The Trusted Force in Scooter Control: Installation Manual
The Trusted Force in Scooter Control: Installation Manual
The Trusted Force in Scooter Control: Installation Manual
This manual can help you understand and install the Dynamic Controls (DYNAMIC) RHINO scooter
controller. It describes the general principles, but it gives no guidelines for specific applications.
If there is a specific requirement for your application, please contact Dynamic Controls or one
of the sales and service agents to assist you.
This manual must be read together with all other relevant scooter component manuals.
In this manual, a few symbols will help you identify the purpose of the paragraph that follows:
Warnings:
Warnings provide important information that must be followed in order to
install, configure, and use the product safely and efficiently. Not following the
instructions given in a warning can potentially lead to equipment failure,
damage to surrounding property, injury or death.
The term ‘programming’ used in this manual refers to adjusting parameters and configuring
options to suit an application. ‘Programming’ does not change or alter any software within the
controller and is performed using a controlled programming tool available only to authorised
personnel.
The product is not user serviceable. Specialised tools are necessary for the repair of any
component.
Do not install, maintain or operate this equipment without reading, understanding and
following this manual – including the Safety and Misuse Warnings – otherwise injury or damage
may result. This manual contains integration, set-up, operating environment, test and
maintenance information needed in order to ensure reliable and safe use of the product.
Due to continuous product improvement, DYNAMIC reserves the right to update this manual.
This manual supersedes all previous issues, which must no longer be used.
Any attempt to gain access to or in any way abuse the electronic components and
associated assemblies that make up the scooter system renders the manufacturer’s warranty
void and the manufacturer free from liability.
DYNAMIC, the DYNAMIC logo, the RHINO logo and the R-series logo are trademarks of Dynamic
Controls. All other brand and product names, fonts, and company names and logos are
trademarks or registered trademarks of their respective companies.
DYNAMIC owns and will retain all trademark rights and DYNAMIC or its licensors own and will retain
all copyright, trade secret and other proprietary rights, in and to the documentation.
All materials contained within this manual, in hardcopy or electronic format, are protected by
copyright laws and other intellectual property laws.
4 Installation .............................................................12
4.1 Mounting ................................................................................... 12
4.2 Connections and wiring.......................................................... 14
4.2.1 General wiring recommendations ............................. 15
4.2.2 Connector pinouts........................................................ 16
4.2.3 Wiring diagram for DS52K, DS72K, DS112K ................ 18
4.2.4 Wiring diagram for DS72KA (Actuators) .................... 18
4.2.5 Wiring diagram for DS162K .......................................... 19
4.2.6 Motor and Parkbrake Connector Wiring................... 20
4.2.6.1 Motor protection ............................................................. 21
4.2.6.2 Manual parkbrake release ............................................ 21
4.2.7 Battery and Battery Charger Connections Wiring... 22
4.2.7.1 On-Board Charger wiring............................................... 23
4.2.8 Throttle / Wig-Wag Wiring ............................................ 24
4.2.9 Speed Limit Pot / Reduce Speed Switch Wiring....... 25
4.2.9.1 Reduce Speed Switch .................................................... 25
4.2.9.2 Analog Speed Limit Pot.................................................. 26
4.2.9.3 Reduce Speed Switch & Analog Speed Limit Pot ..... 26
4.2.10 Key Switch and Status Light Wiring............................. 27
4.2.11 Horn / Buzzer wiring....................................................... 28
4.2.12 Brake / Reversing lights wiring ..................................... 28
4.2.13 Actuator / Seat Lift Wiring (DS72KA only) .................. 29
5 Programming ........................................................31
5.1 The hand held programmer ................................................... 32
5.1.1 Fault menu ..................................................................... 33
5.1.2 Read Menu (DS2K-PI only) ........................................... 33
5.1.3 Setup Menu.................................................................... 34
5.1.4 Options Menu ................................................................ 35
5.1.5 Profiles Menu (DS2K-PI only)......................................... 36
5.1.5.1 Upload a Profile from the RHINO .................................... 36
5.1.5.2 Download a Profile to the RHINO ................................... 37
5.1.5.3 Edit a Profile that is stored in the RHINO Programmer. 38
5.1.6 Speed Lever In Neutral Menu ..................................... 39
5.1.7 Controller Version Menu............................................... 39
5.2 Wizard Parameter List .............................................................. 40
7 Appendices ..........................................................73
7.1 Programming Accessories ...................................................... 73
7.2 Intended Use and Regulatory Statement ............................ 74
7.3 Maintenance ............................................................................ 75
7.4 Warranty .................................................................................... 75
7.5 Safety and Misuse Warnings................................................... 76
7.6 Electromagnetic Compatibility (EMC) ................................. 78
7.7 Environmental statement........................................................ 78
The RHINO family of scooter controllers provides a reliable, smooth, cost-effective control
solution for most mobility scooters and includes:
The brains of RHINO is a microcontroller, which gives it all the digital safety, programming
and feature benefits demanded by the scooter industry, yet RHINO drives with the
smoothness of an analog controller. New circuitry gives RHINO more sustained power
capability than many equivalent controllers, as well as exceptional load compensation
to provide excellent speed stability over various driving terrains.
Notes:
*The DS52K is no longer available. It has been replaced by the R-series DR50.
• Increased Safety
RHINO has incorporated additional safety features including: a programmable Wig-
wag Fault Threshold parameter and an Analog Reduce Speed Input.
• Protection from Motor Burn-Out
A motor protection algorithm calculates when the controller needs to ease back to
protect the motor.
• Smooth driving
RHINO’s special “S-curve” drive algorithm gives the scooter smooth take-off and
braking.
• Best range per charge
RHINO’s electronics return energy to the battery during braking, giving maximum
range for each battery charge.
• Self-protection
RHINO automatically senses when it is being pushed too hard and eases back control
to protect the controller.
• “Ever Test” keeps the driver safe
RHINO’s Ever Test software regularly checks the electronics to ensure scooter safety.
• Soft stop
If the RHINO detects a fault, it brings the scooter to a controlled, safe stop.
• Battery saver
RHINO has sophisticated software that helps prevent battery damage.
• Safety on slopes
The RHINO-equipped scooter automatically detects roll-away down a slope and
limits roll speed to a safe programmable value – even when the parkbrake is off.
• Sleep mode
RHINO can automatically turn the scooter off after a programmable time period.
• Flexible throttle
The throttle (wig-wag, engager, or speed input) can be programmed for left hand,
right hand, or single ended operation.
• Diagnostic indication
If the Status Light is installed, the controller tells the driver which scooter component
needs attention. This may also be indicated by the reversing beeper.
• Fully programmable
The scooter can be programmed to suit the needs of each user.
• Innovative new S3-TEC technology
This algorithm gives RHINO its smooth driving performance and power.
• Optimised case design
The case has been mechanically designed to optimise performance.
• Electromagnetically compatible
See the appendices on Electromagnetic Compatibility (EMC) and Safety and
Misuse Warnings.
• Fault Log
A Fault Log is available for approved service personal to view up to the last 16 faults
generated, improving diagnostics and product servicing.
• Run-Time Log
The Run-Time Log provides information on the total time RHINO has been driven.
