CP-UM-5306E SAFETY PRECAUTIONS

ECM3000 Safety precautions are for ensuring safe and cor-

rect use of this product, and for preventing injury to
Control Motor the operator and other people or damage to proper-
User's Manual ty. You must observe these safety precautions.
Also, be sure to read and understand the contents
of this user's manual.

WARNING
Warnings are indicated when mishandling
this product might result in death or serious
injury to the user.

CAUTION
Cautions are indicated when mishandling
this product might result in minor injury to
the user, or only physical damage to this
product.
Thank you for purchasing the ECM3000 Control
Motor.
This manual contains information for ensuring WARNING
correct use of the ECM3000. It also provides
necessary information for installation, maintenance, • Be sure to turn the power OFF before mounting, removing,
and troubleshooting. or wiring the ECM3000 or opening the cover.
Touching electrically charged parts such as power ter-
This manual should be read by those who design minals by mistake might cause electric shock.
and maintain equipment that uses the ECM3000.
Be sure to keep this manual for ready reference.
CAUTION
RESTRICTIONS ON USE
• To ensure correct and safe operation of the ECM3000,
always follow this user’s manual, as well as user’s man-
This product has been designed, developed and uals for equipment and system to be combined with the
manufactured for general-purpose application in ECM3000.
machinery and equipment.
• Installation, wiring, inspection, adjustment, and mainte-
Accordingly, when used in applications outlined nance of the ECM3000 must be carried out only by
below, special care should be taken to implement a authorized engineers who have the knowledge and
fail-safe and/or redundant design concept as well as technical skill regarding the customer’s system and the
a periodic maintenance program. ECM3000.
• Safety devices for plant worker protection • Use the ECM3000 within the operating ranges recom-
• Start/stop control devices for transportation and mended in the specifications of this manual. Otherwise
material handling machines device failure or faulty operation may occur.
• Aeronautical/aerospace machines • Do not install the ECM3000 at locations like those listed
• Control devices for nuclear reactors below. Doing so might cause faulty operation.
Never use this product in applications where human • Locations with hazardous chemicals, corrosive gas
safety may be put at risk. or briny / salty air.
• Locations where the ECM3000 is exposed to high
temperatures.
NOTICE • Locations with moisture or water droplets.
• Locations where the ECM3000 is exposed to vibra-
Be sure that the user receives this manual before the tion for a long period.
product is used. • Locations where the ECM3000 is exposed to direct
sunlight.
Copying or duplicating this user’s manual in part or in • Do not use the ECM3000 as a step. Doing so might
whole is forbidden. The information and specifications cause damage to the ECM3000 or personal injury.
in this manual are subject to change without notice. • Wire the ECM3000 according to electrical wiring stan-
Considerable effort has been made to ensure that this dards. Also wire the ECM3000 using specified electric
manual is free from inaccuracies and omissions. If you cables according to standard installation methods.
should find an error or omission, please contact Failure to do so might breakdown or faulty operation.
Yamatake Corporation. • The motor may become hot during operation. Do not
In no event is Yamatake Corporation liable to anyone touch the motor opening the cover immediately after
for any indirect, special or consequential damages as a turning the power OFF. Doing so might cause burn haz-
ard.
result of using this product.
• Do not touch any moving part when power is ON or dur-
2003 Yamatake Corporation-ALL RIGHTS RESERVED ing operation. Doing so might cause injury.
• To connect with linkage, use the angular stroke 160˚
motor. Failure to do so might cause faulty operation. The
90˚stroke motor, cannot be used to fully open or close.
• If it is predicted that the safety of the system cannot be
kept, fail-safe design such as use of double controllers,
installation of breaker or installation of limiter, or redun-
dant design should be considered.
• When you discard the ECM3000, discard it as an indus-
trial waste following local rules and regulations.
1
 1. OVERVIEW
The ECM3000 is a control motor designed to control 4 to 20mAdc, and resistance. Three kinds of power supply
various equipment in the industrial application. Two kinds of voltage types are available, 24Vac, 100Vac, and 200Vac.
models are available: one is an angular stroke 90˚ motor for Additionally, a power supply unit with a voltage range of 85
burner control and the other is an angular stroke 160˚ motor to 264Vac is also available for the 4 to 20mAdc input type.
for valve control of hot and cold water, and steam. Three The ECM3000's bracket is compatible with Yamatake’s
kinds of control signal input type are available: relay contact, previous motors.

