Combivert f5
Combivert f5
Combivert f5
ELEVATOR DRIVE
Version 1.72
REV 1D -09/2015
00.F5.LUB-K172
Danger Pay Attention Information
Discharge Time
Caution
Important
Warning i Help
Tip
AC motor controls and servo drives contain dangerous voltages which
can cause death or serious injury. During operation they can have live
Danger to Life
"energized" un-insulated parts, moving parts, as well as hot surfaces.
Care should be taken to ensure correct and safe operation in order to
minimize risk to personnel and equipment.
All work involving this product, installation, start up as well as mainte-
Only Qualified nance may only be performed by qualified electrical technical person-
Personnel nel. According to this manual "qualified" means: those who are able to
recognize and acknowledge the possible dangerous conditions based
on their training and experience and those who are familiar with the
relevant standards and installation codes as well as the field of power
transmission.
AC motor controls and servo drives must be protected against physical
Protect Against damage during transport, installation, and use. Components or covers
Accidental must not be bent or deformed as this may decrease insulation distanc-
Contact es inside the unit resulting in an unsafe condition. On receipt of the unit
visual damage should be reported immediately to the supplier. DO NOT
ATTEMPT TO POWER UP A UNIT WITH VISIBLE PHYSICAL DAMAGE.
This unit contains electrostatically sensitive components which can be
destroyed by in correct handling. For that reason, disassembly of the
unit or contact with the components should be avoided.
Note Capacitor Before any installation and connection work can be done, the supply
voltage must be turned off and locked out. After turning off the supply
Discharge Time
voltage, dangerous voltages may still be present within the unit as the
bus capacitors discharge. Therefore it is necessary to wait 5 minutes
before working on the unit after turning off the supply voltage.
The low voltage control terminal strip and communication ports are se-
Secure curely isolated in accordance with EN50178. When connecting to other
Isolation systems, it is necessary to verify the insulation ratings of these sys-
tems in order to ensure the EN requirements are still met. When con-
necting the unit to a grounded delta power system, the control circuit
can no longer be classified as a "securely isolated circuit".
Before putting the motor control into operation be sure the connection
terminals are tight and all covers removed for installation have been
replaced.
The AC motor control or servo system can be adjusted to self initiate an
Damage to
automatic restart in the event of a fault or error condition. The design
Property and In- of the system must take this into account, such that personnel are safe
jury to Persons guarded against potentially dangerous circumstances.
Software functions in the AC motor control or servo system can be
Redundant Safety used to control or regulate external systems. However, in the event of
Mechanisms failure of the motor control or servo system there is no guarantee these
software function(s) will continue to provide the desired level of con-
trol. As a result, when operator or machine safety is at stake, external
elements must be used to supplement or override the software function
within the AC motor control or servo system.
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General
1. General
1.1 Product description
In selecting the COMBIVERT F5 series inverter, you have chosen a frequency
inverter with the highest quality and dynamic performance.
The operation of other electrical loads is forbidden and can lead to destruction of the unit.
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General
1.2.1 Functions The following functions are new. Each will be described in more detail
on the following pages.
1.2.2 Parameters
New Parameters The following parameters are new to software version 1.72. Each will
be described in more detail on the following pages.
Deleted Parameters The following parameters have been deleted from the parameter list.
Their function is either no longer required or has been moved to an-
other parameter.
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General
15.F5.A1G-RL02
2 = software/function V1.72 / CPU v4.3
Unit identification 3 = peak power unit
Housing type E, G, H, R, U,
Unit Type F5
Warm air
outlet
6.0" 6.0"
F5
F5 F5 F5 F5 F5 1.2"
4.0" 4.0"
Minimum distances
Cool air Direction of cooling fins
Inlet
system has been installed in the panel.
Protect the inverter against conductive and corrosive gases and
liquids. Water or mist should not be allowed into the inverter.
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General
Maximum Surrounding Air Temperature 45°C! The operating temperature
range of the unit is -10°C to + 45°C (14°F to +113°F). Operation outside of
this temperature range can lead to shut down of the inverter.
The unit can be stored (power off) in the temperature range -25°C to 70°C
(-13°F to +158°F).
The power rating of the inverter must be derated for operation above 3,300
ft (1000 m). Reduce the rated power 1% for each additional 330 ft (100 m).
The maximum elevation for operation is 6,560 ft (2000 m).
The relative humidity shall be limited to 95% without condensation.
CAUTION - RISK OF ELECTRIC SHOCK! Always disconnect supply volt-
age before servicing the F5 Elevator Drive.
After disconnecting the supply voltage, always wait 5 minutes before at-
tempting to change the wiring. The internal DC BUS capacitors must dis-
charge.
All 480V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 480 volts maximum when
protected by class ___ fuses rated ___ Amperes as specified in table 1.5.4.2
or when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 480V maximum, rated ___ amperes as
specified in table 1.5.4.2.
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General
i corner grounded delta, center tap grounded delta, open delta, or ungrounded
delta, may defeat the internal noise suppression of the inverter. Increased high
frequency disturbance in the controller and on the line may be experienced.
A balanced, neutral grounded wye connection is always recommended. The
three phase voltage imbalance must be less than 2% phase to phase. Greater
imbalance can lead to damage of the inverter's power circuit.
1.5.3 Disconnect switch
A disconnect switch or contactor should be provided as a means of turning off the
supply voltage when the unit is not in use or when it must be serviced.
Repetitive cycling on and off of the input supply voltage more than once every
two minutes can lead to damage of the inverter.
1.5.4 Fusing
Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
Manufacturer Instructions, National Electrical Code (NFPA70 or CSA22.1) and
any additional local codes.
Branch circuit protection for the F5 must be provided using the fuses as listed in
the tables 1.5.4.1 and 1.5.4.2 below. Fast acting class J fuses are recommended.
As an example, use BUSSMANN type JKS. For installations supplied by an
isolation transformer and that have harmonic filters installed, a high speed
class J fuse must be used (only Ferraz type HSJ is approved).
The minimum voltage rating for protection devices used with 230V inverters shall
be 250VAC. The minimum voltage rating for protection devices used with 460V
inverters shall be 600VAC.
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type of fuse,
this is the model number of the fuse is the fuse that must be used.
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General
16 / G, H 10, 18 50 50 140 06 63 / 63
17 / G, H 10, 18 60 50 140 06 80 / 80
18 / H 18 70 50 140 06 80 / 80
19 / H 18 90 50 140 06 100 / 100
19 / R 100 90 -- 150A / DG-frame 3VL 150 UL
20 / H 18 100 --
20 / R 100 100 -- 150A / DG-frame 3VL 150 UL
21 / R 100 150 -- 150A / DG-frame 3VL 150 UL
22 / R 100 175 -- 150A / DG-frame 3VL 150 UL
23 / R,U 100 200 -- 250A / FG-frame 3VL 250 UL
24 / R,U 100 225 -- 250A / FG-frame 3VL 250 UL
25 / U 100 275 -- 400A / JG-frame 3VL 400 UL
26 / U 100 300 -- 400A / JG-frame 3VL 400 UL
27 / U 100 350 -- 400A / JG-frame 3VL 400 UL
28 / U 100 400 -- 400A / JG-frame 3VL 400 UL
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type
of fuse, this is the model number of the fuse is the fuse that must be used.
Fuses shall not be installed between the drive and the motor.
In PM motor applications where the drive input current can be lower than the
output current, it is allowed to use a protection device with a lower current rating
thus being able to optimize line side wiring and ancillary components.
A line choke with minimum 3% impedance is required for all 230 V inverters 50hp
(size 20) and greater. A line choke with minimum 3% impedance is required for
all 480V inverters 100hp (size 23) and greater.
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General
The use of a conventional line or motor choke on the output of the drive is not
recommend since the inductance value is high enough that it would distort the
values in the motor model and result in poor control of the motor.
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General
18 Low voltage signal wires should cross high voltage wires at right angles.
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1.5.11 Storage of the Unit
The DC bus of the KEB F5 Combivert is equipped with electrolytic capacitors.
If the electrolytic capacitors are stored de-energized, the oxide film working as
dielectric fluid reacts with the acidic electrolyte and destroys itself slowly. This
affects the dielectric strength and capacity of the unit. If the capacitors start
running with rated voltage again, the oxide film tries to build up quickly. This
causes heat and gas and leads to the destruction of the capacitors.
In order to avoid failures, the KEB F5 Combivert must be started up according to
the following specification based on duration of storage period (powered off):
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Technical Data
The recommended motor rating is for 4/6 pole standard motors. When using motors with different
i numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m).
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Technical Data
Inverter Size 19 20 21
Recommended Motor Power [hp] 40 50 60
Housing size R R R
Unit Hardware 2 3 2 2
Input Ratings
Supply voltage [V] 180...260 ±0 (240 V rated voltage)
Supply voltage frequency [Hz]
Input phases 3 3 3 3
Rated input current [A] 115 130 143 170
Recommended wire gauge 1) [awg] 1 2/O 3/O
Output Ratings
Rated output power [kVA] 46 59 71
Rated motor power [kW] 30 37 45
Rated output current [A] 115 130 154
Peak current (30 seconds) 2) [A] 172 230 217 270
Over current fault (E.OC) trip level [A] 207 270 315
2)
Output voltage [V] 3 x 0...V input (3 x 0...255 V )
Generally 0 to 599Hz (limited by carrier
Output frequency [Hz] frequency)
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
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Technical Data
2.2 Technical Data 480V (Size 13 to 19)
Inverter Size 13 14 15
Recommended Motor Power [hp] 7.5 10 15
Housing size E E E G
Unit Hardware 2 2 2 2
Input Ratings
305...528 ±0 (480 V Nominal
[V]
Supply voltage voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3
Rated input current [A] 15.4 19.6 27.3
Recommended wire gauge 1) [awg] 12 10 10
Output Ratings
Rated output power [kVA] 8.3 11 17
Rated motor power [kW] 5.5 7.5 11
Rated output current [A] 11 14 21
Peak current (30 seconds) 2) [A] 21.6 29.7 36
Over current fault (E.OC) trip level [A] 25.9 35.6 43.2
Output voltage [V] 3 x 0…Vsupply
Generally 0 to 599Hz (limited by carrier
Output frequency [Hz] frequency)
Rated switching frequency 3) [kHz] 8 8 4 8
Maximum switching frequency [kHz] 16 16 16 16
Power loss at rated operation 4) [W] 250 320 350 290
Stall current at 4kHz [A] 12 16.5 24 24
Stall current at 8kHz [A] 12 16.5 16 19
Stall current at 16kHz [A] 12 10 10 8.4
Braking Circuit
Min. braking resistance [Ohm] 39 39 39 39
Typ. braking resistance [Ohm] 100 85 56
Max. braking current [A] 21 21 21 21
Installation Information
Max. shielded motor cable length 5)
[ft] 300 330
Tightening torque for power terminals [in lb] 4.5 4.5 11
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis/IP20 /Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B/EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178
The recommended motor rating is for 4/6 pole standard motors. When using motors with different
i numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)
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Technical Data
Inverter Size 16 17 18 19
Recommended Motor Power [hp] 20 25 30 40
Housing size G G H H H
Unit Hardware 2 2 2 2 2
Input Ratings
Supply voltage [V] 305...528 ±0 (480 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3
Rated input current [A] 35 44 52 57
Recommended wire gauge 1) [awg] 8 6 6 4
Output Ratings
Rated output power [kVA] 23 29 35 42
Rated motor power [kW] 15 18.5 22 30
Rated output current [A] 27 34 40 52
Peak current (30 seconds) 2) [A] 49.5 63 75 90
Over current fault (E.OC) trip level [A] 59.4 75.6 90 108
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 599Hz (limited by carrier frequency)
Rated switching frequency 3) [kHz] 8 4 8 8 8
Maximum switching frequency [kHz] 16 16 16 16 16
Power loss at rated operation 4) [W] 310 360 470 610 540
Stall current at 4kHz [A] 33 42 42 60 60
Stall current at 8kHz [A] 21.5 21.5 42 50 54
Stall current at 16kHz [A] 9.5 - 25 30 36
Braking Circuit
Min. braking resistance [Ohm] 25 25 9 9 9
Typ. braking resistance [Ohm] 39 28 22 16
Max. braking current [A] 30 30 90 90 90
Installation Information
5)
Max. shielded motor cable length [ft] 330
Tightening torque for power terminals [in lb] 11 11 35 35
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
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Technical Data
2.2 Technical Data 480V (Size 20 to 26)
Inverter Size 20 22 23 24 26
Recommended Motor Power [hp] 50 75 100 125 175
Housing size H R U U U
Unit Hardware 2 2 3 2 2 2 3
Input Ratings
Supply voltage [V] 305...528 ±0 (480 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3 3
Rated input current [A] 72 105 150 189 254
Recommended wire gauge 1) [awg] 4 1 2/O 3/O 350
Output Ratings
Rated output power [kVA] 52 80 104 125 173
Rated motor power [kW] 37 55 75 90 132
Rated output current [A] 65 96 136 172 231
Peak current (30 seconds) 2) [A] 135 172 230 225 270 375 450
Over current fault (E.OC) trip level [A] 162 207 276 270 324 450 540
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 599Hz (limited by control board and carrier frequency)
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Dimensions
2.3 Dimensions and weight
C C
C
B B
A B
A A
11 lb 22 lb 31 lb
R Housing U Housing
C
C
B
B
A A 166 lb
55 lb
Mounting Holes
Dimensions in inches
ØF G
Housing A B C F G H
E 5.12 11.4 8.75 0.28 - 10.8
G 6.7 13.4 10.0 0.28 5.9 13.0
H 11.7 13.4 10.0 0.28 9.8 13.0 E G,H,R,U
R 13.5 20.5 14.0 0.394 11.8 19.5 Housing Housings
U 13.5 31.5 14.0 0.394 11.8 30.5
H H
ØF ØF
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Power Circuit Terminals
Housing size G
Verify input voltage with name plate for proper connection 230V or 480V
L1, L2, L3 3 phase supply voltage
++, - - Connection for DC supply
L1 L2 L3 ++ -- PB U V W ++, PB Connection for braking resistor
Housing size H Verify input voltage with name plate for proper connection 230V or 480V
L1 L2 L3 PE PE ++ -- PB PE U V W
T1 T2
L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor PE Connection for earth ground
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Power Circuit Terminals
Housing size R and U Verify input voltage with name plate for proper connection 230V or 480V
Note always verify input voltage with name plate for proper connection
L1 L2 L3 +PA - PB T1 T2
U V W
L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor Connection for earth ground M8 stud.
If the supply voltage is connected to the motor Pay attention to the supply voltage 230/480V
terminals, the unit will be destroyed! and the correct polarity of the motor!
Wiring diagram 1 2
1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND GND GND GND
- + PB
- +
8
Wiring diagram 2
2
1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND GND GND
GND
PA PB
8
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Connection of the Power Circuit
Wiring diagram 3
2
1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND
GND GND GND
- (+)PA PB
8
PB
= 90°C U
U OH1 V
W
OH2
This is the only way to turn T1
off voltage to the resistor in T2
the event of failure of the
internal braking transistor of
24VDC or 120VAC contactor control voltage
the inverter. Note: a NC thermal switch not PTC device on the resistor is required.
