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PNEUMATEX
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as per 03.2009
International edition
Specifications | Calculations
Pressure maintenance Reliable pressurisation is the basic requirement for a gentle and trouble-free operation
heating technology of heating, solar and cooling water systems. Completly sealed, modern systems with
Statico, Compresso, Transfero and Pleno are the traditional hallmarks of the Pneumatex
pioneers.
Quality assurance The quality of the heat transfer medium is decisive for the reliability and durability of a
water systems system. Zeparo separators ensure bubble-free and sludge-free water. Vento degassing
devices also remove dissolved gases almost completely and are therefore particularly
effective as problem solvers.
Pressure stabilisation A stable water supply and economical, gentle handling of precious drinking water re-
drinking water sources is the core benefit of our Aquapresso expansion vessels. All aspects of specific
hygienic requirements are met.
02 | swiss made | Pneumatex – Dynamic water management
Mühlerainstrasse 26
CH-4414 Füllinsdorf
Phone +41 (0)61 906 26 26
Fax +41 (0)61 906 26 27
[email protected]
www.pneumatex.com
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Table of contents
04 | 05 Calculations
06 | 07 Statico selection
08 | 09 Compresso selection
10 | 11 Transfero selection
12 | 13 Aquapresso selection
14 Safety technology
16 | 17 Supply | Product range | Table of contents

18 | 19 Pressure maintenance – Planning and calculating with SelectP!
Statico Expansion vessels with fixed air cushion
20 – 23 Statico SD | SE | SU | SG
Compresso Pressure maintenance systems with compressors
24 | 30 TecBox C 10.1 F | C 10.1 | CPV 10.1 | CPV 10.1 C | C 20.1 | C 10.2 | C 20.2 | CX
31 Primary vessel CU | Secondary vessel CU...E
32 | 33 Primary vessel CG | Secondary vessel CG...E
Transfero Pressure maintenance systems with pumps
new: TPV .2 P 34 – 43 TecBox T .1 | TP .1 | TV .1 | TPV .1 | T .2 | TP .2 | TV .2 | TPV .2 | TPV .2 P
44 | 45 Primary vessel TU, TG | Secondary vessel TU...E, TG...E
46 – 48 TecBox TI | Primary vessel TGI | Secondary vessel TGI...E | Primary vessel TGI...H
Pleno Water make-up systems
50 – 53 Pleno | Throughput V | P | PI | PI 9.1 | PI 6.1 | PI 6.2
Vento Degassing systems
new: VP .1 PEC 54 – 59 Vento V .1 | V .1 E | V .1 C | V .1 EC | VP .1 E | VP .1 EC | VP .2 E | VP .2 EC | VP .1 PEC
Zeparo Separator
60 | 61 Universal Air vent Zeparo ZUT | ZUP
62 Separator | Pressure loss DP
63 – 67 Universal Separator Zeparo ZUV | ZUD | ZUM | ZUK
new: ZUR 68 | 69 Redox Zeparo ZUR | Function
70 | 71 Universal Low loss header Zeparo ZUC | Function
72 – 75
03
Industrial Separator Zeparo ZIO | ZIK
76 – 77 Extended Separator Zeparo ZEK
78 Adapter Zeparo ZPA | Redox anode Zeparo ZPR | Magnet Attachment Zeparo ZIMA
79 Thermal insulation Zeparo ZHI
Aquapresso Expansion vessels for drinking water
80 – 84 Aquapresso | Pressure loss DP | AD | ADF | AU | AUF | AG | AGF
Accessories
85 | 86 Intermediate vessels DD | DU | DG
87 Blow off vessels ET | Low water protection WMS
88 – 90 Safety valves DSV...H | DSV...DGH
91 Pre set pressure measuring gauge DME | Hydrometer H | Thermometer/Manometer TH | Push button valve DH
new: DLV 92 | 93 Lock shield valves DLV
94 – 96 ComCube DCD | DCA | Liz IAB | Paz PMIN | Master-Slave DMS
97 Commissioning Compresso | Transfero | Pleno | Vento
99 – 103 Glossary
104 | 105 Being close to the customers generates trust
106 – 109 Benefits of partnership
110 | 111 The evolution of a visionary ide
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Calculation
Heating systems TAZ ≤ 110 °C following EN 12828,
solar systems ENV 12977-1
Our on line calculation program General equations

SelectP! is based on an advan-
VA Water capacity of the system VA = VA central heating + VA district heating pipe system design
ced calculation method and data
base. Therefore results may deviate
VA = vA * Q + VA district heating pipe vA Specific water capacity, table 2
slightly in marginal areas. Q Installed heat capacity
Ve Expansion volume Ve = e * VA e Expansion coefficient for tmax, table 1
1)
In solar systems to ENV12977-1:
Collector volume VK that can evaporate VV Water reserve VV ≥ 0,005 * VA ≥ 3 Liter
when not in operation; otherwise VK = 0 P0 Miniumum pressure 2) P0 = HST/10 + pD + 0,3 bar ≥ pZ pD (TAZ), table 1
2)
The formula for the minimum pres-
sure P0 applies to the installation of pa Initial pressure pa ≥ P0 + 0,3 bar
the pressure maintenance on the
suction side of the circulation pump.
In case of a pressure-side installation
Statico
P0 is to be increased by the pump Df Pressure factor Df = (pe + 1)/(pe – P0)
pressure Δ p. VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * Df With Statico + Vento: VN ≥ 80 Liter
3)
Add 5 litre when a Vento is installed pe Final pressure pe ≤ PSV – ASV ASV = 0,5 bar for PSV ≤ 5 bar 4)
in the system. ASV = 0,1 PSV for PSV > 5 bar 4)
4)
The safety valves must work within
Compresso
these limits. VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * 1,1
5)
pe Final pressure pe = pa + 0,2 check: pe ≤ PSV – ASV
Necessary for:
heating systems tR > 70 °C, TecBox Q = f(HST) page 8
cooling water systems tmin < 5 °C,
not for Transfero TV and TPV. Transfero
VN Nominal volume VN ≥ (Ve + VV + 1,1 * VK1) + 53) ) * 1,1
pe Final pressure pe = pa + 0,4 check: pe ≤ PSV – ASV
TecBox Q = f(HST) page 10
Intermediate vessels 5)
VN Nominal volume VN ≥ VA * Δe + 1,1 * VK 1) + 53) Δe for tR and tmin, table 1
04
Table 1: e expansion coefficient and pD vapour pressure

Calculations
t ( TAZ, tmax, tR, tmin) | °C -34 -28 -24 -10 0 40 50 60 70 80 90 100 105 110
e | 0 % glycol = 0 °C – – – – 0 0,0074 0,0118 0,0168 0,0224 0,0287 0,0356 0,0432 0,0472 0,0514
pD | bar – – – – – – – – – – – – 0,2 0,4
e | 40 % glycol = -24 °C – – 0 → 0,0059 0,0239 0,0300 0,0364 0,0431 0,0502 0,0576 0,0653 0,0693 0,0734
pD | bar – – – – – – – – – – – – – 0,2
Δ e cooling water syst. t < 5 °C 0,0110 0,0086 0,0066 0,0014 – – – – – – – – – –
Δ e heating systems tR > 70 °C – – – – – – – – – 0,0063 0,0132 0,0208 0,0248 0,0290
Table 2: vA approx. water capacity* of central heatings referred to the installed heat capacity Q
tmax | tR °C 90 | 70 80 | 60 70 | 55 70 | 50 60 | 40 50 | 40 40 | 30
Radiators vA litres/kW 14,0 16,5 20,1 20,6 27,9 36,6 –
Flat radiators vA litres/kW 9,0 10,1 12,1 11,9 15,1 20,1 –
Convectors vA litres/kW 6,5 7,0 8,4 7,9 9,6 13,4 –
Air handlers vA litres/kW 5,8 6,1 7,2 6,6 7,6 10,8 –
Floor heating vA litres/kW 9,2 10,3 11,8 11,9 14,7 18,0 26,8
* water capcity = heat generator + distribution net + heat emitters
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online calculating and planning with
pneumatex.com
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pa pe
u m p re s s u re r a n
o p t im ge
≥0
ba
Precision pressure maintenance
,5 b
≥ 0,3
Air controlled Compresso or water controlled
ar
Transfero minimize the pressure variations
between pa and pe. P0 PSV
,3 bar
D
+p
≥0
Compresso ± 0,1 bar
ST
/10
Transfero ± 0,2 bar H
P0 Minimum pressure pa Initial pressure pe Final pressure

Statico Statico Statico
P0 is set as pre set pressure pa is the cold fill pressure which pe is reached after heating
on the gas side. determines the water reserve up to tmax.
= pa ≥ P0 + 0,3 bar;
water make-up «on»
= pa – 0,2 bar
Compresso Compresso Compresso

P0 and the switching points at least water reserve in the pe exceeded by heating up,
are calculated by the vessel; then air-side solenoid valve
BrainCube. page 4 pa fallen short of during «open»
cooling, then compressor
«on»
Transfero Transfero Transfero

P0 and the switching points at least water reserve in the pe exceeded by heating up,
are calculated by the vessel; then water-side solenoid
BrainCube. page 4 pa fallen short of during valve «open»
cooling, then pump «on»
05
Table 3: DNe standard values for expansion pipes with Statico and Compresso
Calculations
Length up to approx. 30 m DNe 20 25 32 40 50 65 80 100

Heating TAZ ≤ 110°C | Solar Q | kW 1.000 1.700 3.000 3.900 6.000 11.000 15.000 23.000
Cooling tmax ≤ 50 °C Q | kW 1.600 2.700 4.800 6.300 9.600 18.100 24.600 36.800
Table 4: DNe standard values for expansion pipes with Transfero T_ *

T_ 4.1 T_ 6.1 T_ 8.1 T_ 10.1 T_ 4.2 T_ 6.2 T_ 8.2 T_ 10.2 TPV...P
Length up to approx 10 m DNe 32 32 32 32 50 | 40 50 | 40 50 | 40 50 | 40 50
HST | m all all all all < 20 | ≥ 20 < 25 | ≥ 25 < 35 | ≥ 35 < 50 | ≥ 50 all
Length up to approx. 30 m DNe 32 40 | 32 40 | 32 40 | 32 50 | 40 50 | 40 50 | 40 50 | 40 65
HST | m all < 25 | ≥ 25 < 30 | ≥ 30 < 45 | ≥ 45 < 25 | ≥ 25 < 35 |≥ 35 < 48 | ≥ 48 < 65 | ≥ 65 all
* 2 expansion pipes DNe for Transfero TV, TPV due to degassing,
1 expansion pipe DNe for Transfero T, TP
Table 5: DNe standard values for expansion pipes with Transfero TI

TI ..0.2 TI ..1.2 TI ..2.2 TI ..3.2
Length up to approx. 10 m DNe 50 65 80 100
Length up to approx. 30 m DNe 65 80 100 125
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statico
Selection
Heating systems TAZ ≤ 110 C, without addition of antifreeze
Quick selection PSV 2,5 bar PSV 3,0 bar PSV 3,0 bar
TAZ ≤ 100 °C
P01,0 bar P01,0 bar P0 1,5 bar
HST ≤ 7 m HST ≤ 7 m HST ≤ 12 m
Radiators Flat radiators Radiators Flat radiators Radiators Flat radiators
90 | 70 90 | 70 70 | 50 90 | 70 90 | 70 70 | 50 90 | 70 90 | 70 70 | 50
Q | kW Nominal volume VN | litres Nominal volume VN | litres Nominal volume VN | litres
10 25 18 12 18 12 12 25 18 18
15 35 18 18 25 18 18 35 25 25
20 35 25 25 35 18 18 50 35 25
25 50 35 35 35 25 25 50 35 35
30 80 35 35 50 35 25 80 50 50
40 80 50 50 80 35 35 80 80 50
50 120 80 50 80 50 50 120 80 80
60 120 80 80 80 80 50 120 80 80
70 120 80 80 120 80 80 140 120 80
80 140 120 80 120 80 80 180 120 120
90 180 120 120 120 80 80 180 120 120
100 180 120 120 140 120 80 200 140 120
130 300 140 140 180 120 120 300 180 180
150 300 180 180 200 140 120 300 200 180
Example 200 400 300 200 300 180 180 400 300 300
Q = 200 kW 250 500 300 300 400 300 200 500 400 300
PSV = 3 bar 300 500 400 300 400 300 300 600 400 400
HST = 7 m 400 800 500 400 600 400 300 800 500 500
Radiators 90 | 70 °C
500 1000 600 500 800 500 400 1000 800 600
selected: Statico SU 300.3 600 1000 800 600 800 500 500 1500 800 800
P0 = 1 bar
Reduce the factory-set
700 1500 800 800 1000 600 600 1500 1000 800
pre set pressure from 800 1500 1000 800 1500 800 600 2000 1000 1000
1,5 bar to 1 bar! 900 1500 1000 1000 1500 800 800 2000 1500 1000
Technical data: Specifications 1000 2000 1500 1000 1500 1000 800 2000 1500 1500
06 1500 3000 2000 1500 2000 1500 1500 3000 2000 2000
Statico SD
Calculations
ZUT
in a heating system
up to approx. 100 kW
Pleno Pl
Δp HB
Water make-up as pressure
maintenance monitoring
device according to HST
EN 1282 ZUVL
Zeparo ZUVL Statico SD tmax DSV...H

for the central separation
of micro bubbles
Zeparo ZUM PSV
for the central separation of H, TH
DLV
sludge, with magnetic action Q
Zeparo ZUT DH DNe
tR
for automatic venting during
filling and during draining
Further accessories pNS
ZUM Water make-up
Specifications connection
Pleno PI
System example –
may require changes to meet local legislation
pneumatex.com
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Note for TAZ above 100 °C Above 100 °C the static height HST decreases in the quick selection table.
TAZ = 105 °C HST – 2 m, TAZ = 110 °C HST – 4 m
pre set pressure setting P0 P0 = (HST/10 + pD) + 0,3 bar | recommended: P0 ≥ 1 bar
pD: table 1 page 4
Filling pressure, Initial pressure pa ≥ P0 + 0,3 | with cold, but vented system
Equipment
Lock shield valve DLV Secured shut-off with draining for expansion vessels according to EN 12828, up to VN 800 litres
DLV 20 and 1000 – 5000 litres by customer DN 40.
Recommended: DN not larger than expansion pipe DNe.
Expansion pipe According to table 3 on page 5.
Pleno Water make-up as pressure maintenance monitoring device according to EN 12828. Conditions:
• PI without pump: required fresh water pressure: pNS ≥ P0 + 1,5 | pNS ≤ 10 bar,
* Specifications – Pleno • PI 6 | PI 9 with pump: pa Statico ( page 4) within the working pressure range DPP* of the Pleno.
Vento Degassing and central venting. Conditions:

pe, pa Statico ( page 4) within the working pressure range DPP* of the Vento,
* Specifications – Vento VA* Vento ≥ VA Water capacity of the system
Air vent Zeparo ZUT, ZUTX or ZUP at each high point for venting during the filling and during the draining process.
Separator For sludge and magnetite in each system in the main return to the heat generator. For micro bubbles
in the system flow, if possible, before the circulation pump. The condition is that no central degassing
(e.g. Vento, Transfero) is installed. The static height HB according to the table above the micro bubble
separator must not be exceeded.
tmax | °C 90 80 70 60 50 40 30 20 10
HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7 07
Calculations
ZUT
Statico SU
in a heating system
up to approx. 700 kW
Vento VP...E
for the central venting Δp
and degassing, with water
make-up as pressure main- Statico SU HST
tenance monitoring device DSV...DGH
according to EN 12828 tmax ET

Zeparo ZIO...S
optional for micro bubbles
or sludge particles, PSV
in this case configured H, TH
DLV
as sludge separator Q
DH tR
Zeparo ZUT
filling and during draining ZIO...S
Further accessories
Specifications
pneumatex.com
P Water make-up
connection
System example –
may require changes to meet local legislation Vento VP...E
compresso
Selection
Heating systems TAZ ≤ 110 °C, without addition of antifreeze
Quick selection TecBox Primary vessel

TAZ ≤ 100 °C
1 compressor 2 compressors* Radiators Flat radiators
C 10.1 F CPV 10.1 C 20.1 C 10.2 C 20.2 90 | 70 70 | 50 90 | 70 70 | 50
C 10.1
Q | kW Static height HST | m ** Nominal volume VN | litres
* 50 % output per compressor, ≤ 300 46,1 33,6 81,4 46,1 81,4 200 200 200 200
full redundancy in the 400 46,1 33,6 81,4 46,1 81,4 300 300 200 200
framed area
** The value decreases with 500 46,1 33,6 81,4 46,1 81,4 300 300 200 200
TAZ = 105 °C by 2 m 600 46,1 33,6 81,4 46,1 81,4 400 400 300 300
TAZ = 110 °C by 4 m
700 46,1 33,6 81,4 46,1 81,4 500 500 300 300
800 42,7 33,6 81,4 46,1 81,4 500 500 400 300
Example 900 37,7 33,6 81,4 46,1 81,4 600 600 400 400
Q = 900 kW 1000 33,6 33,6 81,4 46,1 81,4 600 600 400 400
Radiators 90 | 70 °C 1100 30,2 30,2 81,4 46,1 81,4 800 800 500 400
TAZ = 100 °C 1200 27,4 27,4 79,2 46,1 81,4 800 800 500 500
HST = 35 m
PSV = 5 bar
1300 24,9 24,9 73,2 46,1 81,4 800 800 500 500
1400 22,7 22,7 67,9 46,1 81,4 1000 1000 600 500
selected: TecBox C 10.1-6 F
Primary vessel CU 600.6
1500 20,8 20,8 63,3 46,1 81,4 1000 1000 600 600
2000 13,8 13,8 46,7 34,0 81,4 1500 1500 800 800
Setting of BrainCube:
HST = 35 m
2500 9,1 9,1 36,2 26,4 73,9 1500 1500 1000 1000
TAZ = 100 °C 3000 5,4 28,7 21,0 61,4 2000 2000 1500 1500
Check PSV ( page 9):
3500 23,1 17,1 52,1 3000 3000 1500 1500
for TAZ = 100 °C 4000 18,6 14,0 45,0 3000 3000 2000 1500
PSV: 35 / 10 + 1,3 = 4,8 < 5 o.k. 4500 14,8 11,4 39,3 3000 3000 2000 2000
Technical data: Specifications 5000 11,6 9,2 34,7 3000 3000 2000 2000
5500 8,8 7,3 30,7 4000 4000 3000 2000
6000 6,2 5,6 27,3 4000 4000 3000 3000
6500 3,9 4,0 24,4 4000 4000 3000 3000
08 7000 21,8 5000 5000 3000 3000
Calculations
Compresso C 10.1 F ZUT

TecBox with 1 compressor
on the primary vessel, ZUT
precision pressure Δp
Compresso
maintenance ± 0,1 bar TecBox C 10.1 F
HB
with Pleno P water DLV
ZIO...S
make-up
HST
for heating systems DSV...DGH
up to approx. 3.000 kW
Compresso Intermediate tmax ET
Intermediate vessel DU Primary vessel CU vessel DU
for return temperatures
above 70 °C PSV
Zeparo ZIO...S
configured as micro bubble DLV DLV Q
separator in the flow, as DNe tR
sludge separator in the return
Zeparo ZUT
ZIO...S
for automatic venting during Water make-up
filling and during draining connection
pNS min P0 + 1,7 bar,
Further accessories max. 10 bar
Pleno P
Specifications
System example –
pneumatex.com
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Compresso = TecBox + Primary vessel + Secondary vessel (optional)
Secondary vessels The nominal volume can be allocated to multiple vessels of the same size.
TecBox equipment C CPV C 10.1 F:

