®

METROLOGIC INSTRUMENTS, INC.

®
TECH 8 Laser Bar Code
Projection Scanner
Installation and User’s Guide

MLPN 2168
Printed in USA
October 1999 Rev 01
Locations
USA Corporate Headquarters
Metrologic Instruments, Inc. Customer Service: 1-800-ID-METRO
90 Coles Rd. Telephone: 856-228-8100
Blackwood, NJ 08012-4683
Fax: 856-228-6673

Email: [email protected]
Internet: http://www.metrologic.com

South America

Rua Flórida 1.821, 5° Andar- Brooklin

CEP 04571-090, São Paulo-SP, Brasil Outside Brazil
Telephone: 55-11-5505-6568
Outside Brazil
Metrologic South America Fax: 55-11-5505-1681

Email: [email protected]

In Brazil
In Brazil Telephone: 55-11-5505-2396
Metrologic do Brasil Ltda
Fax: 55-11-5507-2301

Email: [email protected]

Europe

Metrologic Instruments GmbH Telephone: 49-89-89019-0

Dornierstrasse 2
82178 Puchheim b. Fax: 49-89-89019-200
Munich, Germany
Email: [email protected]

Asia

Metrologic Asia (PTE) Ltd. Telephone: 65-842-7155

31, Kaki Bukit Road 3
#05-08 Techlink Fax: 65-842-7166
Singapore 417818
Email: [email protected]

Copyright
© 1999 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced,
transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who
may quote brief passages in a review, or provided for in the Copyright Act of 1976.

Products and brand names mentioned in this document are trademarks of their respective companies.

ii
Table of Contents
Unpacking List................................................................................................................................ 1

Introduction .................................................................................................................................... 1

Labels............................................................................................................................................ 2

Applications and Protocols ........................................................................................................... 2

Maintenance.................................................................................................................................. 3

Configuration of the Scanner to the Host System ........................................................................ 3

Scanner Connections.................................................................................................................... 4

Attaching the Scanner to the Stand and Work Surface ............................................................... 5

Scanning Bar Codes ..................................................................................................................... 6

Appendix A
Specifications ................................................................................................................. 7, 8

Appendix B
Version A1 Pin Assignments for the Mil spec Connector................................................. 9
Version A15 Pin Assignments for the Mil spec Connector............................................. 10

Appendix C
Warranty and Disclaimer ................................................................................................. 11

Appendix D
Notices ...................................................................................................................... 12, 13

Appendix E
Patents ............................................................................................................................ 14

Index...................................................................................................................................... 15, 16

iii
Unpacking List
The shipping carton, will contain the following:
®
• TECH 8 Laser Bar Code Projection Scanner

• Installation and User’s Guide

• ScanSelect™ Scanner Programming Guide

• Communication Cable (optional) or Communication Cable with Power Supply (optional)

• Stand (optional)

If any item is missing or to order additional items, contact the dealer, distributor or call
Metrologic’s Customer Service Department at 1-800-ID-METRO or 1-800-436-3876.

Introduction
Metrologic’s TECH 8® laser bar code projection scanner is encased in an NEMA-12 steel case.
The scanner’s construction enables the scanner to operate in harsh surroundings, especially
industrial environments. Water-resistant, shock-resistant, and rugged, the TECH 8 scanner is
also fast, aggressive and reliable. It can register bar codes at a range of 203mm - 457mm
(8" - 18") and can autodiscriminate among all common codes.

Among the scanner’s many features is an ASIC (Application Specific Integrated Circuit) in the
decoding system that virtually eliminates misreads and MECCA© (Metrologic Enhanced Code
Correcting Algorithm). MECCA© enables the scanner to read poorly printed, wrinkled or even
torn bar codes on the first pass.

The scanner has been configured at the time of manufacture based on information supplied at
the time of order.

1
Labels
The first label is found inside the window of the scanner noting that this device is a CDRH Class
IIa laser product and EN 60825-1 LASERKLASSE 1. The second label is located on back of the
scanner. This label contains information such as the model number, the date of manufacture
and the serial number. The following are samples of the labels that are found on the unit.

Complies with 21 CFR

Chapter 1 subchapter
J. Class IIa laser
Product. Avoid long-
term viewing of direct
laser light.