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Overload Characteristic
300
The overload curves are
dependent on the invert-
270
er housing size.
240
210
180
150
120
90
60
30
Load [%]
0 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200
300
270
240
210
180
150
120
90
60
30
Load [%]
0 105 110 115 120 125 130 135 140 145 150
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Overload Characteristic
150%
E. OL2 E. OL
105%
Permanent
current
(0 Hz)
f [Hz]
0 3 Hz
At low speeds (below 3 Hz) the rms current flowing through the power transistors is higher,
reaching 1.4 times the rated 60Hz rms value. This is caused by the low frequency sine wave
created by the PWM. As a result, the continuous output current must be limited at low speeds
to prevent the power transistors from overheating. The COMBIVERT F5 will drop the carrier
frequency to 4kHz if necessary to be able to continue to provide current to the motor. Once the
output frequency rises above 3Hz or the current drops below the levels listed below, the carrier
frequency will be returned to the higher value.
230V Maximum stall current (amps at 0Hz)
Inverter Carrier Inverter Size
Housing Frequency 13 14 15 16 17 18 19 20 21
E 8 kHz 24 24
16 kHz 16.8 16.8
G 8 kHz 33 31
16 kHz 33 26
H 8 kHz 53 72.5 109
16 kHz 53 73 92
R 8 kHz 84 100 115 145 180
16 kHz 50 70 70 102 102
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Installation and Connection
3.1.2 Connection of the In order to prevent a malfunction caused by interference voltages on the
control signals control inputs, the following steps should be observed:
• Establish a true earth ground for all ground connections!
• Do not connect drive signal commons to earth ground!
• Use shielded cable with twisted pair wires!
EMC • Terminate shield wires to earth ground, only at inverter!
• Separate control and power wires by 8" or more!
3.1.3 Digital Inputs • Control and power wires should cross at a right angle!
X2A 10 11 12 13 14 15 16 17 20 21 22 23 GND
+
20...30 VDC
Ri = 2.1 k
Regulated
0...±10 VDC
+
Ri = 55 kW
*
R = 3...10 kW
0(4)...20 mADC
Ri = 250 W *
+
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Installation and Connection
3.1.5 Voltage Input / The supply to the control circuit through an external voltage source keeps
External Power Supply the control in operational condition even if the power stage is switched
off. To prevent undefined conditions (false triggering), first switch on the
power supply then the inverter.
X2A 10 11 17 18 19 20 21 22 23 GND
+
20...30V ±0%, 1 A DC regulated
3.1.6 Digital Outputs
X2A 10 18 19 20 21 22 23 GND
A total of max.
50 mA DC for
both outputs
suppression)!
approx. 30 VDC / 1 A
+
X2A 1 2 3 4 5 6 7 8 9 GND
0...±10 VDC
5 mA
The voltage output serves for triggering the digital inputs as well as for
suppling external control devices. Do not exceed the maximum output
current of 100 mA. This output is short circuit protected.
X2A 10 18 19 20 21 22 23 GND
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Installation and Connection
3.2 Encoder
ONLY when the inverter is switched off and the voltage
Connections supply is disconnected may the feedback connectors
be removed or connected!
Connect the incremental encoder mounted on the motor to the 15-pin
3.2.1 X3A RS422/TTL Sub-D connector at X3A on the COMBIVERT F5M. This connection
Incremental Encoder provides speed feedback and is imperative to the proper operation of
Input the F5.
The following specifications apply to encoder interface X3A and X3B, channel
1 and 2 respectively:
• Max. operating frequency: 300 kHz.
• Internal terminating resistance: Rt = 120
• RS422 or TTL level square wave
voltage level: 2...5 Vdc
Input Wiring
A+
B+
approx. approx.
34 120
A-
B-
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Installation and Connection
3. Signal specifications:
Four signals consisting of two square-wave
2...5 V
pulses that are electrically 90° out of phase A+ 0V
RLine is the sum of the resistance of the supply wires both +V and com.
The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.
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Installation and Connection
3.2.2 X3A TTL Inc. Enc. ONLY when the inverter is switched off and the voltage
In Screw Terminals supply is disconnected may the feedback connectors
be removed or connected!
X3B
Chan
nel 2
X3A
Chan X3
nel 1 Cha B
nnel X3
2
Cha A
nnel
1
15 V
24 V or external
supply via the control
control card
The specified currents are reduced by any current drawn on the second
interface X3B.
For maximum noise immunity, the encoder cable shall consist of individually
shielded twisted pairs with one overall shield. The individual shields
should be connected to 0V (com) pin 8 on the X3A terminal strip and be
kept electrically isolated from the outer shield. The outer shield should be
connected to earth ground on the elevator drive.
The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.
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Installation and Connection
3.2.3 X3A Hiperface The Hiperface encoder provides two differential analog channels for
Encoder incremental position and one serial data channel for communication with
the encoder. This serial data channel can provide the drive with the
absolute position of the motor as well as other operating data.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.
Hiperface encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.
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Installation and Connection
HIPERFACE Cable
Pre-manufactured Hiperface cables offer the best solution against noise and disturbance while at
the same time saving installation time. The cables come in standard lengths of 5m,10m,15m,20m,
25m, and 30m.
Circular connector on
HIPERFACE encoder.
Encoder pin-out X3A pin-out channel 1 Wire color
Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Maximum input frequency: 200 kHz
Encoder line number: 1024 inc
Maximum cable length: <100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1.
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Installation and Connection
Signals Format of the analog channels
1 wave cycle per increment For a 1024 ppr encoder this is equal to
360° /1024 = 0.352° mechanical revs.
+A
+2,5V 1Vss
0V (COM) t
+B
+2,5V
0V (COM) t
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Installation and Connection
3.2.4 X3A EnDat The EnDat encoder provides two differential analog channels for incremental
Encoder position and one serial data channel with clock for communication with the
encoder. This serial data channel can provide the drive with the absolute
position of the motor as well as other operating data. The EnDat encoder
must be version 2.1 or greater for compatibility reasons.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.
ENDAT encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.
The clock signal serves as synchronisation for the serial data channel.
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Installation and Connection
EnDat Cable
Pre-manufactured EnDat cables offer the best solution against noise and disturbance while at the
same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m, 20m,
25m and 30m.
Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Clock signal output: EIA RS485
Maximum input frequency: 200 kHz
Encoder line number: 1...2048 inc
Maximum cable length: 100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1
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Installation and Connection
+2,5V 1Vss
0V (COM) t
+B
+2,5V
0V (COM) t
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Installation and Connection
3.2.5 X3A SIN/COS-SSI The SIN/COS-SSI encoder provides two differential analog channels
Encoder for incremental position and one serial data channel with clock for
communication with the encoder. This serial data channel can provide
the drive with the absolute position of the motor.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
The clock signal serves as synchronisation for the serial data channel.
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Installation and Connection
SIN/COS-SSI Cable
Pre-manufactured SIN/COS-SSI cables offer the best solution against noise and disturbance while
at the same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m,
20m, 25m and 30m.
Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Clock signal output: EIA RS485
Maximum input frequency: 200 kHz
Encoder line number: 1...2048 inc
Maximum cable length: 100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder is replaced or disconnected, the drive will trigger an
error or warning that the encoder was changed. The drive will display
the error message E.ENCC and lock out operation by changing LF.3
to configuration mode. No further operation is possible.
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1
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Installation and Connection
+2,5V 1Vss
0V (COM) t
+B
+2,5V
0V (COM) t
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Installation and Connection
3.2.6 X3B Incremental ONLY when the inverter is switched off and the voltage
Encoder Output supply is disconnected may the feedback connectors
be removed or connected!
The second incremental encoder connection serves as a buffered output
of the motor encoder. This can be used by other control systems for
speed or position control. The output signals are according to the RS422
line driver signal standard.
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Installation and Connection
+A 2...5V
COM 0...0,5V
-A 2...5V
COM 0...0,5V
+B 2...5V
COM 0...0,5V
-B 2...5V
COM 0...0,5V
t
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4. Operation of the unit
Unplugging the operator while the drive is in operation will result
in immediate shutdown of the drive and will cause the ready relay
to drop and the fault output to activate. If it is necessary to remove
the operator, do so while the elevator is standing still!
COMBIVERT
X6C X6D
RS232, RS485
Use only the operator interface X6C for the serial data transfer using
RS232, or 485. The direct connection from PC directly to the Elevator
Drive without operator or using the HSP5 diagnostic port is only possible
with a special cable. Incorrect cabling can lead to the destruction of the
PC-interface. Consult the factory for more information.
Parameter Offset
Parameter Group
Parameter Number
ENTER
START F/R START select the respective
select the ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED parameter number
parameter group STOP STOP
1,2,3,4...99
“US”, “LF”, “LP”, “Ld”,
“ru”,“di”, “do”
change between change between
parameter parameter
ENTER number and
group and ENTER
F/R F/R
parameter parameter
offset number offset number
START
ENTER FUNC.
F/R SPEED
STOP
0,1,2,3
START
ENTER FUNC.
F/R SPEED
STOP
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Keypad Display
FUNC.
SPEED
Increase/Decrease
Parameter Value
START START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP
STOP
Changing Parameter Values
All parameter changes are accepted for operation and
saved only after the ENTER key is pressed.
LP-Parameter LP.1...LP.23
These parameters are used to configure the positioning control.
Ld-Parameter Ld.18...Ld.33
These parameters are used to configure the advanced controllers within the drive.
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Keypad Display
Example:
ENTER
F/R
SAVE
4.7 Error Messages If a malfunction occurs during operation, the drive shuts down
operation and the actual display is overwritten with the error
message. By pressing the “ENTER” key, the error message and the
fault status is cleared. Exception: E.ENCC errors, see parameter
LF.26 for E.ENCC errors.
Example:
ENTER
Error / Mal- F/R
function
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Initial Start Up
5. Initial Start-up
5.1 Selecting The Configuration
Before trying to operate the drive it is necessary to establish the correct mode
of operation. The F5 drive is capable of driving different types of motors both
open and closed loop. Therefore prior to operation, the type of motor and
mode of operation (open or closed loop) must be established.
Note: In most cases the elevator control manufacturer will make the
i adjustment of the configuration and control mode, sections 6.1 and 6.2,
and therefore it is not necessary to make these adjustments in the field. In
this case simply verify parameter LF.4 matches the required configuration
number listed below.
The available motors and modes or configurations are listed below. From this
list it is possible to select the correct configuration setting of the Drive.
To load the configuration go to parameter US.04, set the display to LoAd and
press enter. The display will show Pro9 and the configuration file will be loaded.
The display will confirm whether the load was successful. If the display ultimately
changes to parameter LF.99 and shows noP, the load was successful. If the
file is not completely loaded, the display will show bdPAS for bad operation and
will remain at parameter US.4. In this case power cycle the drive and try to load
the configuration again. Make sure that no inputs are active while trying to load
the configuration. LF.82 should read 0. If still unsuccessful there may be an
incompatibility between the operator and the drive. Contact the manufacturer
for further assistance.
After loading, the configuration can be verified through parameter LF.4. The
same configuration code as that selected in US.10 will be displayed in LF.4.
Also after a successful load US.4 will display PASS.
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Initial Start Up
Before you begin to enter the motor data verify that parameter LF.3 is
set to conF configuration.
Verify in LF. 4 that the correct motor configuration is loaded and then
follow the steps listed below based on what type of motor you have.
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Initial Start Up
5.5.2 Induction Motor Enter the motor rated speed (rpm) in LF.11. For IM this value is not
Data the synchronous speed but the full load rpm which is always less than
synchronous speed. An example is a 6 pole motor; the synchronous speed
is 1200 rpm but the rated speed is lower, about 1165 rpm. If the rated speed
is not listed on the nameplate then the value can be approximated as the
synchronous speed less 2.9%, so 1200 rpm - 35 rpm = 1165 rpm.
In LF.14 enter the rated motor voltage. For IM this is the AC voltage at the
rated frequency, i.e. 230V or 480V.
The IM power factor can be entered in LF.15. If this value is not known use the
default value of 0.90. This parameter sets the pre control for the magnetizing
current level. Higher values result in lower magnetizing current. For older
existing high slip or two speed motors use a value of 0.95.
LF.17 is the motor rated torque. With IM this value is calculated and is only
for reference.
For best performance the motor model of the induction motor must be
5.5.3 Auto-Tuning
measured by the drive. Use the following steps to complete the measurement
Induction Motors
for induction motors.
Set up
1) Make sure the rated motor power (LF.10), rated motor speed (LF.11),
rated motor current (LF.12), rated motor frequency (LF.13), rated motor
voltage (LF.14) and rated power factor (LF.15) are entered into the drive
before you begin. If the power factor is not on the name plate use 0.90
as the value.
2) Remove one brake wire from the controller or reduce the brake pick voltage
level, preventing it from picking.
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Initial Start Up
Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .
Scan the QR code 4) The drive will measure various parameters in the motor as well as in the
above to view drive’s own power stage. During each measurement the display will
a walkthrough change to signify what is being measured. In the event of problems during
video of the S Lrn the measurement phase the factory can use the codes to determine what
procedure. is happening.
5) Continue holding the inspection switch ON until the drive displays done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!
FAIL: the measurement sequence was interrupted, i.e. the inspection
i switch was released prematurely, electrically the motor was not properly
connected, or the controller dropped the enabled signal to the drive.
Verify if the controller is dropping the signal by first setting LF.3 to conf
and try again. If the controller still drops the enable and the motor
contactor, the problem lies in the controller.
FAILE: Drive fault occured during learn process. See last drive fault
0.LF.98 and diagnose.
Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!
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Initial Start Up
5.6 PM Synchronous Motors
5.6.1 Motor Overload The COMBIVERT drive is capable of providing solid state motor overload
protection. If it is desired that the drive provide this protection, turn the
function “on” in parameter LF.08. The drive uses the motor current from
LF.12. As the trigger level.
5.6.2 Motor Data Depending on the motor manufacturer and the installed encoder, it may be
possible to read all motor data from the encoder and preset all data to the
manufacturer’s values therefore eliminating the need to adjust the motor data.
Refer to section 5.8.3 for a description of this process. Otherwise proceed
with the adjustment steps below.
The PM motor power (hp) in LF.10 is calculated from the speed (LF.11) and
torque (LF.17). This value is for reference only.
Enter the motor rated speed (rpm) in LF.11. Note in some cases this speed
may be faster than the actual speed the motor will turn at. This parameter
must agree with parameters LF.13 based on the following equation. Do not
round the numbers enter exactly what is calculated.
Rated Freq. x 120 = Rated Speed
no. of poles
Enter the rated nameplate frequency in parameter LF.13. Again refer to the
calculation above. Do not round this value enter exactly what is calculated.
In LF.14 enter the rated, no load, motor back EMF rms phase to phase
voltage. Follow the steps in section 5.6.3 to measure this value.
