SD-NOC-LH-003 Rev. 3
SD-NOC-LH-003 Rev. 3
SD-NOC-LH-003 Rev. 3
SD-NOC-LH-003
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Contents
1. Scope ................................................................................................................... 3
4. Maintenance ........................................................................................................ 6
5. Requirements ...................................................................................................... 6
5.1 Marking ......................................................................................................................... 6
5.2 Colour-coding ............................................................................................................... 6
5.3 Equipment specification ............................................................................................... 7
6. Exemptions .......................................................................................................... 7
6.1 General reference provisions ....................................................................................... 7
6.2 Equipment exemptions................................................................................................. 7
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
1. Scope
This operational safety procedure serves to ensure that, the selection of lifting equipment within
NOC onshore & offshore facilities are in compliance with Corporate Process CP-NOC-057 Lifting
and Handling Operations and QP-Reg-Q-001 – Corporate Lifting Equipment Regulation (Best
Practise).
This Standard outlines the requirements for the fabrication, testing, marking, colour-coding,
inspection and maintenance of lifting equipment.
This Standard applies to all NOC installations and to all units contracted by NOC. Contractors are
however entitled to use their own procedures provided they meet or exceed the requirements in
this Standard and approval has been given by NOC.
This Standard does not relieve the Contractor of any responsibilities related to Lifting Equipment.
2. Reference documents
The reference documents listed below form an integral part of this document.
External documents
Unless otherwise indicated, the applicable version of these documents, including relevant
appendices and supplements, is the latest revision published.
Reference Title
OOF-GDL-001 Rev1 Guideline / Best Practices for colour coding of lifting equipment
EN 1492-1 Flat woven webbing slings, Round sling (man-made fibre)
EN1492-2 Round slings made of man-made fibres for general purpose use
EN 1677-1 to 6 Components for slings
BS EN 13414 / 1-3 Steel wire rope slings
EN 13411-1 – 3 Ferrule Termination
EN/ISO 21898 Jumbo bags / Flexible intermediate bulk containers
ASME V Art.7 Non Destructive Examination - MPI
ASME VIII Div I Acceptance criteria for MPI
EN 10204 Type of inspection documents
API 2C Offshore Pedestal Mounted Cranes
BS 7121-1 to 11 Safe Use of Cranes
EN 13889: 2003 Forged Steel Shackles
BS EN 13157 Crane Safety, Hand Powered Cranes
BS EN 13155 Cranes Non fixed load lifting attachments
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third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Reference Title
CP-NOC-057 Lifting & Handling Operations
SD-NOC-MAR-202 Transfer of Personnel at Offshore Facilities
SD-NOC-INP-311 SD-NOC- Plant integrity - Minimum inspection requirements
STR-102 Design of Offshore Topside Structure
SD-NOC-INP-005 Lifting Equipment Inspection
SD-NOC-LH-003 Appendix D NOC Lifting Equipment Legislation Matrix (Example)
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third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Minimum Breaking Force MBF – Specified value, in kN, below which the measured
breaking force is not allowed to fall in a prescribed test and, for
ropes having a grade, obtained by calculation from the product
of the square of the nominal diameter, the rope grade and the
breaking force factor.
Minimum Breaking Load MBL – relates to the Lifting Equipment vendor published
[calculated] data relating to the minimum [breaking] strength of
the lifting equipment.
Not to exceed NTE – relates to a not to exceed weight during the design of a
lifted component.
Safety Factor A term describing the structural redundancy above the SWL as
a ration.
Sling Design Load SDL – relates to the sling design load including all design
factors, this is the sling load that shall NEVER be exceeded
during a non-standard designed lift. (SWL)=(WLL)
Static / On-board Lift A crane lifting a load from and to the deck of the
platform/vessel that the crane is mounted on or a lifting
operation onshore
Working Load Limit (WLL) The maximum, static load to which an item of Lifting
Equipment may be used.
Third Party Certifying (TPCA) An independent body approved for the examination
Authority and testing of lifting equipment
Acronyms
COC Certificate of Conformance
CPLO Competent Person for Lifting Operations
DOC Declaration of Conformity, i.e. for CE Marked Products
DPI Dye Penetrant Inspection
ECT Eddy Current Testing
HOL Height of Lift
MBF Minimum Breaking Force
MBL Minimum Breaking Load
MPI Magnetic Particle Inspection
NDE Non-Destructive Examination or Non-Destructive Evaluation
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
4. Maintenance
Lifting equipment maintenance, examination and testing shall be scheduled and recorded in SAP.