LASERKLASSE 1

Metrologic® This product complies with US

Metrologic Instruments, Inc. C US DHHS Standard 21 CFR Chapter
Blackwood, New Jersey, USA LISTED 1 Subchapter J. Class IIa Laser
Contains no user serviceable 94J8 Product. Avoid long-term viewing
components. I.T.E. of direct laser light.
Warranty void if case is opened.
Eviter toute exposition prolongee
Complies with FCC and ICES-003 de la vue au rayonnement laser
Class A. See manual. direct. Apprareil laser Classe IIa

Manufactured Blackwood, NJ.

October 1999 11-30V
Model : IS872-E1
TECH 8™ Barcode Scanner
Serial # : XXXXXXXXXX

CAUTION:
Patents #5,081,342; #1,268,257; #5,216,232 Laser light when opened.
Worldwide Patents Pending DO NOT STARE INTO BEAM.

Applications and Protocols

The following chart lists the version identifiers for all the communication protocols. Listed on
each scanner is a model number. The model number includes the scanner number, revision
label, and denoted version identifier. For example, if the model number is MS870-B1, the
scanner is an MS870, B is the revision level, and 1 is the version identifier.

B UNITS
Scanner Version Identifier Communication Protocol(s)
MS870 1 RS-232, OCIA
MS870 15 Light Pen Emulation

2
Maintenance
Smudges or dirt that appears on the scanner window can interfere with proper scanning.
Therefore, the window will need occasional cleaning.

1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.

2. Gently wipe the scanner window.

Configuration of the Scanner to the Host System

The scanner has been configured at the time of manufacture based on information supplied at
the time of order. If ScanSet® is being used, refer to the ScanSet documentation for information
on how to configure your scanner.

3
Scanner Connections
In order for the scanner to maintain compliance with applicable standards, all circuits connected
to the scanner must meet the requirements for SELV (Safety Extra Low Voltage) according to
EN 60950.

To avoid potential problems, do not power up the scanner until the communication
cable is secured to the host.

1. Turn off the host system.

2. Find the 19-pin female end of the scanner link cable and the widest key located above
pins L and A. Align this key with the corresponding key on the scanner box’s Mil spec
connector. While pushing in on the connector, rotate the ring clockwise until it locks
into place with a click.

3. Connect the other end of the communication cable to the host device.

The following statement is applicable if the optional power adapter available through
Metrologic does not power the bar code scanner, and the scanner receives power from
a host device such as a computer system.

Caution: To maintain compliance with standards CSA C22.2 No. 950/UL 1950 and
norm EN 60950, the power source must meet applicable performance
requirements for a limited power source.

If the scanner will not receive power from a transformer, skip to Step 6.

4. If the scanner will receive power from an external power source, check the AC input
requirements of the transformer to make sure the voltage matches the AC outlet.
(A socket-outlet should be installed near the equipment and must be easily accessible.)

5. Plug the transformer into the AC outlet to supply power to the scanner.

6. Power up the host system.

7. Scan a few items to verify that data is being properly transmitted between the scanner
and the host device.

4
Attaching the Scanner to the Stand and Work Surface
The scanner can be positioned in a vertical orientation with the Metrologic stand (Part #45478).
To attach the unit to the stand and work surface purchase the following: four 6-32 x ½"
(maximum length) machine screws and two (2) #10 pan head or two (2) #8 countersunk wood
screws. (Refer to figure 1)

1. Lay the scanner face down on a clean cloth to prevent any scratches from occurring
on the output window. Position the scanner so the red and green LEDs are pointed
toward you.

2. Lay the stand on the scanner with the angled bracket pointing up and toward you.

3. Align the four clearance holes to the four holes in the scanner’s case. Fasten the
scanner to the stand by inserting the four 6-32 x ½" screws into the four holes in the
scanner’s case.

4. Drill two holes into the work surface that correspond with the holes in the
216mm - 96mm (8.5" x 3.80") base of the stand.