Parameter Value
Battery Min Nom Max Units
Battery Voltage 17.5 24 32 V
Battery Saver
High threshold (programmable) 17.1 19.5 22 V
Low threshold 16.5 V
Quiescent Current
Key Off 1.5 mA
Sleep Mode 2 mA
On (Neutral) 50 mA
Battery Connector 6 x 1/4" Quick Connect Tabs
Throttle
Throttle potentiometer 3-wire 5 kΩ + 20% linear
Forward/Reverse control Bi-directional wig-wag, or
Single direction throttle with reverse switch
Speed Limit potentiometer
DS52K, DS162K 3-wire 10 kΩ logarithmic
DS72KB, DS112KB, DS162KD 3-wire 4.7 kΩ logarithmic
Logic connector AMP 8-way MiniMate-N-Lock (MnL)
Motor Output Min Nom Max Units
Motor Type (permanent magnet) 24V DC
Motor Armature Resistance 5 mΩ
Maximum output voltage 23.5 V
Continuous motor current
(@ 25˚C ambient temperature)
DS52K 10 A
DS72K(A) 25 A
DS112K 43 A
DS162K 50 A
Peak motor current
DS52K 50 A
DS72K(A) 70 A
DS112K 110 A
DS162K 160 180* A
*Boost current, 10 s max
Nominal braking current
DS52K 50 A
DS72K(A) 70 A
DS112K 110 A
DS162K 160 A
Stall timer (programmable) 5 15 50 s
Motor/Parkbrake Connectors 4 x 1/4" Quick Connect Tabs
Molex 2-way Mini-fit (DS162K only)
Parkbrake Output Min Nom Max Units
Output voltage Vbat -1.1 Vbat V
Output current 1.3 A
Actuator Output (DS72KA only) Min Nom Max Units
Voltage 17 24 32 V
Peak current 10 12.5 A
DS162K only
DS162K only
Top View Isometric View
44 mm
1.73”
DS162K only
Front View Side View
s
ole
3 H mm
4.1
Bottom View
Warning:
To achieve the specified IPx4 rating, mount the RHINO as shown in section 4.1
and fit a boot over the logic connector. If necessary, add a water shielding
cover to protect the RHINO from water entry as appropriate to the environment
that the vehicle will be used in.
IPx4 rating does not imply RHINO is suitable for use in wet or damp conditions.
Parameter Value
DC Part Number GCN51315
Material Type Zytel nylon resin
Flammability Rating V-2
Motor Terminals:
2 x AMPINNERGY Connector
4.1 Mounting
15˚ ≤ ≤ 75˚
The position and orientation should give maximum mechanical protection to RHINO.
Mount RHINO out of the path of water splashes from wheels or cowling. A location such
as midway between the rear wheels might be suitable.
Regardless of mounting orientation, protect scooter wiring and connectors from the risk
of damage, water splashes and/or water ingress, and route the cabling so that water
will not run down into the connector system. The use of cable boots is highly
recommended.
Failure to adhere to the mounting orientations specified might lead to water ingress.
For peak performance, locate RHINO so that air can flow over and around the case.
A position close to the batteries and motor is recommended to reduce the length of
high current wires.
Warning:
Do not mount the controller in a position where the user can come into
contact with the unit. The case temperature can exceed 41°C.
If desired, allow easy access to the RHINO programming socket. After programming,
replace the sealing bung securely or fit a replacement label (GLA51612).
Protect the tiller head circuitry, wiring and components from water splashes.
100 mm / 3.9"
90 mm / 3.5"
72.5 mm / 2.85"
145 mm / 5.71" Use (3) M4 screws
The model below shows a highly recommended mounting configuration. Note that:
• The RHINO is mounted at an angle to drain the connector area, as shown in Figure 2
on the previous page.
• The RHINO is mounted onto a plate covering the entire area of the base.
• The RHINO is mounted away from water splashes and a mudguard installed to
prevent water from the wheels splashing over the controller.
• All cabling is secured in such a way that water cannot run down into the rear of the
connector.
Short wiring
No water travel
into connector
Base plate
RHINO connections are located along the front of the case as shown. The illustration
below indicates the different connectors and gives a section reference for specific
installation instructions. When all wiring has been completed, it must be securely
fastened to the scooter frame to ensure there is no strain on the connectors or any
chance of snagging.
Notes:
Ensure that all wiring is suitably routed and restrained to prevent snagging.
Warning:
Before making any connections to RHINO, disable the scooter by one of the
following means to prevent accidental movement or arcing:
1) place the battery circuit breaker in the open position, or
2) disconnect the batteries
Warning:
1. Route the cables and fasten all scooter components in a position so that the
cables, the connectors and the connector sockets of the RHINO do not allow
water entry or suffer from physical strain, abuse or damage, such as cutting
or crushing. Take particular care on scooters with movable structures such as
seat raise. Make sure that the cables do not extend from the scooter so that
they cannot be caught or damaged by external objects.
2. Disconnect all the cables of the scooter at the powered end whenever units
are replaced or moved.
3. The user maintenance schedule and the service instructions of the
powerchair must include the appropriate inspection and maintenance
requirements for the connectors and the cables.
Note:
If the controller is used in a scooter system that is fitted with lighting, the lighting
should be independently fused. [Reference EN12184 - Section 9.4]
Warning:
Connecting a DS72K to a scooter wired for a DS72KA will cause the seat
actuator to drive on connection to the battery terminals and may result in
injury. Connecting a DS72KA to a scooter wired for a standard RHINO will result
in damage to the controller.
Warning:
Do not use the frame of a wheelchair or scooter as the earth return for any lights or
actuators. Making any low resistance connection to the frame is regarded as a
possible safety hazard and is not allowed by international performance and safety
standards for wheelchairs and scooters.
Battery – Fuses
Motor – Battery –
Park Brake Charger 2 1
Key
Motor Socket
PB+
3 Switch
M
Manual
PB –
Park Brake
Inhibit
Release
Motor + External
Status
Light
Inhibit
Throttle + Throttle +
Throttle Wiper Throttle Wiper 10k-100kΩ
Throttle – Throttle –
5kΩ Resistor
Key Switch _ +
Buzzer –
Reduce Speed or Analog Speed Pot Wiper
Reverse
Forward/Reverse Horn Buzzer
Switch
Reduce Speed
Programmer Forward/Reverse
Circuit Breaker
Battery +
+ – + –
Battery + 24V
Supply
TILLER HEAD
8-12A Fuse
Battery +
Actuator 2
Battery - 8-12A Fuse
Motor – Battery –
Park Brake
Charger Key
Motor 2 1
Switch
RHINO DS72KA
PB+ Socket
M
Manual 3
PB –
Park Brake
Inhibit
Release
Motor + External
Status
Light
Inhibit
Throttle + Throttle +
Throttle Wiper Throttle Wiper 10k-100kΩ
Throttle – Throttle –
5kΩ Resistor
Key Switch _ +
Buzzer –
Reduce Speed or Analog Speed Pot Wiper
Reverse
Drive/Actuator Horn Buzzer
Switch
Reduce Speed
Programmer Drive/Actuator A
D
+ – + –
24V TILLER HEAD
Supply
Socket 3 Switch
M
Manual
Park Brake
Inhibit
Motor + Release
External
PB – Status
Light
PB+
Inhibit
Throttle +
Throttle + Throttle Wiper 10k-100kΩ
Throttle Wiper Throttle –
5kΩ Resistor
Throttle – _ +
Key Switch
Buzzer –
Reduce Speed or Analog Speed Pot Wiper Reverse
Horn Buzzer
Forward/Reverse Switch
Reduce Speed
Programmer Forward/Reverse
Parkbrake Connections
RHINO Model Recommended
Wire Gauge
All RHINO Models 0.5mm2 / 20 AWG
Motor + [3] Motor Connections
Park Brake – [1] M [4] Motor – RHINO Model Recommended
[8] Inhibit [2] Park Brake + Wire Gauge
DS52K 2.5mm2 / 14 AWG
Battery -
DS72K(A) 4.0mm2 / 12 AWG
DS112K 5.0mm2 / 10 AWG
Normally open switch Park DS162K 5.0mm2 & 3.0mm2 /
closed when Brake 10 + 12 AWG
mechanical
brake released
For RHINO DS162K, the motor and parkbrake terminals are located on separate
connectors.
M
Motor +
[8] Inhibit
Motor -
Park Brake –
Park Brake + Battery -
Note:
The Motor Reverse parameter (5.3.6.5) reverses the polarity of Pin 3 and 4.
If this parameter is set to 'Yes', the motor turns in the opposite direction.
However, do not use this parameter for left-handed use, set the
Pot Reverse parameter (5.3.3.2) to 'Yes' instead.
Warning:
Motor and battery connectors must not be accessible without the use of tools.
