1600 / 1800

CONTROLLER

INSTALLATION AND
OPERATION MANUAL

VERSIONE SOFTWARE 3.2x

code 80080G / Edit 16 - 04/2013

1 • INSTALLATION 2 • TECHNICAL SPECIFICATIONS

2 x 4 digits, green, height: 10 and 7 mm (1600V);
Display 20 and 13 mm (1800V)
• Dimensions and cut-out; panel mounting Keys 5 mechanical keys (≠,Man/Aut, INC, DEC, F)
Accuracy 0.2% full scale at 25°C room temperature
TC, RTD (Pt100 - JPT100), PTC,
Main input
48 70 50mV, Ri ≥ 1MΩ; 10V, Ri ≥ 10KΩ; 20mA, Ri = 50Ω
Thermocouples IEC 584-1 (J, K, R, S, T, B, E, N, Ni-Ni18Mo, L NiCr-CuNi)
Cold junction error 0,1° / °C
108 96 RTD type (scale configurable within indicated
DIN 43760 (Pt100, JPT100)
range, with or without decimal point)
PTC type (on request) 990Ω, 25°C
115
Max line resistance for RTD 20Ω
detection of short-circuit or opening of probes, LBA
Safety
alarm, HB alarm
92
°C / °F selection configurable from faceplate
Linear scale ranges -1999 to 9999 with configurable decimal point position

113
44,5 Controls PID, Self-tuning, on-off
pb / dt / di 0.0 ... 999.9% / 0.00 ... 99.99min / 0.00 ... 99.99min
Action Heat / Cool
10 Control outputs on / off, pwm, Open / Close
Cycle time 0.1 ... 200 sec
Main output type Relay, Logic, Continuous (optional)
96 115
Softstart 0.0 ... 500.0 min
Maximum power limit heat / cool 0.0 ... 100.0 %
Fault power setting -100.0 ... 100.0 %
108 96 Automatic blanking Optional exclusion, displays PV value
3 configurable alarms type: max, min, symmetrical,
Configurable alarms
absolute or relative, LBA, HB
115
- exclusion during warm up
Alarm masking
- latching reset from faceplate or external contact
Type of relay contact NO (NC), 5A, 250V, cosϕ = 1
!
92
Logic output for static relays 11Vdc, Rout = 220Ω (6V/20mA)
0 ... 10V, 2 ... 10V, Ri ≥ 1MΩ
(option) remote Setpoint
0 ... 20mA, 4 ... 20mA, Ri = 5Ω
113 92
For correct and safe or Amperometric input
Potentiometer > 500Ω,
installation, follow the Feedback input
TA 50mAac, 50/60Hz, Ri = 1,5Ω,
Potentiometer valve position
instructions and observe isolation 1500V
10
the warnings contained CT scale range configurable from 0, ... , 100.0A
in this manual.
Transmitter power supply filtered 10 / 24Vdc, max 30mA
Panel mounting: (optional) short-circuit protection, isolation 1500V
To fix the unit, insert the brackets provided into the seats on either side of the case. Analogue retransmission signal (opt) 10V / 20mA, isolation 1500V
To mount two or more units side by side, respect the cut-out dimensions shown in the 24V NPN, 4.5mA; 24V PNP, 3.6mA
Logic inputs (optional)
isolation 1500V
drawing.
Serial interface (optional) CL; RS422/485; RS232; isolation 1500V
To obtain IP65 faceplate protection level, remove the device from the box, apply the gasket
Baud rate 1200 ... 19200
(supplied) with adhesive to the front edge of the box, and then reinsert the device.
Protocol GEFRAN / MODBUS
(std) 100 ... 240Vac/dc ±10%; 50/60Hz, 12VA max
Power supply (switching type)
CE MARKING: The instrument conforms to the European Directives 2004/108/CE and (opt.) 20...27Vac/dc ±10%; 50/60Hz, 12VA max
2006/95/CE with reference to the generic standards: EN 61000-6-2 (immunity in industrial Faceplate protection IP65
environment) EN 61000-6-3 (emission in residential environment) EN 61010-1 (safety). Working / Storage temperature range 0...50°C / -20...70°C
Limitations: model 1800 conforms to Standard EN61000-6-4 for emissions radiated in Relative humidity 20 ... 85% non-condensing
industrial environment. Environmental conditions of use for internal use only, altitude up to 2000m
MAINTENANCE: Repairs must be done only by trained and specialized personnel. Installation Panel, plug-in from front
Weight 400g (1600V), 600g (1800V) for the complete version
Cut power to the device before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.). EMC conformity has been tested with the following connections
Use of these solvents can reduce the mechanical reliability of the device. Use a cloth FUNCTION CABLE TYPE LENGTH
dampened in ethyl alcohol or water to clean the external plastic case. Power supply cable 1 mm2 1m
Relay output cable 1 mm2 3,5 m
SERVICE: GEFRAN has a service department. The warranty excludes defects caused by Digital communication wires 0,35 mm2 3,5 m
any use not conforming to these instructions. C.T. connection cable 1,5 mm2 3,5 m
TC input 0,8 mm2 compensated 5m
Pt100 input 1 mm2 3m

80080G_MHW_1600-1800_04-2013_ENG 1
 3 • DESCRIPTION OF FACEPLATE
Indication of output states
OUT 1 (Open); OUT 2 (Close); OUT 3 (AL 1); OUT 4 (HB)

PV Display: Indication of process variable

Error Indication: LO, HI, Sbr, Err
Function indicators LO= the value of process variable is < di LO_S
Indicates modes of operation HI= the value of process variable is > di HI_S
MAN = OFF (Automatic control) Sbr= faulty sensor or input values higher than max. limits
MAN = ON (Manual control) Err= PT100 third wire opened for PT100, PTC or input
AUX = OFF (IN1 = OFF - local Setpoint 1) values lower than min. limits (i.e.: TC wrong connection)
AUX = ON (IN1 = ON - local Setpoint 2)
REM = OFF (local Setpoint)
SV display: Indication of setpoint
REM = ON (remote Setpoint)
Function key
“Raise” and “Lower” key Gives access to the various configuration phases ••
Press to increment (decrement) any numerical Confirms change of set parameters and browses next or
parameter •• previous parameter (if Auto/Man key is pressed)
Increment (decrement) speed is proportional to time
key stays pressed ••
The operation is not cyclic: once the maximum Automatic/Manual adjustment selection
(minimum) value of a field is reached, the value will Active only when PV display visualises the process variable
not change even if the key remains pressed.

4 • CONNECTIONS
• Power Supply • Outputs
Standard: User configurable User configurable
100...240Vac/dc ±10% +W2 33 generic output generic output -
~ 12 11
Optional: - analogue output - 5A/250Vac relay, cosϕ=1 Out4
PWR 20...27Vac/dc ±10% +W1 32 isolated to 1500V - 11Vdc logic,  (AL3/HB)
(0...10V, 0...20mA, Rout=220Ω (6V/20mA)
~ 13 50/60Hz 4...20mA) 10 +
0V 31

• Outputs • Transmitter supply

User configurable generic Transmitter supply isolated
(-) NC
14 output 1500V 9 + Vt
Out1 (Main)

!
C - 5A/250Vac relay, cosϕ=1 10/24Vdc, max. 30mA
15 - 11Vdc logic, Rout=220Ω short-circuit protection
(6V/20mA)
(+) NO 5 GND
16 12 33 11

(-) NC
17
13 32 10
• Digital inputs
Out2 (AL1)

14 31 9 Digital inputs isolated

C 15 30 8 1500V 8 IN2
18 - NPN 24V, 4,5mA
16 29 7
- PNP 24V, 3,6mA
(+) NO
19 17 28 6 (12V, 1,2mA) 7 IN1

18 27 5
(-) NC
20 19 26 4
5 COM
Out3 (AL2)

20 25 3
C
21 21 24 2 • Auxiliary input
22 1
Auxiliary input isolated 1500V
(+) NO
22 Current transformer 6 ~ +
50mAac; 1,5Ω; 50/60Hz
• Serial line
Remote setpoint
Configurable serial - A (Data +)
line isolated to 1500V 27 0...20mA, 4...20mA, 5Ω,
Tx
B (Data -) Tx
0...1V, 0...10V,> 1MΩ 5 ~ -
RS422/485 or RS232 26 + 1800 1600

- GND
Passive current loop 25
Rx
• Inputs
(max. 1200 baud)
Rx Available thermocouples: • TC
(optional 24 + J, K, R, S, T, B, E, N,
R60 special) RS485 2 wires RS232 -
Ni-Ni18Mo, L NiCr-CuNi
2
- Observe polarities
- For extensions, use the
correct compensating
cable for the type of TC
used 1 +

