Product Catalog 2021: Optoelectronic Instruments and Systems For Geometric Quantities Measurement

Download as pdf or txt
Download as pdf or txt
You are on page 1of 32

OPTOELECTRONIC INSTRUMENTS AND SYSTEMS FOR

GEOMETRIC QUANTITIES MEASUREMENT

PRODUCT CATALOG 2021


DISPLACEMENT AND POSITION
GAP MEASUREMENT
MEASUREMENT

THICKNESS AND WIDTH


PROFILE MEASUREMENT
MEASUREMENT

OUTER DIAMETER AND PROFILE


LEVEL MEASUREMENT
MEASUREMENT

INNER DIAMETER AND PROFILE


2D MEASUREMENT
MEASUREMENT

VIBRATION AND RUN-OUT


3D MEASUREMENT
MEASUREMENT

STRAIGHTNESS AND FLATNESS


MACHINE VISION SYSTEMS
MEASUREMENT

ISO 9001-2015
RIFTEK GROUP OF COMPANIES

The parent company,


Scientific and Production Company «RIFTEK» was founded in 1993. The enterprise specializes in development
and fabrication of optoelectronic instruments for measuring of geometrical quantities.

The group also includes:


Enterprise «RIFTEK TECHNO» — manufacturing of mechanical parts and components for the parent
company, contract manufacturing;
Enterprise «RIFTEK-SMT» — automated assembling of printed circuit boards (PCB), contract manufacturing;
Enterprise «RIFTEK-Systems» — assembly unit in Russia.

The basic product line includes:


■■ laser triangulation position sensors;
■■ 2D and 3D laser scanners;
■■ absolute linear encoders;
■■ optical micrometers;
■■ hardware and software system for welding robots;
■■ specialized systems for measuring dimensions, displacements and distances, thickness, diameter, etc.;
■■ measurement instruments for railway transport;
■■ video processing FPGA IP-cores and hardware;
■■ machine vision systems.

RIFTEK products are delivered in more than 70 countries. Company representative offices operate in 45
countries.

RIFTEK company is certified according to ISO 9001:2015 in the field of management of quality of design and
manufacture of optoelectronic instrumentation.

We offer integrated solution to control and automation problems — from sensing devices to
multifunctional measuring and control systems.

www.riftek.com 1
LASER TRIANGULATION SENSORS, RF60x SERIES
PURPOSE
MAIN FEATURES
Contactless dimensions, surface profile, deformation, vibration
measurement, sorting, sensing presence or absence, positional ■■ Measuring ranges from 2 to 2500 mm
checking, bulk materials and liquids level measurement. ■■ ±1 µm accuracy
■■ Sampling rate up to 70 kHz
OPERATION
Sensor operation is based on the principle of optical
■■ RS232/RS485/Ethernet/CAN/ CANopen
triangulation. +4...20 mA/0...10V/ModbusRTU
Radiation of a semiconductor laser is focused by an objective ■■ Binocular sensors
on an object. The radiation scattered at the object is collected for laser scanning
on the CMOS array by the input lens. Object motion causes a ■■ Binary and ASCII data formats
corresponding motion of the image. Built-in signal processor
calculates the distance to the object according to the light spot
■■ Sensors with BLUE lasers
image position on the CMOS array. to control high temperature,
mirrored and semitransparent objects
■■ Sensors with IR lasers
■■ Mutual synchronization of the sensors
(master-slave)
Interference Mirror for multi-axis measurement tasks
Filter
■■ Service Software
CMOS for parameter setting and results visualization
array
■■ Free SDK and examples
for Windows, Linux, .NET, MATLAB, LabVIEW

Processor MODELS
RF603 — universal sensors
RF603HS — high speed sensors
RF600 / RF600HS — sensors with increased base distance and large
measurement range. High speed sensors
RF605 — compact sensors
Laser RF602 — super compact sensors
Focusing Lens RF607 — high-precision high-speed sensors
RF609 / RF609Rt / RF609Wi-Fi — laser probes for inner surface
control

liquid level automotive object dimensions thickness profiling

measurement industry tests sorting measurement measurement

PARAMETER VALUE
RS232 (max. 460.8 kbit/s) or RS485 (max. 921.6 kbit/s) or RS232 and CAN V2.0B (max 1Mbit/s)
Output digital
or Ethernet and (RS32 or RS485)
interface
analog 4…20 mA (≤500 Ω load) or 0…10 V
Synchronization input 2.4 – 5 V (CMOS, TTL)
Logic output programmed functions, NPN: 100 mA max; 40 V max for output
Power supply, V 9 …36
Power consumption, W 1.5..2
Enclosure rating IP67 ( for the sensors with cable connector only)
Vibration 20g/10…1000Hz, 6 hours, for each of XYZ axes
Environment

Shock 30 g / 6 ms
resistance

-10…+60, (-30…+60 for the sensors with built-in heater),


Operation temperature, °С
(-30…+120 for the sensors with built-in heater and air cooling housing)
Permissible ambient light, lx >30000
Relative humidity 5-95% (no condensation)
Storage temperature, °С -20…+70
Housing material aluminum

2 www.riftek.com
LASER TRIANGULATION SENSORS, RF60x SERIES
UNIVERSAL LASER SENSORS RF603 Series

■■ Varied diode powers


■■ Binocular sensors
■■ Available with Red, Blue or IR laser diodes
■■ Accuracy ± 0.05% working range

OPTIONS SOFTWARE
■■ Protective housing with air and water cooling ■■ Setting sensor parameters
■■ Custom versions with non-standard base, range or housing shape ■■ Receiving, storage, visualization
■■ Special version for use in high vibration conditions ■■ Speed and acceleration calculation
■■ Special flexible cable for robotic applications
■■ Variants with round and elliptical spot

RF603- R-X/4 X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750 X/1000 X/1250
15, 25 15, 30 25, 45 35, 55 45, 65 60, 90
Base distance X, mm 39 15 15 80 125 145 245 260
60 65 80 95 105 140
Measurement range, mm 4 2 5 10 15 25 30 50 100 250 500 750 1000 1250
Linearity, % ±0.05 of the range ±0.1
Resolution, % 0.01 of the range (for the digital output only) 0.02
Temperature drift 0.02% of the range/°C
Max. measurement
9400
frequency, Hz
red semiconductor laser, 660 nm wavelength or
Light source
UV semiconductor laser 405/450 nm wavelength (BLUE version)
model RF603
output power ≤0.2 ≤3 mW
laser safety Class 1 3R (IEC60825-1)
Light source

model RF603L
output power ≤0.95 mW
laser safety Class 2 (IEC60825-1)
model RF603P
output power ≤20 mW
laser safety Class 3B (IEC60825-1)
Weight (without cable) 100
Note 1: RF603-R-39/4 sensor is designed to use with mirror surfaces and glass.

HIGH SPEED SENSORS RF603HS Series


■■ Universal high-speed compact laser sensors
■■ Sampling rate up to 70 kHz
■■ Available with Red and Blue laser diodes
■■ Ideal for registration of high speed events and
vibration measurement

www.riftek.com 3
LASER TRIANGULATION SENSORS, RF60x SERIES
RF603HS- X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750
15, 25 15, 30 25, 45 35, 55 45, 65 60, 90
Base distance X, mm 15 15 80 125 145
60 65 80 95 105 140
Measurement range, mm 2 5 10 15 25 30 50 100 250 500 750
Max. measurement frequency, kHz 70
Linearity, % ±0.1 (70 kHz) of the range
Resolution, % 0.01 (70 kHz) of the range
Temperature drift 0.02% of the range/°С
red semiconductor laser (660 nm wavelength) or
Light source
blue semiconductor laser (405/450 nm wavelength)
Output power ≤4.8 mW ≤20 mW ≤80 mW
Laser safety Class 3R (IEC/EN 60825-1:2014) 3B (IEC/EN 60825-1:2014)
Weight (without cable) 110

LARGE-BASE AND LONG RANGE SENSORS RF600 Series

■■ High-precision measurement of the position of


remote objects
■■ High-speed (70 kHz) sensors

RF600- X/10 X/30 X/40 X/100 X/250 X/500 X/600 X/1000 X/1000 X/1500 X/2000 X/2500 X/20 X/50
Base distance X, mm 230 300 330 500 230 300, 1000 230 1300 380 390 410 420 540 535
Measurement range, mm 10 30 40 100 250 500 600 1000 1000 1500 2000 2500 20 50
Max. measurement frequency 9.4 kHz, 70 kHz
Linearity, % of the range ±0.05 ±0.1 ±0.05
Resolution, % of the range 0.01 of the range (digital output only) 0.03 0.01
Temperature drift 0.02% of the range/°С
red semiconductor laser, 660 nm wavelength or
Light source
UV semiconductor laser 405/450 nm wavelength (BLUE version)
Output power ≤4.8 mW 80 mW
Laser safety Class 3R (IEC60825-1) 3B (IEC60825-1)
Weight (without cable) 500 2000