For the DS52K, three standard variants for motor burnout protection are available from
DYNAMIC. Please contact us to have RHINO optimized for your scooter.
An alternative is to place a normally closed micro switch in series with the parkbrake, as
shown below. When wiring the parkbrake like this, note the following: For scooters with a
Status LED, disengaging the manual-release lever of the parkbrake causes a fault (Flash
Code 5), and the scooter will not be able to drive. Engage the parkbrake and turn the
power off and then on again to clear the fault. For scooters without a Status LED, the
fault exists but is not displayed to the operator.
Alternative Alternative
Parkbrake Connections for Parkbrake Connections for
DS52K, DS72K(A), DS112K DS162K
Park Brake –
Park Brake +
Park Brake – [1] [2] Park Brake +
Normally closed switch
Normally closed switch Park opened when mechanical
opened when mechanical Brake brake released
brake released
DS72K(A): 35-40A
+ +
DS112K: 50-75A Charger Socket 2 1
3
(viewed from front)
DS162K: 80-100A
24V
Supply
An acceptable alternative is for the manufacturer to use two separate circuit breakers,
one in each battery circuit (Battery + and Battery –). Battery wire gauge should match
that of the motors (refer to section 4.2.6).
A battery charger socket may be connected between any of Pins 1-3* (Battery +) and
Pins 4-6* (Battery –) of the battery connector. To prevent driving while the charger is
plugged in, an inhibit wire must be connected to Pin 8 (Inhibit) of the logic connector.
The charger plug should provide a connection from Inhibit to Battery – when the
charger is plugged in.
An in-line 8–12A fuse must be installed in the Battery Positive (+) and Battery Negative (-)
wires connecting to the battery charger socket and should be as close to RHINO as
possible.
For the DS112K and DS162K, two of the three Battery Positive terminals and two of the
three Battery Negative terminals MUST be used for battery connections.
Notes:
*On the DS72KA, battery connector pins 1 and 4 are used for the actuator
output. Connecting the battery across these two pins will result in damage to
the controller.
Warning:
Make sure that the battery wiring cannot touch the opposite battery terminal.
8-12A Battery +
On-board Fuses
Charger
Circuit Breaker
+ +
24V
Supply
When an on-board battery charger is used, make sure that the charger has a Battery
Charge/Run switch. When the switch is in the Charge position, the Inhibit should
connect to Battery – as shown.
Use a minimum of 1 mm2 wire gauge for battery chargers that supply 8 A or less.
For battery chargers that supply more than 8 A, 1.5 - 2 mm2 wire gauge is recommended.
Connect the throttle to the logic connector as illustrated. For neutral, set the impedance
between Throttle – and Throttle Wiper to half the potentiometer rating (typically 2.5kΩ).
Alternatively, set the wiper to 2.5v when in neutral, measured to Battery –.
Connect the Throttle – and Throttle + terminals to the potentiometer such that when the
user gives a normal forward signal, the resistance between Throttle Wiper and Throttle +
decreases, while the resistance between Throttle Wiper and Throttle – increases.
Forward/Reverse Forward/Reverse
Battery – Battery –
Forward/Reverse [7] Switch Forward/Reverse [7] Switch
We recommend fitting 330Ω ISO resistors directly to the throttle potentiometer for
improved fault detection (see section 5.3.3.6 - Speed Pot Fault Threshold). Make sure
that the connections between the ISO resistors and the throttle terminals are insulated.
If ISO resistors are fitted, it may be necessary to decrease the Speed Pot Full Scale
Deflection (FSD) parameter (5.3.3.8).
For left-handed driving operation, set the Pot Reverse parameter (5.3.3.2) to 'Yes'.
This reverses the polarity of Pins 2 and 4 so the scooter drives in the opposite direction.
In single-ended mode, the Pot Reverse parameter determines the direction of the
Forward/Reverse switch. If this parameter is set to 'No', the scooter drives reverse when
the switch is closed. If this parameter is set to 'Yes', the scooter drives forward when the
switch is closed.
Warning:
Connecting a speed reducing potentiometer in series with the main speed
control wiper terminal may result in a loss of ability of the system to detect
wiring faults. Under certain fault conditions, such an arrangement may lead to
erratic operation of the scooter. If speed reduction is desired, adopt one of the
recommended solutions.
Reduce Speed
Switch
Notes:
To enable the reduce speed mode, set the Speed Derating (Enable Mode 2)
parameter (see 5.3.4.2) to 'Yes'.
The Invert Turn Input parameter (5.3.4.5) decides if the Reduce Speed Switch
must be normally open or normally closed.
Notes:
The Invert Turn Input parameter (5.3.4.5) reverses the direction in which the pot
decreases speed. No: 0Ω = min speed, Yes: max Ω = min speed.
Reduce Speed
Switch
8-12A Fuse
nominally 200 mA. Key Switch [1] To buzzer
200 mA Fuse
Connect the Status LED in series with the Key Switch circuit, as shown. Be sure the
polarity is correct. If the LED is connected the wrong way, the RHINO will not turn on.
RHINO will limit the current through the Status LED to 10 mA, therefore, no series resistor is
required.
Note:
The voltage drop across the LED should be less than 5 V at 10 mA.
If more brightness is desired, two LEDs may be connected in series.
LEDs with voltage ratings, for example 12V or 24V, have internally fitted resistors
and must not be used.
Reverse
as in section 4.2.3. To use the buzzer as a 10-100k
Buzzer Resistor
horn, add a switch between Pin 5 and +
[1] Key Switch
Battery –. Wiring the buzzer to the battery External Status Light
and the fuse side of the key switch Key Switch
Battery +
enables the horn to be used even when Battery –
If Buzzer Reverse (Wizard) is set to 'Yes' or Buzzer Volume (HHP) is set higher than 1,
the buzzer beeps when the scooter drives reverse. For more information on the
difference between the Wizard and the HHP for this parameter, see section 5.3.5.1.
If Sound Faults (5.3.5.2) is set to 'Yes', the buzzer beeps the same number of beeps as the
flash code number when a flash code is shown on the Status LED.
If Sleep Beep (5.3.5.3) is set to "Yes", the buzzer beeps three times when the controller
goes to sleep.
The Brake/Reversing light functions use the buzzer output of the RHINO as a Light output.
This output can be used as either a buzzer output or a light output, but not both.
Therefore, in order to use the lighting functions, all buzzer parameters must be set to 'Off'.
The light output can sink 10 mA in total and is shared between the brake light and the
reverse light functions. If both light functions are set to 'Yes', the same light is used for both
functions.
Battery +
RELAY - SPST
1N4148
BC807
1N4148 2K2
[5] Buzzer –
1N4148
Battery –
To use the lighting functions, Buzzer Reverse, Sound Faults and Sleep Beep must all be
set to 'Off'. If any of these parameters is set to 'On', lighting functions are disabled the
buzzer output is used as an audible output.
Battery connector
Pin DS72K DS72KA (with actuator)
1 Battery Positive Actuator Output 1
4 Battery Negative Actuator Output 2
Logic connector
Pin DS72K DS72KA (with actuator)
7 Forward / Reverse Actuator / Drive Select
The DS72KA offers an output for one actuator. This output can be used for any actuator
function, for example a seat lift.
Actuator Output
Power is supplied to the actuator through Pin 1 (Seat Output 1) and Pin 4 (Seat Output 2)
of the battery connector. Actuator wiring should be a minimum of 0.8mm2 (18AWG). The
maximum output current of the actuator output is 12.5 A.
When Pin 7 (Seat/Drive Select) on the logic connector is connected to Battery +, the
throttle controls driving as normal. When Pin 7 is not connected, the throttle controls the
actuator. Wiring the drive select switch through the key switch reduces battery drain
when 'drive' is selected and the scooter is off.
[2] Battery +
Drive
Seat
Seat/Drive Key Switch
Select Switch
Actuator
Note:
Set Single Ended Pot (5.3.3.1) to 'No', otherwise the actuator function is not
available.
