PARTS QUOTATION ANALYSIS

Model: K2VJ
Part No.: 8125C-K59 -A700
Part Name: COVER,BATTERY ASSY
Component Part Material Process Investment JUDGEMENT /
DWG PART Amort. Total Cost Total Cost w/ Variance
NO. SUPPLIER WEIGHT Volume Cost Admin cost Profit Cost w/o Amort. Amort. CKD COST Variance (%) RECOMMENDATIO
Type Qty Cost/kg Expense Process MC Tons Rate/sec Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost N
Blade Fuse
0.133 Mini 10A 1 2.92000 2.92000 PP-IMP-21 0.1355 80.00 10.84 Injection 160 TONS 0.20 30.00 6.00 500,000 MOLD 1 CAVITY 1,900,000.00 3.80

Blade Fuse M/B (TIC-

1 2.92000 2.92000 0.00419 460.00 1.93 Inspection 500,000 RACKS 500,000.00 1.00
Mini 25A UVMB) 1.00

0 SELF ESTIMATE Assembly 1.50 2.88 1.44 33.09 37.89 28.89 9.00 31%

10 WHEELER
Delivery 5,000.00 3,000.00 1.67
TRUCK

TOTAL COMPONENT PART COST: 5.84 TOTAL MATERIAL COST: 12.76 TOTAL PROCESS COST: 10.17 TOTAL INVESTMENT COST: 2,400,000.00 4.80

Blade Fuse
Mini 10A 1 2.92000 2.92000 PP-IMP-21 135.46000 80.00 10.84 Injection 380 TONS 0.36 30.00 10.89 500,000 MOLD 2 CAVITY 2,460,000.00 4.92

Blade Fuse 1 2.92000 2.92000 M/B (TIC- 4.19000 460.00 1.93 Inspection 0.03 30.00 0.99 500,000 RACKS 25PCS X 144 467,712.00 0.94
Mini 25A UVMB) BUCKET > PROPOSED MAKER
FOR G-EVENT,
HOWEVER WE WILL
1 PAINTPLAS Assembly 0.03 66.00 2.18 3.44 1.72 39.58 45.43 28.89 16.55 57% STILL NEGOTIATE TO
MEET THE TARGET
PRICE AS SELF
10 WHEELER ASSESTMENT
Delivery 7,000.00 4,000.00 1.75
TRUCK

TOTAL COMPONENT PART COST: 5.84 TOTAL MATERIAL COST: 12.76 TOTAL PROCESS COST: 15.81 TOTAL INVESTMENT COST: 2,927,712.00 5.86

Blade Fuse
Mini 10A 1.00000 5.00000 5.00000 PP-IMP-21 0.13550 82.00 11.11 Injection 160 TONS 0.20 30.00 6.00 500,000 MOLD 1 CAVITY 1,900,000.00 3.80

Blade Fuse 1.00000 7.00000 7.00000 M/B (TIC- 0.00420 462.71 1.94 Inspection 500,000 RACKS 100PCS X 20 500,000.00 1.00
Mini 25A UVMB) 1.00 RACKS
>PROPOSED
2 Transfer Mold
TRITON PLASTIC 0.50 Assembly 1.50 3.57 1.79 41.08 45.88 28.89 16.99 59% MAKER IN INITIAL
M/L
10 WHEELER
Delivery TRUCK 5,000.00 3,000.00 1.67

TOTAL COMPONENT PART COST: 12.00 TOTAL MATERIAL COST: 13.55 TOTAL PROCESS COST: 10.17 TOTAL INVESTMENT COST: 2,400,000.00 4.80

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOGIC
45.43 45.43 43.51 45.88
Base Model BEFORE BEFORE AFTER SELF 37.89 RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL AFTER HEARING
(K81P) - PAINTPLAS HEARING HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
ITEMS (PAINTPLAS) Area (Drawing:cm2)* Injection Pressure by Material
COVER UNDER (PAINTPLAS) (TRITON) (TRITON) (TARGET)
AMORT 22.39 5.86 5.86 4.80 4.80 4.80 Material Drawing Weight
PROFIT 3.44 1.72 1.72 1.68 1.79 1.44 0.133 Length Width Thickness Area
(PP) Injection Pressure: 0.35
ADMIN 6.89 3.44 3.44 3.37 3.57 2.88 13.23 11.56 9.62 152.9388
PROCESS 26.38 15.81 15.81 9.17 10.17 10.17 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 42.51 12.76 12.76 12.49 13.55 12.76 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
COMPONENT 0 5.84 5.84 12.00 12.00 5.84 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
53.52858
101.61 45.43 45.43 43.51 45.88 37.89
Resin Material Input Weight
0.1355