2. MODEL SELECTION GUIDE

Model No. Product specifications Auxilary switch

Power supply Input signal Anguler Stroke timing Output Power Control method (option)
voltage stroke 50Hz 60Hz torque consumption
ECM3000D0100 24Vac Relay contact 90˚ 39s 33s 12.5N•m 9VA ON-OFF control None
ECM3000D0110 4 switches built-in
ECM3000D1100 100Vac None
ECM3000D1110 4 switches built-in
ECM3000D2100 200Vac None
ECM3000D2110 4 switches built-in
ECM3000E0100 24Vac Potentiometer Position proportional None
ECM3000E0110 control 4 switches built-in
ECM3000F0100 Relay contact (feedback potentiometer None
ECM3000F0110 builtin) 4 switches built-in
ECM3000F1100 100Vac None
ECM3000F1110 4 switches built-in
ECM3000F2100 200Vac None
ECM3000F2110 4 switches built-in
ECM3000G0100 24Vac 4 to 20mAdc *1 None
ECM3000G0110 4 switches built-in
ECM3000G0120 11VA 2 switches built-in
with open/close
override function
ECM3000G9100 85 to 264Vac 39s 14W None
ECM3000G9110 4 switches built-in
ECM3000G9120 15W 2 switches built-in
with open/close
override function
ECM3000F0300 *3 24Vac Relay contact 20s 16s 6N•m 14VA None
ECM3000F0310 *3 4 switches built-in

ECM3000D0200 160˚ 69s 58s 12.5N•m 9VA ON-OFF control None *2

ECM3000E0200 Potentiometer Position proportional
ECM3000F0200 Relay contact control
ECM3000F1200 100Vac (feedback potentiometer
ECM3000F2200 200Vac builtin)
ECM3000G0200 24Vac 4 to 20mAdc *1
ECM3000G0220 11VA 2 switches built-in
with open/close
override function
ECM3000G9200 85 to 264Vac 72s 14W None *2
ECM3000G9220 15W 2 switches built-in
with open/close
override function
ECM3000F0400 *3 24Vac Relay contact 35s 29s 6N•m 14VA None *2

*1 Switching of direct/reverse control action and adjustment of zero/span and dead band are available.
*2 Extension unit can be mounted in the field.
*3 High-speed motor type
Handling Precautions
• The high-speed motor type must be used within a duty ratio (operation ratio) of 40%.
• Do not connect an ECM3000F (that is, type F) with a mechanical balancing relay such as R9107A or
R927C. Doing so might damage the ECM3000F by applying excessive voltage to its potentiometer.
• If an ECM3000F controls the actuator on the basis of the resistance between T and G or between T and Y of
the feedback potentiometer, it might not function normally, depending on the connected controller. For
details contact a Yamatake representative.
2
3. PART NAMES AND FUNCTIONS ■ Mounting direction
Cover: to protect the inside of the ● Angular stroke 90˚ motor
Body ECM3000, resin retaining cover.
Cover retaining screws (3)
This type can be mounted in the desired direction.
Recommended tighten torque 0.8 to 1.0 N•m However, do not mount in a way that allows water or
Control Motor
ECM3000E9110
foreign matter to enter from the output shaft.
Knockout holes
● Angular stroke 160˚ motor
Yamatake Corporation

*123103800150*
Knockouts on left side and right side for cable entry.
This type can be mounted in the desired direction
Pointer (angular stroke 90˚ motor only) with the motor output shaft placed horizontally or
Rotating direction label (angular stroke 90˚ motor only) vertically downward.
Output shaft:
The rotating direction is shown on the label To prevent condensate water from entering the
(90˚stroke motor only).
When viewed from the output shaft,
ECM3000, do not mount with the output shaft
"R" indicates the opening direction and pointing upward.
"L" indicates the closing direction.