5. Use two pan head or countersunk wood screws to attach the scanner and stand to the
work surface.

2 4&5

3.50 in.
1.90 in.
5.00 in.
1

Figure 1: Stand Installation

5
Scanning Bar Codes
The depth of field for the scanner is 203mm to 457mm (8" to 18") from the scanner window.
The symbol must be passed through the scan area in order for the scanner to recognize the bar
code. (Refer to Figure 2)

Figure 2

6
Appendix A

TECH 8® Laser Bar Code Scanner Specifications

Application Industrial Scanner
Light Source Visible Laser Diode 670 ± 5nm
Laser Class CDRH: Class IIa; EN 60825: Class 1
EMC CE, UL listed for US and Canada
EMI FCC, ICES-003 & EN 55022 Class A

Mechanical
Dimensions 203mm x 216mm x 96mm (8"L x 8.5"W x 3.8"D)
Weight 3.5kg. (7.75 lbs.) without cable
Orientation May be used in any orientation
Mounting Vertical stand
Top Cover NEMA-12 steel case
Cable Length 1.83m (6') cable with mil spec connector

Electrical

Power 9 watts, host system or wall transformer

Input Voltage 11-30 VDC

Operating
450mA typical @ 20V
Current
Standby
210mA typical @ 20V
Current
DC 6061/6113-220V (AC in) 6062/6114-120V (AC in) 6115-240V (AC in)
Transformers output 24/20VDC @ 750mA

Specifications subject to change without notice.

7
Appendix A (Continued)

Operational
Depth of Scan Field 203mm to 457mm (8" to 18")

Scan Speed Model 870 1250 scan lines per second

Model 875: 450 scan lines per second
Model 870: Omnidirectional (20 interlocking lines)
Scan Pattern
Model 875: 6-line raster

Indicators LED: green=on ready to scan; red=good read

Beeper Operation Selection of 3 tones for “Good Read”

Maintenance Required Clean window periodically

Decode Capability Autodiscriminates

System Interfaces RS-232C; Light Pen Emulation; OCIA

Opto coupled 6 amp US and Canada, 5 amps EEA countries

Optional Interfaces
TRIAC output; object sensor input

Print Contrast 35% minimum reflectance difference

Roll, Pitch, Yaw 360°, 60°, 60°

Environmental

Storage Temperature -40°C to 60°C (-40°F to 140°F)

Operating Temperature 0°C to 35°C (32°F to 95°F)

Humidity 5% to 95% relative humidity, non-condensing

Light Levels Up to 3200 foot candles - works in direct sun

Ventilation None required

Shock 100g for 1ms

ESD 8kV IEC 801-2

Contaminants Protects against dust, falling dirt, and dripping

non-corrosive liquid

Specifications subject to change without notice.

8
Appendix B

Version A1 Pin Assignments for the Mil spec Connector

Each TECH 8 scanner has a 19-pin male Mil spec connector that is found on the side of the unit.
To connect the scanner to the host device, use a communication cable with a female Mil spec
connector. The communication cable may include a power transformer or it may be designed to
draw power directly from the host device. This item can be ordered when the scanner is
purchased.

The following is a list of pin assignments for Version A1 scanners. The communication
protocols for Version A1 are RS-232 and OCIA. The pin numbers are impressed on the male
Mil spec connector. For easier reference, refer to Figure 3 for pin locations.

PIN FUNCTION

A R Data
B RTS Output
C Signal Ground
D CTS Input
E R Data Return
F RS-232 Output
G Clock In
H Clock In Return
J Clock Out
K Shield Ground
L DTR Input
M Clock Out Return
N Power to Scanner + 24 VDC
P Earth Ground
R Power Ground
S RS-232 Input Figure 3

9
Appendix B (Continued)

Version A15 Pin Assignments for the Mil spec Connector

Each TECH 8 scanner has a 19-pin male Mil spec connector that is found on the side of the unit.
To connect the scanner to the host device, use a communication cable with a female Mil spec
connector. The communication cable may include a power transformer or it may be designed to
draw power directly from the host device. This item can be ordered when the scanner is
purchased.

The following is a list of pin assignments for Version A15 scanners. The communication
protocol for Version A15 is light pen emulation. The pin numbers are impressed on the male Mil
spec connector. For easier reference, refer to Figure 4 for pin locations.

PIN FUNCTION

A R Data
B Light Pen Data Output
C Signal Ground
D Light Pen Source + 5 VDC
E R Data Return
F RS-232 Output
G Clock In
H Clock In Return
J Clock Out
K Shield Ground
L DTR Input
M Clock Out Return
N Power to Scanner + 24 VDC
P Earth Ground
R Power Ground
S RS-232 Input
Figure 4

10
Appendix C
Warranty and Disclaimer
Limited Warranty
®
The Tech 8 Series of scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A.
facility. The Tech 8 Series scanners have a two (2) year limited warranty from the date of manufacture.
Metrologic warrants and represents that all Tech 8 Series scanners are free of all defects in material,
workmanship and design, and have been produced and labeled in compliance with all applicable U.S.
Federal, state and local laws, regulations and ordinances pertaining to their production and labeling.

