Combivert f5

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COMBIVERT F5

ELEVATOR DRIVE
Version 1.72
REV 1D -09/2015
00.F5.LUB-K172

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This instruction manual describes the COMBIVERT F5 ELEVATOR DRIVE. Before
working with the unit the user must become familiar with it. This especially applies to
the knowledge and observance of the following safety and warning indications. The
icons used in this instruction manual have the following meaning:

 
Danger Pay Attention Information
Discharge Time
Caution
Important
Warning i Help
Tip

The QR codes used in this instruction manual are


linked to the KEB America Youtube Channel. Video ex-
amples of general start-up procedures will be linked
to QR codes in this instruction manual.

Scan the QR code with the QR code reader on your


smart phone to access videos. For your phone to be
able to read QR codes you will need to download a
QR code scanning app from your mobile app store.

KEB America Youtube Channel URL: http://qrs.ly/vq4hd9q

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Table of Contents

1. General .................................................... 9 4.4 Changing Parameter Values ........................ .....54


4.5 Parameter Structure ..................................... .....54
1.1 Product description ........................................ .....9 4.6 Saving Parameter Values ............................. .....55
1.2 Summary of Changes ................................... .....10 4.7 Error Messages ............................................. .....55
1.2.1 Functions ................................................................. .....10
1.2.2 Parameters............................................................... .....10
1.3 Model number information .......................... .....11 5. Initial Start-up ...................................... 56
1.4 Mounting instructions .................................. .....12
1.4.1 Classification ........................................................... .....12 5.1 Selecting The Configuration........................ .....56
1.4.2 Physical Mounting .................................................. .....12 5.2 Loading The Configuration.......................... .....56
1.4.3 Harsh Environments ............................................... .....12 5.3 Setting The Control Type .............................. .....57
1.5 Electrical connections .................................. .....13 5.4 Entering The Operating Data ....................... .....57
1.4.4 Ambient Conditions ................................................. .....13
1.5.1 Safety First ............................................................... .....13 5.5 Induction Motors .......................................... .....57
1.5.2 Voltage Supply.......................................................... .....13 5.5.1 Motor Overload .............................................................57
1.5.3 Disconnect switch .................................................. .....14 5.5.2 Induction Motor Data....................................................58
1.5.4 Fusing ....................................................................... .....14 5.5.3 Auto-Tuning Induction Motors .....................................58
1.5.5 Line Chokes.............................................................. .....15 5.6 PM Synchronous Motors ............................. .....60
1.5.6 Motor Thermal Protection ........................................ .....16 5.6.1 Motor Overload .............................................................60
1.5.7 Motor Cable Length ................................................. .....16 5.6.2 Motor Data .....................................................................60
1.5.8 High Voltage Connections ....................................... .....17 5.6.3 Auto-Tuning PM motors ...............................................61
1.5.9 Ground Connections ............................................... .....17 5.7 Machine Data ................................................ .....62
5.8 Encoder Feedback ........................................ .....63
5.8.1 Encoder card verification ............................................63
2. Technical Data ....................................... 18 5.8.2 Encoder serial com. verification .................................63
1.5.10 High Frequency Shielding ..................................... .....18 5.8.3 Other encoder adjustments .........................................64
1.5.11 Storage of the Unit ................................................. .....19 5.9 Controller Settings ....................................... .....64
2.1 Technical data 230V (size 13 to 21) ............. .....20 5.10 Speed and Profile Settings......................... .....65
2.2 Technical Data 460V (Size 13 to 19) ............. .....22 5.11 Running the Motor ...................................... .....65
2.2 Technical Data 460V (Size 20 to 26) ............ .....24 5.11.1 Stationary Pole Identification (SPI)............................65
5.11.2 Absolute Encoder Setup (no ropes) .........................67
2.3 Dimensions and weight ............................... .....25 5.11.3 Absolute Encoder Setup (with ropes) ......................69
2.4 Summary of the power circuit terminals .... .....26 5.11.4 Absolute Encoder Position Verification.....................71
2.5 Connection of the power circuit .................. .....27 5.11.5 Encoder Synchronization ...........................................72
2.6 Time dependent overload curve .................. .....29 5.12 High Speed Tuning ..................................... .....73
2.7 Low Speed Overload ................................... .....30 5.12.1 System Inertia Learn ..................................................73
5.12.2 Feed Forward Torque Control, FFTC .................... .....74
5.12.3 Speed Gain Adjustment .............................................75
3.0 Installation and Connection .............. 31 5.12.4 Synthetic Pre-Torque ..................................................79

3.1 Control Circuit ............................................ .....31


3.1.1 Terminal Strip Connections..........................................31 6. Parameter Description ......................... 81
3.1.2 Connection of the control signals ..............................32
3.1.3 Digital Inputs ................................................................32 6.1 US-Parameters.............................................. .....81
3.1.4 Analog Inputs ...............................................................32 Password ................................................................................81
3.1.5 Voltage Input / External Power Supply ......................33 Load defaults .........................................................................81
3.1.6 Digital Outputs .............................................................33 Load configuration ................................................................81
3.1.7 Relay Outputs ...............................................................33 Select configuration ..............................................................81
3.1.8 Analog Outputs ............................................................33 Other US parameters ............................................................82
3.1.9 Voltage Output ..............................................................33 6.2 LF-Elevator Parameters ............................... .....83
3.2 Encoder Connections ................................. .....34 Signal / operating mode ........................................................83
3.2.1 X3A RS422/TTL Incremental Encoder Input..............34 Drive configuration ................................................................88
3.2.2 X3A TTL Inc. Enc. In Screw Terminals ........................36 Selected motor.......................................................................89
3.2.3 X3A Hiperface Encoder ..............................................38 Drive fault auto reset .............................................................89
3.2.4 X3A EnDat Encoder ....................................................42 Electronic motor overload protection ..................................90
3.2.5 X3A SIN/COS-SSI Encoder ........................................46 Electronic motor overload current .....................................91
3.2.6 X3B Incremental Encoder Output ..............................50 Rated motor power ................................................................92
Rated motor speed ................................................................92
Rated motor speed ................................................................93
4. Operation of the unit ........................... 52 Rated motor current ..............................................................93
Rated motor frequency .........................................................93
4.1 Digital Operator ........................................... .....52 Rated motor voltage ..............................................................94
Power factor ..........................................................................94
4.2 Parameter Identification ............................... .....53 Field weakening speed..........................................................95
4.3 Parameter Selection ..................................... .....53 Rated motor torque ...............................................................96
PM motor resistance .............................................................97
PM motor inductance ...........................................................97
Contract speed ......................................................................98

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Table of Contents
Traction sheave diameter......................................................98 Set speed ........................................................................ .....132
Gear reduction ratio ..............................................................98 Command speed ............................................................ .....132
Roping ratio ...........................................................................99 Actual output frequency ................................................ .....132
Load weight............................................................................99 Actual speed value ......................................................... .....132
Estimated gear reduction .....................................................99 Encoder 1 speed ............................................................. .....132
Encoder interface ................................................................100 Encoder 2 speed ............................................................. .....132
Encoder pulse number................................................... .....104 Commanded torque........................................................ .....133
Encoder channel swap / direction................................. .....104 Actual torque................................................................... .....133
Encoder sample time ..................................................... .....105 Actual load ...................................................................... .....133
Control Mode .................................................................. .....106 Peak load ......................................................................... .....133
Kp speed accel. .............................................................. .....107 Phase current.................................................................. .....133
Kp speed decel. .............................................................. .....107 Peak current .................................................................... .....133
Kp speed synthetic pretorque ...................................... .....107 Torque current ................................................................ .....133
Ki speed accel................................................................. .....107 DC bus voltage ............................................................... .....133
Ki speed decel. ............................................................... .....107 Peak DC bus voltage ..................................................... .....133
Ki speed synthetic pretorque ........................................ .....107 Output voltage ................................................................ .....134
Ki speed ......................................................................... .....108 Input terminal state ........................................................ .....134
offset accel. ..................................................................... .....108 Input terminal state ........................................................ .....134
Ki speed ......................................................................... .....108 Output terminal state ..................................................... .....134
offset decel...................................................................... .....108 Output flag state ............................................................. .....135
Maximum torque ............................................................. .....108 Output status .................................................................. .....135
Max. torque emergency oper. ........................................ .....109 Active parameter set .................................................. .....135
Open loop torque boost ................................................. .....110 Analog pattern raw ......................................................... .....135
Switching frequency ...................................................... .....110 Analog pattern processed ............................................. .....135
Leveling speed, S..................................................................111 Analog pre-torque raw ................................................... .....136
High speed, S........................................................................111 Analog pre-torque processed........................................ .....136
Inspection speed, S..............................................................111 Analog option raw .......................................................... .....136
High leveling Speed ...................................................... .....111 Analog option processed .............................................. .....136
Intermediate Speed 1 ..................................................... .....112 Analog Out 1 preamp ..................................................... .....136
Intermediate Speed 2 ..................................................... .....112 Analog Out 1 post-amp .................................................. .....136
Intermediate Speed 3 ..................................................... .....112 Analog Out 2 preamp ..................................................... .....136
Starting jerk .................................................................... .....113 Analog Out 2 post-amp .................................................. .....136
Acceleration .................................................................... .....113 Motor pot ......................................................................... .....137
Acceleration jerk ............................................................. .....114 value ............................................................................... .....137
Deceleration jerk............................................................. .....114 Power module temperature............................................ .....137
Deceleration ................................................................... .....114 Overload counter ............................................................ .....137
Approach jerk ................................................................. .....114 Power on counter ........................................................... .....137
Stop jerk .......................................................................... .....114 Run counter .................................................................... .....137
Recommended Profile Settings ..................................... .....117 Modulation grade............................................................ .....137
Speed following error ..................................................... .....118 Timer 1 ............................................................................. .....137
Speed difference ............................................................. .....118 Timer 1 ............................................................................. .....137
Following error timer ...................................................... .....118 Actual switching frequency ........................................... .....137
Emergency operation mode .......................................... .....119 Motor temperature .......................................................... .....138
Emergency Terminal Slowdown Speed ........................ .....119 Position counter ............................................................. .....138
External Load Weigher ................................................... .....120 Active Motor Power ........................................................ .....138
Pre-torque gain ............................................................... .....120 Peak Motor Speed .......................................................... .....138
External Load Weigher Pre-torque offset ..................... .....120 Magnetizing Current ....................................................... .....138
External Load Weigher Pre-torque direction ............... .....120 8.0 Advanced Adjustments ............................. .....139
Speed Start Delay ........................................................... .....121 E.OL2 function ................................................................ .....139
Brake Release Delay....................................................... .....121 Synthetic Pre-torque Brake Release Timer............... .....140
Encoder resolution multiplier........................................ .....122 Synthetic Pre-torque Hold Timer ................................. .....140
Absolute encoder position ............................................ .....122 Max. speed for max. KI ................................................... .....141
Brake engage time.......................................................... .....123 Speed for min KI ............................................................. .....141
Current hold time............................................................ .....123 Speed dependent KP gain ............................................. .....142
Software version ............................................................. .....124 Min KP gain at high speed ............................................. .....142
Software date .................................................................. .....124 KD speed gain ............................................................... .....142
X2A Input state ............................................................... .....125 Phase current check ...................................................... .....143
X2A Output state ........................................................... .....127 Analog input noise clamp .............................................. .....143
Operation phase ............................................................. .....127 HSP5 Watchdog time ...................................................... .....143
Inverter load ................................................................... .....128 E.dOH function ............................................................... .....143
Motor command speed .................................................. .....128 Analog pattern gain ........................................................ .....144
Actual motor speed ........................................................ .....128 Reference splitting ......................................................... .....144
Actual elevator speed..................................................... .....128 Serial Com. Baud Rate ................................................... .....144
Phase current.................................................................. .....129 Function Test................................................................... .....144
Peak phase current ........................................................ .....129 Encoder 2 ....................................................................... .....144
Actual DC voltage ........................................................... .....129 Output PPR ..................................................................... .....144
Peak DC voltage ............................................................. .....129 Analog Output 2 Configuration ..................................... .....145
Actual output frequency ................................................ .....129
Last fault ......................................................................... .....129
Inverter status ................................................................. .....131
7.0 Run Parameters ........................................... .....132
Inverter state ................................................................... .....132