Precision pressure maintenance ± 0,1 bar • • on the primary vessel up to 800 litres,
+ fillsafe water make-up • C 10 | C 20 | CPV 10:
Setting values + vacusplit degassing • floor standing.
for TAZ, HST and PSV in the «Parameter» menu of the BrainCube
Check PSV for PSV ≤ 5
TAZ = 100 °C TAZ = 105 °C TAZ = 110 °C
bar
PSV ≥ 0,1 HST + 1,3 PSV ≥ 0,1 HST + 1,5 PSV ≥ 0,1 HST + 1,7
for PSV > 5 bar
PSV ≥ (0,1 HST + 0,8) 1,11 PSV ≥ (0,1 HST + 1,0) 1,11 PSV ≥ (0,1 HST + 1,2) 1,11
The BrainCube determines the switching points and the minimum pressure P0.
Equipment
Expansion pipes According to table 3 on page 5. With multiple vessels with prorata output per vessel.
Lock shield valve DLV Included in scope of delivery.
Pleno Water make-up as pressure maintenance monitoring device according to EN 12828. Conditions:
integrated into the CPV • Pleno P without pump, without control (control through BrainCube Compresso):
required fresh water pressure: pNS ≥ P0 (BrainCube) + 1,7 bar | pNS ≤ 10 bar,
• Pleno PI 6 | PI 9 with pump, with control: pa, pe Compresso ( page 4) within the working
* Specifications – Pleno pressure range DPP* of the Pleno.
Vento Degassing and central venting. Conditions:

integrated into the CPV pa, pe Compresso ( page 4) within the working pressure range DPP* of the Vento | CPV,
* Specifications – Vento VA* Vento ≥ VA Water capacity of the system
(e.g. Vento, Compresso CPV) is installed. The static height HB according to the table above the micro
bubble separator must not be exceeded.
tmax | °C 90 80 70 60 50 40 30 20 10
HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7 09
Calculations
ZUT
Compresso C 10.2
TecBox with 2 compres-
sors in front of or next Δp
to the primary vessel,
precision pressure
maintenance ± 0,1 bar
Compresso Compresso
with Vento VP...E Secondary vessel CG...E Primary vessel CG
degassing and water HST
DSV...DGH
make-up tmax
Compresso
TecBox C 10.2 ET
for heating systems
PSV
Zeparo ZIO...F
of sludge Q
DNe tR
Zeparo ZUT DLV
for automatic venting during DLV
filling and during draining ZIO...F
Further accessories
Specifications
pneumatex.com
P Water make-up
connection
System example –
may require changes to meet local legislation Vento VP...E
transfero
Selection
Heating systems TAZ ≤ 110 °C, without addition of antifreeze
Quick selection TecBox Primary vessel

TAZ ≤ 100 °C 1 pump 2 pumps* Radiators Flat radiators
T_ 4.1 T_ 6.1 T_ 8.1 T_ 10.1 T_ 4.2 T_ 6.2 T_ 8.2 T_ 10.2 90 | 70 70 | 50
90 | 70 70 | 50
Q | kW Static height HST | m ** Nominal volume VN | litres
* 50% output per pump, ≤ 300 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 200 200 200 200
full redundancy in the 400 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 300 300 200 200
framed area
500 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 300 300 200 200
** The value decreases with
600 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 400 400 300 300
TAZ = 105 °C by 2 m
TAZ = 110 °C by 4 m 700 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 500 500 300 300
800 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 500 500 400 300
900 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 600 600 400 400
1000 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 600 600 400 400
1100 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 400
1200 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 500
Example 1300 28,4 38,2 55,9 75,5 28,4 38,2 55,9 75,5 800 800 500 500
Q = 1300 kW 1400 28,4 38,2 55,9 74,7 28,4 38,2 55,9 75,5 1000 1000 600 500
Flat radiators 90 | 70 °C 1500 28,4 38,2 55,7 73,8 28,4 38,2 55,9 75,5 1000 1000 600 600
TAZ = 105 °C
HST = 30 m
2000 28,4 38,2 51,2 68,6 28,4 38,2 55,9 75,5 1500 1500 800 800
PSV = 5,0 bar 2500 24,9 35,9 46,0 62,5 28,4 38,2 55,9 75,5 1500 1500 1000 1000
selected: TecBox TPV 6.1 3000 20,6 31,4 40,0 55,6 28,4 38,2 55,6 73,6 2000 2000 1500 1500
Primary vessel TU 500 3500 15,7 26,2 33,3 47,8 28,4 38,2 53,5 71,2 3000 3000 1500 1500
Setting of BrainCube: 4000 10,2 20,2 25,8 39,1 28,4 38,2 51,2 68,5 3000 3000 2000 1500
HST = 30 m
TAZ = 105 °C
4500 13,6 17,6 29,5 26,8 37,9 48,6 65,6 3000 3000 2000 2000
Check PSV ( page 11):
5000 19,0 24,9 35,9 45,9 62,5 3000 3000 2000 2000
for TAZ = 105 °C 5500 22,9 33,8 43,0 59,2 4000 4000 3000 2000
PSV: 30 / 10 + 1,7 = 4,7 < 5 o.k. 6000 20,6 31,4 39,9 55,8 4000 4000 3000 3000
Check HST:
6500 18,3 28,9 36,6 52,1 4000 4000 3000 3000
for TAZ = 105 °C
HST: 38,2 – 2 = 36,2 > 30 7000 15,7 26,2 33,1 48,2 5000 5000 3000 3000
Technical data: Specifications 8000 10,2 20,2 25,6 39,8 5000 5000 4000 3000
9000 13,6 17,3 30,7 4000 4000
10 10000 20,7 4000 4000
Berechnungen
ZUT
Transfero TPV .1
TecBox with 1 pump,
precision pressure
with degassing and
water make-up Transfero
Primary vessel TU
for heating systems
Transfero DSV...DGH HST
Zeparo ZIO...F TecBox TPV .1 Statico SD tmax
for the central separation ET
of sludge front
back
Zeparo ZUT
for automatic venting during PSV
filling and during draining DLV
Further accessories Q
Specifications
DNe tR
Water make-up connection

ZIO...F
DPNS min. 2 bar, max. 10 bar
≥ 500 mm
System example –
pneumatex.com
P
Transfero = TecBox + Primary vessel + Secondary vessel (optional)
Secondary vessels The nominal volume can be allocated to multiple vessels of the same size.
T TP TV TPV TI
TecBox equipment Precision pressure maintenance ± 0,2 bar ● ● ● ● ●
+ fillsafe water make-up ● ●
+ oxystop degassing ● ●
Setting values for TAZ, HST and PSV in the «Parameter» main menu of the BrainCube.
TAZ = 100 °C TAZ = 105 °C TAZ = 110 °C
Check PSV for PSV ≤ 5 bar PSV ≥ 0,1 HST + 1,5 PSV ≥ 0,1 HST + 1,7 PSV ≥ 0,1 HST + 1,9
for PSV > 5 bar PSV ≥ (0,1 HST + 1,0) 1,11 PSV ≥ (0,1 HST + 1,2) 1,11 PSV ≥ (0,1 HST + 1,4) 1,11
The BrainCube determines the switching points and the minimum pressure P0.
Equipment
Accumulator vessels Mindestens ein Statico SD 35, bei TI Berechnung erforderlich. Einstellung auf P0 der BrainCube.
Expansion pipes Transfero T_: table 4 | Transfero TI: table 5 page 5
Lock shield valve DLV Included in scope of delivery.
Pleno P Water make-up as pressure maintenance monitoring device according to EN 12828 in combination
with Transfero T or TV. The control is made through the BrainCube of the Transfero TecBox.
(e.g. Vento, Transfero) is installed. The static height HB according to the table above the micro bubble
separator must not be exceeded.
tmax | °C 90 80 70 60 50 40 30 20 10
HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7 11
Calculations
Transfero TV .2 ZUT
TecBox with 2 pumps,

precision pressure
with degassing and
Pleno P for
Transfero
the water make-up Secondary
Transfero
Primary vessel TU
vessel TU...E
tmax
for heating systems up to
approx. 10.000 kW HST DSV...DGH
Transfero Statico SD
TecBox TV .2
Zeparo ZIO...S ET
of sludge
PSV
Zeparo ZUT front
back DLV
filling and during draining Q
Further accessories tR
Specifications DNe
≥ 500 mm
pneumatex.com
P Water make-up
connection ZIO...S
System example – Pleno P

aquapresso
Calculation, Selection
Aquapresso in potable hot water systems

Aquapresso save valuable drinking water in potable hot water systems. The expansion water is not
lost anymore through the safety valve but is absorbed by the Aquapresso. The correct setting of the
pre set pressure is of importance for a faultless and reliable operation.
Pre set pressure P0 ≤ pa – 0,3 bar The pre set pressure of the Aquapresso is set at
least 0.3 bar below the initial pressure pa.
The initial pressure corresponds to the flow pres-
Initial pressure sure pFl. It should be kept at a constant level by
pa = pFl means of the installation of a pressure reducer in
the cold water line.
The non-operative pressure pR in the drinking water
Safety valve pR
PSV ≥ network must not exceed 80 % of the response
0,8 pressure safety valve.
Nominal volume (PSV + 0,5)(P0 + 1,3) VSp is the nominal volume of the drinking water heater.
VN ≥ VSp * e
(P0 + 1)(PSV – P0 – 0,8) e (60 °C, table 1, page 4)
Heating-up from 10 °C to 60 °C P0 4,0 bar | pa 4,3 bar P0 3,0 bar | pa 3,3 bar
PSV | bar 6 7 8 10 6 7 8 10
VSP | liter Nominal volume VN | litres Nominal volume VN | litres
50 8 8 8 8 8 8 8 8
80 8 8 8 8 8 8 8 8
100 12 8 8 8 8 8 8 8
150 18 12 8 8 8 8 8 8
180 18 12 12 8 8 8 8 8
Example 200 25 12 12 8 12 8 8 8
VSp = 200 litres 250 25 18 12 12 12 12 8 8
pa = 3,3 bar 300 35 18 18 12 18 12 12 8
PSV = 10,0 bar 400 50 25 25 18 18 18 12 12
selected: Aquapresso ADF 8.10 500 50 35 25 25 25 18 18 18
with full flow-through 600 80 50 35 25 35 25 18 18
reduce the factory-set pre set 700 80 50 35 35 35 25 25 18
pressure P0 from 4 bar to 3 bar 800 80 50 50 35 35 35 25 25
Technical data: Specifications 900 140 80 50 35 50 35 35 25
12 1000 140 80 50 50 50 35 35 25
Calculations
Aquapresso ADF pa PSV

with flowfresh full flow-
through in a drinking
water heating system V = Vmax ≤ VD pR
Aquapresso ADF
can be flow through from
Aquapresso ADF VSp
the top or from the bottom,
with hydrowatch installation
always from the bottom hydrowatch
pa PSV
V = Vmax > VD pR
Aquapresso ADF VSp
hydrowatch
Bypass open,
remove handwheel
System example –
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P
Aquapresso in pressure-boosting systems

Aquapresso in pressure-boosting systems stabilize the drinking water network and reduce the
switching frequency. They can be installed at the low pressure and high pressure sides of a pressure-
boosting system. The mains pressure side ist always to be coordinated with the water supply
company.
Approvals Aquapresso on the low side Aquapresso on the high pressure side
Aquapresso are designed for drinking
Calculation according to 1988 T5 VN calculation according to DIN 1988 T5
water systems. As there are no uniform
European standards, please observe Vmax | m3/h VN | litres VD Nominal flow for the restriction of the switching frequency
the drinking water approvals for the ≤7 ≥ 300 according to
individual countries with respect pA + 1
< 7 ≤ 15 ≥ 500 Datasheet VN = 0,33 * Vmax * (pA – pE) s n
to the selection. These are decisive * *
for the deployment of flowfresh fully > 15 ≥ 800
flow-through or no flow-through s switching frequency |1/h pump capacity | kW
Aquapresso.
Aquapresso for shock absorption 20 ≤ 4,0
Aquapresso A...F with bypass This topic is very complex and complicated. 15 ≤ 7,5
If the max. volumeflow Vmax is larger We recommend to have the calculation done 10 > 7,5
than the nominal flow VD for flow- by a specialized engineering office.
through Aquapresso A...F, then the
Aquapresso is to be installed with a VN calculation by storage volume V between
bypass. The bypass is to be dimen- working pressure and turn-off pressure
sioned for the difference water quantity
with a flowspeed of 2 m/s. (pE + 1)(pA + 1)
System examples
VN = V *
(P0 + 1)(pA – pE)
Assembly | Operation
n Number of pumps | pE Working pressure |
pA Turn-off pressure | Vmax Max. volumeflow pump
Aquapresso pressure losses

page 80
13
Calculations
Aquapresso in a V = Vmax ≤ VD Vmax > VD

pressure-boosting V = VD
system Bypass open,
remove
Aquapresso AUF handwheel Aquapresso AUF
Aquapresso AUF
at the low side; Vmax – VD
P0 at least 0,5 bar below the
flow-through from the minimum supply pressure
top to the bottom
pE | pA pE | pA
Vmax
Aquapresso AU
at the high pressure side; Aquapresso AU
no flow-through
P0 = 0,9 * working pressure of the
peak load pump, at least 0,5 bar
below the working pressure
P
pE | pA
pneumatex.com Vmax
System example –
Safety technology
Devices for sealed heating systems
according to EN 12828 with TAZ ≤ 110 °C
heated heated
directly indirectly
with oil, gas, heat exchanger
electricity, with vapour or
Zoom solid fuels liquids
page Generelle Forderungen
91 TI Thermometer, display range ≥ 20% above TAZ ● ●
TAZ Temperature limiter according to EN 60730-2-9 ● ● 1)
TC Temperature controller ● ●
87 LAZ Low-water protection 2) for central roof units ● –

91 PI Manometer, display range ≥ 50 % above PSV ● ●
88 – 90 SV Safety valve, EN 4126 for vapour emission ● ● 3)
20 – 48 Pressure maintenance, e.g. Statico, Compresso, Transfero ● ●
50 – 53 Pressure maintenance monitoring device 4), e.g. Pleno ● ●
Additional requirements for Q > 300 kW/heat generator

87 LAZ Low-water protection 2) ● –
87 ET Blow down tank 5) ● ● 6)
PAZ Pressure limiter ● –

Additional requirements with slow-action heating
Emergency cooling through thermal discharge protection ● –
or safety heat consumer, e.g. with solid fuel boilers
1)
Temperature controller sufficient according to standard, but not recommended.
2)
Minimum pressure or flow limiters can be used as an alternative. For central roof units above 300 kW
not additionally, 1 low-water protection is sufficient.
3)
Dimensioning for water discharge with 1 litre/kWh possible if the primary temperature does not exceed
the evaporation temperature with the safety valve opening pressure PSV.
4)
Automatic water make-up device (e.g. Pleno) or minimum pressure limiter.
5)
Substitution with additional TAZ and PAZ possible. EN 12828 does not contain constructive specifications.
We recommend to proceed according to the known state of the art of the countries,
e.g. SWKI 93-1 in Switzerland or DIN 4751-2 in Germany.
6)
14 Only if the vapour pressure pD at flow temperature tpr is bigger than safety valve opening pressure PSV.
Calculations
Example: pD (tpr) > PSV

Safety equipment
according to
EN 12828
directly heated system
Pressure maintenance
Q > 300 kW e.g. Statico SU
DLV
Q
DH
monitoring device
P
Degassing with built-in water make-up,
e.g. Vento VP...E
Water make-up
connection
pneumatex.com
System example –
PNEUMATEX
Zoom Product details

as per 03.2009
International edition
Specifications
Supply | Product range
Supply • Commissioning is stated separately.

• The General Conditions of Sale and Supply that are up-to-date available at
www.pneumatex.com apply to Pneumatex AG.
As for the rest, the national conditions of sale and delivery shall apply.
Please contact your sales office to obtain a copy of these conditions.
Product range • Please observe the country-specific editions of the «Zoom».

The product range may deviate from the present international edition.
16
Specifications
Phone +41 (0)61 906 26 26
Fax +41 (0)61 906 26 27
[email protected]
www.pneumatex.com
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Table of contents
04 | 05 Calculations
06 | 07 Statico selection
08 | 09 Compresso selection
10 | 11 Transfero selection
12 | 13 Aquapresso selection
14 Safety technology
16 | 17 Supply | Product range | Table of contents

18 | 19 Pressure maintenance – Planning and calculating with SelectP!
Statico Expansion vessels with fixed air cushion
20 – 23 Statico SD | SE | SU | SG
Compresso Pressure maintenance systems with compressors
24 | 30 TecBox C 10.1 F | C 10.1 | CPV 10.1 | CPV 10.1 C | C 20.1 | C 10.2 | C 20.2 | CX
31 Primary vessel CU | Secondary vessel CU...E
32 | 33 Primary vessel CG | Secondary vessel CG...E
Transfero Pressure maintenance systems with pumps
new: TPV .2 P 34 – 43 TecBox T .1 | TP .1 | TV .1 | TPV .1 | T .2 | TP .2 | TV .2 | TPV .2 | TPV .2 P
44 | 45 Primary vessel TU, TG | Secondary vessel TU...E, TG...E
46 – 48 TecBox TI | Primary vessel TGI | Secondary vessel TGI...E | Primary vessel TGI...H
Pleno Water make-up systems
50 – 53 Pleno | Throughput V | P | PI | PI 9.1 | PI 6.1 | PI 6.2
Vento Degassing systems
new: VP 1. PEC 54 – 59 Vento V .1 | V .1 E | V .1 C | V .1 EC | VP .1 E | VP .1 EC | VP .2 E | VP .2 EC | VP .1 PEC
Zeparo Separator
60 | 61 Universal Air vent Zeparo ZUT | ZUP
62 Separator | Pressure loss DP
63 – 67 Universal Separator Zeparo ZUV | ZUD | ZUM | ZUK
new: ZUR 68 | 69 Redox Zeparo ZUR | Function
70 | 71 Universal Low loss header Zeparo ZUC | Function
17
72 – 75 Industrial Separator Zeparo ZIO | ZIK
76 – 77 Extended Separator Zeparo ZEK
Specifications
78 Adaptor Zeparo ZPA | Redox anode Zeparo ZPR | Magnet Attachment Zeparo ZIMA
79 Thermal insulation Zeparo ZHI
Aquapresso Expansion vessels for drinking water
80 – 84 Aquapresso | Pressure loss DP | AD | ADF | AU | AUF | AG | AGF
Accessories
85 | 86 Intermediate vessels DD | DU | DG
87 Blow off vessels ET | Low water protection WMS
88 – 90 Safety valves DSV...H | DSV...DGH
91 Pre set pressure measuring gauge DME | Hydrometer H | Thermometer/Manometer TH | Push button valve DH
new: DLV 92 | 93 Lock shield valves DLV
94 – 96 ComCube DCD | DCA | Liz IAB | Paz PMIN | Master-Slave DMS
97 Commissioning Compresso | Transfero | Pleno | Vento
99 – 103 Glossary
104 | 105 Being close to the customers generates trust
106 – 109 Benefits of partnership
110 | 111 The evolution of a visionary idea
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Reliable pressurisation is essential for the problem free operation of heating, solar and cooling
systems. Technical Guide: Pressure
Statico
Statico is a pressurised expansion vessel with fixed air cushion. Its brilliantly simple design,
robust construction and operation without auxiliary power make it one of the most used pressure
maintenance devices in the lower performance range. Technical Guide: Pressure
Compresso
Compresso is a precision pressurisation system with compressors. It is especially suitable

in situations where compactness and precision are required. The system capacity range lies
between pressurisation with Statico and Transfero. Technical Guide: Pressure
Compresso CPV with integral vacuum degassing and water make-up pages 26 | 27
Transfero
Transfero is a precision pressure maintenance device with pumps. Its use is particularly
recommended where high performance, compact design and precision are required. In the
medium performance range with tight budgets, they can also be used as combination devices
with integrated degassing and water make-up. Technical Guide: Pressure
www.pneumatex.com | SelectP! — Select your preferred system
Operating range of Pneumatex standard systems*
18
Specifications
text1
Statico
Compresso C_
Transfero T_
Transfero TPV...P
Transfero TI
* special installations upon request
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P
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Input data, Calculate
Select preferred system, Save and Edit project
Statico 19
Specifications
Compresso
Transfero
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statico
Expansion vessel with fixed air cushion
heating, solar and chilled water systems
Statico SD pressure expansion vessel | discus shaped

• steel, welded | color beryllium
• wall bracket for the easy assembly
• installation with bottom, side or top connection | from 80 litres with bottom or side connection
• airproof butyl bag according to EN 13831 and Pneumatex internal standard
• addition of antifreeze agent up to 50%
• CE design-tested according to PED/DEP 97/23/EC
• 5-year warranty for the vessel
TS: 120 °C TSmin: -10 °C TB: 70 °C TBmin: 5 °C

PSmin: 0 bar
Type VN PS PSCH P0 D H G S VPE * Article no.

litre bar bar bar mm mm kg piece
3 bar SD 8.3 8 3 3 1 314 166 3.5 R ½ 108/18 710 1000
SD 12.3 12 3 3 1 352 199 3.7 R ½ 60/12 710 1001
SD 18.3 18 3 3 1 393 222 4.1 R ¾ 50/10 710 1002
D
SD 25.3 25 3 3 1 436 249 5 R¾ 39/6 710 1003

SD 35.3 35 3 3 1 485 280 6.4 R¾ 32/8 710 1004
S SD 50.3 50 3 3 1.5 536 316 8 R¾ 25/4 710 1005
SD 80.3 80 3 3 1.5 636 346 12.7 R¾ 12/4 710 1006
H
10 bar SD 8.10 8 10 10 4 314 166 4.0 R ½ 108/18 710 3000
SD 12.10 12 10 10 4 352 199 5.1 R ½ 60/12 710 3001
SD 18.10 18 10 10 4 393 222 6.5 R ¾ 50/10 710 3002
SD 25.10 25 10 10 4 436 249 8 R¾ 39/6 710 3003
SD 35.10 35 10 10 4 485 280 9.7 R¾ 32/8 710 3004
SD 50.10 50 10 10 4 536 316 12 R¾ 25/4 710 3005
20
SD 80.10 80 10 10 4 636 346 16 R¾ 12/4 710 3006
Specifications
* VPE 108/18 = 108 pieces per pallet, at least 18 pieces per pallet row
Accessories • Lock shield valve DLV page 92 | 93
pneumatex.com
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statico
Statico SE pressure expansion vessel | cylindrical model

• foot ring for upright assembly and easy transport
D

PSmin: 0 bar
Type VN PS PSCH P0 D H G S VPE * Article no.