This warranty is limited to repair, replacement of Product or refund of Product price at the sole discretion
of Metrologic. Faulty equipment must be returned to the Metrologic facility in Blackwood, New Jersey,
U.S.A. or Puchheim, Germany. To do this, contact a Metrologic’s Customer Service/Repair Department to
obtain a Returned Material Authorization (RMA) number.

In the event that it is determined the equipment failure is covered under this warranty, Metrologic shall,
at its sole option, repair the Product or replace the Product with a functionally equivalent unit and return
such repaired or replaced Product without charge for service or return freight, whether distributor,
dealer/reseller, or retail consumer, or refund an amount equal to the original purchase price.

This limited warranty does not extend to any Product which, in the sole judgement of Metrologic, has
been subjected to abuse, misuse, neglect, improper installation, or accident, nor any damage due to
use or misuse produced from integration of the Product into any mechanical, electrical or computer
system. The warranty is void if the case of Product is opened by anyone other than Metrologic’s repair
department or authorized repair centers.

THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER WARRANTIES OR

GUARANTEES, EITHER EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDES, WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE UNDER THE UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR
CONDUCT. THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF
ANY OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY
INDIRECT OR CONSEQUENTIAL DAMAGES, INCIDENTAL DAMAGES, DAMAGES TO PERSON
OR PROPERTY, OR EFFECT ON BUSINESS OR PROPERTY, OR OTHER DAMAGES OR
EXPENSES DUE DIRECTLY OR INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS
WARRANTY. IN NO EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL
AMOUNT PAID TO METROLOGIC FOR THE PRODUCT.

METROLOGIC ALSO RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT
DESCRIBED HEREIN.

Metrologic Instruments, Inc. Metrologic Instruments GmbH

90 Coles Road Dornierstrasse 2
Blackwood, NJ 08012-4683 82178 Puchheim b
Customer Service Department Munich, Germany
1-800-ID-METRO (1-800-436-3876) TEL: 49-89-89019-0
TEL: 856-228-8100 FAX: 49-89-89019-200
FAX: 856-228-6673

11
Appendix D
Notices
Notice
This equipment has been tested and found to comply with limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his own expense. Any
unauthorized changes or modifications to this equipment could void the users authority to operate this device.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.

Notice
This Class A digital apparatus complies with Canadian ICES-003.

Remarque
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Caution
Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser scanner.
Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional. Never open the scanner in
an attempt to look into the device. Doing so could result in hazardous laser light exposure. The use of optical
instruments with the laser equipment will increase eye hazard.

Atención
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de los especificados aquí,
pueden provocar una luz de láser peligrosa. Bajo ninguna circunstancia el usuario deberá realizar el mantenimiento
del láser del escáner. Ni intentar mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir
el escáner para examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la luz de láser. El uso de
instrumentos ópticos con el equipo láser puede incrementar el riesgo para la vista.

Attention
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner de graves irradiations. Le
client ne doit en aucun cas essayer d'entretenir lui-même le scanner ou le laser. Ne regardez jamais directement le
rayon laser, même si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans
l'appareil. Ce faisant, vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi d'appareils optiques
avec cet équipement laser augmente le risque d'endommagement de la vision.

Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine
gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umständen versuchen, den Laser-Scanner
selbst zu warten. Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist.
Öffnen Sie niemals den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer
gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser Laserausrüstung erhöht das Risiko
einer Sehschädigung.

Attenzione
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale può
provocare delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare egli stesso
lo scanner laser. Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai
lo scanner per guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser rischiosa. L’uso
di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di danni alla vista.

12
Appendix D (Continued)
European Standard

Warning

This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

Funkstöreigenschaften nach EN 55022:1998

Warnung!

Dies ist eine Einrichtung der Klasse A. Diese Einrichtung kann im Wohnbereich
Funkstörungen verursachen; in diesem fall kann vom Betrieber verlangt werden,
angemessene Maßnahmen durchführen.

Standard Europeo

Attenzione

Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe

causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure.

Attention

Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être la
cause d’interférences radio. Dans ce cas l’utiliseteur peut être amené à predre les mesures
adéquates.

