Product Catalog 2021: Optoelectronic Instruments and Systems For Geometric Quantities Measurement
Product Catalog 2021: Optoelectronic Instruments and Systems For Geometric Quantities Measurement
Product Catalog 2021: Optoelectronic Instruments and Systems For Geometric Quantities Measurement
ISO 9001-2015
RIFTEK GROUP OF COMPANIES
RIFTEK company is certified according to ISO 9001:2015 in the field of management of quality of design and
manufacture of optoelectronic instrumentation.
We offer integrated solution to control and automation problems — from sensing devices to
multifunctional measuring and control systems.
www.riftek.com 1
LASER TRIANGULATION SENSORS, RF60x SERIES
PURPOSE
MAIN FEATURES
Contactless dimensions, surface profile, deformation, vibration
measurement, sorting, sensing presence or absence, positional ■■ Measuring ranges from 2 to 2500 mm
checking, bulk materials and liquids level measurement. ■■ ±1 µm accuracy
■■ Sampling rate up to 70 kHz
OPERATION
Sensor operation is based on the principle of optical
■■ RS232/RS485/Ethernet/CAN/ CANopen
triangulation. +4...20 mA/0...10V/ModbusRTU
Radiation of a semiconductor laser is focused by an objective ■■ Binocular sensors
on an object. The radiation scattered at the object is collected for laser scanning
on the CMOS array by the input lens. Object motion causes a ■■ Binary and ASCII data formats
corresponding motion of the image. Built-in signal processor
calculates the distance to the object according to the light spot
■■ Sensors with BLUE lasers
image position on the CMOS array. to control high temperature,
mirrored and semitransparent objects
■■ Sensors with IR lasers
■■ Mutual synchronization of the sensors
(master-slave)
Interference Mirror for multi-axis measurement tasks
Filter
■■ Service Software
CMOS for parameter setting and results visualization
array
■■ Free SDK and examples
for Windows, Linux, .NET, MATLAB, LabVIEW
Processor MODELS
RF603 — universal sensors
RF603HS — high speed sensors
RF600 / RF600HS — sensors with increased base distance and large
measurement range. High speed sensors
RF605 — compact sensors
Laser RF602 — super compact sensors
Focusing Lens RF607 — high-precision high-speed sensors
RF609 / RF609Rt / RF609Wi-Fi — laser probes for inner surface
control
PARAMETER VALUE
RS232 (max. 460.8 kbit/s) or RS485 (max. 921.6 kbit/s) or RS232 and CAN V2.0B (max 1Mbit/s)
Output digital
or Ethernet and (RS32 or RS485)
interface
analog 4…20 mA (≤500 Ω load) or 0…10 V
Synchronization input 2.4 – 5 V (CMOS, TTL)
Logic output programmed functions, NPN: 100 mA max; 40 V max for output
Power supply, V 9 …36
Power consumption, W 1.5..2
Enclosure rating IP67 ( for the sensors with cable connector only)
Vibration 20g/10…1000Hz, 6 hours, for each of XYZ axes
Environment
Shock 30 g / 6 ms
resistance
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LASER TRIANGULATION SENSORS, RF60x SERIES
UNIVERSAL LASER SENSORS RF603 Series
OPTIONS SOFTWARE
■■ Protective housing with air and water cooling ■■ Setting sensor parameters
■■ Custom versions with non-standard base, range or housing shape ■■ Receiving, storage, visualization
■■ Special version for use in high vibration conditions ■■ Speed and acceleration calculation
■■ Special flexible cable for robotic applications
■■ Variants with round and elliptical spot
RF603- R-X/4 X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750 X/1000 X/1250
15, 25 15, 30 25, 45 35, 55 45, 65 60, 90
Base distance X, mm 39 15 15 80 125 145 245 260
60 65 80 95 105 140
Measurement range, mm 4 2 5 10 15 25 30 50 100 250 500 750 1000 1250
Linearity, % ±0.05 of the range ±0.1
Resolution, % 0.01 of the range (for the digital output only) 0.02
Temperature drift 0.02% of the range/°C
Max. measurement
9400
frequency, Hz
red semiconductor laser, 660 nm wavelength or
Light source
UV semiconductor laser 405/450 nm wavelength (BLUE version)
model RF603
output power ≤0.2 ≤3 mW
laser safety Class 1 3R (IEC60825-1)
Light source
model RF603L
output power ≤0.95 mW
laser safety Class 2 (IEC60825-1)
model RF603P
output power ≤20 mW
laser safety Class 3B (IEC60825-1)
Weight (without cable) 100
Note 1: RF603-R-39/4 sensor is designed to use with mirror surfaces and glass.
