Siemens Benchmark

PLANNING FOR SIEMENS PLC BENCHMARK
Siemens Option 1: STANDARD PLC + MODULAR SAFETY SYSTEM
 More functionality and flexibility through freely configurable safety logic

 Suitable for all safety applications because of its compliance with the highest safety
requirements in production automation (EN ISO 13849-1 or SIL 3 according to
IEC 62061)
 Modular hardware configuration
 Parameterization by means of software instead of wiring
 Safety technology and safety-related processing are to be separated from the superior
field bus level or control in a targeted manner
NOT Recommend because
 Use for medium and small quantity structures of safe slaves
 Standard and safety automation divide into two system → wiring more and large foot
print in the cabinet
 When the PLC is not Fail-Safe PLC (We have had 2 Fail-Safe PLC already)
 Mornitoring is needed for diagnostic functions (Increase cost)
 Difficult migration from PROFIBUS to PROFINET (MSS has Profibus Interface only)
Siemens Option 2: FAIL-SAFE PLC + INTERGRATED SAFETY IO
(PROFISAFE-INTERFACE)
 Satisfy maximum safety requirements and comply with the relevant standards:
EN 954-1 up to Cat. 4, IEC 62061 up to SIL 3 and EN ISO 13849-1 up to PL e.
 More Flexibility. The logic of the safety functions is software-based rather than hard-
wired
 Expandable with Fail-Safe SIMATIC S7- 300/1500/ET 200MP IO modules…
 Cost reduction. Standard and safety automation intergrated in one controller → reduce
wiring and footprint
 Better system integration. One PROFIBUS or PROFINET transmitting medium for
standard and safety communication to SIL 3/Cat. 4 (PROFISAFE)
 Early fault detection thanks to better diagnostic functions
 Easy migration from PROFIBUS to PROFINET
2.1. New S7-1500 fail-safe PLC
 The fail-safe SIMATIC S7-1500 CPUs are equipped with a large program and data
memory for complex standard and fail-safe applications.
 High-cost for a benchmarking system
2.2. Use the current S7-315 fail-safe PLC
CPU 315F-2 PN/DP for failsafe plants with medium to high requirements on the program scope
and distributed configuration using PROFIBUS DP and PROFINET IO; these can be
implemented as distributed intelligence in Component Based Automation (CBA) on
PROFINET
Current device: Fail-safe PLC + Standard IO
X X
SWITCH HMI
The safety is not intergrated without F-Module.

 The major difference between fail-safe modules and standard ET 200 modules is that
fail-safe modules have a two-channel internal design. Both integrated processors monitor
each other and automatically test the input and output wiring, and place the F-module in a
safe state in the event of a fault.
 The fail-safe controller communicates with the fail-safe module via the PROFIsafe
safety-related bus profile.
 Fail-safe power modules supply load voltage to the potential group and safety shut down
the load voltage for standard output modules.
 Fail-safe digital input modules record the signal states of safety-related sensors (e.g.
emergency stop pushbutton) and send corresponding safety message frames to the fail-safe
controller.
 Fail-safe digital output modules are suitable for switching processes with short-circuit
monitoring up to the actuator.
Solution
Current device + ET 200S safety module
X X
PROFIsafe PROFIsafe
SWITCH HMI
PROFIsafe
IN SUMMARY
Standard S7-1500 S7-315F + S7-315F
PLC + MSS Fail-Safe Standard Safety
Criteria PLC IO Module
Safety Standard:
SIL3 in IEC 62061 + + +
PL e EN ISO 13849-1
Benmarking application + + +
Minimize wiring and footprint + + +
Flexibility and Expandable + + +
Low cost + + +
PROPOSED EQUIPMENT
Device Model Description Quantity Price HT/Unit
(Mabeo)
Digital 6ES7326- Digital input SM 326, F-DI 2 932,89 €
input SM 1BK02-0AB0 24x24 V DC, Fail-safe digital
326 input for SIMATIC S7 F-
systems with diagnostic alarm,
up to Category 4 (EN 954-1)/
SIL3 (IEC61508)/PLE
(ISO13849), 1x 40-pole
Safety 6ES7138- SIMATIC DP, Power Module 1 314,58 €
Power 4CF03-0AB0 PM-E F PROFIsafe, f. ET200S;
24 V DC suitable for
ungrounded setup relay for
switching the voltage buses P1
and P2 up to Category 3 (EN
954-1)/ SIL2 (IEC61508)/PLD
(ISO13849), 2 fail-safe dig.
outputs up to Category 4 (EN
954-1)/ SIL3 (IEC61508)/PLE
(ISO13849), can also be used in
PROFINET configuration with
IM 151-3 HF
F-DI 6ES7138- SIMATIC DP, Electronics 1 206,26 €
4FA05-0AB0 module f. ET200S, 4/8 F-DI
PROFIsafe, 24 V DC, 30 mm
overall width, up to PL E (ISO
13849), Up to SIL3 (IEC
61508), can also be used in
IM 151-3 HF
F-DO 6ES7138- SIMATIC DP, Electronics 2 239,31 €
4FB04-0AB0 module for ET 200S, 4 F-DO
PROFIsafe, 24 V DC/2 A, 30
mm overall width, up to PL E
(ISO 13849), up to SIL 3 (IEC
61508), can also be used in
IM 151-3 HF
Terminal 6ES7193- SIMATIC DP, Terminal module 1 28,69 €
module 4CK20-0AA0 TM-P30S44-A0 f. ET200S f.
PM-E F PROFIsafe power
module, 30 mm overall width,
Screw-type terminals 2x3+2x4
terminal connections, with
terminal access to AUX1,
AUX1 interrupted
6ES7193- SIMATIC DP, 1 terminal 2 27,31 €
4CG20-0AA0 module TM-E30S44-01 for ET
200S for electronic modules 30
mm overall width, Screw
terminals, 4x 4 terminal
connections without terminal
access to AUX1, AUX1
continuous
Emergency 3SU18010AA- Boîtiers de commande jaunes, 3 7,75 €
Button 000AA2 RAL 1004, pour ARRET
D'URGENCE.
3SU10001HB2- Têtes de bouton d'arrêt 3 13,23 €
00AA0 d'urgence
TOTAL 3011,49 €

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PLANNING FOR SIEMENS PLC BENCHMARK

Siemens Option 1: STANDARD PLC + MODULAR SAFETY SYSTEM

 More functionality and flexibility through freely configurable safety logic

2.1. New S7-1500 fail-safe PLC

The safety is not intergrated without F-Module.

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