13
Appendix E

Patents

“Patent Information

This METROLOGIC product may be covered by one or more of the following U.S. Patents:

U.S. Patent No. 4,360,798; 4,369,361; 4,387,297; 4,460,120; 4,496,831; 4,593,186; 4,607,156;
4,673,805; 4,736,095; 4,758,717; 4,816,660; 4,845,350; 4,896,026; 4,923,281; 4,933,538;
4,960,985; 4,992,717; 5,015,833; 5,017,765; 5,059,779; 5,081,342; 5,117,098; 5,124,539;
5,130,520; 5,132,525; 5,140,144; 5,149,950; 5,180,904; 5,200,599; 5,216,232; 5,229,591;
5,247,162; 5,250,790; 5,250,791; 5,250,792; 5,262,628; 5,280,162; 5,280,164; 5,304,788;
5,321,246; 5,324,924; 5,396,053; 5,396,055; 5,408,081; 5,410,139; 5,436,440; 5,449,891;
5,468,949; 5,479,000; 5,532,469; 5,545,889; 5,557,093; 5,627,359; 5,637,852; 5,777,315;
5,789,731,

No license right or sublicense is granted, either expressly or by implication, estoppel, or

otherwise, under any METROLOGIC or third party intellectual property rights (whether or not
such third party rights are licensed to METROLOGIC), including any third party patent listed
above, except for an implied license only for the normal intended use of the specific equipment,
circuits, and devices represented by or contained in the METROLOGIC products that are
physically transferred to the user, and only to the extent of METROLOGIC’s license rights and
subject to any conditions, covenants and restrictions therein.”

Other worldwide patents pending.

14
Index
A ESD 8
AC outlet 4 EU 7
Application 7 Europe ii
Application and protocols 2 Exit angle 8
Asia ii
ASIC 1 F
Attaching stand 5 Faulty equipment 11
A1 pin assignments 9 Fax ii
A15 pin assignments 10 Functions 9, 10

B G
B units 2 Germany (GmbH) 11
Bar codes 6 Good read 8
Base 5 Guides 1
Beeper operation 8
Bracket 5 H
Headquarters ii
C Host 3, 4, 9, 10
Case 1, 5, 7 Humidity 8
CDRH class IIa 2, 7
CDRH/IEC 7 I
CE Mark 7 Input voltage 7
Class 1 7 Internet ii
Clean 3, 8 Introduction 1
Communication cable 1,4, 9, 10
Communication protocol 2 K
Compliance 4 Key 4
Configuration 3
Connectors 4, 7, 9, 10 L
Connections 4 Labels 2
Construction 1 LASERKLASSE 1 2
Containments 8 LEDs 5
Contrast 8 Light levels 8
Copyright ii Light pen emulation 2, 8
Current 7 Light source 7
Customer Service ii, 11 Limited warranty 11
Link cable 4
D Locations ii
DC transformer 7
Decode capability 8 M
Depth of field 6, 8 Maintenance 3, 8
Dimensions 7 MECCA 1
Disclaimer 11 Mechanical 7
Mil spec connector 4, 7, 9, 10
E Model number 2
Electrical 7 Mounting options 7
Email ii
EN 60825-1 2, 4
Environmental 8

15
Index
N Shipping carton 1
NEMA-12 steel case 1, 7 Socket-outlet 4
Notices 12, 13 South America ii
Specifications 7, 8
O Stand 1, 5, 7
OCIA 2, 9 Storage temperature 8
Operating current 7 System interfaces 8
Operating temperature 8
Operational 8 T
Optional interfaces 8 Temperature 8
Orientation 7 Top cover 7
Transformer 4, 7, 9, 10
P
Patents 15 U
Pin assignments 9, 10 UL/CSA 7
Power consumption 7 Units 2
Print contrast 8 USA corporate headquarters ii
Programming guide 1
Protocols 2 V
Ventilation 8
R Version A1 9
RMA 11 Version A15 10
Roll, pitch, yaw 8 Version identifiers 2
RS-232 2, 8, 9 Vertical stand 1, 5, 7
Visible laser diode 7
S Voltage 4, 7
Scan field 6, 8
Scanning bar codes 6 W
Scan pattern 8 Warranty 11
Scanner connections 4 Weight 7
ScanSet 3 Window 2, 3, 5, 6, 8
ScanSelect manual 1
Scan speed 8
Service 1, 11

16