COMPACT LASER SENSORS RF605 Series

RF605- 25/50 45/100 65/250 105/500


Base distance X, mm 25 45 65 105
Measurement range, mm 50 100 250 500
Max. measurement frequency 2000 Hz
Linearity, % of the range ±0.05
Resolution, % of the range 0.01 (digital output only)
Temperature drift 0.02% of the range/°C
Light source red semiconductor laser, 660 nm wavelength
Output power ≤0.95 mW
Laser safety Class 2 (IEC60825-1)
Weight (without cable) 60

4 www.riftek.com
LASER TRIANGULATION SENSORS, RF60x SERIES
SUPER COMPACT LASER SENSORS RF602 Series

■■ Unique combination of dimensions, performance


and operating ranges

RF602- 20/10 20/25 30/50 50/100 65/250 105/500


Base distance X, mm 20 20 30 50 65 105
Measurement range, mm 10 25 50 100 250 500
Max. measurement frequency 9400 Hz
Linearity, % of the range ±0.05
Resolution, % of the range 0.01 (digital output only)
Temperature drift 0.02% of the range/°С
red semiconductor laser, 660 nm wavelength or
Light source
UV semiconductor laser 405/450 nm wavelength (BLUE version)
Output power, mW ≤0.95 mW
Laser safety Class 2 (IEC60825-1)
Weight (without cable), gram 40

SPECIALIZED LASER SENSORS


FOR PAVEMENT PROFILE AND TEXTURE MEASUREMENT
RF60i Series

■■ Accuracy ± 0.03% of working range


■■ Sampling rate up to 70 kHz

MODEL SPECIFIC FEATURES ASSIGNMENT

RF603P-125/500 ■■ high resistance to solar radiation


RF603P-245/1000 ■■ stable operation on wet surfaces
Pavement profile
measurement

■■ 70 kHz operating frequency


RF607-195/500 ■■ round laser spot, diameter <1 mm

■■ 70 kHz operating frequency


RF607-210/230
■■ round laser spot, diameter <0.8 mm
RF607-230/250 ■■ accuracy ±0.03% of the range

Pavement
roughness (texture)
measurement
■■ reduced triangulation angle
RF603Txt-30/30 ■■ round laser spot, diameter <60 µm
■■ simultaneously obtaining profile and image of the surface

www.riftek.com 5
LASER TRIANGULATION PROBES, RF60x SERIES
LASER TRIANGULATION PROBES RF609, RF609Rt and RF609Wi-Fi Series
Contactless measurement of inner diameter, ovality, coaxiality, cy-
lindricity and shape of holes, tubes, hosepipes, bushes, gun barrels,
■■ Smallest triangulation sensor on the market
etc.
■■ Probe diameter — from 8.5 mm hole surface
■■ Measured inner diameter - from 9 mm
■■ Accuracy - from ±2 µm
laser
■■ Sampling rate - up to 9.4 kHz
beams
■■ Probes with BLUE laser
to control reflecting and semitransparent objects
■■ Probes with built-in slip ring
■■ Probes with Wi-Fi
sensor rotation

The probe is inserted into the hole and probe or sample is driven in
rotation. Laser triangulation sensor built in the probe measures the
distance to the hole wall synchronously with the rotation angle. The
set of the polar surface coordinates allows to calculate the required
parameters. Additional linear translation allows to build 3D model of
the hole.

Parameter RF609 (609Rt)- RF609 (609Rt)-


(Rt version – sensor with built-in sleep ring) 9/19 16/48
Measured diameters, mm 9…19 16…48
Diameter measurement accuracy, µm ±2 ±10
Sensor measurement frequency, Hz 9400
Rotational speed for Rt version, no more rps 4
Laser safety Class 2 (IEC60825-1)
Interface RS232 or RS485 or Ethernet or Wi-Fi
Synchronization input: trigger, A-B encoder, V 2.4-24
Minimal distance to the hole bottom, mm 20
Hole depth, mm by request
inner diameter steps and hole alignment Power supply, V 9…36
Power consumption, W 1.5-2
* for other measured diameters and hole depth ranges please consult factory

RF609-9/19

measurement measurement
cavity taper

RF609Rt-9/19

measurement measurement
coaxiality ovality

measurement measurement

6 www.riftek.com
ABSOLUTE LINEAR ENCODERS, RF25x SERIES
ASSIGNMENT ABSOLUTE LINEAR POSITION SENSORS (ABSOLUTE LINEAR ENCODERS) RF25Х Series
Absolute linear encoders are designed for measuring and
checking displacements, dimensions, run-outs, surface profiles
and deformations of engineered objects. ■■ Innovative technology of absolute measurement
■■ Measuring ranges from 3 to 55 mm
■■ 0.1 µm resolution
■■ Emulation of incremental encoder signals

CMOS sensor
reads the signal from the scale
Quarz Glass Scale
carries special positional pattern

LED
forms parallel beam Processor
calculates scale position

diameter thickness displacement runout flatness deformation

measurement measurement measurement measurement measurement measurement

RF25Х- RF251-3 RF251-25 RF256-15 RF256-35 RF256-55


Measurement range, mm 3 25 15 35 55
Accuracy (at Т=20 °С), µm ±2 ±3
Resolution, µm 0.1 or 0.5 or 1 or 5 or 10
(RS485 and SSI or RS232) and
digital RS422
Output interface (EncD5 or EncD10 – emulation of quadrature signals of incremental trans-ducers)
analog no 0…20 mA (<500 Om load) or 0…10 V
Synchronization input no opto-isolated
Logical outputs no two outputs, NPN: 100 mA max; 40 V max
Indication no two-color LED (red/green)
Power supply, V 12 (without analogue output) 15 (with analogue output)
Power consumption, W 0.75
Enclosure rating IP57 IP50
Operating temperature, °С -40…+50 -10…+50
Weight (without cable), gram 70 110 110 150 180

www.riftek.com 7
OPTICAL MICROMETERS , RF65x SERIES
OPTICAL MICROMETERS RF65X Series
PURPOSE
Contactless diameter, gaps and technological object position MAIN FEATURES
OPERATION
measurement.
■■ Measurement range from 5 to 100 mm
WORKING PRINCIPLE ■■ Up to ±0.3 µm accuracy
The micrometer operation is based on the so-called ‘shadow’ ■■ Up to 10 000 Hz sampling rate
principle. The micrometer consists of two blocks – transmitter
■■ RS232/RS485/Ethernet +4...20 mA/0...10V
and receiver. Radiation of a semiconductor LED is collimated by
a lens. With an object placed in the collimated beam region, ■■ Micrometers with telecentric lens
shadow image formed is scanned with a photo-detector array. ■■ Mutual synchronization of the sensors (master-slave)
A processor calculates the position (size) of the object from the for multi-axis measurement tasks
position of shadow border (borders). ■■ Service Software
MODELS for micrometers parameterization
RF651 — universal micrometers ■■ Free SDK and examples
for Windows, Linux, .NET, MATLAB, LabVIEW
RF656 — high-precision micrometers with telecentric optics
■■ Dual, three and multi axis Micrometers
RF656XY and RF656.3 — two and three axis micrometers
■■ Air-knife window protection
RF656.2D — 2D optical micrometers
RF659 — edge sensors

displacement profile sorting several axis gaps diameter

measurement measurement measurement measurement measurement

CMOS array
scans the image
Processor LED
calculates dimension Class 1
according to shadow
position Lens
collimates the beam

Windows protection
air knife system
Measuring Range

8 www.riftek.com
OPTICAL MICROMETERS, RF65x SERIES
A, mm B, mm C, mm D, mm E, mm H, mm H1, mm K, mm N, mm A, mm B, mm C, mm D, mm E, mm K, mm R, mm M, mm N, mm
RF651-25 51 139 62 25 13 28 42.5 30 30 RF656-5 66 50 158 5 14 28 2 30 30
RF651-50 91 120 134 50 20 31 45.5 40 80 RF656-10 50 70 126 10 11.5 56 6 30 30
RF651-75 128 132 132 75 15 31 45.5 40 80 RF656-25 72 74 106 25 7 63 10 30 30
RF651-100 165 165 150 98 20 31 45.5 40 80 RF656-50 105 134 110 50 20 150 25 30 60
RF656-75 135 148 125 75 17 200 40 40 80
RF656-100 175 170 160 100 20 300 50 40 80

RF65Х- RF651-25 RF651-50 RF651-75 RF651-100 RF656-5 RF656-10 RF656-25 RF656-50 RF656-75 RF656-100
Measurement range, mm 25 50 75 100 ±1х5 ±3х10 ±5х25 ±7x50 ±9x75 ±10x100
Minimum size of the object, mm 0.5 1 1.5 2 0.05 (0.1) 0.1 (0.2) 0.25 (0.5) 0.5 (1) 0.75 (1.5) 1 (2)
Accuracy1, µm ±5 ±10 ±15 ±20 ±0.3 ±0.5 ±1 ±2 ±3 ±5
Measurement frequency, Hz 500 500 500 500 500 2000 2000 2000 2000 2000
Light source LED
Laser safety class 1 (IEC60825-1)
Output digital RS232 (max. 921.6 kbit/s) or RS485 (max. 921.6 kbit/s)
interface analog or Ethernet & (RS32 or RS485)
Synchronization input 2.4 – 5 V (CMOS, TTL)
Logic output three outputs, NPN: 100 mA max; 40 V max
Power supply, V 24 (9 …36)
Power consumption, W 1.5..2
Housing material aluminum
Weight (without cable), gram 600 2000 2600 4000 700 700 700 1600 3200 4500
1
typical data obtained when a knife edge was used to interrupt the beam and distance between transmitter and receiver is equal of two measurement range

RF656 TWO AND THREE AXIS MICROMETERS. TWIN MICROMETERS

The parameters for each axis of the micrometer match to the parameters of the corresponding single-axis micrometer,
see Table above.