LF.17 is the motor rated torque. For PM motors enter the rated motor torque
in lbft. If this value is not listed on the motor you can calculate it as follows.
HP x 5258 = lbft (HP and rpm from motor nameplate)
rpm
LF.18 is the motor stator phase to phase resistance. Follow the steps in
section 5.6.3 to measure this value.
LF.19 is the motor stator leakage inductance. Follow the steps in section
5.6.3 to measure this value.
Set up
1) Make sure the rated motor speed (LF.11), rated motor current (LF.12),
rated motor frequency (LF.13), rated motor torque (LF.17) and contract
speed (LF.20) are entered into the drive before you begin.
2) Remove one brake wire from the controller or reduce the brake pick
voltage level, preventing it from picking.
3) If the controller is providing the speed command via analog or serial
command, set the inspection speed value to zero in the controller to
zero. If the drive is providing the command there is no need to change
the inspection speed in the drive.
Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .
Scan the QR code 4) The drive will measure various parameters in the motor as well as in the
above to view drive’s own power stage. During each measurement the display will
a walkthrough change to signify what is being measured. In the event of problems during
video of the S Lrn the measurement phase the factory can use the codes to determine
procedure. what is happening.
5) Continue holding the inspection switch ON until the drive displays
done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!
Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!
Errors: In the event the drive can not complete the measurements three
FAILE: Drive fault occured during learn process. See last drive fault
0.LF.98 and diagnose.
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Initial Start Up
5.7 Machine Data It is necessary to enter the machine data such that the drive can establish
the relationship between linear travel, ft/min and rotary speed in rpm at
the motor.
Then enter the sheave diameter in LF.21. If this value is not known, it
can be measured with a tape measure. Some sheave manufacturers
will show the “Minimum Groove Diameter” on a plate attached to the
sheave. This is the diameter to the bottom of the groove, which is normally
about one inch smaller than the actual diameter at which the rope lies.
Therefore, when this dimension is provided, add one inch to it and enter
that value into LF.21.
LF.22 is the machine gear ratio. It is often listed on the machine as a ratio
of gear teeth such as 55:2. In this case divide the ratio (55/2 = 27.5) and
enter the value. If the ratio is not known, skip ahead to LF.23 and then
see LF.25 for an estimated gear ratio which can be entered into LF.22.
Remember for gearless jobs the gear ratio is 1.00.
LF.23 is the roping ratio. For most geared applications it is 1:1. For
gearless application the rope ratio is typically 2 but can be higher.
LF.25 is the estimated gear ratio. If the gear ratio is not known, take the
value from LF.25 and enter it into LF.22.
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Initial Start Up
5.8 Encoder
Feedback Parameters LF.26...LF.29 and optionally parameters LF.76 and LF.77 are
used to establish the encoder feedback.
5.8.1 Encoder card
verification The most important point is to verify that the installed feedback card matches
the encoder type on the motor. The drive supports many different types
of encoders, some of which require different feedback cards as options.
Parameter 0.LF.26 displays the type of encoder feedback card which is
currently installed. From the list below verify the encoder interface on the
drive matches the encoder on the motor.
5.8.2 Encoder serial ENDAT, HIPERFACE, and SIN/COS-SSI encoders suppor t serial
com. verification communication between the encoder card on the drive and the encoder.
This serial communication transmits the digital position value and well as
other data about the motor and the encoder. The encoder can trigger faults
and advise the drive of the problem. Therefore with these types of encoders
it is necessary to verify that serial communication is functioning normally.
Parameter 2.LF.26, displays the status of the encoder / encoder interface.
When everything is functioning normally the display will show conn. If there
is an error, the drive will first stop operation with an E.ENCC error and then
will display the encoder error code from 2.LF.26 and then a text message
representing the code. All diagnostics of the encoder interface should be
handled through parameter 2.LF26. For more information refer to parameter
LF.26.
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Initial Start Up
5.8.3 Other encoder Enter in LF.27 the pulses per revolution of the encoder, i.e. 1024, 2048,
adjustments 4096 etc.
LF.28 can be used to swap the encoder channels such that the encoder
is incrementally counting in the same direction as the motor. Initially
leave this parameter set to 0 or no reversal. Whether or not reversal is
necessary will be determined later in section 5.11
LF.29 sets the sample time for the speed measurement. Initially the
default setting of 4 mSec will work fine.
5.9 Controller The speed and torque controller are adjusted in parameters LF.30 through
Settings LF.33, and LF.36. For initial start up the default settings will work. Once
the elevator is running at high speed, it might be necessary to come
back to adjust LF.31...LF.33. Parameters Ld.27 and Ld.28 are adjusted
automatically by the drive and should require no adjustment by the
user.
LF.30 is the one parameter which will need to be adjusted for initial
operation. If operating open loop set LF.30 = 0 and if operation is closed
loop speed or torque control initially set LF.30 = 2. Once the proper
direction of rotation is established LF.30 can be changed to a value of 4
if torque control is ultimately desired.
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Initial Start Up
5.10 Speed and The speeds are adjusted through parameters LF.41...LF.47. The profile is
Profile Settings adjusted through parameters LF.50...LF.56.
When operating with digital speed selection and control, each speed must
be adjusted respectively.
The default settings listed on page 112 for the profile parameters LF.50...
LF.56 are a good place to start. When operating with analog speed or torque
control, only high speed must be adjusted to the contract speed value. In
selecting analog control in parameter LF.2, the profile generator in the drive
is automatically turned off.
The SPI function allows the drive to learn the absolute encoder position for
a PM machine under the brake without sheave movement.
The SPI process can be done with the ropes on and the brake set.
Before the drive can learn the absolute position, the motor data must
be entered correctly and the motor resistance and inductance must be
measured by the drive. See section 5.6.2 and 5.6.3.
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Initial Start Up
Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U, V->V, W->W.
With PM motors you can not have an arbitrary phasing. If direction reversal is
required, the system direction can be reversed in LF.28 after the pole position is
learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd or P9LSS.
If this is not the case see parameter US.10 to change the configuration mode.
3) If not already done, enter the motor nameplate data and machine data in parameters
LF.10 to LF.25. Learn the motor with the auto tune function, see sections 5.6.2 and
5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See parameter
0.LF.26. Enter the encoder ppr in parameter LF.27. Make sure LF.28 = 0 and the
sample time, LF.29 = 4 (4mSec.).
Alignment Process
1) Prevent brake from releasing.
2) Set LF.3 = SPI and press “Enter”. The display will confirm with StArt.
3) Press and hold the inspection switch up. The motor sheave should not turn and the
display will show position values of the encoder. The brake should not release.
4) Once complete, donE will be displayed on the keypad operator. Release the
inspection switch and make note of the final position number in LF.77. This position
number is valid only for this motor and encoder. If the encoder is physically removed
from the motor, this process will need to be done again.
5) The display will show noP in LF.99 and LF.3 will automatically be set to run.
6) Verify encoder position is correct by running the car and monitoring the current
in LF.93. If the current is excessive, the encoder rotation may be incorrect. In
this case change LF.28 from a value of 0 to 1 or from 1 to 0, else from 2 to 3 or
from 3 to 2, and repeat the alignment process.
i
Errors: In the event the drive can not complete the measurement the following
error messages may occur.
FAILP: The drive is not able to begin measurements due to not entering and
learning the correct motor data. See section 5.6.2 and 5.6.3.
FAIL: The measurement sequence was interrupted, i.e. the inspection switch
was released prematurely, or the controller dropped the enabled signal to the
drive. Verify if the controller is dropping the signal by first setting LF.3 to conF
and try again. If the controller still drops the enable and the motor contactor,
the problem lies in the controller.
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Initial Start Up
FAILd: The encoder position samples are not consistent within 4,000
counts after 11 samples. In this case try the procedure again and
note the learned values. If all displayed values are consistent, it
would be sufficient to use an approximate average and enter it into
LF.77. Otherwise, if the positions are sporadic and not consistent,
verify motor data parameters LF.11-19 then relearn the motor data
with S_Lrn. If still unable to learn the encoder position with SPI, refer
to section 5.11.2 to learn it with sheave movement.
FailE: A drive fault occured during the learn process. View error in
0.Lf.98 and resolve to continue
5.11.2 Absolute Encoder The following will outline the procedure for aligning an absolute encoder
Setup (no ropes) to the pole of a permanent magnet motor and the following encoders:
Hiperface, Endat, SIN/COS. The motor must be mounted in place and be
H I P E R FAC E , E N DAT,
electrically connected to the elevator controller. The motor encoder must
SIN/COS Encoders
also be connected to the controller. The motor must be able to spin freely
either by mechanically releasing the brake or through normal electrical
i
release.
If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26
for further information.
Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed
in LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine
data in parameters LF.10 to LF.25. Learn the motor with the auto tune
function, see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make
sure LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.).
Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt.
2) Press and hold the inspection up switch. Motor current will begin to flow
in one phase and the current will ramp up to the motor’s rated value.
The motor sheave should turn slowly and then stop when the motor
rotor has lined up with one of the motor poles. The display should show
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Initial Start Up
the actual position value of the encoder. As the motor moves this value
will change. When the motor rotor has aligned with a pole, the value will
stabilize. At this point, the alignment has been found.
Continue holding the inspection switch as the drive will then try to move
the motor clockwise and counter clockwise to verify the motor’s rotation
is consistent with the encoder’s. The motor should return to nearly the
same position. Go to step 5.
If the motor keeps rotating for more than 30 seconds, the phasing between
the encoder and the motor is not correct. Verifty the motor connection U
to U, V to V, etc. and make sure LF.28 = 0.
3) If the drive triggers the error E.ENC1, the encoder’s counting maybe
backwards. Release the inspection switch. The drive will then automatically
swap the encoder channels by changing the value of LF.28 and then
display retry. Go back to step 2.
4) If the drive displays E.ENC1 again the motor is not able to rotate freely.
Release the inspection switch and verify the brake is opening completely
and that there is not excessive friction. The sheave should be able to turn
by hand. Verify the motor phasing U to U, V to V etc.
If it is still not possible to learn the position try the old method by setting
LF.3 = conf and LF.77 to 2206.
2) Run the motor on inspection up and down. The speed displayed in LF.89
should be stable and should match the command speed value in LF.88.
Additionally the motor current in LF.93 should be near zero. If the current
is not near zero (< 5 amps), the pole position may be off. Try to relearn
the position by repeating the alignment process.
3) If the motor rotates in the wrong direction refer to section 5.11.5 to reverse
the system rotation.
4) For high speed runs under load, it may be necessary to raise 0.LF36 to a
higher value. This value should not be set to a value higher than the motor
manufacturer’s peak torque value, usually 2.0 to 2.4 times the motor’s
rated torque found in parameter LF.17.
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Initial Start Up
5.11.3 Absolute Encoder The following will outline the procedure for aligning an absolute encoder for
Setup (with ropes) use with a permanent magnet motor and the following encoders: HIPERFACE,
ENDAT, SIN/COS. The motor must be mounted in place and be electrically
connected to the elevator controller. The motor encoder must also be
connected to the drive. In this case the ropes are already on the motor.
At a certain point in the process, it will be necessary to put balanced
i
load into the car to carry out this adjustment.
If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26 for
further information.
Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed in
LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine data in
parameters LF.10 to LF.25. Learn the motor with the auto tune function,
see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make sure
LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.).
Balance the car such that when the brake opens, the car does not move at all.
It might be necessary to let the car drift until it reaches an equilibrium.
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Initial Start Up
Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt.
2) Press and hold the inspection up switch. Motor current will begin to flow in one
phase and the current will ramp up to the motor’s rated value. The motor sheave
should turn slowly and then stop when the motor rotor has lined up with one of the
motor poles. The display should show the actual position value of the encoder. As
the motor moves this value will change. When the motor rotor has aligned with a
pole, the value will stabilize. At this point, the alignment has been found.
Continue holding the inspection switch as the drive will then try to move the motor
clockwise and counter clockwise to verify the motor’s rotation is consistent with the
encoder’s. The motor should return to nearly the same position. Go to step 5.
If the motor keeps rotating for more than 30 seconds, the phasing between the
encoder and the motor is not correct. Verify the motor connection U to U, V to V,
etc. and make use LF.28 = 0.
3) If the drive triggers the error E.ENC1, the encoder’s counting maybe backwards.
Release the inspection switch. The drive will then automatically swap the encoder
channels by changing the value of LF.28 and then display retry. Go back to step
2.
4) If the drive displays E.ENC1 again the motor is not able to rotate freely. Release
the inspection switch and verify the brake is opening completely and that there is
not excessive friction. The sheave should be able to turn by hand. Verify the motor
phasing U to U, V to V etc.
If it is still not possible to learn the position try the old method by setting LF.3 =
conf and LF.77 to 2206.
5) Once the process is complete, donE will be displayed. Release the inspection switch
and make note of the final position number from LF.77 in the job information. This
position number is valid only for this motor and encoder. If the encoder is physically
removed from the motor, this process will need to be done again.
2) Run the motor on inspection up and down. The speed displayed in LF.89 should
be stable and should match the command speed value in LF.88. Additionally the
motor current in LF.93 should be near zero. If the current is not near zero (< 5
amps), the pole position may be off. Try to relearn the position by repeating the
alignment process.
3) If the motor rotates in the wrong direction refer to section 5.11.5 to reverse the
system rotation.
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Initial Start Up
4) For high speed runs under load, it may be necessary to raise 0.LF.36 to
a higher value. This value should not be set to a value higher than the
motor manufacturer’s peak torque value, usually 2.0 to 2.4 times the
motor’s rated torque.
2) Pick two floors in the middle of the shaft which are far enough apart such
that the car reaches contract speed.
3) Run the car between these floors and monitor LF.94 (peak phase current).
Note the peak value for both the up and down run. The stored maximum
value is cleared by pressing the down arrow. Make several runs to
establish the average value in each direction.
4) Add 2000 to the value in LF.77 and run the car again between the same
two floors. If the current value goes down then go to step 5. If the current
value goes up go to step 6.
5) Add 2000 more to the value in LF.77 and run the car again. If the peak
current in LF.94 goes down further, add 2000 more and try again. Keep
doing this until the motor current begins to rise again. The value with
the lowest current is the best value. Jump to step 7.
6) If the current went up initially, then lower LF.77 by 2000 and run the car
again. If the peak current in LF.94 goes down further, subtract 2000
more and try again. Keep doing this until the motor current begins to rise
again. The value with the lowest current is the best value.
7) Return the value of LF.77 to the value which gave the lowest current.
Make note of this value in the job information for future reference.
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Initial Start Up
Run the car again in both the up and down direction. The motor should
now be running in a controlled manner but possibly in the wrong direction,
meaning up inspection drives the car down or down inspection drives the
car up. Parameter LF.28 can also be used to correct this. If LF.28 = 0
then change the value to 2. If LF.28 = 1 then change the value to 3. Now
the motor should be controlled and run in the correct direction.
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Initial Start Up
5.12.1 System Inertia For optimum control of the elevator, it is recommended to learn the system
Learn inertia and activate the feed forward torque controller. Feed forward control
reduces the dependence on the speed feedback from the motor by predicting
what the system will do and providing the required torque command based
on that prediction.