Warning:
If a standard RHINO (DS72K) is used on a scooter wired for a RHINO with Seat Lift
(DS72KA), the seat actuator will start to move as soon as the battery is
connected to the pins of the battery connector.
Using a DS72KA on a scooter wired for a standard RHINO will result in damage to
the controller.
Warning:
Performance adjustments must only be made by healthcare professionals, or
by persons who completely understand the adjustment process and the
capabilities of the operator.
Wrong settings, or programming in a location that is not safe, can cause injury
to the operator or bystanders, or damage to the vehicle or surrounding
property.
After you have configured the vehicle, check to make sure that the vehicle
performs to the specifications entered in the programming procedure. If the
vehicle does not perform to specifications, reprogram it. Repeat this procedure
until the vehicle performs to specifications. If the wanted operation cannot be
reached, contact your service agent.
Ensure that the deceleration parameters are always higher than the
acceleration parameters for a safe response.
It is responsibility of the health care professional to make sure that the user is
capable of both cognitively understanding and physically operating the
programmed features and functions.
With inappropriate programming settings, certain features and options may
not be accessible or perform as expected.
RHINO is programmed during manufacture with default settings that should suit most
scooter end-users. Using a programmer, these settings can be modified to suit a specific
scooter model or end user.
Note:
The scooter does not drive while a programmer is plugged into the RHINO.
Plug in the programmer while the controller is turned on, otherwise the new
settings will be lost.
If the scooter is turned off during programming, any changed settings are not
saved and RHINO defaults back to the previously programmed settings.
• Turn on the scooter before you connect the programmer to the RHINO.
• To save all changes, disconnect the programmer from the RHINO while the scooter is
still on and wait until the status light of the scooter lights up (around 2 seconds).
• To cancel all changes, turn off the scooter before you disconnect the programmer
from the RHINO. All the changes will be lost.
Note:
The following sections describe the menus of the hand held programmers and give a
parameter listing if applicable. Some listed parameters are only available on specific
RHINO variants.
Speed Limit Pot Voltage 0 - 255 (FS = 5V) 255 (no pot)
Go to the next Go to the Main Next Previous Adjust this Back to Adjust this Confirm the
Menu Option Setup Menu Menu Parameter Parameter Parameter Setup Menu Parameter new value
Go to the next Go to the Main Next Previous Adjust this Back to Change Confirm the
Menu Option Options Menu Menu Parameter Parameter Parameter Options Menu value new value
For a detailed description of each parameter see the section that is shown after the
parameter name.
• 1 and 2 can be edited by the programmer, read from and written to the RHINO.
• DEFAULT is a profile with DYNAMIC factory default settings. This profile cannot be edited
by the programmer or overwritten by a profile from a connected RHINO controller.
This makes sure that it is always possible to go back to the default factory settings as
they have been set by DYNAMIC.
Go to the next Go to the Main Next Option (Upload, Choose this Back to Choose Write to
Menu Option Profiles Menu Menu Download, Edit) Option Profiles Menu Profile chosen Profile
1. In the Main Menu screen, press MENU until the Profiles menu is shown. Press ENTER.
3. Press VARY to select the profile number inside the programmer that the RHINO profile
will be stored in (1 or 2).
4. Press ENTER to upload the profile from the RHINO to the chosen profile inside the
programmer.
Go to the next Go to the Main Next Option (Upload, Choose this Back to Choose Write to
Menu Option Profiles Menu Menu Download, Edit) Option Profiles Menu Profile Rhino
1. In the Main Menu screen, press MENU until the Profile menu is shown. Press ENTER.
3. Press VARY to select the profile that you want to write to the RHINO
(1, 2 or DEFAULT).
4. Press ENTER to download the chosen profile from the programmer to the RHINO.
6. The programmer now shows the ' Speed Lever in Neutral' screen.
Check if the buzzer sounds. If the buzzer does not sound, the throttle is not in the
zero-speed position. Adjust the throttle potentiometer until the buzzer sounds.
Press MENU to return to the Download Profile screen.
Note:
To prevent downloading of the wrong profile during manufacturing, use the LOCK
function to restrict access to a single profile. To lock or unlock the programmer,
press the LOCK key in the Download Profile screen and enter the password.
For further details, contact Dynamic Controls or a Sales and Service Agent.
Go to the next Go to the Main Next Option (Upload, Choose this Back to Choose Edit chosen
Menu Option Profiles Menu Menu Download, Edit) Option Profiles Menu Profile Profile
1. In the Main Menu screen, press MENU until the Profile menu is shown. Press ENTER.
2. Press NEXT until the Edit option is selected. Press ENTER.
3. Press VARY to select the profile that you want to edit (1, 2 or DEFAULT).
If you choose DEFAULT, you must save the changes to profile 1 or 2 in step 11.
4. Press ENTER to edit the chosen profile.
Save Next Previous Adjust this Back to Adjust this Confirm the
Profile Parameter Parameter Parameter Edit Profile Parameter new value
11. Press VARY to select the profile you want to save the new settings to (1 or 2).
12. Press ENTER to save the settings to the chosen profile.
You can now download this profile to the RHINO, if desired. See 5.1.5.2.
In this menu, the buzzer will sound and the status light will light up* as long as the RHINO
thinks that the throttle is in the neutral position.
Notes:
The zero speed input voltage is normally 2.5 V, but this can be changed with
the Speed Pot Neutral parameter (5.3.3.5).
*RHINO controllers with a software versions lower than 2.46 use only the buzzer
and not the status light for this function.
Notes:
In the DS2K-PI, the software version is also shown in the Read Menu.
For a detailed description of each parameter see the section that is shown after the
parameter group name.
This section describes each parameter in detail. If the values that are shown in the
Wizard are different from the values that are shown in the hand held programmers
(DS2K-PI and DS2K-PD), the values of the hand held programmers will be shown on the
second line of the parameter table. If the parameter table has only one line, it means
that the values in the Wizard and in the hand held programmers are the same.
For example:
Sets the maximum speed in the forward direction when the throttle is fully deflected
forward. Dealers can adjust this parameter to the preference of an individual user or to
the terrain that a specific scooter will be used in.
Note:
The overall maximum speed of the scooter is limited by the Maximum Speed
parameter (5.3.2.3) that has been set by the scooter manufacturer.
Sets the maximum speed in the reverse direction when the throttle is fully deflected
reverse. Dealers can adjust this parameter to the preference of an individual user or to
the terrain that a specific scooter will be used in. Normally this is set much lower than
the Forward Speed.
Note:
Anti-tip wheels may be required if high Reverse Speed settings are used.
The Maximum Speed parameter scales all other speed demands to the maximum physical
achievable speed of the scooter. For example, if Maximum Speed is set at 50% and the
Forward Speed parameter is set to 8 (of 10), the scooter will drive at
50% x 80% = 40% of its maximum achievable speed when the throttle is fully deflected
forward.
This parameter is set by the scooter manufacturer to suit a particular scooter model with a
specific motor and a specific wheel diameter. For the speed preferences of individual
customers, use the Forward Speed and Reverse Speed parameters instead.
Note:
If local regulations require that the scooter speed is limited to a specific value,
use this parameter to set the speed limit for a particular scooter model.
Sets the rate at which the speed increases after the throttle has been deflected.
TIME
Low acceleration values give a softer performance and a less sensitive throttle
response. High acceleration values give a more aggressive performance and a fast
throttle response.
5.3.2.5 Deceleration
Sets the rate at which the speed decreases after the throttle has been released to
neutral.
SPEED
Low deceleration values produce a gentle stop, but increase the braking distance. High
deceleration values produce a more aggressive stop, but can be uncomfortable. Adjust
this parameter to the preference of the user.
Warning:
Setting the Deceleration too low or too high can result in a scooter that is
unsafe. Test thoroughly after programming to make sure that the scooter
complies with local regulatory requirements for maximum allowable braking
distance.
Soft Start temporary reduces the acceleration or deceleration rate when the user
moves the throttle to go faster or slower, during the time that is set with Soft Start Period.
