PARTS QUOTATION ANALYSIS

Model: K2VJ
Part No.: 80101-K59 -A701
Part Name: FENDER B,REAR
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
WEIGHT w/o Amort. w/ Amort.
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
0.462 PP-IMP-21 0.48025 80.00 38.42 Injection 530 TONS 0.35 55.00 19.25 500,000 MOLD 1 CAVITY 3,200,000.00 6.40 >99% - PP, 1% - COLORANT
PROCESS
M/B (TIC- >Check MP model for K81 Fender B Rear for process verification
0.48510 0.00485 460.00 2.23 Inspection 1.00 500,000 RACKS 1,500,000.00 3.00 INVESTMENT
UVMB)
>Mold: Compare the K81 investment for Fender B, Rear
10 WHEELER >MS required packaging material is RACK but still to confirm with
0 SELF ESTIMATE Delivery 5,000.00 800.00 6.25 6.72 3.36 77.22 86.62 86.50 0.12 0% End User which is AF
TRUCK
>Racks: 500,000/2/12/4/6 = 868.05555≈869 pcs/day.
>If with allowance, 1000/day(Required Delivery). 1000 delivery a
day, they can finish the delivery in 500 working days = 19.32 months
TOTAL MATERIAL COST: 40.65 TOTAL PROCESS COST: 26.50 TOTAL INVESTMENT COST: 4,700,000.00 9.40

MATERIAL
INABATA 0.4705 82.36 37.63 Injection 1000 TONS 0.790 55.00 21.73 500,000 MOLD 2 CAVITY 6,000,000.00 12.00 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50 PCS X 84 >In data from K81, Atlantic MC cost for 1000T is 0.9
UVMB) 0.0146 462.71 6.73 Inspection 0.70 500,000 RACKS 2,100,000.00 4.20 >In 1 Cavity: MC - 600T ; MC cost/sec - 0.59 ; CT - 50 sec
RACKS >Inspection must add in Admin Cost
PACKAGING 10 Wheeler INVESTMENT
1 ATLANTIC PLASTIC 2.00 Delivery Truck 600.00 4,500.00 7.50 7.83 3.91 90.03 106.23 98.00 8.22 8% >Mold cost in 1 Cavity - 3.2M
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (84
Racks = 2,1000,000. Therefore, 54/84 = 0.6429 x 2,100,000.00 =
BOX 2.00 1,350,000.00)
>If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.
TOTAL MATERIAL COST: 48.36 TOTAL PROCESS COST: 29.93 TOTAL INVESTMENT COST: 8,100,000.00 16.20

MATERIAL
PP-IMP-21 433.88100 80.00 34.71 Injection 1200 TONS 0.72 40.00 28.80 500,000 MOLD 2 CAVITY 10,200,000.00 20.40 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50PCS X 72 >To check the updated MC cost
13.41900 460.00 6.17 Inspection 0.07 40.00 2.80 500,000 RACKS 4,176,000.00 8.35 >Inspection must add in Admin Cost
UVMB) RACKS
INVESTMENT
10 WHEELER >Check Mold cost since competitor use 2 Cavity but 50% Lower
Delivery 7,000.00 500.00 14.00 than Paintplas Mold Cost
2 PAINTPLAS TRUCK 8.65 4.32 99.46 128.21 98.00 30.20 31% >Check how much mold if 1 Cavity (check the QT for 2 CAV)
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (72
Racks = 4,176,000.00 Therefore, 54/72 = 0.75 x 4,176,000.00 =
3,132,000.00)
TOTAL MATERIAL COST: 40.88 TOTAL PROCESS COST: 45.60 TOTAL INVESTMENT COST: 14,376,000.00 28.75 >If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.

