JMS-STS-PIP - JMS Latest Format

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)

UTILITIES & FACILITIES (UF)

JOB METHOD STATEMENT


Area/Unit No: 4200 Tag No: Tag Description:
XXXX 4200-A-003-P-03A/B
P.O. No: Serial no:
JMS-STSEDAC-0002

OBJECTIVE

To perform removal of existing pipe spool, install new pipe spool, cutting, welding, scaffolding activities

Estimated
PIC/ Trades/ Estimated
JOB STEP Task note manpower
Contractor time (HR)
no.
1. Prepare and get approval for PTW AMT/STS/OPS 1 1
2. Conduct toolbox talks at site prior to work execution. Ensure all information related to PTW
AMT/STS 0.5 8
has been cascade to all contractors and subcontractors.
3. Perform site preparation activities. Identify work area and ensure that all the necessary tools,
machineries and equipment area are available, inspected and in good condition, fit for the job AMT/STS 2 6
(Equipment inspection done). Ensure PETI done for electrical equipment.
4. Mobilize the tools, equipment and material to site. STS 2 6
5. Workers to wear proper PPE with additional tychem / tyvex suit, rubber boot, rubber glove
STS 0.5 5
and face shield / goggle during work at acid line to prevent from acid splash
6. Put barricade to prevent unauthorized person enter the working area STS 0.2 1
7. Re-check all necessary material for hot work is available such as fire extinguisher, wetted fire
STS 0.2 2
blanket and fire watcher to be at site all the time during hot work activity
8. Using grinder, cut and remove existing pipe spool and pipe support as per marking AMT/STS 4 6
9. Measure all internal and external diameter of existing pipe for future reference STS 4 6
10. Perform site preparation for installation of new pipe spool at site and mobilize new pipe
STS 4 6
spool.
11. Erection of pipe spool from pump to end point and fit-up. 5 spool and 6 support to be installed
STS 4 6
at site
12. Visual inspection for Fit-up to be done before proceed welding works SRAIM 1 2
13. Once fit-up inspection pass, proceed welding all 4 FW joint and support STS 6 2
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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

JOB METHOD STATEMENT


Area/Unit No: 4200 Tag No: Tag Description:
XXXX 4200-A-003-P-03A/B
P.O. No: Serial no:
JMS-STSEDAC-0002

14. DPI on the completed FW SRAIM / STS 1 1


15. RT on the completed FW SRAIM 2 2
16. Perform hydro test on site STS 4 6
17. Painting touch-up at weld joint STS 12 2
18. Inspection for painting touch up SRAIM 2 2
19. Line check and hand over STS/SRAIM 3 4

PREPARED BY APPROVED BY

NAME

DESIGNATION

DATE

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