дсту en iso 9934-3-2016 МТ оборудование контроля

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EN ISO 9934-3:2015

Non-destructive testing - Magnetic particle testing -


Part 3: Equipment (ISO 9934-3:2015)

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ACTY EN ISO 9934-322015


(EN ISO 9934-3:2015,IDT; ISO 9934-3:2015)

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EUROPEAN STANDARD EN rSO 9934-3

NORME EUROPEENNE

EUROPAISCHE NORM September 2015

ICS 19.100 Supersedes EN IS0 9934-3:2002

English Version

Non-destructive testing - Magnetic particle testing - Part 3:


Equipment flSO 9934-3:2015)
Essais non destructifs - Magn6toscopie - Partie 3: Zerstdrungsfreie Prtifung - Ivlagnetpulverpruiung - Teil
Equipement (lSO 9934-3:2015) 3: Gerdte (lS0 9934-3:2015J

This European Standard was approved by CEN on 1.0 July 2015.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for gir::: :n.s
European Standard the status ofa national standard without any alteration. Up-to-date lists and bibliographical refere::=s
concerning such national standards maybe obtained on application to the CEN-CENELEC Management Cenrre or to a:. lJ\
member.

This European Standard exists in three official versions fEnglish, French, German). A version in any other language ::.;:. f,]'
translation under t}re responsibility of a CEN member into its own language and notified to the CEN-CENELEC l'1::=::::::t
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic tt::.:.:., Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, lceland, lreland, Ital)', L3r,.= L :.-. -,r ja,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Suitzerl::.c l -:sev and
United Kingdom.

E
EUROPEAN COMMITTEE FOR STANDARDI.:AT1
COMITE EUROPEEN DE NORMALISATION
EUROPAISCHES KOMITEE FUR NOi\{U\G
O\

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels

O2015CEN Allrighsofexploitationinanyformandbyanymeansreserved Ref.No.ENIS099-:i-3:2015E


worldwide for CEN national Members.
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EN ISO 993a-3:2015 (E)

European foreword

This document (EN ISO 9934-3:2015) has been prepared by Technical Committee
CEN/TC 13B "Non-destructive testing", the secretariat of which is held byAFNOR, in collaboration with
Technical Committee ISO/TC 135 "Non-destructive testing".

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall
be withdrawn at the latest by March 2016.

Attention is drawn to the possibility that some of the elements of this document may be the subject ol
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.

This document supersedes EN ISO 9934-3:2002.

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Srvitzerland,
Turkey and the United Kingdom.

Endorsement notice

The text of ISO 9934-3:2015 has been approved by CEN as EN ISO 9934-3:201.5 n,ithout any
modification.
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ISO 9934-3:2015(E)

COPYRIGHT PROTECTED DOCUMENT


@ ISO 2015, Published in Switzerland
All rights reserved. Unless otherwise specified, no part ofthis publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or lS0's member body in the country of
the requester.
IS0 copyright office
Ch. de Blandonnet B . CP 401
CH-121.4 Verniei Geneva, Switzerland
Tel. +41 22 7 49 0l 1-1.
Fax +41 22749 09 47
[email protected]
www.iso.org

O ISO 2015 - All righrs reserved


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ISO 9934-3:2015(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (lSO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (lEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/lEC Directives, Parl2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www,iso.orgfpatents).

Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO's adherence to the WTO principles in the Technical
Barriers to Trade (TBT) see the following URL: Forervord - Supplemerrlary infbrmation
ISO 9934-3 was prepared by the European Committee for Standardization (CEN) Technical Committee
CEN/TC 1.38, Non-destructive testing, in collaboration with ISO/TC 135, Non-destructive testing,
Subcommittee SC 2, Surface methods, in accordance with the Agreement on technical cooperation
between ISO and CEN (Vienna Agreement).
This second edition cancels and replaces the first edition (lSO 9934-3:2002), which has been
technically revised.
ISO 9934 consists of the following parts under the general title Non-destructive testing Magnetic
particle testing: -
Part L: General principles

