Sircal Gas Purifier

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RARE GAS PURIFIER MODEL MP-2000

SIRCAL

The ideal purifier for purifying argon or helium. Proven record of reliability.
Thousands of units in use world-wide. The purifier of choice for spark and
plasma emission spectroscopy.

New product news


The MP2000 is now upgraded with new electronics and a new
optional pressure sensor. The upgraded model will be
available from about March 2009. The updated electronics
uses the latest surface mount components and a
microcontroller to give improved functionality

Overview of the MP2000


Sircal introduced the MP-2000 in the year 2000 to replace the
existing model which had built up a reputation of reliability and
cost-effectiveness. The MP-2000 is a stand-alone unit for the
purification of argon or any of the other rare gases:
helium, neon, xenon and krypton. It offers a compact system
for delivery of purified gas directly to the point of use. The
purifier contains two reactive getter tubes and a molecular
sieve drier tube housed in a cabinet for immediate use. Just
plug into the local ac power supply, connect the gas and purge
the lines, turn on the power and you are up and running.

The MP-2000 design introduced several new features and


benefits. From time to time the user has to replace the getter tubes and the molecular sieve drier
tube when they become exhausted. The MP-2000 design is aimed at making this operation much
quicker than before. The getter tubes can be removed from the purifier through the top of the
enclosure by simply undoing a couple of gas connections. The drier tube is equally easy to remove
from the front of the enclosure. The entire tube replacement procedure is simplified and reduced in
time by a factor of 10 compared with the previous model.

For flow rates up to 10 litres per minute and inlet pressures up to 250 psig (17 bar), the MP-2000
will remove the impurities, i.e. oxygen, nitrogen, hydrogen, carbon monoxide, hydrocarbons,
carbon dioxide and moisture (typically present in the range of 30-5ovpm) in commercially available
rare gases down to a concentration of less than I vpm in total.

The MP-2000 has been designed on a modular basis to simplify servicing and maintenance. All
parts are available on a quick delivery basis either direct from SIRCAL or from your local agent.
With over 18 years experience in supplying rare gas purifiers throughout the world SIRCAL has
built up a fine reputation for reliability and technical excellence. The typical user will find they will
need to replace the getter tubes after about two years use. (Replacements may be needed sooner
if the gas is very impure for example). Replacement tubes are available at quick delivery and
compare very favourably to higher cost competitive equivalents. The molecular sieve drier tube
can have a longer life as it can be regenerated many times by using the in built regeneration
facility.

Easy to use self-sealing plug-in gas connections are provided to ensure the user cannot leave the
purifier open to air contamination when the purifier is disconnected from its feed gas.

 The improved electronics provide the following benefits:


 Easy to read back-lit lcd display
showing:
o Purifier status
o Information on any fault
condition
o Furnace hours
o System gas pressure (with
optional pressure sensor)
 Intelligent monitoring of dual thermocouples to detect any mismatch.
 Remote indication of system ready.
 Led display to maintain compatibility with previous model and to provide a dual back-up
indication of instrument status.
 No loss of furnace heating due to temporary loss of mains power

Principle of Operation

The purification system consists of a furnace in which a titanium getter tube at 700°C removes
oxygen and nitrogen by chemical reaction and a copper oxide tube at 450°C removes carbon
monoxide, hydrogen and hydrocarbons, again by chemical reaction. Finally, external to the
furnace, there is a molecular sieve drier tube, operating at ambient temperature, which removes
moisture and carbon dioxide by physical adsorption. The molecular sieve drier tube can be
regenerated in-situ by means of the band heater facility provided.