H
litre bar bar bar mm mm kg piece

3 bar SE 120.3 120 3 3 1.5 505 693 21 R¾ 13/2 710 1007
S
SE 180.3 180 3 3 1.5 604 711 26 R¾ 6/2 710 1009
* VPE 13/2 = 13 pieces per pallet, at least 2 pieces per pallet row
21
Specifications
pneumatex.com
P
statico
Statico SU pressure expansion vessel | slim, cylindrical model

• endoscopic inspection opening for internal inspections above 1000 bar x litre

PSmin: 0 bar
Type VN PS PSCH P0 D H G S Article no.

litre bar bar bar mm mm kg
3 bar SU 140.3 140 3 3 1.5 420 1233 26 R¾ 710 1008
SU 200.3 200 3 3 1.5 500 1293 30 R¾ 710 1010
SU 300.3 300 3 3 1.5 560 1408 37 R¾ 710 1011
SU 400.3 400 3 3 1.5 620 1458 54 R¾ 710 1012
SU 500.3 500 3 3 1.5 680 1544 63 R¾ 710 1013
SU 600.3 600 3 3 1.5 740 1550 70 R¾ 710 1014
SU 800.3 800 3 3 1.5 740 2044 91 R¾ 710 1015
6 bar SU 140.6 140 6 6 3.5 420 1233 30 R¾ 710 2008

SU 200.6 200 6 6 3.5 500 1293 35 R¾ 710 2009
SU 300.6 300 6 6 3.5 560 1408 43 R¾ 710 2010
D SU 400.6 400 6 6 3.5 620 1458 62 R¾ 710 2011
SU 500.6 500 6 6 3.5 680 1544 73 R¾ 710 2012
SU 600.6 600 6 5 3.5 740 1550 81 R¾ 710 2013
22
SU 800.6 800 6 3.75 3.5 740 2044 105 R¾ 710 2014
Specifications
10 bar SU 140.10 140 10 10 4 420 1233 34 R¾ 710 3007

SU 200.10 200 10 10 4 500 1293 42 R¾ 710 3008
H
SU 300.10 300 10 10 4 560 1408 66 R¾ 710 3009

SU 400.10 400 10 7.5 4 620 1458 75 R¾ 710 3010
SU 500.10 500 10 6 4 680 1544 103 R¾ 710 3011
S
SU 600.10 600 10 5 4 740 2044 113 R¾ 710 3012
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P
statico
Statico SG pressure expansion vessel | slim, cylindrical model

• feet for upright assembly
• airproof butyl bag according to EN 13831 and Pneumatex internal standard | exchangeable
• two flange openings for internal inspections
• 5-year warranty for the airproof butyl bag

PSmin: 0 bar
Type* VN PS PSCH P0 D H** G S Article no.

litre bar bar bar mm mm kg
6 bar SG 1000.6 1000 6 3 3.5 850 2189 290 R1½ 710 2015
SG 1500.6 1500 6 2 3.5 1016 2342 400 R1½ 710 2016
SG 2000.6 2000 6 - 3.5 1016 2839 680 R1½ 710 2021
SG 3000.6 3000 6 - 3.5 1300 2949 840 R1½ 710 2018
SG 4000.6 4000 6 - 3.5 1300 3595 950 R1½ 710 2019
SG 5000.6 5000 6 - 3.5 1300 4240 1050 R1½ 710 2020
10 bar SG 1000.10 1000 10 3 4 850 2192 340 R1½ 710 3013

SG 1500.10 1500 10 2 4 1016 2377 460 R1½ 710 3014
SG 2000.10 2000 10 - 4 1016 2874 760 R1½ 710 3019
SG 3000.10 3000 10 - 4 1300 2973 920 R1½ 710 3016
SG 4000.10 4000 10 - 4 1300 3618 1060 R1½ 710 3017
SG 5000.10 5000 10 - 4 1300 4263 1180 R1½ 710 3018
* applications > 10 bar and special vessels upon request 23

** tolerance 0 /-100
Specifications
pneumatex.com
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compresso
Pressure maintenance systems with compressors
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso C 10.1 F control unit TecBox | precision pressure maintenance ± 0.1 bar
• for systems according to EN 12828, solar systems according to EN 12976, ENV 12977 with
on-site excess temperature protection in case of power blackout
• silentrun operation | particularly silent | pressure-optimised start mode
• 1 compressor | valve manifold with 1 spill valve and safety valve
• fillsafe water make-up monitoring | with possibility to control water make-up through a Pleno P
• BrainCube control | self-optimising with memory function
• space-saving assembly on the CU or CG primary vessel up to 800 litres, PS 6 bar
• high quality metal cover with handles
• including assembly kit for the air-side connection of the TecBox with the primary vessel
• CE-tested according to the requirements of the European Directives PED/DEP 97/23/EC,
2004/108/EC, 2006/95/EC
TS: 70 °C TSmin: 5 °C TU: 40 °C PSmin: 0 bar

IP: 22 U: 230 V/50 Hz
B
Type PS B H T G PA SPL Article no.
bar mm mm mm kg kW dB(A)
C 10.1-3 F 3 410 300 460 15 0.6 59 810 1010
C 10.1-3,75 F 3.75 410 300 460 15 0.6 59 810 1011
H
C 10.1-4,2 F 4.2 410 300 460 15 0.6 59 810 1012

C 10.1-5 F 5 410 300 460 15 0.6 59 810 1013
C 10.1-6 F 6 410 300 460 15 0.6 59 810 1014
Accessories for ● Communication module page 94

control modules ● Master-Slave page 96
24
Specifications
pneumatex.com
P
compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel))
Compresso C 10.1 control unit TecBox | precision pressure maintenance ± 0.1 bar
• variable installation in front of or next to the primary vessel
2004/108/EC, 2006/95/EC

IP: 22 U: 230 V/50 Hz

H
C 10.1-3 3 390 1000 315 20 0.6 59 810 1020
C 10.1-3,75 3.75 390 1000 315 20 0.6 59 810 1021
C 10.1-4,2 4.2 390 1000 315 20 0.6 59 810 1022
C 10.1-5 5 390 1000 315 20 0.6 59 810 1023
B C 10.1-6 6 390 1000 315 20 0.6 59 810 1024

25
Specifications
pneumatex.com
P
compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso CPV 10.1 control unit TecBox | precision pressure maintenance ± 0.1 bar |
water make-up | degassing
• fillsafe water make-up | with contact water meter and a break tank type AB according to EN
1717, SVGW-tested
• vacusplit spray-type degassing of the system and make-up water in a vacuum vessel
• variable installation next to the primary vessel
• isolating valves to the system
2004/108/EC, 2006/95/EC
TS: 70 °C TSmin: 5 °C TU: 40 °C TW: 30 °C

PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: Rp ½
front
back IP: 22 PA: 1.7 kW U: 230 V/50 Hz SPL: 59 dB(A)
H
Type PS B H T G DPp VNS Article no.

bar mm mm mm kg bar l/h
SA CPV 10.1-3 3 500 1000 490 47 1.5-2.5 300 810 1100
CPV 10.1-3,75 3.75 500 1000 490 47 1.5-3.25 300 810 1101
SE SNS CPV 10.1-4,2 4.2 500 1000 490 47 1.5-3.7 300 810 1102
B CPV 10.1-5 5 500 1000 490 47 1.5-4.5 300 810 1103
26 Cooling version
● insulated and vapor sealed
Specifications
Type PS B H T G DPp VNS Article no.

bar mm mm mm kg bar l/h
CPV 10.1-3 C 3 500 1000 490 48 1.5-2.5 300 810 1110
CPV 10.1-3,75 C 3.75 500 1000 490 48 1.5-3.25 300 810 1111
CPV 10.1-4,2 C 4.2 500 1000 490 48 1.5-3.7 300 810 1112
CPV 10.1-5 C 5 500 1000 490 48 1.5-4.5 300 810 1113

control modules
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compresso CPV
The compressor controlled pressurisation station Compresso CPV with integral vacuum degassing
and water make-up combines the most accurate pressurisation with the most effective degassing
to provide maximum functionality.
The Principle
Compresso Pressure maintenance + Pleno Water make-up + Vento Degassing = Compresso CPV.
The TecBox ➀ with BrainCube combines all these functions.
PIS Pressure maintenance C Heating up:

• Water flows into the expansion vessel ➁.
• If the system pressure rises above the set level PIS+ then the spill valve opens.
Cooling down:
• Water flows from the expansion vessel ➁ back into the system.
• If the pressure drops below the minimum level PIS– the compressor starts.
LIS Water make-up P If the level in the vessel drops below the minimum LIS– the water make-up function is activated.
The water make-up is continuously monitored for volume, time and frequency and is automatically
stopped if FIQ+ is exceeded.
Keco Degassing V The system water can be degassed either continuously or in pre set intervals Keco.
27
➀
Specifications
Q
P V
FIQ
Keco LIS
PIS
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compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
• with sound absorbing hood
2004/108/EC, 2006/95/EC

IP: 54 U: 230 V/50 Hz
H

C 20.1-6 6 520 750 360 35 1.5 64 810 1034
B C 20.1-10 10 520 750 360 35 1.5 64 810 1035

28
Specifications
pneumatex.com
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compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
• 2 compressors | valve manifold with 2 spill valves and safety valve | switching is time and load
dependant
2004/108/EC, 2006/95/EC

IP: 22 U: 230 V/50 Hz

H
C 10.2-3 3 390 1000 315 33 1.2 59 810 1060
C 10.2-3,75 3.75 390 1000 315 33 1.2 59 810 1061
C 10.2-4,2 4.2 390 1000 315 33 1.2 59 810 1062
C 10.2-5 5 390 1000 315 33 1.2 59 810 1063
B C 10.2-6 6 390 1000 315 33 1.2 59 810 1064
• 2 compressors | valve manifold with 2 spill valves and safety valve | switching is time and load 29
dependant
Specifications
• consists of primary and extension module each with sound absorbing hood
H
2004/108/EC, 2006/95/EC
B

IP: 54 U: 230 V/50 Hz
H1
Type PS B H H1 T G PA SPL Article no.

bar mm mm mm mm kg kW dB(A)
C 20.2-6 6 520 750 500 360 69 3.0 64 810 1074
B C 20.2-10 10 520 750 500 360 69 3.0 64 810 1075
Accessories for ● Communication module page 94 ● Master-Slave page 96
control modules
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compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso CX control unit TecBox | precision pressure maintenance ± 0.1 bar

• for oil-free external air | 1 air inlet and 1 air exit valve
• with integrated wall mounting bracket
2004/108/EC, 2006/95/EC

IP: 54 U: 230 V/50 Hz
B
Type PS B H T G PA Article no.
bar mm mm mm kg kW
CX-6 6 450 250 260 15 0.1 810 1204
H
CX-10 10 450 250 260 15 0.1 810 1206

CX-16 16 450 250 260 15 0.1 810 1208

30
Specifications
pneumatex.com
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compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso CU Primary vessel | measuring foot for content measurement

• foot ring for upright assembly
• including flex tube for the water-side connection and lock shield valve with ball valve for fast
draining
• bag can be vented at the top, condensate drain at the bottom
• endoscopic inspection opening for internal inspections

PSmin: 0 bar
Type VN PS PSCH D H G S SW Article no.

litre bar bar mm mm kg
CU 200.6 200 6 6 500 1405 36 Rp 1 G¾ 712 1000
CU 300.6 300 6 6 560 1410 45 Rp 1 G¾ 712 1001
CU 400.6 400 6 6 620 1579 65 Rp 1 G¾ 712 1002
CU 500.6 500 6 6 680 1669 76 Rp 1 G¾ 712 1003
CU 600.6 600 6 5 740 1675 83 Rp 1 G¾ 712 1004
CU 800.6 800 6 3.75 740 2169 108 Rp 1 G¾ 712 1005
Compresso CU ... E Secondary vessel

draining, assembly kit for the air-side connection of the vessels
• airproof butyl bag according to EN 13831 and Pneumatex internal standard 31
Specifications


PSmin: 0 bar

CU 200.6 E 200 6 6 500 1405 36 Rp 1 G¾ 712 2000
CU 300.6 E 300 6 6 560 1410 45 Rp 1 G¾ 712 2001
CU 400.6 E 400 6 6 620 1579 65 Rp 1 G¾ 712 2002
CU 500.6 E 500 6 6 680 1669 76 Rp 1 G¾ 712 2003
CU 600.6 E 600 6 5 740 1675 83 Rp 1 G¾ 712 2004
Accessories CU 800.6 E 800 6 3.75 740 2169 108 Rp 1 G¾ 712 2005
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compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso CG Primary vessel | measuring foot for content measurement

draining
• corrosion-protected internal coating for minimum bag wear

PSmin: 0 bar
Type* VN PS PSCH D H** G S SW Article no.

6 bar CG 300.6 300 6 6 500 1916 140 Rp 1 G¾ 712 1006
CG 500.6 500 6 6 650 1956 190 Rp 1 G¾ 712 1007
CG 700.6 700 6 4.2 750 1986 210 Rp 1 G¾ 712 1008
300 –700 litres CG 1000.6 1000 6 3 850 2190 290 Rp 1 ½ G¾ 712 1009
CG 1500.6 1500 6 2 1016 2332 400 Rp 1 ½ G¾ 712 1010
CG 2000.6 2000 6 - 1016 2839 680 Rp 1 ½ G¾ 712 1015
CG 3000.6 3000 6 - 1300 2944 840 Rp 1 ½ G¾ 712 1012
CG 4000.6 4000 6 - 1300 3588 950 Rp 1 ½ G¾ 712 1013
CG 5000.6 5000 6 - 1300 4234 1050 Rp 1 ½ G¾ 712 1014
32 10 bar CG 300.10 300 10 10 500 1944 160 Rp 1 G¾ 712 3000

CG 500.10 500 10 6 650 1987 220 Rp 1 G¾ 712 3001
Specifications
CG 700.10 700 10 4.2 750 2018 250 Rp 1 G¾ 712 3002

CG 1000.10 1000 10 3 850 2192 340 Rp 1 ½ G¾ 712 3003
CG 1500.10 1500 10 2 1016 2378 460 Rp 1 ½ G¾ 712 3004
CG 2000.10 2000 10 - 1016 2872 760 Rp 1 ½ G¾ 712 3009
CG 3000.10 3000 10 - 1300 2972 920 Rp 1 ½ G¾ 712 3006
CG 4000.10 4000 10 - 1300 3617 1060 Rp 1 ½ G¾ 712 3007
1000 – 5000 litres CG 5000.10 5000 10 - 1300 4262 1180 Rp 1 ½ G¾ 712 3008
* applications > 10 bar and special vessels upon request

pneumatex.com
P
compresso
Compresso = TecBox
+ Primary vessel
(+ Secondary
vessel)
Compresso CG ... E Secondary vessel

• including assembly kit for the air-side connection of the vessels and lock shield valve for the
water-side connection with ball valve for fast draining
• corrosion-protected internal coating for minimum bag wear

PSmin: 0 bar

6 bar CG 300.6 E 300 6 6 500 1944 140 Rp 1 G¾ 712 2006
CG 500.6 E 500 6 6 650 1987 190 Rp 1 G¾ 712 2007
CG 700.6 E 700 6 4.2 750 2018 210 Rp 1 G¾ 712 2008
300 –700 litres CG 1000.6 E 1000 6 3 850 2192 290 Rp 1 ½ G¾ 712 2009
CG 1500.6 E 1500 6 2 1016 2378 400 Rp 1 ½ G¾ 712 2010
CG 2000.6 E 2000 6 - 1016 2872 680 Rp 1 ½ G¾ 712 2015
CG 3000.6 E 3000 6 - 1300 2972 840 Rp 1 ½ G¾ 712 2012
CG 4000.6 E 4000 6 - 1300 3617 950 Rp 1 ½ G¾ 712 2013
CG 5000.6 E 5000 6 - 1300 4262 1050 Rp 1 ½ G¾ 712 2014
10 bar CG 300.10 E 300 10 10 500 1944 160 Rp 1 G¾ 712 4000 33

CG 500.10 E 500 10 6 650 1987 220 Rp 1 G¾ 712 4001
Specifications
CG 700.10 E 700 10 4.2 750 2018 250 Rp 1 G¾ 712 4002

CG 1000.10 E 1000 10 3 850 2192 340 Rp 1 ½ G¾ 712 4003
CG 1500.10 E 1500 10 2 1016 2378 460 Rp 1 ½ G¾ 712 4004
CG 2000.10 E 2000 10 - 1016 2872 760 Rp 1 ½ G¾ 712 4009
CG 3000.10 E 3000 10 - 1300 2972 920 Rp 1 ½ G¾ 712 4006
CG 4000.10 E 4000 10 - 1300 3617 1060 Rp 1 ½ G¾ 712 4007
1000 – 5000 litres CG 5000.10 E 5000 10 - 1300 4262 1180 Rp 1 ½ G¾ 712 4008
* applications > 10 bar and special vessels upon request

pneumatex.com
P
transfero
Pressure maintenance systems with pumps up to 10 MW
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero T .1 control unit TecBox | precision pressure maintenance ± 0.2 bar

• dynaflex operation | elastic, speed-controlled operation
• 1 pump | 1 spill valve
• protected isolating valves to the system
• including convoluted stainless steel hoses with seals for the connection of the primary vessel
2004/108/EC, 2006/95/EC

SE: Rp 1 SA: Rp 1 SNS: Rp ½ SG: R 1
IP: 54 U: 230 V/50 Hz

H
front bar mm mm mm kg kW dB(A)

back
T 4.1 8 390 1000 490 29 0.6 55 811 1050
SNS
SE
T 6.1 8 390 1000 490 33 1.1 55 811 1051
SA
T 8.1 10 500 1000 490 40 1.5 55 811 1052
B T 10.1 10 500 1000 490 42 1.5 55 811 1053

34
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TP .1 control unit TecBox | precision pressure maintenance ± 0.2 bar | water make-up
1717, SVGW-tested
2004/108/EC, 2006/95/EC

PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: G ½
SG: R 1 IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h
front
back
H
TP 4.1 8 390 1000 490 32 0.6 55 811 1060
SNS
SE
TP 6.1 8 390 1000 490 36 1.1 55 811 1061
SA
TP 8.1 10 500 930 400 43 1.5 55 811 1062
B TP 10.1 10 500 1000 490 45 1.5 55 811 1063

35
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TV .1 control unit TecBox | precision pressure maintenance ± 0.2 bar | degassing
• oxystop degassing of the system and make-up water under partial vacuum
2004/108/EC, 2006/95/EC

SE: Rp 1 SA: Rp 1 SNS: Rp ½ SG: R 1
IP: 54 U: 230 V/50 Hz

H
front bar mm mm mm kg kW dB(A)

back
TV 4.1 8 390 1000 490 32 0.6 55 811 1000
SNS
SE
TV 6.1 8 390 1000 490 36 1.1 55 811 1001
SA
TV 8.1 10 500 1000 490 43 1.5 55 811 1002
B TV 10.1 10 500 1000 490 45 1.5 55 811 1003

36
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TPV .1 control unit TecBox | precision pressure maintenance ± 0.2 bar |
1717, SVGW-tested
2004/108/EC, 2006/95/EC

PSmin: 0 bar SE: Rp 1 SA: Rp 1 SNS: G ½
SG: R 1 IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h
front
back
H
TPV 4.1 8 390 1000 490 35 0.6 55 811 1010
SNS
SE
TPV 6.1 8 390 1000 490 39 1.1 55 811 1011
SA
TPV 8.1 10 500 1000 400 46 1.5 55 811 1012
B TPV 10.1 10 500 1000 490 48 1.5 55 811 1013
Accessories for ● Communication module page 94 37

control modules ● Master-Slave page 96 Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero T .2 control unit TecBox | precision pressure maintenance ± 0.2 bar

• 2 pumps | 2 spill valves | switching is time and load dependant
2004/108/EC, 2006/95/EC

SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: Rp ½ SG: R 1 ¼
IP: 54 U: 230 V/50 Hz

H
front
back
SA SNS T 4.2 8 700 1000 400 49 1.1 55 811 1070
SE
T 6.2 8 700 1000 400 57 2.2 55 811 1071
T 8.2 10 800 1000 500 77 3 55 811 1072
B T 10.2 10 800 1000 500 79 3 55 811 1073

38
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TP .2 control unit TecBox | precision pressure maintenance ± 0.2 bar | water make-up
1717, SVGW-tested
2004/108/EC, 2006/95/EC