MATERIAL
PP-IMP-21 0.47060 82.00 38.59 Injection 530 TONS 0.35 55.00 19.25 500,000 MOLD 1 CAVITY 3,200,000.00 6.40 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50PCS X 40 >In data from K81, Triton MC cost of 530T is 0.4
0.01460 462.71 6.76 Inspection 1.00 500,000 RACKS 1,500,000.00 3.00 >Inspection must add in Admin Cost
UVMB) RACKS
INVESTMENT
10 WHEELER >Check how much if 2 Cavity
PLASTIC 1.50 Delivery 5,000.00 800.00 6.25 >Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only.
3 TRITON TRUCK 7.33 3.67 84.35 93.75 98.00 (4.26) -4% Check with Triton if 40 racks are possible to accommodate required
delivery target a day.
>50pcs x 40 racks = 2,000 pcs/3 = 666.6667 a day (Not ENough if
target is 1,000 pcs a day).
TOTAL MATERIAL COST: 46.84 TOTAL PROCESS COST: 26.50 TOTAL INVESTMENT COST: 4,700,000.00 9.40

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC
RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL Base Model AFTER AFTER BEFORE AFTER BEFORE AFTER SELF
(K81) - TRITON HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
ITEMS Area (Drawing:cm2)* Injection Pressure by Material
FENDER RR (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET)
AMORT 14.76 16.70 16.20 29.26 28.75 12.82 9.40 9.40 Material Drawing Weight
PROFIT 4.85 3.42 3.91 4.37 4.32 3.71 3.67 3.36 0.462 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 9.7 6.84 7.83 8.75 8.65 7.42 7.33 6.72 38.5 49.5 25 1905.75
PROCESS 42.64 22.43 29.93 47.58 45.60 28.25 26.50 26.50 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 54.39 45.99 48.36 39.88 40.88 45.93 46.84 40.65 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
126.34 95.38 106.23 129.82 128.21 98.12
667.0125
93.75 86.62 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:

Transfer Mold Resin Material Input Weight

126.34 129.82 128.21 0.4705

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

106.23
0.0146 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100
98.12
95.38 93.75 90.86
Machine Tonnage Reference:
Width Length Thickness
745 695 850

Machine Tonnage 1 Cavity

450 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
1500 1400 1500

Machine Tonnage 2 Cavity

1600 TONS
 PARTS QUOTATION ANALYSIS
Model: K2VJ
Part No.: 80101-K59 -A701
Part Name: FENDER B,REAR
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
WEIGHT w/o Amort. w/ Amort.
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
PP-IMP-21 0.47060 82.00 38.59 Injection 530 TONS 0.35 55.00 19.25 500,000 MOLD 1 CAVITY 3,200,000.00 6.40 >Check if posible to eliminate plastic or box cost since other maker
don’t have declaration like this.
M/B (TIC- 50PCS X 40 PROCESS
0.01460 462.71 6.76 Inspection 500,000 RACKS 1,500,000.00 3.00 >Inspection must be included on the CT injection process. it must
UVMB) RACKS
be deleted.
10 WHEELER INVESTMENT
PLASTIC Delivery 5,000.00 800.00 6.25 >In 50380-KSW-G300 mold cost is 1,300,000.00. Fender B,Rear is
TRUCK
3 TRITON 7.08 3.54 81.47 90.87 98.00 (7.13) -7% 82% larger so 1.3M x 1.83% = 2,366,000.00
>Racks: Triton rack cost is 30% higher than competitor that can
make 60 racks 50 pcs each.