5. Requirements
5.1 Marking
All lifting equipment shall be marked according to the indications listed in Appendix A, below.
5.2 Colour-coding
A new colour code shall be introduced every 6 months and each colour shall be current for a
period of 7 months ( 14 days prior to start of period and 14 days after period). The one month
overlap is to ensure lifting equipment is available for use at all times. There are 3 main colours in
a Sequence and the cycle is repeated every 1.5 years. Any outdated colour code outwith this
period is NOT permitted.
TPCA shall carry out inspections and issue 6 month valid certificates for that duration and shall
include an additional comment in their certificates on the colour coding as - “Colour code valid
from ENTER DATE (14 days prior to start) to ENTER DATE (14 days after the period) for colour
code change purposes’.
During the 28 days’ additional period, items are allowed to be lifted exclusively for colour code
change-out activities including shipments’.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
6. Exemptions
6.1 General reference provisions
Any reference in this regulation to a standard is a reference to the latest edition of that document,
issued by the applicable authority or organization.
Should a conflict arise, the most stringent requirements shall apply, unless specifically approved
by CPLO. Any structural issues shall be handled by NOC Engineering & Construction entity.
The standards detailed below specify the minimum design, manufacture, installation, operation
and inspection requirements acceptable to NOC against identified items of lifting equipment.
Approval / acceptance for the use of other standards may be submitted to CPLO for consideration
on a case by case basis provided a detailed comparison, highlighting all differences, between the
proposed and accepted standards is prepared and submitted.
In addition to the standards listed, the manufacturers’ technical literature applicable to the
equipment shall also be readily available.
NOC utilizes and operates the metric system and where lifting equipment is supplied with imperial
units; conversion calculations, charts and tables, shall be provided to present the metric
equivalent.
It is the responsibility of the concerned NOC Department and their Contractor to ensure that this
procedure and relevant standards detailed below are available.
Furthermore, it is the responsibility of the respective operations management to ensure that all
personnel involved with lifting equipment are aware of the requirements of the standards and any
amendments that may be issued from time to time.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Note: Crane hoist and boom ropes shall be inspected every 6 months in service but
they don’t get color-coded. Crane wire ropes life service starts on the day they are
fitted onto the crane and this date of installation shall be written on the birth certificate
and signed by the crane technician.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
A-1.1. Block and tackle, chain hoists, lever hoist and other loose lifting appliances.
This equipment shall have the following information available on the unit but not limited to:
• The name of the Manufacturer.
• ID number.
• SWL.
• HOL: If applicable.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Display boards shall be sent to all units minimum 1 month before expiry of the board shown
above and shall also be supplied to all new units by Logistics.
The colour codes shall be used on all NOC owned equipment.
For the colour codes valid at any time refer to the boards posted near the lifting appliance /
crane.
Temporary lifting equipment, project specific and contractors owned equipment shall be colour
coded as above and comply with the additional requirements of Section 5.2.
Note: Defective Equipment – Any equipment found to be unsuitable for further use due to
certification or damage shall be colour coded “RED”. This equipment shall be
quarantined and secured to prevent accidental use. (Refer to Appendix E for guidance
where to apply the colour-code paint).
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
C-1.4. Shackles
Shackles shall be bow shackle type; where practicable safety pin type shall be used. Shackles
shall be manufactured in accordance with RR-C27 1D type 1V EN 13889: 2003. Shackles with
capacity below 2 Ton shall not be used for lifting in any NOC operational area.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
C-2.1.3. Shackles
New shackles shall have been proof-tested or batch-tested by manufacturer as detailed in SD-
NOC-INP-005.
Shackles shall be colour coded and have a unique ID number.
Shackles shall be supplied in accordance with Appendix D.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
New items shall be supplied with a test certificate in accordance with SD-NOC-INP-005, Appendix
D or an EC Certificate of Conformance or Declaration of Conformity including tests results and
items description.
The lifting assembly and personnel basket shall be maintained as a single item and frequencies
of examination and testing shall be in accordance with manufacturer’s recommendations and
Appendix D on a 6-monthly basis.
Wire rope sling / compensator assemblies shall be inspected and defective assemblies replaced
as per manufacturers recommendations after each 6m in service as part of the 6m / 12m PPMs.
6 monthly in-service periods shall start when basket received at offshore location. Serial number
has to be recorded in the Work order notification for traceability when received. Certificate to be
available offshore in case of inspector audit e.g. ASTF or TPCA inspection. The pre-dated cert
shall not be more than 28 days before going into service.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
• Damage to terminations
• Broken wires
• If fitted with a master link the link is to be NDT’d in accordance with ASME VII Div I
Appendix 7. NDT is only required if the competent inspector considers it essential to
further assess component integrity. If NDT is performed, an NDT report shall be
produced.