The first step in learning the system inertia is to get the car running at contract
speed over multiple floors. If the auto tune process in section 5.5.3 or 5.6.3 has
not been completed, complete the auto tune first. The counter weight balance
shall be adjusted and finalized. Additionally if required, compensation chains
or ropes shall be installed in their final state. Note, the best results are possible
with compensation. The learn process is carried out by precisely balancing
the car with weights inside the car. The procedure is outlined below.
1) Pick two floors and run the car only between these two floors. During the
learn process the rate of acceleration will be lower so it might take 2 or
more floors to reach contract speed.
2) Place balanced load in the car.
3) Display the actual motor torque in parameter ru.12.
4) Run the car up and down, note the value of ru.12 once the car is running
at contract speed. When the car is balanced the value will be near zero
and should be about the same in each direction, although the value may
be opposite in sign, i.e. +15 up and - 15 down.
5) Add or subtract weight a small amount at a time, until the values in each
direction are close. Excessive friction in the hoist way may result in higher
torque values.
6) Once the car is balanced, adjust the speed (tach) following error in the
controller to the maximum value as during the learn process the actual
motor speed will not track the controller’s command.
7) Set parameter LF.3 to I Lrn and press enter. The display will confirm with
StArt. Note: if at any point it is necessary to abort the learn process,
press the Func key on the drive’s key pad. Additionally, it is not allowed
to navigate away from this parameter during the learn process.
8) Register a call, the display will change and show the torque value. Monitor
the car speed on the controller and make sure the car is getting up to
speed. If not, increase the number of floors the car is traveling.
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Initial Start Up
9) Run the car up and down a few times. Note that during the acceleration,
the same value should be reached and then a much lower value during
the constant speed portion of travel. Disregard the values during
deceleration.
10) After having gotten a sense of the values, it will now be necessary to write
down the values after each run. The values to note are the value during
acceleration in the up direction and the value at constant speed in the up
direction. It does not matter whether they are positive or negative. Write
them all down as a positive value. Get values from about ten runs.
11) Add all acceleration values together and divide by 10. Add all constant
speed values together and divide by 10. Then subtract the constant speed
value from the acceleration value. The result is the value you need.
12) With the car standing still, press the Enter key on the keypad of the drive.
The display will show VALuE. Press the up arrow key and scroll up to the
value from step 11.
13) Once the value is correct, press Enter. This stores the acceleration torque
value in parameter Ld.29. Additionally this calculates the system inertia
and sets up the feed forward control in parameters Ld.30...Ld.32.
14) At this point the drive is back to normal run mode. The car should
accelerate normally. In the controller, readjust the speed (tach) following
error to a more normal value.
15) The process can be repeated starting from step 6.
5.12.2 Feed Forward 1) Now that the inertia is set, the FFTC is active. The effectiveness of the
Torque Control, FFTC control can be simply influenced by the gain value in parameter Ld.32.
90% is the typical value which should give good results. However, if the
value is lowered, the influence of the FFTC will be reduced, higher values
will intensify the result. Values in the range 50% to 150% can be typical.
Setting this value to 0% turns off the FFTC.
2) With the FFTC turned on it is possible to reduce the values of A.LF.31,
d.LF.31, A.LF.32, d.LF.32, although, it is not always necessary.
3) Depending on the type of elevator, geared or gearless, more or less offset
gain (LF.33) may be required.
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Initial Start Up
5.12.3 Speed When not using the FFTC or when the gain of the FFTC must be kept lower,
Gain Adjustment the speed control gains play a greater rol in controlling the elevator. Always start
adjustment with the proportional gain LF.31 and then proceed on the the integral
gains in LF.32 and LF.33. All the gains are divided into 3 values, A for acceleration
and contact run, d for deceleration, and P for pre-torque. The pre-torque values
are for the pre-torque function only and are described in section 5.12.4.
Proportional Gain The proportional gain maintains general control and stability over the entire
speed range. The proportional gain is split into two values one for acceleration
and constant speed (A.LF.31) and one for deceleration (d.LF.31). Additionally,
the value can be automatically reduced as the speed transitions from slow speed
to contract speed.
LF.31 sets the overall gain. Lower values, less than 1000, may result in loose
control and overshoot of the command speed as high speed is reached. Higher
values can cause high frequency oscillation or a buzzing sound in the motor.
If tighter control is necessary during the start or stop that gain can be raised
accordingly in A.LF.31 or d.LF.31.
3000 is a good number to start with for geared and high speed gearless
LF.31 = 1000 Actual speed overshoots during transition into high speed. Raise
in steps of 500 until overshoot is gone, 3000 is a good number.
LF.42
LF.31 = 500 Motor has poor control with strong oscillations. Raise in steps of
500 until better control is achieved.
LF.42
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Initial Start Up
LF.31 = 5000
Loud audible noise or vibration from the motor, lower the value in steps of 500
until the noise/vibration stops.
LF.42
Integral Gain The integral gain is responsible for correcting long term average error in speed
as well as providing increased control and rigidity at lower speeds for starting
and stopping. The integral gain is split into two values one for acceleration and
constant speed (A.LF.32) and one for deceleration (d.LF.32).
LF.32 provides an overall gain value for all speeds of operation. If this value
becomes too high, greater than 600, it can result in torque pulsations during
acceleration and deceleration. If the value becomes too low, less than 250, the
tracking of the command speed will suffer and the system may not reach contract
speed.
LF.32 = 100
Speed lags the command, sometimes does not reach contract speed, under
shoots the floor. Raise in steps of 100 until better control is achieved.
LF.42
LF.32 = 1500
Acceleration is jerky, bunching or spotting occurs during deceleration. Lower
LF.32 in steps of 200. A good range is 200-600.
LF.42
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Initial Start Up
LF.33 provides an offset to the gain value at low speeds. Again this parameter provides two
adjustments; one for acceleration and one for deceleration. During starting and stopping
it is necessary to have higher gain values to overcome friction as well as maintain good
control. The total integral gain value is the sum of LF.32 and LF.33 at low speeds.
US.20 and US.21 define the corner speeds where the gain begins to ramp up and where
the gain reaches the maximum value. For gearless application it may be necessary to
increase US.21 to around 100 ft/min and decrease US.20 to 3 ft/min
Common problems during starting and their solutions
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Initial Start Up
5.12.4 Synthetic Synthetic pre-torque is a feature of the drive which can be used to minimize, if not
Pre-Torque totally eliminate, the roll back which normally occurs when the brake is lifted.
The function is turned on in parameter LF.30 and adjusted in parameters US.17 &
US.18 and P.LF.31 & P.LF.32. The following procedure will assist in the adjustment
of the pre-torque.
Adjust brake spring tension, brake voltage, and brake timing first. Note, that
i it is often advantageous to use lower spring tension and lower brake pick
voltage to provide a softer lifting of the brake. This allows for a smoother
transition from brake to motor. It should be noted that any subsequent
changes to the brake could require readjustment of the synthetic pre-
torque.
3) Turn on the synthetic pre-torque by setting LF.30 = 5. Also adjust US.17 = 0.2
sec. and US.18 = 0.2 sec.
4) Run the car on inspection. If there is any vibration or audible noise at the start,
lower the value of P.LF.32 by 2500 and try again.
5) Increase the value of US.17 by 0.05 sec. If the rollback is reduced proceed to
step 6, otherwise continue raising the value of US.17 again by 0.05 sec until a
difference in the rollback is perceived.
6) Note the value of US.17 and raise it again by 0.05 seconds. If the roll back gets
better try raising it again. Keep raising US.17 until it gets worse again. Then back
off the value by 0.05 sec. Note there may still be some rollback at this point.
7) Increase the value of P.LF.32 in steps of 2000 and run the car. Roll back should
be further reduced. Values as high as 20000 are normal. If there is vibration or
audible noise at start reduce P.LF.32. In some cases it may help to raise the value
of P.LF.31 to minimize vibration during the pre-torque phase. Adjust in steps of
1000. Finally reduce US.18 by 0.05 seconds.
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Initial Start Up
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Parameter Description - Basic Set Up
6. Parameter Description
6.1 US-Parameters
This parameter allows the user to select which mode the drive will
operate in. The possibilities are closed loop induction motor, closed
loop permanent magnet motor, and low speed gearless modes. Select
Select configuration
from the list below and then load the configuration file into the drive
through parameter US.4.
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Parameter Description - Basic Set Up
Other US parameters These US parameters are special parameters which are not needed
in every application. They are turned off by default by the control
manufacturer. The following serves only as a list of these parameters.
For further adjustment refer to section 8.0.
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Parameter Description - Basic Set Up
When LF.2 = AbSPd or A SPd then: 0 ... ±10V = 0 ... ± max. system speed
(LF.20)
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Parameter Description - Basic Set Up
used for pre-torque input. Additionally with this setting the
analog output (X2A.5) for motor speed becomes unipolar
as well.
In a torque controlled system the maximum speed is
controlled by the elevator control not the drive. However
for safety reasons the drive will internally limit the speed to
110% of LF.20 or contract speed.
for pre-torque input.
Terminals X2A.14 and X2A.15 are used to activate the start and
stop routine. The directions below must be followed in the exact
sequence they are listed:
Start: 1.) Enable on X2A.16=on
2.) “Direction” input terminal (X2A.14 = on or
X2A.15 = on)
3.) Drive commences current check and magnetizes
the motor when ready it will activate the DRO
output X2A.27...29.
4.) Give analog speed signal
Stop: 1.) Analog signal => 0V
2.) Terminal X2A.14 / X2A.15 = off
3.) Enable X2A.16=off after the sum of the times
adjusted in LF.78 and LF.79.
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Parameter Description - Basic Set Up
e) Digital serial communication LF.02 = SErSP
Serial communication is used to operate the drive in speed control
mode. The cyclic serial update rate at 56kbps is about 11mSec.
The default serial parameter channel assignments are listed below.
Other assignments are possible and are freely assigned via the serial
communication. Consult the manufacture for more information on
implementing this control scheme.
The status word provides the status of the drive in addition to the
output conditions.
The actual torque provides the torque value back to the controller.
Once in run mode, the drive must see a serial communication
request at the X6C serial port at minimum every 50mSec. If not
the drive will trigger an E.BUS fault.
While the display shows E.BUS press and hold both the ENT and
the START key. The display will show the previously displayed
parameter and allow navigation of the parameters. The internal
fault will not reset until the serial communication has been
reestablished.
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Parameter Description - Basic Set Up
Binary speed setting uses preset digital values in the drive as com-
mand speeds. The drive creates the driving profile between selected
speeds. The inputs are binary coded to allow up to seven speeds.
Additionally in this mode, more advanced and multiple profiles can
be established. See parameters LF.41...LF.56. One speed can be
pre-defined as an emergency run speed in which the drive operates
automatically under emergency operation conditions. See parameter
LF.61 for more details.
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Parameter Description - Basic Set Up
This parameter is used to put the drive into different modes. The
modes are defined below.
Drive configuration
Value range: run Run mode. All normal functions.
conF Configuration mode. Used in special cases to
trouble shoot operation
StoP Drive stopped. Motor can not run, drive will not
respond. When using serial com, this mode
allows parameter changes.
S Lrn System Learn. Auto tunes the drive to the
motor. Refer to section 5.5.3 and 5.6.3 for
instructions.
I Lrn Inertia Learn. Learns the system inertia and
activates the FFTC. Refer to section 5.12.1.
P Lrn Pole Learn. Learns the pole positions of PM
motors. Refer to section 5.11.2 and 5.11.3 for
instructions.
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Parameter Description - Basic Set Up
Possible displays:
ICLSd = Closed loop induction
I9LSS = Closed loop induction gearless
PCLSd = Closed loop permanent magnet
P9LSS = Closed loop permanent magnet gearless
Drive fault auto reset The number adjusted in this parameter determines how many times
per hour the elevator drive will automatically reset faults. Before
resetting the fault, the drive will wait 4 seconds to allow everything
to stop or stabilize. It is not fault specific, so with the default setting
of 5, if the drive experiences 6 different faults in one hour the unit
will latch the last fault and not reset. See parameter LF.98 for fault
history information.
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Parameter Description - Basic Set Up
This parameter is used to activate and select the type of motor overload
function. Depending on the setting of this parameter, the Elevator Drive will
Electronic trigger a drive fault E.OH2 causing the motor to stop. The trigger level is
motor overload established in parameters LF.9 or LF.12
protection
Value range: off...on
Default setting: off
Adjustment value: as required
The trip curve is in accordance with VDE 0660 Part 104, UL508C section 42,
and NFPA 70 Article 430 part C. It is defined as follows:
% motor current
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Parameter Description - Motor Data
The following parameters configure the COMBIVERT Elevator Drive to the particular
i motor. Correct adjustment of these parameters is critical for proper operation of the
system. Depending on the mode of operation the units and or range of acceptable
values may change. Parameters LF.10 through LF.19 have dual functions depending
on the type of motor.
This parameter sets the current threshold in amps above which the
IM Elevator drive activates the motor overload function.
Electronic
Unit: ampere
motor overload
Value range: 1.0...1.1 x drive rated current
current
Default setting: 8.0A
Adjustment value: in accordance with motor nameplate
Unit: ampere
Value range: 1.0... drive peak current
Default setting: 3 times LF.12
Adjustment value: in accordance with the motor
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Parameter Description - Motor Data
The power value is calculated from the torque and speed. Therefore
PM this parameter becomes read only.
Unit: rpm
IM Value range : 10.0....6000.0 or 500.0
(based on config mode)
Rated motor speed
Default setting: 1165.0 or 150.0
(based on config mode)
You may not enter the motor-synchronous speed (e.g. 1800
rpm for a 4 pole motor, 1200 rpm for a 6 pole motor, and 900
rpm for a 8 pole motor). Ask the manufacturer for the motor
rated speed if you cannot find it on the name plate or use
the following example to estimate the rated speed.
LF.11 Valid Adjustment Range From this parameter along with the rated frequency in LF.13,
for 60Hz motors the COMBIVERT Elevator Drive calculates the number of motor
poles. As a result there are
limits as to how low the value 4 poles 1201...1799 rpm
can be adjusted for a motor 6 poles 901...1199 rpm
with a certain number of poles.
8 poles 721...899 rpm
Refer to the table to the right
for the valid adjustment range 10 poles 601...719 rpm
of 60Hz motors.
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Parameter Description - Motor Data
Unit: rpm
PM Value range : 10.0....6000.0 or 500.0
(based on configuration mode)
Rated motor speed Default setting: 1165.0 or 150.0
(based on configuration mode)
LF.13 x 120
LF.11 =
motor poles
OR
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Parameter Description - Motor Data
Enter the no load phase to phase back EMF rms voltage at rated
PM speed (LF.11).
Note: For LF.80 software versions =< v1.3 this parameter dis-
To convert the old value from V1.3 to the new value for V1.7 use
the following equation:
This parameter is not the efficiency of the motor but the ratio of
IM the magnetizing current to the total phase current of the motor.