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Table of Contents
9.0 Input/Output Configuration ............. 146
9.1 Digital Input Parameters ............................ .....146
Input Type ........................................................................ .....146
Noise Filter ...................................................................... .....146
9.2 Digital Output Parameters ......................... .....147
Output Inversion ............................................................. .....147
Output X2A.18 ................................................................. .....147
Output X2A.19 ................................................................. .....147
Output X2A.24..26 ........................................................... .....147
Output X2A.27..29 ........................................................... .....147
9.3 Timing Graph - Analog Control .................. .....149
9.4 Timing Graph - Digital Control ................... .....151
10.1 Elevator Drive Data ................................... .....154
Field weakening .............................................................. .....154
corner .............................................................................. .....154
Field weakening .............................................................. .....154
curve ................................................................................ .....154
Stator resistance ............................................................ .....155
Sigma inductance ........................................................... .....155
Rotor resistance ............................................................. .....155
Magnetizing inductance ................................................. .....155
Motor control .................................................................. .....155
Vmax regulation.............................................................. .....156
KP current ....................................................................... .....156
KI current......................................................................... .....156
Acceleration torque ........................................................ .....156
System inertia ................................................................. .....156
FFTC filter........................................................................ .....156
FFTC gain ........................................................................ .....156
Torque command filter ................................................... .....156

11.0 Position Control............................... 157


11.1 One Floor Position Control....................... .....157
One floor positioning ..................................................... .....157
Learning the slow down distance ................................. .....159
Min. slowdown dist. ........................................................ .....160
Slowdown distance ........................................................ .....160
Correction distance ........................................................ .....160
Current position.............................................................. .....162
Scaling increments high ................................................ .....162
Scaling increments low.................................................. .....162
Scaling distance ............................................................. .....162
12.1 Operation Problems.................................. .....163
12.2 Diagnostic Solutions ................................ .....170
12.3 Drive Faults .............................................. .....174
A.1 Parameter List Reference .......................... .....190
A.2 Customer Parameter Values ...................... .....194

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READ FIRST - SAFETY PRECAUTIONS


AC motor controls and servo drives contain dangerous voltages which
can cause death or serious injury. During operation they can have live
Danger to Life
"energized" un-insulated parts, moving parts, as well as hot surfaces.
Care should be taken to ensure correct and safe operation in order to
minimize risk to personnel and equipment.


All work involving this product, installation, start up as well as mainte-
Only Qualified nance may only be performed by qualified electrical technical person-
Personnel nel. According to this manual "qualified" means: those who are able to
recognize and acknowledge the possible dangerous conditions based
on their training and experience and those who are familiar with the
relevant standards and installation codes as well as the field of power
transmission.


AC motor controls and servo drives must be protected against physical
Protect Against damage during transport, installation, and use. Components or covers
Accidental must not be bent or deformed as this may decrease insulation distanc-
Contact es inside the unit resulting in an unsafe condition. On receipt of the unit
visual damage should be reported immediately to the supplier. DO NOT
ATTEMPT TO POWER UP A UNIT WITH VISIBLE PHYSICAL DAMAGE.
This unit contains electrostatically sensitive components which can be
destroyed by in correct handling. For that reason, disassembly of the
unit or contact with the components should be avoided.


Note Capacitor Before any installation and connection work can be done, the supply
voltage must be turned off and locked out. After turning off the supply
Discharge Time
voltage, dangerous voltages may still be present within the unit as the
bus capacitors discharge. Therefore it is necessary to wait 5 minutes
before working on the unit after turning off the supply voltage.


The low voltage control terminal strip and communication ports are se-
Secure curely isolated in accordance with EN50178. When connecting to other
Isolation systems, it is necessary to verify the insulation ratings of these sys-
tems in order to ensure the EN requirements are still met. When con-
necting the unit to a grounded delta power system, the control circuit
can no longer be classified as a "securely isolated circuit".

Before putting the motor control into operation be sure the connection
terminals are tight and all covers removed for installation have been
replaced.


The AC motor control or servo system can be adjusted to self initiate an
Damage to
automatic restart in the event of a fault or error condition. The design
Property and In- of the system must take this into account, such that personnel are safe
jury to Persons guarded against potentially dangerous circumstances.


Software functions in the AC motor control or servo system can be
Redundant Safety used to control or regulate external systems. However, in the event of
Mechanisms failure of the motor control or servo system there is no guarantee these
software function(s) will continue to provide the desired level of con-
trol. As a result, when operator or machine safety is at stake, external
elements must be used to supplement or override the software function
within the AC motor control or servo system.
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General
1. General
1.1 Product description
In selecting the COMBIVERT F5 series inverter, you have chosen a frequency
inverter with the highest quality and dynamic performance.

The F5 inverter has the following features:

- small mounting footprint


- large die IGBTs
- power circuit gives low switching losses
- low motor noise with high carrier frequency
- extensive protection for over- current, voltage and temperature
- voltage and current monitoring in static and dynamic operation
- short circuit proof and ground-fault proof
- noise immunity in accordance with IEC1000
- hardware current regulation
- integrated temperature controlled cooling fan
- PM motor control capable
- Synthesized-pre torque for roll back compensation
- CE compliant and cULus listed
- extensive functional capabilities
- DPC - Direct Position Control
- Stationary Pole Identification

This manual describes the frequency inverter COMBIVERT F5.


- 10 hp...60 hp 270A peak / 230V class
- 10 hp...175 hp 450A peak / 480V class

CPU Software version 4.2 or greater


Application Software Version 1.72

It is exclusively designed for smooth speed regulation of a


three-phase motor.

The operation of other electrical loads is forbidden and can lead to destruction of the unit.

9
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General

1.2 Summary of Changes

1.2.1 Functions The following functions are new. Each will be described in more detail
on the following pages.

RUN / STOP - LF.3 = RUN or STOP with serial communication


Static Pole Identification - LF.3 = SPI
Inertia Learn - LF.3 = I Lrn
External Load Weighing Pretorque - LF.30=3 configured without US.17,
US.18, P.LF.31, P.LF.32

1.2.2 Parameters
New Parameters The following parameters are new to software version 1.72. Each will
be described in more detail on the following pages.

US.37 Test Function


Ld.29 Acceleration Torque
P.LF.31 Proportional Pre-torque Gain
P.LF.32 Integral Pre-torque Gain

Deleted Parameters The following parameters have been deleted from the parameter list.
Their function is either no longer required or has been moved to an-
other parameter.