This makes the speed change smoother, especially with high acceleration/deceleration
rates or high motor resistance settings. The default setting generally gives the best
performance.
Notes:
1. If Enable Soft Start is set to 'No', the value of Soft Start Period is ignored.
2. Soft Start damping is not only applied from standstill, but also during driving,
whenever the speed demand changes.
3. Soft Start damping is applied while starting and stopping, except during an
emergency stop or slam stop.
Warning:
If Soft Start Period is set to a very high value, test thoroughly after programming
to make sure that the scooter still complies with local regulatory requirements
for maximum allowable braking distance.
If, while driving forward, the throttle is instantly moved more than 30% in the reverse
direction, a slam brake will occur. During a slam brake, the scooter will decelerate
immediately at approximately twice the deceleration rate that is set with the
Deceleration parameter (5.3.2.5).
The resulting deceleration rate will never be more than the maximum value 10, so if the
Deceleration parameter already has a high value, the effect of a slam brake will be
limited.
If Key-off Slam Brake is set to 'Yes', a slam brake will also be applied when the scooter is
switched off while driving. Otherwise, normal deceleration is applied when the scooter
is switched off while driving.
Notes:
Slam Braking is not applied while driving reverse, or when Enable Slam Brake is
set to 'No'.
Notes:
If Single Ended Pot is set to 'Yes', the neutral position is still halfway the pot
at 2.5 kΩ. If the throttle is moved out of the centre position in either direction,
the scooter starts to move in the direction that has been selected with the
Forward/Reverse switch. This allows left-handed and right-handed operation of
the same wigwag without reprogramming the scooter.
For the DS72KA, set Single Ended Pot to 'No' otherwise the actuator function is
not available.
Yes - The polarity of the throttle is reversed. Moving the throttle in the direction that
normally causes forward movement now results in reverse movement while the
reverse buzzer beeps. Typically used for left-handed operation.
No - The polarity of the throttle is normal. Typically used for right-handed operation.
If Single Ended Pot is set to 'Yes', this parameter reverses the directions of the
Forward/Reverse switch.
Notes:
The Motor Reverse parameter also reverses the direction of the scooter, but it
does not swap the behaviour of the reversing buzzer or the speed limit
parameters. If Motor Reverse is set to 'Yes', the reversing buzzer will beep when
the scooter moves forward, and the forward speed will be limited by the
Reverse Speed parameter. For this reason, do not use Motor Reverse for left-
handed operation. Use Pot Reverse instead.
0% - The response to the throttle is linear. If the throttle is held halfway, the scooter
will drive at half its programmed speed.
100% - The response to the throttle is curved. If the throttle is held halfway, the
scooter will drive at around 25% of its programmed speed. This gives the user
finer control at low speed. The curve does not change the maximum speed,
so the scooter will still drive at full maximum speed when the throttle is fully
deflected.
100%
Speed
0%
100%
50% 100%
Movement
If the speed demand of the throttle is below the creep speed, it will be treated as zero
demand and the parkbrakes will stay engaged. Once the speed demand exceeds the
creep speed, the scooter will start to drive at the requested speed demand (so if Creep
Speed is set at 8%, the speed demand will jump from zero to 8%).
This prevents crawlaway, rollback on slopes, or heating up of the motor because the
speed demand is low enough to stall the motor without reaching the current limit.
Note:
The Speed Pot Neutral and Speed Pot Dead-band parameters increase the
dead-band of the throttle itself, this parameter increases the dead-band of the
speed demand after all speed processing is done (Demand Curve, Forward
Speed, Reverse Speed, Reduced Speed and Speed Limit Pot processing).
Defines the throttle wiper position that RHINO interprets as "neutral" (zero speed).
Normally this is at 2.5V (50% of the throttle wiper range).
Warning:
If the throttle wiper is not connected, the wiper input reads 2.5 V by default.
For this reason, if Speed Pot Neutral is set away from 2.5 V by more than the
Speed Pot Dead-Band parameter (see 5.3.3.9), the scooter can start to drive by
itself if the throttle wiper becomes disconnected.
Defines how close the voltage of the speed pot (throttle) wiper can get to 0 or 5 Volt
without generating a fault. If the voltage at the wiper terminal is lower than the
threshold value, or higher than 5V minus the threshold value, a Speed Pot Fault (see 6.4
for flash codes) is generated. This usually happens when a short circuit exists between
the throttle wiper and either terminal of the throttle potentiometer.
Note:
A speed reduction pot in series with the speed pot wiper is not recommended.
If speed reduction is required, please consider one of the recommended
options described in section 4.2.8 and 4.2.9 instead.
The RHINO gives the possibility to use two different software presets (standard and
alternative) for speed pot settings. For both presets, it is possible to enter a separate
length of travel (FSD, Full Scale Deflection) and dead band, as shown below. Choose
with this parameter which preset (standard or alternative) you want to use.
Sets the amount of throttle wiper movement between zero speed (as set with the
Speed Pot Dead-Band parameter, see below) and maximum speed.
If set too high, the scooter will not achieve maximum speed no matter how much the
throttle is deflected. If set too low, the scooter will reach maximum speed with only a
small deflection of the throttle.
Sets the amount of throttle wiper movement away from the zero-speed position (as set
with the Speed Pot Neutral parameter, see 5.3.3.5) at which the scooter starts to drive.
This defines the size of the dead-band at the start of the throttle range, at the zero
speed position.
This parameter is meant for an optional Analog Speed Limit Pot (see 4.2.9.2) that is
connected between pin 6 of the logic connector and battery negative. It is not meant
for the throttle/wig-wag Speed Pot.
Speed Limit Pot Minimum sets the maximum speed of the scooter when the speed limit
potentiometer is turned fully to the minimum position. The speed is given as a
percentage of the Forward Speed and Reverse Speed parameters (5.3.2.1).
Note:
Set to 100% if no speed limit pot is connected to pin 6 of the logic connector,
otherwise a speed limit pot error may occur.
If this parameter is not listed in the parameter list, your Rhino does not support
the use of an Analog Speed Limit Pot, only the use of a Reduce Speed switch.
The Speed Derating feature allows a second driving mode that limits the speed of the
scooter when a Reduce Speed Switch (see 4.2.9.1) is activated.
The switch must be connected between pin 6 of the logic connector and battery
negative. Pin 6 can be called the "Reduce Speed" input or the "Turn" input, dependent
on the application.
If the switch is activated, the speed of the scooter will be limited to the value set with
the Reduce Speed parameter (5.3.4.3). The Invert Turn Input parameter (5.3.4.5) decides
if the input on pin 6 is high active or low active.
Note:
If Speed Derating is set to 'No' , an analog speed limit pot between pin 6 and
battery negative can still limit the speed of the scooter. See the Speed Limit Pot
Minimum parameter description (5.3.4.1) for details.
This parameter is only used when Speed Derating (5.3.4.2) is set to 'Yes'.
When pin 6 of the logic connector is connected to battery negative, the controller will
automatically limit the forward and reverse speed to the value set by Reduce Speed.
For example, if Reduce Speed is set to 7, Forward Speed to 10 and Reverse Speed to 6,
the maximum forward speed will reduce to 7, but the maximum reverse speed will stay
at 6, as it is already lower than Reduce Speed.
The speed reduction method is dependent on the setting of the Scale Turn Speed
parameter.
This parameter is only used when Speed Derating (5.3.4.2) is set to 'Yes'.
This parameter defines the speed reduction method that is used when the maximum
speed of the scooter is limited to the value of the Reduce Speed parameter.
No (Limit) - Limits the speed in both directions to the Reduce Speed value. This
means that the throttle may have a dead zone. For example, if the
Reduce Speed parameter is set to half the Forward Speed value, the
upper half of the throttle range will not increase the forward speed of
the scooter any further.
Yes (Scale) - Scales the maximum speed in both directions to the Reduce Speed
value. The throttle will not have a dead zone, to reach the reduced
maximum speed the throttle must be fully deflected.