• Linear (V) • Linear (I) • Pt100 2 wires or PTC • Pt100 3 wires

4 3 3
Linear input in dc voltage 2 - Linear input in dc Use wires of adequate
0...50mV, 10...50mV, current diameter (min. 1mm2)
0...10V, 2...10V 0...20mA, 4...20mA 2 - PT100, JPT100, PTC 2 T 2 T

1 +
1 + 1 1

2 80080G_MHW_1600-1800_04-2013_ENG
 Device structure: identification of boards

SERIAL / W BOARD SERIAL / W BOARD

CPU BOARD
CPU
BOARD

POWER BOARD
POWER BOARD

DISPLAY BOARD DISPLAY BOARD

5 • PROGRAMMING and CONFIGURATION

LEVEL 1 MENU F INFO Information display

Press for
approx.
Process variable (PV display)
2 sec dAtA Custom menu
P.V. / S.V. Work Setpoint (SV display)
or control output value with
regulator in manual
CFG Control parameters

- sp-
Local Setpoint

1 SEr Serial communications

-SP.1
Setpoint 1

212 InP Input settings

-SP.2
Setpoint 2

213 Out Output settings

-SP.3
Setpoint 3
NO
214 S3 = ON
Keep the F key
SI pressed to scroll

- SP.4
Setpoint 4 the menus

215 PASS Password

Release the F
key to select the
Limit value of timer

--ts
displayed menu
0 ... 9999 sec
NO
217 PASS = 99 Press the F key
Amperometric input value to access the
SI
inp.2 or remote Setpoint
(with auxiliary input enabled)
(*)
Prot Protection code
parameters

Keep the F key

2
pressed to exit any
menu

-al.1
Alarm point 1 (scale points)
Hrd Hardware configuration Keep F + Auto/Man
3 keys pressed for
2 sec.
on any menu to go

-al.2
Alarm point 2(scale points) immediately to
Lin Input linearization
level 1 display
4

-al.3
Alarm point 3 (scale points) CuSt “dAtA” menu setting

Heater break alarm point U.CAL User calibration

al.xb (scale points of ammeter input)

Control output value NO

0Vt.P (+Heat / -Cool) (*) S4 = ON
7 SI
(*) The automatic return PV/SV display is disabled for these displays
_CAL Select calibration menu [ 0...12 ]
If Inc, Dec, F keys are not pressed within 30 sec, display returns automatically to PV/SV value.
All INFO and dAtA data on config menu remain displayed and are not timed.

N.B.: Once a particular configuration is entered, all unnecessary parameters are no longer displayed

80080G_MHW_1600-1800_04-2013_ENG 3
 • InFo Display
Information
INFO display

8 Software

(ode
Serial
communication
prot protection
code
code 11
9 0 No Error
Self

updt Software
version
er.nr diagnostic
error
1
2
3
Lo
Hi
ERR
12 code
4 SBR
10

• CFG
CFG Control parameters

S.tun Continuous Self-tuning Softstart

Enabling autotuning NO NO Minimum power limit for
S.tvn self-tuning,
autotuning,
0
1 YES
NO NO NO
NO NO
c.p.lo cooling (not available for
heating/cooling double
0.0 ... 100.0%

15 softstart 2 NO YES NO 255 action)

3 YES YES NO
4 NO NO YES
5 YES NO YES -999 ... 999

- rst
6 - - - Manual reset
scale points
7 - - -
8 WAIT NO NO 25
9 GO NO NO
10 WAIT YES NO
11 GO
12 WAIT
YES
NO
NO
YES P.rst Reset power -100.0 ... 100.0%

13 GO NO YES 26

Proportional band for

0 ... 9999
h-pb heating or hysteresis on
ON-OFF action
0 ... 999.9% f.s.
A.rst Antireset
scale points

16 27

Integral time
h-it for heating
0.00 ... 99.99 min
- ffd
Feedforward -100.0 ... 100.0%

17 28

h-dt Derivative time

for heating
0.00 ... 99.99 min
soft Softstart time 0.0 ... 500.0 min

18

± 999
h.p.xi Maximum power limit
for heating
0.0 ... 100.0% Xys.i Alarm 1 hysteresis
scale points

19 30

± 999

h.p.lo Minimum power limit for

heating (not available for
0.0 ... 100.0% Xys.2 Alarm 2 hysteresis
scale points

double heat/cool action) 31

254
± 999
Xys.3 Alarm 3 hysteresis
scale points
(.MEd Cooling medium 0 ... 2
-

32
97
C.MEd Relative gain (Rg) Waiting time for

0 Air
(see applicable note)
1
xb-t HB alarm intervention
0 ... 999 sec

1 Oil 0,8 33 (Value has to be higher than cycle time value of

2 Water 0,4 output to which HB alarm is assigned)

Waiting time for LBA alarm

Setpoint for cooling lba.t intervention 0.0 ... 500.0 min (*)
c.sp.o relative to heating
setpoint
± 25.0% f.s.
34
(Set to “0” to disable LBA alarm)

20
Power limit for LBA -100.0 ... 100.0%
Proportional band for lba.p alarm condition ON / OFF (*)
c- pb cooling or hysteresis for
ON/OFF control
0 ... 999.9% f.s.
35

21 Power output in fault condition -100.0 ... 100.0%

fa(.p (when probe is faulty) ON / OFF

c-it Integral time for cooling 0.00 ... 99.99 min

36

22 0.0 ... 999.9 digit / min.

Derivative time
gr.sp Set gradient
(see applicable note) (digit / sec see SP.ty)

c- dt for cooling
0.00 ... 99.99 min 216

23 (*) LBA alarm may be reset by simultaneously pressing Δ + ∇ keys when OutP is displayed or by
switching to Manual.
Maximum power limit
c.p.x1 for cooling
0.0 ... 100.0% Note:
h_Pb, h_it, h_dt, h.P.Hi, hPLo, c_Pb, c_it, c_dt, c.P.Hi, c.P.Lo parameters are “read only” if the option
24 “control parameter groups” has been selected (showing current values)
c_Pb, c_it, c_dt parameters are “read only” if the option “relative gain heat/cool control” (Ctrl = 14) has
been selected.

4 80080G_MHW_1600-1800_04-2013_ENG
 • Ser

Ser Serial communications

bavd Select Baudrate

Unit identification code for serial 40

(ode communication (if enabled)

[see “hrd.1” in Hrd]
0 ... 9999 bAud
0
Baudrate
1200
CENCAL Interface
485 / 232
MODBUS Interface
485
38 1 2400 485 / 232 485
2 4800 485 / 232 485
Serial interface SEr.P Serial protocol 3 9600 485 / 232 485

ser.p protocol CENCAL,

MODBUS
0
1
CENCAL GEFRAN
MODBUS RTU
4 19200 485 / 232 485

39
_ PAr Parity

-par
Parity selection 0 No parity
1 Odd
2 Even
101

• InP

InP Input settings

SP.tY Type of remote Absolute

setpoint Relative
Setpoint type: LOC/REM, 0 analogue (InP.2) absolute
sp.ty Select type of remote
setpoint
1

analogue (InP.2) relative to
local setpoint
44 [0...7] 2 digital absolute
(from serial line)
3 digital relative to
(from serial line) local setpoint