US.19 Field Weakening Corner Speed - use Ld.18 same function


US.31 Proportional Pre-torque Gain - use P.LF.31 same function
US.32 Integral Pre-torque Gain - use P.LF.32 same function
LF.34 Proportional Current Gain - use Ld.27 same function
LF.35 Integral Current Gain - use Ld.28 same function
3.LF.26 Write Data from or to encoder

10
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General

1.3 Model number information


Part Number

15.F5.A1G-RL02
2 = software/function V1.72 / CPU v4.3
Unit identification 3 = peak power unit

0 = none installed at the factory


Feedback Card J = HTL input, TTL output
M = SINCOS, TTL output
F = HIPERFACE, TTL output
P = ENDAT, TTL output
V = Sin/Cos-SSI, TTL input
Z = UVW, TTL input
9 = UVW encoder, TTL output

Voltage ident. R = 460V 3 Phase


P = 230V 3 Phase

Housing type E, G, H, R, U,

Accessories 1 = Braking transistor (standard)


3 = Braking transistor and EMI filter

Control stage A = Appl- supports all motors in closed


loop speed, torque or position control.
Additionally can operate open-loop
induction motors

Unit Type F5

Unit size 14 = 10 hp 19 = 40 hp 24 = 125 hp


15 = 15 hp 20 = 50 hp 26 = 175 hp
16 = 20 hp 21 = 60 hp
17 = 25 hp 22 = 75 hp
18 = 30 hp 23 = 100 hp
11
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General
1.4 Mounting instructions
1.4.1 Classification

 The elevator drive is classified as an "Open Type" inverter with an IP20


rating and is intended for "use in a pollution degree 2 environment."
The unit must be mounted inside of a control cabinet offering proper
environmental protection.

1.4.2 Physical Mounting


Install the inverter in a stationary location offering a firm mounting point
with low vibration.
Installation of the inverter on a moving system may require special
earth ground connections to the inverter.
For best high frequency grounding, install the inverter on a bare metal
sub-panel, i.e. zinc plated steel or galvanized steel.
Take into consideration the minimum clearance distances when
positioning the inverter (see drawing below). The F5 series inverters
are designed for vertical installation and can be aligned next to each
other. Maintain a distance of at least 2 inches in front of the unit. Make
sure cooling is sufficient.

Warm air
outlet
6.0" 6.0"

F5
F5 F5 F5 F5 F5 1.2"

4.0" 4.0"

Minimum distances
Cool air Direction of cooling fins
Inlet

1.4.3 Harsh Environments


For extended life, prevent dust from getting into the inverter.
When installing the unit inside a sealed enclosure, make sure the
enclosure is sized correctly for proper heat dissipation or that a cooling


system has been installed in the panel.
Protect the inverter against conductive and corrosive gases and
liquids. Water or mist should not be allowed into the inverter.

The F5 elevator drive inverter must be installed in an explosion-proof


enclosure when operating in an explosion-proof environment.

12
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General

1.4.4 Ambient Conditions


Maximum Surrounding Air Temperature 45°C! The operating temperature
range of the unit is -10°C to + 45°C (14°F to +113°F). Operation outside of
this temperature range can lead to shut down of the inverter.
The unit can be stored (power off) in the temperature range -25°C to 70°C
(-13°F to +158°F).
The power rating of the inverter must be derated for operation above 3,300
ft (1000 m). Reduce the rated power 1% for each additional 330 ft (100 m).
The maximum elevation for operation is 6,560 ft (2000 m).
The relative humidity shall be limited to 95% without condensation.

1.5 Electrical connections


1.5.1 Safety First


CAUTION - RISK OF ELECTRIC SHOCK! Always disconnect supply volt-
age before servicing the F5 Elevator Drive.
After disconnecting the supply voltage, always wait 5 minutes before at-
tempting to change the wiring. The internal DC BUS capacitors must dis-
charge.

1.5.2 Voltage Supply


Pay attention to the supply voltage and be sure the supply voltage matches
that of the inverter. A 230V unit can be supplied with voltage in the range
180 to 260VAC +/-0%, for a 460V unit the range is 305 to 500VAC +/- 0%,
48Hz to 62 Hz.
All 240V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 240 volts maximum when
protected by class ___ fuses rated ___ Amperes as specified in table 1.5.4.1
or when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 240V maximum, rated ___ amperes as
specified in table 1.5.4.1.

All 480V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 480 volts maximum when
protected by class ___ fuses rated ___ Amperes as specified in table 1.5.4.2
or when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 480V maximum, rated ___ amperes as
specified in table 1.5.4.2.
13
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General

Connection of the F5 series inverters to voltage systems configured as a

i corner grounded delta, center tap grounded delta, open delta, or ungrounded
delta, may defeat the internal noise suppression of the inverter. Increased high
frequency disturbance in the controller and on the line may be experienced.
A balanced, neutral grounded wye connection is always recommended. The
three phase voltage imbalance must be less than 2% phase to phase. Greater
imbalance can lead to damage of the inverter's power circuit.
1.5.3 Disconnect switch
A disconnect switch or contactor should be provided as a means of turning off the
supply voltage when the unit is not in use or when it must be serviced.
Repetitive cycling on and off of the input supply voltage more than once every
two minutes can lead to damage of the inverter.
1.5.4 Fusing


Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
Manufacturer Instructions, National Electrical Code (NFPA70 or CSA22.1) and
any additional local codes.


Branch circuit protection for the F5 must be provided using the fuses as listed in
the tables 1.5.4.1 and 1.5.4.2 below. Fast acting class J fuses are recommended.
As an example, use BUSSMANN type JKS. For installations supplied by an
isolation transformer and that have harmonic filters installed, a high speed
class J fuse must be used (only Ferraz type HSJ is approved).
The minimum voltage rating for protection devices used with 230V inverters shall
be 250VAC. The minimum voltage rating for protection devices used with 460V
inverters shall be 600VAC.

Table 1.5.4.1 - 230V Units


SCCR UL 248 Semiconductor UL 489
Unit Size / [kA] Class J Fuse Number* / MCCB [A] /
Housing rms Rating [A] Rating [A] Siemens Cat. No.
13 / E 10 40 50 140 06 80 / 80
14 / G 10 50 50 140 06 100 / 100
15 / G, H 10, 18 70 50 140 06 80 / 80
16 / H 18 90 --
17 / H 18 110 --

18 / R 100 125 -- 150A / DG-frame 3VL 150 UL


19 / R 100 150 -- 150A / DG-frame 3VL 150 UL
20 / R 100 175 -- 250A / FG-frame 3VL 250 UL
21 / R 100 200 -- 250A / FG-frame 3VL 250 UL

* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type of fuse,
this is the model number of the fuse is the fuse that must be used.
14
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General

Table 1.5.4.2 - 480V Units


SCCR UL 248 Semiconductor UL 489
Unit Size / [kA] Class J Fuse Number* / MCCB [A] /
Housing rms Rating [A] Rating [A] Siemens Cat. No.
13 / E 10 25 50 140 06 40 / 40
14 / E 10 30 50 140 06 50 / 50
14 / G 10 30 50 140 06 80 / 80
15 / E 10 40 50 140 06 80 / 80
15 / G, H 10, 18 40 50 140 06 40 / 40

16 / G, H 10, 18 50 50 140 06 63 / 63
17 / G, H 10, 18 60 50 140 06 80 / 80
18 / H 18 70 50 140 06 80 / 80
19 / H 18 90 50 140 06 100 / 100
19 / R 100 90 -- 150A / DG-frame 3VL 150 UL
20 / H 18 100 --
20 / R 100 100 -- 150A / DG-frame 3VL 150 UL
21 / R 100 150 -- 150A / DG-frame 3VL 150 UL
22 / R 100 175 -- 150A / DG-frame 3VL 150 UL
23 / R,U 100 200 -- 250A / FG-frame 3VL 250 UL
24 / R,U 100 225 -- 250A / FG-frame 3VL 250 UL
25 / U 100 275 -- 400A / JG-frame 3VL 400 UL
26 / U 100 300 -- 400A / JG-frame 3VL 400 UL
27 / U 100 350 -- 400A / JG-frame 3VL 400 UL
28 / U 100 400 -- 400A / JG-frame 3VL 400 UL
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type
of fuse, this is the model number of the fuse is the fuse that must be used.

Fuses shall not be installed between the drive and the motor.
In PM motor applications where the drive input current can be lower than the
output current, it is allowed to use a protection device with a lower current rating
thus being able to optimize line side wiring and ancillary components.

 If the controller / elevator drive is supplied through an individual isolation


transformer, the maximum fuse amp rating shall not be greater than 125% of the
secondary current rating of the transformer per NFPA70 and CSA 22.1. This
value may be significantly lower than the values in the preceding tables.

1.5.5 Line Chokes


A line choke with minimum 3% impedance is required for all 230 V inverters 50hp
(size 20) and greater. A line choke with minimum 3% impedance is required for
all 480V inverters 100hp (size 23) and greater.
15
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General

Installation of a line choke is recommended and can be used prevent nuisance


errors and protection caused by voltage spikes. Additionally, the use of a line
choke will double the operational lifetime of the DC bus capacitors in the unit.

1.5.6 Motor Thermal Protection


The F5 series inverters are UL approved as a solid state motor overload
protection device. It is necessary to adjust the current trip level in parameter LF.9
or LF.12. The function assumes the use of a non-ventilated motor. The function
meets the requirements set forth in VDE 0660 Part 104, UL508C section 42,
NFPA 70 Article 430 part C. See the description for parameter LF.9 for the trip
characteristics.
A motor winding sensor can also be used for additional safety and the highest
level of protection. Either a normally closed contact (rating: 15V / 6mA) or a
PTC (positive temperature coefficient) resistor can be connected to the T1, T2
terminals on the inverter. The thermal device should be connected as indicated
in Section 2.5.
1.5.7 Motor Cable Length
In some conventional installations and many MRL applications, the motor can
be a considerable distance (greater then 40 feet) from the elevator drive. Under
these circumstances the long cable length can cause high voltage peaks or high
dv/dt (rate of voltage rise) on the motor windings. Depending on the design of
the motor, these can lead to damage of the motor winding. Therefore, in these
installations use of a special dv/dt filter is highly recommended.
The standard approved solution is a special output choke. The choke is designed
to be used with a maximum of 16kHz switching frequency and low inductance so
it does not drastically influence the motor's equivalent circuit model.
There are three sizes available for motors rated up to 100A. The part numbers
and current ratings are listed below.
Part Number Rated Current
15Z1F04-1005 22A
17Z1F04-1005 42A
21Z1F04-1005 100A

The use of a conventional line or motor choke on the output of the drive is not
recommend since the inductance value is high enough that it would distort the
values in the motor model and result in poor control of the motor.