Set to 'No' if the input is from an automatic speed limit switch such as a steering sensor,
slope sensor or seat position switch. This makes sure that the speed of the scooter does
not change while driving if the switch becomes activated when the speed is already
below the Reduced Speed limit.
Set to 'Yes' if the input is from a 'slow speed mode' switch that is operated by the user.
Yes - The switch between pin 6 and battery negative is normally closed. An open circuit
between pin 6 and battery negative activates the reduced speed mode.
No - The switch between pin 6 and battery negative is normally open. A short circuit
between pin 6 and battery negative activates the reduced speed mode.
This parameter also affects the direction of the Analog Speed Limit Pot (4.2.9.2).
GBK51140: Issue 6 - August 2009 51
5.3.5 General Options
5.3.5.1 Buzzer Reverse
Wizard:
Off - The buzzer does not beep if the RHINO drives reverse.
HHP:
2-10 - The buzzer beeps on full volume if the RHINO drives reverse.
The volume of the buzzer is not dependent on the value of this parameter. Any
value other than 1 activates the reverse buzzer with full volume.
Note:
Yes - If a flash code is shown on the Status LED, the buzzer beeps the same number
of beeps as the flash code number.
Yes - When the controller goes to sleep, the buzzer beeps three times.
No - When the controller goes to sleep, the buzzer does not beep.
If Enable Sleep is set to 'On', the RHINO automatically "goes to sleep" if no throttle activity
is detected for Sleep Time minutes. When the RHINO is in Sleep Mode, the Status Light is
OFF and the scooter does not respond to commands. To wake up the RHINO, turn the
power off and then on again.
The Wizard does not have an Enable Sleep parameter. To turn off Sleep Mode, set Sleep
Time to 'Off'.
Yes - The light output will be turned on when the scooter decelerates.
The brake light must be connected to the buzzer output of the RHINO. This output can
be used as either a buzzer output or a light output, but not both. Therefore, in order to
use the lighting functions, all buzzer parameters (Buzzer Reverse, Sound Faults and Sleep
Beep) must be set to 'Off'. If any of the buzzer parameters is set to 'Yes', the value of
Enable Brake Light is ignored and the buzzer output is used as an audible output.
The light output can sink 10 mA in total and is shared between the brake light and the
reverse light functions. If both functions are set to 'Yes', the same light will be used for
both functions.
Yes - The light output will be turned on when the scooter drives reverse.
No - The light output is not used when the scooter drives reverse.
The reverse light must be connected to the buzzer output of the RHINO. This output can
be used as either a buzzer output or a light output, but not both. Therefore, in order to
use the lighting functions, all buzzer parameters (Buzzer Reverse, Sound Faults and Sleep
Beep) must be set to 'Off'. If any of the buzzer parameters is set to 'Yes', the value of
Enable Reverse Lights is ignored and the buzzer output is used as an audible output.
The light output can sink 10 mA in total and is shared between the brake light and the
reverse light functions. If both light functions are set to 'Yes', the same light will be used
for both functions.
Sets the maximum output current in Ampere that RHINO will deliver to a motor. A low
value can affect the performance of the scooter, for example when the scooter tries to
climb up a curb.
The maximum useable setting corresponds with the current rating for the controller
type, for example 50A for the DS52K. Higher settings than the controller rating have no
effect on the controller.
If the throttle is deflected but the scooter can not drive because
the maximum current (as set by the Maximum Current parameter) will flow through the
motor continuously, because the motor is still trying to drive. This can cause motor
damage when the motor becomes too hot. To prevent motor damage, the RHINO
disables drive after Current Limit Time* seconds of maximum continuous current.
If a current limit timeout has occurred, the scooter will not drive and the Status Indicator
LED shows Flash Code 4 (see section 6.4 for flash code descriptions).
To reset the fault, turn the scooter off and turn it back on again.
Notes:
Some safety standards specify a particular current limit time (also referred to as
stall time or stalling timeout). See the regulations of the country in which the
scooter is to be used to determine what the correct Current Limit Time value is.
If Current Limit Time is set to 'Off', the RHINO will deliver as much power as it can,
for as long as it can, while still protecting itself. This is not recommended
because it can be against local regulations and can cause motor damage.
*Rev. B models use a fixed value of 15 s, and use the Current Limit Timer parameter
to turn the option on or off.
Boost Current provides a short boost of additional power for climbing a curb or starting
on a hill. The maximum duration of the boost is set with Boost Time.
If the current drops below 75% of the Maximum Current value, the Boost Time will
recover at 25% of the actual time. For example, if Boost Time is set to 10 seconds, and
the current has been above Maximum Current for 7 seconds, the remaining boost time
is 3 seconds. If the current now stays below 75% of Maximum Current for 8 seconds, the
remaining boost time increases with 8 x ¼ = 2 seconds to 5 seconds.
A Boost Current value less than the value of Maximum Current has no effect.
Load Compensation automatically compensates for changes in motor speed when the
scooter drives over loads such as sidewalks, curbs or slopes. Set Load Compensation to
'Yes' for normal operation.
Load Compensation uses the Motor Resistance parameter to calculate the correct
compensation value.
Note:
Set Motor Resistance to the resistance of the motor that is installed on the scooter.
If the scooter gives poor performance on carpet or at low speeds, the most probable
cause is a Motor Resistance value that is set too low.
Tools needed
1
1. A scooter with a RHINO controller fitted 2
2. A DS2K Hand Held Programmer or
a laptop with the Wizard Programmer 3
3. A slope that you can drive up to
Procedure
To test if Motor Resistance has the correct value, perform a series of scooter tests (drive
on a slope, up a sidewalk edge, and over thick carpet) and check if the scooter
behaviour is similar to the correct behaviour described above.
Notes:
1. This test procedure causes the motor to become hot. For this reason, the
resulting value for Motor Resistance is too high. Reduce Motor Resistance by
20% to make sure that the scooter is still comfortable to drive when the motor
is cold.
2. A new motor usually has a higher motor resistance than a motor that has
been used for some time, because the motor brushes that are inside the
motor do not make optimal contact until they are "worn in". If possible,
perform this procedure when the motor has been used for several hours.
Nervous
Yes - The polarity of the motor pins on the motor connector is reversed and the motor
turns in the opposite direction.
Note:
Do not use Motor Reverse to setup the scooter for left-handed use, set the
Pot Reverse parameter (see 5.3.3.2) to 'Yes' instead. Motor Reverse only swaps
the motor polarity, not other forward/reverse features such as the
Forward/Reverse speed setting and the reversing beeper. Using Motor Reverse to
setup the scooter for left-handed use will result in the reversing beeper beeping
while the scooter drives slowly forward.
I2T or Motor Derating is a function that calculates the approximate temperature of the
motor by measuring the motor current over time. If the calculated motor temperature
becomes too high, the current output of the RHINO is reduced to protect the motor from
burning out.
When the power of the scooter is turned off, the calculation resets the motor
temperature to the ambient temperature.
In RHINO software revision D, a new algorithm was introduced that is more accurate
than the old algorithm. The new algorithm uses different parameters with a different
name. For this reason, the parameters of the two versions are described in two different
sections on the following pages.
Note:
These parameters only have effect if Motor Derating (Enable I2T) is set to 'Yes'.
Match these parameters to the thermal characteristics of the motor that is installed on
the scooter.
Motor I2T Continuous Current defines the current that the motor can handle
continuously without becoming too hot.
Motor I2T Brush Time / Motor I2T Case Time. The algorithm estimates the temperature of
both the motor brush assembly and the motor case. A heating term and a cooling term
are calculated for the motor brush assembly. This calculation updates at intervals
proportional to Motor I2T Brush Time. A heating term and a cooling term are also
calculated for the motor case. This calculation updates more slowly, at intervals
proportional to Motor I2T Case Time.