Bracket: Mounting hole:

To mount the body. Use the M6 screws.

Handling Precautions
• Factory setting of the output shaft: 0% position
• L: counterclockwise (CCW) rotation
R: clockwise (CW) rotation
● Maintaining splash-proof performance
Do not squeeze the packing or cable, and fasten the
cover securely. Make the knockout hole watertight.
• Use waterproof connectors for cables coming from
Ground terminal the ECM3000.
(ECM3000E and ECM3000G only)
Recommended waterproof connector: 83104346-003.
7 6 5 4 3 2 1
• Also when connecting electrical conduits, use a
Terminal block: waterproof precut type or the like to maintain
M3.5 screws
waterproofing.

5. WIRING
D C

B A
For wiring, open a knockout hole (22mm dia.) in the side
0 100
panel. Wiring must be done according to the terminal label
indicated on the respective terminals. Connect each core
Auxiliary switches (4 or 2 switches):
Availability depends on the model No.
using M3.5 insulated crimp type terminal lugs.
Amperage adjuster on 4–20mA input models:
Switching of direct/reverse control action and adjustment
of zero/span and dead band are available. Handling Precautions
Terminal assignments
• To remove the knockout, tap lightly around its
Models with 4 built-in auxiliary switches
edge using a flat-head screwdriver.
7 6 5 4 3 2 1 Power and each input
• Make sure that fragments do not enter the
control motor when a knockout hole is
D3 D2 D1 C3 C2 C1 opened.
Auxiliary switches A-D
B3 B2 B1 A3 A2 A1 • Do not use unused terminals as relay terminals.
• Always be sure to attach the cover after wiring.
Models with 2 built-in auxiliary switches and open/close override function
• Do not lay the power and signal cables
7 6 5 4 3 2 1 Power and each input
together in the same conduit.
S CONT CW CCW unused unused Open/close override function • Keep the power line cables 50cm or more
B3 B2 B1 A3 A2 A1 Auxiliary switches A and B away from the signal cables.
• If routing, the power and signal cables
4. MOUNTING together in the same conduit is unavoidable, it
is recommended to use shielded signal cables
■ Mounting locations as specified below.
Do not install the ECM3000 at locations specified in • Connect the power supply voltage according
the cautions. with the model No.
Additionally, when installing the ECM3000 outdoors, • Be sure to install a circuit breaker for the
an appropriate protective device, such as a protective electrical power.
cover, must be installed.
• Set the parameters of the controller, so that
the internal relay of the controller does not
Handling Precautions turn ON and OFF excessively due to hunting
• Pay special attention that no foreign matter or during motor operation. For example, set
moisture enters from the output shaft. derivative time (D) to 0 seconds or widen the
• In an application where the ECM3000 is dead band.
combined with a control valve, such as fluid If the internal relay operates excessively, the
control, condensed moisture content is life of the motor or the relay of the controller
transferred along the valve and might enter on the host side might be shortened. If the
the interior of the motor when the control frequent operation cannot be avoided, an
valve is located higher than ECM3000. auxiliary relay should be installed between the
motor and the controller.
3
● Cables to be used ● 4 to 20mA input (85 to 264Vac power supply)
Use JIS C3307 600V insulated wire or equivalent for

     
the power line cables. For the signal cables, use
JCS4364 instrument cable or equivalent. ＋ − 

● Relay contact input (24Vac power supply)  to     

(nominal 135Ω feedback potentiometer)