PSmin: 0 bar SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: G ½
SG: R 1 ¼ IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h
front
back
H
SA SNS TP 4.2 8 700 1000 400 52 1.1 55 811 1080

SE
TP 6.2 8 700 1000 400 60 2.2 55 811 1081
TP 8.2 10 800 1000 500 80 3 55 811 1082
B TP 10.2 10 800 1000 500 82 3 55 811 1083

39
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TV .2 control unit TecBox | precision pressure maintenance ± 0.2 bar | degassing
2004/108/EC, 2006/95/EC

SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: Rp ½ SG: R 1 ¼
IP: 54 U: 230 V/50 Hz

H
front
back
SA SNS TV 4.2 8 700 1000 400 52 1.1 55 811 1030
SE
TV 6.2 8 700 1000 400 61 2.2 55 811 1031
TV 8.2 10 800 1000 500 80 3 55 811 1032
B TV 10.2 10 800 1000 500 82 3 55 811 1033

40
Specifications
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TPV .2 control unit TecBox | precision pressure maintenance ± 0.2 bar |
1717, SVGW-tested
2004/108/EC, 2006/95/EC

PSmin: 0 bar SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: G ½
SG: R 1 ¼ IP: 54 U: 230 V/50 Hz VNS: up to 500 l/h
front
back
H
SA
TPV 4.2 8 700 1000 400 54 1.1 55 811 1040
SNS
SE TPV 6.2 8 700 1000 400 62 2.2 55 811 1041
TPV 8.2 10 800 1000 500 82 3 55 811 1042
B TPV 10.2 10 800 1000 500 84 3 55 811 1043
Accessories for ● Communication module page 94 41

control modules ● Master-Slave page 96 Specifications
pneumatex.com
P
new: transfero TPV...P
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TPV .2 P control unit TecBox | precision pressure maintenance ± 0.2 bar |
available from 05.2009 • for systems according to EN 12828, solar systems according to EN 12976, ENV 12977 with
• 2 pressure accumulator vessels for optimum pressure maintenance
1717, SVGW-tested
• PowerCube panel PC2 | with isolator and emergency off; 2 thermal protectors and motor
protection switch
• high quality metal cover
2004/108/EC, 2006/95/EC

front
back PSmin: 0 bar SE: Rp 1 ¼ SA: Rp 1 ¼ SNS: G ½
H
SG: R 1 ¼ IP: 54 VNS: 500 l/h

SA
SNS Type PS B H T G PA U SPL Article no.
SE
bar mm mm mm kg kW V/Hz dB(A)
TPV 19.2 P 16 900 1300 900 139 6.0 3x400/50 <70 811 1045
B TPV 19.2-60 P 16 900 1300 900 145 7.6 3x400/60 <70 811 1095
42
Specifications
pneumatex.com
P
transfero TPV...P
The boom in Asia and the general tendency in urban areas to build higher and higher has been
accelerating the demand for pressure maintenance stations designed for particularly high pressures.
Power up to 14.5 bar The Transfero family is therefore being extended with the TPV...P types for pressures above 10 bar.
TPV...P – power based on proven technology

One type is available with power output of about 10 MW and max. working pressure of about
14.5 bar. It is generally fitted with the Fillsafe water make-up and Oxystop degassing systems,
and is designed especially for installation in heating systems. The PowerCube panel is designed
for a 3 x 400 V/50 Hz input and is fitted with an Emergency Off mains isolator. An optional 60 Hz
version is also available.
Advantages for Pneumatex
• The system has multiple applications (new buildings, reconstruction, heating, refrigerating, …).
• Proven technology - now also for high pressures.
• Multifunctionality ensures little assembly work and automatic, reliable operation.
fillsafe
fillsafe water make-up uses a break tank.
oxystop
The well-proven oxystop degassing system allows reliable, low-gas operation.
Installation | Assembly | Operation Assembly | Operation www.pneumatex.com

Transfero TPV 19.2 P is particularly suitable for new installations and reconstructions. Installation
is allowed only within the specified characteristic range.
Characteristic relative to a flow temperature of 90 °C
43
Specifications
TPV 19.2 P
TPV 19.2-60 P
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TU Primary vessel | measuring foot for content measurement

• including assembly kit for the water-side connection with 2 bar safety valve and ball valve for
fast draining
D • CE design-tested according to PED/DEP 97/23/EC

PSmin: 0 bar

TU 200 200 2 2 500 1405 36 R1¼ G¾ 713 1000
H
TU 300 300 2 2 560 1410 44 R1¼ G¾ 713 1001

TU 400 400 2 2 620 1579 62 R1¼ G¾ 713 1002
TU 500 500 2 2 680 1669 71 R1¼ G¾ 713 1003
S
TU 600 600 2 2 740 1675 118 R1¼ G¾ 713 1004

TU 800 800 2 2 740 2169 99 R1¼ G¾ 713 1005
Transfero TU ... E Secondary vessel

• including assembly kit for the water-side connection, flexible hose and lock shield valve with ball
valve for fast draining
44 • airproof butyl bag according to EN 13831 and Pneumatex internal standard
Specifications

D • CE design-tested according to PED/DEP 97/23/EC

PSmin: 0 bar

TU 200 E 200 2 2 500 1405 33 R1¼ G¾ 713 2000
H
TU 300 E 300 2 2 560 1410 41 R1¼ G¾ 713 2001

TU 400 E 400 2 2 620 1579 59 R1¼ G¾ 713 2002
TU 500 E 500 2 2 680 1669 68 R1¼ G¾ 713 2003
S
TU 600 E 600 2 2 740 1675 75 R1¼ G¾ 713 2004

TU 800 E 800 2 2 740 2169 96 R1¼ G¾ 713 2005
pneumatex.com
P
transfero
Transfero = TecBox
+ Primary vessel
(+ Secondary
vessel)
Transfero TG Primary vessel | measuring foot for content measurement

• including assembly kit for the water-side connection with 2 bar safety valve and ball valve for
fast draining

PSmin: 0 bar

TG 1000 1000 2 2 850 2191 280 R1¼ G¾ 713 1006
TG 1500 1500 2 2 1016 2340 360 R1¼ G¾ 713 1007
TG 2000 2000 2 2 1016 2839 640 R1¼ G¾ 713 1012
TG 3000 3000 2 2 1300 2940 800 R1¼ G¾ 713 1009
TG 4000 4000 2 2 1300 3585 910 R1¼ G¾ 713 1010
TG 5000 5000 2 2 1300 4230 1010 R1¼ G¾ 713 1011
Transfero TG ... E Secondary vessel
• including flexible hose for the water-side connection and lock shield valve with ball valve for fast
draining
45
Specifications


PSmin: 0 bar

TG 1000 E 1000 2 2 850 2191 280 G1¼ G¾ 713 2006
TG 1500 E 1500 2 2 1016 2340 360 G1¼ G¾ 713 2007
TG 2000 E 2000 2 2 1016 2839 640 G1¼ G¾ 713 2012
TG 3000 E 3000 2 2 1300 2940 800 G1¼ G¾ 713 2009
TG 4000 E 4000 2 2 1300 3585 910 G1¼ G¾ 713 2010
TG 5000 E 5000 2 2 1300 4230 1010 G1¼ G¾ 713 2011
* special vessels upon request ** tolerance 0 /-100
pneumatex.com
P
transfero
Transfero TI = TI PC1 TecBox

+ TGI Primary vessel
(+ TGI...E Secondary
vessel)
Transfero TI control unit TecBox | precision pressure maintenance ± 0.2 bar

• for systems to EN 12828 and optional >110 °C to EN 12952, EN 12953 with additional
pressure limiters Paz PMIN and content indicators Liz IAB, solar systems according to EN
12976, ENV 12977 with on-site excess temperature protection in case of power blackout
• 2 pumps | 2 spill connections each with 2 in series connected spill valves | switching is time and
load dependant
• PowerCube panel PC1 | with isolator and emergency off; 2 thermal protectors and motor
protection switch; star delta connection for pumps ≥ 4 kW
• high quality, solid, galvanized base
• protected isolating valves for safe isolation
• inclusive of DSV...DGH safety valves for vessel protection
2004/108/EC, 2006/95/EC

SNS: Rp ¾ SG: DN80/PN6 IP: 54 U: 3x400V/50 Hz
Type* PS B H T G S PA SPL Article no.

TI 100.2 PC1 16 1100 1200 1100 130 DN50/PN40 3 51 811 1200
TI 120.2 PC1 16 1100 1200 1100 142 DN50/PN40 3.8 51 811 1205
TI 150.2 PC1 16 1100 1200 1100 165 DN50/PN40 5.5 51 811 1210
TI 190.2 PC1 25 1100 1300 1100 190 DN50/PN40 5.5 51 811 1215
TI 230.2 PC1 25 1100 1400 1100 210 DN50/PN40 7.5 53 811 1220
TI 61.2 PC1 10 1100 1200 1100 135 DN80/PN16 3.0 55 811 1225
46
TI 91.2 PC1 10 1100 1200 1100 150 DN80/PN16 4.5 55 811 1230
Specifications
TI 111.2 PC1 16 1100 1200 1100 170 DN80/PN16 5.5 53 811 1235
TI 141.2 PC1 16 1100 1200 1100 185 DN80/PN16 7.5 53 811 1240
TI 181.2 PC1 25 1100 1300 1100 195 DN80/PN40 7.5 53 811 1245
H
SG TI 241.2 PC1 25 1100 1400 1100 240 DN80/PN40 10 56 811 1250

TI 62.2 PC1 10 1100 1200 1100 180 DN80/PN16 5.5 53 811 1255
S TI 82.2 PC1 10 1100 1200 1100 200 DN80/PN16 7.5 53 811 1260
TI 112.2 PC1 16 1100 1200 1100 235 DN80/PN16 10 56 811 1265
B TI 152.2 PC1 16 1100 1400 1100 260 DN80/PN16 14 56 811 1270
* constructions ≥ TI ..3.2 and special installations upon request

control modules ● Additional equipment: pressure limiter Paz PMIN and content indicator Liz IAB page 95
● Master-Slave page 96
pneumatex.com
P
transfero

vessel)
Transfero TGI Primary vessel | measuring foot for content measurement

draining

PSmin: 0 bar
Type * VN PS PSCH D H** G S SW Article no.

TGI 1000 1000 2 2 850 2191 280 G1½ G¾ 713 3100
TGI 1500 1500 2 2 1016 2340 360 G1½ G¾ 713 3101
TGI 2000 2000 2 2 1016 2839 640 G1½ G¾ 713 3106
TGI 3000 3000 2 2 1300 2940 800 G1½ G¾ 713 3103
TGI 4000 4000 2 2 1300 3585 910 G1½ G¾ 713 3104
TGI 5000 5000 2 2 1300 4230 1010 G1½ G¾ 713 3105
Transfero TGI ... E Secondary vessel

draining
• airproof butyl bag according to EN 13831 and Pneumatex internal standard | exchangeable 47
• bag can be vented at the top, condensate drain at the bottom Specifications

PSmin: 0 bar
Type * VN PS PSCH D H** G S SW Article no.

TGI 1000 E 1000 2 2 850 2191 280 G1½ G¾ 713 3300
TGI 1500 E 1500 2 2 1016 2340 360 G1½ G¾ 713 3301
TGI 2000 E 2000 2 2 1016 2839 640 G1½ G¾ 713 3306
TGI 3000 E 3000 2 2 1300 2940 800 G1½ G¾ 713 3303
TGI 4000 E 4000 2 2 1300 3585 910 G1½ G¾ 713 3304
TGI 5000 E 5000 2 2 1300 4230 1010 G1½ G¾ 713 3305
* special vessels upon request ** tolerance 0 /-100
pneumatex.com
P
transfero

vessel)
Transfero TGI ... H Primary vessel |

1 measuring foot for content measurement, 1 measuring foot for water level limiter
• water level limiter only in combination with Liz IAB content indicator with Transfero TI to
EN 12952 and EN 12953
draining

PSmin: 0 bar

TGI 1000 H 1000 2 2 850 2191 285 G1½ G¾ 713 3200
TGI 1500 H 1500 2 2 1016 2340 365 G1½ G¾ 713 3201
TGI 2000 H 2000 2 2 1016 2839 645 G1½ G¾ 713 3206
TGI 3000 H 3000 2 2 1300 2940 805 G1½ G¾ 713 3203
TGI 4000 H 4000 2 2 1300 3585 915 G1½ G¾ 713 3204
TGI 5000 H 5000 2 2 1300 4230 1015 G1½ G¾ 713 3205
* special vessels upon request

48
Secondary vessels TGI...E page 47

Specifications
Accessories ● Content indicator Liz IAB page 95
pneumatex.com
P
pleno
Water make-up systems
Pleno P hydraulic unit | water make-up

• for systems according to EN 12828, EN 12976, ENV 12977, EN 12952, EN 12953
• external control from pressure-maintaining or degassing stations, i.e. Compresso or Transfero
• without pump
• with contact water meter and RPZ type BA according to EN 1717, DVGW, SVGW, KIWA N.V.,
KIWA U.K. and CSTB tested

B SA: Rp ½ SNS: Rp ½ IP: 54 U: 230 V/50 Hz
Type PS B H T G PA KVS Article no.

SNS SA
bar mm mm mm kg kW m3/h
H
P 10 450 220 100 3 0.02 0.7 813 1000
Pleno PI control unit TecBox | water make-up

• fillsafe water make-up | pressure-dependent | for pressure expansion vessels with fixed air
cushion, i.e. Statico
• without pump
• with contact water meter and back flow preventer type BA according to EN 1717, DVGW,
SVGW, KIWA N.V., KIWA U.K. and CSTB tested
2004/108/EC, 2006/95/EC
B
50 TS: 65 °C TSmin: 0 °C TU: 40 °C PSmin: 0 bar
SA: Rp ½ SNS: Rp ½ IP: 54 U: 230 V/50 Hz
Specifications
SNS SA
Type PS B H T G PA KVS Article no.

H
bar mm mm mm kg kW m3/h
PI 10 450 250 280 5 0.04 0.7 813 1010

control modules
pneumatex.com
P
pleno
Approx. throughput V | Pleno P and Pleno PI
The requirements for pNS 2,5

must be taken into account
for Statico and Compresso. 2
pages 7 | 9
1,5
V | m³/h
0,5
0
0 1 2 3 4 5 6 7 8 9 10
pSNS – pSA | bar
pSNS pSA
51
Specifications
pneumatex.com
P
pleno
Pleno PI 9.1 control unit TecBox | water make-up | with filling function
• fillsafe water make-up | pressure- or level-dependent | for pressure expansion vessels, i.e.
Statico or pressure-maintaining stations, i.e. Compresso
• 1 pump
• with contact water meter and a break tank type AB according to EN 1717, SVGW-tested
• high quality metal cover
2004/108/EC, 2006/95/EC
H
front
back TS: 30 °C TSmin: 0 °C TU: 40 °C PSmin: 0 bar
SA
SNS
SA: Rp ¾ SNS: Rp ½ IP: 54 U: 230 V/50 Hz
Type PS B H T G PA SPL DPp VNS Article no.

bar mm mm mm kg kW dB(A) bar l/h
B PI 9.1 10 320 760 260 20 0.75 74 1-8 500 813 1040

control modules
52
Specifications
pneumatex.com
P
pleno
• 1 pump
• floor standing
• inclusive of flexible hose for inlet
front
H
SA
back • CE-tested according to the requirements of the European Directives PED/DEP 97/23/EC,
2004/108/EC, 2006/95/EC
SNS TS: 30 °C TSmin: 0 °C TU: 40 °C PSmin: 0 bar


B PI 6.1 8 390 1000 490 26 1.1 55 1-5.5 500 813 1020
• 2 pumps | including a reserve pump
• floor standing
• inclusive of flexible hose for inlet 53
Specifications
front
H
back
SA
2004/108/EC, 2006/95/EC
SNS TS: 30 °C TSmin: 0 °C TU: 40 °C PSmin: 0 bar


B PI 6.2 8 390 1000 490 37 1.1 55 1- 5.5 500 813 1030

control modules
pneumatex.com
P
vento
Degassing systems
Vento V .1 control unit TecBox | degassing

• vacusplit spray-type degassing of the system and make-up water in a vacuum vessel |
degassing programs for permanent operation and time-controlled eco interval operation
• 1 pump
• floor standing
2004/108/EC, 2006/95/EC
front
H
back TSmin: 0 °C TU: 40 °C PSmin: -1 bar SE: Rp 1

SA: Rp 1 SNS: Rp ½ IP: 54 U: 230 V/50 Hz
SNS
SPL: 55 dB(A)
SE SA
Type PS TS B H T G PA VA DPp Article no.
bar °C mm mm mm kg kW m3 bar
B V 3.1 8 70 390 1000 490 29 0.6 100 1.0-3.0 812 1004
Vento V 1.E control unit TecBox | degassing

• vacusplit spray-type degassing of the system and make-up water in a vacuum vessel | gas-
content dependent eco automatic operation
• 1 pump
• floor standing
54
Specifications

2004/108/EC, 2006/95/EC
TSmin: 0 °C TU: 40 °C PSmin: -1 bar SE: Rp 1

SPL: 55 dB(A)
front
H
back
SNS V 4.1 E 8 70 390 1000 490 29 0.6 200 1.0-3.0 812 1000
SE SA V 6.1 E 8 70 390 1000 490 33 1.1 200 1.5-4.5 812 1001
V 8.1 E 10 90 500 1000 490 40 1.5 200 2.0-5.7 812 1002
B V 10.1 E 10 90 500 1000 490 42 1.5 200 3.5-7.5 812 1003

control modules
pneumatex.com
P
vento
Degassing systems
Vento V 1.C control unit TecBox | degassing | Cooling version

• insulated and vapor sealed
• vacusplit spray-type degassing of the system and make-up water in a vacuum vessel |
degassing programs for permanent operation and time-controlled eco interval operation
• 1 pump
• floor standing
2004/108/EC, 2006/95/EC
front
H
back TSmin: 0 °C TU: 40 °C PSmin: -1 bar SE: Rp 1

SNS
SPL: 55 dB(A)
SE SA
B V 3.1 C 8 70 390 1000 490 30 0.6 100 1.0-3.0 812 1024
Vento V .1 EC control unit TecBox | degassing | Cooling version
• 1 pump
• BrainCube control | self-optimising with memory function 55
• floor standing Specifications
2004/108/EC, 2006/95/EC
TSmin: 0 °C TU: 40 °C PSmin: -1 bar SE: Rp 1

front
H
back SPL: 55 dB(A)

SNS bar °C mm mm mm kg kW m3 bar
SE SA V 4.1 EC 8 70 390 1000 490 30 0.6 200 1.0-3.0 812 1020
V 6.1 EC 8 70 390 1000 490 34 1.1 200 1.5-4.5 812 1021
B V 8.1 EC 10 90 500 1000 490 41 1.5 200 2.0-5.7 812 1022
V 10.1 EC 10 90 500 1000 490 43 1.5 200 3.5-7.5 812 1023
Accessories for
control modules ● Communication module page 94
pneumatex.com
P
vento
Degassing systems
Vento VP .1 E control unit TecBox | degassing | water make-up

• 1 pump
1717, SVGW-tested
• floor standing
2004/108/EC, 2006/95/EC
TSmin: 0 °C TU: 40 °C TW: 30 °C PSmin: -1 bar

SE: Rp 1 SA: Rp 1 SNS: Rp ½ IP: 54
U: 230 V/50 Hz SPL: 55 dB(A)
front
H
back
Type PS TS B H T G PA VA DPp VNS Article no.
SNS
bar °C mm mm mm kg kW m3 bar l/h
VP 4.1 E 8 70 390 1000 490 32 0.6 200 1.0-3.0 200 812 1010
SE SA VP 6.1 E 8 70 390 1000 490 36 1.1 200 1.5-4.5 200 812 1011
VP 8.1 E 10 90 500 1000 490 43 1.5 200 2.0-5.7 200 812 1012
B VP 10.1 E 10 90 500 1000 490 45 1.5 200 3.5-7.5 200 812 1013

control modules
56
Specifications
pneumatex.com
P
vento
Degassing systems
Vento VP .1 EC control unit TecBox | degassing | water make-up | Cooling version

• 1 pump
1717, SVGW-tested
• floor standing
2004/108/EC, 2006/95/EC

U: 230 V/50 Hz SPL: 55 dB(A)
front
H
back
SNS
VP 4.1 EC 8 70 390 1000 490 33 0.6 200 1.0-3.0 200 812 1030
SE SA VP 6.1 EC 8 70 390 1000 490 37 1.1 200 1.5-4.5 200 812 1031
VP 8.1 EC 10 90 500 1000 490 44 1.5 200 2.0-5.7 200 812 1032
B VP 10.1 EC 10 90 500 1000 490 46 1.5 200 3.5-7.5 200 812 1033

control modules
57
Specifications
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P
new: vento VP...PEC
Degassing systems
Vento VP .1 PEC control unit TecBox | degassing | water make-up | Cooling version
• 1 pump
1717, SVGW-tested
• PowerCube panel PC2 | with isolator and emergency off; thermal protector and motor
protection switch
• floor standing
2004/108/EC, 2006/95/EC