■■ Universal high-speed compact laser sensors
■■ Sampling rate up to 70 kHz
■■ Available with Red and Blue laser diodes
■■ Ideal for registration of high speed events and
vibration measurement
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LASER TRIANGULATION SENSORS, RF60x SERIES
RF603HS- X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750
15, 25 15, 30 25, 45 35, 55 45, 65 60, 90
Base distance X, mm 15 15 80 125 145
60 65 80 95 105 140
Measurement range, mm 2 5 10 15 25 30 50 100 250 500 750
Max. measurement frequency, kHz 70
Linearity, % ±0.1 (70 kHz) of the range
Resolution, % 0.01 (70 kHz) of the range
Temperature drift 0.02% of the range/°С
red semiconductor laser (660 nm wavelength) or
Light source
blue semiconductor laser (405/450 nm wavelength)
Output power ≤4.8 mW ≤20 mW ≤80 mW
Laser safety Class 3R (IEC/EN 60825-1:2014) 3B (IEC/EN 60825-1:2014)
Weight (without cable) 110
RF600- X/10 X/30 X/40 X/100 X/250 X/500 X/600 X/1000 X/1000 X/1500 X/2000 X/2500 X/20 X/50
Base distance X, mm 230 300 330 500 230 300, 1000 230 1300 380 390 410 420 540 535
Measurement range, mm 10 30 40 100 250 500 600 1000 1000 1500 2000 2500 20 50
Max. measurement frequency 9.4 kHz, 70 kHz
Linearity, % of the range ±0.05 ±0.1 ±0.05
Resolution, % of the range 0.01 of the range (digital output only) 0.03 0.01
Temperature drift 0.02% of the range/°С
red semiconductor laser, 660 nm wavelength or
Light source
UV semiconductor laser 405/450 nm wavelength (BLUE version)
Output power ≤4.8 mW 80 mW
Laser safety Class 3R (IEC60825-1) 3B (IEC60825-1)
Weight (without cable) 500 2000
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LASER TRIANGULATION SENSORS, RF60x SERIES
SUPER COMPACT LASER SENSORS RF602 Series
Pavement
roughness (texture)
measurement
■■ reduced triangulation angle
RF603Txt-30/30 ■■ round laser spot, diameter <60 µm
■■ simultaneously obtaining profile and image of the surface
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LASER TRIANGULATION PROBES, RF60x SERIES
LASER TRIANGULATION PROBES RF609, RF609Rt and RF609Wi-Fi Series
Contactless measurement of inner diameter, ovality, coaxiality, cy-
lindricity and shape of holes, tubes, hosepipes, bushes, gun barrels,
■■ Smallest triangulation sensor on the market
etc.
■■ Probe diameter — from 8.5 mm hole surface
■■ Measured inner diameter - from 9 mm
■■ Accuracy - from ±2 µm
laser
■■ Sampling rate - up to 9.4 kHz
beams
■■ Probes with BLUE laser
to control reflecting and semitransparent objects
■■ Probes with built-in slip ring
■■ Probes with Wi-Fi
sensor rotation
The probe is inserted into the hole and probe or sample is driven in
rotation. Laser triangulation sensor built in the probe measures the
distance to the hole wall synchronously with the rotation angle. The
set of the polar surface coordinates allows to calculate the required
parameters. Additional linear translation allows to build 3D model of
the hole.
RF609-9/19
measurement measurement
cavity taper
RF609Rt-9/19
measurement measurement
coaxiality ovality
measurement measurement
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ABSOLUTE LINEAR ENCODERS, RF25x SERIES
ASSIGNMENT ABSOLUTE LINEAR POSITION SENSORS (ABSOLUTE LINEAR ENCODERS) RF25Х Series
Absolute linear encoders are designed for measuring and
checking displacements, dimensions, run-outs, surface profiles
and deformations of engineered objects. ■■ Innovative technology of absolute measurement
■■ Measuring ranges from 3 to 55 mm
■■ 0.1 µm resolution
■■ Emulation of incremental encoder signals
CMOS sensor
reads the signal from the scale
Quarz Glass Scale
carries special positional pattern
LED
forms parallel beam Processor
calculates scale position
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OPTICAL MICROMETERS , RF65x SERIES
OPTICAL MICROMETERS RF65X Series
PURPOSE
Contactless diameter, gaps and technological object position MAIN FEATURES
OPERATION
measurement.