TOTAL MATERIAL COST: 45.34 TOTAL PROCESS COST: 25.50 TOTAL INVESTMENT COST: 4,700,000.00 9.40

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC
RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL Base Model AFTER AFTER BEFORE AFTER BEFORE AFTER SELF
ITEMS (K81) - TRITON HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
FENDER RR (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET) Area (Drawing:cm2)* Injection Pressure by Material

AMORT 14.76 16.70 9.00 29.26 17.16 12.82 9.40 9.40 Material Drawing Weight
PROFIT 4.85 3.42 3.08 4.37 1.47 3.71 3.54 3.49 0.462 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 9.7 6.84 6.15 8.75 2.93 7.42 7.08 6.98 385 495 250 190,575
PROCESS 42.64 22.43 17.18 47.58 29.30 28.25 25.50 25.50 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 54.39 45.99 44.36 39.88 0.04 45.93 45.34 44.34 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
126.34 95.38 79.77 129.82 50.91 98.12
66701.25
90.87 89.71 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
197 177.36 90 34,940 1300000
Transfer Mold Resin Material Input Weight Diff Ratio 18% 2,366,000
126.34 129.82 128.21 0.4705

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

106.23
0.0146 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100
98.12
95.38 93.75 90.86
Machine Tonnage Reference:
Width Length Thickness
745 695 850

Machine Tonnage 1 Cavity

450 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
1500 1400 1500

Machine Tonnage 2 Cavity

1600 TONS
 PARTS QUOTATION ANALYSIS
Model: K2VJ
Part No.: 80101-K59 -A701
Part Name: FENDER B,REAR
DWG PART Material Process Investment Total Cost Total Cost
NO. SUPPLIER WEIGHT Volume Amort. Cost Admin cost Profit Cost w/o Amort. w/ Amort. CKD COST Variance Variance (%) JUDGEMENT / RECOMMENDATION
Type Input wt. Cost/kg Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
MATERIAL
0.462 PP-IMP-21 0.48025 80.00 38.42 Injection 530 TONS 0.35 55.00 19.25 500,000 MOLD 1 CAVITY 3,200,000.00 6.40 >99% - PP, 1% - COLORANT
PROCESS
M/B (TIC- >Check MP model for K81 Fender B Rear for process verification
0.48510 UVMB) 0.00485 460.00 2.23 Inspection 500,000 RACKS 1,500,000.00 3.00 INVESTMENT
>Mold: Compare the K81 investment for Fender B, Rear
10 WHEELER >MS required packaging material is RACK but still to confirm with
0 SELF ESTIMATE Delivery 5,000.00 800.00 6.25 6.62 3.31 76.07 85.47 98.00 (12.53) -13% End User which is AF
TRUCK
>Racks: 500,000/2/12/4/6 = 868.05555≈869 pcs/day.
>If with allowance, 1000/day(Required Delivery). 1000 delivery a
day, they can finish the delivery in 500 working days = 19.32 months
TOTAL MATERIAL COST: 40.65 TOTAL PROCESS COST: 25.50 TOTAL INVESTMENT COST: 4,700,000.00 9.40

MATERIAL
INABATA 0.4802 82.36 37.63 Injection 1000 TONS 0.790 55.00 21.73 500,000 MOLD 2 CAVITY 6,000,000.00 12.00 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50 PCS X 60 >In data from K81, Atlantic MC cost for 1000T is 0.9
0.0049 462.71 6.73 Inspection 500,000 RACKS 1,500,000.00 3.00 >In 1 Cavity: MC - 600T ; MC cost/sec - 0.59 ; CT - 50 sec
UVMB) RACKS >Inspection must add in Admin Cost
PACKAGING 10 Wheeler INVESTMENT
1 ATLANTIC Delivery 600.00 4,500.00 7.50 7.36 3.68 84.62 99.62 98.00 1.62 2% >Mold cost in 1 Cavity - 3.2M
PLASTIC Truck
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (84
Racks = 2,1000,000. Therefore, 54/84 = 0.6429 x 2,100,000.00 =
BOX 1,350,000.00)
>If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.
TOTAL MATERIAL COST: 44.36 TOTAL PROCESS COST: 29.23 TOTAL INVESTMENT COST: 7,500,000.00 15.00

