Aakar Foundry Private Limited, Pune

An ISO 9001-2015 & IATF 16949-2016 Certified Company

Company Profile
Contents:
 About us & Aakar Growth curve
 Infrastructure
 Valuable Customers
 Quality Policy and Certification
 Achievements
 Organization Structure
 Plant Layout
 Product Gallery- HPDC, GDC, LPDC
 Plant Facilities
 QA Lab Equipment
 Design & Development
 Manufacturing Facilities
 Corporate Social Responsibility
 Green Initiatives
 Why Aakar
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About Us
 Group Revenue of INR 350 Crores (USD 50 Million).
Group Ventures
 Vishwakarma  Group Revenue - 75% from Academic & 25% from Aakar Foundry
University (VU)
 Independent Aluminum Foundry + Academic background of VIT.
 Vishwakarma
Institute of  Green-field project with annual installed capacity of 5,400 tons.
Technology (VIT)
 Castings for Automotive & Non Automotive segments.
 Vishwakarma
Institute of  Core Competency:
Information
Technology (VIIT)  Prototype Development To Serial Production

 Wisdom World  Tool Room, Design & Simulation

School (WWS)  Casting Manufacturing - GDC, LPDC & HPDC

 Aakar Dies & Moulds  Powder Coating, Shot Blasting, Heat Treatment & Impregnation
(ADM)
 Machining, Sub-assembly, Inspection & Testing
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Sales Growth & Investments
New GDC
INR 125 Cr. Plant, T-GDC,
Heat
(USD 18 Mn)
HPDC, CNC Treatment &
VMC, HMC X-ray Machine
INR 100 Cr. Sales Growth (FY 2012-20) & Core
(USD 15 Mn) Shooter
TGDC &
HPDC
INR 85 Cr.
LPDC, TGDC
Adstefan /
INR 67 Cr.
Hitachi
Simulation
GDC, VMC &
INR 42 Cr. HMC
In-house
Tool room &
INR 36 Cr. LPDC
Heat
Treatment &
INR 19 Cr. Tilt GDC & VMC
ISO / TS Core –
16949 Shooters
INR 15 Cr. Certification installed
& HPDC Kick
off
INR 12 Cr.
2012 2013 2014 2015 2016 2017 2018 2019 2020

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Infrastructure (Investments in Plant & Machinery : 50 Crore - USD $7.50 Million)
Somatane
Phata
 Establishment : Year 2007 Towards Talegaon
 Plant Location : Near to NH4, Somatane Phata, 500 metres

 Factory Land : 7 Acres ( 28328 sq. meter)

 Built-up Area : 80,000 sq. ft. ( 7430 sq. meter)
 Basement Area : 25,000 sq. ft. ( 2320 sq. meter)

100 metres
 Electricity : Express Feeder
 Connected Load : 2,600 KVA
 Compressor : 1,000 CFM
 Gen-set Backup : 1,000 KVA Towards PratiShirdi Temple

 Solar Energy Back-up : 714 KW (Since Sept -2016)

From Dehu Road,Pune

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Our Valuable Customers
Automotive Non-Automotive Exports

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Quality Policy, ISO & IATF Certification

Valid Upto – 22.01.2021 Valid Upto – 22.01.2021

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Achievements
2018 : Alucast
For Best Casting
2018 : Kirloskar Oil Engines Ltd.
For Supplier Quality Improvement Contest
2018 : Greaves Cotton Ltd.
For Best Supplier
2016 : Alucast
For Best Foundry
2016 : Kirloskar Oil Engines Ltd.
For New Developments

2015 : ACMA
For Lean Cluster
2014 : Greaves Cotton Ltd.
For New Developments
2013 : Cummins India Ltd.
Excellent Support & Responsiveness in Ramp-up & New Developments
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 Organization Chart

Mr.Bharat Agarwal
Managing Director

Mr. Jitendra Lakhotia

Chief Executive Officer

Mr. Narhari Biradar Mr. Vijay Sable

DGM Foundry Divisional Manager -Production

NPD Design Foundry Machine Shop Powder Coating Quality Assurance Maintenance & Projects Sales Marketing Materials Finance HR & Admin

Mr. Hemant Ingale Mr. Amit Tingare Mr. Panchaskar Hiremath Mr. Sunil Kale Mr. Vivekanand Kore Mr. Tushar Patil Mr. Sunil Nair Mr. Ramesh Gagare Mr. Vinayak Joshi Mr. Manish Sharma Mr. Surendra Papdiwal Mr. Jitendra Parekh
Manager Sr. Manager Manager Deputy Manager Deputy Manager Manager Sr. Manager Divisional Manager Divisional Manager Manager Sr. Manager Sr.Manager