U: 3 x 400 V/50 Hz
Type PS TS B H T G PA SPL VA DPp VNS Article no.

bar °C mm mm mm kg kW dB(A) m3 bar l/h
VP 13.1 PEC 20 90 700 1300 540 70 2.0 51 200 4.0-10.0 200 812 1034
VP 19.1 PEC 20 90 700 1300 540 74 3.0 53 200 5.0-16.0 200 812 1035

control modules
58
Specifications
pneumatex.com
P
vento
Degassing systems
Vento VP .2 E control unit TecBox | degassing | water make-up

• 2 pumps | including a reserve pump for water make up
1717, SVGW-tested
• floor standing
2004/108/EC, 2006/95/EC

U: 230 V/50 Hz SPL: 74 dB(A)

VP 6.2 E 8 70 500 1000 490 44 1.8 200 1.5-4.5 200 812 1041
VP 10.2 E 10 90 500 1000 490 53 2.2 200 3.5-7.5 200 812 1043
Vento VP .2 EC control unit TecBox | degassing | water make-up | Cooling version

• 2 pumps | including a reserve pump for water make up
• fillsafe water make-up | with contact water meter and a break tank type AB according to EN 59
1717, SVGW-tested Specifications

• floor standing
2004/108/EC, 2006/95/EC

U: 230 V/50 Hz SPL: 74 dB(A)

VP 6.2 EC 8 70 500 1000 490 45 1.8 200 1.5-4.5 200 812 1051
Accessories for VP 10.2 EC 10 90 500 1000 490 54 2.2 200 3.5-7.5 200 812 1053
control modules ● Communication module page 94
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P
zeparo
Separator
Zeparo ZUT Automatic air vent | version Top

• Universal type | brass
• female thread | vertical installation
• leakfree-safety package | safe, dry discharge of separated gases
TS: 110 °C TSmin: -10 °C PS: 10 bar PSmin: 0 bar
Type H h1 G S DPp VPE Article no.

mm mm kg bar piece
h1
H
ZUT 15 124 149 0.6 Rp ½ 10 10 789 0515

ZUT 20 124 149 0.7 Rp ¾ 10 10 789 0520
S ZUT 25 124 149 0.7 Rp 1 10 10 789 0525
Zeparo ZUTS Automatic air vent | version Top | solar

• female thread | vertical installation

h1
H

mm mm kg bar piece
S ZUTS 15 124 149 0.6 Rp ½ 10 10 789 1615
Zeparo ZUTX Automatic air vent | version Top | eXtra-lockable

• male thread | vertical installation
60 • addition of antifreeze agent up to 50%
Specifications

h1
H

mm mm kg bar piece
S ZUTX 25 159 184 1.3 R1 10 6 789 1325
Accessories ● Adaptor Zeparo ZPA page 78
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zeparo
Separator
Zeparo ZUP Automatic air vent | version Purge


h1
H

mm mm kg bar piece
S ZUP 10 90 110 0.4 R 3/8 6 20 789 1510
Zeparo ZUPW Automatic air vent | version Purge

• Universal type | brass | color white

h1
H

mm mm kg bar piece
S ZUPW 10 90 110 0.4 R 3/8 6 20 789 1410
61
Specifications
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P
zeparo
Approx. pressure loss DP | Separator
Zeparo DN 20 – DN 40 ZUV | ZUVL | ZUD | ZUDL | ZUM | ZUML | ZUK | ZUKM | ZUR | ZUC | ZUCM
0,030
20-22 25 32 40 DN 20-22 Lateral
Zeparo DN 20 – DN 40 0,025
0,020 DN 20-22
must operate within
DP | bar
the limits ≤ VD. DN25 Lateral

0,015
DN 25
0,010
DN 32
0,005 DN 40
0,000
0 1 2 3 4 5 6
V | m³/h
Zeparo DN 50 – DN 125 ZIO | ZIK | ZEK

0,20
50 65 80 100 125
0,18
0,16
0,14 DN 50
0,12 DN 65
DP | bar
0,10 DN 80
0,08 DN 100
0,06 DN 125
0,04
Zeparo DN 50 – DN 300
0,02
operation is limited to:
Continous flow ≤ VD, 0,00
Intermittant flow ≤ VM. 0 20 40 60 80 100 120 140 160
62 V | m³/h
Specifications
Zeparo DN 150 – DN 300 ZIO | ZIK | ZEK

0,18
150 200 250 300
0,16
0,14
0,12
DP | bar
DN 150
0,10 DN 200
0,08 DN 250
0,06 DN 300
0,04
0,02
0,00
0 100 200 300 400 500 600 700 800 900
V | m³/h
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zeparo
Separator
Zeparo ZUV Separator | version Vent for micro bubbles

• female thread or compression fitting (22 mm) | horizontal installation
• helistill-separator | tangential dynamic when separating
• leakfree-air vent
Type H h1 h2 L G S VD VPE Article no.

h2
mm mm mm mm kg m3/h piece
H
ZUV 20 204 73 176 88 1.1 G¾ 1.25 10 789 1120

ZUV 22 204 73 176 88 1.0 22 mm 1.25 10 789 1122
S
ZUV 25 207 64 188 88 1.2 G1 2 10 789 1125

h1
L ZUV 32 239 81 203 88 1.4 G1¼ 3.7 6 789 1132

ZUV 40 273 83 235 88 1.5 G1½ 5 6 789 1140
Zeparo ZUVS Separator | version Vent for micro bubbles | solar


h2
H
ZUVS 20 204 73 176 88 1.1 G¾ 1.25 10 789 1720

ZUVS 22 204 73 176 88 1.0 22 mm 1.25 10 789 1722 63
S
ZUVS 25 207 64 188 88 1.2 G1 2 10 789 1725

h1
Specifications
L ZUVS 32 239 81 203 88 1.4 G1¼ 3.7 6 789 1732

ZUVS 40 273 83 235 88 1.5 G1½ 5 6 789 1740
Pressure loss DP page 62
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zeparo
Separator
Zeparo ZUVL Separator | version Vent for micro bubbles

• female thread or compression fitting (22 mm) | vertical installation

h1
S Type H h1 h2 L G S VD VPE Article no.

ZUVL 20 222 247 112 71 1.8 Rp ¾ 1.25 6 789 1220
L
ZUVL 22 222 247 112 71 1.8 22 mm 1.25 6 789 1222

h2 ZUVL 25 222 247 112 75 1.8 Rp 1 2 6 789 1225
Zeparo ZUVLS Separator | version Vent for micro bubbles | solar


h1
S Type H h1 h2 L G S VD VPE Article no.

ZUVLS 20 222 247 112 71 1.8 Rp ¾ 1.25 6 789 1820
L
ZUVLS 22 222 247 112 71 1.8 22 mm 1.25 6 789 1822

h2 ZUVLS 25 222 247 112 75 1.8 Rp 1 2 6 789 1825
64
Specifications
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P
zeparo
Separator
Zeparo ZUD Separator | version Dirt for sludge particles

• excentric tangential de-sludging valve | optimised, tangential flushing

L

h2
S
ZUD 20 141 128 78 88 0.9 G¾ 1.25 10 789 2120

H
ZUD 22 141 128 78 88 0.8 22 mm 1.25 10 789 2122

h1
ZUD 25 144 140 69 88 1.0 G1 2 10 789 2125

ZUD 32 176 155 86 88 1.2 G1¼ 3.7 6 789 2132
ZUD 40 210 187 88 88 1.4 G1½ 5 6 789 2140
Zeparo ZUDL Separator | version Dirt for sludge particles


L

h1
H
ZUDL 20 157 197 165 71 1.6 Rp ¾ 1.25 6 789 2220
h2 ZUDL 22 157 197 165 71 1.6 22 mm 1.25 6 789 2222
65
ZUDL 25 159 199 165 75 1.6 Rp 1 2 6 789 2225 Specifications
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zeparo
Separator
Zeparo ZUM Separator | version Dirt for sludge particles | with magnetic action
• dry magnetic rod in pocket to increase the magnetite capture
L
h2

S

H
ZUM 20 155 202 78 88 1.2 G¾ 1.25 10 789 3120
h1
ZUM 22 155 202 78 88 1.1 22 mm 1.25 10 789 3122

ZUM 25 158 214 70 88 1.3 G1 2 10 789 3125
ZUM 32 190 229 86 88 1.5 G1¼ 3.7 1 789 3132
ZUM 40 224 261 86 88 1.6 G1½ 5 1 789 3140
Zeparo ZUML Separator | version Dirt for sludge particles | with magnetic action
L

h1

66
h2 ZUML 20 171 271 165 71 1.8 Rp ¾ 1.25 6 789 3220
Specifications
ZUML 22 171 271 165 71 1.8 22 mm 1.25 6 789 3222

ZUML 25 173 273 165 75 1.8 Rp 1 2 6 789 3225
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zeparo
Separator
Zeparo ZUK Separator | version Kombi for micro bubbles and sludge particles
L
h2

H
S
ZUK 20 267 156 176 88 1.5 G¾ 1.25 1 789 4120

ZUK 22 267 156 176 88 1.4 22 mm 1.25 1 789 4122
h1
ZUK 25 270 148 186 88 1.6 G1 2 1 789 4125

ZUK 32 302 164 203 88 1.8 G1¼ 3.7 1 789 4132
ZUK 40 336 166 235 88 1.9 G1½ 5 1 789 4140
Zeparo ZUKM Separator | version Kombi for micro bubbles and sludge particles | with magnetic ac-
tion
L • helistill-separator | tangential dynamic when separating
h2

H

S
67
Specifications
ZUKM 20 281 230 176 88 1.6 G¾ 1.25 1 789 4220

h1
ZUKM 22 281 230 176 88 1.5 22 mm 1.25 1 789 4222

ZUKM 25 284 221 186 88 1.7 G1 2 1 789 4225
ZUKM 32 316 238 203 88 1.9 G1¼ 3.7 1 789 4232
ZUKM 40 350 240 235 88 2.0 G1½ 5 1 789 4240
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new: redox zeparo
Separator
Zeparo ZUR Separator | version Redox for comprehensive water treatment

• for the protection of installations against corrosion, erosion and functional problems
available from 05.2009 • Universal type | brass
• female thread | horizontal installation
• Redox anode ZPR for oxygen reduction | exchangeable | pH ≈ 9
• helistill-separator | for separation of micro bubbles and sludge particles | tangential dynamic
when separating
• eccentric de-sludging valve | optimised, tangential flushing
• magnetic rod in Redox anode to increase the magnetite capture and checking the wear on the
Redox anode
• leakfree air vent
• water without inhibitors

ZUR 25 294 350 186 88 1.8 G1 2 1 789 6125
Accessories ● Redox anode ZPR page 78

● Adaptor Zeparo ZPA page 78
68
Advantages of Pneumatex
Specifications
• Protection from erosion by separating micro bubbles and dirt particles.

• Protects system components from sludge.
• Protection from corrosion by oxygen reduction.
• More reliable, energy-saving operation due to clean, bubble-free system water.
• Simple to install in pipes due to compact, space-saving design.
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P
redox zeparo
1 device – 5 functions
Redox not only embodies all the well-known principles of the Zeparo separators, but
can also reduce the oxygen content in the system water. Redox is therefore suitable for
comprehensive water treatment in small heating, solar and chilled water systems
➊
1. Efficient venting
With the leakfree automatic air vent, the separated micro bubbles and gases produced
by corrosion are evacuated dry.
2. Separation of micro bubbles

The helistill separator separates micro bubbles. The system water becomes free of
➋ bubbles, and the installation is thus protected from erosion.
➌ 3. Oxygen reduction
The special Redox anode ZPR reduces oxygen content. The wearing away of the anode
material can be easily checked using the magnetic rod.
When used up, the Redox anode ZPR is replaced by the installer.
4. Separation of sludge
The helistill separator separates and removes sludge. Sludge accumulation and furring will
be prevented.
5. Magnetite absorption
➍ The magnetic rod increases magnetite absorption and can also be used for checking the
➎ wear on the Redox anode ZPR.
Installation | Assembly | Operation

It can be installed in old or new buildings, especially in mixed installations where there is a
high proportion of plastic. For example, the Redox removes the oxygen permeating through
under-floor heating systems, thus protecting components that are susceptible to corrosion.
The Redox is installed directly at places where there is oxygen ingress, e.g. under floor
heating systems. If several heating circuits are present, we recommend installing in each
heating circuit.
Redox anode
Assembly | Operation www.pneumatex.com
69
Specifications
ZUR
ZUR
DLV
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P
zeparo
Separator
Zeparo ZUC Low loss header | version Collect with separator for micro bubbles and sludge particles
L
h2
S
Type H h h1 h2 L G S VD VPE Article no.

H
h
mm mm mm mm mm kg m3/h piece
ZUC 20 450 211 128 176 88 2.8 G¾ 1.25 1 789 5120
S
ZUC 22 450 211 128 176 88 2.6 22 mm 1.25 1 789 5122

ZUC 25 456 193 140 186 88 3.1 G1 2 1 789 5125
h1
ZUC 32 520 227 155 203 88 3.6 G1¼ 3.7 1 789 5132
ZUC 40 586 231 187 235 88 3.9 G1½ 5 1 789 5140
Zeparo ZUCM Low loss header | version Collect with separator for micro bubbles and sludge particles
| with magnetic action
L
h2

S

H
h
70
Type H h h1 h2 L G S VD VPE Article no.
Specifications
mm mm mm mm mm kg m3/h piece
S
ZUCM 20 464 211 202 176 88 2.9 G¾ 1.25 1 789 5220

ZUCM 22 464 211 202 176 88 2.7 22 mm 1.25 1 789 5222
h1
ZUCM 25 470 193 214 186 88 3.2 G1 2 1 789 5225

ZUCM 32 534 227 229 203 88 3.7 G1¼ 3.7 1 789 5232
ZUCM 40 602 231 261 235 88 4.0 G1½ 5 1 789 5240

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zeparo
Zeparo Collect A low loss header suitable for the hydraulic coupling of primary and secondary heating circuits com-
plete with deaeration and dirt separation. They are installed between the heat generator and the
heating cicuits. Effective deaeration is only given if the maximum static height HB is not exceeded
table.
tmax | °C 90 80 70 60 50 40 30 20 10
HB | mWs 15,0 13,4 11,7 10,0 8,4 6,7 5,0 3,3 1,7
It is important that the volumetric flow rates between V1 and V2 are suitably adjusted.
Example A: Primary flow rate V1 bigger than Secondary flow rate V2

To be used where the secondary flow rates V2 are reduced through mixing of the return water so
that the boiler can no longer be regulated. Not suitable for condensing boilers Example B.
Example A: V1 > V2
ZUC | ZUCM V1 | m³/h

ZUC
20 ≤ 1,25 ZUCM
22 ≤ 1,25
25 ≤2
32 ≤ 3,7
40 ≤5
● ●
V1 ≥ 1,2 V2
Example B: Primary flow rate V1 less than Secondary flow rate V2

Use with condensing boilers and under floor heating systems. The secondary flow rate V2 of the 71
under floor heating circuit is bigger than the flow rate through the condensing boiler V1. Hot water Specifications
circuits should be connected on the primary side of the low loss header.
Example B: V1 < V2
ZUC | ZUCM V2 | m³/h

20 ≤ 1,25 ZUC
ZUCM
22 ≤ 1,25
25 ≤2
32 ≤ 3,7
40 ≤5
● ●
V1 ≤ 0,8 V2
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zeparo
Separator
Zeparo ZIO ... F Separator | version Omni ideal for micro bubbles or sludge particles
• Industrial type | steel | color beryllium
• flange connection PN 16 | horizontal installation
• de-sludging valve | optimised, tangential flushing
• optional with Magnet Attachment Zeparo ZIMA to increase the magnetite capture
• leakfree-air vent | eXtra version lockable
• constructed according to PED/DEP 97/23/EC
Type D H h1 h2 h3 h4 h5* L G S VD VM Article no.

mm mm mm mm mm mm mm mm kg DN m3/h m3/h
Separator for micro bubbles ZIO 50 F 168 626 244 452 406 290 596 350 21 50 8 25 788 2050
ZIO 65 F 168 626 244 452 406 290 596 350 23 65 15 42 788 2065
ZIO 80 F 219 739 275 534 488 321 663 470 35 80 20 58 788 2080
ZIO 100 F 219 739 275 534 488 321 663 475 37 100 30 95 788 2100
ZIO 125 F 324 941 375 636 590 421 780 635 68 125 50 147 788 2125
ZIO 150 F 324 941 375 636 590 421 780 635 72 150 75 218 788 2150
ZIO 200 F 406 1169 382 757 711 428 886 775 110 200 125 360 788 2200
ZIO 250 F 508 1316 445 941 895 491 1070 890 175 250 200 575 788 2250
ZIO 300 F 610 1556 510 1116 1070 556 1245 1005 250 300 275 814 788 2300
* With optional Magnet Attachment Zeparo ZIMA
Separator for micro bubbles Pressure loss DP page 62
Applications TS > 110 °C | PS > 10 bar upon request

72
Magnet Attachment Zeparo ZIMA page 78
Specifications
● Thermal insulation Zeparo ZHI page 79
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zeparo
Separator
Zeparo ZIO ... S Separator | version Omni ideal for micro bubbles or sludge particles
• welding connection | horizontal installation
Type D H h1 h2 h3 h4 h5* L G S VD VM Article no.

Separator for micro bubbles ZIO 50 S 168 626 244 452 406 290 596 336 16 50 8 25 788 3050
ZIO 65 S 168 626 244 452 406 290 596 336 17 65 15 42 788 3065
ZIO 80 S 219 739 275 534 488 321 663 456 28 80 20 58 788 3080
ZIO 100 S 219 739 275 534 488 321 663 461 29 100 30 95 788 3100
ZIO 125 S 324 941 375 636 590 421 780 619 56 125 50 147 788 3125
ZIO 150 S 324 941 375 636 590 421 780 619 57 150 75 218 788 3150
ZIO 200 S 406 1169 382 757 711 428 886 759 90 200 125 360 788 3200
ZIO 250 S 508 1316 445 941 895 491 1070 874 143 250 200 575 788 3250
ZIO 300 S 610 1556 510 1116 1070 556 1245 989 212 300 275 814 788 3300

Separator for sludge particles
73
● Magnet Attachment Zeparo ZIMA page 78
Specifications
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zeparo
Separator
Zeparo ZIK ... F Separator | version Kombi for micro bubbles and sludge particles
Type D H h1 h2 h3* L G S VD VM Article no.

mm mm mm mm mm mm kg DN m3/h m3/h
ZIK 50 F 168 773 406 437 596 350 26 50 8 25 788 4050
ZIK 65 F 168 773 406 437 596 350 28 65 15 42 788 4065
ZIK 80 F 219 937 488 519 663 470 42 80 20 58 788 4080
ZIK 100 F 219 937 488 519 663 475 44 100 30 95 788 4100
ZIK 125 F 324 1141 590 621 780 635 75 125 50 147 788 4125
ZIK 150 F 324 1141 590 621 780 635 85 150 75 218 788 4150
ZIK 200 F 406 1383 711 742 886 775 135 200 125 360 788 4200
ZIK 250 F 508 1751 895 926 1070 890 223 250 200 575 788 4250
ZIK 300 F 610 2101 1070 1101 1245 1005 305 300 275 814 788 4300

74 Accessories ● Adaptor Zeparo ZPA page 78
Specifications
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P
zeparo
Separator
Zeparo ZIK ... S Separator | version Kombi for micro bubbles and sludge particles
Type D H h1 h2 h3* L G S VD VM Article no.

mm mm mm mm mm mm kg DN m3/h m3/h
ZIK 50 S 168 773 406 437 596 336 21 50 8 25 788 5050
ZIK 65 S 168 773 406 437 596 336 22 65 15 42 788 5065
ZIK 80 S 219 937 488 519 663 456 35 80 20 58 788 5080
ZIK 100 S 219 937 488 519 663 461 36 100 30 95 788 5100
ZIK 125 S 324 1141 590 621 780 619 63 125 50 147 788 5125
ZIK 150 S 324 1141 590 621 780 619 70 150 75 218 788 5150
ZIK 200 S 406 1383 711 742 886 759 115 200 125 360 788 5200
ZIK 250 S 508 1751 895 926 1070 874 191 250 200 575 788 5250
ZIK 300 S 610 2101 1070 1101 1245 989 267 300 275 814 788 5300
Accessories ● Adaptor Zeparo ZPA page 78 75

Specifications
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zeparo
Separator
Zeparo ZEK ... F Separator | version Kombi for micro bubbles and sludge particles
• Extended type | steel | color beryllium
DN 50 – DN 100 • with pipe clamps up to DN 100, flanged from DN 125, for top or bottom demounting of the
helistill separator
Type D H h1 h2 h3 h4 h5 * L G S VD VM Article no.