Lower power factor values will increase the magnetizing cur-
Power factor rent to the motor and thus increase the field strength resulting in
tighter control of the motor. Higher values decrease the magne-
tizing current and the field strength.
Unit: 1
Value range: 0.50...1.00
Default setting: 0.90
Adjustment value: in accordance with the motor name plate
If the drive tries to demand more torque than the motor can produce
given the available voltage and actual motor speed, it is possible
that the breakdown torque of the motor will be exceeded and as
a result the motor will appear to stall and run at less than desired
speed.
Unit: rpm
Value range: 0.0...6000 rpm
Default setting: 960.0 rpm
Initial adjustment value: approx. 80% of synchronous
speed
Unit: lb ft
Value range: 1...10000 lb ft
Default setting: Calculated
Unit: lb ft
Value range: 1...10000 lb ft
Default setting: 18 lb ft
Adjustment value: enter the motor name plate value
If the torque is not listed on the name plate you may use the the
following equations to calculate the torque:
OR
Torque [lb ft] = Name plate kW x 7043
Nameplate Speed (rpm)
OR
Torque [lb ft] = Name plate Nm
1.355
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Parameter Description - Motor Data
PM motor resistance For PM motors enter the phase to phase resistance value.
Some motor manufacturers list the per phase value therefore
PM you must multiply by two. This value can also be measured
by the drive’s auto-tune function, see parameter LF.3. Incorrect
settings of this parameter could lead to oscillation in the current
control and audible noise in the motor, since the regulator values
for the current control are calculated from this value.
Unit: ohms
Value range: 0.000...49.999
Default setting: 1.000
Adjustment value: enter the motor resistance value
Unit: mH
Value range: 0.01...500.00
Default setting: 1.00
Adjustment value: enter the value from the manufacturer’s
data sheet.
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Parameter Description - Machine Data
The following parameters relate to the machine data of the elevator. It is important
to enter the correct values, such that both the motor and the car run at the correct
speed.
i If the motor does not run at the correct speed do not adjust
this parameter! See parameter LF.22.
Unit: Inches
Value range: 7.00...80.00 in
Default setting: 24.00 in
Traction sheave
Adjustment value: measure the sheave diameter
diameter
Enter the actual gear ratio. If the ratio is not known, see param-
eter LF.25 and enter the value from LF. 25 into LF.22
Gear reduction ratio
Unit: 1
Value range: 1.00 ... 250.00
Default setting: Geared = 30.00
Gearless = 1.00
Adjustment value: in accordance with the gear name plate
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Parameter Description - Machine Data
Unit: 1
Value range: 1...8 (1:1...8:1)
Roping ratio Default setting: 1
Adjustment value: in accordance with the system data
Unit: pounds
Value range: 0...30000lbs
Default setting: 0 lb
Load weight Adjustment value: in accordance with the system
Note: If LF.20 = 0.00 ft/min the value of LF.25 will be the same
as the last calculated value.
Unit: .01
Value range: 1.00...99.99
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Parameter Description - Encoder Set Up
This parameter is used to manage the encoder interface and its
surrounding functionality. Depending on the type of encoder and
encoder interface only some of these functions are supported. The
Encoder interface parameter has been expanded using an offset number to denote the
function.
The key strokes below can be used to navigate to the desired offset
number.
change between
parameter
group and
parameter
number
ENTER
START F/R START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP
0,1,2,3
START
ENTER FUNC.
F/R SPEED
STOP
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Parameter Description - Encoder Set Up
This parameter displays the type of encoder feedback installed in the drive.
It is also used to reset E.ENCC error. Under normal operation this parameter
dispalys the type of encoder feedback card installed in the drive. See the list
below.
Additionally, if an E.ENCC error has occurred, and the problem has been
corrected, the error can be reset by displaying the value of 0.LF.26 and pressing
ENTER. This is the only way to manually reset the E.ENCC error. See 2.LF.26
below for more information on E.ENCC errors.
This parameter displays the type of encoder connected to the drive. It is only
supported by HIPERFACE, EnDAt or SIN/COS-SSI encoders.
Operator Encoder
Display Type
noEnc No Encoder Detected
SCS67 SCS 60/70
SCn67 SCM 60/70
SinCo SIN/COS no abs.
SinCo SIN/COS abs.
SSI SSI abs.
SrS56 SRS 50/60
Srn56 SRM 50/60
EnDat EnDat
EnDat EnDat Single Turn
EnDat EnDat Multi. Turn
EncUn Encoder Undefined
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Parameter Description - Encoder Set Up
This parameter displays the status of the connected encoder along with error
messages and in case of a malfunction. It is only supported by HIPERFACE,
EnDAt or SIN/COS-SSI encoders.
Refer to the table on the following page for possible displays and their
meanings.
When the status of the encoder interface changes to a value other than
This parameter has been removed starting with LF.81 software date 1811.4.
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Parameter Description - Encoder Set Up
2LF26 Fault Codes
Display Description Fault cause and solution
conn Serial Com. Established Position values are being transferred to the encoder, encoder
and serial interface are working.
EncId Unknown encoder ID Encoder is an unknown type and does not support the required
serial communication protocol. Encoder is the wrong type, i.e.
EnDat connected to a HIPERFACE feedback card. Solution:
verify encoder type.
bdCbi Cable break. inc. channels The interface looks at each incremental channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
bdCba Cable break. abs. channels The interface looks at each data or clock channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
PoSde Position deviation too high The position deviation between the incremental channels and
the absolute values is greater than 2.8 degrees. On SIN/COS
the comparison is made between occurrences of the zero pulse.
Too many or too few counts between the zero pulse will trigger
this error. Normally, this is caused by a bad encoder cable and/
or poor shielding and grounding of the cable. Solution: replace
the cable. 1)
BdPPr Enc. ppr does not match Compares the internal value of ppr stored inside the encoder
with the setting of LF.27. If they do not match this error code
will be activated. Solution: verify correct encoder ppr and enter
it in LF.27.
BdInt Interface Card not The serial interface card is not recognized by the main CPU of
the drive. Replace the feedback card.
recognized
bdSuP Bad internal enc. supply The internal power supply of the encoder has failed
OHEnc Encoder over heat Encoder temp is measure by the encoder and the error is passed
on to the drive via serial com.
OSEnc Encoder over speed Actual speed has exceeded the max speed of the encoder.
ErEnc Internal encoder failure Internal encoder signals are incorrect or out of tolerance. Replace
the encoder
ErEnc Internal encoder failure Replace encoder
FrtEn Formatting the encoder The encoder will be formatted according to the prescribed
structure. This will allow further read/write cycles to occur.
nEEnc New encoder found The feedback card has recognized that a new or different encoder
is now connected to the drive. Therefore it is necessary to confirm.
Reenter the values in LF.26,LF.27,LF.77. This message can also
occur if the cable is incorrectly wired or the encoder is damaged.
Try to swap the cables or encoders in this case.
noFrt Encoder memory not Encoder memory structure is not valid and therefore can not be
read
formatted
EncBS Encoder is busy The encoder is busy during data transfer and cannot accept the
transmission.
OFF No com to Enc. Card There is no communication between the encoder and the
drive.
1) If the cable is coiled up in the control panel, try uncoiling it out onto the floor in case this is the problem.
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Parameter Description - Encoder Set Up
Unit: pulse per revolution
Value range: 256...16384 pulse per revolution
Default setting: 1024 pulse per revolution
Encoder pulse number Adjustment value: in accordance with the manufacturer
specifications
If the incremental encoder pulse number is not
correctly adjusted, the elevator drive can run very
slowly, or over-speed is possible or other unforeseen
conditions may occur. Therefore, it is absolutely
necessary to adjust this parameter correctly.
This parameter can be used to swap the two encoder channels, reverse
the direction of the entire system, or both swap encoder channel and
reverse the system direction. See also section 5.11.5.
Encoder channel swap /
direction Unit: 1
Value range: 0...3
Default setting: 0
Adjustment value: 0 nothing reversed
1 encoder change A <--> B swapped
2 motor rotation reversed
3 motor rotation reverse and A<-->B
swapped
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Parameter Description - Encoder Set Up
Unit: -
Value range: 0_5, 1, 2, 4 , 8, 16, 32, 64, 128, 256 mSec
Default setting: 4 mSec
Adjusted value: based on application requirements
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Parameter Description - Control Settings
When using induction motors, the COMBIVERT F5 can be run open loop in
When using permanent magnet synchronous motors only closed loop operation
(2,3,4,5) is permitted.
Running the COMBIVERT open loop, in automatic mode, at high speed or leveling
speed can result in high motor currents and or poor performance. Always verify
that this parameter is set correctly before running in automatic mode!
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Parameter Description - Control Settings
The proportional gain of the speed controller is split into two values, one for
acceleration and constant run and one for deceleration. This provides the
greatest degree of flexibility. The default values are set the same for both
Kp speed accel.
and will work for most applications. However if the motor does not track the
speed command tight enough, then the value should be increased. If the
motor makes audible noise or vibration in the car, then the gain value should
be reduced. Adjustment steps of +/- 250 are reasonable.
Kp speed decel.
Unit: 1
Value range: 1...32767
Default setting : 3000 Accel. , 3000 Decel. , 2000 Pre-torque
Kp speed synthetic
pretorque Refer to section 5.12.3 for adjustment information on A.LF.31 and d.LF.31.
The synthetic pre-torque gain setting is used to provide control during the
pre-torque phase only when LF.30 =5. In most cases it is not necessary to
adjust the proportional gain. However, if a vibration is felt in the car during
the pre-torque phase this gain can influence it. Try values of 500, 1000, 4000,
and 6000 to determine whether or not there is any influence. P.LF.31 is not
used when LF.30=3.
The integral gain of the speed controller is split into two values, one for
acceleration and constant run and one for deceleration. The default values
Ki speed accel. are a good staring point and will work for most applications. Higher integral
values can lead to pulsation during acceleration and deceleration.
Unit: 1
Value range: 1...32767
Ki speed decel.
Default setting: 350 Accel. , 250 Decel. , 10000 Pre-torque
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Parameter Description - Control Settings
This gain value is effective only at low speeds. This value is added to the I
term gain in LF.32 to provide greater control and more stability.
Ki speed
This offset acceleration gain will assist the motor in catching the load during
offset accel.
starting. It is especially important for high efficiency geared or gearless
applications. Values of 2,000 to 5,000 are useful.
The offset deceleration gain will allow the system track the command speed
Ki speed tightly at low speed. Often lower values are required than for starting. Values
offset decel. of 500 to 2,000 are useful.
Unit: 1
Value range: 0...8000
Default setting: 3000 Accel. , 1000 Decel.
The offset gain value is tapered off beginning at about 8 ft/min and the
offset reaches zero at 24ft/min. The corner speeds can be adjusted through
parameters US.20 and US.21.
The peak torque limit prevents the motor from exceeding its breakdown torque
limit. If the torque limit is reached, the acceleration process will take longer
Maximum torque with a full load. This can also cause the car to over shoot the floor during
deceleration. This value can be raised.
The low defaults setting is to protect the motor from excessively high
current which may occur during the commisioning process if there
are incorreect parameter settings (e.g. motor data incorrect, encoder
A/B phasing or ppr incorrect, encoder position for PM synchronous
motor incorrect, etc.) The default settings should be sufficient to enable
inspection operation with empty car. Under normal high speed operation,
this value will likely need to be increased, typically in the range of 200-
250% of rated motor torque.
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Parameter Description - Control Settings
This initial low setting protects the motor from high current in case the
encoder position is wrong. For PM motors to run with 100% load in the
car, it may be necessary to raise this value to 200%...250% of LF.17 based
on the motor manufacturers rated peak torque.
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Parameter Description - Control Settings
Unit: 1
Value range: 0 = switching frequency constantly 8 kHz
1 = 16kHz with automatic reduction
Default setting: 0
Adjusted value: as needed
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Parameter Description - Driving Profile
The run profile is defined by up to seven different speeds and up to three different
sets of accelerations and decelerations. Various combinations of these are
available depending on the mode of control adjusted in parameter LF.2. The
following section describes the adjustment of the speeds and profiles.
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Parameter Description - Driving Profile
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Parameter Description - Driving Profile
The run profile is defined by jerks, acceleration, and deceleration. Each jerk, accel
and decel holds three different values and is indexed through the offset number
(lead number in from of the parameter number). These different values make
up three different run profiles which are either assigned based on the selected
speed or through another parameter. The adjustment range for each is the same
although the default values vary.
When adjusting a profile, change the offset number first and then go to each
i parameter. The profile number will not change when switching between
parameters making it easy to adjust one complete profile. Refer to section
4.3 for selecting the profile number.
In general higher values result in a hard/fast profile, while lower values give
softer, slower transitions.
Empirical values: 2.00...3.00 for retirement homes, hospitals,
apartment buildings
3.00...5.00 for office buildings, banks etc.
When LF.2 is set to AbSPd, A SPd or A Tor, the values of all profiles are
automatically set to the maximum values
“oFF” thus turning off the ramp generator.
When LF.2 is set d SPd or bnSPd the default values are loaded in all
profiles.
Starting jerk
Acceleration 1) Calc.min. - The calculated minimum value depends on the value of the
rated of acceleration or deceleration that the jerk must work with. Therefore the
minimum jerk value is limited by the actual adjusted value of the acceleration or
deceleration. If a lower jerk value is required, you must first reduce the rate of
acceleration or deceleration.
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Parameter Description - Driving Profile
Acceleration jerk
Deceleration jerk
Deceleration
Approach jerk
Sets the jerk and rate of deceleration during the transition from
leveling speed to stop.
Unit: feet per second3
Stop jerk Value range: off, 0.30...32.00 ft/s3
Default value: 2.00 ft/s3
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Parameter Description - Driving Profile
0.LF.54
0.LF.51
0.LF.55
LF.41 LF.56
0.LF.50
0.LF.54
0.LF.51
0.LF.55
LF.41 LF.56
0.LF.50
2.LF.54
2.LF.51
2.LF.55
LF.41 LF.56
2.LF.50
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Parameter Description - Driving Profile
LF.44 1.LF.53
1.LF.52 1.LF.54
1.LF.51 1.LF.55
LF.41 LF.56
1.LF.50 t
Speed
High Speed Stop
Without Leveling Speed
LF.42 LF.56
0.LF.52
0.LF.51 LF.56
LF.56
0.LF.50 t
Important! If the high speed, intermediate speeds or high leveling speeds
are turned off and leveling speed is not activated immediately afterward, the
drive will use the stop jerk in LF.56 for the slowdown profile. This will result
in a very slow deceleration of the car and may cause the car to overshoot the
desired stopping point. Leveling speed must always be activated to ensure
the normal deceleration profile.
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Parameter Description - Driving Profile
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Parameter Description - Special Functions
Triggers a drive warning if the actual motor speed deviates from the com-
manded speed by more than the window defined in parameter LF.58 and
for the length of time defined in LF.59. This function only works in closed
Speed following error loop speed control mode, ie. LF30=2, 3 or 5.
Sets the +/- window for the speed following error in percent of the
set speed.