+4 set gradient in digit / sec

type Probe type, signal, enable custom linearization,

and main input scale

45
PROBE: TC (SEnS=0)
tYPE Probe type Scale Scale range max. Scale range max.
(C/F) without decimal point with decimal point PROBE: CURRENT 20mA or TRANSMITTER (SEnS=4)
0 J (Fe-CuNi) C 0 / 1000 0.0 / 999.9 tYPE Signal type Scale Scale range max.
1 J (Fe-CuNi) F 32 / 1832 32.0 / 999.9 0 0...20mA linear -1999 / 9999
2 K (NiCr-Ni) C 0 / 1300 0.0 / 999.9 1 0...20mA custom linear see table 32 values in Lin
3 K (NiCr-Ni) F 32 / 2372 32.0 / 999.9 2 4...20mA linear -1999 / 9999
4 R (Pt13Rh - Pt) C 0 / 1750 not available 3 4...20mA lineare custom see table 32 values in Lin
5 R (Pt13Rh - Pt) F 32 / 3182 not available
6 S (Pt10Rh - Pt) C 0 / 1750 not available PROBE: VOLTAGE 10V or TRANSMITTER (SEnS=5)
7 S (Pt10Rh - Pt) F 32 / 3182 not available
8 T (Cu-CuNi) C -200 / 400 -199.9 / 400.0 tYPE Signal type Scale Scale range max.
9 T (Cu-CuNi) F -328 / 752 -199.9 / 752.0 0 0...10V linear -1999 / 9999
10 B (Pt30Rh - Pt6Rh) C 44 / 1800 not available 1 0...10V custom linear see table 32 values in Lin
11 B (Pt30Rh - Pt6Rh) F 111 / 3272 not available 2 2...10V linear -1999 / 9999
12 E (NiCr-CuNi) C -100 / 750 -100.0 / 750.0 3 2...10V custom linear see table 32 values in Lin
13 E (NiCr-CuNi) F -148 / 1382 -148.0 / 999.9
14 N (NiCrSi-NiSi) C 0 / 1300 0.0 / 999.9 PROBE: CUSTOM 10V (SEnS=6) 
15 N (NiCrSi-NiSi) F 32 / 2372 32.0 / 999.9
16 (Ni - Ni18Mo) C 0 / 1100 0.0 / 999.9 tYPE Signal type Scale Scale range max.
17 (Ni - Ni18Mo) F 32 / 2012 32.0 / 999.9 0 Custom 0...10V linear -1999 / 9999
18 L - GOST (NiCr-CuNi) C 0 / 600 0.0 / 600.0
19 L - GOST (NiCr-CuNi) F 32 / 1112 32.0 / 999.9 1 Custom 0...10V custom linear see table 32 values
20 TC C custom scale (*) in Lin
21 TC F custom scale (*)
PROBE: CUSTOM 50mV, 20mA (SEnS=7)
PROBE: RTD 3 wires (SEnS=1) tYPE Signal type Scale Scale range max.
tYPE Probe type Scale Scale range max. Scale range max. 0 Custom lineare -1999 / 9999
(C/F) without decimal point with decimal point 1 Custom custom linear see table 32 values
0 PT100 C -200 / 850 -199.9 / 850.0 in Lin
1 PT100 F -328 / 1562 -199.9 / 999.9
2 JPT100 (JIS C 1609/81) C -200 / 600 -199.9 / 600.0 (*) Linearization and scale limit settings (with or without decimal point) are
3 JPT100 (JIS C 1609/81) F -328 / 1112 -199.9 / 999.9 selectable from PC via serial line
4 RTD C custom scale (*)
5 RTD F custom scale (*)

PROBE: PTC (SEnS=2) on request, instead of RTD 3 wires

tYPE Probe type Scale Scale range max. Scale range max.
(C/F) without decimal point with decimal point
0 PTC 990Ω C -55 ... 120 -55.0 ... 120.0
1 PTC 990Ω F -67 ... 248 -67.0 ... 248.0
2 PTC 990Ω C custom scale (*)
3 PTC 990Ω F custom scale (*)

PROBE: VOLTAGE 50mV (SEnS=3)

tYPE Signal type Scale Scale range max.
0 0...50mV linear -1999 / 9999
1 0...50mV custom linear see table 32 values in Lin
2 10...50mV linear -1999 / 9999
3 10...50mV custom linear see table 32 values in Lin

80080G_MHW_1600-1800_04-2013_ENG 5
 Digital filter on aux input
Digital filter
filt on main input
0.0 ... 20.0 sec
flt.2 (if enabled)
[see “hrd.1” in Hrd]
0.0 ... 20.0 sec

46 53

Minimum range for aux

fild Digital filter on display
process variable:
acts as hysteresis
0 ... 9.9
scale points
lo.52 input (if enabled)
[see “hrd.1” in Hrd]
Min…max input range
selected tyP.2
47 54

Maximum range for aux

dp- s Decimal point position for

main input scale, alarm
dP_S Format
0
1
xxxx
xxx.x
xi.52 input (if enabled)
[see “hrd.1” in Hrd]
Min…max input range
selected tyP.2
and remote setpoint 2 xx.xx (*) 55
48
3 x.xxx (*)

(*) not available for TC, Offset correction of aux

-999 ... 999
RTD and PTC scales of.52 input (if enabled)
[see “hrd.1” in Hrd]
scale points

56
Minimum limit of main min...max input range
lo-s input scale selected in tyPE
Lower limit for local
49 lo- l setpoint and absolute
alarms
Lo.S ... Hi.S

57

Maximum limit of main min...max input range

xi -s input scale selected in tyPE

50 xi- l Upper limit for local

setpoint and absolute
alarms
Lo.S ... Hi.S

58

Offset correction -999 ... 999

ofst of main input scale points

51

tYP.2 Auxiliary input function

Aux analogue input 0 None
tyP.2 function (if enabled)
[see “hrd.1” on Hrd]
1
2
Remote setpoint
Analogue remote manual
52 and enable custom 3 Analogue power reset
limitation 4 Current transformer
input for HB

+ 8 to select custom linearization

(see table 32 values in Lin)

• Out

Out Output settings

Hb_F Function description

Select
al.1.r reference
signal for xb- f HB alarm
function
0


Relay, logic output: alarm active on
load current level lower than setpoint
during the ON time of
60 alarm 1 AL.1.r, AL.2.r, AL.3.r
66 the control output
AL.x.r Variable to compare Alarm setpoint 1 Relay, logic output: alarm active on
Select
0 PV (Process variable) AL
al.2.r reference
signal for
1
2
InP.2 (aux input) AL
SSP (active setpoint) AL (only absolute)



load current level higher than setpoint
during the OFF time of
the control output
61 alarm 2
3 PV (Process variable) InP.2 2 Alarm active if one of functions 0 and 1 is
Select (aux input) true (OR logic between 0 and 1) (*)
al.3.r reference
signal for + 4 only for relative alarms, they refer to SP1
3
7
For continuous heating output
For continuous cooling output
62 alarm 3 (available if multiset function enabled)
+ 0 assigned to output Out1 (only for Hb_F= 0, 1, 2)
AL.1.t, AL.2.t, AL.3.t + 4 assigned to output Out2 (only for Hb_F= 0, 1, 2)
+ 8 assigned to output Out3 (only for Hb_F= 0, 1, 2)
AL.x.t Direct (high limit) Absolute or Normal
Alarm + 12 assigned to output Out4 (only for Hb_F= 0, 1, 2)
al.1.t type 1


0
Inverse (low limit) Relative Symmetrical

direct
to active setpoint
absolute
(window)
normal
+ 16 inverse HB alarm

63 (*) minimum setting is fixed at 12% of amperometric full scale

1 inverse absolute normal
Alarm 2 direct relative normal
al.2.t type 2 3
4
inverse
direct
relative
absolute
normal
symmetrical
64 5 inverse absolute symmetrical
Alarm 6 direct relative symmetrical
al.3.t type 3 7 inverse relative symmetrical

65 + 8 to disable on power up until first interception

+ 16 to latch alarm

6 80080G_MHW_1600-1800_04-2013_ENG
 Out W1

rl.o.1 Out 1
Allocation of
reference signal:
an.o.i Assignment of signal or reference value: PV, SP,
SP-PROG, DEV+, DEV-, IN.AUX, HEAT, COOL,
78 AL1, AL2, AL3, serial line value
67 HEAT, COOL,
AL1, AL2, AL3,
repetition of rL.o.1, rL.o.2, rL.o.3, rL.o.4 An.o.1, An.o.2
digital inputs rL.o.x Function of main output relay/logic (OUT1) An.o.x Reference value
0 HEAT (control output for heating) 0 PV - process variable
1 COOL (control output for cooling) 1 SSP - active setpoint
2 AL1 - alarm 1 2 SP - local setpoint
3 AL2 - alarm 2 3 InP.2 - aux input
4 AL3 - alarm 3 4 Deviation (SSP-PV)
Out 2
rl.o.2 Allocation of 5
reference signal: 6
AL.HB - alarm HB
LBA - alarm LBA
5
6
HEAT
COOL
(*)
(*)
7 IN1 - repetition of logic input 1 7 AL1 (alarm point)
68 HEAT, COOL,
8 AL2 (alarm point)
AL1, AL2, AL3, 8 IN2 - repetition of logic input 2
9 - 9 AL3 (alarm point)
repetition of
10 - 10 AL.HB - (alarm point)
digital inputs
11 - 11 Value acquired from serial line
12 Repeat Timer
13 Repeat Set / Reset + 16 for inverted output with respect to reference value
14 (AL1) OR (AL2) + 32 for output with 2...10V, 4...20mA signal
15 (AL1) OR (AL2) OR (AL3)

rl.o.3 Out 3
Allocation of
16
17
reference signal: 18
(AL1) AND (AL2)
(AL1) AND (AL2) AND (AL3)
(HBAL) OR (AL1)
(*) - Fixed scale limits
- Retransmission output not available with ON/OFF control action

69 HEAT, COOL, 19 (HBAL) OR (AL1) OR (AL2) Minimum limit of

-100.0 ... 100.0% for power
AL1, AL2, AL3, 20
repetition of
digital inputs
21
(HBAL) AND (AL1)
(HBAL) AND (AL1) AND (AL2) l.an.1 analogue repetition
signal output 1
-1999...9999 for inputs and setpoint