ZEK 50 F 168 811 506 854 804 869 696 350 41 50 8 25 788 6050
ZEK 65 F 168 811 506 854 804 869 696 350 43 65 15 42 788 6065
ZEK 80 F 219 977 588 1066 1016 1081 778 470 65 80 20 58 788 6080
ZEK 100 F 219 977 588 1066 1016 1081 778 475 67 100 30 95 788 6100
ZEK 125 F 324 1189 694 1497 1447 1512 884 635 112 125 50 147 788 6125
ZEK 150 F 324 1189 694 1497 1447 1512 884 635 120 150 75 218 788 6150
DN 125 – DN 300 ZEK 200 F 406 1449 817 1872 1822 1887 1007 775 164 200 125 360 788 6200
ZEK 250 F 508 1821 999 2326 2276 2341 1189 890 329 250 200 575 788 6250
ZEK 300 F 610 2101 1140 2736 2686 2751 1330 1005 505 300 275 814 788 6300

** Demounting the helistill separator can be either from the top or the bottom
76 Pressure loss DP page 62
Specifications

● Thermal insulation upon request
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P
zeparo
Separator
Zeparo ZEK ... S Separator | version Kombi for micro bubbles and sludge particles
• Extended type | steel | color beryllium
DN 50 – DN 100 • with pipe clamps up to DN 100, flanged from DN 125, for top or bottom demounting of the
helistill separator
Type D H h1 h2 h3 h4 h5 * L G S VD VM Article no.

ZEK 50 S 168 811 506 854 804 869 696 336 36 50 8 25 788 7050
ZEK 65 S 168 811 506 854 804 869 696 336 37 65 15 42 788 7065
ZEK 80 S 219 977 588 1066 1016 1081 778 456 58 80 20 58 788 7080
ZEK 100 S 219 977 588 1066 1016 1081 778 461 59 100 30 95 788 7100
ZEK 125 S 324 1189 694 1497 1447 1512 884 619 100 125 50 147 788 7125
ZEK 150 S 324 1189 694 1497 1447 1512 884 619 105 150 75 218 788 7150
DN 125 – DN 300 ZEK 200 S 406 1449 817 1872 1822 1887 1007 759 144 200 125 360 788 7200
ZEK 250 S 508 1821 999 2326 2276 2341 1189 874 297 250 200 575 788 7250
ZEK 300 S 610 2101 1140 2736 2686 2751 1330 989 467 300 275 814 788 7300

** Demounting the helistill separator can be either from the top or the bottom
Pressure loss DP page 62 77

Specifications

● Thermal insulation upon request
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zeparo
Accessories for separators
heating, solar and cooling water systems
Zeparo ZPA Adaptor | for connecting a vent pipe

• brass
L • female thread and male thread
G 1/8
R 1/2
Type L G S VPE Article no.

mm kg piece
ZPA 40 0.2 G 1/8 - R ½ 10 789 0010
Zeparo ZPR
• with Redox granules for reduction of oxygen and improve water quality
• water without inhibitors
Type G S Article no.

kg
ZPR 0.2 G½ 789 6000
Zeparo ZIMA Magnet Attachment |

for retrofitting to mounting on site in the range Zeparo ZIO, ZIK and ZEK
• T-branch with magnetic rod and pocket | to increase the magnetite capture
Type G Article no.

kg
ZIMA 50-100 3.0 788 0100
78
ZIMA 125-200 4.3 788 0200
Specifications
ZIMA 250 5.4 788 0250

ZIMA 300 6.3 788 0300
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zeparo
Accessories for separators
heating water systems
Zeparo ZHI Thermal insulation | for Zeparo ZIO

• rockwool 2 part galvanized steel cladding, easy to fit with toggle clamps
• insulation value approx. 0.040 W/mk
• fire rating A2 to DIN 4102
TS: 110 °C TSmin: -10 °C

Thermal insulation for ZIO
Type D H SD G S Article no.
mm mm mm kg
ZHI 50/65 ZIO 278 405 50 3.7 DN 50/65 787 2065
ZHI 80/100 ZIO 349 515 60 7.3 DN 80/100 787 2100
H
ZHI 125/150 ZIO 453 716 60 14.4 DN 125/150 787 2150

ZHI 200 ZIO 536 840 60 20.9 DN 200 787 2200
ZHI 250 ZIO 630 1089 60 32.5 DN 250 787 2250
D ZHI 300 ZIO 738 1329 60 47.6 DN 300 787 2300
Zeparo ZHI Thermal insulation | for Zeparo ZIK

Thermal insulation for ZIK • rockwool 2 part galvanized steel cladding, easy to fit with toggle clamps
• insulation value approx. 0.040 W/mk
• fire rating A2 to DIN 4102
TS: 110 °C TSmin: -10 °C
Type D H SD G S Article no.

mm mm mm kg
H
ZHI 50/65 ZIK 278 551 50 5 DN 50/65 787 3065

ZHI 80/100 ZIK 349 710 60 9.9 DN 80/100 787 3100
ZHI 125/150 ZIK 453 916 60 18 DN 125/150 787 3150
ZHI 200 ZIK 536 1147 60 27.5 DN 200 787 3200
79
ZHI 250 ZIK 630 1515 60 44.3 DN 250 787 3250 Specifications
D ZHI 300 ZIK 738 1887 60 66.8 DN 300 787 3300
Thermal insulation | for Zeparo ZEK

● upon request
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P
aquapresso
Approx. Pressure loss DP | Aquapresso
Aquapresso ADF
0,30
0,25 8 –12 18 – 35 50 – 80
0,20
DP | bar
ADF 8 –12 litre

0,15 ADF 18 – 35 litre
ADF 50 – 80 litre
0,10
0,05
0,00
0,00 0,50 1,00 1,50 2,00
V | m³/h
Aquapresso AUF | AGF
0,25
300 –700 1000 –1500 2000 – 5000
0,20
140 – 600
AUF 140 – 600 litre
0,15
DP | bar
AGF 300 –700 litre

AGF 1000 –1500 litre
0,10
AGF 2000 – 5000 litre
0,05
80 0,00
0 5 10 15 20 25 30 35
Specifications
V | m³/h
pneumatex.com
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aquapresso
drinking water systems
Aquapresso AD pressure expansion vessel | discus shaped

• drinking water heating systems, pressure-boosting systems, max. chloride content 125 mg/l -
70 °C, 250 mg/l - 45 °C
• assembly with bottom connection
• all metallic parts in contact with water in stainless steel
• drinking water inspection according to the rules of SVGW, ACS, PZH

PSmin: 0 bar P0: 4 bar
D
Type VN PS PSCH D H G S VPE * Article no.

litre bar bar mm mm kg piece
S
AD 8.10 8 10 10 314 166 3.8 R½ 108/18 711 1000
H
AD 12.10 12 10 10 352 201 5.1 R½ 60/12 711 1001
AD 18.10 18 10 10 393 224 6.5 R¾ 50/10 711 1002
AD 25.10 25 10 10 436 251 8.2 R¾ 39/6 711 1003
AD 35.10 35 10 10 485 280 10.1 R¾ 32/8 711 1004
AD 50.10 50 10 10 536 317 12.6 R1 25/4 711 1005
AD 80.10 80 10 10 636 347 16.9 R1 12/4 711 1006
Aquapresso ADF pressure expansion vessel | discus shaped

70 °C, 250 mg/l - 45 °C
• assembly with top and bottom connection
• flowfresh full flow-through
81
Specifications
• hydrowatch for tightness control of the bag

S • drinking water inspection according to the rules of SVGW, ACS, PZH
TS: 120 °C TSmin: -10 °C TB: 70 °C TBmin:

* 5 °C
D
Type VN PS D H G S VD VPE Article no.

litre bar mm mm kg m3/h piece
S
ADF 8.10 8 10 345 166 4 2x R ½ 0.6 108/18 711 2000
H
ADF 12.10 12 10 386 201 5.3 2x R ½ 0.6 60/12 711 2001
ADF 18.10 18 10 430 224 6.6 2x R ¾ 1.0 50/10 711 2002
ADF 25.10 25 10 472 251 8.5 2x R ¾ 1.0 39/6 711 2003
ADF 35.10 35 10 521 280 10.4 2x R ¾ 1.0 32/8 711 2004
ADF 50.10 50 10 587 317 13 2x R 1 1.7 25/4 711 2005
ADF 80.10 80 10 687 347 17.4 2x R 1 1.7 12/4 711 2006
Pressure loss DP for Aqupresso ADF page 80
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P * VPE 108/18 = 108 pieces per pallet, at least 18 pieces per pallet row
aquapresso
Aquapresso AU pressure expansion vessel | slim, cylindrical model

70 °C, 250 mg/l - 45 °C
D
Type VN PS PSCH D H G S Article no.

AU 140.10 140 10 10 420 1321 34 R1¼ 711 1007
AU 200.10 200 10 10 500 1349 40 R1¼ 711 1008
H
AU 300.10 300 10 10 560 1347 62 R1¼ 711 1009

AU 400.10 400 10 7.5 620 1524 71 R1¼ 711 1010
AU 500.10 500 10 6 680 1615 95 R1¼ 711 1011
S
AU 600.10 600 10 5 740 1621 104 R1¼ 711 1012
Aquapresso AUF pressure expansion vessel | slim, cylindrical model

70 °C, 250 mg/l - 45 °C
82 • airproof butyl bag according to EN 13831 and Pneumatex internal standard
Specifications
• hydrowatch for tightness control of the bag and endoscopic inspection opening for internal
inspections

D
S PSmin: 0 bar P0: 4 bar
Type VN PS PSCH D H G S VD Article no.

litre bar bar mm mm kg m3/h
AUF 140.10 140 10 10 420 1379 35 2x R 1 ¼ 7.3 711 2007
AUF 200.10 200 10 10 500 1373 41 2x R 1 ¼ 7.3 711 2008
H
AUF 300.10 300 10 10 560 1347 63 2x R 1 ¼ 7.3 711 2009

AUF 400.10 400 10 7.5 620 1549 72 2x R 1 ¼ 7.3 711 2010
AUF 500.10 500 10 6 680 1638 96 2x R 1 ¼ 7.3 711 2011
S
AUF 600.10 600 10 5 740 1644 105 2x R 1 ¼ 7.3 711 2012

Pressure loss DP for Aqupresso AUF page 80
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aquapresso
Aquapresso AG pressure expansion vessel | slim, cylindrical model

70 °C, 250 mg/l - 45 °C

Type VN PS PSCH D H* G S Article no.

litre bar bar mm mm kg PN 16
10 bar AG 700.10 700 10 4.2 750 2001 250 DN 50 711 1013
AG 1000.10 1000 10 3 850 2170 340 DN 65 711 1014
AG 1500.10 1500 10 2 1016 2353 460 DN 65 711 1015
AG 2000.10 2000 10 - 1016 2873 760 DN 80 711 1020
AG 3000.10 3000 10 - 1300 2971 920 DN 80 711 1017
AG 4000.10 4000 10 - 1300 3616 1060 DN 80 711 1018
AG 5000.10 5000 10 - 1300 4261 1180 DN 80 711 1019
16 bar AG 300.16 300 16 10 500 1924 180 DN 50 711 3000

AG 500.16 500 16 6 650 1979 250 DN 50 711 3001
AG 700.16 700 16 4.2 750 2054 290 DN 50 711 3002
AG 1000.16 1000 16 3 850 2203 390 DN 65 711 3003
AG 1500.16 1500 16 2 1016 2356 520 DN 65 711 3004 83
AG 2000.16 2000 16 - 1016 2935 840 DN 80 711 3009
Specifications
AG 3000.16 3000 16 - 1300 2998 1000 DN 80 711 3006

AG 4000.16 4000 16 - 1300 3643 1170 DN 80 711 3007
AG 5000.16 5000 16 - 1300 4288 1310 DN 80 711 3008
* tolerance 0 /-100
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aquapresso
Aquapresso AGF pressure expansion vessel | slim, cylindrical model

70 °C, 250 mg/l - 45 °C
• hydrowatch for tightness control of the bag and two flange openings for internal inspections

Type VN PS PSCH D H* G S VD Article no.

litre bar bar mm mm kg PN 16 m3/h
10 bar AGF 700.10 700 10 4.2 750 2070 260 2xDN 50 11.5 711 2013
AGF 1000.10 1000 10 3 850 2271 355 2xDN 65 19.5 711 2014
AGF 1500.10 1500 10 2 1016 2454 475 2xDN 65 19.5 711 2015
AGF 2000.10 2000 10 - 1016 3024 775 2xDN 80 31.0 711 2020
AGF 3000.10 3000 10 - 1300 3122 935 2xDN 80 31.0 711 2017
AGF 4000.10 4000 10 - 1300 3767 1080 2xDN 80 31.0 711 2018
AGF 5000.10 5000 10 - 1300 4412 1200 2xDN 80 31.0 711 2019
16 bar AGF 300.16 300 16 10 500 1991 200 2xDN 50 11.5 711 4000
AGF 500.16 500 16 6 650 2046 270 2xDN 50 11.5 711 4001
AGF 700.16 700 16 4.2 750 2121 300 2xDN 50 11.5 711 4002
84 AGF 1000.16 1000 16 3 850 2302 410 2xDN 65 19.5 711 4003
AGF 1500.16 1500 16 2 1016 2455 540 2xDN 65 19.5 711 4004
Specifications
AGF 2000.16 2000 16 - 1016 3041 860 2xDN 80 31.0 711 4009
AGF 3000.16 3000 16 - 1300 3146 1040 2xDN 80 31.0 711 4006
AGF 4000.16 4000 16 - 1300 3791 1195 2xDN 80 31.0 711 4007
AGF 5000.16 5000 16 - 1300 4436 1335 2xDN 80 31.0 711 4008
* tolerance 0 /-100
Pressure loss DP for Aqupresso AGF page 80
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accessories
Intermediate vessel DD protection against inadmissible temperature in expansion vessels

S
TS: 110 °C TSmin: -10 °C PSmin: 0 bar
Type VN PS D H G S Article no.

D
litre bar mm mm kg
10 bar DD 8.10 8 10 345 166 3.9 2x R ½ 714 2020
S DD 12.10 12 10 386 201 5.1 2x R ½ 714 2021
H
DD 18.10 18 10 430 224 6.3 2x R ¾ 714 2022
DD 25.10 25 10 472 251 8.1 2x R ¾ 714 2023
DD 35.10 35 10 521 280 10 2x R ¾ 714 2024
DD 50.10 50 10 587 317 12.2 2x R 1 714 2025
DD 80.10 80 10 687 347 16.4 2x R 1 714 2026
Intermediate vessel DU protection against inadmissible temperature in expansion vessels

Type* VN PS D H G S Article no.

D litre bar mm mm kg
S 6 bar DU 140.6 140 6 420 1366 25 2x Rp 1 ½ 714 1002
DU 200.6 200 6 500 1408 30 2x Rp 1 ½ 714 1003
DU 300.6 300 6 560 1524 35 2x Rp 1 ½ 714 1004
85
DU 400.6 400 6 620 1573 55 2x Rp 1 ½ 714 1005 Specifications
DU 500.6 500 6 680 1705 61 2x Rp 1 ½ 714 1006
H
DU 600.6 600 6 740 1701 67 2x Rp 1 ½ 714 1007
10 bar DU 200.10 200 10 500 1408 50 2x Rp 1 ½ 714 2003

DU 300.10 300 10 560 1524 55 2x Rp 1 ½ 714 2004
S
DU 500.10 500 10 680 1701 83 2x Rp 1 ½ 714 2006
* vessels > 500 litres, 10 bar upon request
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accessories
Intermediate vessel DG protection against inadmissible temperature in expansion vessels

Type VN PS D H* G S Article no.

litre bar mm mm kg
6 bar DG 700.6 700 6 750 2087 200 2 x DN 50/PN 16 714 1008
DG 1000.6 1000 6 850 2210 280 2 x DN 50/PN 16 714 1009
DG 1500.6 1500 6 1016 2391 385 2 x DN 50/PN 16 714 1010
DG 2000.6 2000 6 1016 2909 655 2x DN 65/PN 16 714 1015
DG 3000.6 3000 6 1300 3008 810 2 x DN 65/PN 16 714 1012
DG 4000.6 4000 6 1300 3653 920 2 x DN 65/PN 16 714 1013
DG 5000.6 5000 6 1300 4300 1015 2 x DN 65/PN 16 714 1014
10 bar DG 300.10 300 10 500 1965 170 2 x DN 50/PN 16 714 2008

DG 500.10 500 10 650 2014 225 2 x DN 50/PN 16 714 2009
DG 700.10 700 10 750 2087 240 2 x DN 50/PN 16 714 2010
DG 1000.10 1000 10 850 2211 330 2 x DN 50/PN 16 714 2011
DG 1500.10 1500 10 1016 2394 445 2 x DN 50/PN 16 714 2012
DG 2000.10 2000 10 1016 2918 735 2x DN 65/PN 16 714 2017
DG 3000.10 3000 10 1300 3024 890 2 x DN 65/PN 16 714 2014
DG 4000.10 4000 10 1300 3669 1030 2 x DN 65/PN 16 714 2015
DG 5000.10 5000 10 1300 4314 1145 2 x DN 65/PN 16 714 2016
86
16 bar DG 300.16 300 16 500 1965 190 2 x DN 50/PN 16 714 3000
Specifications
DG 500.16 500 16 650 2016 255 2 x DN 50/PN 16 714 3001

DG 700.16 700 16 750 2087 280 2 x DN 50/PN 16 714 3002
DG 1000.16 1000 16 850 2247 385 2 x DN 50/PN 16 714 3003
DG 1500.16 1500 16 1016 2393 510 2 x DN 50/PN 16 714 3004
DG 2000.16 2000 16 1016 2935 820 2x DN 65/PN 16 714 3012
DG 3000.16 3000 16 1300 3040 995 2 x DN 65/PN 16 714 3006
DG 4000.16 4000 16 1300 3685 1145 2 x DN 65/PN 16 714 3007
DG 5000.16 5000 16 1300 4330 1280 2 x DN 65/PN 16 714 3008
* tolerance 0 /-100
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accessories
Accessories for pressure maintenance
Blow tank ET installation behind safety valves for the separation of steam/water mixtures
• deployment in systems according to EN 12828, SWKI 93-1
• steel | color beryllium
• dimensioning for a flow counter pressure of max. 2 bar
• connections for safety valve, steam line and drain line
D
• vertical installation
SA
• constructed according to SWKI 93-1, amendment 1
Type PS D H G SE SA SW Article no.

