM-PAC

12.2 Input data/diagnostics

Reading back the input and diagnostic information.
IN1
Byte 1 Byte 0
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Assignment Command Mirror 0x5 In In In In Diag Ch 4 Diag Ch 3 Diag Ch 2 Diag Ch 1
ch 4 ch 3 ch 2 ch 1
Input data (bits 8-11) for channels are valid only if the corresponding channels are configured for input.
For all unconfigured channels, the diagnostic info will return “Invalid Level”.

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 IB IL EX-IS DIO 4/NAM-PAC

Write 0101 (bin)

to bits 12 to 15 in
the output word

Input bits 12 to No Wait for input bits 12

15 match output to 15 to equal output
bits? bits 12 to 15

Yes

Is channel X Yes
Write 01 (bin) to
used for a
channel X
Namur input?
configuration bits

No

Is channel X Yes Write 10 (bin) to

used for a digital channel X
output? configuration bits

No

Is channel X Yes Write 11 (bin) to

used for a channel X
standard input? configuration bits

No

Yes Read input data

All channels
or write output
configured?
data

No

Repeat for channel

X+1

Figure 9 Diagnostic flowchart

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 IB IL EX-IS DIO 4/NAM-PAC

Diagnostics
Channel 1 to channel 4, bits 0 to 7 (applies to NAMUR sensors only).
Code (bin) Format
00 No error
01 Short
10 Open
11 Invalid level

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