■■ Measurement range from 5 to 100 mm
WORKING PRINCIPLE ■■ Up to ±0.3 µm accuracy
The micrometer operation is based on the so-called ‘shadow’ ■■ Up to 10 000 Hz sampling rate
principle. The micrometer consists of two blocks – transmitter
■■ RS232/RS485/Ethernet +4...20 mA/0...10V
and receiver. Radiation of a semiconductor LED is collimated by
a lens. With an object placed in the collimated beam region, ■■ Micrometers with telecentric lens
shadow image formed is scanned with a photo-detector array. ■■ Mutual synchronization of the sensors (master-slave)
A processor calculates the position (size) of the object from the for multi-axis measurement tasks
position of shadow border (borders). ■■ Service Software
MODELS for micrometers parameterization
RF651 — universal micrometers ■■ Free SDK and examples
for Windows, Linux, .NET, MATLAB, LabVIEW
RF656 — high-precision micrometers with telecentric optics
■■ Dual, three and multi axis Micrometers
RF656XY and RF656.3 — two and three axis micrometers
■■ Air-knife window protection
RF656.2D — 2D optical micrometers
RF659 — edge sensors
CMOS array
scans the image
Processor LED
calculates dimension Class 1
according to shadow
position Lens
collimates the beam
Windows protection
air knife system
Measuring Range
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OPTICAL MICROMETERS, RF65x SERIES
A, mm B, mm C, mm D, mm E, mm H, mm H1, mm K, mm N, mm A, mm B, mm C, mm D, mm E, mm K, mm R, mm M, mm N, mm
RF651-25 51 139 62 25 13 28 42.5 30 30 RF656-5 66 50 158 5 14 28 2 30 30
RF651-50 91 120 134 50 20 31 45.5 40 80 RF656-10 50 70 126 10 11.5 56 6 30 30
RF651-75 128 132 132 75 15 31 45.5 40 80 RF656-25 72 74 106 25 7 63 10 30 30
RF651-100 165 165 150 98 20 31 45.5 40 80 RF656-50 105 134 110 50 20 150 25 30 60
RF656-75 135 148 125 75 17 200 40 40 80
RF656-100 175 170 160 100 20 300 50 40 80
RF65Х- RF651-25 RF651-50 RF651-75 RF651-100 RF656-5 RF656-10 RF656-25 RF656-50 RF656-75 RF656-100
Measurement range, mm 25 50 75 100 ±1х5 ±3х10 ±5х25 ±7x50 ±9x75 ±10x100
Minimum size of the object, mm 0.5 1 1.5 2 0.05 (0.1) 0.1 (0.2) 0.25 (0.5) 0.5 (1) 0.75 (1.5) 1 (2)
Accuracy1, µm ±5 ±10 ±15 ±20 ±0.3 ±0.5 ±1 ±2 ±3 ±5
Measurement frequency, Hz 500 500 500 500 500 2000 2000 2000 2000 2000
Light source LED
Laser safety class 1 (IEC60825-1)
Output digital RS232 (max. 921.6 kbit/s) or RS485 (max. 921.6 kbit/s)
interface analog or Ethernet & (RS32 or RS485)
Synchronization input 2.4 – 5 V (CMOS, TTL)
Logic output three outputs, NPN: 100 mA max; 40 V max
Power supply, V 24 (9 …36)
Power consumption, W 1.5..2
Housing material aluminum
Weight (without cable), gram 600 2000 2600 4000 700 700 700 1600 3200 4500
1
typical data obtained when a knife edge was used to interrupt the beam and distance between transmitter and receiver is equal of two measurement range
The parameters for each axis of the micrometer match to the parameters of the corresponding single-axis micrometer,
see Table above.
■■ RF656XY-5 ■■ RF656XY-5
■■ RF656XY-25 ■■ RF656XY-50
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OPTICAL MICROMETERS ,RF65x SERIES
RF656 TWO AND THREE AXIS MICROMETERS. TWIN MICROMETERS
■■ RF656XY-75 ■■ RF656XY-100
■■ RF656.3-25 ■■ RF656TWIN-75
SOFTWARE
Parameter Value
Distance between transmitter and receiver 30 mm
Measurement range 7 mm
Accuracy ±20 µm
10 www.riftek.com
2D OPTICAL MICROMETERS, RF656.2D SER I E S
PURPOSE
Micrometers are designed for non-contact two-dimensional measurements MAIN FEATURES
of linear dimensions, diameters, angles, thread pitch, shape of parts, etc.
■■ Simultaneous measurement of multiple geometric
WORKING PRINCIPLE parameters
■■ Measurement accuracy: ±1.5 um
The micrometer operation is based on the so-called shadow principle. The ■■ Measurement speed: 130 images/s
micrometer consists of two parts - an emitter and a receiver. The light from
the LED is collimated by the lens. When placing an object in the area of the
collimated beam, the resulting shadow image of the object is scanned by a
2D CMOS sensor. Based on the location of the shadow border, the computer
calculates the dimensions of the object.