■■ RF656XY-5 ■■ RF656XY-5

■■ RF656XY-25 ■■ RF656XY-50

www.riftek.com 9
OPTICAL MICROMETERS ,RF65x SERIES
RF656 TWO AND THREE AXIS MICROMETERS. TWIN MICROMETERS

■■ RF656XY-75 ■■ RF656XY-100

■■ RF656.3-25 ■■ RF656TWIN-75

SOFTWARE

EDGE AND DIAMETER SENSORS RF659 Series


The sensors are intended for non-contact measuring and mon-
itoring the position of the edge (edges) of various objects,
such as tapes, plates, substrates, etc.

Parameter Value
Distance between transmitter and receiver 30 mm
Measurement range 7 mm
Accuracy ±20 µm

10 www.riftek.com
2D OPTICAL MICROMETERS, RF656.2D SER I E S
PURPOSE
Micrometers are designed for non-contact two-dimensional measurements MAIN FEATURES
of linear dimensions, diameters, angles, thread pitch, shape of parts, etc.
■■ Simultaneous measurement of multiple geometric
WORKING PRINCIPLE parameters
■■ Measurement accuracy: ±1.5 um
The micrometer operation is based on the so-called shadow principle. The ■■ Measurement speed: 130 images/s
micrometer consists of two parts - an emitter and a receiver. The light from
the LED is collimated by the lens. When placing an object in the area of the
collimated beam, the resulting shadow image of the object is scanned by a
2D CMOS sensor. Based on the location of the shadow border, the computer
calculates the dimensions of the object.

РF656.2D -8х10 -25х30 -30х40 -40х50

Measurement range, mm 8х10 25х30 30х40 40х50 Серия РФ656


Measurement accuracy, um ±1.5 ±2.5 ±3 ±4.5

Smallest detectable object, mm 0.07 0.2 0.25 0.35

Measurement frequency, Hz 130 (50 with triggering)


Dimension В, see drawings
20...100 20...259 20..250 20...500
below
Controller SmartUnit-M

Weight, not less, kg 1.1 2.3 2.8 5.6

■■ RF656.2D-8х10 ■■ RF656.2D-25х30

60 B 124 А-А 110  B 150 A-A


32
A
А
22

32
51

51

25

А
80

80

10
111

110

30

60 L=B+260
B+184

■■ RF656.2D-30х40 ■■ RF656.2D-40х50
150 B 180
60 А-А
А 95 143 B 188 А-А
А
30

47
30

94

40
125

94
134
95

А А
50
40

80
B+330

www.riftek.com 11
LASER SCANNERS, RF62x SERIES
PURPOSE
Non-conact measuring and checking of surface profile, MAIN FEATURES
dimensions, deformations, flatness, gaps, volume, 3D
models construction. ■■ Measuring ranges from 10 to 1100 mm
■■ 0.05% linearity
WORKING PRINCIPLE ■■ Sampling rate up to 6379 profiles/s
Scanner operation is based on the principle of optical tri- ■■ Scanners with RED, BLUE and IR lasers
angulation. ■■ Laser Safety Class 2M
Radiation of a semiconductor laser is formed by a lens ■■ Binocular scanners
in a line and projected to an object. Radiation scattered
from the object is collected by the lens and directed to a ■■ Trigger and encoder synchronization, mutual
two-dimensional CMOS image sensor. The image of ob- synchronization
ject outline thus formed is analyzed by a signal processor, ■■ WEB-interface
which calculates the distance to the object (Z-coordinate) ■■ Free SDK and examples
for each point of the set along the laser line on the ob- for Windows, Linux, .NET, MATLAB, LabVIEW
ject (X-coordinate). Scanners are characterized by base
■■ Specialized scanners
distance (beginning of the range), SMR, for Z-coordinate,
measuring range (MR) for Z-coordinate, measuring range
for hole control
for X-coordinate at the beginning of Z (Xsmr) and meas-
uring range for X-coordinate at the end of Z (Xemr).

MODELS
RF627 — universal scanners CMOS array
RF627Weld — scanners for welding robots
RF627Smart — scanners with built-in measurement functions
Processor
RF627Weld-Smart — scanners with built-in tracking functions
RF627AVIKScan — weld inspections scanners
RF629 — ultra-fast scanners, up to 50000 profiles/s
(from September 2021)
Lens Laser

Interference
Filter

Cooling and Air Knife


System
Focusing lens

gaps diameter weld joint profile object dimensions

control measurement control measurement recognition measurement

12 www.riftek.com
LASER SCANNERS, RF62x SERIES
LASER SCANNERS RF627 Series
OPTIONS
■■ Cooling plate with air-knife and air/water cooling
■■ Customized versions with non-standard base, range and housing shape
■■ Special version for use in vacuum conditions
■■ Special flexible cable for robotic applications

RF627- MR, mm SMR, mm EMR, mm Xsmr, mm Xemr, mm Size, mm Weight, g


25/10-8/11 10 25 35 8 11 Fig. 1 0.37
65/25-20/22 25 65 90 20 22
75/50-30/41 50 75 125 30 41
70/100-48/82 100 70 170 48 82
70/150-58/122 150 70 220 58 122 Fig. 2 0.6
95/150-53/106 150 95 245 53 106
82/200-60/150 200 82 282 60 150
90/250-65/180 250 90 340 65 180
180/250-170/278 250 180 430 170 278 L=326 2
190/300-160/300 300 190 490 160 300 L=283 1.9
220/300-203/330 300 220 520 203 330 L=374 2.1
260/400-210/400 400 260 660 210 400 L=350 2.2
325/500-268/500 500 325 825 268 500 L=415 2.3
400/600-320/600 600 400 1000 320 600 Fig. 3 L=490 2.4
475/700-374/700 700 475 1175 374 700 L=558 2.5
545/800-425/800 800 545 1345 425 800 L=627 2.6
615/900-480/900 900 615 1515 480 900 L=696 2.7
690/1000-535/1000 1000 690 1690 535 1000 L=765 2.8
620/1165-430/1010 1165 620 1785 430 1010 L=554 2.5
Overall specifications
Sampling rate, Hz Full range: 485 or 921 (DS mode), ROI: 4884 or 6379 (DS mode)
Linearity Z, %FS 0.05 or 0.1 for DS mode
Linearity X, %FS 0.1
Resolution Z, %FS 0.01% or 0.02% (DS mode)
Resolution X 648 or 1296 (programmable value)
Environment resistance:
Enclosure rating IP67
Vibration 20g/10...1000Hz, 6 hours, for each of XYZ axes
Shock 30 g/6 ms

0…+40, (-20…+40 for the sensors with built-in heater),


Ambient temperature, °С
(-30…+120 for the sensors with built-in heater and water/air cooling housing)

Relative humidity 5-95% (no condensation)


Storage temperature, °С -20…+70
Housing/windows material aluminum/glass

Figure 1 Figure 2 Figure 3

www.riftek.com 13
LASER SCANNERS, RF62x SERIES
SOFTWARE

WEB-INTERFACE
for scanner parameterization, ■■ Setting sensor parameters
image and profile visualization
■■ Data receiving, storage, visualization

RF627SMART

RF627Smart scanner makes it possible to measure geometric param-


eters of the object profile in real time directly in the scanner with-
out connecting to a computer. Analysis, calculations, measurements,
tolerance control are carried out according to the algorithm created
by the user. To build an algorithm, a simple and intuitive tool is pro-
vided - a computation graph. The graph is formed from a library of
ready-made blocks. Various combinations of blocks and connections
between them allow the user to create an almost unlimited number
of measuring functions, as well as to process profiles of any complex-
ity. Measurement results can be transmitted via various protocols
(Ethernet/IP, Modbus TCP, UDP), as well as to the logic outputs of the
scanner in order to control the actuators and notify about product
suitability.