M
Note
• Terminals 2 and 5 are isolated from each other
1 2 3 4 5 6 7 inside the motor.
L R G Y T Unused

● Auxiliary switch (4 units)

L: (CCW) rotation
R: (CW) rotation
CW:Clockwise,
CCW:Counterclockwise L
COM
R

Handling Precautions L: (CCW) rotation

• In case of ON-OFF control action type, A1 A2 A3 R: (CW) rotation
Note: The internal switch connections for B, C,
terminal Nos. 4, 5 and 6 are not connected. and D have the same layout as for A.
• The factory setting for the output shaft is the Models with open/close override
function have only A and B switches.
0% open position.
● Open/close override input
● Resistance (nominal 135Ω) input (24Vac (a) Force open (b) Force closed (c) Automatic operation
(factory setting)
power supply)
1 2 3 4 5 6 7
W B R Unused
CCW CW CONT S CCW CW CONT S CCW CW CONT S

24Vac L R Note: At any one time, terminal S may be connected to only one of
L: (CCW) rotation CCW, CW or CONT.
F.G. R: (CW) rotation

● 4 to 20mAdc input (24Vac power supply)

● Full open/full close operation for ECM3000E
1 2 3 4 5 6 7
Unused W XO
＋ − 4 W

24Vac 4 to 20mAdc B XC
5 B
F.G.
R
6 R
Note Yamatake L91 pressure
regulator 1 T1
• Terminals 2 and 5 are isolated from each other
inside the motor. full open full close
switch switch 2 T2

● Relay contact input (100Vac/200Vac power ECM3000E

(nominal 135 resistance)
supply) (nominal 135Ω feedback
potentiometer) Power
XO XC
Transformer
M 100% at XO open
0% at XC open

Note: Recommended contact rating for XO and XC

1 2 3 4 5 6 7 Material; Gold plated
L R G Y T Unused Rated voltage; 15Vdc or more
Rated current; 100mA
100Vac or 200Vac
L: (CCW) rotation
R: (CW) rotation

Handling Precautions
• Set the parameters of the controller, so that
the internal relay of the controller does not
turn ON and OFF excessively due to hunting
during motor operation. For example set
derivative time (D) to 0 seconds or widen the
dead band.
If the internal relay operates excessively, the
life of the motor or the relay of the controller
on the host side might be shortened. If the
frequent operation cannot be avoided, an
auxiliary relay should be installed between the
motor and the controller.

4
 6. INSPECTION AND MAINTENANCE ● How to set the operating point
(1) After moving the output shaft to the desired
■ Inspection method

▲
position electrically, set the arrow to the mark
with a screwdriver.
Item Cycle Method
Appearance Once every • Check for loose screws (2) Move the motor around electrically to the various
check 6 months • Check motor for damage set positions and check that the switches work
Running Once every • Check for smooth motor operation normally.
condition 6 months • Check for any abnormal noise or In the example below the setting is at the 50%
vibrations position.
Daily inspection As required • Check for any abnormal noise or
vibrations COM
NC
• Check for smooth motor operation A1 Auxiliary switches Sw.A
(variable 5 to 95%)
• Check that no hunting occurs in A2
NO
the motor A3
NC
■ Maintenance method B1
COM
Auxiliary switches Sw.B
Visually check the motor operation once every six B2
(variable 5 to 95%)
months. If any problem is found, take corrective actions NO
B3
appropriately.
Terminal NC
COM
assignments
Symptoms Check item Corrective action C1 Auxiliary switches Sw.C
• Does not rotate • Wiring status, • Check the wiring C2
(variable 5 to 95%)
disconnections NO
C3
• Power supply voltage • Check the power
supply voltage COM NC
• Stopped during operation • Loose terminals • Re-tighten the terminals D1 Auxiliary switches Sw.D
(variable 5 to 95%)
• Auxiliary switch does • Auxiliary cam switch • Redo the settings D2
NO
not operate status D3
(model with optional • Wiring status, • Check the wiring
auxiliary switch) disconnections
• Feedback potentiometer • potentiometer resistance • Redo the settings
does not operate • Wiring status, • Check the wiring
(model with optional disconnections Terminal
feedback potentiometer) • Loose terminals • Re-tighten the terminals assignments A