Speed difference
Unit: %
Value range: 0...30%
Default setting: 10%
Adjustment value: as necessary
Defines the length of time the following error can exist before the fault is
triggered.
Following error timer Unit: Seconds
Value range: 0.0...1.0 sec.
Default setting: 1.0 sec.
Adjustment value: as necessary
When trying to trouble shoot the cause of this fault, it helps to increase
i LF.58 and LF.59 to the maximum values to prevent the fault from
triggering.
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Parameter Description
When active the under voltage fault level is reduced to 160VAC. The input
phase failure detection is shut off, and the torque limit is reduced to the
rated torque of the motor.
A setting of SPd1, SPd2 or SPd3 can not be used if the one floor
positioning function (LP.1 = P onE) of the drive is activated.
When the actual speed reaches the percentage of the contract speed set
in this parameter, the ETS output will turn on. When the actual speed falls
below this value, the ETS output turns off.
Unit: %
Value range: 0% … 100 %
Default setting: 0%
Adjusted value: dependent on use
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Parameter Description
Unit: -
Value range: 0.25 … 2.00
Default setting: 1
Adjusted value: depends on the required torque
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Parameter Description
This time delay allows the brake to release before the motor starts
turning. The drive will hold the speed command at zero, including
Speed Start Delay analog commands, for the adjusted time.
Unit: seconds
Value range: 0.0...3.0 s
Default setting: 0.3 s
Adjusted value: 0.3 s
i the speed pick delay is the sum of the pre-torque ramp timers
US.17 and US.18. Proper adjustment of these timers will
automatically provide the required speed pick delay.
This time delays the release on the brake when the BRK output is
used in the brake control circuit.
Brake Release Delay
Unit: seconds
Value range: 0.0...100.0 s
Default setting: 0.05 s
Adjusted value: 0.05 s
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Parameter Description
This parameter can be used to increase the resolution of encoders
with analog sine/cosine tracks. The encoder types are SIN/COS,
Encoder resolution Hiperface, EnDat.
multiplier
Unit: 1
Value range: 0...13
Default setting: 2 for incremental encoders
8 for Sin/Cos, EnDat, or Hiperface encoders
If the position value is already known, simply enter the value in this
parameter. If it is not known then follow the procedure in section
5.11.1, 5.11.2 or 5.11.3 to measure the position.
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Parameter Description
This parameter determines how long the drive will maintain full
current and control of the motor after the direction inputs, X2A.14
and X2A.15 have been turned off. After the adjusted time, motor
Brake engage time current will continue to flow, however the analog input will be
clamped and the speed control gains will be reduced. This time
should be adjusted longer than the actual required time for the
brake to mechanically drop.
Unit: seconds
Value range: 0.00 … 3.00 Seconds
Default setting: 0.50 Seconds
Once the time in LF.78 has expired, current will continue flowing
to the motor, but the drive will ramp the motor torque down to zero
over the time adjusted in LF.79. This provides a smooth transition
Current hold time of the load to the brake and a quiet de-energization of the motor.
This time should be adjusted such that the drive shuts off the
current before the controller drops the drive enable (X2A.16) and
opens the motor contactor. If the drive enable is dropped before
the current is shut off, it is possible the drive will respond with
base block protection “BBL” with can prevent further operation for
1 to 3 seconds depending on the drive size. Therefore the times
should be adjusted to prevent this. Additionally during this time
the speed control is turned off to prevent the motor from driving
against the brake.
i (X2A.14 & X2A.15) and the turn off of motor current is LF.78
+ LF.79. The time delay for dropping the enable (X2A.16) and
the opening of the motor contact should be greater than the
sum of LF.78 and LF.79.
Unit: seconds
Value range: 0.1 … 0.5 Seconds
Default setting: 0.3 Seconds
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Diagnostic Parameters
Software version
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Diagnostic Parameters
Terminal X2A
This parameter displays the status of the digital inputs on terminal X2A.
Each input has a specific value. See the table below for decoding.
X2A Input state
Terminal Description
Value Number(s) Function1)
0 none none No signals are active on terminal X2A.10 to
X2A.17
1 X2A.16 EN Only the enable signal is active on X2A.16. Drive
will not run until one of the direction signals on
X2A.14 or X2A.15 are active
2 X2A.17 RST Only the fault reset signal is active on X2A.17
4 X2A.14 U Only the up signal is active on X2A.14. Drive will
not run until enable signal on X2A.16 is active.
5 X2A.16,X2A.14 EN,U Both the enable and up signals are active. This
is normal during operation.
8 X2A.15 D Only the down signal is active on X2.4. Drive will
not run until enable signal on X2.1 is active.
9 X2A.16,X2A.15 EN,D The enable and down signals are active. This is
normal during operation.
16 X2A.10 I1 Only the option input signal at X2A.10 is active.
Drive will not run until enable signal on X2A.16
and direction signal on X2A.14 or X2A.15 are
active.
17 X2A.10,X2A.16 EN,I1 Both the enable and option input signals are
active. A direction signal is required to allow
operation.
21 X2A.10, X2A.14, EN,U,I1 Enable, up and option input signals are active.
In analog speed mode, the drive should run.
X2A.16
25 X2A.10, X2A.15, EN,D,I1 Enable, down and option input signals are
active. In analog speed mode, the drive should
X2A.16 run.
32 X2A.11 L Only the Leveling speed signal at X2A.11 is
active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
33 X2A.11,X2A.16 EN,L Both the Enable and Leveling speed signals
are active. A direction signal is required to allow
operation.
37 X2A.11, X2A.14, EN,U,L Enable, Up and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
41 X2A.11, X2A.15, EN,D,L Enable, Down and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
1) Function is described for Binary speed selection (LF.2 = bnSPd). If using digital speed
selection use terminal number and table for LF.2=d SPd on page 82.
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Diagnostic Parameters
Terminal Description
Value Number(s) Function
64 X2A.12 HL Only the High Leveling speed signal at X2A.12
is active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
65 X2A.12,X2A.16 EN,HL Both the Enable and High Leveling speed
signals are active. A direction signal is required to
allow operation.
69 X2A.12, X2A.14, EN,U,HL Enable, Up and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
73 X2A.12, X2A.15, EN,D,HL Enable, Down and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
96 X2A.11, X2A.12 INS Only the Inspection speed signal is active. Drive
will not run until enable signal on X2A.16 and
direction signal on X2A.14 or X2A.15 are active.
97 X2A.11, X2A.12, EN,INS Both the Enable and Inspection speed signals
are active. A direction signal is required to allow
X2A.16 operation.
101 X2A.11, X2A.12, EN,U,INS Enable, Up and Inspection speed signals are
active. The drive should run in binary speed
X2A,14, X2A.16 mode.
105 X2A.11, X2A.12, EN,D,INS Enable, Down and Inspection speed signals
are active. The drive should run in binary speed
X2A,15, X2A.16 mode.
128 X2A.13 H Only the High speed signal is active. Drive will
not run until enable signal on X2A.16 and direc-
tion signal on X2A.14 or X2A.15 are active.
129 X2A.13, X2A.16 EN,H Both the Enable and High speed signals are ac-
tive. A direction signal is required to allow opera-
tion.
133 X2A.13, X2A.14 EN,U,H Enable, Up and High speed signals are active.
The drive should run in binary speed mode.
X2A.16
137 X2A.13, X2A.15 EN,D,H Enable, Down and High speed signals are ac-
tive. The drive should run in binary speed mode.
X2A.16
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Diagnostic Parameters
Terminal X2A
This parameter displays the status of the digital outputs on terminal
X2A Output state X2A. Each output has a specific value. If more than one output is
active, the sum of the value is displayed.
Value table:
Operation phase
Display Speed
0= Zero Speed
1= Low speed selected or analog deceleration
2= High speed run selected or analog start & run
3= PreTorque Ramp down phase (US.18)
4= PreTorque Ramp up phase (US.17)
5= No Direction Selected
6= no meaning
7= no meaning
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Diagnostic Parameters
Displays the motor set speed in rpm, calculated from the system
data.
Motor command speed
Displays the actual motor speed in rpm measured from the motor
encoder .
Actual motor speed Actual motor speed should always be the same sign (polarity) as
LF.88 and within 20 rpm. Otherwise there is a problem with the
encoder, the encoder cable, or the setting of parameters LF.28.
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Diagnostic Parameters
Displays the last 8 drive faults which occurred. The fault list can be
viewed by changing the number to the left of the LF on the display.
Last fault This number is the parameter offset number. Zero is the newest fault
and 7 is the oldest. See the adjustment steps below to view the fault
messages.
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Diagnostic Parameters
Error messages are always represented by an “E” in the left most
position of the display. The drive fault displays are listed and described
on the following pages. All faults are automatically reset up to an
adjustable number of times. See parameter LF.5.
Clearing the fault history
The fault history can be cleared with the following steps:
Set the display to 0.LF.98
Press Func.
Press the up arrow and the display will change to a number.
Press up or down to scroll to the value 10.
Press enter and the history will be cleared. The message noP will be
loaded into all 8 fault histories.
change between
parameter group
and parameter
number
ENTER
START F/R START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP
ENTER ENTER
F/R F/R
START
change between ENTER FUNC. change between
parameter group F/R SPEED parameter number
STOP
and parameter and parameter
offset number offset number
START
ENTER FUNC.
F/R SPEED
STOP
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Status Messages
When the drive powers up, the default display is parameter LF.99. This
parameter shows various messages indicating the current operation of
Inverter status the drive. Each code and its meaning is described below.
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Diagnostic Parameters
7.0 Run Parameters The run parameters display operational values within the elevator
drive. They can be used for trouble shooting or calibration purposes.
Each parameter is listed below along with a description of what
it displays. Some parameters may display information only
used by factory service personnel during diagnostic or repair.
It is not necessary to understand the function of each of these
parameters.
ru. 0 This parameter displays the operational status of the inverter. The status codes are
defined with parameter LF.99.
Inverter state
ru. 1 This parameter displays the set speed or commanded value. This value is before
the ramp generator.
Set speed
Units: rpm
This parameter displays the actual commanded speed of the motor. This is the
ru. 2 speed the motor should turn at.
Command
speed Units: rpm
This is the processed actual speed value as measured by the motor encoder.
ru. 7
Actual speed Units: rpm
value
This is the raw measured speed value as measured by the encoder connected to
ru. 9 input X3A.
Encoder 1
speed Units: rpm
This is the raw measured speed value as measured by the encoder connected to
ru.10 input X3B.
Encoder 2
speed Units: rpm
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Diagnostic parameters
This is the internal torque command value which is fed into the current controller.
ru.11
Commanded Units: Nm
torque
This is the actual torque value which is calculated from the motor current.
ru.12
Actual torque Units: Nm
This is the load level of the inverter. 100% equals rated load.
ru.13
Actual load Units: %
This is the peak load level of the inverter. 100% equals rated load. The highest
ru.14 value is stored. The stored value can be reset by pressing the up or down key. It
Peak load will also reset when the power is turned off.
Units: %
This is the actual phase current flowing to the motor. The currents in the three
ru.15 phases are averaged.
Phase current
Units: Amps
This is the peak phase current. The highest value is stored. The stored value can
ru.16 be reset by pressing the up or down key. It will also reset when the power is turned
Peak current off.
Units: Amps
This is the per phase value for the reflected rotor current. This current is the torque
ru.17 producing component of the phase current and will be proportional to the torque.
Torque current
Units: Amps
This is the actual value of the DC bus voltage. Normally it will be 1.4 times higher
ru.18 than the input line voltage.
DC bus
voltage Units: Volts
Peak DC bus voltage. The highest value is stored. The stored value can be reset
ru.19 by pressing the up or down key. It will also reset when the power is turned off.
Peak DC Units: Volts
bus voltage
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Diagnostic Parameters
ru.20 This is the actual phase to phase output voltage to the motor.
Output voltage
Units: Volts
The raw status of the input terminals. Each input is binary weighted according to the
ru.21 table below. If an input is activated the value corresponding to the input is displayed.
Input terminal If multiple inputs are activated the sum of the values is displayed. This parameter
state includes software linked inputs.
This is the processed status, after filters, software switches etc. of the inputs. The
ru.22 same weighting scheme applied as in parameter ru.21.
Input terminal
state
This is the state of the internal output conditions. Multiple active conditions results
ru.23 in the sum of the values.
Output terminal
state Condition Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128
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Diagnostic parameters
This is the state of the internal output flags. Multiple active flags result in the sum
ru.24 of the values.
Output flag
state Flag Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128
This is the state of the actual outputs. Multiple active outputs result in the sum of
ru.25 the values.
Output status
Output Function Value
X2A.18 At Speed 1
X2A.19 FLT 2
X2A.24...26 RDY 4
X2A.27...29 DRO 8
A Software Link 16
B Software Link 32
C Software Link 64
D Software Link 128
ru.28 This parameter displays the processed analog pattern value. Filters, offsets and
gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog pattern
processed
Units: %
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Diagnostic Parameters
This parameter displays the value of the actual pre-torque signal applied between
ru.29 terminal X2A.3 and X2A.4. The value is in percent +/- 100.0% = +/- 10.00V. This
Analog pre- value is unfiltered and unprocessed.
torque raw
Units: %
This parameter displays the processed analog pre-torque value. Filters, offsets and
ru.30 gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog
pre-torque Units: %
processed
This parameter displays the value of the analog signal applied to an option interface
ru.31 board. Again +/- 100.0% = +/- 10.00V. This value is unfiltered and unprocessed.
Analog option
raw Units: %
This parameter displays the processed analog option value. Filters, offsets and
ru.32 gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog option
processed Units: %
Analog output 1 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.33
Analog Out 1 Units:%
preamp
Analog output 1 post amp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.34
Analog Out 1 Units:%
post-amp
Analog output 2 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.35
Analog Out 2 Units:%
preamp
Analog output 2 post amp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.36
Analog Out 2 Units:%
post-amp
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Diagnostic parameters
Value of the internal function.
ru.37
Motor pot Units:%
value
Overload counter display. Once the load of the drive goes above 100% this counter
ru.39 begins to increment. IF the load drops below it decrements. If the Counter reaches
Overload 100 the drive will shut down with an E.OL error.
counter
Run counter counts the time actual providing power to the motor and running the
ru.41 elevator.
Run counter
Units: hours
This is the percent utilization of the DC bus voltage. 100% means the DC bus
ru.42 is 100% utilized and the output voltage is equal to the input voltage. If this value
Modulation reaches 100% or goes above 100% as a result of over modulation, loss of control
grade of the motor will occur.
Units: %
This is the actual carrier frequency the drive is operating at. Under certain conditions
ru.45 the drive may lower the carrier frequency in order to provide more current at low
Actual frequencies.
switching
frequency
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Advanced Parameters
Displays the motor temperature. This value is only valid when the motor has a KTY
ru.46 thermal sensor installed and that sensor is connected to the T1/T2 terminals.
Motor
temperature Units: °C
This is the actual electrical power going to the motor. A negative value means power
ru.81 being generated by the motor.