3D OPTICAL SCANNER

■■ RF635 - 3D scanners on the base of structured light

PURPOSE
3D models creation and measurement
WORKING PRINCIPLES
The major parts of the structured light scanner are DLP projector, two
embedded cameras and digital processor. The lights from DLP projector
is projected in different patterns that then become distorted on the ob-
ject’s surface. The cameras capture the distortions from different angles
and digital processor calculates the point cloud of the object’s surface
with high precision.

Parameter Value
Scan rate, Hz 4
Clearance distance, mm 250
Measurement Range, mm 120
FOV, mm 160 x 100 – 260 x 150
Accuracy (depth), mm ±0.05
Resolution XY, mm 0.08
Inputs Differential Encoder, Trigger
2x Digital Output, RS485 Serial (115 kbaud),
Outputs
1x Analog Output (4 - 20 mA)
Interface Gigabit Ethernet
Weight, kg 1.8

14 www.riftek.com
LASER SCANNERS RF627WELD, RF627WELD-SMART
Laser Scanners RF627Weld Series. Working ranges
MAIN FEATURES
SMR, MR, Хsmr, Xemr,
Range Laser
■■ Laser scanners and software for welding robots 65/25-21/25
mm
65
mm
25
mm
21
mm
25
■■ Recognition, tracking and measuring in real time 70/130-35/86 70 130 35 86 Class 2M
90/250-65/180 90 250 65 180
■■ Various protocols for communication with robots
For the rest parameters see “Overall specifications” in the previous page.

RF627Weld-65/25-21/25 and RF627Weld-90/250-65/180

RF627Weld-70/130-35/86

STEP 1 STEP 2

RF627Weld RF627Weld-Smart

Select Template
HOW IT WORKS

Connect equipment in accordance with functional diagram:


1. Connection between the RF627Weld scanner and the RIFTEK RF017
controller or between the RF627Weld-Smart scanner and the robot
controller
2. Connection between the RIFTEK RF017 controller and the robot
controller (for RF627Weld) or between the scanner and the robot
controller (for RF627Weld-Smart)
3. Connection between the robot and the robot controller

STEP 3 STEP 4 START WORKING

Robot Exchange Protocols

www.riftek.com 15
LASER SCANNERS
SPECIALIZED SCANNING SYSTEMS FOR WELDS, WELDED JOINTS AND EDGE PREPARATION RF627AVIKScan

touch-screen

rugged case built-in batteries ■■ Integrated in one system:


• 2D scanner for measurement control
Wi-Fi module automation
• video camera for visual control automation
■■ Sampling rate — more than 2000 profiles/s
■■ Linear parameters measurement error —
adjustable ±0.05 mm for 100 mm range
height ■■ Defect detection (porosity, cracks)
■■ Real time OK/NOK analysis
■■ Systems mounted on the robot
■■ Interchangeable measuring heads with
different ranges

magnet wheels with built-in encoder

2D scanner VOF, mm Z - 120, X - 30…110


video camera
Sampling frequency, profiles/s >2000
with LED lighting Measurement error, mm ±0.05
X resolution, mm 0.025…0.08
2D laser scanner Color camera resolution 1296 х 976
Camera speed, frames/s 120
Laser red (660 nm) or blue (405 нм), Class 2
Working temperature, °С -40…50
Measured parameters width, height, angles, mismatch, undercut and so on

EDGE PREPARATION CONTROL WELD CONTROL

MEASUREMENT OF OFFSET, JOINT ANGLE, GAP WIDTH AND ETC. MEASUREMENT OF WELD HEIGHT AND WIDTH, CUTTING DEPTH,
CAMBER AND ETC.

DESIGN 3D VISUALIZATION SOFTWARE

16 www.riftek.com
3D LASER MEASUREMENTS
3D LASER SCANNING KIT SHTRIKH-2 SERIES
3D Laser Scanning Kit is designed for mounting on any type
of CNC machine and intended for non-contact scanning of
products and obtaining 3D computer-simulated models.
In the scanning mode, the machine CNC system moves the
sensor line-by-line over the item prototype. Thus, XYZ coordinate
array for the surface is formed, i.e. a digital prototype model is
created which is saved as a point cloud file as well as in a com-
mon STL format suitable for subsequent use in CNC.

Parameter Value
Materials to be scanned any material
Size of scanning area arbitrary
Average scanning speed, points/s up to 100 000

3D LASER MEASUREMENT MACHINE RF1010SS 3D LASER MEASUREMENT MACHINE RF1010SL

3D measuring machine is designed for non-contact measure- 3D Measurement Machine was specially developed to measure
ment of geometrical parameters of objects, specifically sunflower suspension arm’s parameters for automotive industry. Laser scan-
seeds. Laser scanner RF625 Series, that is installed in the machine, ner RF625 Series, which is installed in the machine, scans the sus-
scans the objects and identifies it’s geometry. As result of scanning pension arm, measures and controls its geometrical parameters.
we get the parameters of every sunflower seed and their total
quantity.

Parameter Value Parameter Value


Nominal sampling rate, profiles/sec 250 Nominal sampling rate, profiles/sec 250
Scanning speed, mm/s 100 Scanning speed, mm/s 50
Accuracy, µm ±150 Accuracy, % of the range ±0.1

3D LASER MEASUREMENT MACHINE RF1240TB Series


Developed together with MARVIE LLC 3D Measurement Machine is specially designed for control of geometric
parameters of large diameter pipes. The machine consists of 24 wide-range
high speed synchronized laser scanners type RF625-650 located on the outer
circumference of the pipe, which makes it possible to inspect full profile of
the pipe in the course of manufacture.
Parameter Value
Pipes diameter range, mm 500...1450
Accuracy, mm ±0.1

www.riftek.com 17
INNER DIAMETER MEASUREMENT SYSTEMS
Systems are intended for contactless measuring of inner diameter SYSTEM STRUCTURE
and profiles of gun barrels, cylindrical and taper pipes, progressive ■■ Laser measurement module with
cavity stators, turbodrills and so on. •  stationary sensors
•  rotating sensors
TWO WORKING PRINCIPLES ■■ Translation module intended for transportation of
■■ Multisensor measurement by stationary laser sensors - measurement module inside the pipe:
RF040 Series •  self propelled
■■ Inner surface laser scanning by rotating sensors - •  any kind of pulling machine
RF096 Series ■■ Software for PC
■■ Calibration rings
SYSTEMS PARAMETERS
■■ Measured ID – from 6 mm SYSTEM CAN CONTAIN
■■ Up to several µm accuracy Centering frame to hold measurement module near pipe axis
■■ Up to 32000 measured points on the surface in 2 seconds
■■ Calculation of ovality and roundness OPTIONS
■■ Surface defects detection and measurement ■■ Pipe straightness measurement module
■■ 3D model of inner surface design ■■ Video inspection module
■■ Wireless connection (Wi-Fi) module

MULTISENSOR MEASUREMENT HEAD RF040 Series


The Multisensor Measurement Module contains up to 6 laser triangulation sensors located
circumferentially in one housing at known fixed angles.
The measurement module is inserted into the pipe and moved by translation module to the
definite position.
Calibrated laser sensors measure distances to the inner surface .
Software calculates diameter of the pipe.

LASER MEASURING HEAD FOR LASER MEASUREMENT MODULE FOR


LASER MEASURING HEAD FOR NUCLEAR STATION PIPE CONTROL OF LARGE
INNER DIAMETER CONTROL DIAMETER CONTROL DIAMETER FIBERGLASS PIPES

Parameter Value Parameter Value Parameter Value


6 laser triangulation sensors Diameter of the module, 70 6 laser triangulation sensors
65…115 mm Diameter range, mm 500-1250
Diameter range, mm
or by request 95…195 mm (main range) Accuracy, mm ±0.2
Accuracy, % of range ±0.1 Diameter range, mm 160…300 mm (extended
range)
0.05 mm (main range)
Accuracy, mm
0.2 mm (extended range)

MULTISENSOR INNER DIAMETER MEASUREMENT SYSTEMS WITH WI-FI MODULE

Parameter Value
ID measurement range, mm 100…150
Accuracy, mm ±0.05
Measurement speed, ID /s 500
Light source Red laser, 660 nm
Laser output power, mW <1
Laser safety Class 2 (IEC60825-1)
Interface Wi-Fi, USB
Time of continuous work, hour 4

18 www.riftek.com
INNER DIAMETER MEASUREMENT SYSTEMS
ROTATING MEASUREMENT HEAD RF096 Series

MULTISENSOR MEASUREMENT MODULE CONTAINS


laser triangulation sensor 1 (one or several with different measurement range and stand-off Software uses the set of
distance), mounted on rotating platform 2, which contains motor 3 with electronic driver 4, and transmitted coordinates
rotary encoder 5 coupled to the motor 3. The system also includes a tilt sensor 6, intended for ■■ to calculate:
control of inclination of rotating platform during measurement. •  ID of measured pipe
OPTIONS •  ovality and roundness
built-in Wi-Fi module 7 is used for communication between the system and PC; the system can ■■ to find:
be powered from internal batteries 8. •  surface defects
2D laser scanner can be installed instead of points sensor. ■■ to design
•  Full profile in definite section
The measurement module is inserted into the pipe and moved by pulling machine to the •  3D model of the pipe inner
definite position. surface

Rotating laser sensor scans inner surface of the pipe and the module transmits polar coordinates
of the surface (distance from rotation axis, measured by triangulation sensor and a corresponding
angle, measured by encoder).