■■ RF656.2D-8х10 ■■ RF656.2D-25х30
32
51
51
25
А
80
80
10
111
110
30
60 L=B+260
B+184
■■ RF656.2D-30х40 ■■ RF656.2D-40х50
150 B 180
60 А-А
А 95 143 B 188 А-А
А
30
47
30
94
40
125
94
134
95
А А
50
40
80
B+330
www.riftek.com 11
LASER SCANNERS, RF62x SERIES
PURPOSE
Non-conact measuring and checking of surface profile, MAIN FEATURES
dimensions, deformations, flatness, gaps, volume, 3D
models construction. ■■ Measuring ranges from 10 to 1100 mm
■■ 0.05% linearity
WORKING PRINCIPLE ■■ Sampling rate up to 6379 profiles/s
Scanner operation is based on the principle of optical tri- ■■ Scanners with RED, BLUE and IR lasers
angulation. ■■ Laser Safety Class 2M
Radiation of a semiconductor laser is formed by a lens ■■ Binocular scanners
in a line and projected to an object. Radiation scattered
from the object is collected by the lens and directed to a ■■ Trigger and encoder synchronization, mutual
two-dimensional CMOS image sensor. The image of ob- synchronization
ject outline thus formed is analyzed by a signal processor, ■■ WEB-interface
which calculates the distance to the object (Z-coordinate) ■■ Free SDK and examples
for each point of the set along the laser line on the ob- for Windows, Linux, .NET, MATLAB, LabVIEW
ject (X-coordinate). Scanners are characterized by base
■■ Specialized scanners
distance (beginning of the range), SMR, for Z-coordinate,
measuring range (MR) for Z-coordinate, measuring range
for hole control
for X-coordinate at the beginning of Z (Xsmr) and meas-
uring range for X-coordinate at the end of Z (Xemr).
MODELS
RF627 — universal scanners CMOS array
RF627Weld — scanners for welding robots
RF627Smart — scanners with built-in measurement functions
Processor
RF627Weld-Smart — scanners with built-in tracking functions
RF627AVIKScan — weld inspections scanners
RF629 — ultra-fast scanners, up to 50000 profiles/s
(from September 2021)
Lens Laser
Interference
Filter
12 www.riftek.com
LASER SCANNERS, RF62x SERIES
LASER SCANNERS RF627 Series
OPTIONS
■■ Cooling plate with air-knife and air/water cooling
■■ Customized versions with non-standard base, range and housing shape
■■ Special version for use in vacuum conditions
■■ Special flexible cable for robotic applications
www.riftek.com 13
LASER SCANNERS, RF62x SERIES
SOFTWARE
WEB-INTERFACE
for scanner parameterization, ■■ Setting sensor parameters
image and profile visualization
■■ Data receiving, storage, visualization
RF627SMART
3D OPTICAL SCANNER
PURPOSE
3D models creation and measurement
WORKING PRINCIPLES
The major parts of the structured light scanner are DLP projector, two
embedded cameras and digital processor. The lights from DLP projector
is projected in different patterns that then become distorted on the ob-
ject’s surface. The cameras capture the distortions from different angles
and digital processor calculates the point cloud of the object’s surface
with high precision.
Parameter Value
Scan rate, Hz 4
Clearance distance, mm 250
Measurement Range, mm 120
FOV, mm 160 x 100 – 260 x 150
Accuracy (depth), mm ±0.05
Resolution XY, mm 0.08
Inputs Differential Encoder, Trigger
2x Digital Output, RS485 Serial (115 kbaud),
Outputs
1x Analog Output (4 - 20 mA)
Interface Gigabit Ethernet
Weight, kg 1.8
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LASER SCANNERS RF627WELD, RF627WELD-SMART
Laser Scanners RF627Weld Series. Working ranges
MAIN FEATURES
SMR, MR, Хsmr, Xemr,
Range Laser
■■ Laser scanners and software for welding robots 65/25-21/25
mm
65
mm
25
mm
21
mm
25
■■ Recognition, tracking and measuring in real time 70/130-35/86 70 130 35 86 Class 2M
90/250-65/180 90 250 65 180
■■ Various protocols for communication with robots
For the rest parameters see “Overall specifications” in the previous page.
RF627Weld-70/130-35/86
STEP 1 STEP 2
RF627Weld RF627Weld-Smart
Select Template
HOW IT WORKS
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LASER SCANNERS
SPECIALIZED SCANNING SYSTEMS FOR WELDS, WELDED JOINTS AND EDGE PREPARATION RF627AVIKScan
touch-screen
MEASUREMENT OF OFFSET, JOINT ANGLE, GAP WIDTH AND ETC. MEASUREMENT OF WELD HEIGHT AND WIDTH, CUTTING DEPTH,
CAMBER AND ETC.