Part 2: Detection media

Part 3: Equipment

IV @ IS0 2015 - All rights reserved


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ISO 9934-3:2015(E)

Magnetization shall be determined by measuring the tangential field strength, H1, at the centre of a
line joining the centres of the pole faces of the electromagnet with pole extenders where used. The
electromagnet with a pole spacing, s, is placed on a steel plate as shown in Figure L. The plate shall
have the dimensions (500 t 25) mm x (250 t 13) mm x (10 r 0,5) mm and shall be of steel conforming
to C22 (1.0402) of EN 10250-2. Periodic functional checks can be carried out either by the method
described above or by a lift test. The electromagnet shall be capable of supporting a steel plate or
rectangular bar conformingto C22 (1.0402) of EN 10250 -2 and having a minimum mass of 4,5 kg, with
the magnet poles set at their recommended spacing. The major dimension of the plate or bar shall be
greater than the pole spacing, s, of the electromagnet.
NOTE To lift a steel plate with a mass of 4,5 kg requires a lifting force of 44 N.

Dimensions in millimetres

Key
1 poles
s pole spacing
MP measuring point for the tangential field strength

Figure 1 Determination of the characteristics of portable electromagnets


-
4.1.2 Technical data

The following data shall be provided:

recommended pole spacing (maximum and minimum pole spacing) (s-a*, smin);

cross sectional dimensions of the poles;

electrical supply (voltage, current, and frequency);


current wave forms available;
method of current control and effect on waveform (e.9. thyristor);

duty cycle at maximum output (ratio of current "ON" to "Total" time expressed as a percentage);
maximum current "ON" time;
tangential field strength H1 at.s,r"* and s6i1 [following 4-1);

overall dimensions of the equipment;

2 O ISO 2015 - All righs reseryed


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(s)sroz'e-1166 osr
ISO 9934-3:2015(E)

uo

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Figure 2 of the current generator


-Load characteristics

4.2.2 Technical data

The following data shall be provided:

open circuit voltage, Uo (RMS);

short circuit current, /r< (RMS);

rated current, 1, (RMS);


duty cycle at maximum output (if other than as specified in 4.2.1);
maximum current "ON" time (if other than specified in 4.2.1);
current wave forms available;
method of current regulation and effect on waveform;

working range and incremental setting steps;


method of constant current control if available;

type of meter (digital, analog);


resolution and accuracy of current output meter;
electrical supply requirements at maximum current output (voltage, phases, frequency, and current);
specified electrical protection degree (lPJ according to IEC 60529;
overall dimensions of equipment;
equipment mass, in kilograms;

type of demagnetization, if available (see Clause B).

4 @ ISO 2015 - All rights rese-;'ved


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(s)sroz:e-rt66 osr
ISO 9934-3:2015(E)

maximum clamping length;


method of clamping;

compressed air pressure;

maximum dimension between headstocks and bed;


maximum test piece diameter;
maximum mass of test piece (supported and unsupported);
type of usable detection media (water-/oil-based);
schematic lay out of the equipment (current generator, control ;ranel, location of the detection
medium reservoir);

type of meter (digital, analogJ;


accuracy and resolution of meter;

electrical supply requirements at maximum current output (voltage, phases, frequency, and current);

overall dimensions of equipment;


equipment mass, in kilograms;

characteristics of coils:
number of turns;
maximum achievable ampere turns;
length of the coil;
internal diameter of the coil or length of sides if the coil is recta ngular;
field strength in the centre of the coil.

4.3.3 Technicalrequirements
The following requirements shall be satisfied at a temperature of 30 'C:

duty cycle at maximum output >10 o/o;

current "ON" time >5 s;

tangential field strength fsee 4.3.1) >2 kA/m;


detection capability, if required.

4.3.4 Additionalrequirements
The equipment supplier shall verify the detection capability for a specified component.

4.4 Specialized testing systems


These systems are usually automated and designed for a special task. Complex components might
require the use of multidirectional magnetization. The number of circuits and the magnetizing values
depend on the location and the directions of the discontinuities to be detected. Therefore, in many cases,
the detection capability can be verified only with test pieces having nal ural or artificial discontinuities
in the relevant zones and directions.