16
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General

1.5.8 High Voltage Connections


Always note inverter voltage, select appropriate over current protection devices,
select disconnect device, and select proper wire size before beginning the wiring
process. Wire the drive according to NFPA 70 Class 1 requirements.
The correct wire gauge for each size inverter can be selected from the charts
under Section 2.1-2.2 . The wire gauge is based on the maximum fuse rating for
the inverter. The terminal tightening torque can be found for each unit in the same
charts.
Always use UL listed and CSA approved wire. Use 60/75°C copper conductors
only for equipment rated 100 Amperes or less and use 75°C Copper Conductors
only for equipment rated grater than 100 Amperes! Use minimum 300V rated wire
with 230V systems and minimum 600V rated wire with 480V systems.
To prevent coupling high frequency noise, the following wires must be spatially
separated from each other a minimum distance of 8 inches (20 cm) when they
are laid parallel to each other :
- AC supply power and motor lines not connected to inverters
- motor lines connected to inverters
- control and data lines ( low-voltage level < 48 V )
When using EMI filters, use only the wire provided with the filter to connect the
filter to the inverter. Do not add additional wire between the filter and the inverter
as this will have a negative effect on the operation of the filter.
1.5.9 Ground Connections
When working with high frequencies ( > 1kHz ) and power semiconductors it is
recommended to make all ground connections with large exposed metal surfaces
in order to minimize the ground resistance.
The metal sub-plate the inverter is mounted on is regarded as the central ground
point for the machine or the equipment. For best results use an unpainted,
galvanized or plated sub-panel.
An additional high frequency ground wire should be connected between the
inverter and the sub-panel. Use a stranded wire equal in size to the main line
conductor or a thick ground strap. This is in addition to the ground wire required
by NFPA 70, UL 508, CSA 22.1
All ground connections should be kept as short as possible and as close as
possible to the ground system, sub-panels.
If other components in the system exhibit problems due to high frequency
disturbances, connect an additional high frequency ground wire between them
and the sub-panel.
The EMI filter should be mounted to the drive or as close as possible to the
inverter and on the same sub-panel as the inverter. Good metallic surface contact
to the sub-panel is required to provide adequate high frequency grounding of the
filter. 17
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2. Technical Data

1.5.10 High Frequency Shielding


Use of shielded cable is recommended when high frequency emissions or easily
disturbed signals are present. Examples are as follows:
- motor wires: connect shield to ground at both the drive and motor, NOTE
the shield should never be used as the protective ground conductor required
by NFPA70 or CSA22.1. Always use a separate conductor for this.
- digital control wires: connect shield to ground at both ends.
- analog control wires: connect shield to ground only at the inverter.

The connection of meshed shields to the ground connection should not be


done through a single strand or drain wire of the shield, but with metallic clamps
to provide 360° contact around the surface of the shield to the ground point.
Connection with a single wire from the braided shield reduces the effectiveness of
the shield 70%. Metal conduit clamps work well for this. Be sure the fit is tight.
Ridged metal conduit can be used as the shield of the motor wires. Always
observe the following points :
- remove all paint from the control cabinet and motor housing where the
conduit is fastened
- securely fasten all conduit fittings
- run only the motor wires through the conduit, all other wires, high voltage AC
and low voltage signal, should be pulled through a separate conduit.
- connect the control panel to the Sub-panel with a heavy ground strap.
If EMI filters are used, they should be mounted to the inverter or as close as
possible to the inverter and on the same sub-panel as the inverter. Good metallic
surface contact to the sub-panel is required to provide adequate high frequency
grounding of the filter. Always use the shielding plate provided with the filter when
connecting the filter to the inverter.
Shielding of control wires:
If digital signal wires are terminated on a terminal block in the control panel,
the shields should be firmly connected to the sub-panel on both sides of the
terminal block.
The shields of digital signal wires originating outside the control cabinet which
are not terminated on a terminal block, must be connected to the sub-panel at
the point where the cable enters the control panel and at the inverter.
If the shield is terminated to the sub-panel within 8 inches (20cm) of the
inverter, then the shield no longer needs to be connected to the inverter.
When using un-shielded signal wires, they should always be installed as a
twisted pair (signal and common).

18 Low voltage signal wires should cross high voltage wires at right angles.
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1.5.11 Storage of the Unit
The DC bus of the KEB F5 Combivert is equipped with electrolytic capacitors.
If the electrolytic capacitors are stored de-energized, the oxide film working as
dielectric fluid reacts with the acidic electrolyte and destroys itself slowly. This
affects the dielectric strength and capacity of the unit. If the capacitors start
running with rated voltage again, the oxide film tries to build up quickly. This
causes heat and gas and leads to the destruction of the capacitors.
In order to avoid failures, the KEB F5 Combivert must be started up according to
the following specification based on duration of storage period (powered off):

Storage Period < 1 Year


* Start up normally, without any additional precautions
Storage Period 1...2 Years
* Power on frequency inverter for one hour without modulation
Storage Period 2...3 Years
* Remove all cables from power circuit, including braking resistor and GTR7 connections
* Open control release
* Connect variable voltage supply to inverter input
* Increase voltage slowly to indicated input level and remain at for the specified time.
Voltage Class Input Voltage Minimum Time
230V 0...160V 15 min
160...220V 15 min
220...260V 1h
480V 0...280V 15 min
280...400V 15 min
400...500V 1h
Storage Period > 3 Years
* Input voltages same as above, however double the amount of time for each additional year.
Eventually consider changing capacitors.

19
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Technical Data

2.1 Technical data 230V (size 13 to 21)


Inverter Size 13 14 15 16 17
Recommended Motor Power [hp] 7.5 10 15 20 25
Housing size E E G G H H
Unit Hardware 2 2 2 2 3 2 2 3
Input Ratings
Supply voltage [V] 180...260 ±0 (240 V rated voltage)
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3 3
Rated input current [A] 28 36 52 63 92
Recommended wire gauge [awg]1) 10 8 8 6 4 3
Output Ratings
Rated output power [kVA] 9.5 13 19 26 33
Rated motor power [kW] 5.5 7.5 11 15 18.5
Rated output current [A] 22 28 42 57 84
Peak current (30 seconds) 2) [A] 36 49.5 72 86 118 151 168
Over current fault (E.OC) trip level [A] 43 59 86 104 142 181 201
2)
Output voltage [V] 3 x 0...V input (3 x 0...255V )
Output frequency [Hz] Generally 0 to 599Hz (limited by control board and carrier frequency)

Rated switching frequency 3) [kHz] 8 4 16 4 16 16 4 4


Maximum switching frequency [kHz] 16 16 16 8 16 16 16 16
Power loss at rated operation 4) [W] 290 350 330 330 430 550 850 850
Stall current at 4kHz [A] 24 33 33 36 53 73 126 118
Stall current at 8kHz [A] 24 24 33 31 53 73 109 97
Stall current at 16kHz [A] 16.8 16.8 33 26 53 73 92 59
Braking Circuit
Min. braking resistance[Ohm] 16 16 8.0 8.0 5.6 4.5 4.5
Typ. braking resistance[Ohm] 27 20 20 13 13 10 7.0
Max. braking current [A] 25 25 50 50 70 90 90
Installation Information
5)
Max. shielded motor cable length [ft] 330 330 330 330
Tightening torque for power terminals [in lb] 11 11 11 35 35
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

The recommended motor rating is for 4/6 pole standard motors. When using motors with different

i numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m).
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Technical Data

Inverter Size 19 20 21
Recommended Motor Power [hp] 40 50 60
Housing size R R R
Unit Hardware 2 3 2 2
Input Ratings
Supply voltage [V] 180...260 ±0 (240 V rated voltage)
Supply voltage frequency [Hz]
Input phases 3 3 3 3
Rated input current [A] 115 130 143 170
Recommended wire gauge 1) [awg] 1 2/O 3/O
Output Ratings
Rated output power [kVA] 46 59 71
Rated motor power [kW] 30 37 45
Rated output current [A] 115 130 154
Peak current (30 seconds) 2) [A] 172 230 217 270
Over current fault (E.OC) trip level [A] 207 270 315
2)
Output voltage [V] 3 x 0...V input (3 x 0...255 V )
Generally 0 to 599Hz (limited by carrier
Output frequency [Hz] frequency)

Rated switching frequency [kHz] 8 8 8


Maximum switching frequency 3) [kHz] 16 16 16
Power loss at rated operation 4) [W] 1200 1400 1700
Stall current at 4kHz [A] 123 160 198
Stall current at 8kHz [A] 115 145 180
Stall current at 16kHz [A] 70 101 101
Braking Circuit
Min. braking resistance[Ohm] 3.9 2.0 2.0
Typ. braking resistance[Ohm] 4.7 3.9 3.0
Max. braking current [A] 102 160 160
Installation Information
5)
Max. shielded motor cable length [ft] 165
Tightening torque for power terminals [in lb] 53
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B/EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
21
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Technical Data
2.2 Technical Data 480V (Size 13 to 19)