16 www.riftek.com
3D LASER MEASUREMENTS
3D LASER SCANNING KIT SHTRIKH-2 SERIES
3D Laser Scanning Kit is designed for mounting on any type
of CNC machine and intended for non-contact scanning of
products and obtaining 3D computer-simulated models.
In the scanning mode, the machine CNC system moves the
sensor line-by-line over the item prototype. Thus, XYZ coordinate
array for the surface is formed, i.e. a digital prototype model is
created which is saved as a point cloud file as well as in a com-
mon STL format suitable for subsequent use in CNC.
Parameter Value
Materials to be scanned any material
Size of scanning area arbitrary
Average scanning speed, points/s up to 100 000
3D measuring machine is designed for non-contact measure- 3D Measurement Machine was specially developed to measure
ment of geometrical parameters of objects, specifically sunflower suspension arm’s parameters for automotive industry. Laser scan-
seeds. Laser scanner RF625 Series, that is installed in the machine, ner RF625 Series, which is installed in the machine, scans the sus-
scans the objects and identifies it’s geometry. As result of scanning pension arm, measures and controls its geometrical parameters.
we get the parameters of every sunflower seed and their total
quantity.
www.riftek.com 17
INNER DIAMETER MEASUREMENT SYSTEMS
Systems are intended for contactless measuring of inner diameter SYSTEM STRUCTURE
and profiles of gun barrels, cylindrical and taper pipes, progressive ■■ Laser measurement module with
cavity stators, turbodrills and so on. • stationary sensors
• rotating sensors
TWO WORKING PRINCIPLES ■■ Translation module intended for transportation of
■■ Multisensor measurement by stationary laser sensors - measurement module inside the pipe:
RF040 Series • self propelled
■■ Inner surface laser scanning by rotating sensors - • any kind of pulling machine
RF096 Series ■■ Software for PC
■■ Calibration rings
SYSTEMS PARAMETERS
■■ Measured ID – from 6 mm SYSTEM CAN CONTAIN
■■ Up to several µm accuracy Centering frame to hold measurement module near pipe axis
■■ Up to 32000 measured points on the surface in 2 seconds
■■ Calculation of ovality and roundness OPTIONS
■■ Surface defects detection and measurement ■■ Pipe straightness measurement module
■■ 3D model of inner surface design ■■ Video inspection module
■■ Wireless connection (Wi-Fi) module
Parameter Value
ID measurement range, mm 100…150
Accuracy, mm ±0.05
Measurement speed, ID /s 500
Light source Red laser, 660 nm
Laser output power, mW <1
Laser safety Class 2 (IEC60825-1)
Interface Wi-Fi, USB
Time of continuous work, hour 4
18 www.riftek.com
INNER DIAMETER MEASUREMENT SYSTEMS
ROTATING MEASUREMENT HEAD RF096 Series
Rotating laser sensor scans inner surface of the pipe and the module transmits polar coordinates
of the surface (distance from rotation axis, measured by triangulation sensor and a corresponding
angle, measured by encoder).
WHEEL CENTER BORE INNER DIAMETER MOBILE LASER SCANNING SYSTEM FOR
MEASURING GAUGE PIPE DIAMETER CONTROL
MODEL RF096-50/70-200-Clb
■■ Rotating measurement head with 2 sensors
Non-contact scanning and inner surface geometry measure-
■■ Linear scanning along the tube
ment of wheel center bore.
Parameter Value
Parameter Value
ID range, mm 146…176
Rotating measurement head with 2 sensors ID measurement accuracy, µm ±10
ID range, mm 50…70 programmable,
Depth of measurement, mm
ID measurement accuracy, µm ±5 up to 70
Depth of measurement, mm 200 Battery power supply
Autocalibration Built-in Wi-Fi module
Parameter Value
ID range, mm 45...55
or by request
ID measurement accuracy, µm ±2
www.riftek.com 19
INNER DIAMETER MEASUREMENT SYSTEMS
LEAF SPRING HOLE INNER DIAMETER
LASER DEBRIS INSPECTION SYSTEM
MEASUREMENT MACHINE
RF096-30/75-120 RF096-Insp
The machine is designed for contactless scanning and geometrical The system is intended for non-contact detection of the debris in-
parameters measurement of the leaf springs holes. side the circular grooves of different technological items, for exam-
ple brake calipers and so on.
The system can be used also for groove seal profiling (seal defor-
mation inspection).