@ IS0 2015 - All rights reserved


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]uaJJnJ [unurrxeru ]e s]uatuarrnba"r flddns IelrJlJala
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]uarlnf, urnrurxeur
llndlno [unurrxeru 1e alcz(r ,{1np
llelaurJo uorlnlosal pue
^,{relnr:e _
:(3o1eue'lellStp) -ra1au ;o ad,{1

1arur1 SurzrlauBeulsod
laurg SurzrlauBeu
iaur] 3ur]lam pue Surllama:d
1aurr1 apz{r ua1s,,(s

t(s)1ua"r:nr Burzrlau8eu aql


;o Bur-rolruotu
ialqelre^eJr,loJluoJ JuaJJnJ ]uelsuolJo poqlal.U
:sdals 3ur11as IeluatuaJJur pue a8ue: Burryom

lulJoJa^e/ll uo lJaJJa pue IoJluoJ luoJJnJ


Jo poqla[u
lalqelrele suloJ alel JualJnJ _
lslrnurc Surzrlau8eu aql Jo slrlsrlalleJpr.{J
lslrntJo SurzrlauBeur;o saddl pue Jaqr.unu
:peprlo:d aq IIeqs elep BuranolloJ aqJ

ElEp lErluqral vn,

(dsroz:s-rr66 osr
ISO 9934-3:2015(E)

5 UV-A sources

5.1 General
UV-A sources shall be designed and used in accordance with ISO 3059.

5.2 Technical data


The following data shall be provided:

surface temperature of the UV-A housing after t h;

type of cooling (e.g. heat exchanger);


electrical supply requirements (voltage, phases, frequency, and currentJ;
overall dimensions of equipment;
equipment mass, in kilograms;

at a distance of 400 mm from the UV-A source at the stated voltage:

irradiated area (diameter orlength x width measured athalf of the maximum surface irradiance);
irradiance after 15 min operation;
irradiance after 200 h continuous operation ftypical va]ue);
illuminance after 15 min operation (see 5.3);
illuminance after 200 h continuous operation (typical value).

5.3 Technicalrequirements
The following requirements shall be satisfied under working conditions:

anti-splashing screen at a maximal ambient temperature;


hazard protection of hand-held units when in parked position;

UV-A irradiance at 400 mm from the source >1,0W/m2;

illuminance at 400 mm from the source <20lx;


surface temperature of handle <40 'C.

6 Detection media system

6.1 General
Usually in magnetic benches and specialized testing systems the detection media circulates through
the reservoir, wetting units, and the drain tray.

6.2 Technical data


The following data shall be provided:

agitation method;
material of the reservoir, wetting unit, and drain tray;

B O ISO 2015 - All rights reserved


palrasar ${3r.r 11y - SI0Z OSI O

'uorsrAJo plarJ srolelado urqlrm uorlerpeJ v-An ro/pue alqtsrA ruorJ ate[3 ou

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or tq8rl alqISIA luarque o[ ur ]no parrJeJ aq lleqs uor]:adsur 'erpaur uortlalap lualsaJonlJ Sursn uaq14
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llrnJJrJ erpatu uorllalap aql JoJ Ieualetll luelsrsaJ uorsoJJol

:parJsrles aq IIeqs sluauralrnba,r 3urmo11o; aq1

quauorlnbar lerluqral Eg

'asoq pueq

11 r u n Surllarrrr alqenou/paxr;
!3 u rl1arr p aleuolne/l e nu etu

lluarudrnbe aql uoJJ ale.redes;r'dund aqlJo sluauralnbar dlddns IEf,rJ]lala

iJronJasal aq] Jo aI,unlo^

lrualsds aqlJo aleJ d.ranrlap

1(pas eq-1 ro/-ralerr) er pa u uor]3atap alqes n ;o addl


luorsorJoJ lsureBe uorlralo.rd

(s)sroz:e-rt66 osr
ISO 9934-3:2015(E)

B Demagnetization
8.1 General
Facilities for demagnetization can be included in the magnetizing equipment, or demagnetizing can be
carried out using a separate equipment.
If viewing for indications is carried out after demagnetization, indications shall be preserved by a
suitable method.