76
+ 32 for inverse logic signal output
Maximum limit of
-100.0 ... 100.0% for power
64

Heat control output with
fast cycle time (*)
x.an.1 analogue repetition
signal output 1
-1999...9999 for inputs and setpoint

Out 4 65 Cool control output with

rl.o.4 Allocation of
reference signal:
fast cycle time (*)
77

Out W2
70 HEAT, COOL,
AL1, AL2, AL3,
(*) only for rL.o.1.; HB alarm is disabled if
associated with Out1 output
an.o.2 Assignment of signal or reference value: PV, SP,
SP-PROG, DEV+, DEV-, IN.AUX, HEAT, COOL,
repetition of 81 AL1, AL2, AL3, serial line value
digital inputs
Minimum limit of
-100.0 ... 100.0%  for power
Cycle time for l.an.2 analogue repetition
-1999...9999 for inputs and setpoint

- (t.1
signal output 2
MAIN relay or 1 ... 200 sec
logic output = (0.1 ... 20.0 sec) 79
71 HEAT or COOL
Maximum limit of
-100.0 ... 100.0% for power
Cycle time for x.an.2 analogue repetition
signal output 2
-1999...9999 for inputs and setpoint

72
-(t.2 AL1 relay or logic
output = HEAT or
COOL
1 ... 200 sec 80

Cycle time for

- (t.3
73
AL2 relay or logic
output = HEAT or
COOL
1 ... 200 sec

Cycle time for

-(t.4
74
AL3 relay or logic
output = HEAT or
COOL
1 ... 200 sec

_rEL.
Alarm Alarm Alarm

-rel.
Fault action (sets state in 1 2 3
case of probe fault) Alarm 0 OFF OFF OFF
outputs AL1, AL2, AL3; 1 ON OFF OFF

• Prot
75
Select intrinsic safety 2 OFF ON OFF
3 ON ON OFF
4 OFF OFF ON
5 ON OFF ON
6 OFF ON ON
7 ON ON ON

Note:
1) In case of broken probe, logic state of individual alarm assumes
selected logic value without consideration of alarm type (direct or
inverse): ON=alarm active; OFF=alarm inactive Prot Protection code
2) Assign alarms to available outputs by entering codes rLo1,
rLo2, rLo3, rLo4. 42

Prot Display Modification

0 SP, InP2, alarms, OutP, INFO, DATA SP, alarms, DATA
1 SP, InP2, alarms, OutP, INFO, DATA SP, alarms
2 SP, InP2, alarms, OutP, INFO SP
3 SP

+ 4 to disable InP, Out

+ 8 to disable CFG, Ser,
+ 16 to disable SW “power-up - power down”
+ 32 disable manual power latching
+ 64 to disable manual power modification

80080G_MHW_1600-1800_04-2013_ENG 7
 • Hrd
SEnS Probe type for main input
Hrd Hardware configuration Selection of 0 Thermocouple (TC)
sens probe type for
main input
1
2
Resistance Thermometer (RTD)
Thermistor (PTC)
hrd.1 Aux Logic Logic Serial 3 Voltage 0...50mV / 10...50mV
Auxiliary input analogue input 1 input 2 interface 4 Current 0...20mA / 4...20mA

hrd.1 installation, digital

inputs, serial

0
1
input

x
(IN1) (IN2) 5
6
7
Voltage 0...10V / 2...10V
Custom 10V
Custom max 50mV
interface.
Timer and multiset 2 x
enabling 3 x x +8 to enable main input curve 4 point correction
4 x (alternative to custom linearization).
5 x x See description in “Main Input Correction
6 x x Function” section.
7 x x x +16 to disable averaging filter on sampled
8 x value (available from software release 3.05)
9 x x
10 x x Note: scale selection with “tYPE” code in InP
11 x x x
SnS.2 Signal
12 x x
Selection of probe 0 0 ... 1V
13
14
15
x

x
x
x
x
x
x
x
x
x
sns.2 type for aux input 1
2
0.2 ... 1V
0 ... 10V
3 2 ... 10V
4 0 ... 20mA
+16 to enable the Timer function
5 4 ... 20mA
+32 to enable the Multiset function (2SP)
6 Potentiometer
+64 to enable the Multiset function (4SP)

h rd.2
7 CT 50mA ~
OUT 1 OUT 2 OUT 3 OUT 4 +8 to disable averaging filter on sampled value
Installation (relay, logic) (relay, logic) (relay, logic) (relay, logic)
hrd.2 of relay,
logic outputs
MAIN, AL1,
0
1 x
(available from software release 3.05)

L.nr
A Alarm 1 Alarm 2 Alarm 3
Select number of
AL2, AL3,
and analogue
2 x
3
4
x x
x
al.nr enabled alarms
0
1
2
disabled disabled disabled
enabled disabled disabled
disabled enabled disabled
outputs W1,
W2 5 x x 3 enabled enabled disabled
6 x x 4 disabled disabled enabled
7 x x x 5 enabled disabled enabled
8 x 6 disabled enabled enabled
9 x x 7 enabled enabled enabled
10 x x

11 x x x + 8 to enable HB alarm
12 x x + 16 to enable LBA alarm
13
x x x
14 x x x
butt
15
x x x x
0 No function (key disabled)
1 MAN / AUTO controller
+ 16 to enable analogue output W1
2 LOC / REM
+ 32 to enable analogue output W2
Function of M/A 3 HOLD
+ 64 to invert state of LEDs compared to state of output

Non significant
butt keys 4
5
Start / Stop selftuning
Start / Stop autotuning

hrd.3 0
function
6
7
Set / Reset outputs Out 1... Out 4
Alarms memory reset
8 SP1 / SP2 Selection
9 Integral contribution instantaneous
zero setting
CtrL Control type 10 Start / Stop Timer
Control type
(trl [0...78]
0
1
2
P heat
P cool
P heat / cool

11
(se S.S.t. = 7)
Reset Timer
(se _rt = 7)
43
3 PI heat
4 PI cool
5 PI heat / cool + 16 disable function in configuration menu
6 PID heat
7 PID cool
8 PID heat / cool Non significant
9
10
ON-OFF heat
ON-OFF cool
but.2 0
function

11 ON-OFF heat / cool

12 PID heat + ON-OFF cool
13 ON-OFF heat + PID cool d.i.F.1, d.i.F.2
14 PID heat + cool with relative gain 0 No function (disabled input.)
(see C.MEd parameter) 1 MAN / AUTO controller
2 LOC / REM
Selection of derivative action Function of digital 3 HOLD
sampling time:
+ 0 sample 1 sec.
d.i.f.1 input 1 (IN1) 4
5
Start / Stop timer
Reset timer
+ 16 sample 2 sec. 6 Software on/off
+ 32 sample 8 sec. 7 Alarms memory reset
+ 64 sample 240 msec.
Function of digital 8 SP1...SP2 (2SP) Selection
Note: LbA alarm is not enabled with ON/
OFF type control
d.i.f.2 input 2 (IN2)
9
SP1...SP4 – bit Lo Selection
SP1...SP4 – bit Hi Selection

+ 16 for inverse logic input

0 from enabled digital input + 32 to force logic state 0 (OFF)

-s.S.t.
Start / Stop Timer 1 from AL1 ON + 48 to force logic state 1 (ON)
2 from AL2 ON
3 from AL3 ON
4 from ALHB ON diSP Lower display (SV) function
5 from serial line (address 0049H, bit 0) (*) 0 SSP - setpoint enabled
Reset Timer

- - r.t.
6 from serial line (address 0049H, bit 1) Defining SV (*) 1 InP.2 - aux input
(0 ... 15) 7 from keys disp display function (*) 2
(*) 3
Control output value
Deviation (SSP - PV)
8 Visualisation of current time on
+8 inverse action
PV display and tS time on SV
display
+16 Autoreset enabled (Stop = program reset)
(only for _S.S.t. parameter) (*) + 4 Timer in start

8 80080G_MHW_1600-1800_04-2013_ENG
 Function of “MAN” LEDs: M/A, L/R, ATUN, IN1, IN2 repetition,
led.1 event programmer, serial port enabled, errors present

LEd.1 (MAN), LEd.2 (AUX), LEd.3 (REM)

LEd.x Function
0 none
led.2 1
2
MAN/AUTO (ON in manual, OFF in auto)
LOC/REM (ON in remote, OFF in local)
3 self-tuning enabled
4 autotuning enabled
5 IN1 repetition
led.3 6
7
IN2 repetition
enable serial dialogue
8 HOLD on
9 Error present (error code <> 0)
10 Softstart running
11 SP1...SP4 - bit Lo Indication
12 SP1...SP4 - bit Hi Indication
13 Start / Stop Timer
14 Reset Timer