RF096-9/16-800 RF096-35/50-100
The machine is designed for contactless scanning and geometrical The machine is designed for in-line contactless scanning and
parameters measurement of small diameter pipes. geometrical parameters measurement of small diameter pipes.
20 www.riftek.com
INNER DIAMETER MEASUREMENT SYSTEMS
PIPE INNER DIAMETER MEASUREMENT MACHINE
MODEL RF096-32/42-100
The machine is designed for contactless scanning and geometrical
parameters measurement of inner diameter of pipes, bushes, holes,
tubes, and so on.
Application of the machine - large-scale production.
Parameter Value
Measured diameters, mm 32..42
ID measurement accuracy, µm ±5
Depth of measured hole, mm ≤80
Measurement cycle (5 sections), s 13
MODEL RF096_Insp2D-50/140-1000-A
■■ 2D rotating laser scanner
■■ synchronous linear translation
■■ air cooling system
■■ generating of 3D model of inner surface
■■ surface defects detection
Parameter Value
Measured diameters, mm 50…140
ID measurement accuracy, µm ±50
Minimum size of defects controlled, mm 0.1
RF096-100/250-87-HH Series
Parameter Value
ID range, mm 100...250
Accuracy, mm ±0.03
Number of laser sensors 2
Depth of measurement on request
Measurement time, s 1
Resolution for cross-section, points 3200
Laser safety Class 2
Display LED 4.3”
Li-ion battery, 5400
Power supply
mAh
Number of measurements before recharging the
3000
battery, not less
The Specification can be changed on request
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SPECIAL MEASUREMENT SYSTEMS
LAMINATED TUBES GEOMETRY LASER SYSTEMS FOR
MEASUREMENT SYSTEM SHEET MATERIALS THICKNESS CONTROL
The system is designed for contactless scanning and geometrical The systems are intended for in-process contactless measure-
parameters (outer and inner diameter, foil thickness, weld width, ments of thickness of various sheet materials (plastic, metal,
tube length) measurement of laminated tubes, made of PBL and rubber).
ABL foil.
■■
■■ RF580 - Thickness
Measurement System
■■ ■■ RF590 - Width
Measurement System
Parameter Value
Measured diameters, mm 13...50
Diameter measurement accuracy, µm ±10
Foil thickness range, mm 0.05...0.5
Foil and weld thickness measurement accuracy, µm ±5
Tube length measurement accuracy, mm ±0.1 ADVANTAGES
Interface to PC Ethernet
■■ Manufacturing process optimization
Power supply 220
■■ Continuous quality monitoring
The systems are designed for non-contact measurement, control The systems are designed for the measurement and control of
and regulation of diameter of technological objects (wire, fiber, motor shafts.
hoses, tubes, rods, sausage casings) during their production.
22 www.riftek.com
SPEED AND DISTANCE SENSORS
SPEED AND DISTANCE SENSORS ISD-3 & ISD-5 Series
The sensors are intended for automotive and industrial application for precise contactless measurement of speed and length of nearly any
moving object.
Designed for use in automobile and railway transport, metallurgy, cable, chemical, pulp and paper, textile and wood industries, in automated
control systems, cutting and accounting systems.
www.riftek.com 23
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
RAILWAY WHEEL PROFILE GAUGE IKP Series
The laser profilometer is designed for measuring
■■ flange thickness, slope and height, rim/tire thickness,
■■ full profile scanning and analyze of wheel rolling surface,
■■ maintaining of electronic wear data base,
■■ control of tolerances and sorting in the course of checkup, examination,
repair and formation of railway wheel sets.
The device is supplied with database and software package for wheel sets wear
data storage and processing.
Measurements are made directly on rolling stock without wheel set roll-out.
Measurement time, s
adaptive, depending on surface quality, 4 Operator mounts the laser scanning module
average
onto the wheel to be measured. Having received
3,7V, Li-ion rechargeable battery
Power supply (laser scanning module) 5400mAh for standard IKP and a command from PDA or PC, the laser module
2400mAh for Short and SShort performs non-contact scanning of the wheel
The number of measurements that can be taken before 5000 for standard IKP and
battery recharge is not less than 2200 for Short and Super-short
surface.
Laser module battery life time 5 million measurement cycles
3,7V
Power supply (PDA)
Li-polymer battery 3300mAh
PDA memory capacity 100 000 measurements
Interface between laser scanning module and PDA Bluetooth
Working temperature range, °C -20…+50
Enclosure rating IP42 or IP64
IKP-5 SOFTWARE
MAIN FEATURES ■■ The possibility to align Measured Profile manually (by but-
tons) relative to the reference with saving;
■■ User-Friendly Interface;
■■ Possibility to save several Bluetooth-devices in the PDA
■■ Flexible setting of measured Parameters of the Wheel Flange;
memory and then to select the required one from the list. I.e.