SE
bar mm mm kg
H
ET 32-125 2 133 312 4.5 DN 32 DN 65 DN 15 785 2500

ET 65-250 2 285 500 9 DN 65 DN 125 DN 20 785 2501
ET 100-400 2 405 760 23.5 DN 100 DN 200 DN 25 785 2502
SW ET 150-600 2 605 1022 38 DN 150 DN 300 DN 32 785 2503
DSV – ET allocation
PSV ≤ 5 bar PSV > 5 bar

DSV...H ET DSV...DGH ET ET
DSV 15 H * - - -
DSV 20 H * - - -
DSV 25 H * DSV 25 DGH ET 65-250 ET 65-250
DSV 32 H ET 65-250 DSV 32 DGH ET 65-250 ET 65-250
* no ET as QPSV < 350 kW
Low water protection protection of the heat generator and the system from overheating in case of lack of water 87
WMS • deployment in systems according to EN 12828, SWKI 93-1
Specifications
• main body made of nodular graphite iron, zinc coated

• 2 welding connections
• component inspected TÜV-HWB-96
• locking after turning off, change-over contact for signalling
Type PS H L G U I Article no.

bar mm mm kg V A
WMS 933.1 10 370 195 3.3 250 10 502 1003
• no locking after turning off, change-over contact for signalling
Type PS H L G U I Article no.

bar mm mm kg V A
WMS 933.2 10 370 195 3.3 250 10 502 1004
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accessories
Safety valve DSV...H protection of the maximum pressure on heat generators

• gun Metal
• spring-loaded, can be vented manually, spring compartment protected by diaphragms
• inlet and outlet side with internal thread, outlet side increased
• secuguard version, 5-year warranty
• CE-component inspected according to TRD 721-TÜV SV xx-516 H, PED/DEP 97/23/EC-01
202 111-B-00027

ASV: 0.5 bar OSV: 0.5 bar
Type PSV QPSV QPSVW H L G SE SA Article no.

bar kW kW mm mm kg
L
DSV 15-2,5 H 2.5 73 73 98 52 0.3 G½ G¾ 537 1025
DSV 15-3,0 H 3.0 81 81 98 52 0.3 G½ G¾ 537 1030
DSV 20-2,5 H 2.5 135 135 99 62 0.45 G¾ G1 537 2025

DSV 20-3,0 H 3.0 151 151 99 62 0.45 G¾ G1 537 2030
H
DSV 25-2,5 H 2.5 229 229 116 70 0.75 G1 G1¼ 537 3025
SA
DSV 25-3,0 H 3.0 254 254 116 70 0.75 G1 G1¼ 537 3030
DSV 32-2,5 H 2.5 446 446 132 87 1.1 G1¼ G1½ 537 4025
SE
DSV 32-3,0 H 3.0 496 496 132 87 1.1 G1¼ G1½ 537 4030
Blow off capacity
QPSV Related to steam flow for direct fired heat generator (e.g. gas, oil, electric, ...).
88
QPSVW Related to water flow for indirect fired heat generator (e.g. water to water heat exchanger) in case the
Specifications
temperature of the primary circuit tpr does not enable a possible vaporisation of the secondary system
water. The values given in the table must not be exceeded (wet vapour pressure pD(tpr) ≤ PSV).
PSV| bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0
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accessories
Safety valve DSV...DGH protection of the maximum pressure on heat generators

• gun Metal
• spring loaded, with manual blow off lever, spring chamber is bellow sealed, pressure balanced
• inlet and outlet side with internal thread, outlet side increased
• CE-component inspected according to TRD 721-TÜV SV xx-665 DGH, PED/DEP 97/23/EC-01
202 111-B-00029

ASV: PSV * 0.1 bar OSV: PSV * 0.1 bar
Type* PSV QPSV QPSVW H L G SE SA Article no.

bar kW kW mm mm kg
DSV 25-2,0 DGH 2.0 192 16940 233 86 1.8 G1 G1½ 536 3020
DSV 25-2,5 DGH 2.5 222 18940 233 86 1.8 G1 G1½ 536 3025
DSV 25-3,0 DGH 3.0 320 20750 233 86 1.8 G1 G1½ 536 3030
L
DSV 25-3,5 DGH 3.5 357 22410 233 86 1.8 G1 G1½ 536 3035
DSV 25-4,0 DGH 4.0 393 23960 233 86 1.8 G1 G1½ 536 3040
DSV 25-4,5 DGH 4.5 430 25410 233 86 1.8 G1 G1½ 536 3045
DSV 25-5,0 DGH 5.0 465 26790 233 86 1.8 G1 G1½ 536 3050
DSV 32-2,0 DGH 2.0 333 28830 316 110 4.0 G1¼ G2 536 4020
H
DSV 32-2,5 DGH 2.5 385 32230 316 110 4.0 G1¼ G2 536 4025
DSV 32-3,0 DGH 3.0 555 35300 316 110 4.0 G1¼ G2 536 4030
DSV 32-3,5 DGH 3.5 619 38130 316 110 4.0 G1¼ G2 536 4035
SA
DSV 32-4,0 DGH 4.0 682 40770 316 110 4.0 G1¼ G2 536 4040 89
DSV 32-4,5 DGH 4.5 746 43240 316 110 4.0 G1¼ G2 536 4045 Specifications
SE DSV 32-5,0 DGH 5.0 808 45580 316 110 4.0 G1¼ G2 536 4050
* further DSV...DGH valves can be supplied from 1,0 to 10 bar in steps of 0,1 bar
Blow off capacity
PSV | bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0
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accessories
Safety valve DSV...DGH protection of the maximum pressure on heat generators

• nodular graphite iron GGG | color beryllium
• spring loaded, with manual blow off lever, spring chamber is bellow sealed
• inlet and outlet with flanged connections and increased outlet size
• CE-component inspected according to TRD 721-TÜV SV xx-2007 DGH, PED/DEP 97/23/
EC-01202 111-B-06079

ASV: PSV * 0.1 bar OSV: PSV * 0.1 bar
Type * PSV QPSV QPSVW H L G SE SA Article no.

bar kW kW mm mm kg
DSV 40-2,0 DGH 2.0 780 44658 485 190 17 DN 40 DN 65 536 5020
DSV 40-2,5 DGH 2.5 920 49929 485 190 17 DN 40 DN 65 536 5025
DSV 40-3,0 DGH 3.0 1040 54695 485 190 17 DN 40 DN 65 536 5030
DSV 40-3,5 DGH 3.5 1160 59077 485 190 17 DN 40 DN 65 536 5035
DSV 40-4,0 DGH 4.0 1280 63156 485 190 17 DN 40 DN 65 536 5040
DSV 40-4,5 DGH 4.5 1400 66987 485 190 17 DN 40 DN 65 536 5045
DSV 40-5,0 DGH 5.0 1510 70611 485 190 17 DN 40 DN 65 536 5050
H
DSV 50-2,0 DGH 2.0 1190 69031 495 203 19 DN 50 DN 80 536 6020
DSV 50-2,5 DGH 2.5 1400 77179 495 203 19 DN 50 DN 80 536 6025
SA
DSV 50-3,0 DGH 3.0 1600 84545 495 203 19 DN 50 DN 80 536 6030
DSV 50-3,5 DGH 3.5 1790 91319 495 203 19 DN 50 DN 80 536 6035
90 DSV 50-4,0 DGH 4.0 1980 97624 495 203 19 DN 50 DN 80 536 6040
SE DSV 50-4,5 DGH 4.5 2160 103546 495 203 19 DN 50 DN 80 536 6045
Specifications
L DSV 50-5,0 DGH 5.0 2330 109147 495 203 19 DN 50 DN 80 536 6050
* further DSV...DGH valves can be supplied from 1,0 to 10 bar in steps of 0,1 bar
Blow off capacity
PSV | bar 2 2,5 3,0 3,5 4,0 4,5 5,0

tpr | °C 133,5 138,5 143,5 148,0 152,0 156,0 160,0
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accessories
Pre-pressure measuring control of the pre-pressure at expansion vessels

gauge DME • deployment in systems according to EN 12828, SWKI 93-1
• rugged plastic housing
• auto ON/OFF
• automatic calibration
Type PS G Article no.

bar kg
Pressure Gauge
- Auto On -
BAR
DME 10 0.3 500 1048
Manometer H control of the filling pressure at expansion vessels

• display range 0-4 bar, with 3 adjustable plastic segments for the marking of the desired green
pressure bandwith
• bottom connection
Type PS D G S Article no.

bar mm kg
H4 4 80 0.3 R½ 501 1037
Thermometer/Manometer control of the filling pressure at expansion vessels

TH • deployment in systems according to EN 12828, SWKI 93-1
• pressure display range 0-4 bar, temperature display range 0-120 °C, with 3 adjustable plastic
segments for the marking of the desired green pressure bandwith
• rear connection

91
Type PS D G S Article no.
Specifications
bar mm kg
TH 4 4 80 0.3 R½ 501 1038
Push button valve DH shut-off of hydrometers

• nickel-plated, brass
• pressure measurement only with pressed piston, otherwise the hydrometer is unpressurized
Type PS G S Article no.

bar kg
DH 30 0.3 G½ 500 1060
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new: accessories DLV
heating, solar and cooling water systems
Lock shield valve DLV maintenance and disassembly of expansion vessels

available from 05.2009 • brass
• can only be closed with an allen key which is include in the supply, ball valve with DN 15 hose
connection for fast draining
• female thread on both sides, screw connection on the vessel connection side
Type PS L G S SG SW Article no.

bar mm kg
DLV 15 DLV 15 16 117 0.35 Rp ¾ Rp ½ G¾ 535 1432
Lock shield valve DLV maintenance and disassembly of expansion vessels

available from 05.2009 • brass
• can only be closed with an allen key which is include in the supply, ball valve with DN 15 hose
connection for fast draining
• female thread on both sides, flat sealing union for direct connection to all suitable expansion
vessels
Type PS L G S SG SW Article no.

bar mm kg
DLV 20 16 92 0.3 Rp ¾ G¾ G¾ 535 1434
DLV 20 | 25 DLV 25 16 95 0.35 Rp 1 G1 G¾ 535 1436
92
Advantages of Pneumatex
Specifications
• Quick assembly using direct flat sealing connection.

• Rapid draining possible from expansion vessels with a DN 15 hose.
• Quick assembly to professional standards through integration with the Compresso
and Transfero.
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Lock shield valve DLV
Lock shield valves are required for isolating and draining expansion vessels. Pneumatex has
developed its own lock shield valve DLV, which meets all requirements and offers more than the
commercially available models.
Quick assembly
The lock shield valves DLV 20 and 25 have a flat sealing union for direct connection to Pneumatex
expansion vessels.
Rapid draining
Commercially available lock shield valves have been quite rightly criticised for their poor draining
capacity. The DLV drain cock is sufficiently dimensioned for expansion vessels greater than 80 litres,
and can be connected directly to a DN 15 drain hose.
Safe operation
The DLV can be opened and closed only with an Allen key, which is included in the delivery. It
therefore meets the EN 12828 requirement for a safety device to prevent accidental closing.
DLV 20 | DLV 25
System technology
In future, lock shield valves DLV will normally be integrated with the Compresso and Transfero
systems. This simplifies on-site assembly and ensures correct installation to professional standards.
Installation | Assembly | Operation

The lock shield valve DLV is being offered in sizes DN 15, DN 20 and DN 25. On Pneumatex vessels,
this corresponds to a nominal volume of up to 800 litres. Pneumatex vessels of 18 – 800 litre capacity
have been adapted accordingly for the flat sealing connections. They can also be fitted to other
makes of vessel, of course, provided the vessels have a similar G or R connection.
93
Specifications
Statico SD and DLV 20 System technology | Compresso CU and DLV 25
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accessories
Accessories for control modules
ComCube DCD Communication module | for BrainCube control

• RS 485 interface for communicating with BrainCube, 6 digital inputs for the use of external volt
free signals (NO), 9 volt free digital outputs, freely programmable; all outputs can be inversed
B • wall mounted, fixing elements for cable management
TU: 40 °C IP: 54 U: 230 V/50 Hz

H
Type B H T G PA Article no.

mm mm mm kg kW
DCD 270 230 260 0.5 0.1 814 1000
ComCube DCD TI Communication module | factory fitted to Transfero TI

• RS 485 interface for communicating with BrainCube, 6 digital inputs for the use of external volt
free signals (NO), 9 volt free digital outputs, freely programmable; all outputs can be inversed
• complete connections of all in and outputs with connectors of the PowerCube panel
B
TU: 40 °C IP: 54 U: 230 V/50 Hz

H
mm mm mm kg kW
DCD TI 270 230 180 0.5 0.1 814 1005
ComCube DCA Communication module | for BrainCube control

B
• 2 separated analoge outputs 4-20 mA for connection to BMS, isolation voltage 2.5 kVAC
• all cabeling inside the casing, wall mounted
TU: 40 °C IP: 54 U: 230 V/50 Hz

H

mm mm mm kg kW
DCA 190 260 180 0.5 0.1 814 1010
94
ComCube DCA TI Communication module | factory fitted to Transfero TI
Specifications
• 2 separated analoge outputs 4-20 mA for connection to BMS, isolation voltage 2.5 kVAC
• connected via mounting rail in the PowerCube panel
TU: 40 °C IP: 54 U: 230 V/50 Hz

B

mm mm mm kg kW
H
DCA TI 17.5 120 146 0.2 0.1 814 1015
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accessories
Liz IAB K4 Water level controller | mounting on the Transfero TGI...H vessel
• additional equipment for systems > 110 °C according to EN 12952, EN 12953
• with signal lamps and 4 floating contacts to indicate content is minimal or maximal, water
make-up start and water make-up stop
• complete in a casing for mounting on the TGI...H vessel
• TÜV-tested component label WBP05-347
TU: 40 °C U: 230 V/50 Hz
Type VN B H T G PA Article no.

litre mm mm mm kg kW
IAB K4/1000.08 1000 180 260 200 3.5 0.1 824 1850
IAB K4/1500.08 1500 180 260 200 3.5 0.1 824 1851
IAB K4/2000.08 2000 180 260 200 3.5 0.1 824 1852
IAB K4/3000.08 3000 180 260 200 3.5 0.1 824 1853
IAB K4/4000.08 4000 180 260 200 3.5 0.1 824 1854
IAB K4/5000.08 5000 180 260 200 3.5 0.1 824 1855
Paz PMIN Minimum pressure switch | for retrofitting to Transfero TI

• additional equipment for systems >110 °C according to EN 12952, EN 12953
• fitting on site into TecBox and connection to control module
• TÜV-tested in accordance with VdTÜV Druck 100/1 for specialised equipment and according to
PED/DEP 97/23/EC
B

IP: 54 U: 230 V/50 Hz
H
Paz PMIN 0 – 6
Paz PMIN 6 –16
B
Type PS B H T G S DPp Article no.
bar mm mm mm kg bar
PMIN 0-6 16 82 180 40 0.5 G½ 0-6 825 1521 95
H
PMIN 6-16 30 82 194 30 0.5 G½ 6-16 825 1523 Specifications
Paz PMIN 0 – 25 PMIN 0-25 30 133 208 61 0.5 G½ 0-25 825 1525
Paz PMIN TI Minimum pressure switch | factory fitted to Transfero TI

• additional equipment for systems >110 °C according to EN 12952, EN 12953
• pre connected to control module
• TÜV-tested in accordance with VdTÜV Druck 100/1 for specialised equipment and according to
PED/DEP 97/23/EC
B

IP: 54 U: 230 V/50 Hz
H
Paz PMIN 0-6 TI

Paz PMIN 6-16 TI
B
Type PS B H T G S DPp Article no.
bar mm mm mm kg bar
PMIN 0-6 TI 16 82 180 40 0.5 G½ 0-6 825 1520
H
PMIN 6-16 TI 30 82 194 30 0.5 G½ 6-16 825 1522

Paz PMIN 0-25 TI PMIN 0-25 TI 30 133 208 61 0.5 G½ 0-25 825 1524
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accessories
Master-Slave DMS 2 Software expansion | parallel operation of 2 Compresso C 10, C 20 or Transfero T_, TI
• usage options as Master/Slave, parallel, expanded capacity or 100% redundancy
• remote switching of Master/Slave possible
• cabeling on site, commissioning by Pneumatex Service
Compresso • including assembly kit with shut-offs for the air-side connection of the TecBoxes
with the primary vessel
Type Article no.
DMS 2 C 814 1020

Transfero • including assembly kit with 1 safety valve for protection of the maximum pressure at
Transfero TU, TU...E and TG, TG...E expansion vessels
Type Article no.
DMS 2 T 814 1021
Type Article no.
DMS 3 C 814 1025

Transfero • including assembly kit with 2 safety valves for protection of the maximum pressure at
Type Article no.
DMS 3 T 814 1026

96
Specifications

Type Article no.
DMS 4 C 814 1030

Transfero • including assembly kit with 3 safety valves for protection of the maximum pressure at
Type Article no.
DMS 4 T 814 1031
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Commissioning
Compresso | Transfero | Pleno | Vento
Requirements for commissioning

• All assembly work according to the current assembly, operating, and maintenance instructions
has been completed.
• The electric power supply has been established.
•The vessels are empty, manual devices for quick filling operations are available.
• The connected system is operative, filled with water and vented.
• Required assembly work exceeding the described performance range will be invoiced separately.
• Not described systems and system configurations upon request.
• The commissioning prices are net prices exclusive VAT.
• The commissioning is to be ordered separately.
• Commissioning of a standard system

by the Pneumatex customer service according to the current assembly, operating, and
maintenance instructions with an instruction of the operating staff in a single visit and
departure on one day from home.
Type Article no.
Compresso C_ 850 0100

Transfero T_ 850 0200
Transfero TI with 1 TGI bis 1500 litres 850 0300
Pleno PI_ 850 0600
Vento V_ 850 0400
Vento VP_ 850 0500
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Glossary
General terms BrainCube Name of the new Pneumatex controls in Compresso, Transfero, Pleno and Vento.
TecBox Name for Pneumatex compact control units consisting of hydraulic part and BrainCube control.
Quality features airproof | silentrun | dynaflex | oxystop | vacusplit | helistill | leakfree | fillsafe | secuguard | flowfresh:
Please see the detailed descriptions on page 106.
Geometry D Diameter
Characteristic diameter of the device.
H Height (H, H1, H2, …)
Characteristic overall height of the device.
h Installation dimensions (h, h1, h2, …)
B Width
Characteristic overall width of the device.
T Depth
Characteristic overall depth of the device.
L Length
Characteristic overall length of the device or the fixture.
SD Insulation thickness
G Empty weight of the device at the time of delivery without the packaging.
S Connection
Characteristic dimension for the device connection.
SE Connection in
Characteristic dimension for the device connection for streaming in media.
SA Connection out
Characteristic dimension for the device connection for streaming off media.
SG Connection vessel 99
Characteristic dimension for the device connection to the vessel.
SNS Connection water make-up
Characteristic dimension for the water make-up connection.
SW Connection dewatering
Characteristic dimension for evacuation, dewatering operations.
R Male thread, conical, ISO 7-1
Rp Female thread, cylindrical, ISO 7-1
G Female tread, male thread, cylindrical, ISO 228
DN Nominal diameter
Numeric size specifications for tube dimensions according to the pressure device directive.
VPE Packaging unit
Standard packaging quantity in a box or pallet. For articles with the specifications of the VPE
please coordinate order quantities smaller than the VPE with the sales office. Items within a VPE
always provide of a functional separate packaging.
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Glossary
Pressures HST Static height

Water column between the highest point of the system and the connecting branch of the
expansion vessel, for water-controlled pressure-maintaining systems with pump (Transfero)
referred to the suction joint of the pump.
HB Maximum static height for the deployment of bubble separators

Maximum static height for the deployment of bubble separators. It depends on the temperature
conditions at the place of installation of the separator.
P0 Minimum pressure
Lower limit value for the pressure maintenance. It is mainly defined by the static height HST and
the vapour pressure pD. If the value is fallen short of the function of the pressure maintenance
cannot be ensured. For large systems and temperature limits above 100 °C the pressure limiting
devices are triggered.
Statico, Aquapresso Pre set pressure to be set at the gas side.
Be careful with respect to Aquapresso in drinking water systems! If the drinking water pressure
falls short of the pre set pressure this may lead to pressure blows and to an increased bubble
wear ( Initial pressure pa).
Transfero, Compresso, Vento, Pleno The minimum pressure P0 is calculated by the BrainCube control from the static height HST and
the vapour pressure pD (TAZ).
pZ Minimum required equipment pressure, e.g. NPSH requirement for pumps or boilers
pD Vapour pressure
According to EN 12828 the excess pressure towards the atmosphere to prevent evaporation.
pa Initial pressure
Lower threshold for an optimum pressure maintenance. During the operation it must always be
above the minimum pressure. We recommend at least 0.3 bar. For systems with minimum
pressure limiters this value must be selected such that the triggering of the limiters is prevented in
all operating modes. With respect to Pneumatex devices with BrainCube control the initial pressure
is calculated internally by the control.
Statico Pressure with minimum system temperature after feeding the water reserve. Water make-up
100 devices in the sense of a pressure maintenance monitoring device according to EN 12828 must
be triggered if the value is fallen short of. If the filling temperature is equal to the lowest system
temperature the initial pressure corresponds to the filling pressure.
e.g. heating systems: lowest system temperature ~ filling temperature ~ 10 °C.
Compresso, Transfero Pressure at which the pump or the compressor must be triggered.
Aquapresso Pressure of the drinking water network before the Aquapresso. It must also always be greater
than the pre set pressure at flow conditions.
pe Final pressure
Upper threshold for an optimum pressure maintenance. It must be at least 0.5 bar below the
safety valve response pressure. For systems with maximum pressure limiters it must be selected
such that the triggering of the limiters is prevented in all operating modes.
Statico The highest pressure to be assumed after the max. system temperature has been achieved.
Compresso, Transfero The pressure at which the spill device must open at the latest.
Aquapresso The highest pressure to be assumed after the absorption of the drinking water to be stored.
PSV Response pressure safety valve

According to EN ISO 4126-0 the pressure at which the safety valve at the heat generator begins
to open.
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Glossary
Pressures ASV Closing pressure tolerance

Difference between response pressure and closing pressure for safety valves | EN ISO 4126-1.
OSV Opening pressure tolerance
Difference between response pressure and opening pressure for safety valves | EN ISO 4126-1.
PS Maximum admissible pressure
According to the pressure device directive the maximum pressure for which the pressure device
has been dimensioned according to the manufacturer’s specification.
PSCH Maximum admissible pressure Switzerland
Pressure up to which the expansion vessel does not require an approval according to the Swiss
directive SWKI 93-1 (PS * VN ≤ 3000 bar * Liter).
Df Pressure factor
Ratio between the required nominal volume VN and the water absorption volume Ve + VV for
expansion vessels.
pNS Fresh water pressure
Flow pressure of the fresh water network, e.g. drinking water network, that is available before the
water make-up device.
DPP Working pressure range
Pressure range for which a water make-up or degassing device has been designed. It must be
adjusted to the working pressure of the system.
DPVD Pressure loss with nominal flow
Pressure loss referred to the nominal flow capacity of a device, e.g. Aquapresso or Zeparo.
Volumes e Expansion coefficient
According to EN 12828 the overall water capacity of the heating system that is involved in the
volume expansion.
VA Overall system water capacity
According to EN 12828 the overall water capacity of the heating system that is involved in the
volume expansion.
vA Specific overall system water capacity
Overall water capacity of the heating system that is involved in the volume expansion, referred to 101
the installed heating surface output.
VN Nominal volume
According to the pressure device directive the entire internal volume of the pressure compartment
of the expansion vessel.
VA Water capacity for which a device is rated
Characteristic performance parameter that describes up to which water capacity the device,
e.g. Vento, can be used.
VK Water Content Collector Panels
For solar systems to ENV 12977-1 the collector volume which can phase change to steam has to
be added to the connecting pipes volume.
Ve Expansion volume
According to EN 12828 the volume expansion of the water capacity of the heating system
between the min. and max. system temperature.
VV Water reserve
According to EN 12828 the water quantity in the expansion vessel for the compensation of water
losses caused by the system.
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Glossary
Temperatures tmax Maximum system temperature