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

0.0042 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100

Machine Tonnage Reference:

Width Length Thickness
435.6 292.3 502.4

Machine Tonnage 1 Cavity

350 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
900 600 1100

Machine Tonnage 2 Cavity

850 TONS
 PARTS QUOTATION ANALYSIS
Model: K2VJ
Part No.: 8125C-K59 -A700
Part Name: COVER,BATTERY ASSY
DWG PART Component Part Material Process Investment Total Cost Total Cost w/ Variance
NO. SUPPLIER Volume Amort. Cost Admin cost Profit Cost CKD COST Variance JUDGEMENT / RECOMMENDATION
WEIGHT w/o Amort. Amort. (%)
Type Qty Cost/kg Expense Process MC Tons Rate/sec Expense Process MC Tons Rate/sec CT Expense Tool (Mold Cavity / Rack Qty.) Cost
COMPONENT
Blade Fuse >Look for Blade Fuse Supplier that worth 2-3 pesos per item
Mini 10A 1.00000 3.00000 3.00000 PP-IMP-21 0.13825 82.00 11.34 Injection 160 TONS 0.20 20.00 4.00 500,000 MOLD 1 CAVITY 1,200,000.00 2.40
MATERIAL
>Inspection must be included on the CT injection process. it
Blade Fuse M/B (TIC- 100PCS X 20 must be deleted.
1.00000 3.00000 3.00000 0.00140 462.71 0.65 Inspection 500,000 RACKS 500,000.00 1.00
Mini 25A UVMB) RACKS >PROCESS
>Lower the CT since competitor will use 380T with CT:30
sec for 2 Cavity
2 TRITON PLASTIC Assembly 1.50 2.51 1.26 28.92 32.32 28.89 3.44 12% INVESTMENT
>Check if Mold Cost can reduce to 1,200,000.00
10 WHEELER >Racks: 500,000/20 = 25,000.00 each rack. Check if Triton
Delivery 5,000.00 3,000.00 1.67 can deliver 1,00 pcs a day.
TRUCK

TOTAL COMPONENT PART COST: 6.00 TOTAL MATERIAL COST: 11.98 TOTAL PROCESS COST: 7.17 TOTAL INVESTMENT COST: 1,700,000.00 3.40

■ COST EVALUATION SUMMARY □ MATERIAL COST CALCULATION LOGIC □ PROCESS COST CALCULATION LOGIC

Base Model BEFORE BEFORE AFTER SELF RESIN MATERIAL GRADE: PP-IMP-21 Injection Tonnage Formula:
CONTROL AFTER HEARING
ITEMS (K81P) - PAINTPLAS HEARING (PAINTPLAS) HEARING HEARING ASSESTMENT MASTER BATCH: TOKYO INK (TIC-UVMB)
COVER UNDER (PAINTPLAS) (TRITON) (TRITON) (TARGET) Area (Drawing:cm2)* Injection Pressure by Material

AMORT 22.39 5.86 3.34 4.80 3.40 4.80 Material Drawing Weight
PROFIT 3.44 1.72 1.17 1.68 1.26 1.39 0.133 Length Width Thickness Volume
(PP) Injection Pressure: 0.35
ADMIN 6.89 3.44 2.34 3.37 2.51 2.77 1323 115.6 96.2 14,712,713
PROCESS 26.38 15.81 5.89 9.17 7.17 10.17 Material Calculation Formula: d b e Injection Tonnage:
MATERIAL 42.51 12.76 11.70 12.49 11.98 11.70 Resin Material Input Weight = Material Drawing Weight (97%)* 1.05
COMPONENT 0 5.84 5.84 12.00 6.00 5.84 Master Batch Input Weight = Material Drawing Weight (3%) * 1.05 Legend:
5149449.396
101.61 45.43 30.28 43.51 32.32 36.67 197 177.36 90 3,144,593 1300000
Resin Material Input Weight Diff Ratio 21% 2,327,000
0.1355

Master Batch Material Input Weight Machine Tonnage Calculation Formula:

0.0042 (b+2a)+160 :(d+2c) :(e+2f)+(e+50) +100

Machine Tonnage Reference:

Width Length Thickness
435.6 292.3 502.4

Machine Tonnage 1 Cavity

350 TONS

Other Option (Multiple Cavity)

Machine Tonnage Reference
Width Length Thickness
900 600 1100

Machine Tonnage 2 Cavity

850 TONS