■■ The list of Calculated Parameters:
You save addresses of several IKP and after that you need only
• Flange Height, Thickness and Slope,
to select the required one from the list without a necessity of
• Wear parameters (Vertical, Horizontal and Angular Wear,
searching procedure (the same is for IMR and IDK);
Hollow, Difference of Diameters, Even/Uneven Wear),
■■ Possibility to connect PDA to PC as an External Storage Device
• Angular Profile Parameters,
(alternative of ActiveSync).
• Rim Width and Thickness,
• Wheel Diameter,
• Wheel Defects (Slides and Cavities),
• Special Flange Parameters of the Tram Wheel and etc.;
■■ Setting of displayed Identification Parameters of the Wheelset.
I.e., you can select only required parameters (number, series,
operator, mileage, and etc.) for displaying on the screen;
■■ Simple Calibration Procedure: it performs automatically by
clicking one button;
■■ The possibility to compare several Saved Profiles;
24 www.riftek.com
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
WHEEL DIAMETER MEASUREMENT GAUGE IDK Series
Electronic gauge is designed for measuring wheel rolling circle diameter. Meas-
urements are made directly on rolling stock without wheel set roll-out. The
measurement of the diameter is performed according to the “three points” tech-
nique, without the complete wheel coverage.
The gauge contains numeric display to show the value of the wheel diameter.
IDK-BT gauge contains Bluetooth interface for transfer results into wheel-set
wear database management system.
Parameter Value
Measurement range, mm 400…1400 or on request
Measurement error, mm ±0.2
Indication discreteness 0.1mm, 0.01mm * or 0.01 inch **
Position of measurement, S, mm On request
122±0.5 (400…750 mm) or
Distance between axes of ball bearings (base), mm 200±0.5 (400…950 mm) or
and diameters measurement range, mm 250±0.5 (600…1400 mm) or
300±0.5 (720…1400 mm)
Display build-in, LED
Operating temperature, °С -15…+55
Power supply rechargeable battery 2 x AAA 1.2V
Weigh, kg 0.5
The number of measurements that can be taken before
1000
battery recharge is not less than
Special models of IKP-5 and IDK are designed especially for measurement of wheels with restricted space for device placement (tramway
wheels):
■■ Laser Wheel Profile Gauge model IKP-5-short (Fig. A) with a shortened handle,
■■ Laser Wheel Profile Gauge model IKP-5-Super short (Fig. B) version for Ansaldo Breda low floor trams,
■■ Wheel Diameter Measurement Gauge model IDK-compact (Fig. C) with the measurement base (distance between ball supports) of the
gauge 122 mm and diameter measurement range - 400…750 mm.
The device consists of frame for device placement on the rails and Parameter Value
laser measurement head placed with possibility of linear translation. Measurement range, mm 600
Measurement error, mm ±0.1
The measurements are carried out automatically. The measurement
result is rails transfer profile.
www.riftek.com 25
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
BACK-TO-BACK DISTANCE MEASURING GAUGES IMR and IMR-L Series
Electronic gauge is designed for measuring back-to-back distance of railway, metro and tram wheels in the course of checkup, examination,
repair and formation of wheel sets. The method of measurement is based on direct measurement the distance by contactless laser sensor.
Measurements are made directly on rolling stock without wheel set roll-out.
Parameter Value
Measurement range, mm 30
Profile measurement range, mm 150
Measurement error ± 0.03
Discreteness of indication, mm 0.01
Discreteness of the profile formation, not worse than, mm 0.1
Power supply, laser module 3.7 Li-ion rechargeable battery 6800 mAh
Power supply, PDA 3.7 Li-polymer battery 3300 mAh
The number of measurements that can be taken before battery
1000
recharge is not less than
PDA memory capacity 100 000 measurements
Interface between laser scanning module and PDA Bluetooth
Working temperature range, °С -15…+35
Enclosure rating IP42
26 www.riftek.com
MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT
RAIL PROFILE MEASUREMENT GAUGE PRP Series
Portable laser rail profilometer (PRP) is designed for non-contact
registration of cross-section of the railhead acting face.
The profilometer uses non-contact method of registration with a laser
sensor and a scanning device.
MAIN FUNCTIONALITY
■■ obtaining the information on the cross-section profile of the
working railhead surface;
■■ full profile scanning and analyze of the railhead acting face;
■■ visualization of the combined graphical images of actual and new
crosssection.