+ 16 for flashing LED function

• Lin

Custom linearization for main

Lin or aux input (*)

st.00 Step 0 Scale Limits

......
st.32 Step 32 Scale Limits

(*) Not available for :

enabled input correction function (SEnS + 8)
TC custom input type (SEnS = 0; tyPE = 20, 21)
RTD custom input type (SEnS = 1; tyPE = 4, 5)
PTC custom input (SEnS = 2; tyPE = 2, 3)

• CuSt

CuSt Set custom “dAtA” menu

Set number of parameters

xead in custom menu

[ 0 ... 14 ]

Identification code for

pa.01 parameter 1

......
Identification code for
pa.14 parameter 14

XXXX
The identification code is specified in this
x position, under the parameter name

• U.CAL

U.CAL Function
User
U.CAL calibration
1 Analogue output 1
2 Analogue output 2
3 Input 1 - custom probe 10V
4 Input 1 - custom probe 50mV
5 Input 2 - potentiometer

80080G_MHW_1600-1800_04-2013_ENG 9
 6 • TIMER + 2 SET POINT, TIMER FUNCTION

The timer functionality is enabled in Hrd configuration in hrd.1 parameter setting the code +16 or +48 to activate the selection of two set points.
In the case of enabling, parameters _S.S.t. (start/stop timer) and _ _r.t. (reset timer) define the functioning modality.
The intervention threshold of the tS timer can be set at level 1 of programming with bottom of scale 9999 sec.
The enabling to the timer, as also the reset condition, can occur due to external contact or alarm conditions (AL1, AL2, AL3, ALHb).
The reset function, always active on the status, zero sets the value of the timer and keeps it blocked even if the start is present.
In the absence of enabling (stop) the autoreset condition can be active for which the timer zero sets at each stop.
It is possible to make the timer visible on the SV display during the active counting phase as specified by the diSP parameter.
On reaching the preset time (tS), it is possible to activate a relay of the four available or select set point 2.

Start IN1 SP Abilitation from AL1 active

Stop SV
(*) if the autoreset
(*) function is enabled
SP1
IN2 AL1
Reset
SP2

Timer t
Timer

0
ts t
ts t
SP2 Reset IN1
SP1
t t
the passage between SP1 and SP2 occurs on the basis of the
GrSP value setpoint gradient (0=immediate passage)

7 • MULTISET FUNCTION, SET GRADIENT

The function is enabled in Hrd configuration in the parameter hrd.1 setting code +64. It allows the setting of 4 set points which can be selected by means
of combinations of digital inputs (IN1, IN2).
The selection between set point 1 and set point 2 can also be carried out by means of front key.
It is possible to visualise the selection between set point 1 / 2 using leds.
SET GRADIENT: if set ≠ 0, when switching on and during the auto/man passage the set point is assumed to be equal to PV, with gradient set it reaches
the local set or that selected.
Every set variation is subject to gradient. The set gradient is inhibited on switching on when the self tuning is enabled.
If the set gradient is set ≠ 0, this is active even on local setpoint variations, which can be set only in the relative SP menu.
The adjustment setpoint reaches the value set with a speed defined by the gradient.

SP
SP4

SP2
SP1 SP3 (*) SP1 (*) in the case of set gradient

IN1 ON ON
t

IN2 ON
t

10 80080G_MHW_1600-1800_04-2013_ENG
 8 • ALARMS

Normal absolute alarm Symmetrical absolute alarm

AL2
AL2 + Hyst2 AL1 + [ Hyst1 ]
AL1
AL1 + Hyst1
AL1 AL1 - [ Hyst1 ]

time time
alarm 1 (*) reverse

alarm 2 direct

For AL1 = reverse absolute alarm (low) with positive Hyst1, AL1 t = 1 For AL1 = symmetrical Lo absolute alarm with Hyst1, AL1 t = 5
(*) = OFF if disabled on power-up For AL1 = symmetrical Hi absolute alarm with Hyst1, AL1 t = 4
For AL2 = direct absolute alarm (high) with negative Hyst2, AL2 t = 0

Deviation alarm Symmetrical deviation Alarm

SP+AL1
SP+AL1
SP
SP-AL1
SP Hyst1

time time

reverse reverse

direct direct

For AL1 = Lo deviation alarm with negative Hyst 1, AL1 t = 3 For AL1 = Symmetrical Lo deviation alarm with Hyst 1, AL1 t = 7
For AL1 = Hi deviation alarm with negative Hyst 1, AL1 t = 2 For AL1 = Symmetrical Hi deviation alarm with Hyst 1, AL1 t = 6

HB ALARM
This type of alarm requires use of a current transformer input (CT).
It can indicate variations of load current measured through transformer input in the range (Lo.S2 ... HI.S2).
It is enabled by means of configuration code (Hrd, AL.nr); in this case the alarm setpoint is expressed as HB scale points.
The alarm function and the assigned control output are selected through parameter Hb_F (“Out” phase).
The alarm setpoint is AL.Hb.
The direct HB alarm trips if current transformer input falls below the setpoint for Hb_t seconds of ON time for the selected output.
The HB alarm can be activated only with ON times exceeding 0.4 seconds.
The HB alarm monitors load current even during the OFF period of the cycle time of the selected output.
The HB alarm will trip if measured current exceeds 12% of the CT input full scale for Hb_t seconds when the output is in OFF state.
The alarm is reset automatically when alarm conditions have been cleared.
If AL.Hb is set at = 0, both types of HB alarm are disabled and the assigned relay is de-energized.
The load current reading is displayed by selecting InP2 (level 1).
NOTE: ON/OFF times refer to the cycle time set for the selected output.
Alarm Hb_F = 3 (7), for analog output is ON when the load current is lower than the alarm setpoint; the alarm is disabled if the heating (cooling) output is
lower than 2%.

LBA ALARM

This alarm detects an interruption in the control loop caused by a possible short-circuited probe, inverted probe connections or broken load.
If enabled (AL.nr), the alarm trips if the variable does not increase when heating (reduce when cooling) at maximum power for a set time (LbA.t).
The value of the variable is enabled only outside the proportional band; when the alarm is ON, power is limited to value (LbA.P).
The alarm condition resets as soon as temperature increases for heating (or reduces for cooling), or by simultaneously pressing the “ ∇ ” and “ Δ ” keys in Out.P
of level 1.

9 • SOFT-START
This function (if enabled) partializes power in proportion to the time elapsed since power-up compared to the preset time 0.0 ... 500.0 min (“SoFt ”
parameter, CFG). Soft-start is an alternative to self-tuning and is activated each time the unit is powered up. The soft-start function is reset by switching to
Manual control.

80080G_MHW_1600-1800_04-2013_ENG 11
 10 • CONTROL ACTIONS

Proportional Action:
action in which contribution to output is proportional to deviation at input (deviation = difference between controlled variable and setpoint).
Derivative Action:
action in which contribution to output is proportional to rate of variation input deviation.
Integral Action:
action in which contribution to output is proportional to integral of time of input deviation.
Influence of Proportional, Derivative and Integral actions on response of process under control
* An increase in P.B. reduces oscillations but increases deviation.
* A reduction in P.B. reduces the deviation but provokes oscillations of the controlled variable (the system tends to be unstable if P.B. value is too low).
* An increase in Derivative Action corresponds to an increase in Derivative Time, reduces deviation and prevents oscillation up to a critical value of
Derivative Time, beyond which deviation increases and prolonged oscillations occur.
* An increase in Integral Action corresponds to a reduction in Integral Time, and tends to eliminate deviation between the controlled variable and the
setpoint when the system is running at rated speed.
If the Integral Time value is too long (Weak integral action), deviation between the controlled variable and the setpoint may persist.
Contact GEFRAN for more information on control actions.

11 • MANUAL TUNING

A) Enter the setpoint at its working value.

B) Set the proportional band at 0.1% (with on-off type setting).
C) Switch to automatic and observe the behavior of the variable. It will be similar to that in the figure:

Process
Variable

Pic

Time

D) The PID parameters are calculated s follows: Proportional band

Pic
P.B.= ---------------------------------------- x 100
V max - V min

(V max - V min) is the scale range.

Integral time: It = 1.5 x T
Derivative time: dt = It/4
E) Switch the unit to manual, set the calculated parameters. Return to PID action by setting the appropriate relay output cycle time, and switch back to
Automatic.
F) If possible, to optimize parameters, change the setpoint and check temporary response. If an oscillation persists, increase the proportional band. If the
response is too slow, reduce it.