• Control sensitivity • Wiring status, • Check the wiring Terminal

drops disconnections assignments B
• Motor torque drops • Loose terminals • Re-tighten the terminals
• Power supply voltage • Check the power
supply voltage

7. Auxiliary switches (optional)

■ Adjustment
● Operating point Setting auxiliary
Auxiliary switches A, B, C and D turn on when the switch arrows
▲

arrow is at the mark. The operating point can be

set in the 5–95% of output opening range and its Note
repeatability is within ±3%. The differential is • Use a screwdriver with a 6mm wide blade (JIS B
approximately 2%. After changing the setting, be 4609).
sure to test that the switch operates between the
motor’s fully open and fully closed positions.
● Working type
If the output position exceeds the set position, the
contact between terminals 1 and 2 (COM-NO)
makes and the contact between terminals 1 and 3
(COM-NC) breaks. The example below shows this
happening at the 50% position while opening.
Differential:
approx. 2%
OFF ON
Between terminals
1 and 2
Between terminals
1 and 3 ON OFF

10% 50% 90%

Degree of opening

5
■ Mounting and removing ● Removing
● Mounting (1) Remove the 2 screws.
(1) Turn the power off. (2) Remove the terminal block. The bracket is part
of the terminal block.
(2) Loosen the 3 screws, remove the cover, and put it
in a safe place. (3) While pushing the release button, turn the
auxiliary switch clockwise.
(4) Remove the auxiliary switch by pulling it toward
you.
Screws

(1) (2)

(4) (1)

(3)
(3)

Button

(3) Lift off part B of the chassis, and then pull out
part A of the terminal block.
8. Using a butterfly valve (V51E)
If the ECM3000 is used with the V51E, mount the base kit
(83165292-001, sold separately) between the V51E and the
B of chassis
ECM3000.

A of the terminal block

(4) Insert the shaft of the auxiliary switch into the ECM3000
center of the actuator. The triangular arrow
should be pointed toward the scale.
(5) Turn the auxiliary switch counterclockwise until
it clicks.
(6) Align the holes on the terminal block bracket
with the holes in the chassis.
(7) Insert and tighten the 2 screws.
(7)

(7)

(5)
Base kit

(4)
(6)

(6)