The furnace temperature is monitored by a pair of thermocouples. The signals from the
thermocouples are measured by a microcontroller which in turn controls the amount of power fed
to the furnace heater element using on opto-isolated triac circuit. The microcontroller will inhibit
power to the heater if an over-temperature event occurs or if one of the thermocouples becomes
open circuit. If a pressure sensor is fitted the microcontroller will also inhibit power to the heater if
the gas pressure falls below 1 bar.
Features and Benefits

 Point-of-use purification of commercial grade rare gases - total impurities reduced to a


level of less than I vpm.
 Fast warm-up time.
 Automatic thermocouple temperature control and alarm system.
 Immune to wide fluctuations in ambient temperature and electrical supply
 Quick-connect, self-sealing gas connections.
 Stainless steel couplings and pipework.
 Band heater facility incorporated allowing in-situ regeneration of the molecular sieve drier
tube.
 Fail safe design - offering long-term optimum performance and reliability.
 Easy to operate and service with quick-change tube feature.
 Very competitively priced
 Remote status indication and fault alarm system
 Compared to competitive alternatives – long term economy due to low initial cost and
economic replacement of purifier tubes.

Applications

 Purification of Argon or Helium for spectrometric analysis.


 Purification of Argon and Helium carrier gases for low level gas chromatographic analysis
 Purification of Argon or Helium for use as inert gas blankets.
 Anywhere there is a need for pure rare gases.

Dimensions

349.0

iec p o w er cab le,


cen tr e lin e str aig h t sh ap e
( n o t 9 0 d eg r ee)
642

37
G as O u tlet G as I n let
P o w er I n let,
Main s S w itch ,
F u se D r aw er

26
124.0
89.0
8.0

58

28.0
218.0
117.0 94.0
S h o w s g as lin e co n n ected
u sin g 1 /4 " tu b in g
b en t to 1 5 m m r ad iu s
Options & Accessories

Gas Side Entry Kit (Type F)


For users wishing to connect the gas lines to the side of the purifier
where rear access is restricted. It allows the MP2000 to be fitted to
gas lines set up for the original Sircal Rare Gas Purifier. NOTE: This
is an option only. It cannot be fitted later as an accessory.

Pressure Sensor
When fitted, the lcd display shows the system pressure in bar. Power to the furnace heater will be
cut off if the pressure falls below 1 bar. This prevents unnecessary consumption of getter material
in the event of gas supply failure. The user can fit this at a later date if a pressure sensor upgrade
kit is ordered. Partial disassembly of the MP200 is required if this is fitted as an upgrade.
Previous models of MP2000 can be fitted with this sensor but a new electronics control panel with
an lcd display must also be fitted.

Particle Filter
A sintered stainless steel particle filter (7 micron) is fitted at the outlet of the
purifier (fitted internally). Recommended for applications that require pure
gas with minimal particulate contamination. The user can fit this at a later
date if a particle filter upgrade kit is ordered. Partial disassembly of the
MP2000 is required to fit this as an upgrade.

Gas Side Entry Kit (Type C)


This kit performs the same function as the type F side entry kit, but it
can be fitted easily in the field to a standard MP2000. The Type C kit
requires more space at the rear to accommodate the side entry
tubing compared to the Type F kit.

Metric Plug-In Gas Connectors


Gas is connected to the MP2000 through plug-in gas connectors. The standard plug-in gas
connectors supplied are for connection to ¼” tube. 6mm plug-in gas connectors may be specified
as an alternative for areas where metric tubing is more common.
Specification
Furnace temperature 680 C
Furnace warm-up time 15 minutes
Furnace temperature control Dual thermocouple with microcontroller
Operating ambient temperature 0 - 40 C
Maximum recommended flowrate 10 litres/min
Mininmum inlet pressure 1 bar (if pressure sensor fitted)
Maximum inlet pressure 17 bar

Gas connections Plug -in g as connectors for


1/4" tube is standard
6mm plug -in connectors as
optional alternative

Impurities removed Oxyg en, nitrog en, hydrog en,


hydrocarbons, carbon monoxide
carbon dioxide and moisture

Electrical supply 2 models available


230V, 1000 watts, 50 - 60 Hz
110V, 1000 wats, 50 - 60 Hz

Dimensions (mm) 642 (h) x 349 (w) x 218 (d)

Weig ht 19 kg (42.5 lb)

SIRCAL INSTRUMENTS (UK) LTD

Unit 19, Charlwoods Road, East Grinstead


W. Sussex, RH19 2HL, United Kingdom

Tel: +44 (0) 1342 335 309


Fax: +44 (0)1342 323 608

Email: [email protected]
Website: www.sircal.co.uk

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