12 • SOFTWARE ON / OFF SWITCHING FUNCTION

How to switch the unit OFF: hold down the “F” and “Raise” keys simultaneously for 5 seconds to deactivate the unit, which will go to the OFF state while
keeping the line supply connected and keeping the process value displayed. The SV display is OFF.
All outputs (alarms and controls) are OFF (logic level 0, relays de-energized) and all unit functions are disabled except the switch-on function and digital
communication.
How to switch the unit ON: hold down the “F” key for 5 seconds and the unit will switch OFF to ON. If there is a power failure during the OFF state, the
unit will remain in OFF state at the next power-up (ON/OFF state is memorized).
The function is normally enabled, but can be disabled by setting the parameter Prot = Prot +16. This function can be assigned to a digital input (d.i.F.1 or
d.i.F.2) and excludes deactivation from the keyboard.

12 80080G_MHW_1600-1800_04-2013_ENG
 13 • SELF-TUNING
The function works for single output systems (heating or cooling).
The self-tuning action calculates optimum control parameter values during process startup.
The variable (for example, temperature) must be that assumed at zero power (room temperature).
The controller supplies maximum power until an intermediate value between starting value and setpoint is reached, after which it zeros power.
PID parameters are calculated by measuring overshoot and the time needed to reach peak. When calculations are finished, the system disables
automatically and the control proceeds until the setpoint is reached.

How to activate self-tuning: Process

Variable
A. Activation at switch-on
1. Switch program to STOP S.P.
2. Adjust setpoint to required value
3. Enable self-tuning by setting Stun parameter to 2 (CFG menu)
4. Switch unit off Pic
5. Make sure that temperature is approximately room temperature S.P. - CT
6. Switch the unit on 2

B. Activation from keyboard T

1. Make sure that M/A key is enabled for Start/Stop self-tuning function t.a.
Time
(butt code = 4 Hrd menu)
2. Switch program to STOP
3. Adjust temperature to approximately room temperature
4. Adjust setpoint to required value
5. Press M/A key to activate self-tuning (Attention: self-tuning will be disabled if the key is pressed again).

The procedure runs automatically until finished, when the new PID parameters are stored: proportional band, integral and derivative times calculated
for the active action (heating or cooling). In case of double action (heating or cooling), parameters for the opposite action are calculated by maintaining
the initial ratio between parameters (ex.: CPb = HPb * K; where K = CPb / HPb when self-tuning starts). When finished, the Stun code is automatically
cancelled.
Notes:
- The procedure interrupts when the setpoint value is exceeded. In this case, the Stun code is not cancelled.
- It is good practice to enable one of the configurable LEDs to signal self-tuning status. By setting one of LED1, LED2, LED3 = 3 (or 19) on the Hrd menu,
the corresponding LED will be on (or flashing) when self-tuning is active.
- For the programmer model, the program is in STOP if self-tuning is activated when the unit is switched on.

14 • AUTO-TUNING
PID parameters cannot be set if the self-tuning function is enabled.
The function can be one of two types: permanent or one-shot.
The first continuously measures system oscillations to find the optimum PID values to reduce such oscillations.
It does not engage if the oscillations drop below 1.0% of the proportional band.
It is interrupted if the setpoint is changed, and is automatically resumed when the setpoint stabilizes.
The calculated parameters are not stored.
If the unit is switched off, the controller reverts to the values set before self-tuning was enabled.
One-shot self-tuning is useful for calculating values around a setpoint. It produces a variation of 10% of current power at the output and examines the
effect of the overshoot over time. These parameters are stored and replace those previously set. After this disturbance, the controller resumes control at
the setpoint using the new parameters. The parameter activated in CFG is accepted only if the control power is between 20 and 80%.

15 • CONTROL OUTPUT
PV PV

c_Pb
SP+cSPo SP
c_Pb
SP SP+cSPo
h_Pb h_Pb

time time
+100% +100%
Control output Control output
0% 0%

-100% -100%

Control output with proportional action only if proportional heating band Control output with proportional action only if proportional heating band
is separated from proportional cooling band. overlaps proportional cooling band.

PV = Process Value SP = Heating Setpoint

SP+cSPo = Cooling Setpoint h_Pb = Proportional heating band
c_Pb = Proportional cooling band

Heating/Cooling control with relative gain

In this control mode (enabled with CtrL = 14 parameter) the type of cooling has to be specified.
Cooling PID parameters are therefore calculated based on heating parameters according to the specified ratio.
(for example: c.MEd = 1 (oil), H_Pb = 10, H_dt = 1, H_It = 4 implies: C_Pb = 12,5, C_dt = 1 , C_It = 4)
We advise you to apply the following values when setting output cycle times:
Air T Cool Cycle = 10 sec.
Oil T Cool Cycle = 4 sec.
Water T Cool Cycle = 2 sec.
NB.: Cooling parameters cannot be modified in this mode.

80080G_MHW_1600-1800_04-2013_ENG 13
 16 • MAIN INPUT CORRECTION FUNCTION
Lets you custom correct reading of the main input by setting four values: A1, B1, A2, B2.
This function is enabled by setting “Sens” +8 code (“Hrd” menu).
Example: Sens = 1+8 = 9 for RTD probe with input correction.
The scale can be reversed if this function is applied to linear scales (50mv, 10V, 20mA, Pot).
The four values are set on the “Lin” menu as follows: A1 = St100, B1 = St01, A2 = St02, B2 = St03. Setting is limited to the defined scale (“LoS” ... “HiS” on
“InP” menu).
The offset function (“oFt” parameter on “InP” menu) remains enabled.
Limits:
B1 always greater than A1;
B1-A1 at least 25% of full scale of selected probe.

Example:

Sens = 9, TyPE = 0 (Pt100 natural scale -200...+600), dPS = 0

LoS = 0, HiS = 400, oFt = 0
Reference point on real curve: A1 = St00 = 50, B1 = St01 = 350 (B1-A1 = 300, greater than 25% of 800)
Corresponding points on corrected curve: A2 = St02 = 120, B2 = St03 = 220
Indication Without correction

400

With correction

B2=220

170

A2 =120

A1=50 200 B1=350 400 Input

17 • ACCESSORIES

• CURRENT TRANSFORMER
5,5 27 5,5 2 These transformers are used to measure currents of 50 ÷
60Hz from 25A to 600A
(nominal primary current). The peculiar characteristic of
9

4 30 4
1 2 1 2
these transformers is the high number of secondary turns.
This provides a very low secondary current, suitable for an
19

In
electronic measurement circuit. The secondary current may
10

48

13

be detected as voltage on a resistor.

10

20

152050 9640

50 / 0.05 A 8 8
1

38 20

Hole for 2.9 x 9 self-

threading screws • ORDER CODE
CODE Ip / Is Ø Secondary n OUTPUTS Ru Vu ACCURACY IN = 50Aac
Wire COD. 330200
OUT = 50mAac
TA/152 025 25 / 0.05A 0.16 mm n1-2 = 500 1 - 2 40 Ω 2 Vac 2.0 % IN = 25Aac
COD. 330201
TA/152 050 50 / 0.05A 0.18 mm n1-2 = 1000 1 - 2 80 Ω 4 Vac 1.0 % OUT = 50mAac

• Interface for GEFRAN instrument configuration

Kit for PC via the USB port (Windows environment) for GEFRAN instruments configuration:
KIT PC USB / RS485 o TTL Lets you read or write all of the parameters
• A single software for all models
• Easy and rapid configuration
• Saving and management of parameter recipes
• On-line trend and saving of historical data
Component Kit:
- Connection cable PC USB ... port TTL
- Connection cable PC USB ... RS485 port
- Serial line converter
- CD SW GF Express installation