8.2 Technical data


The following data shall be provided:

method (s) of demagnetization;

type of current regulation;


field strength (at the centre of the empty demagnetizing coil if applicable);
residual field for a specified component;
electrical supply requirements at maximum current output (voltage, phases, frequency, and current)
if separate from the general equipment;
overall dimensions of equipment if separate from the general equipment;
equipment mass, in kilograms, if separate from the general equipment.

8.3 Technical requirements


The equipment shall be capable of demagnetizing to a specified level ftypically 0,4 kA/m to 1,0 kA/m)
unless otherwise agreed.

I Measurements

9.1 General
In connection with this part of ISO 9934, measurements are required f or the following:
determination of the equipment characteristics;
checking inspection parameters.

For all current and magnetic field measurements, only instruments that respond directly to the
waveform shall be used. Instruments that calculate peak or RMS values based on calculation derived
from other values shall not be used. Where True RMS meters are used to measure RMS values the
specified crest factor of the instrument shall be greater than the crest factor of the waveform being
measured and generally not less than 5.

9.2 Currentmeasurement
Pure AC sinusoidal waveforms can be accurately measured using clamp meters or other conventional
instruments. Measurements of phase controlled currents can be more complex and it shall be verified
that the instrument used has the correct response before use on these waveforms. Measurement
systems using shunts with suitable voltage measurement instruments shall be regarded as current
meters and conform with the requirements for such instruments.

10 @ IS0 2015 - All rights reserved


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aql Sullnp leql os ]no parJJeJ aq Ileqs sluatunJlsur loJ saJnpaJoJd uorleJqrler puB uorlerrJrJaA aqJ

sluaunrlsurJo uollerqJIBr puE uollErlJlra^ s'6


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:aqo.rd aqlJo suorsuaurp pue ad,41

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aql aAIS o1 paleloJ aq lleqs aqo"rd aq] 'ptalJ aql Jo apnlru8eru pue uorlJarlp aq] aururalap oJ
plar; rrlau8eru aqlJo uor]raJrC

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o,l l aletu ol dressarau aq lq8rur Jr 'af,eJrns aql a^oqe lr{3raq r{}lm {J8uo.r}s saue^ plalJ aq} JI
]uatuala alrlrsuas-plaU aql Jo dlrrurxo:d aJeJJnS
'JoJJa Ierluelsqns e aJnpoJlur uEl llrl e 'slsrxa luauoduror
plarJ Ieurou e J[ 'aJeJrns aq] o] leuJou 1da1 aq plnoqs ]uatuala anr]rsuas plarJ aq] go aueld aq1
luauala a^rlrsuas-plarJ aql Jo uorleluauo
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Jo poqlatu aql uo Burpuadap 'paraprsuoJ aq plnoqs sJotleJ aarqt'qt8uaJls plarJ pa:rnbar aq] ulelqo
o1 'aqord IIeH e Sursn qlSuaJls plarJ lerlua8uel aql SulJnseau dq paurruJalap aq ueJ uorlezrlau8e6l

IEraua9 I't'6
lueruarnsEaur plalJ lllauSEhtr t'6

(s)sroz:s-r166 osr
ISO 9934-3:2015(E)

Bibliography

t1l ISO 971,2, Non-destructive testing


- Qualification and certificotion of NDT personnel

l2l EN 1330-1, Non-destructive testing


- Terminology - Part 1: Generol terms
t3] EN 1330-2, Non-destructive testing
- Terminology - Part 2: Terms common to non-destructive
methods

t4] ISO 9934-2, Non-destructive testing


- Magnetic particle testing
- Part 2: Detection media

t5] ISO 12707, Non-destructive testing


- Terminology
- Terms used in magnetic particle testing

t2 O ISO 2015 - All rights reserved

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