Inverter Size 13 14 15
Recommended Motor Power [hp] 7.5 10 15
Housing size E E E G
Unit Hardware 2 2 2 2
Input Ratings
305...528 ±0 (480 V Nominal
[V]
Supply voltage voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3
Rated input current [A] 15.4 19.6 27.3
Recommended wire gauge 1) [awg] 12 10 10
Output Ratings
Rated output power [kVA] 8.3 11 17
Rated motor power [kW] 5.5 7.5 11
Rated output current [A] 11 14 21
Peak current (30 seconds) 2) [A] 21.6 29.7 36
Over current fault (E.OC) trip level [A] 25.9 35.6 43.2
Output voltage [V] 3 x 0…Vsupply
Generally 0 to 599Hz (limited by carrier
Output frequency [Hz] frequency)
Rated switching frequency 3) [kHz] 8 8 4 8
Maximum switching frequency [kHz] 16 16 16 16
Power loss at rated operation 4) [W] 250 320 350 290
Stall current at 4kHz [A] 12 16.5 24 24
Stall current at 8kHz [A] 12 16.5 16 19
Stall current at 16kHz [A] 12 10 10 8.4
Braking Circuit
Min. braking resistance [Ohm] 39 39 39 39
Typ. braking resistance [Ohm] 100 85 56
Max. braking current [A] 21 21 21 21
Installation Information
Max. shielded motor cable length 5)
[ft] 300 330
Tightening torque for power terminals [in lb] 4.5 4.5 11
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis/IP20 /Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B/EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

The recommended motor rating is for 4/6 pole standard motors. When using motors with different

i numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)

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Technical Data

Inverter Size 16 17 18 19
Recommended Motor Power [hp] 20 25 30 40
Housing size G G H H H
Unit Hardware 2 2 2 2 2
Input Ratings
Supply voltage [V] 305...528 ±0 (480 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3
Rated input current [A] 35 44 52 57
Recommended wire gauge 1) [awg] 8 6 6 4
Output Ratings
Rated output power [kVA] 23 29 35 42
Rated motor power [kW] 15 18.5 22 30
Rated output current [A] 27 34 40 52
Peak current (30 seconds) 2) [A] 49.5 63 75 90
Over current fault (E.OC) trip level [A] 59.4 75.6 90 108
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 599Hz (limited by carrier frequency)
Rated switching frequency 3) [kHz] 8 4 8 8 8
Maximum switching frequency [kHz] 16 16 16 16 16
Power loss at rated operation 4) [W] 310 360 470 610 540
Stall current at 4kHz [A] 33 42 42 60 60
Stall current at 8kHz [A] 21.5 21.5 42 50 54
Stall current at 16kHz [A] 9.5 - 25 30 36
Braking Circuit
Min. braking resistance [Ohm] 25 25 9 9 9
Typ. braking resistance [Ohm] 39 28 22 16
Max. braking current [A] 30 30 90 90 90
Installation Information
5)
Max. shielded motor cable length [ft] 330
Tightening torque for power terminals [in lb] 11 11 35 35
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.

23
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Technical Data
2.2 Technical Data 480V (Size 20 to 26)

Inverter Size 20 22 23 24 26
Recommended Motor Power [hp] 50 75 100 125 175
Housing size H R U U U
Unit Hardware 2 2 3 2 2 2 3
Input Ratings
Supply voltage [V] 305...528 ±0 (480 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3 3
Rated input current [A] 72 105 150 189 254
Recommended wire gauge 1) [awg] 4 1 2/O 3/O 350
Output Ratings
Rated output power [kVA] 52 80 104 125 173
Rated motor power [kW] 37 55 75 90 132
Rated output current [A] 65 96 136 172 231
Peak current (30 seconds) 2) [A] 135 172 230 225 270 375 450
Over current fault (E.OC) trip level [A] 162 207 276 270 324 450 540
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 599Hz (limited by control board and carrier frequency)

Rated switching frequency 3) [kHz] 4 8 8 8 8 4 4


Maximum switching frequency [kHz] 16 16 16 8 8 8 12
Power loss at rated operation 4) [W] 900 1500 1500 1900 2400 2800 2800
Stall current at 4kHz [A] 83 115 173 165 198 330 330
Stall current at 8kHz [A] 83 115 150 150 180 180 225
Stall current at 16kHz [A] 45 63 98 – – – 1256)
Braking Circuit
Min. braking resistance[Ohm] 9 7.5 5 4 4.0
Typ. braking resistance[Ohm] 13 9 6 6 4.3
Max. braking current [A] 90 104 160 200 200
Installation Information
5)
Max. shielded motor cable length [ft] 165 165
Tightening torque for power terminals [in lb] 35 133 133 220
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F °C 90°C 90°C 60°C
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.

24
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Dimensions
2.3 Dimensions and weight

E Housing G Housing H Housing

C C
C

B B
A B
A A
11 lb 22 lb 31 lb

R Housing U Housing

C
C

B
B
A A 166 lb
55 lb

Mounting Holes
Dimensions in inches
ØF G
Housing A B C F G H
E 5.12 11.4 8.75 0.28 - 10.8
G 6.7 13.4 10.0 0.28 5.9 13.0
H 11.7 13.4 10.0 0.28 9.8 13.0 E G,H,R,U
R 13.5 20.5 14.0 0.394 11.8 19.5 Housing Housings
U 13.5 31.5 14.0 0.394 11.8 30.5
H H

ØF ØF
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Power Circuit Terminals

2.4 Summary of the power circuit terminals


Housing size E
 Verify input voltage with name plate for proper connection 230V or 480V
L1, L2, L3 3 phase supply voltage
++, - - Connection for DC supply
L1 N/L2 L3 ++ -- PB U V W ++, PB Connection for braking resistor
T1 T2
U, V, W Motor connection
T1, T2 Connection for temperature sensor
Connection for earth ground

Terminal Tightening Torque: 4.5 inlbs (0.5Nm)

Housing size G
 Verify input voltage with name plate for proper connection 230V or 480V
L1, L2, L3 3 phase supply voltage
++, - - Connection for DC supply
L1 L2 L3 ++ -- PB U V W ++, PB Connection for braking resistor

T1 T2 T1, T2 Connection for temperature sensor


U, V, W Motor connection
Connection for earth ground

Terminal Tightening Torque: 11 inlbs (1.2Nm)

Housing size H  Verify input voltage with name plate for proper connection 230V or 480V

L1 L2 L3 PE PE ++ -- PB PE U V W

T1 T2

L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor PE Connection for earth ground

Terminal Tightening Torque: 35 inlbs (4Nm)

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Power Circuit Terminals

Housing size R and U  Verify input voltage with name plate for proper connection 230V or 480V
Note always verify input voltage with name plate for proper connection

L1 L2 L3 +PA - PB T1 T2
U V W

L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor Connection for earth ground M8 stud.

Note: Ground Stud and Nut shall be connected with UL


Listed Ring Connectors (ZMVV), rated suitable.
Terminal Tightening Torque: R housings size <= 22: 53 inlb (6Nm)
R & U housings size 23/24: 133inlbs (15Nm)
U housings sizes > 24: 221inlbs (25Nm)
Ground nut on R & U housings: 89inlbs (10Nm)

2.5 Connection of the power circuit


See technical data in Section 2.1-2.2 to match the wiring diagram to inverter size and housing type.

 
If the supply voltage is connected to the motor Pay attention to the supply voltage 230/480V
terminals, the unit will be destroyed! and the correct polarity of the motor!
Wiring diagram 1 2

1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND GND GND GND
- + PB
- +
8

Wiring diagram 2
2

1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND GND GND
GND
PA PB
8

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Connection of the Power Circuit

Wiring diagram 3
2

1 3 4 T1 T2 6
L1 L1 U U U1
L1
L2 V1 7
L2 + V V
L2
L3 L3 W W W1 M
L3 3~
5 GND
GND
GND GND GND
- (+)PA PB
8

1 Supply fuse 5 COMBIVERT F5


2 Disconnect switch or contactor 6 Motor choke or output filter
3 Line choke 7 Motor
4 Interference suppression filter 8 Sub panel in control cabinet
External motor temperature sensor
(for all units) T1 T1 T1
Don't install sensor wires with control wires!
T2 T2 T2
Must use double shield when running these
wires with motor wires! No jumper required, when Thermal switch Temperature sensor (PTC )
a sensor is not connected (NC-contact) 1650...4k tripping resistance
It is necessary to activate this function via
software parameter! See US.33
750...1650 reset resistance

Connection of braking resistor PA ++


(Braking circuit installed as standard in
housing sizes E,G,H, R and U.)
PB PB

use with wiring diagram 2 use with wiring diagram 1

Braking resistor X1A


with line side over L1
temperature cutoff N/L2
L3
PA ++
--
PB


PB
= 90°C U
U OH1 V
W
OH2
This is the only way to turn T1
off voltage to the resistor in T2
the event of failure of the
internal braking transistor of
24VDC or 120VAC contactor control voltage
the inverter. Note: a NC thermal switch not PTC device on the resistor is required.

28
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Overload Characteristic

2.6 Time dependent overload curve


If the load current exceeds the rated current but is below the over current level, an
overload timer begins counting. The rate at which the timer increments is a function
of load current. The higher the current the faster the increments. When the counter
reaches the limit the fault E.OL is triggered and the output to the motor is shut off.
At this point the inverter begins a cool down period where the inverter is allowed to
cool before the fault can be reset.