WHEEL CENTER BORE INNER DIAMETER MOBILE LASER SCANNING SYSTEM FOR
MEASURING GAUGE PIPE DIAMETER CONTROL

MODEL RF096-50/70-200-Clb
■■ Rotating measurement head with 2 sensors
Non-contact scanning and inner surface geometry measure-
■■ Linear scanning along the tube
ment of wheel center bore.
Parameter Value
Parameter Value
ID range, mm 146…176
Rotating measurement head with 2 sensors ID measurement accuracy, µm ±10
ID range, mm 50…70 programmable,
Depth of measurement, mm
ID measurement accuracy, µm ±5 up to 70
Depth of measurement, mm 200 Battery power supply
Autocalibration Built-in Wi-Fi module

LASER SCANNING SYSTEMS FOR PIPE DIAMETER CONTROL

Parameter Value
ID range, mm 45...55
or by request
ID measurement accuracy, µm ±2

www.riftek.com 19
INNER DIAMETER MEASUREMENT SYSTEMS
LEAF SPRING HOLE INNER DIAMETER
LASER DEBRIS INSPECTION SYSTEM
MEASUREMENT MACHINE

RF096-30/75-120 RF096-Insp
The machine is designed for contactless scanning and geometrical The system is intended for non-contact detection of the debris in-
parameters measurement of the leaf springs holes. side the circular grooves of different technological items, for exam-
ple brake calipers and so on.
The system can be used also for groove seal profiling (seal defor-
mation inspection).

Parameter Value Parameter Value


Measured diameters, mm 30-75 Inspected grooves diameter range, mm 35-53
ID measurement accuracy, mm ±0.04 Minimal size of detected debris, mm 0.1х0.1х0.1
Depth of measured hole, mm 120 Laser sensor linearity, µm ±10
diameter, roundness, conicity, Depth of measured hole, mm 120
Measured parameters
cylindricity Inspection time, s 1.2

PIPES ID MEASUREMENT MACHINE PIPES ID MEASUREMENT MACHINE

RF096-9/16-800 RF096-35/50-100
The machine is designed for contactless scanning and geometrical The machine is designed for in-line contactless scanning and
parameters measurement of small diameter pipes. geometrical parameters measurement of small diameter pipes.

Parameter Value Parameter Value


ID measurement range, mm ID measurement range, mm
Accuracy, mm ±5 Accuracy, mm ±5
Pipe length, mm Up to 800 Pipe length, mm Up to 100

20 www.riftek.com
INNER DIAMETER MEASUREMENT SYSTEMS
PIPE INNER DIAMETER MEASUREMENT MACHINE

MODEL RF096-32/42-100
The machine is designed for contactless scanning and geometrical
parameters measurement of inner diameter of pipes, bushes, holes,
tubes, and so on.
Application of the machine - large-scale production.

Parameter Value
Measured diameters, mm 32..42
ID measurement accuracy, µm ±5
Depth of measured hole, mm ≤80
Measurement cycle (5 sections), s 13

LASER SCANNING SYSTEM FOR


METALLURGICAL NOZZLE INNER DIAMETER CONTROL

MODEL RF096_Insp2D-50/140-1000-A
■■ 2D rotating laser scanner
■■ synchronous linear translation
■■ air cooling system
■■ generating of 3D model of inner surface
■■ surface defects detection

Parameter Value
Measured diameters, mm 50…140
ID measurement accuracy, µm ±50
Minimum size of defects controlled, mm 0.1

INNER DIAMETER MEASURING GAUGE

RF096-100/250-87-HH Series

Parameter Value
ID range, mm 100...250
Accuracy, mm ±0.03
Number of laser sensors 2
Depth of measurement on request
Measurement time, s 1
Resolution for cross-section, points 3200
Laser safety Class 2
Display LED 4.3”
Li-ion battery, 5400
Power supply
mAh
Number of measurements before recharging the
3000
battery, not less
The Specification can be changed on request

The device is designed for ID measurement of pipes,


channels and so on
Measured parameters:
■■ inner diameter;
■■ ovality;
■■ roundness.

www.riftek.com 21
SPECIAL MEASUREMENT SYSTEMS
LAMINATED TUBES GEOMETRY LASER SYSTEMS FOR
MEASUREMENT SYSTEM SHEET MATERIALS THICKNESS CONTROL

The system is designed for contactless scanning and geometrical The systems are intended for in-process contactless measure-
parameters (outer and inner diameter, foil thickness, weld width, ments of thickness of various sheet materials (plastic, metal,
tube length) measurement of laminated tubes, made of PBL and rubber).
ABL foil.

■■
■■ RF580 - Thickness
Measurement System

■■ ■■ RF590 - Width
Measurement System

Parameter Value
Measured diameters, mm 13...50
Diameter measurement accuracy, µm ±10
Foil thickness range, mm 0.05...0.5
Foil and weld thickness measurement accuracy, µm ±5
Tube length measurement accuracy, mm ±0.1 ADVANTAGES
Interface to PC Ethernet
■■ Manufacturing process optimization
Power supply 220
■■ Continuous quality monitoring

ONLINE SYSTEMS FOR CONTROL AND AUTOMATED SYSTEMS FOR


REGULATION OF DIAMETER MOTOR SHAFTS MEASUREMENT

The systems are designed for non-contact measurement, control The systems are designed for the measurement and control of
and regulation of diameter of technological objects (wire, fiber, motor shafts.
hoses, tubes, rods, sausage casings) during their production.

Parameter Value Parameter Value


Measured diameters, mm 0.3...100 Measured diameters, mm 0.1...100 (or on request)
Accuracy, µm from ±1 Measurement error, μm ±2
Number of controlled sections up to 6 Length on request

22 www.riftek.com
SPEED AND DISTANCE SENSORS
SPEED AND DISTANCE SENSORS ISD-3 & ISD-5 Series
The sensors are intended for automotive and industrial application for precise contactless measurement of speed and length of nearly any
moving object.
Designed for use in automobile and railway transport, metallurgy, cable, chemical, pulp and paper, textile and wood industries, in automated
control systems, cutting and accounting systems.

ISD-5 Parameter ISD-5 Standard ISD-5 Mini Comments


Typical values. The less
nominal working distance
Speed range, m/s 0.02 - 20   0.005 - 5
the less min and max speed
range
No signal averaging
±0.07 ±0.15
Speed accuracy*, % RMS   With averaging 0.2 - 0.3 s,
±0.02 ±0.05
at V > 1 m/s
While pre-calibration for
Length accuracy*, % RMS <±0.05 <±0.1  
path lengths > 2 m
Measuring frequency, Hz 16 - 54
Nominal distance to the 10, 20, 30, 50,
10, 15, 20 Could be noted at ordering
object (tolerance), cm 75, 100
Depends on the surface (
Distance tolerance ±20-25% of nominal on the edge of the range
signal decreased)
Visible or IR c.v. Visible c.v.
Emitter type, mW class 3B – 3R
laser, 5 – 120 laser, <5
Internal linear voltage
Power supply, V 12 (8 - 14) regulators +5V in sensor
and controller unit
Power consumption, Wt:
ISD-3 Parameter Value Comments Sensor 0.5 - 2 0.5
At TTLout 400 Hz per m/s. Controller unit 1
Speed range, Km/h 0.4 – 200
Others on request -10…+50 – with active
Determined on test bench Temperature working thermostabilization option):
Speed accuracy ±0.2 % RMS +15...+50
(treadmill) at 18.38 km/h range, ˚С -50..+80˚С with protect air
cooling housing (option)
Absolute distance After calibration at S
±0.2 % RMS Sensor weight, g 320 70
accuracy* >100 m
Measuring frequency, Hz 22 Without connector, blend
Sensor size, mm 85х79х46 58х43х30
and fixing holes
Nominal distance to the
road and tolerance 280 ± 140 Standard cable RS-232 or
Up to 800 mm on request VGA with DB9 connectors
(range of working (140 – 420) Cable length from sensor
distance), mm 1.8 or 3 are used. To extend a
to controller unit, V
length it is possible to con-
System power supply 12 V nominal
nect cables sequential
(tolerance) (11 – 14.5V)
Sensor environmental
System power consump- Sensor head: 10 Wt IP67
protection
tion, Wt Processor unit: 5 Wt
Controller unit:
Sensor head operation
-20…+50 Dimensions, mm 120х100х35
temperature range, ˚С
Weight of the sensor + Weight, g 350
280 + 120 Without cable
mounting bracket, g Length, 2000 pulces/m (=speed Typical values, user
Weight of the processor Analog out: 2000 Hz/(m/s), meander 0 – 3 V, adjustable (see software
400 TTL compatible, up to 200 KHz description below)
unit, g
Sensor dimensions, mm Ø55 x 205 + illuminator Frequency out: Ethernet (UDP protocol) Others on request
Processor unit dimen- Digital out:
120x100x35
sions, mm Physical data latency at Stable, =½ of measuring
Sensor cable length, m 2.5 Up to 10 m on request measurement freq, ms time, without averaging
54 Hz 9
System power cable
2 Up to 10 m on request 16 Hz 31
length, m
- Program to read data via Ethernet,
Environmental sensor
IP67 visualization and saving data,
head protection
- Program for sensor diagnostics, Custom software by
4 magnets x 16 Kg - Read data example (LabView request are possible
Magnetic fixing tool
strength Base Software 8.2.1 and higher),
TTL (SMOS) 0 – 5 V - Dynamic library (DLL) to read data
meander type, 400 via Ethernet,
Output signal Others on request
Hz per m/s (=400 - Sensor parameters configuranion
pulses/m) via any Internet browser

