Surface Grinding

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SURFACE GRINDING

Surface Grinding is a manufacturing process which moves or grinding wheel relative a


surface in a plane while a grinding wheel contacts the surface and removes a minute amount of
material, such that a flat surface. Surface grinding is used to produce a smooth finish on flat
surfaces. It is a widely used abrasive machining process in which a spinning wheel covered in
rough particles (grinding wheel) cuts chips of metallic or non metallic substance from a work
piece, making a face of it flat or smooth.

Surface grinding is the most common of the grinding operations. It is a finishing process
that uses a rotating abrasive wheel to smooth the flat surface of metallic or nonmetallic
materials to give them a more refined look or to attain a desired surface for a functional
purpose.

The surface grinder is composed of an abrasive wheel. The abrasive wheels are made
from an abrasive medium (usually aluminum oxide or silicon carbide) held together by a vitrified
(glass) bond. The wheels are rotated at very high speeds (up to 10,000 rpm). It is important
therefore that the wheels are not damaged, as fractured wheels can disintegrate and fling
painful clumps of wheel in a wide area. That is why the grinders are shielded with extensive
guarding a work holding device known as a chuck, and a reciprocating table.
The chuck holds the material in place while it is being worked on. It can do this one of
two way, ferromagnetic pieces are held in place by a magnetic chuck, while non-ferromagnetic
and nonmetallic pieces are held in place by vacuum or mechanical means. A machine
vise (made from ferromagnetic steel or cast iron) placed on the magnetic chuck can be used to
hold non-ferromagnetic work pieces if only a magnetic chuck is available.

The basic machine has a grinding wheel above the work area which can be fed
downward in very small increments into a work piece which is being moved to the left and the
right and in and out. This allows the wheel to contact all areas of the surface of the work piece.
The grinder  is usually equipped with a magnetic plate used to hold the work
piece. It is sometimes referred to as a magnetic chuck, although it does not look anything like a
lathe chuck. The magnetic chuck holds magnetic materials only. However steel clamps (a
magnetic material) can be used to laterally clamp non-magnetic materials for surface grinding. 

TYPES OF SURFACE GRINDER

Horizontal-spindle (peripheral) surface grinders

 The periphery (flat edge) of the wheel is in contact with the workpiece, producing the flat
surface. Peripheral grinding is used in high-precision work on simple flat surfaces; tapers or
angled surfaces; slots; flat surfaces next to shoulders; recessed surfaces; and profiles.
Vertical-spindle (wheel-face) grinders 

The face of a wheel (cup, cylinder, disc, or segmental wheel) is used on the flat surface. Wheel-
face grinding is often used for fast material removal, but some machines can accomplish high-
precision work. The workpiece is held on a reciprocating table, which can be varied according to
the task, or a rotary-table machine, with continuous or indexed rotation. Indexing allows loading
or unloading one station while grinding operations are being performed on another.

Disc grinders and double-disc grinders 

Disc grinding is similar to surface grinding, but with a larger contact area between disc and
workpiece. Disc grinders are available in both vertical and horizontal spindle types. Double disc
grinders work both sides of a workpiece simultaneously. Disc grinders are capable of achieving
especially fine tolerances.

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