Motor I2T Brush/Case Ratio specifies what fraction the motor case temperature rises
compared to the brush temperature. This Ratio term will be used to multiply the case
heating term, and the complement of the Ratio will be used to multiply the case
cooling term. Thus a Ratio of 66% will cause the estimated case temperature to stabilise
at two-thirds of the estimated brush temperature, while a Ratio of 25% will cause the
estimated case temperature to stabilise at 1/4 of the estimated brush temperature. The
Ratio term will also be used to scale the brush cooling term, but the actual multiplier will
be (1/(1-Ratio)). Therefore the higher the Ratio value, the smaller the difference
between brush and case temperatures for a given amount of brush cooling.
These parameters only have effect if Motor Derating (Enable I2T) is set to 'Yes'.
Match these parameters to the thermal characteristics of the motor that is installed on
the scooter.
Motor Capacity sets the thermal mass of the motor. A greater capacity increases both
the reaction and recovery times from heating. Its units are in thousands of Amperes-
Squared Seconds, but the current used for this calculation is the amount of current in
excess of or below the Motor Continuous Current Parameter. For example, a value of
9kA2S with a 30A continuous current, corresponds to just under 2 seconds at 100
Amperes (100 Amperes-30 Amperes = 70A excess, squared is 4.9kA2, so a capacity of
9kA2S divided by 4.9kA2 = 1.8 seconds).
Motor Ramp Down Rate is a ramp time that determines the rate at which the current is
limited from maximum current limit to Motor Continuous Current when the Motor
Capacity is exhausted.
Motor Recovery Rate defines how quickly the motor cools down. The Motor Recovery
Rate controls the rate at which the Motor Capacity is rejuvenated when the controller
current is below the threshold Motor Continuous Current.
Motor Continuous Current is the current that the controller will be limited to if the Motor
Capacity has been exhausted.
Note:
*The DS2K-PI hand held programmer does not support these parameters.
Use the Wizard or the obsolete DS-DZ-PD hand held programmer to access these
parameters.
If the battery Voltage falls below Battery Saver Threshold*, the RHINO reduces the
maximum throttle input value, so the user cannot ask for full speed anymore. This
• protects the battery
• gives the scooter a longer range before the battery is completely empty
• gives the user a physical warning that the battery is almost empty before the battery
is damaged.
The scooter will drive slower but should still be able to climb small obstacles such as
curbs. If the battery voltage falls below 16.5 V, the scooter stops driving because the
throttle is reduced to zero.
*Battery Saver Threshold is only available on Rev. F models (see Software revisions, 5.3.1).
Older models use the fixed value of 19.5 Volt.
Maximum Throttle
Battery
Almost
Empty
Battery
Empty
16.5 V Battery
Saver
V
Threshold
Sets the voltage at which the Battery Saver feature starts to work. A high value provides
additional battery protection but limits the performance of the scooter, especially on
slopes. A low value provides increased performance when the battery is low, but may
shorten the life of the battery.
If the resistance of the battery circuit is entered, the controller can calculate a more
accurate battery voltage used in features such as the Battery Saver.
Sets the Voltage below which the Battery Discharge Indicator (BDI) indicates that the
battery is almost empty.
Yes - The RHINO checks the parkbrake for open circuit and short circuit faults before
and during driving.
Always set this option to 'Yes' if the scooter has an electric parkbrake.
The RHINO checks the parkbrakes for open circuits before and while driving. In some
circumstances, the parkbrake checking during driving may result in audible noise
and/or incorrectly generated faults. If this is the case, set this parameter to 'No'.
In all other cases set this parameter to 'Yes'.
Note:
The Parkbrake Delay parameter sets the delay between zero speed demand (after the
scooter has decelerated and stopped) and the moment that the parkbrakes are
engaged.
The correct value of this parameter is dependent on the mechanics of the parkbrake
that is used on the scooter. The delay must be longer for fast acting parkbrakes.
If the value of Parkbrake Delay is set too high, there may be too much rollback when
stopping on a slope. If the value is set too low, the scooter may stop too abruptly.
On a slope, the motors need power to stand still, otherwise the scooter will roll away.
If Check For Slope is set to 'Yes', and the motor current is higher than Slope Current* after
the scooter has stopped, the Parkbrake Delay (5.3.8.3) is skipped and the parkbrakes are
applied immediately. This can reduce the amount of rollback on a slope.
Note:
If this function makes the scooter stop too abruptly, check if Load Compensation
and Motor Resistance (5.3.6.4) have been setup correctly. If that does not help,
increase Slope Current or set Check For Slope to 'No'.
Note:
This function is only available if Single Ended Pot (5.3.3.1) is set to 'No(Wig-Wag)'.
The speed at which the scooter can be pushed when the scooter is switched on and
the parkbrake is electrically released with a parkbrake release switch.
If the Push Speed is exceeded, the scooter will perform a controlled stop.
The speed at which the scooter can be pushed when the scooter is switched off and
the parkbrake is manually released.
If the Rollaway Speed is exceeded, the scooter will perform a controlled stop.
Depending on the severity of the fault and its impact on user safety, RHINO will react
differently. It can:
• Display the flash code as a warning but allow normal driving and operation.
• Display the flash code as a warning but allow limited driving and operation.
• Display the flash code, stop the scooter and prevent driving until the scooter has
been turned off and then back on again.
If the scooter is on and there are no faults present, the Status Light is continuously on.
If the RHINO detects a fault, the Status Light shows a Flash Code that indicates the cause
of the fault. See section 6.4 for a detailed description of the Flash Codes and the
possible solutions to the faults.
An Out Of Neutral At Power Up (OONAPU) fault occurs if the throttle is not in the centre
position when the scooter is switched on. This makes sure that the scooter does not
suddenly start to drive.
If an OONAPU fault exists, the Status LED shows flash code 6. The scooter does not drive.
Return the throttle to the centre. The fault goes away and the scooter drives normally.
If the throttle is not returned to the centre within 10 seconds, the OONAPU fault
becomes a latching fault. To clear the fault, switch the scooter off and then on again.
If the fault does not go away after the scooter has been turned off and on, the throttle
may be faulty or incorrectly calibrated. See section 5.1.6 for more information.
Use the following troubleshooting guide if the scooter fails to operate. The guide will
help identify whether the fault exists within RHINO or another part of the scooter system.
Notes:
1. Elevate the drive wheels before carrying out the following tests.
2. Turn the key switch on before beginning any diagnostics.
3. The voltages shown are nominal values.
Warning:
Testing should only be carried out by qualified service personnel.
If the External Indicator Light is PERMANENTLY ON, but the scooter does not move
Check that the relay and the parkbrake solenoid are working.
Move the throttle to the full-speed position and listen carefully for the operation of the
parkbrake solenoid or the relay in the RHINO.
• If you can hear the solenoid or the relay operating, the problem is not with the
throttle or the inhibit circuitry.
• If you can hear the solenoid but the motor does not turn, look for an open circuit in
the motor wiring.
• If you can hear the relay operating but not the solenoid, check that you are not
using a DS72KA in actuator mode.
Check the voltages on the Throttle terminals with the throttle in neutral.
Connect a voltmeter between Battery – and the following Throttle pins:
Battery – » Pin 2: Throttle – 0.5 ± 0.1 V
Battery – » Pin 4: Throttle + 4.5 ± 0.1 V
Battery – » Pin 3: Throttle Wiper 2.5 ± 0.1 V (128 on DS2K-PI programmer)
The DS2K-PI hand held programmer also shows the throttle wiper voltage in its
Read Menu (see section 5.1.2). The centre value should be approximately 128.
When the Throttle is moved in the forward and reverse directions, the voltage on
Throttle Wiper should increase and decrease by 2V (or + 102 on the programmer).
• If the throttle voltages are not correct, an incorrect throttle potentiometer is being
used and/or it is not correctly calibrated.
• If the voltage swing does not occur, check the potentiometer and wiring for
open circuits.
• If the voltage swing does occur but the relay and parkbrake solenoid do not
operate, check the throttle programming settings (section 5.3.3).
Check the voltages on the Motor terminals.
Connect a voltmeter between Motor + and Motor –.