www.riftek.com 23
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
RAILWAY WHEEL PROFILE GAUGE IKP Series
The laser profilometer is designed for measuring
■■ flange thickness, slope and height, rim/tire thickness,
■■ full profile scanning and analyze of wheel rolling surface,
■■ maintaining of electronic wear data base,
■■ control of tolerances and sorting in the course of checkup, examination,
repair and formation of railway wheel sets.
The device is supplied with database and software package for wheel sets wear
data storage and processing.
Measurements are made directly on rolling stock without wheel set roll-out.

Parameter Value PDA is intended for control of the laser scanning


Measurement range flange heigh, mm 20…45 module, data reception from the scanning
-"- flange thickness, mm 20…50
module, indication of measurement result,
-"- flange slope, mm 1…15
-"- rim thickness, mm 36…100 (30...90)
parameter input and data storage.
-”- diameter (calculation method), mm 400...1400
Measurement error flange height, mm ± 0.03
-"- flange thickness, mm ± 0.03
-"- flange slope, mm ± 0.1
-"- rim thickness, mm ± 0.1
-”- diameter, mm ± 0.1
Discreteness of indication all parameters, mm 0.01
Profile measurement range, mm 145
Discreteness of the profile formation, not worse than, mm 0.025 (5800 points for profile)

Measurement time, s
adaptive, depending on surface quality, 4 Operator mounts the laser scanning module
average
onto the wheel to be measured. Having received
3,7V, Li-ion rechargeable battery
Power supply (laser scanning module) 5400mAh for standard IKP and a command from PDA or PC, the laser module
2400mAh for Short and SShort performs non-contact scanning of the wheel
The number of measurements that can be taken before 5000 for standard IKP and
battery recharge is not less than 2200 for Short and Super-short
surface.
Laser module battery life time 5 million measurement cycles
3,7V
Power supply (PDA)
Li-polymer battery 3300mAh
PDA memory capacity 100 000 measurements
Interface between laser scanning module and PDA Bluetooth
Working temperature range, °C -20…+50
Enclosure rating IP42 or IP64

IKP-5 SOFTWARE

MAIN FEATURES ■■ The possibility to align Measured Profile manually (by but-
tons) relative to the reference with saving;
■■ User-Friendly Interface;
■■ Possibility to save several Bluetooth-devices in the PDA
■■ Flexible setting of measured Parameters of the Wheel Flange;
memory and then to select the required one from the list. I.e.
■■ The list of Calculated Parameters:
You save addresses of several IKP and after that you need only
•  Flange Height, Thickness and Slope,
to select the required one from the list without a necessity of
•  Wear parameters (Vertical, Horizontal and Angular Wear,
searching procedure (the same is for IMR and IDK);
Hollow, Difference of Diameters, Even/Uneven Wear),
■■ Possibility to connect PDA to PC as an External Storage Device
•  Angular Profile Parameters,
(alternative of ActiveSync).
•  Rim Width and Thickness,
•  Wheel Diameter,
•  Wheel Defects (Slides and Cavities),
•  Special Flange Parameters of the Tram Wheel and etc.;
■■ Setting of displayed Identification Parameters of the Wheelset.
I.e., you can select only required parameters (number, series,
operator, mileage, and etc.) for displaying on the screen;
■■ Simple Calibration Procedure: it performs automatically by
clicking one button;
■■ The possibility to compare several Saved Profiles;

24 www.riftek.com
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
WHEEL DIAMETER MEASUREMENT GAUGE IDK Series

Electronic gauge is designed for measuring wheel rolling circle diameter. Meas-
urements are made directly on rolling stock without wheel set roll-out. The
measurement of the diameter is performed according to the “three points” tech-
nique, without the complete wheel coverage.
The gauge contains numeric display to show the value of the wheel diameter.
IDK-BT gauge contains Bluetooth interface for transfer results into wheel-set
wear database management system.

Parameter Value
Measurement range, mm 400…1400 or on request
Measurement error, mm ±0.2
Indication discreteness 0.1mm, 0.01mm * or 0.01 inch **
Position of measurement, S, mm On request
122±0.5 (400…750 mm) or
Distance between axes of ball bearings (base), mm 200±0.5 (400…950 mm) or
and diameters measurement range, mm 250±0.5 (600…1400 mm) or
300±0.5 (720…1400 mm)
Display build-in, LED
Operating temperature, °С -15…+55
Power supply rechargeable battery 2 x AAA 1.2V
Weigh, kg 0.5
The number of measurements that can be taken before
1000
battery recharge is not less than

SPECIAL MODELS OF IKP-5 AND IDK FOR TRAMWAY WHEELS

Special models of IKP-5 and IDK are designed especially for measurement of wheels with restricted space for device placement (tramway
wheels):
■■ Laser Wheel Profile Gauge model IKP-5-short (Fig. A) with a shortened handle,
■■ Laser Wheel Profile Gauge model IKP-5-Super short (Fig. B) version for Ansaldo Breda low floor trams,
■■ Wheel Diameter Measurement Gauge model IDK-compact (Fig. C) with the measurement base (distance between ball supports) of the
gauge 122 mm and diameter measurement range - 400…750 mm.

Fig. A Fig. B Fig. C

LASER PROFILOMETER FOR RAILROAD RAILS AND SWITCHERS

The device consists of frame for device placement on the rails and Parameter Value
laser measurement head placed with possibility of linear translation. Measurement range, mm 600
Measurement error, mm ±0.1
The measurements are carried out automatically. The measurement
result is rails transfer profile.

www.riftek.com 25
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
BACK-TO-BACK DISTANCE MEASURING GAUGES IMR and IMR-L Series
Electronic gauge is designed for measuring back-to-back distance of railway, metro and tram wheels in the course of checkup, examination,
repair and formation of wheel sets. The method of measurement is based on direct measurement the distance by contactless laser sensor.
Measurements are made directly on rolling stock without wheel set roll-out.

IMR SERIES IMR-L SERIES

Parameter Value Parameter Value


Measurement range, mm L±25 (L – nominal distance) 1360…1440 or on request
Measurement range, mm
Measurement error, mm ±0.1 (nominal distance ± 15mm)
Indication discreteness 0.1mm, or 0.01 inch ** Measurement error, mm ±0.3
Display build-in, LED Indication discreteness 0.1mm, 0.01mm * or 0.01 inch
Operating temperature, °С -15…+50 Display build-in, LED
Weigh, kg 1 Operating temperature, °С -15…+50
Dimensions, mm D+137х30х124 Weigh, kg 0.85
Power supply rechargeable batteries 2xAAA, 1.2V Dimensions, mm 234.2x87.7x32
Power supply rechargeable batteries 4 x AA 1.2V
Connection to PC Bluetooth

DISK BRAKES PROFILE GAUGE IKD Series

Profilometer uses non-contact method of registration


with a laser sensor and a scanning device. Profilometer for measuring
parameters of the disc brakes
MAIN FUNCTIONALITY installed on the wheel.
■■ obtaining data on the parameters of railway wheel
disk brakes working surface;
■■ full profile scanning and analysis of the working
surface of disk brakes;
Profilometer with a bracket for
■■ visualization of combined graphic images of the measuring parameters of the
actual and new profiles of the wheel brake disks; disk brakes installed on the
■■ support of the electronic database of profiles. wheelset axle.

Parameter Value
Measurement range, mm 30
Profile measurement range, mm 150
Measurement error ± 0.03
Discreteness of indication, mm 0.01
Discreteness of the profile formation, not worse than, mm 0.1
Power supply, laser module 3.7 Li-ion rechargeable battery 6800 mAh
Power supply, PDA 3.7 Li-polymer battery 3300 mAh
The number of measurements that can be taken before battery
1000
recharge is not less than
PDA memory capacity 100 000 measurements
Interface between laser scanning module and PDA Bluetooth
Working temperature range, °С -15…+35
Enclosure rating IP42

26 www.riftek.com
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
RAIL PROFILE MEASUREMENT GAUGE PRP Series
Portable laser rail profilometer (PRP) is designed for non-contact
registration of cross-section of the railhead acting face.
The profilometer uses non-contact method of registration with a laser
sensor and a scanning device.

