Table of Contents

1. Introduction ......................................................................................................................... A-1

2. Quality Policy ...................................................................................................................... A-2
3. Working Principle ................................................................................................................ A-3
4. Progressive Ring ................................................................................................................. A-3
5. Wide Range ........................................................................................................................ A-4
6. Reliability &Trouble free ..................................................................................................... A-4
7. Surface Protection .............................................................................................................. A-4
8. Marking, Stamping, Storage &Shelf life ............................................................................. A-5
9. Test Methods ....................................................................................................................... A-5
10. Guarantee/ Warranty .......................................................................................................... A-5
11. Safety .................................................................................................................................. A-5
12. General Recommendation for Tubes .................................................................................. A-6
13. Tolerance on Tube .............................................................................................................. A-6
14. Criteria for the selection of Tube material vs Fitting material ............................................ .. A-6
15. Tube Sizes, Pressure Ratings &Wall Thickness ................................................................ A-7
16. Acceptable Working Temperatures and Storage Conditions ............................................ .. A-7
17. Criteria for the selection of Tube End and Series ................................................................ A-8
18. Criteria for the selection of Swivel (Orientable) Fittings .................................................... .. A-8
19. Tightening Torques on Nut End with Progressive Ring ...................................................... . A-9
20. Tightening Torques for Metric Stud Ends ............................................................................ A-9
21. Tightening Torques for BSPP Stud Ends ............................................................................. A-10
22. Sealing Performance .......................................................................................................... A-10
23. Assembly Hints ................................................................................................................... A-11
24. Do and Don't Actions &Precautions ................................................................................... A-11
25. Stud End Screw Thread &Port Standards ......................................................................... A-12
26. Tolerance used during Manufacturing ................................................................................. A-12
27. Particular Style has Advantage over others ........................................................................ A-13
28. An Extension for Stacked Assemblies ................................................................................ A-13
29. Suggestions for various fittings Assemblies ........................................................................ A-13
30. General Safety Instructions ................................................................................................ A-14
31. Standard Tube OD vs Standard Threads on Stud End ....................................................... A-15
32. Tube End vs Plug End Combinations ................................................................................. A-16
33. Detailed Dimensional Tables of Tube Fittings, Adaptors and Nipples ................................ . 1-94
34. Tube Clamps ....................................................................................................................... 95
35. Tube size, Tolerance &Pressure Ratings............................................................................ 96-97
36. End Fitting for Rubber Hose Assemblies............................................................................. 98-99
37. Crimp Design for Rubber Hose Fitting &Assemblies ......................................................... 100-101
38. Weld-on Straight Couplings ................................................................................................ 102
39. Weld-on Elbow Couplings ................................................................................................... 103
40. Weld-on Tee Couplings ....................................................................................................... 104
41. Custom Products Section - Straights .................................................................................. 105
42. Custom Products Section - Elbows ..................................................................................... 106
43. Custom Products Section - Tees ......................................................................................... 107
44. Custom Products Section - Other Fittings .......................................................................... 108
45. Assembly Instructions ......................................................................................................... 109
46. Pre-Installation Tool ............................................................................................................. 110
47. Adjustable Benjo Port End Assembly Instructions .............................................................. 110
48. Non-Adjustable Port End Assembly Instructions ................................................................ 110
49. Adjustable Port End Assembly Instructions ........................................................................ 111
50. Testing Procedure ............................................................................................................... 111
51. Trouble Shooting Guide ...................................................................................................... 112
52. Our Other Coupling Product Range ..................................................................................... 113-114
53. Alphabetic Part No. Index .................................................................................................... 115
 Introduction

Ahuja Corporation Private Limited ("ACPL", Formerly "Ahuja Industries") specializes in manufacturing and supply
of CTUFITI make Fluid Conveyance Products.
Established by our Founder & Chairman Er. V. K. Ahuja, in 1970, we have grown leaps and bounds in the last five
decades. Thanks to the continued patronage of our customers, we outgrew our original facility located at Bais
Godam, Jaipur. In order to achieve our goal of delighting every customer by providing reliable products with
shorter lead times, we have made major investments in a completely new world-class manufacturing facility with
an area of 10,000 square meters, latest technology, skilled talent, efficient equipment and quality assurance
through the most rigorous tests earning us the highest ratings from our customers and industry-related
certifications. We are pleased to invite you for a tour of our ISO 9001-2015 certified facility. The IATF 16949:2016
certification is underway.
°
CTUFITI is known for Hydraulic Fluid Conveyance Solutions including Leak Free products such as 24 Flareless Bite
° °
Type Tube Fittings, 30 and 37 flare JIC tube/ORFS Fittings, JIS/Metric/Inch Adapters, Hose and Tube
Clamps, Hose Assemblies, Hydraulic Seamless Tubes, and Assemblies.
ACPL has the unique distinction of offering Carbon Steel, Brass and Stainless Steel tube fittings required for
Hydraulic & Pneumatic applications for different pressures, temperatures & vibration conditions, being
manufactured on CNC lathes, precision single spindle automats, and thread rolling among other machines.
In order to improve the performance at our end, a well-equipped precision Tool Room supports the various
development and day to day maintenance work and in order to improve the performance at your end, through new
solutions and wider applications.
In house facility of shot blasting, surface finishing, Phosphating, Zinc plating & Yellow passivation, etc., maintains
the quality standards of ITUFifi products. All cruFifi products come with a lifetime warranty.
Large inventories of a large variety of our products in our professionally managed stores with us and with our
resellers spread all over India, help faster deliveries to actual users.
A long list of our satisfied customers not only testifies to our genuine efforts of improving the quality day by day but
delivery too. Our prices are most competitive.
We serve various market segments like Machine Tools, Automotive, Defence, Mobile and Construction
Equipment, Railways, Agriculture Equipment, CNG Connections, and Testing Equipment.
We sell through our experienced resellers across India and UAE, directly to OEM's and online to our end users.
Our products conform and exceeds standards ISO 8434-1, ISO 8434-2, ISO 8434-3, ISO 8434-4, ISO 8434-5,
ISO 8434-6, DIN 2353, DIN 3851, DIN 3015, DIN 7603, DIN 3869, SAE J514, SAE 060110, BSI 5200, IS 8805, IS
12485, JIS B8363, ANSI B-16.11, IS 1862, IS 13178, DIN 6379, BS 4368 and others.
Our other businesses under the umbrella of Ahuja Group include the sales and distribution of multinational brands
like Festo Germany Automation Solutions, Tianyang Steel Tubes, etc. We manufacture StackEasy Material
Handling Equipment and Crackamite Silent Demolition Agent.
Our Leak- Free Fluid Conveyance Products are a result of In-house design capabilities, Pressure Testing facility,
Corrosion Protection with an assurance of up to 1000 hours of Salt Spray Test Life. cruF1f1 products are Safe,
Reliable, Durable and Leak-Free. We assure "Quality Beyond Compare". Eighty percent of our revenues come
from existing customers.
We are continuously monitoring and working on On-time Delivery, Zero Defect, Cost Optimisation, New
Development, Lead Time, Customer-Specific Requirements, Technological Developments, Operational
Efficiencies and taking care of our people and the environment.
We give back to the community through the Ahuja Foundation.

Visit us at www.AhujaGroup.in I www.TUFIT.com I Contact us : [email protected] I +91 93148 36312

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