Maximum temperature for the calculation of the volume expansion. For heating systems the
dimensioned flow temperature at which a heating system is to be operated with the lowest
outside temperature to be assumed (standard outside temperature according to EN 12828). For
cooling systems the max. temperature that is achieved due to the operation mode or standstill,
for solar systems the temperature up to which an evaporation is to be avoided.
tmin Lowest system temperature

Lowest temperature for calculating expansion volumes. The lowest system temperature is equal
to the freezing point. It is dependant on the percentage of antifreeze additives. For water without
additives tmin = 0.
tpr Primary flow temperature

Maximum Flow temperature in primary circuit of heat exchangers (indirect fired).
tR Return temperature
Return temperature of the heating system with the lowest outside temperature to be assumed
(standard outside temperature according to EN 12828).
TV Maximum flow temperature

Maximum flow temperature for which a device is equipped according to the normative and
safety-related requirements. TV may be greater than TS if the device is installed at a place with
t ≤ TS, e.g. in the system return.
TAZ Safety temperature limiter | Safety temperature controller | Temperature limit

Safety device according to EN 12828 for the temperature protection of heat generators.
If the set temperature limit is exceeded the heating is turned off. Limiters are locked,
controllers automatically release the heat supply if the set temperature is fallen short of.
Setting value for systems according to EN 12828 ≤ 110 °C.
TS Maximum admissible temperature

According to the pressure device directive the maximum temperature for which the pressure
102 device or the fixture has been dimensioned according to the manufacturer’s specification.
TSmin Minimum admissible temperature

According to the pressure device directive the minimum temperature for which the pressure
device or the fixture has been dimensioned according to the manufacturer’s specification.
TW Maximum admissible temperature for water make up

The highest admissible temperature for make up units as part of a pressurisation or degassing
system. This only applies if TW < TS.
TB Maximum admissible bag temperature

Maximum admissible permanent temperature for the butyl bag.
TBmin Minimum admissible bag temperature

Minimum admissible permanent temperature for the butyl bag.
TU Maximum admissible ambient temperature

Maximum ambient temperature for the installation of a device.
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Glossary
Capacities Q Heat capacity

Blowing-off capacity of a safety valve referred to the vapour emission according to
the component inspection.
QPSV Heat capacity

Abblaseleistung eines Sicherheitsventiles bei Dampfausströmung entsprechend Bauteilprüfung,
bezogen auf die Wärmeleistung eines Wärmeerzeugers.
QPSVW Heat capacity

Blow off capacity of a safety valve for water flow according to specification, related the to heat
output of the heat generator, 1 kW =ˆ 1 l/h.
VD Flow rate | Nominal flow

Nominal throughput of a device, e.g. Aquapresso, Zeparo or nominal flow rate of a compressor
or pump.
VM Maximum flow
Maximum throughput of a device, e.g. Zeparo.
KVS Flow parameter

Throughput of a device with a differential pressure of 1 bar.
VNS Water make-up capacity

Nominal capacity of a water make-up device.
U Voltage
Nominal voltage for an electric device.
I Electric current
Admissible current load for a device.
PA Electric load
Load for an electric device.
103
SPL Sound level
Sound level dB(A) – effective perceived.
IP Code for protection against moisture and physical contact

according to EN 60529.
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BEING CLOSE
to customers generates trust
Your opinion matters to us. Especially in this era of modern communication methods, personal
contact with our customers is especially important to us: Exchanging views, answering questions,
finding solutions. Our specialists are always available as contact persons. Personally – on site!
Nevertheless, you should also take advantage of our new internet portal. At www.pneumatex.com,
you are provided with detailed information on a day-to-day basis and with SelectP! you can
calculate your system easily online.
Head office Switzerland

Pneumatex AG Phone +41 (0)61 906 26 26
Mühlerainstrasse 26 Fax +41 (0)61 906 26 27
CH-4414 Füllinsdorf [email protected]
[email protected]
www.pneumatex.com
Agencies www.pneumatex.com
104
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105
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BENEFITS
for partnership
A legend — the diffusion-proof butyl bag

Quality characteristic for Pneumatex butyl bags in Statico, Aquapresso, Compresso and Transfero vessels.
For Aquapresso in special drinking water version.
• Vulcanised bag of high-quality butyl rubber with high diffusion resistance.
• Design-optimised, two fold attached butyl bag with approximate nominal volume, no over expansion,
minimal wear.
• Water in the butyl bag, no contact with the vessel wall, no corrosion.
Advantages • Long service life, no costs through premature replacement.
• Minimum operational costs through reliable, almost maintenance-free operation at stable pre set pressure.
• In trials with 8 manufacturers, Pneumatex had the best performance and leading edge:
minimal primary pressure loss (see chart),
no initial overpressure necessary,
no inclusion of residual water. Primary pressure loss of expansion vessels according to the measurements
of an independet institute
• No consequential costs due to corrosion
Relative primary pressure loss
thanks to the double protection of the airproof

Average
bag: competitors
1. Protection of the vessel.

2. Protection of the system.
Pneumatex
For Compresso and Transfero vessels
minimal oxygen diffusion via the bag. Manufacturer
• 5-year warranty at Statico, Pneumatex Best competitor Average competitor Worst competitor
Compresso, Transfero.
The silent Compresso

Quality characteristic for Pneumatex Compresso pressure maintaining stations.
• Brand-name compressors with extremely quiet running and sound level of approx. 59 dB(A) with C 10
and 64 dB(A) with C 20.
• C 20 with noise reducing hood.
106 Advantages • Can also be used in areas that are sensitive to noise.
• Minimal operational costs due to reliable, almost maintenance-free operation.
• Long service life through wear-resistant, tried-and-tested construction.
• Highest capacity with minimum dimensions.
Water make-up, which makes it safe

Quality characteristic for Pneumatex make-up systems Pleno and integrated make-up systems in Vento,
Compresso, Transfero. Also for devices without make-up, an electronic fillsafe make-up monitoring
is contained in the BrainCube control.
• Controlled make-up by means of contact water meter and electronic check of the make-up quantity,
time and frequency.
• Optional protection of drinking water with break tank AB or system separator BA EN 1717.
Advantages • Fully automated, permanently stable pressure maintenance by guaranteeing the water reserve.
EN 12828 recommendation as pressure maintaining monitoring device.
• Uncontrolled make-up e.g. through leakages is detected and stopped.
• Safety checked according to international regulations.
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Dynamically like a pump, elastically like a compressor
Quality characteristic for Pneumatex Transfero pressure maintaining stations of the sizes 4.1 to 10.1 and 4.2 to 10.2
• Pressure gradient controlled pump speed.
• Self-optimising partial load operation and elastical connecting and disconnecting dynamic.
Advantages • Highest performance development – but can be metered, thus system protecting, smooth pump operation
with minimised switching frequency.
• Minimisation of the necessary pressure accumulator volume.
Effective partial-vacuum degassing

Quality characteristic for Pneumatex degassing systems in Transfero pressure maintaining stations TV and TPV.
• Degassing of the system and make-up water in a special vessel with slight vacuum on approx.
atmospheric gas saturation. Thus completely bubble-free water.
• Degassing programs for continuous operation and eco interval operation.
• Degassing outside the Transfero primary vessel, because we have detected:
1. With the usual degassing of oxygen-free system water in the expansion vessel, this can become enriched
with atmospheric oxygen through diffusion.
2. The gas discharge during degassing in the expansion vessel takes place with neutral pressure conditions which
are dependent on the diaphragm tension. This decreases the effectiveness and involves the risk of drawing in air.
Advantages • No operational costs through follow-up venting.
• No consequential costs due to system corrosion, cavitation, erosion. No oxygen absorption of the system
water during degassing. Significant reduction of the oxygen content of the make-up water.
• Effective degassing through defined gas discharge with overpressure at the end of the degassing cycle.
• Negligible operational costs through time-controlled eco interval operation.
• Quick degassing through adjustable time-limited permanent operation.
Comprehensive spray-type degassing in the vacuum

Quality characteristic for Pneumatex Vento degassing devices and Compresso CPV pressure maintaining stations.
• Degassing of the system and make-up water in a vacuum vessel with degassing programs
for permanent operation and eco automatic or eco interval operation. 107
• Dynamic atomizing process with spin effect for the almost complete separation of gas from water.
• Controlled security by vacuum test.
Advantages • No operational costs through subsequent venting.
• Even with large air ingress e.g. repairs, no formation of bubble due to strongly absorptive water.
• No consequential costs due to system corrosion, cavitation, erosion. Active corrosion minimisation through
separation of reactive gases in the system and make-up water.
• Negligible operational costs through time-controlled eco interval operation with Vento V 3 and Compresso CPV.
• Optimised operational costs through gas-content dependent eco automatic operation from Vento V 4 E.
• Quick degassing through adjustable time-limited permanent operation
The full flow-through with fresh water guarantee

Quality characteristic for Pneumatex potable vessels Aquapresso ADF, AUF, AGF.
• Full flow-through of the airproof butyl bag. The complete dispensing quantity can be used for the flow-through.
• Vulkanised airproof butyl bag, no chemical additives as with the spraying method.
• Monitoring integrity of bag with Hydrowatch.
Advantages • The drinking water quality and the freshness are not impaired.
• Safety checked according to international regulations.
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BENEFITS
for partnership
The leak free automatic air vent

Quality characteristic for Pneumatex Zeparo automatic air vent and Zeparo with micro bubble separator.
• Safe, dry discharge of separated gases.
• Stable float handling in a large, flow-balanced chamber. Dirt and water are kept away
from the precision valve, also at high pressures.
• Emergency screw plug with signal function just in case, in the unlikely event that it starts to leak.
Advantages • No damaging leakage, no calcium deposit.
• No operation and replacement costs through leaking automatic air vent.
• Reliable, high capacity even at high pressures.
The combined, innovative separating principle

Quality characteristic for Pneumatex Zeparo micro bubbles and sludge separator as well as Zeparo Collect
low loss headers.
• helistill combines all previously known separation principles.
heli… like helicoidal stands for the tangential dynamic when separating.
...still stands for the necessary slow-down during the defined separation of the gaseous and solid particles.
• Integration with dry magnet separator is possible.
• The implementation of the principle takes place with the completely new rust-free helistill separator in a
flow-balanced separation chamber.
Advantages • Best separation performance for micro bubbles and sludge particles.
• More efficient separation of magnetic fine sludges when combined with dry magnetic rod in pocket tube.
• No additional energy input due to minimal pressure losses and always free-flow path.
A plus in matters of separation

Quality characteristic for Pneumatex Zeparo ZUM, ZUML, ZUKM, ZUCM with built-in magnetic rod and for
Zeparo ZI and ZE equipped with ZIMA Magnet Attachment.
• magnattract is the ideal complement of the helistill separation principle.
magn… means the magnetic force.
108 ...attract means that the magnetizable particles are quite rapidly and efficiently attracted and separated.
• No supplementary energy is needed.
• No additional pressure loss.
• Dry magnetic rod – water and magnet are separated by a pocket.
• Simple desludging through withdrowing of the magnetic rod and elimination through the desludging valve.
• Particularly rapid and nearly complete separation of magnetic components out of the sludge, including the
Advantages most tiny particles.
• Without any operating costs.
• Available from DN 20 till DN 300: built-in the products ZU…M DN 20 –DN 40, ZI and ZE DN 50 – DN 300
can be equipped with ZIMA Magnet Attachment from version 2008 onwards.
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Proven safety
Quality characteristic for Pneumatex DSV safety valves for heat generators up til 120 °C
• Special concept with protected spring area by means of bellows or membrane.
The spring is entirely separated from the medium, there is no influence on the closing force.
• The precision valve seat is executed in a softsealing version, for DSV-DGH valves with metallic support.
Thus, leak risk after opening is minimized.
• Precision valve with guaranteed small opening and closing pressure tolerances of max. 10% between
opening and closing pressures, 0.5 bar for DSV-H valves. The DSV-DGH exceed the requirements of
EN ISO 4126-1.
• Use of noble materials such as brass, nodular graphite iron and stainless steel. No corrosion,
the functioning is longlasting and reliable.
• CE-mark. Guaranteed safety at technically highest level.
Advantages • Reliable opening and closing means no excessive pressure, no water loss.
• Long lasting lifetime, no costs because of early replacement.
• Reduced exploitation cost because of reliable, almost maintenance free operation.
• No additionnal costs caused by corrosion through the use of noble materials and the protection
of the spring chamber.
• 5 years warranty
Intelligent and easy to operate

Designation for the new Pneumatex controls in Compresso, Transfero, Pleno and future Vento.
• Universal control for an optimised, safe system operation.
• Control and monitoring of all pressure maintaining, degassing and make-up activities: Precision pressure
maintenance | fillsafe make-up | oxystop degassing | vacusplit degassing | dynaflex pump operation.
• Self-optimising with memory function.
• Intuitive, operation-orientated menu layout, in German, English, French and Dutch | further languages
can be supplied upon request.
• Illuminated graphic-enabled 8-line display for display of all relevant parameters.
• Numerical and graphical display of pressure and content. 109
• User-friendly encoder with scroll and select function.
• Electrical connection 230 V/50 Hz with special coupling for network separation.
• Data interface RS 485.
• Volt free, individually programmable digital outputs.
• Optimum operation through swivel adjustment of the control.
Advantages • You save time: Simple, intuitive operation. Uniform operational concept for several applications.
• They optimise the system operation: No adaptation or readjustment. Once started up, the
BrainCube adapts to the application conditions through self-optimisation.
• They vary worldwide: 4 standard languages and further individual selection is possible.
The special electrical network separation coupling achieves independence from the customary plug systems.
• They are future-proof: You can program the volt free digital outputs according to your requirements.
The RS 485 interface offers the possibility of the data link to all individual and standardised BUS systems.
• Functions via RS 485: ComCube extension offering an additional 6 inputs and 9 outputs |
Master-Slave and other intelligent coupling of TecBoxes.
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THE EVOLUTION
of a visionary idea
1909 Establishment of an installation company
Carl Stücklin establishes a company for the «Construction phase of central heating and sanitary systems». He
soon stands out from his competitors due to his unconventional ideas.
1945 – 1955 From installation company to the production and development company
Under the leadership of sons Paul, Kurt and Julius, the Stücklin company develops following the hard years of war
to a system supplier. Now the company is capable of designing and manufacturing. With own boilers and radiators,
everything can be offered from one source.
1955 – 1990 The expansion technology arrives – and sealed heating systems are born
The boiler construction is still in the foreground. However the revolution of the expansion technology is imminent.
| In the mid fifties Paul Stücklin is the first to install a bag of butyl rubber into a expansion vessel. These are the
first stages of the sealed heating systems, the birth of the legendary airproof butyl bag as we know it today. | One
pionieer action is followed by the next. | In 1965 – the first series-manufactured compressor automat in the world.
| 1972 – the first transferomat. | From 1977, Andreas Stücklin manages the fate of the company.
1990 – 2002 The expansion technology becomes the core business
At the end of the eighties, all activities are focussed on the sealed expansion technology. | In light of the awareness
that sealed systems cannot solve all problems, Pneumatex applies for a degassing patent in 1995. | 1995 – a
milestone: Vento, the first affordable vacuum degasser for heating systems experiences its successful launch.
In the following years, an unrivalled technology for the pressure maintenance, degassing and water make-up is
developed. The idea for a complex system monitoring develops
2002 – 2005 System technology at international level
In 2002, Karl Willemen takes over as main share holder of the newly-established Pneumatex AG. An insider with
Pneumatex blood and international vision. | The company is reorganised within two years . The product range
consistently focuses on modern water management in three business areas. | Pressure maintenance heating
technology, quality assurance of water systems and pressure stabilisation of drinking water | With SelectP!,
110
Pneumatex introduces the first online calculation program in the industry – which means up to date worldwide
customer service.
2005 – 2007 Dynamic water management – the consistent evolution of an idea
The business area of quality assurance for water systems open a further chapter of the Pneumatex
history towards the future: Dynamic water management – the combination of technology and know-how to
achieve integral system inspection and analysis. Our target: corrosion and troublefree operation of
systems with a long service life.
2007 – ... Pneumatex joins IMI Indoor Climate for even stronger technical HVAC offering
«This acquisition is a milestone in the way IMI Indoor Climate delivers energy efficiency and peace of mind to
its customers,» said Sean Toomes, President of IMI Indoor Climate, «Combining the thought-leadership and
technical know-how of both Pneumatex and TA, enables our HVAC customers to benefit from a fully integrated
and technically dynamic service.»
For more information about IMI Indoor Climate visit www.imiplc.com.
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Pneumatex – Dynamic water management
111
Stable pressure conditions, an excellent water quality heating and

cooling systems as well as a reliable, hygienic potable water supply
– these subjects define Pneumatex. User-friendly products of the
highest quality and a comprehensive customer service are our goal.
Dynamic water management stands for innovation, user

friendliness and pioneering technology.
pneumatex.com
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WXZOINEN020903
| swiss made | Pneumatex – Dynamic water management
Innovative one-stop system technology:

Statico, Compresso or Transfero combined with Pleno
make-up and Vento degassing systems enable fully
automated system operation with connection to the
building management system.
Tel.+41 (0)61 906 26 26
Fax+41 (0)61 906 26 27
[email protected]
www.pneumatex.com
Dinamikus
Dynamic vízkezelés
water management

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02 | swiss made | Pneumatex – Dynamic water management

16 | 17 Supply | Product range | Table of contents

Our on line calculation program General equations

Table 1: e expansion coefﬁcient and pD vapour pressure

P0 Minimum pressure pa Initial pressure pe Final pressure

Compresso Compresso Compresso

Transfero Transfero Transfero

Length up to approx. 30 m DNe 20 25 32 40 50 65 80 100

Table 4: DNe standard values for expansion pipes with Transfero T_ *

Table 5: DNe standard values for expansion pipes with Transfero TI

Zeparo ZUVL Statico SD tmax DSV...H

Expansion pipe According to table 3 on page 5.

Vento Degassing and central venting. Conditions:

according to EN 12828 tmax ET

Quick selection TecBox Primary vessel

Compresso C 10.1 F ZUT

Compresso = TecBox + Primary vessel + Secondary vessel (optional)

TecBox equipment C CPV C 10.1 F:

Lock shield valve DLV Included in scope of delivery.

Vento Degassing and central venting. Conditions:

Quick selection TecBox Primary vessel

Water make-up connection

Transfero = TecBox + Primary vessel + Secondary vessel (optional)

+ fillsafe water make-up ● ●

Expansion pipes Transfero T_: table 4 | Transfero TI: table 5 page 5

Lock shield valve DLV Included in scope of delivery.

TecBox with 2 pumps,

System example – Pleno P

Aquapresso in potable hot water systems

Aquapresso ADF pa PSV

Aquapresso ADF VSp

Aquapresso in pressure-boosting systems

Aquapresso pressure losses

Aquapresso in a V = Vmax ≤ VD Vmax > VD

TAZ Temperature limiter according to EN 60730-2-9 ● ● 1)

87 LAZ Low-water protection 2) for central roof units ● –

88 – 90 SV Safety valve, EN 4126 for vapour emission ● ● 3)

20 – 48 Pressure maintenance, e.g. Statico, Compresso, Transfero ● ●

50 – 53 Pressure maintenance monitoring device 4), e.g. Pleno ● ●

Additional requirements for Q > 300 kW/heat generator

PAZ Pressure limiter ● –

Example: pD (tpr) > PSV

Zoom Product details

Supply • Commissioning is stated separately.

Product range • Please observe the country-specific editions of the «Zoom».

16 | 17 Supply | Product range | Table of contents

Compresso is a precision pressurisation system with compressors. It is especially suitable

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Operating range of Pneumatex standard systems*

* special installations upon request

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Statico SD pressure expansion vessel | discus shaped

TS: 120 °C TSmin: -10 °C TB: 70 °C TBmin: 5 °C

Type VN PS PSCH P0 D H G S VPE * Article no.

SD 25.3 25 3 3 1 436 249 5 R¾ 39/6 710 1003

Accessories • Lock shield valve DLV page 92 | 93