MAIN FUNCTIONALITY
■■ obtaining the information on the cross-section profile of the
working railhead surface;
■■ full profile scanning and analyze of the railhead acting face;
■■ visualization of the combined graphical images of actual and new
crosssection.
Parameter Value
Railhead vertical wear, mm -15.0 …+20.0
Lateral railhead wear, mm -15.0…+20.0
Redused railhead wear, mm Up to 20.0
Scanning angle inside the rail track, degrees 108
Scanning angle outside the rail track, degrees 108
Measurement error, not more than, mm ±0.03
Scanning time, sec 10-12
Digital readout device (PDA) dimensions, mm 112.5х95.5х22.7
Laser module dimensions, mm 293х230х230
Power supply, laser module 3.7V, Li-ion battery, 6800mAh
Power supply, PDA 3.7V, Li-polymer battery, 3300mAh
The number of measurements that can be taken before battery recharge
500
is not less than
PDA memory capacity, no less 100 000 measurements
Interface to PC Bluetooth

AUTOMATIC REAL-TIME SYSTEM FOR MEASUREMENT OF


WHEELSETS GEOMETRICAL PARAMETERS 3DWheel Series

The system is intended for contactless automatic real-time measurement of


geometrical parameters of railway vehicles (locomotives, railcars, subway, trams)
and uses combination of 2D laser scanners mounted wayside in the track area
and calibrated into one common coordinate system.
Measurement cycle starts when an inductive sensor detects a wheel.
While the wheel passes through the system of synchronized 2D laser scanners its
profile is taken at many sections.
All measurement readings for all the wheels are sent through Ethernet to control
computer for profiles reconstruction and dimensions calculations.
Finally, all the data are collected in the host depot computer in wheel sets wear
database.

Measurement error
The following parameters need to Maximum error. Maximum error. Maximum error.
be measured with Train speed is up to 10 km/h Train speed is up to 60 km/h Train speed is up to 120 km/h
Flange height, mm ± 0.2 ± 0.4 ± 0.6
Flange thickness, mm ± 0.2 ± 0.4 ± 0.6
Flange slope / qR factor, mm ± 0.2 ± 0.4 ± 0.6
Rim thickness, mm ± 0.5 ± 0.5 ± 1.0
Wheel width / Rim width, mm ± 0.3 ± 0.5 ± 1.0
Wheel diameter, mm ± 0.5 ± 0.5 ± 1.0
Back to Back distance, mm ± 0.3 ± 0.5 ± 1.0

www.riftek.com 27
DISTRIBUTORS
AUSTRALIA BELARUS BELGIUM BRASIL
Applied Measurement RIFTEK LLC Althen Sensors & Controls BV CAPI Controle
Australia Pty Ltd 22, Logoiski trakt, 220090, Minsk, Vlietweg 17a e Automação Ltda
Republic of Belarus 2266KA Leidschendam Rua Itororó, 121, CEP 13466-240
RAILWAY INSTRUMENTS ONLY
Tel/Fax: +375 17 357 36 57 The Netherlands Americana-SP, Brazil
Thornton Plaza, Unit 5,
Mobile: +375 29 655 72 55 Tel: +0031 70 392 44 21 Tel: +55 19 36047068
27 Thornton Crescent, Mitcham
[email protected] Fax: +0031 70 364 42 49 Tel: +55 19 34681791
VIC 3132, Australia
www.riftek.com [email protected] / [email protected] [email protected]
Tel: +61 39874 5777
www.althensensors.com www.capicontrole.com.br
Fax: +61 39874 5888
www.althencontrols.com
[email protected]
www.appliedmeasurement.com.au

BOSNIA AND BULGARIA CHILE CANADA


HERZEGOVINA RMT Ltd. Verne SpA Invisual E. Inc.
Zahradni 224, 739 21 Paskov Apoquindo 2818, oficina 31, 59 Brawley Ave,
RMT Ltd.
Tel: +420 55864 0211 Las Condes, Santiago, Chile Etobicoke, On. Canada M8Z 4Z5
Zahradni 224, 739 21 Paskov
Fax: +420 55864 0218 Tel: +56 2 228858633 Tel: +1 888 530 0712
Tel: +420 55864 0211
[email protected] [email protected] Fax: +1 416 530 4787
Fax: +420 55864 0218
www.rmt.cz [email protected] [email protected]
[email protected]
www.verne.cl [email protected]
www.rmt.cz
www.invisuale.com

CHINA CHINA CHINA CHINA


Beijing Gemston Xi’an Win-Success Micron-Metrology co., Ltd. Zhenshangyou
Mechanical & Electrical Automation Technology No.2, Kecheng Rd., Industrial Park Technologies Co.,Ltd.
District, Suzhou, Jiangsu Province., Rm 2205-2210, Zhongyou Hotel
Equipment Co.,Ltd Co.,Ltd. China 1110 Nanshan Road, Nanshan
RAILWAY INSTRUMENTS ONLY Room 3-1-1039, Iduhui Building, Tel: +0512 6558 9760 District 518054 Shenzhen, China
Room 613, Anfu Mansion, Fengtai No.11 Tangyan South Road, High- Mob: +86 189 1806 9807 Tel: +86 755 26528100/8011/8012
District, Beijing, China Tech Zone, Xi’an, Shaanxi PRC, [email protected] Fax: +86 755 26528210/26435640
Tel: +86 10 6765 0516 China www.micron-metrology.cn [email protected]
Fax: +86 10 6765 6966 Tel: +86 29 8110 6280
www.51sensors.com
Mobile: +86 137 1755 1423 Fax: +86 29 8110 6285
[email protected] Mob: +86 133 1927 1405
www.baoft.cn www.maxsensor.com
[email protected]

CROATIA CZECH REPUBLIC DENMARK ESTONIA


RMT Ltd. RMT Ltd. BLConsult RD Resolve OU
Zahradni 224 Zahradni 224 Ryssbält 294, Punane 14a-304,
739 21 Paskov, Czech Republic 739 21 Paskov, Czech Republic 95 291 Kalix, Sweden Tallinn 13619, Estonia
Tel: +420 55864 0211 Tel: +420 55864 0211 Mobile: +46 70663 1925
Tel.: +372 62 06506
Fax: +420 55864 0218 Fax: +420 55864 0218 [email protected]
[email protected] [email protected] www.blconsult.se [email protected]
www.rmt.cz www.rmt.cz

FINLAND FRANCE GERMANY GERMANY


Teräspyörä-Steelwheel OY BLET Measurement Disynet GmbH Finger GmbH & Co. KG
RAILWAY INSTRUMENTS ONLY Group S.A.S. Breyeller Str. 2 OPTICAL MICROMETERS ONLY
Juvan teollisuuskatu 28 1 avenue du Président Georges 41379, Brueggen, Germany Sapelloh 172,
FI-02920 Espoo, Finland Pompidou, 92500 Rueil Malmaison, Tel: +49 (2157) 8799 -0 31606 Warmsen, Germany
Tel: +358 400 422 900 France Fax: +49 (2157) 8799 -22 Tel: +49 5767 96020
Fax: +358 9 2511 5510 Tel: +33(0)1 8088 5785 [email protected] Fax: +49 5767 93004
[email protected] Fax: +33(0)1 8088 5793 www.sensoren.de [email protected]
www.teraspyora.fi [email protected] www.finger-kg.de
www.blet-mesure.fr

GERMANY GERMANY HUNGARY INDIA


Hylewicz CNC-Technik ALTHEN GmbH Meß- und RMT Ltd. Influx Big Data Solutions
SHTRIKH-2 ONLY Sensortechnik Zahradni 224, 739 21 Paskov No:2, Krishvi, Ground Floor, Old
Siemensstrasse 13-15, Dieselstrasse 2 Tel: +420 55864 0211 Airport Road,
47608 Geldern, Germany 65779 Kelkheim, Germany Fax: +420 55864 0218 Domlur, Bangalore - 560071. India
Tel: +49 2831 91021-20 Tel: +49 (0)6195 7 00 60 [email protected] Tel: +91 73 3774 8490
Fax: +49 2831 91021-99 [email protected] www.rmt.cz Tel: +91 94 4849 2380
[email protected] www.althen.de [email protected]
www.cnc-step.de [email protected]
www.influxtechnology.com