 Less than size 24


Time [s]

300
The overload curves are
dependent on the invert-
270
er housing size.
240

210

180

150

120

90

60

30

Load [%]
0 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200

 Size 24 and greater


Time [s]

300

270

240

210

180

150

120

90

60

30

Load [%]
0 105 110 115 120 125 130 135 140 145 150

29
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Overload Characteristic

2.7 Low Speed Overload (E.OL2)


Load [%]

150%

E. OL2 E. OL

105%

Permanent
current
(0 Hz)

f [Hz]
0 3 Hz
At low speeds (below 3 Hz) the rms current flowing through the power transistors is higher,
reaching 1.4 times the rated 60Hz rms value. This is caused by the low frequency sine wave
created by the PWM. As a result, the continuous output current must be limited at low speeds
to prevent the power transistors from overheating. The COMBIVERT F5 will drop the carrier
frequency to 4kHz if necessary to be able to continue to provide current to the motor. Once the
output frequency rises above 3Hz or the current drops below the levels listed below, the carrier
frequency will be returned to the higher value.
230V Maximum stall current (amps at 0Hz)
Inverter Carrier Inverter Size
Housing Frequency 13 14 15 16 17 18 19 20 21
E 8 kHz 24 24
16 kHz 16.8 16.8
G 8 kHz 33 31
16 kHz 33 26
H 8 kHz 53 72.5 109
16 kHz 53 73 92
R 8 kHz 84 100 115 145 180
16 kHz 50 70 70 102 102

460V Maximum stall current (amps at 0Hz)


Inverter Carrier Inverter Size
Housing Frequency 13 14 15 16 17 18 19 20 21 22 23 24 26 26
E 8 kHz 12 17 17
16 kHz 12 10 10
G 8 kHz 12 17 19 22.0
16 kHz 12 12 8.4 9.5
H 8 kHz 24 33 42 50 54 83
16 kHz 15 20 25 30 36 45
R 8 kHz 50 60 75 81 115 165
16 kHz 40 27 34 45 63 150
4 kHz 165 198 330 330
U 8 kHz 150 180 180 225
30 16 kHz - - -

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3.0 Installation and Connection
X2A
3.1 Control Circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

3.1.1 Terminal Strip


Connections
PIN Function Name Description
1 Analog input 1 + AN1+ Pattern speed input or resolution: 12 Bit
2 Analog input 1 - AN1- torque command input
3 Analog input 2 + AN2+ Pre-torque input scan time: 1 ms
4 Analog input 2 - AN2-
5 Analog output 1 ANOUT1 Analog output of the real speed Voltage range: 0...±10V
0...±10 VDC ( 0...± 100 % ) Ri=100 kOhmresolution: 12Bit
6 Analog output 2 ANOUT2 Analog output of the motor torque
0 ... 10 VDC ( 0 ... 2 x TRated (motor) )
7 +10V Output CRF Analog supply voltage for speed ref. +10 VDC +5%, max. 4 mA
8 Analog Common COM Common for analog in- and outputs
9 Analog Common COM Common for analog in- and outputs
10 Optional Function OPT Inputs 11,12,13 provide binary coded speed
11 Leveling Speed SL selection of up to 7 speeds. See parameter
12 High Leveling Speed SHL LF.2. With analog control (LF.2=A SPd or AbSPd)
13 High Speed SH these inputs are not used! Ri = 2.1 kOhm
14 Up U Preset rotation; scan time: 1 msec
15 Down D "Up" has priority digital filter reduces false
16 Drive Enable ST Enable/Disable; response time < 1msec; trigger due to relay chatter.
enable instantly turns off motor current filter time: 20msec (adjustable)
17 Reset RST Clears a drive error ( E.XXX)
18 Digital Out 1 O1 At speed signal (turns off if the actual speed deviates from the set speed)
19 Digital Out 2 O2 Fault signal (activates when there is a drive fault)
20 24V-Output Vout Approx. 24V output (max.100 mA load)
21 20...30V-Input Vin Voltage input when an external 24VDC supply is used
22 Digital Common 0V Common for digital in-/outputs
23 Digital Common 0V Common for digital in-/outputs
24 RDY Relay NO Ready; relay drops when a drive fault occurs (E.XX).
25 NC Picks after fault is cleared with RST input or power cycle
26 max. 30 V DC, 1 A COM See Parameter do.82
27 DRO Relay NO Drive On; relay picks after all of the follow conditions are met:
28 NC enable picked, direction picked, motor phase current check passes.
29 max. 30 V DC, 1 A COM Relay drops when one of the following occurs: enable dropped, direction
dropped and actual speed is zero, drive fault (E.XX).)
See Parameter do.83

31
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Installation and Connection

3.1.2 Connection of the In order to prevent a malfunction caused by interference voltages on the
control signals control inputs, the following steps should be observed:
• Establish a true earth ground for all ground connections!


• Do not connect drive signal commons to earth ground!
• Use shielded cable with twisted pair wires!
EMC • Terminate shield wires to earth ground, only at inverter!
• Separate control and power wires by 8" or more!
3.1.3 Digital Inputs • Control and power wires should cross at a right angle!

Use of internal voltage supply

X2A 10 11 12 13 14 15 16 17 20 21 22 23 GND

Use of external voltage supply


X2A 10 11 12 13 14 15 16 17 23 GND

+
20...30 VDC
Ri = 2.1 k
Regulated

3.1.4 Analog Inputs

Speed Pattern, Torque


Command

X2A 1 2 3 4 5 6 7 8 9 GND X2A 1 2 3 4 5 6 7 8 9 GND

0...±10 VDC
+
Ri = 55 kW
*
R = 3...10 kW

0(4)...20 mADC
Ri = 250 W *
+

Connect unused analog inputs to common to eliminate noise signals!

32
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Installation and Connection

3.1.5 Voltage Input / The supply to the control circuit through an external voltage source keeps
External Power Supply the control in operational condition even if the power stage is switched
off. To prevent undefined conditions (false triggering), first switch on the
power supply then the inverter.

X2A 10 11 17 18 19 20 21 22 23 GND

+
20...30V ±0%, 1 A DC regulated
3.1.6 Digital Outputs

X2A 10 18 19 20 21 22 23 GND

A total of max.
50 mA DC for
both outputs

3.1.7 Relay Outputs


In case of inductive loads on the
relay outputs, protective wiring must
be provided (e.g. RC or diode arc X2A 24 25 26 27 28 29 GND

suppression)!

approx. 30 VDC / 1 A
+

3.1.8 Analog Outputs -

X2A 1 2 3 4 5 6 7 8 9 GND

0...±10 VDC
5 mA

3.1.9 Voltage Output

The voltage output serves for triggering the digital inputs as well as for
suppling external control devices. Do not exceed the maximum output
current of 100 mA. This output is short circuit protected.

X2A 10 18 19 20 21 22 23 GND

Vout = Approx. 24V / max.100 mA + - 0 Vcom

33
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Installation and Connection

3.2 Encoder

ONLY when the inverter is switched off and the voltage
Connections supply is disconnected may the feedback connectors
be removed or connected!
Connect the incremental encoder mounted on the motor to the 15-pin
3.2.1 X3A RS422/TTL Sub-D connector at X3A on the COMBIVERT F5M. This connection
Incremental Encoder provides speed feedback and is imperative to the proper operation of
Input the F5.

5 4 3 2 1 Pin No. Signal


10 9 8 7 6 3 A-
15 14 13 12 11
4 B-
8 A+
The internal voltage of "Vvar" 24...30 V (1)
is an unregulated supply and will allow up 9 B+
to 170 mA max. current draw, for X3A and 11 Vvar 24...30 V
X3B total. If higher voltages / currents are 12 +5.2 V
required, then an external power supply 13 0V (com)
must be provided. 14 N-
The +5.2 V is a regulated voltage supply 15 N+
generated from Vvar and will allow up to Shield Housing
500 mA max. current draw, for X3A and
X3B total. If additional current is required
from the +5.2 V output, the current from
Vvar decreases in accordance with following
formula:
5.2 V x I+5V
Ivar = 170 mA - –————
Vvar

The following specifications apply to encoder interface X3A and X3B, channel
1 and 2 respectively:
• Max. operating frequency: 300 kHz.
• Internal terminating resistance: Rt = 120 
• RS422 or TTL level square wave
voltage level: 2...5 Vdc

Input Wiring
A+
B+
approx. approx.
34  120 
A-
B-
34
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Installation and Connection

1. Maximum Encoder voltage: +5.2 V

2. Encoder line number: 1...16383 ppr


2500 ppr is recommended and gives best speed resolution and regulation
performance for applications with a maximum motor speed of up to
4500 rpm.
F5M Interface cutoff frequency: 300 kHz
Observe cutoff frequency of the encoder:
g • nmax
flimit > —————————
60
g = Encoder increments (ppr)
n = Encoder speed (rpm)
f = Encoder operating frequency (Hz)

3. Signal specifications:
Four signals consisting of two square-wave
2...5 V
pulses that are electrically 90° out of phase A+ 0V

and their inverse signals (TTL-push-pull


signals / RS422-conformity). Minimum "on" A-
voltage level is 2.0V and maximum "off"
voltage level is 0.5V. The encoder must be B+
electrically isolated from the motor shaft.
Otherwise noise from the motor may corrupt B-

the encoder signals.


4. Cable specifications: The encoder cable shall not be so long such
that the voltage drop in supply voltage on the encoder cable results in a
voltage less than the minimum encoder supply voltage. Typically encoder
lines should not be longer than 160 ft (50 m). The following must be valid
for trouble free operation.