Note: Encapsulated (PVC) wire rope for the transport of 13%Cr tubular are a single use item and
shall be discarded after use.
Note: Service life is not to exceed 4 years.
Note: Mechanical connector links not to be utilized for dynamic purposes.
Visual Inspection
• Inspection of chain for wear after.
• Measuring of wear - in accordance with EN 818-6 Art A.2.1.
• Visual examination - in accordance with EN 818-6 Art A.2.2.
• Measuring of elongation - in accordance with EN 818-6 Art A.2.1
• NDT to ASME V Art 7 of chain, Master link, oval rings, transition and connecting
links. NDT is only required if the competent inspector considers it essential to further
assess component integrity. If NDT is performed, an NDT report shall be produced.
Testing
• Each individual section of the chain sling shall be subject to proof load test as
detailed in Appendix D.
Rejection criteria shall be in accordance with EN 818-6 Art A2. Mechanical connector links not
to be utilized for dynamic lifting purposes.
C-3.3. Shackles
To be inspected by TPCA every 6 months. The inspection shall include but not be limited to:
• Visual inspection
• Check serial number for clarity and against original certificate
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
To be inspected by TPCA every 6 months. The inspection and test shall include but not be limited
to:
• Check serial number for clarity and against original certificate.
Note: batch number shall not accepted as a unique number, tag must be readable and
colour code not to be painted onto the sling but on the back of the label, or use colour-
coded tie-wrap or secure colour-coded band.
• Visual inspection:
Visually examine web sling along its entire length and check for:
1. Cuts or tears
2. Burst stitching (especially around the eyes)
3. Chemical damage
4. Heat damage
5. Ingress of foreign bodies into fibres
6. Distortion / wear in metal eyes (where fitted).
When checking round slings, should any cuts be found in the outer protective cover, the sling
should be condemned i.e. do not use as the inner strength core could be damaged.
C-3.5. Block and tackle, chain hoists, lever hoists and other loose lifting appliances
These shall be visually inspected 6-monthly, shall be overhaul and load tested in line with
manufacturer’s standard and Appendix D and in line with SD-NOC-INP-005. Contractors
performing the inspection and re-certification shall have written procedures and personnel
competent in accordance with LEEA or another industry recognised body covering scope of each
item type. The inspection and test shall include but not be limited to:
• Overhaul & Load testing;
• Separation and cleaning;
• Visual examination for wear and distortion (6 Monthly);
• Replacement of brake discs, if needed;
• Change out spare parts, if needed;
• NDT of load bearing elements. NDT is only required if the competent inspector considers
it essential to further assess component integrity. If NDT is performed, an NDT report
shall be produced.
Note: if the equipment is overhauled a load test must be completed and a certificate
issued.
C-3.6. Personnel transfer baskets & other equipment used for man riding
These are to be visually inspected every 6 months and tested in line with manufacturer’s
recommendations. Contractors performing the inspection and re-certification shall have written
procedures covering scope of each item type and approved by NOC. The inspection and test
shall include but not be limited to:
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Note: NOC procedures are not to be utilized as a standard of inspection mentioned on the
certification.
Note: LOLER isn’t a standard of inspection and is a regulation not to be utilized as a standard of
inspection.
Note: Some crane hoist wire ropes and marine towing ropes come with a MBL or MBF and not a
SWL/WLL. The factor of safety is then worked out as per the application and in line with the
Crane OEM specification or marine towing application under DNV. Crane wire ropes are normally
5-1 Factor of Safety with Marine towing ropes under DNV normally 3-1.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
Below are illustrations of Lifting Equipment to indicate the place where to apply the colour-code
to avoid painting the entire piece of equipment. Applying the colour-code at such unique indicated
location makes the inspection process more uniform for 3rd party inspection companies.
The areas in dark grey indicate the recommended colour code location.
Do not cover important information, such as ID numbers, SWL or any other stamped information.
Webbing and round slings
Common practice is to apply the colour code with a coloured tag, as painting combined with
environmental conditions are uncertain.
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.
LEVEL 3 – STANDARD SD-NOC-LH-003
This document is proprietary to North Oil Company and contains confidential information which may not be reproduced, stored, disclosed or transmitted to any
third party, without the prior written consent of North Oil Company.
The information contained in this document does not substitute for the laws and regulations applicable in Qatar.
Printed versions of this document are uncontrolled, check CMS for latest version.