28 www.riftek.com
DISTRIBUTORS
INDIA INDONESIA IRAN ISRAEL
Paragon Instrumentation PT. DHAYA BASWARA Novin Industrial Nisso Dekalo Import Export
Engineers Pvt. Ltd. SANIYASA Development Grp. LTD
Botanic Junction Blok H-9 NO. 7 Tel: +98 21 4402 2093-6 1 David Hamelech Street
RAILWAY INSTRUMENTS ONLY
Mega Kebon Jeruk, Joglo Fax: +98 21 4385 8794 Herzlia 46661 Israel
200,Station Road,
Jakarta,11640, Indonesia Mobile: +98 912320 7518 Tel: +972 9957 7888
Roorkee, 247 667, India
Tel: +62 21 2932 5859 [email protected] Fax: +972 9956 8860
Tel: +91 1332 27 2394
[email protected] www.novinid.com [email protected]
[email protected]
www.fly-supply.net
www.paragoninstruments.com
www.aircraft-partsupply.com

ITALY JAPAN LATVIA LUXEMBOURG


FAE s.r.l. Tokyo Instruments, Inc. SIA “SOLARTEX” Althen Sensors & Controls BV
Via Tertulliano, 41 6-18-14 Nishikasai, Edogawa-ku, RAILWAY INSTRUMENTS ONLY Vlietweg 17a
20137 Milano, Italy Tokyo, 134-0088 Japan Terbatas street, 5, Riga, Latvia 2266KA Leidschendam
Tel: +39 02 5518 7133 Tel: +81 3 3686 4711 Tel: +371 2657 8640 The Netherlands
Fax: +39 02 5518 7399 Fax: +81 3 3686 0831 [email protected] Tel: +0031-(0)70 392 4421
[email protected] [email protected] Fax: +0031-(0)70 364 4249
www.fae.it www.tokyoinst.co.jp [email protected] / [email protected]
www.althensensors.com
www.althencontrols.com

MALAYSIA MONTENEGRO NETHERLANDS NORWAY


OptoCom InstruVentures RMT Ltd. Althen Sensors & Controls BV Salitec AS
H-49-2, Jalan 5, Cosmoplex Zahradni 224, 739 21 Paskov Vlietweg 17a PB 468,
Industrial Park, Bandar Baru Salak Tel: +420 5586 40211 2266KA Leidschendam N-1327 Lysaker
Tinggi, Sepang, Malaysia Fax: +420 5586 40218 The Netherlands Tel.: +47 2389 1015
Tel: +603 8706 6806 [email protected] Tel: +0031-(0)70 392 4421 Fax: +47 9210 1005
Fax: +603 8706 6809 www.rmt.cz Fax: +0031-(0)70 364 4249 [email protected]
[email protected] [email protected] / [email protected] www.salitec.no
www.optocom.com.my www.althensensors.com
www.althencontrols.com

NORWAY PERU POLAND PORTUGAL


BLConsult Verne Perú S.A.C MTL ASCO Sp. z o.o. Campal Inovacoes
Ryssbält 294, 95 291 KALIX, Sweden Las Codornices 104, RAILWAY INSTRUMENTS ONLY Ferroviarias Lda.
Contactperson: Berndt Lundström Surquillo, Lima, Peru ul. Wielowiejska 53, Lagoas Park, Edifício 7, 1° Piso Sul
Tel.: +46 70 663 1925 Tel/fax: +51 99243 6734 44-120 PYSKOWICE, Poland 2740-244 Porto Salvo, Oeiras,
[email protected] [email protected] Tel: +48 32 230 4570 Portugal
www.blconsult.se www.verne.cl Fax: +48 32 332 7014 Tel: +351 21 584 4348
[email protected] [email protected]
www.ascorail.pl www.campal.pt

RUSSIA RUSSIA RUSSIA RUSSIA


Sensorika-M LLC Intellect-Optic Group company LLC "ALIANCE"
Dmitrovskoe highway 64-4 Mira 32 -120, SpecAvtoEngineering SPEKTR KSK Plekhanova St, 4A
127474, Moscow, Russia Yekaterinburg, Russia Electrozavodskaya St, 27 111123, Moscow, Russia
Tel: +7 499 487 0363 Tel: +7 (343) 222 7565 107023, Moscow, Russia Tel/Fax: +7 495 741 5915
Tel: +7 499 753 3990 Fax: +7 (343) 222 7370 Tel:+7 485 225 7557 [email protected]
Fax: +7 499 487 7460 [email protected] Tel/Fax: +7 495 782 1421 www.stankialiance.ru
[email protected] www.ru.d-test.ru [email protected]
www.sensorika.com www.sai-holding.ru
www.spektrksk.ru

SERBIA SLOVAKIA SLOVENIA SOUTH KOREA


RMT Ltd. RMT Ltd. RMT Ltd. PROSEN. CO., LTD
Zahradni 224 Zahradni 224 Zahradni 224 M-1001, Songdo techno park IT
739 21 Paskov, Czech Republic 739 21 Paskov, Czech Republic 739 21 Paskov, Czech Republic center, 32, Songdogwahak-ro,
Tel: +420 55864 0211 Tel: +420 55864 0211 Tel: +420 55864 0211 Yeonsu-gu, Incheon, 21984,
Fax: +420 55864 0218 Fax: +420 55864 0218 Fax: +420 55864 0218 Republic of Korea
[email protected] [email protected] [email protected] Tel: +82 32 811 3457
www.rmt.cz www.rmt.cz www.rmt.cz Fax: +82 32 232 7458
[email protected]
www.prosen.co.kr

www.riftek.com 29
DISTRIBUTORS
SOUTH KOREA SPAIN SWITZERLAND SWEDEN
BS Holdings IBERFLUID Instruments S.A. ID&T GmbH BLConsult
B-201,Wonpogongwon 1ro, C/ Botanica, 122, Gewerbestrasse 12/a, Ryssbält 294,
59 Danwon-gu, Ansan-si, 08908 L'Hospitalet de Llobregat, 8132 Egg (Zurich), Switzerland 95 291 Kalix, Sweden
Gyeonggi-do, 15455, Barcelona, Spain Tel: +41 44 994 9232 Mobile: +46 70 663 1925
Republic of Korea Tel: +34 93 447 1065 Fax: +41 44 994 9234 [email protected]
Tel: +82 31 411 5011 Fax: +34 93 334 0524 [email protected] www.blconsult.se
Fax: +82 31 411 5015 [email protected] www.idtlaser.com
[email protected] www.iberfluid.com
www.lasersolution.co.kr

SWEDEN, FINLAND TAIWAN THAILAND TURKEY


Kvalitest Industrial AB Advantech Solution Co.,Ltd. Advantech Solution Co.,Ltd. TEKMA Mühendislik A.Ş.
EXCEPT FOR RAILWAY Nano-Trend Technology Co., Ltd. 20/170 Motorway Rd., Cevizli Mh. M. Kemal Cd.,
INSTRUMENTS No.365-6, Zhongshan Rd., Kwang Pravet, Khet Pravet, Hukukçular Towers,
Ekbacksvägen 28, Sanxia Dist., New Taipei City 23741, Bangkok, Thailand 10250 A-Blok, No: 66-A/39
16869 Bromma, Sweden Taiwan (R.O.C.) Tel: +662 184 8705 Kartal – Istanbul
Tel: ++46 (0)76 525 5000 Tel: +886 2 8671 9560 Fax: +662 184 8708 Tel: +90 216 970 1318
[email protected] Fax: +886 2 8671 0084 [email protected] Tel: +90 850 840 2334
www.kvalitest.com [email protected] [email protected] [email protected]
www.kvalitest.se www.nano-trend.com www.advantechsolution.com www.tekma.eu

TURKEY UKRAINE UNITED KINGDOM, IRELAND USA, CANADA, MEXICO


MAK Elektronik Malzeme KODA Ixthus Instrumentation Ltd. International Electronic
Analiz ve Kalite Kontrol Frunze st, 22 The Stables, Williams' Barns Machines Corporation
61002, Harkov, Ukraine Tiffield road, Towcester, RAILWAY INSTRUMENTS ONLY
Cihazlari Dis Tic. Ltd. Sti.
Tel/Fax: +38 057714 2654 Northents,UK 850 River Street
Cenap Sahabettin Sokak, No:39,
[email protected] Tel: + 01327 35 3437 Troy, NY 12180, USA
34718 Kosuyolu – Kadikoy /
www.koda.com.ua Fax: + 01327 35 3564 Tel: +1 518 268 1636
Istanbul - Turkey
www.ixthus.co.uk Fax: +1 518 268 1639
Tel: +90 216 402 1034
[email protected] [email protected]
Fax: +90 216 402 1035
www.iem.net
[email protected]
www.makelektronik.com.tr

USA, CANADA, MEXICO


Acuity Products of
Schmitt Industries, Inc.
2765 NW Nicolai Street
Portland, OR, 97210, USA
Tel: +1 503 227 7908
Fax: +1 503 223 1258
[email protected]
www.acuitylaser.com

30 www.riftek.com
RIFTEK LLC

22-311, Logoisky tract,


220090, Minsk, Republic of Belarus

Tel/Fax: +375 17 357-36-57


Email: [email protected]
Site: www.riftek.com

You might also like