• ORDERING CODE
GF_eXK-2-0-0 cod F049095

14 80080G_MHW_1600-1800_04-2013_ENG
 ORDER CODE

MODEL POWER SUPPLY

1600 1600 0 20...27Vac/dc
1800 1800 1 100...240Vac/dc

OUTPUTS 1,2,3,4 (R/D) DIGITAL COMMUNICATIONS

Out1 (D) + Out2 (R) + Out3 (R) DRR0 0 None

Out1 (D) + Out2 (R) + Out3 (R) + Out4 (R) DRRR 2 RS 485 / RS 232

Out1 (D) + Out2 (R) + Out3 (R) + Out4 (D) DRRD

AUXILIARY INPUTS INSPR, INTA / LOGIC IN1, IN2 /
Out1 (R) + Out2 (R) + Out3 (R) RRR0 TRANSMITTER SUPPLY
Out1 (R) + Out2 (R) + Out3 (R) + Out4 (R) RRRR 00 None
Out1 (R) + Out2 (R) + Out3 (R) + Out4 (D) RRRD 01 IN1, IN2 NPN/PNP
03 Trasmitter Supply 10 V/24V
OUTPUTS 5, 6
04 IN1, IN2 NPN/ PNP + Trasmitter Supply 10 V/24V
None 00
06 IN SPR (0…1V) + Trasmitter Supply 10 V/24V
OUT 5 (W1) 0...10V V0
IN SPR (0…10V) / IN Potentiometer #
OUT 5 (W1) 0/4...20mA I0 07
+ Trasmitter Supply 10 V/24V
OUT 5 (W1) 0...10V 08 IN SPR (0/4…20mA) + Trasmitter Supply 10 V/24V
VV
OUT 6 (W2) 0...10V
09 IN TA (5050mAac) + Trasmitter Supply 10 V/24V
OUT 5 (W1) 0/4...20mA
IV IN1, IN2 NPN/PNP
OUT 6 (W2) 0...10V 10
IN SPR (0…10V) + Trasmitter Supply 10V/24V
OUT 5 (W1) 0/4...20mA
II IN1, IN2 NPN/PNP
OUT 6 (W2) 0/4...20mA
11 IN SPR (0…10V) / IN Potentiometer #
+ Trasmitter Supply 10V / 24V
# Potentiometer input requires 10V Trasmitter Supply
Make specific calibration request for PTC input. IN1, IN2 NPN/PNP
12
IN SPR (0/4…20mA) + Trasmitter Supply 10 V/24V
IN1, IN2 NPN/PNP
13
IN TA (50mAc.a.) + Trasmitter Supply 10V/24V
33 IN SPR (0...1V)
34 IN SPR (0...10V) / Potentiometer #
35 IN SPR (0/4...20mA)
36 IN TA (50mAac)

Kindly contact GEFRAN for information on available codes.

• WARNINGS

! WARNING: this symbol indicates danger.

It is placed near the power supply circuit and near high-voltage relay contacts.
Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• the device has no ON/OFF switch: it switches on immediately when power is turned on. For safety reasons, devices permanently connected to the power supply require a two-
phase disconnecting switch with proper marking. Such switch must be located near the device and must be easily reachable by the user. A single switch can control several units.
• if the device is connected to electrically NON-ISOLATED equipment (e.g. thermocouples), a grounding wire must be applied to assure that this connection is not made directly
through the machine structure.
• if the device is used in applications where there is risk of injury to persons and/or damage to machines or materials, it MUST be used with auxiliary alarm units. You should be able
to check the correct operation of such units during normal operation of the device.
• before using the device, the user must check that all device parameters are correctly set in order to avoid injury to persons and/or damage to property.
• the device must NOT be used in inflammable or explosive environments. It may be connected to units operating in such environments only by means of suitable interfaces in
conformity to local safety regulations.
• the device contains components that are sensitive to static electrical discharges. Therefore, take appropriate precautions when handling electronic circuit boards in order to
prevent permanent damage to these components.
Installation: installation category II, pollution level 2, double isolation
The equipment is intended for permanent indoor installations within their own enclosure or panel mounted enclosing the rear housing and exposed terminals on the back.
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated on the device label.
• install the instrumentation separately from the relays and power switching devices
• do not install high-power remote switches, contactors, relays, thyristor power units (particularly if “phase angle” type), motors, etc... in the same cabinet.
• avoid dust, humidity, corrosive gases and heat sources.
• do not close the ventilation holes; working temperature must be in the range of 0...50°C.
If the device has faston terminals, they must be protected and isolated; if the device has screw terminals, wires should be attached at least in pairs.
• Power: supplied from a disconnecting switch with fuse for the device section; path of wires from switch to devices should be as straight as possible; the same supply should not
be used to power relays, contactors, solenoid valves, etc.; if the voltage waveform is strongly distorted by thyristor switching units or by electric motors, it is recommended that an
isolation transformer be used only for the devices, connecting the screen to ground; it is important for the electrical system to have a good ground connection; voltage between
neutral and ground must not exceed 1V and resistance must be less than 6Ohm; if the supply voltage is highly variable, use a voltage stabilizer for the device; use line filters in the
vicinity of high frequency generators or arc welders; power supply lines must be separated from device input and output lines; always check that the supply voltage matches the
voltage indicated on the device label.
• Input and output connections: external connected circuits must have double insulation; to connect analog inputs (TC, RTD) you have to: physically separate input wiring from
power supply wiring, from output wiring, and from power connections; use twisted and screened cables, with screen connected to ground at only one point; to connect adjustment
and alarm outputs (contactors, solenoid valves, motors, fans, etc.), install RC groups (resistor and capacitor in series) in parallel with inductive loads that work in AC (Note: all
capacitors must conform to VDE standards (class x2) and support at least 220 VAC. Resistors must be at least 2W); fit a 1N4007 diode in parallel with the coil of inductive loads
that operate in DC.
GEFRAN spa will not be held liable for any injury to persons and/or damage to property deriving from tampering, from any incorrect or erroneous use, or from any use
not conforming to the device specifications.

80080G_MHW_1600-1800_04-2013_ENG 15
 1600/1800 - 1600P/1800P - 1600V/1800V APPENDIX

PONTICELLI PER CONFIGURAZIONE PONTS ÉTAIN POUR CONFIGURATION

JUMPERS FOR CONFIGURATION PUENTES PARA CONFIGURACIÓN
BRÜCKEN FÜR KONFIGURATION PONTES PARA CONFIGURAÇÃO

SCHEDA POWER 90/260 (44995)4 e POWER 10/30 (45115)1

POWER BOARD 90/260 (44995)4 and POWER 10/30 (45115)1
NETZTEIL-KARTE 90/260 (44995)4 und POWER 10/30 (45115)1
CARTE ALIMENTATION 90/260 (44995)4 et POWER 10/30 (45115)1
FICHA ALIMENTACIÓN 90/260 (44995)4 y POWER 10/30 (45115)1
PLACA DE ALIMENTAÇÃO 90/260 (44995)4 e POWER 10/30 (45115)1

S4

S2
B
S2
S3 A

S4
B
S3
S1 A A
S1
B

Fig. 1

TIPO USCITA
OUTPUT TYPE
AUSGANGSTYP S2 S3
TYPE SORTIE
TIPO DE SALIDA
TIPO DE SAÍDA
Relè diseccitato power ON (posizione A) (posizione A)
Relay OFF at power ON (position A) (position A)
Relais angezogen = Kontakt geöffnet (Stellung A) (Stellung A)
Relais désexcité mise en marche (position A) (position A)
Relé desexcitado con “power ON” (posición A) (posición A)
Relé não excitado com alimentação ON (posição A) (posição A)
Relè eccitato power ON (posizione B) (posizione B)
Relay ON at power ON (position B) (position B)
Relais angezogen = Kontakt geschlossen (Stellung B) (Stellung B)
Relais excité mise en marche (position B) (position B)
Relé excitado con “power ON” (posición B) (posición B)
Relé excitado com alimentação ON (posição B) (posição B)

80080G_MHW_1600-1800_Appendix_04-2013 1
 S7
S4 - S5 - S6
S7 S4 S5 S6
S22 - S23 - S21 SCHEDA CPU
S22 S23 S21
S8 CPU BOARD
S14 B A B A S8 CPU-KARTE
S14
A B
S18 CARTE CPU
S3 S2 S16 FICHA CPU
PLACA CPU
S3
S12
S18 S11
S15 S16 S19
S2 S13
A ON
S11 S19
S12 B
A
S1 S17
S15 S17 - S20
S20
S13 D ON
S9
LS
S10
S9
S1 S10

Fig. 2
DESCRIZIONE PONTICELLI
DESCRIPTION JUMPERS
BESCHREIBUNG BRÜCKEN
Abilitazione configurazione (stagno) S3 (chiuso)
Enable configuration (Tin) S3 (closed)
Freigabe der Konfiguration (Lötzinn) S3 (geschlossen)
Abilitazione configurazione (jumper) S14 (chiuso) *
Enable configuration (jumper) S14 (closed) *
Freigabe der Konfiguration (jumper) S14 (geschlossen) *
Abilitazione calibrazione S4 (chiuso)
Enable calibration S4 (closed)
Freigabe der Kalibration S4 (geschlossen)
Non utilizzato S7
Not used S7
Nicht verwendet S7
Abilitazione sonda PTC S17 (aperto)
Enable PTC probe S17 (open)
Freigabe Fühler PTC S17 (geöffnet)
Abilitazione sonda PT100 (standard) S17 (chiuso)
Enable PT100 probe (standard) S17 (closed)
Freigabe Fühler PT100 (standard) S17 (geschlossen)
HB.F = 0, 1, 2 S18 (chiuso)
HB.F = 0, 1, 2 S18 (closed)
HB.F = 0, 1, 2 S18 (geschlossen)
HB.F = 3, 7 S18 (aperto)
HB.F = 3, 7 S18 (open)
HB.F = 3, 7 S18 (geöffnet)
Non utilizzato S21
Not used S21
Nicht verwendet S21
Non utilizzato S22
Not used S22
Nicht verwendet S22
Non utilizzato S23
Not used S23
Nicht verwendet S23
OUT4 relè diseccitato power ON S2 (posizione A)
OUT4 relay OFF at power ON S2 (position A)
Ausgang 4; Relais angezogen = Kontakt geöffnet S2 (Stellung A)
OUT4 relè eccitato power ON S2 (posizione B)
OUT4 relay ON at power ON S2 (position B)
Ausgang 4; Relais angezogen = Kontakt geschlossen S2 (Stellung B)