Active Motor
Power Units: kW
Displays the peak speed as measured by the motor encoder. Can be rest by pressing
ru.85 the down arrow key or after power off.
Peak Motor
Speed Units: rpm
Only for Induction motors, displays the actual magnetizing current. The value will
ru.87 drop as contract speed is reached because the flux controller is adjusting for field
Magnetizing weakening.
Current
Units: amps rms
i
All remaining ru parameters are not important for the function of the elevator drive
and therefore are not documented here.
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Advanced Parameters
The E.OL2 function is designed to protect the inverter from dangerous currents when
US. 16 operating at very low output frequencies. With some geared motors and mainly with
E.OL2 function gearless motors the drive is forced to provide high currents at output frequencies
below 3 Hz. This causes considerable thermal loading on the power transistors. In
an attempt to protect itself the drive will monitor the load current when operating
below 3 Hz. If the safe value is exceeded, the drive will trigger the error E.OL2. See
section 2.7 for a table with the actual current values. A value of 0 in US.16 provides
this function.
A value of 16 takes into consideration the actual temperature of the power modules.
If the temperature is lower, the threshold level for the output current is raised allowing
more current to flow before triggering the error.
A value of 64 will cause the drive to automatically lower the carrier frequency when
the output current reaches the E.OL2 limit. By doing so the actual threshold value
is raised preventing E.OL2 and the drive keeps running. It is possible that under
certain cases the carrier frequency might become low enough to be audible.
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Advanced Parameters
Adjustment values: (when LF.30 = 5) 1/2 of the total speed pick delay
time but less than the mechanical brake pick time
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Advanced Parameters
These parameters can be used to tailor the KI Offset gain to a specific speed range
US. 20 at low speed. Worm gear applications require a smaller KI Offset value but over
Max. speed for a broader speed range. Whereas a gearless motor will require a much higher KI
max. KI Offset value but at only the very lowest speed. With these two parameters the
Offset can be tailored to the application. The default values are applicable to worm
gear applications.
US.20
US. 21 Unit: 1 ft/min
Speed for min Value range: 0..1600
KI Default setting: 8 ft/min
US.21
Unit: 1 ft/min
Value range: 0..1600
Default setting: 24 ft/min
Total
Integral
Gain
LF.32+LF.33
LF.33
LF.32
Speed
US.20 US.21 (ft/min)
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Advanced Parameters
These parameters allow the KP gain to be scaled dependent on the command speed
US. 22 of the elevator. In some cases it is beneficial to reduce the gain at high speed to
Speed minimize system response to hoistway vibrations or disturbances. Parameter US.22
dependent KP turns the variable gain function on or off and parameter US.23 adjusts the value to
gain which the gain is reduced.
US.22
US. 23 Unit: -
Min KP gain at Value range: off, on
high speed Default setting: off
US.23
Unit: 1
Value range: 0..32000
Default setting: 1000
KP value
LF.31
US.23
time
Speed
High
Speed
LF.42
time
This acts as a derivative gain for the speed control. Generally the use of the derivative
US. 24 term is not necessary. However, there are some applications, where it could be
KD speed gain useful. An example of which would be if for some reason it was necessary to keep
the KP and KI gain values very low to prevent oscillation. In this case the KD gain
could be used to maintain stability.
Unit: -
Value range: 0...32000
Default setting: 0
Recommended adjustment: 500 - 1500
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Advanced Parameters
This parameter can be used to select what type of current check is performed.
US. 25 Additionally it determines whether or not the brake on/off message is displayed. In the
Phase current event there is a problem getting a consistently positive phase check, it is possible to
check switch to only a magnetizing current check. The possibilities are defined below.
Value Function
0 Off (for temporary adjustment only)
1 Magnetization current check with brake on/off display
2 Magnetization current check without brake on/off display
3 (default) Phase current check with brake on/off display
4 Phase current check without brake on/off display
This parameter can be used to suppress noise on the analog speed pattern. When
US. 28 adjusted to a value greater than zero it will act as a hysteresis level above which the
Analog input analog signal must rise before the drive begins to act on it. With a negative value
noise clamp the drive applies the same hysteresis to constant speed, i.e. at high speed.
This parameter adjusts the serial watchdog on the HSP5 com. link between
US. 29 the operator and the drive. If the operator is removed from the drive, the serial
HSP5 communication stops. If it does not restart before this timer expires the drive will
Watchdog time trigger a fault and stop the operation of the motor.
A setting of 0 or OFF turns off the watchdog allowing operation of the drive
with the operator removed. Note this mode of operation is recommended only
for trouble shooting purposes.
This parameter can be used to activate the temperature sensor input (T1 and T2)
US. 33 on the drive. With this input activated, if the resistance between T1 and T2 becomes
E.dOH function greater than 1650 ohms, the drive will trigger an E.dOH error indicating that the
temperature sensor is too hot. Note: there is a 60 second time delay between when
the sensor triggers and when the drive triggers the fault.
The analog pattern can be scaled directly through this parameter. As an example if
US. 34 the analog signal is +/- 0...5 V, the pattern gain can be changed to 2.00 to provide
Analog pattern full scale control of the motor speed.
gain
This function creates a slope between two successive speed values which are
US. 35 transferred serially. This parameter should be adjusted for a time double the actual
Reference serial update rate of the speed command. The function smooths out the relative
splitting course steps which can occur during rapidly changing speed commands.
This parameter sets the external serial communication baud rate at connector
US. 36 X6C. This com. port supports the DIN 66019 II standard.
Serial Com.
Baud Rate
Value range: 0 : 1200 bps 4 : 19200 bps
1 : 2400 bps 5 : 38400 bps
2 : 4800 bps 6 : 55500 bps
3 : 9600 bps
This parameter allows the user to test certain functions in the drive. They are
US. 37 described below.
Function Test
This parameter selects the output PPR for the encoder output channel X3B.
US. 83
Encoder 2 Value range: 0 : 1024 PPR
Output PPR 1 : X3A Input PPR
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The following options in the table below can be assigned to the analog output 2.
US. 84 Torque is scaled such that 10V = 3 x Motor Rated Torque.
Analog Output
2 Configuration Setting 0.........+/-10V =
OFF +/- Actual Torque
ON Absolute Actual Torque
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9.0 Input/Output Configuration
di. 0 Determines whether the inputs are PNP (sourcing) or NPN (sinking). This setting
is applied globaly to all inputs.
Input Type
Unit: -
Value Range: PnP, nPn
Default Setting: PnP
di. 3 This parameter controls a digital noise filter which can be used to mask relay bounce
or other unwanted momentary signals. This filter applies to all digital inputs except
Noise Filter
the enable input at X2A.16. The enable input is processed immediately.
Unit: mSec
Value Range: 0 ... 127 mSec
Default Setting: 5 mSec
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Input/Output Configuration
9.2 Digital Output The digital output parameters can be used to configure the digital
Parameters outputs for operation. Normally these parameters only need to be
adjusted by the Elevator control builder.
Can be used to invert the function of the output. As an example, normally on becomes
do.42 normally off. Each output is assigned a value. To invert the output set this parameter
Output to the corresponding value. To invert more than one output set this parameter to
Inversion the sum of the values. Example X2A.18 = 1 and X2A.19 = 2, to invert both set this
parameter equal to 3.
Unit: -
Value Range: 0...15
Default Setting: 0
do.80 This parameter determines the function of the +24VDC solid state drive output
X2A.18. The function can be selected from the table on the following page.
Output
X2A.18 Default Setting: ASd
do.81 This parameter determines the function of the +24VDC solid state drive output
X2A.19. The function can be selected from the table on the following page.
Output
X2A.19
Default Setting: FLt
do.82 This parameter determines the function of the relay output X2A.24..26. The function
can be selected from the table on the following page.
Output
X2A.24..26
Default Setting: rdy
do.83 This parameter determines the function of the relay output X2A.27..29. The function
can be selected from the table on the following page.
Output
X2A.27..29
Default Setting: dro
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Input/Output Configuration
Switching conditions for the digital outputs. Only one condition can be assigned to each
output.
Designator Function
FLt Fault - indicates there is a drive fault. Output activates when there is a drive
fault, E.xxx
Rdy Ready - indicates the drive is ready for operation. Output activates when the
drive and ready for operation and there are no active faults E.xxx
dro Drive On - indicates the drive is on and in control of the motor. Output activates
after the following conditions are met: enable input active, direction input active,
motor phase current check passed, motor magnetizing current OK. The output
turns off when one of the following occurs: enable input is turned off, direction in-
put is turned off and timer LF.78 has expired, drive fault E.xx, current to the motor
is interrupted for any other reason.
ASd At Speed - indicates the actual speed is tracking the command speed. Output
is active as long as the actual speed matches the commanded speed. If during
operation the actual speed is greater than or less than the commanded value, the
output will turn off. See also parameters LF.57, LF.58, LF.59 for adjustment.
HSd High Speed Run - indicates when the actual motor speed is above twice the
value adjusted in LF. 41 (leveling speed). The output turns on when the actual
speed is greater than 2 x LF.41. When the actual speed drops below 1.5 times
LF.41 the output turns off. The speed is measured by the motor encoder.
brC Brake Control - for controlling the brake. Output activates after the following con-
ditions are met: enable input active, direction input active, motor phase current
check passed, motor magnetizing current OK. The output turns off when one of
the following occurs: enable input is turned off, direction input is turned off, drive
fault E.xx, current to the motor is interrupted for any other reason.
Mcc Main Contactor Control - for controlling the main motor contactor. Output acti-
vates after the following condition is met: enable input active. The output turns
off when one of the following occurs: enable input is turned off, drive fault E.xx.
Note: when using this input, it is necessary to qualify the direction signal(s)
through an auxiliary contact on the main contact for proper timing.
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Input/Output Configuration
9.3 Timing Graph - Analog Control
Speed
LF.42
Command Speed
Actual Speed
2 x LF.41
1.5x LF.41
t
X2A.16
Inputs
Enable
X2A.14
Up
X2A.15
Down
Timed Functions
LF.70 or
US.17 + US.18
MCC
Output Functions
DRO
BRK
ASD
HSD
RDY
2 6 7 9 11
1 3 4 5 8 10 12
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Input/Output Configuration
Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals
must be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and
that rated magnetizing current is produced. This current check requires about
300mSec to complete.
4) If pretorque is not used the analog input is clamped for the period adjusted in
LF.70. If pre-torque is used, the drive is applying pre-torque to the motor during
this time. In either case motion can not occur so the controller must delay the
pattern by at least the amount adjusted in LF.70 or the sum of the timer values
in US.17 and US.18. After this time the controller can begin to ramp the analog
command. This time should be adjustable to accommodate different brake release
times.
5) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
6) If there is speed deviation during the run that exceeds the adjustment of LF.58
and LF.59, the ASD output turns off.
7) Once the speed deviation corrects itself, the ASD output turns on again.
8) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
9) When the analog speed pattern is reaches zero, the controller should drop the
direction signal. Exception, in the event of re-leveling leave the direction signal
active and simply provide the re-leveling command with the analog pattern signal.
When the direction turns off the timer in LF.78 begins. Additionally, the Brk
output function turns off when the direction signal is turned off. If the controller
is controlling the brake, the brake should be set at this time.
10) The drive maintains full control and current to the motor for the time period
adjusted in LF.78. After which, the drive will reduce speed control gains and
begin to ramp the motor current down to zero over the time adjusted in LF.79.
11) After the sum of the times in LF.78 and LF.79 the motor current is zero and it is
safe to disable the drive and open the main contactor. Since LF.78 and LF.79
are adjustable to account for variable brake drop times, the corresponding time
delay should also be adjustable in the controller.
12) Drive is disabled and the Mcc output turns off.
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Input/Output Configuration
Speed
LF.42
Command Speed
Actual Speed
2 x LF.41
1.5x LF.41
t
X2A.16
Inputs
Enable
X2A.14
Up
X2A.12
High spd
Timed Functions
LF.70 or
US.17 + US.18
MCC
Output Functions
DRO
BRK
ASD
HSD
RDY
4 9
2 7 8 11 13
1 3 5 6 10 12 14
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Input/Output Configuration
Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals must
be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and that rated
magnetizing current is produced. This current check requires about 300mSec to
complete.
4) The high speed signal is given. Note this signal can be given together with the
direction signals or afterward.
5) If pretorque is not used the speed is held at zero the period adjusted in LF.70. If
pre-torque is used, the drive is applying pre-torque to the motor during the total
time in US.17 and US.18. These times are adjustable to accommodate different
brake release times. The drive begins to accelerate the motor based on the adjusted
pattern.
6) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
7) If there is speed deviation during the run that exceeds the adjustment of LF.58 and
LF.59, the ASD output turns off.
8) Once the speed deviation corrects itself, the ASD output turns on again.
9) The high speed signal is removed and the drive begins to decelerate the elevator
to the floor. Note variations in the turn off of the high speed signal will result in
inconsistent approach to the floor. Therefore this signal must have minimal delay
in processing from the controller.
10) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
11) When the elevator reaches the floor, the controller should drop the direction signal.
Exception, in the event of re-leveling leave the direction signal active and simply
provide the re-leveling command by selecting leveling speed. When the direction
turns off the timer in LF.78 begins. Additionally, the Brk output function turns off
when the direction signal is turned off. If the controller is controlling the brake, the
brake should be set at this time.
12) The drive maintains full control and current to the motor for the time period adjusted
in LF.78. After which, the drive will reduce speed control gains and begin to ramp
the motor current down to zero over the time adjusted in LF.79.
13) After the sum of the times in LF.78 and LF.79 the motor current is zero and it is
safe to disable the drive and open the main contactor. Since LF.78 and LF.79 are
adjustable to account for variable brake drop times, the corresponding time delay
should also be adjustable in the controller.
152 14) Drive is disabled and the Mcc output turns off.
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Advanced Drive Data
10.1 Elevator Drive Data These parameters provide access to advance elevator drive
parameters related to the motor model, system mechanical model,
and advanced control settings. These values should only be
changed when instructed to do so by the manufacturer.
Unit: 1 rpm
Value range: 0..4000
Default setting: calculated from motor data
Adjustment values: increment /decrement by steps of 10%
Torque Limit
Torque (lbft) Curve
LF.36
1.5xTrated
Trated
Speed
LF.16 Ld.18 Ld.19 (rpm)
Sets the rate of decay of the motor flux above the corner speed
Ld.19 IM adjusted in Ld.18. This parameter is only available for induction
Field weakening motors.
curve
After the auto tuning process the motor model control observer
is automatically turned on. If for any reason the auto tuning
i process did not provide the desired control, the function can
simply be turned off by setting this parameter to 8.
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Advanced Drive Data
Sets the output voltage level as a percentage of the available with 100% equal to
Ld.25 the maximum available. The drive will attempt to regulate the output voltage from
Vmax going above this value by reducing the magnetizing current of induction motors
regulation or de-fluxing for PM motors. The nominal value is 97% which will regulate the
voltage to just under 100%.