V51E

6
 9. SPECIFICATIONS ■ Optional parts
Name Part No.
■ Specifications Crank arm N-3128
Item Specifications Damper arm J-26026G-ARM
Operation mode ON-OFF or position proportioning Valve linkage Q455C, D
(determined by model No.) Damper linkage Q605A, D, E
Control signal input Relay contact, 4 to 20mAdc, Base kit for V51E 83165292-001
Nominal 135Ω resistance
(determined by to model No.) Waterproof connector 83104346-003
Nominal value of feedback 135Ω, 0.5W Power transformer for 24Vac AT72-J1
potentiometer Extension Auxiliary switches (4 units built-in) 83165271-004
Max. applied voltage 5Vdc unit* Auxiliary potentiometer for 90˚ type 83165272-001
of potentiometer
Input impedance 45Ω ± 5% (for 4-20mAdc input signal) Auxiliary potentiometer for 160˚ type 83165272-002
Angular stroke 90˚ or 160˚(determined by model No.)
Motor 90˚ stroke •39/33s (relay contact, no-load, 50/60Hz) * Only one type of extension unit can be mounted
timing model •39s (power supply voltage 85Vac on the model without internal auxiliary switch.
to 264Vac, no-load, 50/60Hz)
•20/16s (relay contact, no-load, Handling Precautions
50/60Hz,high-speed motor type) • The output of the auxiliary potentiometer
160˚ stroke •69/58s (relay contact, no-load, 50/60Hz) cannot be connected to an M904E Modutrol
model •72s (power supply voltage 85Vac motor and to an ECM3000E Modutrol motor.
to 264Vac, no-load, 50/60Hz) Use the potentiometer for output to an
•35/29s (relay contact, no-load, external degree of opening indicator or the
50/60Hz,High-speed motor type)
like.
Output torque 12.5N•m (high-speed motor type: 6N•m)
Power supply voltage 24Vac±15% (50/60Hz)
100Vac±10% (50/60Hz) ● Auxiliary switch
200Vac±10% (50/60Hz)
85 to 264Vac (50/60Hz) Item Specifications
Power consumption See MODEL SELECTION GUIDE Auxiliary switches 4 units (2 units)
(during operation) page 2 Contact rating 250Vac, 5A (resistive load)
Standard operating conditions 23± 2˚C, 50± 10% RH Auxiliary switch position A, C: Position of 9˚± 5˚
Ambient temperature -20 to +60˚C factory setting *1 B, D: Position of 81˚± 5˚
Ambient humidity 5 to 95% RH (non-condensing) Setting range Variable 5 to 95%
Vibration resistance 4.9m/s2
Terminal (4 units or 2 units) 1 Common
Insulation resistance Between power supply terminals and
casing, between input terminals and *2 2 NO (Normally Open)
casing: 5MΩ or more by 500Vdc megger 3 NC (Normally Close)
Between auxiliary switch terminals and
casing: 20MΩ or more by 500Vdc *1 For the 90° stroke model with auxiliary switches
megger at factory settings.
Dielectric strength Between power supply terminals and *2 Models with open/close overide function have
casing, between input terminals and
casing: only A and B switches.
500Vac for 60s (24Vac type),
1200Vac for 60s (100Vac type),
1500Vac for 60s (200Vac type, 85 to ● Auxiliary potentiometer
264Vac type).
Between auxiliary switch terminals
and casing: 1500Vac for 60s. Resistance 1kΩ ±10%
Between power supply terminals and Accuracy ±8%FS
casing, between open/close override Hysteresis ±5%FS
input terminals and casing: Voltage variation of 14% ±6% (0% open) to
500Vac for 60s (24Vac type),
1500Vac for 60s (85 to 264Vac type). terminal Y 86% ±6% (100% open)
Open/close override No-voltage contact Max. applied voltage 5Vdc
input Rating: 15Vdc or more,
100mA or more
Resistance: 10MΩ or less (1mAdc)
Protection Splash-proof structure IP54 or
equivalent (waterproof cable gland
must be used.)
Materials Case: Die-cast aluminium
Cover: Polycarbonate resin with GF
Bracket: Steel
Mass Approx. 3kg

7
■ External dimensions
Unit:mm
Angular stroke A B C
90˚ type 32.5 161.6 22
160˚ type 20.5 149.6 12











  

 
 
 






        !   "  # $%

0% position of the output shaft (view from the output shaft)

45˚ 10˚ Closed position

2. Closed position
4±
re

0 .1
Keyway
ua
sq

4.
5± Output shaft
5
9.

0.
160˚

1
90˚

1.
2±
0.
1

0
11.8-0.1 dia.
Open position
Open position
Angular stroke 90˚ motor Angular stroke 160˚ motor

Handling Precautions
• The length of the output shaft may vary
depending on the model No.
• Only the angular stroke 90˚ motor has a
pointer.

Specifications are subject to change without notice.

Advanced Automation Company

1-12-2 Kawana, Fujisawa

Kanagawa 251-8522 Japan Printed in Japan.
1st Edition: Issued in Dec. 2003(E)
URL: http://www.azbil.com 4th Edition: Issued in Dec. 2006(U)
8 Printed on recycled paper. (07)