[ (IEncoder • RLine) + VEncoder (min) ] < +5.2 V

RLine is the sum of the resistance of the supply wires both +V and com.

For maximum noise immunity, the encoder cable shall consist of


individually shielded twisted pairs with one overall shield. The individual
shields should be connected to 0V (com) pin 13 on the Sub D connector
and be kept separate from the outer shield. The outer shield should be
connected to earth ground, the housing of the Sub D connector.


The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.

35
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Installation and Connection


3.2.2 X3A TTL Inc. Enc. ONLY when the inverter is switched off and the voltage
In Screw Terminals supply is disconnected may the feedback connectors
be removed or connected!

X3B
Chan
nel 2
X3A
Chan X3
nel 1 Cha B
nnel X3
2
Cha A
nnel
1

Connect the incremental encoder mounted on the motor to the 8 position


terminal connector at X3A. This connection provides speed feedback
and is imperative to the proper operation of the F5M.
Plug in screw
terminal X3A 1 2 3 4 5 6 7 8

Pos Signal Description


1 A+ TTL incremental encoder track A
2 A- Differential signal to A+
3 B+ TTL incremental encoder track B
4 B- Differential signal to B+
5 N+ TTL Zero track
6 N- Difference signal to N+
7 15/24 V Voltage output 15/20...30 V, power supply for the encoder,
switchable with dip switch S100
8 COM 0V reference for voltage supply
- GND connect the outer cable shield to an earth ground con-
nection on the elevator drive .
The following specifications apply to encoder interface X3A, channel 1

Max. operating frequency: 300 kHz.

Maximum cable length: 50m (164 ft) (RS422)

Internal terminating resistance: Rt = 120 

RS422 or TTL level square wave
voltage level: 2...5 Vdc
Note: For 5V TTL encoders, a 5V supply is available on second interface,
X3B terminal 7.

If an incremental encoder does not have N+/N- tracks then the

i corresponding inputs on the encoder interface card must be


jumpered high/low or the drive will trigger the error, E.ENC1. For
example, connect N+ (X3A.5 ) to 5V (X3B.7) and N- (X3A.6) to 0V
(X3A.8).
36
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Installation and Connection
Input equivalent circuit
A+
B+
approx. approx.
34  120 
A-
B-

Selection of the supply voltage

15 V

24 V or external
supply via the control
control card

The maximum load capacity is dependant on the selected voltage


supply.
Max. load capacity with 15V internal supply:300 mA
Max. load capacity with 24 V internal supply:170 mA
Max. load capacity with an external 24V supply 1 A (dependent on the
external voltage source)

The specified currents are reduced by any current drawn on the second
interface X3B.

For maximum noise immunity, the encoder cable shall consist of individually
shielded twisted pairs with one overall shield. The individual shields
should be connected to 0V (com) pin 8 on the X3A terminal strip and be
kept electrically isolated from the outer shield. The outer shield should be
connected to earth ground on the elevator drive.


The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.

37
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Installation and Connection

3.2.3 X3A Hiperface The Hiperface encoder provides two differential analog channels for
Encoder incremental position and one serial data channel for communication with
the encoder. This serial data channel can provide the drive with the
absolute position of the motor as well as other operating data.

The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.

Therefore it is absolutely necessary to ensure these signals are well

i shielded! Noise on the analog signals resulting from breaks in the


shield or improper shield termination will result in vibration in the
motor and poor ride quality.

The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.

During start-up and then every 100 ms a request is transmitted to the


encoder and the absolute position is read out via serial communication.
This initial readout of the absolute position provides the drive with the
commutation angle for permanent magnet motors. On the very first
operation of a permanent magnet motor it is necessary to synchronize
the encoder position to one of the pole pairs of the motor. See parameter
LF.77 for more information and section 5.11.1.

During normal operation, the difference between the internal absolute


position of the encoder and the measured position value in the drive is
compared. If the two deviate by more than 2.8 degrees, the drive will trigger
the error, E.ENCC. Refer to parameter LF.26 for more information.

Hiperface encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.

If there is an excess length of cable (10 feet or less), it is OK to coil it into


a loop in the controller. Maintain a minimum diameter of 1 foot and keep
the cable at least 8 inches away from all high voltage power wires.

38
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Installation and Connection

Drive connection Pin No Signal Description


X3A Female SUBD 1 - -
15 HD 2 - -
3 REF_COS signal input A- (difference signal to COS+)
5 4 3 2 1 4 REF_SIN signal input B- (difference signal to SIN+)
10 9 8 7 6
5 - -
15 14 13 12 11
6 - -
7 - -
8 COS+ signal input A (absolute track for counter and direction detection)
9 SIN+ signal input B (absolute track for counter and direction detection)
10 +7.5V Supply voltage for encoder
11 - -
12 - -
13 COM reference potential for supply voltage
14 -DATA Data channel RS485
15 +DATA Data channel RS485
Max. Load Capacity depending on Voltage Supply
Max. load capacity at +7.5 V:300 mA. The specified current is reduced by the load current taken
from the second encoder interface X3B interface (see section 3.2.6).

HIPERFACE Cable
Pre-manufactured Hiperface cables offer the best solution against noise and disturbance while at
the same time saving installation time. The cables come in standard lengths of 5m,10m,15m,20m,
25m, and 30m.

Cable Part Number


00.S4.809-00xx xx = length in meters, 10 = 10 meters
Mating Connector
00.90.912-003U for encoder (solder type)
Running in Conduit
When this cable must be pulled through metallic conduit, it is necessary to over size the
conduit! Use of a 1 1/2 inch trade size conduit will allow the connectors to pass without removal of
the connectors. Cutting the cable, or removal of the connectors or their housings voids the warranty
and will result in problems with electrical noise after the fact.

Circular connector on
HIPERFACE encoder.
Encoder pin-out X3A pin-out channel 1 Wire color

GND 11 13 0V (com) white


9 8 +7.5V 10 10 +7.5V brown
1 7 REF_SIN 4 4 REF_SIN red
SIN + 8 9 SIN + blue
2 10 12
6 DATA - 7 14 DATA - pink
3 11 DATA + 6 15 DATA + gray
5
4 REF_COS 5 3 REF_COS yellow
COS + 9 8 COS + green

Shield wire tied to housing Shield wire tied to housing


Note: Inner pair shields are tied to 0V (com), which is earth ground.
pin 13, not earth ground! 39
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Installation and Connection

Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Maximum input frequency: 200 kHz
Encoder line number: 1024 inc
Maximum cable length: <100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:

Length = V - Vmin = 7.5V - 7.0 = 35.7 m


Imax * R 0.2A * 0.07 Ω/m
where
Imax = supply current of encoder [amps]
V = voltage supply of the drive = 7.5V
Vmin = minimum supply voltage of the encoder
R = cable resistance (0.07 Ω/m) for KEB cables

The following Hiperface®-encoders have been tested for use:


• Stegmann SRS 50/60 Singleturn; SCS 60/70 Singleturn
• Stegmann SRM 50/60 Multiturn; SCM 60/70 Multiturn

However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers

Recognition of encoder loss or exchange


The recognition of encoder loss or exchange is a software function
and dependent on the encoder type. If the drive senses that the serial
communication to the encoder has stopped, it will trigger the error
E.ENCC.

 If the encoder is replaced or disconnected, the drive will trigger an


error or warning that the encoder was changed. The drive will display
the error message E.ENCC and lock out operation by changing LF.3
to configuration mode. No further operation is possible.

If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1.

If there is an encoder triggered fault or problems with the encoder


cables, the E.ENCC error will not clear and the problems must be
diagnosed through parameter LF.26. To clear the E.ENCC error, it is
necessary to go to parameter 0.LF.26, press "Func" and then press
"Enter".

40
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Installation and Connection
Signals Format of the analog channels
1 wave cycle per increment For a 1024 ppr encoder this is equal to
360° /1024 = 0.352° mechanical revs.
+A

+2,5V 1Vss

0V (COM) t

+B

+2,5V

0V (COM) t

41
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Installation and Connection

3.2.4 X3A EnDat The EnDat encoder provides two differential analog channels for incremental
Encoder position and one serial data channel with clock for communication with the
encoder. This serial data channel can provide the drive with the absolute
position of the motor as well as other operating data. The EnDat encoder
must be version 2.1 or greater for compatibility reasons.

The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.

Therefore it is absolutely necessary to ensure these signals are well

i shielded! Noise on the analog signals resulting from breaks in the


shield or improper shield termination will result in vibration in the
motor and poor ride quality.

The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.

During start-up and then every 30 ms a request is transmitted to the


encoder and the absolute position is read out via serial communication.
This initial readout of the absolute position provides the drive with the
commutation angle for permanent magnet motors. On the very first
operation of a permanent magnet motor it is necessary to synchronize
the encoder position to one of the pole pairs of the motor. See parameter
LF.77 for more information and section 5.11.1.

During normal operation, the difference between the internal absolute


position of the encoder and the measured position value in the drive is
compared. If the two deviate by more than 2.8 degrees, the drive will trigger
the error, E.ENCC. Refer to parameter LF.26 for more information.

ENDAT encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.

The clock signal serves as synchronisation for the serial data channel.

If there is an excess length of cable (10 feet or less), it is OK to coil it into


a loop in the controller. Maintain a minimum diameter of 1 foot and keep
the cable at least 8 inches away from all high voltage power wires.