MATERIAL
PP-IMP-21 0.48025 80.00 0.04 Injection 1000 TONS 0.62 50.00 31.00 500,000 MOLD 2 CAVITY 10,200,000.00 20.40 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50PCS X 72 >To check the updated MC cost
0.00485 460.00 0.00 Inspection 0.07 40.00 500,000 RACKS 4,176,000.00 8.35 >Inspection must add in Admin Cost
UVMB) RACKS
INVESTMENT
10 WHEELER >Check Mold cost since competitor use 2 Cavity but 50% Lower
Delivery TRUCK 7,000.00 500.00 14.00 than Paintplas Mold Cost
2 PAINTPLAS 4.50 2.25 51.80 80.55 98.00 (17.45) -18% >Check how much mold if 1 Cavity (check the QT for 2 CAV)
>Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only. (72
Racks = 4,176,000.00 Therefore, 54/72 = 0.75 x 4,176,000.00 =
3,132,000.00)
TOTAL MATERIAL COST: 0.04 TOTAL PROCESS COST: 45.00 TOTAL INVESTMENT COST: 14,376,000.00 28.75 >If 1000/day: 1000/50 = 20 Racks. 20 x 3 = 60 Racks Only.

MATERIAL
PP-IMP-21 0.48025 82.00 39.38 Injection 530 TONS 0.35 55.00 19.25 500,000 MOLD 1 CAVITY 3,200,000.00 6.40 >Change the material allocation, 99% - PP & 1% - Colorant
PROCESS
M/B (TIC- 50PCS X 40 >In data from K81, Triton MC cost of 530T is 0.4
0.00485 462.71 2.24 Inspection 500,000 RACKS 1,500,000.00 3.00 >Inspection must add in Admin Cost
UVMB) RACKS
INVESTMENT
10 WHEELER >Check how much if 2 Cavity
PLASTIC Delivery TRUCK 5,000.00 800.00 6.25 >Racks: 869/50 = 17.38≈18 racks. 18 racks x 3 = 54 Racks only.
3 TRITON 6.71 3.36 77.19 86.59 98.00 (11.41) -12%
Check with Triton if 40 racks are possible to accommodate required
delivery target a day.
>50pcs x 40 racks = 2,000 pcs/3 = 666.6667 a day (Not ENough if
target is 1,000 pcs a day).
TOTAL MATERIAL COST: 41.63 TOTAL PROCESS COST: 25.50 TOTAL INVESTMENT COST: 4,700,000.00 9.40

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOCIC

Base Model AFTER AFTER BEFORE AFTER BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL (K81) - TRITON HEARING HEARING HEARING HEARING HEARING HEARING ASSESTMENT
ITEMS MASTER BATCH: TOKYO INK (TIC-UVMB)
FENDER RR (ATLANTIC) (ATLANTIC) (PAINTPLAS) (PAINTPLAS) (TRITON) (TRITON) (TARGET) Area (Drawing:cm2)* Injection Pressure by Material

AMORT 14.76 16.70 15.00 29.26 28.75 12.82 9.40 9.40 Material Drawing Weight
PROFIT 4.85 3.42 3.68 4.37 2.25 3.71
(PP) Injection Pressure: 0.35
3.36 3.31 0.462 Length Width Thickness Area
ADMIN 9.7 6.84 7.36 8.75 4.50 7.42 6.71 6.62 38.5 49.5 25 1905.75
PROCESS 42.64 22.43 29.23 47.58 45.00 28.25 25.50 25.50 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 54.39 45.99 44.36 39.88 0.04 45.93 41.63 40.65 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
126.34 95.38 99.62 129.82 80.55 98.12 86.59 85.47 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
667.0125

Transfer Mold Resin Material Input Weight

126.34 129.82 128.21 0.4705

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

106.23
0.0146 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100
98.12
95.38 93.75 90.86
Machine Tonnage Reference:
Width Length Thickness
745 695 850

Machine Tonnage 1 Cavity

450 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
1500 1400 1500

Machine Tonnage 2 Cavity

1600 TONS