Parameter Value
Railhead vertical wear, mm -15.0 …+20.0
Lateral railhead wear, mm -15.0…+20.0
Redused railhead wear, mm Up to 20.0
Scanning angle inside the rail track, degrees 108
Scanning angle outside the rail track, degrees 108
Measurement error, not more than, mm ±0.03
Scanning time, sec 10-12
Digital readout device (PDA) dimensions, mm 112.5х95.5х22.7
Laser module dimensions, mm 293х230х230
Power supply, laser module 3.7V, Li-ion battery, 6800mAh
Power supply, PDA 3.7V, Li-polymer battery, 3300mAh
The number of measurements that can be taken before battery recharge
500
is not less than
PDA memory capacity, no less 100 000 measurements
Interface to PC Bluetooth
Measurement error
The following parameters need to Maximum error. Maximum error. Maximum error.
be measured with Train speed is up to 10 km/h Train speed is up to 60 km/h Train speed is up to 120 km/h
Flange height, mm ± 0.2 ± 0.4 ± 0.6
Flange thickness, mm ± 0.2 ± 0.4 ± 0.6
Flange slope / qR factor, mm ± 0.2 ± 0.4 ± 0.6
Rim thickness, mm ± 0.5 ± 0.5 ± 1.0
Wheel width / Rim width, mm ± 0.3 ± 0.5 ± 1.0
Wheel diameter, mm ± 0.5 ± 0.5 ± 1.0
Back to Back distance, mm ± 0.3 ± 0.5 ± 1.0
www.riftek.com 27
DISTRIBUTORS
AUSTRALIA BELARUS BELGIUM BRASIL
Applied Measurement RIFTEK LLC Althen Sensors & Controls BV CAPI Controle
Australia Pty Ltd 22, Logoiski trakt, 220090, Minsk, Vlietweg 17a e Automação Ltda
Republic of Belarus 2266KA Leidschendam Rua Itororó, 121, CEP 13466-240
RAILWAY INSTRUMENTS ONLY
Tel/Fax: +375 17 357 36 57 The Netherlands Americana-SP, Brazil
Thornton Plaza, Unit 5,
Mobile: +375 29 655 72 55 Tel: +0031 70 392 44 21 Tel: +55 19 36047068
27 Thornton Crescent, Mitcham
[email protected] Fax: +0031 70 364 42 49 Tel: +55 19 34681791
VIC 3132, Australia
www.riftek.com [email protected] / [email protected] [email protected]
Tel: +61 39874 5777
www.althensensors.com www.capicontrole.com.br
Fax: +61 39874 5888
www.althencontrols.com
[email protected]
www.appliedmeasurement.com.au
28 www.riftek.com
DISTRIBUTORS
INDIA INDONESIA IRAN ISRAEL
Paragon Instrumentation PT. DHAYA BASWARA Novin Industrial Nisso Dekalo Import Export
Engineers Pvt. Ltd. SANIYASA Development Grp. LTD
Botanic Junction Blok H-9 NO. 7 Tel: +98 21 4402 2093-6 1 David Hamelech Street
RAILWAY INSTRUMENTS ONLY
Mega Kebon Jeruk, Joglo Fax: +98 21 4385 8794 Herzlia 46661 Israel
200,Station Road,
Jakarta,11640, Indonesia Mobile: +98 912320 7518 Tel: +972 9957 7888
Roorkee, 247 667, India
Tel: +62 21 2932 5859 [email protected] Fax: +972 9956 8860
Tel: +91 1332 27 2394
[email protected] www.novinid.com [email protected]
[email protected]
www.fly-supply.net
www.paragoninstruments.com
www.aircraft-partsupply.com
www.riftek.com 29
DISTRIBUTORS
SOUTH KOREA SPAIN SWITZERLAND SWEDEN
BS Holdings IBERFLUID Instruments S.A. ID&T GmbH BLConsult
B-201,Wonpogongwon 1ro, C/ Botanica, 122, Gewerbestrasse 12/a, Ryssbält 294,
59 Danwon-gu, Ansan-si, 08908 L'Hospitalet de Llobregat, 8132 Egg (Zurich), Switzerland 95 291 Kalix, Sweden
Gyeonggi-do, 15455, Barcelona, Spain Tel: +41 44 994 9232 Mobile: +46 70 663 1925
Republic of Korea Tel: +34 93 447 1065 Fax: +41 44 994 9234 [email protected]
Tel: +82 31 411 5011 Fax: +34 93 334 0524 [email protected] www.blconsult.se
Fax: +82 31 411 5015 [email protected] www.idtlaser.com
[email protected] www.iberfluid.com
www.lasersolution.co.kr
30 www.riftek.com
RIFTEK LLC