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Product Gallery : GDC ( Weight – 4 Kg to 12 Kg)

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Product Gallery : GDC (Weight 2 to 6 Kg)

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Product Gallery : GDC (Weight 0.15 to 1 Kg)

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Product Gallery : GDC (Weight 0.4 to 1 Kg)

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Product Gallery : LPDC (Weight 1 to 18 Kg)

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Product Gallery : LPDC (Weight 1 to 18 Kg)

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Product Gallery : HPDC (Weight 0.3 to 1.5 Kg)

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Product Gallery : HPDC With Powder Coating (Weight 0.3 to 1.5 Kg)

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Product Gallery : Castings with Anodizing & Powder Coating

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Product Gallery : Castings with Powder Coating

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Product Gallery : Prototypes through Soft tool / Permanent Mold

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Plant & Facilities
Weight Monthly Installed
Machine Type Make Qty Specifications
Range (Kg) Capacity
Melting Furnace Fuel Furnace 3 FO Fired (500+350+300) = 1150 Kg/Hr. NA 800 Tons
Wanfeng 4 Platen Size 1400 x 1400 mm
LPDC 1.50 to 30 150 Tons
Susha 2 Platen Size 1000 x 1000 mm
GDC Stationary 4 & Tilting 6 10 Platen Size 1240 x 1000 mm 0.20 to 20 120 Tons
250 T – Fully Automatic
TBC, Ital Press, Zitai &
HPDC 7 420 T – 6 No’s Semi Automatic & 0.150 to 2 180 Tons
Buhler
660 T – 1 No’s Automatic
Core Shooter Susha 6 Platen Size 600 x 450 mm 0.1 to 30 120 Tons
Heat Treatment Shoei Finishing 2 Solutionizing, Aging (1600Kg/Batch) Batch Type 150 Tons
HMC AMS & BFW 2 Table Size 510 x 510 - 6,000 Nos
VMC 4 Axis AMS & BFW 25 Table Size 1000 x 450 x 650 mm - 1,80,000 Nos
VMC 3 Axis RIFA 3 Table Size 1200 x 550 x 600 mm - 15,000 Nos
CNC Femco 6 Swing Dia. & Bed 627 mm, 1000 mm, length - 35,000 Nos
CNC ACE 2 Swing Dia. & Bed 420 mm, 250 mm, length - 20,000 Nos
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QA Equipment :

CMM Machine Spectrometer

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QA Equipment

Ultrasonic Thickness
Sieve Shaker Gas Determinator Hardness Tester Density Index Gauge

Surface Tester DFT Meter Millipore Tester APG Unit & Ring Attribute Gauge
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Design & Tool Room
Softwares :

 Simulation Adstefan (Hitachi)

 ProE Creo 5
 Delcam

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Manufacturing Facilities - Melting
Melting Degassing
 FO Fired (500+350+300) 1150Kg/Hour - 3 Nos. Mobile Stationary

Alloys:
 GDC: LM6,LM16,AC4C,LM27,AlSi10Mg
 LPDC: LM9+2%Cu,LM26,AC4B 5 Units of Melting / Holding Furnaces
 HPDC: AlSi132,ADC12,LM20,LM24
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Manufacturing Facilities - Foundry

GDC HPDC

LPDC CORE SHOP

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Manufacturing Facilities - Post Foundry

Heat Treatment Degating & Fettling Junction

Impregnation Plant Powder Coating Shot Blasting

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Manufacturing Facilities - Flexible Machining

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Manufacturing Facilities - Post Machining

High Pressure Washing Machine Hot & Cold Type Leak Testing Machine
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Corporate Social Responsibility

Donated Land for School Shelar-vasti Town Blood Donation Camp- 159 bottles – July-2019

Industrial Visit – Any Schools & Colleges Aakar Go-Shala - Now26 Indian Cows
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Green Initiatives at Aakar…….

ETP & STP Plant - Effluents & waste water recycled for Garden Roof Top Solar Energy (714 KW ) – Installed Sept 2016

Bio-Gas – For Canteen Tree Plantation & Lush Green Lawn

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Contact Us

Thank You !

Mr. Vinayak Joshi Mr. Ramesh Gagare

Divisional Manager – Marketing Divisional Manager – Sales
[email protected] [email protected]
Mobile No: +91 – 96577 10839 Mobile No: +91 – 73870 89578

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