(*) LC

2 80080G_MHW_1600-1800_Appendix_04-2013
 DESCRIPTION PONTS ÉTAIN
DESCRIPCIÓN PUENTES
DESCRIÇÃO PONTES
Validation configuration (Etanche) S3 (fermée)
Habilitación configuración (Estaño) S3 (cerrado)
Habilitação da configuração (Estanho) S3 (fechado)
Validation configuration (jumper) S14 (fermée) *
Habilitación configuración (jumper) S14 (cerrado) *
Habilitação da configuração (jumper) S14 (fechado) *
Validation étalonnage S4 (fermée)
Habilitación calibración S4 (cerrado)
Habilitação da calibração S4 (fechado)
Non utilisé S7
No utilizado S7
Não utilizado S7
Validation capteur PTC S13 (ouverte)
Habilitación sonda PTC S13 (abierto)
Habilitação para sonda PTC S13 (aberto)
Validation capteur PT100 (standard) S13 (fermée)
Habilitación sonda P100 (standard) S13 (cerrado)
Habilitação para sonda PT100 (standard) S13 (fechado)
HB.F = 0, 1, 2 S18 ( fermée)
HB.F = 0, 1, 2 S18 ( cerrado)
HB.F = 0, 1, 2 S18 ( fechado)
HB.F = 3, 7 S18 ( ouverte)
HB.F = 3, 7 S18 ( abierto)
HB.F = 3, 7 S18 ( aberto)
Non utilisé S21
No utilizado S21
Não utilizado S21
Non utilisé S22
No utilizado S22
Não utilizado S22
Non utilisé S23
No utilizado S23
Não utilizado S23
OUT4 relais désexcité mise en marche S2 (position A)
OUT4 relé desexcitado con “power ON” S2 (posición A)
OUT4 relé não excitado com alimentação ON S2 (posição A)
OUT4 relais excité mise en marche S2 (position B)
OUT4 relé excitado con “power ON” S2 (posición B)
OUT4 relé excitado com alimentação ON S2 (posição B)

(*) LC

INGRESSO TA/SPR (PONTI A STAGNO)
CT/SPR INPUT (TIN JUMPERS)
STROMWANDLER-EINGANG / SPR (LÖTBRÜCKEN)
ENTRÉE TA/SPR (PONTS ÉTANCHES)
ENTRADA TA/SPR (PUENTES DE ESTA—O)
ENTRADA TA/SPR (PONTES COM ESTANHO)

S9 S10 S11 S12 S15 S16

INGRESSO PONTICELLI PONTICELLI PONTICELLI PONTICELLI PONTICELLI PONTICELLI
INPUT JUMPERS JUMPERS JUMPERS JUMPERS JUMPERS JUMPERS
EINGANG BRÜCKEN BRÜCKEN BRÜCKEN BRÜCKEN BRÜCKEN BRÜCKEN
ENTREE PONTS ÉTAIN PONTS ÉTAIN PONTS ÉTAIN PONTS ÉTAIN PONTS ÉTAIN PONTS ÉTAIN
ENTRADA PUENTES PUENTES PUENTES PUENTES PUENTES PUENTES
ENTRADA PONTES PONTES PONTES PONTES PONTES PONTES
SPR 0...1V OFF OFF OFF OFF ON ON
SPR 0...10V / 
Pot. OFF OFF ON OFF ON OFF
SPR 0/4...20mA ON OFF OFF OFF ON OFF
TA 50mA ON ON OFF ON OFF OFF

80080G_MHW_1600-1800_Appendix_04-2013 3
 INGRESSI DIGITALI (DIP SWITCH S1)
DIGITAL INPUTS (DIP SWITCH S1)
DIGITALE EINGÄNGE (DIP SWITCH S1)
ENTRÉES NUMÉRIQUES (DIP SWITCH S1)
ENTRADAS DIGITALES (DIP SWITCH S1)
ENTRADAS DIGITAIS (DIP SWITCH S1)

INGRESSI / TIPO
INPUTS / TYPE
EINGÄNGE / TYP NPN PNP
ENTRÉES / TYPE
ENTRADAS / TIPO
ENTRADAS / TIPOS
INGRESSO DIGITALE 2
DIGITAL INPUT 2
DIGITALEINGANG 2 C = OFF C = ON
ENTRÉE NUMÉRIQUE 2
ENTRADA DIGITAL 2
ENTRADA DIGITAL 2
INGRESSO DIGITALE 2
DIGITAL INPUT 2
DIGITALEINGANG 2 D = ON D = OFF
ENTRÉE NUMÉRIQUE 2
ENTRADA DIGITAL 2
ENTRADA DIGITAL 2
INGRESSO DIGITALE 1
DIGITAL INPUT 1
DIGITALEINGANG 1
ENTRÉE NUMÉRIQUE 1 A = OFF A = ON
ENTRADA DIGITAL 1
ENTRADA DIGITAL 1
INGRESSO DIGITALE 1
DIGITAL INPUT 1
DIGITALEINGANG 1 B = ON B = OFF
ENTRÉE NUMÉRIQUE 1
ENTRADA DIGITAL 1
ENTRADA DIGITAL 1

USCITA ALIMENTAZIONE TRASMETTITORE (DIP SWITCHES S13)
TRANSMITTER SUPPLY OUTPUT (DIP SWITCHES S13)
AUSGANG FÜR SENSORSPEISUNG (DIP SWITCHES S13)
SORTIE DE ALIMENTATION POUR TRANSMETTEUR (DIP SWITCHES S13)
SALIDA DE ALIMENTACIÓN PARA TRANSMISOR (DIP SWITCHES S13)
SAÍDA DE ALIMENTAÇÃO PARA TRANSMISSOR (DIP SWITCHES S13)

USCITA 10V
OUTPUT 10V
AUSGANGS 10V
SORTIE 10V B = ON A = OFF
SALIDA 10V
SAÍDA 10V
USCITA 24V
OUTPUT 24V
AUSGANGS 24V A = ON B = OFF
SORTIE 24V
SALIDA 24V
SAÍDA 24V

4 80080G_MHW_1600-1800_Appendix_04-2013
 SCHEDA OUT SERIALE / OUT W
SERIAL OUT BOARD / OUT W
SERIELLER AUSGÄNGE  / OUT W
CARTE OUT SÉRIE / OUT W
FICHA OUT SERIE / OUT W
PLACA DE COMUNICAÇÃO DIGITAL / OUT W

LC

S2 S3
ON
S2 S3

S1
S1

Fig. 3

USCITA ANALOGICA 1 (DIP SWITCHES S2)
ANALOGUE OUTPUT 1 (DIP SWITCHES S2)
ANALOGER AUSGANG 1 (DIP SWITCHES S2)
SORTIE ANALOGIQUE 1 (DIP SWITCHES S2)
SALIDA ANALÓGICA 1 (DIP SWITCHES S2)
SAÍDA ANALÓGICA 1 (DIP SWITCHES S2)

USCITA ANALOGICA
ANALOGUE OUTPUT
ANALOGER AUSGANG S2 (ON) S2 (OFF)
SORTIE ANALOGIQUE
SALIDA ANALÓGICA
SAÍDA ANALÓGICA
0/4...20mA 1 2-3-4
0...10V 2-4 1-3

USCITA ANALOGICA 2 (DIP SWITCHES S3)
ANALOGUE OUTPUT 2 (DIP SWITCHES S3)
ANALOGER AUSGANG 2 (DIP SWITCHES S3)
SORTIE ANALOGIQUE 2 (DIP SWITCHES S3)
SALIDA ANALÓGICA 2 (DIP SWITCHES S3)
SAÍDA ANALÓGICA 2 (DIP SWITCHES S3)

USCITA ANALOGICA
ANALOGUE OUTPUT
ANALOGER AUSGANG S3 (ON) S3 (OFF)
SORTIE ANALOGIQUE
SALIDA ANALÓGICA
SAÍDA ANALÓGICA
0/4...20mA 1 2-3-4
0...10V 2-4 1-3

80080G_MHW_1600-1800_Appendix_04-2013 5