The acceleration torque is used to calculate the system inertia. By entering a torque
Ld.29 value in this parameter, the corresponding inertia is calculated from the mechanical
Acceleration data in LF.20...LF23 and the acceleration rate adjusted in 2.LF.51. The resulting
torque inertia value is loaded into Ld.30 and the feed forward torque control turned on.
The total system inertia, motor and load in kgm2 for gearless and kgcm2 for
geared applications. The torque value is determined by using the I Lrn function
in parameter LF.3. The value is the acceleration torque minus the torque while
running at contract speed. The I Lrn function will automatically bring you to this
parameter to enter the torque value.
This is the system inertia in kgm2 as calculated through parameter Ld.29 or via
Ld.30 measurements made via PC software. When this value is not equal to zero and
System inertia the gain value in Ld.32 is also not equal to zero the FFTC function is active.
Feed forward torque control filter. Provides a filter on the output of the FFTC. For
Ld.31 digital speed or position control a value of 8 mSec is recommended. For analog
FFTC filter control a value of 16 mSec is recommended.
Unit: -
Value range: off, 4, 8, 6, 32, 64, 128, 256, 512, 1024 mSec
Default: 0; 0ff
Determines the relative gain of the feed forward torque command. 100% = unity
Ld.32 command. A value of 90% is recommend. Higher values strengthen the response,
FFTC gain lower values weaken the response. It may be necessary when using FFTC to
lower the value of LF.32 and LF.33.
Provides a PT1 filter on the torque command signal before it is feed into the current
Ld.33 control.
Torque
command filter Unit: -
Value range: off, 4, 8, 6, 32, 64, 128, 256, 512, 1024, 2048 mSec
Default: 1; 0.5ms
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11.0 Position Control
11.1 One Floor Position These parameters are used to configure the position controller in
Control the drive. In order to use this function, the elevator control must
be designed to give the proper signal sequence ensuring correct
operation.
This parameter turns the position controller on and off and also is used
LP.1 to activate the teach function.
One floor positioning
Settings
OFF: Drive operates as a standard unit without
positioning control
tEAch: Used to learn the slowdown distance
P onE: One floor positioning is active
i
The general restrictions for using positioning control are as
follows:
- The control mode in LF.2 must be bnSPd
- There must be an encoder on the motor and that encoder must be
connected to interface X3A.
- Emergency Power Modes (LF.61 = SPd1, SPd2, SPd3,) are not
available.
- Before each run at high speed the drive must be disabled and re-
enabled to reset the position control.
- Re-leveling can occur at the end of the run without dropping the
enable signal.
Principle of operation:
When LP.1 = P onE and high speed is selected at the beginning of the
run, the drive enters positioning active (PA) mode and starts to accelerate
the car up to high speed. When the car passes the slowdown sensor
in the hoist way, the controller turns off the high speed command to the
drive and activates either leveling or high leveling. At this moment the
drive recognizes that the car is at the learned slowdown distance and then
proceeds to create a slowdown profile to bring the car to the floor.
If the car is running at contract speed, the drive simply calculates the
decel profile based on the adjusted values in LF.53, LF.54, LF.55, and then
decelerates the car accordingly down to leveling speed. Once at leveling
speed, the elevator runs until floor level is reached and then the leveling
speed and direction are turned off causing the elevator to stop.
If the car is still accelerating (<80% contract speed) when the slowdown
is reached (e.g. on a one floor run), the drive realizes this and calculates
a profile to continue the acceleration, up to a calculated max. one floor
speed and then proceeds to decelerate the elevator down to leveling
speed. In this case the alternate in distance adjusted in LP.4 is used.
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Position Control
Speed
High Speed Position Run
LF.42
LF.41
t
Position
Floor Level
Level Dist.
Level Zone
Speed
One Floor Position Run
LF.42
LF.41
t
Position
Floor Level
LP.3
Slow Down
t
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Position Control
First verify that the value in LP.2 is at least 6-8 inches lower than the actual
slowdown distance as measured in the hoist-way with a tape measure. This
distance reduction accounts for the delay in the controller. If LP.2 is too high ,
adjust the profile in parameters 0.LF.53, 0.LF.54, 0.LF.55 to achieve a lower
value. Note: after changing the profile parameters, LP.2 will automatically
re-calculate.
This value is the actual distance the drive uses to calculate the
LP.3 actual deceleration profile. When the distance is learned, the
Slowdown distance measured value minus one inch is automatically loaded here.
A value of 6.0”, the distance of the leveling zine to the dead zone,
will provide no leveling and the system will be on the verge of over
shooting the floor.
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Position Control
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Position Control
This shows the actual position in inches from the slowdown point.
LP.12 When the controller gives the slowdown command by turning off
Current position high speed and enabling leveling speed the position value is reset
to zero and begins to increment from there. The value displayed at
the end of the run is the total distance traveled from the slowdown
point.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor Does Not Move Check the Motor Current. Refer to Motor Draws High Current for
additional troubleshooting.
For analog speed commands, check the Raw (ru.27) and Processed
(Analog) Patterns (ru.28), the Contract Speed Setting (LF.20), and
speed settings for any Profile.
Check to make sure the speed control gains (KP, KI Offset) are not set
too low.
For open loop induction motors, the the Low Speed Torque Boost may
need to be increased to lift the load or decreased if either the Maximum
Torque of Inverter Peak Current limit is reached.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor Draws High Current Verify the brake picks and does not drag and that there are no
other mechanical issues preventing the motor from rotating freely.
For induction motors, set LF.30 Control Mode to Open Loop V/Hz to
determine if the issue is due to encoder, encoder settings or speed
control settings.
For open loop induction motors, the Low Speed Torque Boost may need
to be decreased or increased.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Encoder slippage/mounting The position of the rotor must be known for synchronous (PM) motors
(PM motors) for the drive to properly commutate the stator magnetic field and
generate torque. Performing a encoder/rotor position learn (LF.03 =
SPI or PLrn Encoder Pole Position Learn) determines a corresponding
encoder position offset value for a given rotor position. The encoder is
a mechanical extension of the rotor and therefore acts as an electrical
commutator.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor does not go the correct Check whether the Command Speed (LF.88) and Encoder Speed
speed or cannot reach high (LF.89) match .
speed.
Verify whether the Motor (Encoder) Speed is tracking the Command
Speed.
Check whether the Machine Data parameters (LF.20-25) are set correct.
Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low.
Overshoot into floor Check the motor current, whether the Maximum Torque Limit or
Inverter Peak Current limit are being reached.
Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low. Raise as needed.
Cannot lift full load Check the motor current, whether the Maximum Torque Limit or
Inverter Peak Current limit are being reached. Refer to Motor
Draws High Current for additional troubleshooting.
Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low.
For open loop induction motors, the Low Speed Torque Boost may
need increased or decreased if reaching the Maximum Torque Limit or
Inverter Peak Current.
Motor only moves one Check the motor current. Refer to Motor Draws High Current for
direction; direction additional troubleshooting.
of weighting (e.g.
counterweights pulling up for Check the Command Speed for dictated speed direction and whether is
empty car) changes between directions.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor only moves slightly or Check the motor current. Refer to Motor Draws High Current for
jerks briefly additional troubleshooting.
Output current is limited Check the setting for Maximum Torque. Refer to Peak current limit or
(clamped) Maximum Torque limit reached for additional troubleshooting.
Verify the current is not being limited by the Inverter Peak Current
Limit. Refer to Peak current limit or Maximum Torque limit reached for
additional troubleshooting.
Maximum Torque limit or Check the setting for Maximum Torque. For full load and/or high
Peak Current limit reached. speed automatic operation, this value should be in the range of
200-250%.
Verify the current is not being limited by the Inverter Peak Current Limit.
Motor noise (Vibration) Increase the Sample Rate for Encoder (LF.29) from 4ms (default) to
8ms.
Verify correct motor data and whether motor learn has been performed.
For induction motors, set the LF.30 Control Mode to Open Loop V/Hz. If
the issue is still present, then it is a mechanical issue.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor noise (squealing/ Check whether the Sample Rate for Encoder (LF.29) is too high or too
grinding sound), but not low; 4-8ms is typical.
vibration; does not affect ride
quality Check whether the setting for Encoder Multiplier Factor (LF.76) is
correct. For TTL incremental encoder, this value can only be set to
a value of 2; for absolute encoders (e.g. EnDat) typically found on
PM motors, the setting should be a value of 8.
Unable to run induction motor For open loop induction motors, the Low Speed Torque Boost may need
in open loop. to be decreased or increased.
(Voltage) Modulation Grade Verify correct wiring of the motor, in particular with motors which
limit Reached have multiple voltage winding arrangements (eg. dual rated 230/460V
motors, wye-star/delta)
For PM motor, check the current, particularly the peak current during
acceleration. Refer to Motor Draws High Current for additional
troubleshooting.
Motor turns in the wrong Inverter directions via LF.28. Note, do not change A-B settings (Not
direction (both directions) inverted/Swap A-B) to invert direction.
Clunk at end of run after Verify drive enable input is not being dropped prematurely while drive is
brake sets still outputting torque to motor.
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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
High peak current at either Check the brake timing such that the motor is not starting against
start or stop the brake and that the brake is not stopping the load.
For digital input speed control, the Speed Start Delay LF.70 can be
extended to prevent starting under the brake. For analog and serial
speed controls, this may need adjustment on the controller.
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Diagnostics and Troubleshooting
Item # Check/Solution
Monitor the Input Status to For the given combination of inputs selected, verify which speed
Determine Active Speed command is selected according to the Control Type (LF.02) and X2A
(digital input control modes) Input Status (LF.82) .This should match the command speed LF.88.
Verify the corresponding speed setting in the Speed Profile (LF.41-47)
parameter group.
Determine the correct motor For a given command speed in FPM, the corresponding speed is rpm is
speed in rpm. calculated as:
Refer to US.34 (Analog Pattern Gain) and US.28 (Analog Input Noise
Clamp) for calculation of Processed (Analog) Pattern from Raw
(Analog) Pattern.
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Diagnostics and Troubleshooting
Item # Check/Solution
Monitor the Command Speed If the Command Speed and Motor (Encoder) Speed match, but the
and Motor (Encoder) Speed elevator does not travel at the correct speed:
If the LF.02 Control Type is analog type, verify correct LF.20 Contract
Speed. LF.20 Contract Speed dictates the maximum speed
corresponding to 10V.
If the LF.02 Control Type is analog type, verify the correct Raw (ru.27)
and Processed (Analog) Patterns, (ru.28)Analog Pattern Gain in
US.34.
For example, if a machine has a 1:1 roping ratio, then setting this
value in the drive as 2 (:1) will cause the speeds to be calculated as
twice as fast.
Refer to Determine the Correct Motor Speed in RPM for further details.
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Diagnostics and Troubleshooting
Item # Check/Solution
Encoder/Motor Pole Position For PM motors, the absolute encoder position indicates is used to
Incorrect properly indicate the position of the rotor. If the connection of the
encoder to the motor shaft changes (removed/replaced, slippage, etc.),
the absolute encoder position relative to the motor poles is no long
valid and will require the position to be relearned. If the LF.77 Encoder
Pole Position has changed by more than 2,000 from the previous
value, this indicates a change in physical position relation of the
encoder to the rotor, generally due to encoder slippage over time
(potentially distance or change in direction as well), mounting
issues, or mechanical aspects.
When the encoder/motor pole position is incorrect, the motor will tend
to draw high current, hitting the 0.LF.36 Maximum Torque setting or
Inverter Peak Current Limit, and tending to stall or only move in the
direction of weighting.
Motor Data Incorrect Check the motor data against the nameplate values and perform a
Motor Autotune LF.30= S Lrn if not previously completed.
For PM motors, ensure the relationship between the motor rated speed,
motor rated frequency and number for motor poles is correct in case of
any nameplate rounding. Refer to section 5.6.2 for further details.
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Diagnostics and Troubleshooting
Item # Check/Solution
Check whether Maximum The 0.LF.36 Maximum Torque is used to limit the output current to the
Torque setting is reached motor. It is primarily to protect the motor from extreme or prolonged
and high enough for normal high currents, which may occur during initial setup or troubleshooting.
operation. The limiting current can be calculated as:
(0.LF.36 Maximum Torque / LF17 Motor Torque) x LF.12 Motor Current.
Under normal operation, this will typically need to be set in the range
of 200-250%.
The maximum output current rating of the inverter will be the limiting
factor, if reached. The 0.LF.36 Maximum Torque setting will not provide
a current beyond the drive’s peak rating.
If the maximum torque limit is being reached, this may be due to:
For open loop induction motors, the LF.38 Low Speed Torque Boost
may be too high or too low.
Check whether Inverter The drive will limit the maximum current to the inverter’s peak current
Maximum Current Limit is rating. Refer to Section 2.1 and 2.2 for ratings.
being reached.
If the peak current limit is being reached, this may be due to:
For open loop induction motors, the LF.38 Low Speed Torque Boost
may be too high or too low.
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Diagnostics and Troubleshooting
Faults and error, listed alphabetically. Additional troubleshooting of operational problems is listed in Section
12.1 and diagnostics solutions in Section 12.2.
E.Br Error current Possible causes for low motor current error during
Error Low check. current check:
Motor Current
Prior to every run Motor contactor contacts are burnt or damaged.
the drive sends
current to each Bypass motor contactor (do not simply jumper!)
phase of the to test and replace as needed.
motor to verify
the connection. One or more motor leads is not connected.
Afterward, the
drive applies Motor contactor is not closing or not closing in time
magnetizing
current (Induction Bypass motor contactor or verify switching time.
Motors) and
monitors whether Motor windings are damaged.
the motor is
magnetized or not. Measure motor resistance.
Excessive current.
Notes:
Lack of control
nE.OL2 No more overload. Low speed overload has cleared and can be reset.
no Error
Low Speed
Overload
nE.dOH Over temperature Motor overheat sensor reset and Error Motor Overheat
no Error Motor reset possible can be reset.
Overheat
nE.OL No more overload. Overload counter has reached 0%, allowing motor to
no Error cool and the error overload error may be reset.
Overload
LF.9 Electronic Mtr Protection Current IM E R/W 0.1 1 110% Rtd 8.0 A
PM 300% of LF.12 300% of LF.12 A
LF.10 Rated Motor Power IM E R/W 0.1 0.5 125 5 hp
PM R 0.1 0.5 125 5 hp
LF.11 Rated Motor Speed E R/W 0.1 10 6000 1165 rpm
(500.0) (150.0)
LF.12 Rated Motor Current E R/W 0.1 1 110%Rtd 8 A
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Parentheses designate value in gearless modes
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Parameter List Reference
191
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Parameter List Reference
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Parameter List Reference
Para. Name E R Res. Lower Upper Default Unit
Limit Limit
di.0 Input type E R/W 1 0 = PNP 1 = NPN 0 -
di.3 Noise Filter E R/W 1 0 127 5 mSec
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A.2 Customer Parameter Values
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Customer Parameter Values
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KEB AMERICA INC.
© KEB
5100 Valley Industrial Blvd.
Shakopee, MN 55379 Mat. No. 00.F5.LUB-K172
Phone: 952-224-1400 Rev. 1D
www.kebamerica.com Date 9/2015
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