The voltmeter should measure 0V when the throttle is in neutral.
The voltmeter should measure 24V as the throttle is moved out of neutral to full forward.
• If the voltage out of neutral is above 0V but the motor is not driving, check the
motor, motor wiring, and connectors.
Check the voltages on the Parkbrake terminals.
Connect a voltmeter between Parkbrake + and Parkbrake –.
The voltmeter should measure 0V when the throttle is in neutral.
The voltmeter should measure 24V when the throttle is out of neutral.
• If the voltages are incorrect, check the parkbrake and parkbrake wiring.
Check inhibit status.
Connect a voltmeter between Inhibit and Battery –.
The voltmeter should measure 5V.
• If the voltage is 0V, check that an inhibit switch is not engaged (for example, from a
battery charger). When 0V is applied to this terminal, driving will be inhibited.
If the scooter is left off for a few minutes, the battery may recover enough
to allow driving again for a short time. However, driving on an empty
battery may cause damage to the battery.
3 Battery The battery voltage is too high. The scooter does not drive.
Too Full • Check the batteries and the cables.
• Batteries may be overcharged:
if driving downhill, slow down and turn on the lights.
• Batteries may be damaged: contact your dealer.
If this fault occurs during when you stop or when you travel down a slope,
and the batteries are not full, the battery connector may make
intermittent contact.
• Check the battery cables and connectors.
4 Route / The motor current has been at the maximum value for too long.
Temperature The scooter does not drive.
• The motor may not be strong enough for the chosen route
(the route is too steep).
o Turn off the scooter, let it cool down, then turn it back on
again and choose another route.
• The wheels may be rubbing on the frame.
o Make sure that the wheels can turn freely.
• The motor may be faulty.
o Have the motor checked by a service technician.
The Fault Log is a useful diagnostic tool for use by approved service technicians. The log
retains information on the last 16 faults.
The Run-Time Log records the total time the RHINO has been driven including time being
“pushed” with the parkbrakes electronically released.
Both logs are accessible with the DS2K Scooter Programmer or the Wizard.
Notes:
Battery Low warnings (Flash Code 1) are not logged in the Fault Log.
Wizard software
Wizard Kit – Programming Kit DWIZ-KIT 1
Contains software and cables
(no dongle)
The RHINO scooter controller is intended to provide speed control for scooter systems
that utilise a single DC motor fitted with an integrated parkbrake. The RHINO with Seat Lift
(DS72KA) controller is also fitted with a seat actuator control that is used to adjust seat
height through a DC motor driven seat actuator. The controller will respond to user input
demand via an analog input, in terms of direction (forward and reverse), speed, seat
extend and seat retract. The RHINO is designed with a specified input device and with
the expectation that the input device, system and environment in which it operates are
also correctly designed, tested and adequately maintained. The scooter system
integrator as well as the end user are provided with all of the integration, set up, test
and maintenance information that will be needed in order to ensure reliable and safe
use of the controller.
• A battery level and flash code indicator installed and visible to the user
• Optional lighting circuits (DS72KB, DS112KB and DS162K/KD variants only), which are
protected independently from the drive circuits such that failure of the lighting
circuit will not effect the driving circuit.
Product Disclaimer
Dynamic Controls products are built to allow customers’ vehicles to conform to national
and international requirements. In particular to:
ISO7176-14 Power and Control Systems for Electric Wheelchairs and Scooters
1. Keep all DYNAMIC electronic components free of dust, dirt and liquids. For cleaning
the product, use a cloth dampened with warm soapy water. Do not use chemicals,
solvents or abrasive cleaners, as this may cause damage to the product.
2. Regularly check all vehicle components for loose, damaged or corroded
components such as connectors, terminals, or cabling. Restrain all cables to protect
them from damage. Replace damaged components.
3. Regularly test all switchable functions on the DYNAMIC electronics system to ensure
they function correctly.
4. There are no user-serviceable parts in any DYNAMIC electronic component. Do not
attempt to open any case or undertake any repairs, else warranty will be voided
and the safety of the system may be compromised.
5. Where any doubt exists, consult your nearest service centre or agent.
Warning:
If any component is damaged in any way, or if internal damage may have
occurred (for example by being dropped), have it checked by qualified
personnel before operating.
7.4 Warranty
The following warnings must be passed on to the operator of the vehicle before use of
the product.
• Do not install, maintain, or operate this equipment before you have read and
understood all the instructions and all the manuals for this product and all the other
products that you use or install together with this product. Follow the instructions of
the manuals. If you do not follow all instructions, injury or damage can be the result.
• Do not try to open or disassemble any case - there are no user-serviceable parts
inside.
• The operator has the responsibility to keep the vehicle in a good safe operating
condition. To protect all the components (for example the cables) from damage,
the operator must fasten them in optimum positions.
• Do not touch the connector pins. If you touch the pins, they can become dirty or
they can be damaged by electrostatic discharge.
• Immediately turn the controller off and consult your service agent if the vehicle
o Is damaged
o Does not behave the same every time
o Does not respond normally, the way you expect it to
o Becomes hotter than normal
o Smokes
o Arcs
o Does not change its speed when you adjust the speed reduction pot or the
speed reduction switch (if one is available on your vehicle)
o Displays a fault on its fault indicator and the controller does not perform normally.
• Turn the controller off
o When you do not use it
o Before you get in or get out of the vehicle
o Before you use a mobile phone or a portable communications device near the
vehicle
o If your vehicle drives by itself or against your will. When you turn the controller off
the vehicle will halt.
• In the case of an emergency while the vehicle is driving, press the On/Off button to
perform an emergency stop and turn the controller off.
• Do not drive the vehicle if the controller indicates that the battery is low. If the
battery becomes completely empty it will be damaged, and the vehicle will stop
suddenly, possibly in dangerous locations such as the middle of the road.
• Make sure that the battery charger that is used with the vehicle has a drive inhibit
function that is correctly connected for use with the controller. If you are not sure,
ask your dealer or vehicle manufacturer.
• If operators of the vehicle are left with limited or no mobility for any reason (for
example, because the vehicle loses electric power or breaks down), it is important
that they can still call for assistance from wherever they may be.
• Advise the operator to go downhill slowly. When the vehicle drives downhill, the
motors act as a dynamo and generate energy. The controller sends the generated
energy from the motor to the battery. This charges the battery. However, if the
battery is fully charged, it cannot accept the generated energy anymore. When this
happens, there is a risk of damage to the battery or an explosion. To prevent this risk,
the controller forces the vehicle to slow down until the battery can accept more
energy. After this, it allows the vehicle to speed up again. The result of this will be
sudden speed changes of the vehicle. To prevent these speed changes with fully
charged batteries, the operator must decrease the speed of the vehicle when
going downhill.
The following warnings are applicable to the installation technician, and the dealer or
the therapist who supplies the vehicle to the end user.
• It is the responsibility of the installer to make sure that accessories that are
connected to the wires of the vehicle do not interfere with the operation of the
controller.
• Do not use the vehicle frame as the earth return. Any electrical low-resistance
connection to the frame is a safety risk and is not allowed by international safety
standards.
• If the vehicle loses electric power, it is important that an attendant is able to move
the vehicle easily.
• After you have completed the installation, check it thoroughly. Correctly adjust all
programmable options before the vehicle is used.
• After you have configured the vehicle, check to make sure that the vehicle performs
to the specifications entered in the programming procedure. If the vehicle does not
perform to specifications, reprogram it. Repeat this procedure until the vehicle
performs to specifications. If the wanted operation cannot be reached, contact your
service agent.
• After maintenance or service of the vehicle, check the functional operation of all
components that are externally connected to the controller, such as
o lights
o external switches
o actuators
o DCI/ACI/OBC resistor switch circuits
(including programmed slowdown behaviour)
• The dealer, therapist or other agent who supplies the vehicle to the end user has the
responsibility to make sure that the vehicle is correctly configured for the
needs of that user.
The General wiring recommendations in section 4.2.1 are written to assist with meeting
EMC requirements.