42
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Installation and Connection

Drive connection Pin No Signal Description


X3A Female SUBD 1 - -
15 HD 2 - -
3 REF_COS signal input A- (difference signal to COS+)
5 4 3 2 1 4 REF_SIN signal input B- (difference signal to SIN+)
10 9 8 7 6
5 - -
15 14 13 12 11
6 + CLOCK synch. signal for serial data
7 - CLOCK synch. signal for serial data
8 COS+ signal input A (absolute track for counter and direction detection)
9 SIN+ signal input B (absolute track for counter and direction detection)
10 - -
11 - -
12 + 5V Supply voltage for encoder
13 COM Reference potential for supply voltage
14 -DATA Data channel RS485
15 +DATA Data channel RS485

Max. Load Capacity depending on Voltage Supply


Max. load capacity at +5.0V; 300 mA. The specified current is reduced by the current taken from
the second encoder interface X3B interface (see section 3.2.6).

EnDat Cable
Pre-manufactured EnDat cables offer the best solution against noise and disturbance while at the
same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m, 20m,
25m and 30m.

Cable Part Number


00.F5.0C1-40xx xx = length in meters, 10 = 10 meters
For lengths above 30 m a different cable is used.
00.F5.0C1-L0xx xx = length in meters, 40 = 40 meters
Mating Connector
00.90.912-004U for encoder (solder type)
Running in Conduit
When this cable must be pulled through metallic conduit, it is necessary to over size the
conduit! Use of a 1 1/2 inch trade size conduit will allow the connectors to pass without removal of
the connectors. Cutting the cable, or removal of the connectors or their housings voids the warranty
and will result in problems with electrical noise after the fact.
Encoder pin-out X3A pin-out channel 1 Wire color
Circular connector on
COM 10 13 0V (com) white
EnDat encoder.
+5.0V 7 12 +5.0V brown
B- 13 4 B- red
3 4 B+ 12 9 B+ blue
5
2 13 DATA - 17 14 DATA - pink
17 14 6 DATA + 14 15 DATA + gray
1 15
7 A- 16 3 A- yellow
12
16 A+ 15 8 A+ green
11 8
10 9 Clock - 9 7 Clock - violet
Clock + 8 6 Clock + black

Shield wire tied to housing Shield wires tied to housing


Note: Inner pair shields are tied to 0V (com), which is earth ground. 43
pin 13, not earth ground!
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Installation and Connection

Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Clock signal output: EIA RS485
Maximum input frequency: 200 kHz
Encoder line number: 1...2048 inc
Maximum cable length: 100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:

Length = V - Vmin = 5.25V - 4.75V = 83.3 m


Imax * R 0.2A * 0.003 Ω/m
where
Imax = supply current of encoder [amps]
V = voltage supply of the drive = 5.25V
Vmin = minimum supply voltage of the encoder
R = cable resistance (0.07 Ω/m) for Standard KEB cables
(0.03 Ω/m) for type "L" KEB cables

The following ENDAT encoders have been tested for use:


• Heidenhain ECN 1313 single turn; ECI 1317 Singleturn
• HeidenhainROQ 425 Multiturn; EQI 1329 Multiturn

However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers

The recognition of encoder loss or exchange is a software function


and dependent on the encoder type. If the drive senses that the serial
communication to the encoder has stopped, it will trigger the error
E.ENCC.

 If the encoder is replaced or disconnected, the drive will trigger an


error or warning that the encoder was changed. The drive will display
the error message E.ENCC and lock out operation by changing LF.3
to configuration mode. No further operation is possible.

If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1

If there is an encoder triggered fault or problems with the encoder cable


the E.ENCC error will not clear and the problems must be diagnosed
through parameter LF.26. To clear the E.ENCC error, it is necessary to
go to parameter 0.LF.26, press "Func" and then press "Enter".

44
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Installation and Connection

Signals Format of the analog channels


1 wave cycle per increment For a 1024 ppr encoder this is equal to
360° /1024 = 0.352° mechanical revs.
+A

+2,5V 1Vss

0V (COM) t

+B

+2,5V

0V (COM) t

45
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Installation and Connection

3.2.5 X3A SIN/COS-SSI The SIN/COS-SSI encoder provides two differential analog channels
Encoder for incremental position and one serial data channel with clock for
communication with the encoder. This serial data channel can provide
the drive with the absolute position of the motor.

The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.

Therefore it is absolutely necessary to ensure these signals are well


shielded! Noise on the analog signals resulting from breaks in the

i shield or improper shield termination will result in vibration in the


motor and poor ride quality.

During start-up and then every 30 ms a request is transmitted to the


encoder and the absolute position is read out via serial communication.
This initial readout of the absolute position provides the drive with the
commutation angle for permanent magnet motors. On the very first
operation of a permanent magnet motor it is necessary to synchronize
the encoder position to one of the pole pairs of the motor. See parameter
LF.77 for more information and section 5.11.1.

During normal operation, the difference between the internal absolute


position of the encoder and the measured position value in the drive is
compared. If the two deviate by more than 2.8 degrees, the drive will trigger
the error, E.ENCC. Refer to parameter LF.26 for more information.

The clock signal serves as synchronisation for the serial data channel.

If there is an excess length of cable (10 feet or less), it is OK to coil it into


a loop in the controller. Maintain a minimum diameter of 1 foot and keep
the cable at least 8 inches away from all high voltage power wires.

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Installation and Connection

Drive connection Pin No Signal Description


X3A Female SUBD 1 - -
15 HD 2 - -
3 REF_COS signal input A- (difference signal to COS+)
5 4 3 2 1 4 REF_SIN signal input B- (difference signal to SIN+)
10 9 8 7 6
5 - -
15 14 13 12 11
6 + CLOCK synch. signal for serial data
7 - CLOCK synch. signal for serial data
8 COS+ signal input A (absolute track for counter and direction detection)
9 SIN+ signal input B (absolute track for counter and direction detection)
10 - -
11 - -
12 + 5V Supply voltage for encoder
13 COM Reference potential for supply voltage
14 -DATA Data channel RS485
15 +DATA Data channel RS485

Max. Load Capacity depending on Voltage Supply


Max. load capacity at +5.0V; 300 mA. The specified current is reduced by the current taken from
the second encoder interface X3B interface (see section 3.2.6).

SIN/COS-SSI Cable
Pre-manufactured SIN/COS-SSI cables offer the best solution against noise and disturbance while
at the same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m,
20m, 25m and 30m.

Cable Part Number


00.F5.0C1-40xx xx = length in meters, 10 = 10 meters
Mating Connector
00.90.912-004U for encoder (solder type)
Running in Conduit
When this cable must be pulled through metallic conduit, it is necessary to over size the
conduit! Use of a 1 1/2 inch trade size conduit will allow the connectors to pass without removal of
the connectors. Cutting the cable, or removal of the connectors or their housings voids the warranty
and will result in problems with electrical noise after the fact.

Encoder pin-out X3A pin-out channel 1 Wire color


Circular connector on
COM 10 13 0V (com) white
Sin/Cos-SSI encoder.
+5.0V 7 12 +5.0V brown
B- 13 4 B- red
3 4 B+ 12 9 B+ blue
5
2 13 DATA - 17 14 DATA - pink
17 14 6 DATA + 14 15 DATA + gray
1 15
7 A- 16 3 A- yellow
12
16 A+ 15 8 A+ green
11 8
10 9 Clock - 9 7 Clock - violet
Clock + 8 6 Clock + black

Shield wire tied to housing Shield wire tied to housing


Note: Inner pair shields are tied to 0V (com), which is earth ground. 47
pin 13, not earth ground!
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Installation and Connection

Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Clock signal output: EIA RS485
Maximum input frequency: 200 kHz
Encoder line number: 1...2048 inc
Maximum cable length: 100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:

Length = V - Vmin = 5.25V - 4.75V = 83.3 m


Imax * R 0.2A * 0.003 Ω/m
where
Imax = supply current of encoder [amps]
V = voltage supply of the drive = 5.25V
Vmin = minimum supply voltage of the encoder
R = cable resistance (0.07 Ω/m) for Standard KEB cables
(0.03 Ω/m) for type "L" KEB cables

The following SIN/COS-SSI encoders have been tested for use:


• Danaher / Hengstler

However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers

The recognition of encoder loss or exchange is a software function


and dependent on the encoder type. If the drive senses that the serial
communication to the encoder has stopped, it will trigger the error
E.ENCC.


If the encoder is replaced or disconnected, the drive will trigger an
error or warning that the encoder was changed. The drive will display
the error message E.ENCC and lock out operation by changing LF.3
to configuration mode. No further operation is possible.

If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1

If there is an encoder triggered fault or problems with the encoder cable


the E.ENCC error will not clear and the problems must be diagnosed
through parameter LF.26. To clear the E.ENCC error, it is necessary to
go to parameter 0.LF.26, press "Func" and then press "Enter".

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Installation and Connection

Signals Format of the analog channels


1 wave cycle per increment For a 1024 ppr encoder this is equal to
360° /1024 = 0.352° mechanical revs.
+A

+2,5V 1Vss

0V (COM) t

+B

+2,5V

0V (COM) t

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Installation and Connection


3.2.6 X3B Incremental ONLY when the inverter is switched off and the voltage
Encoder Output supply is disconnected may the feedback connectors
be removed or connected!
The second incremental encoder connection serves as a buffered output
of the motor encoder. This can be used by other control systems for
speed or position control. The output signals are according to the RS422
line driver signal standard.

9 Pin Sub D - Female Plug in screw terminal


5 4 3 2 1 1 2 3 4 5 6 7 8
9 8 7 6

Pin No. Signal Pin No.


1 A+ 1
2 B+ 3
3 N+ 5
4 +5.0 V 7
_
5 24...30 V
6 A- 2
7 B- 4
8 N- 6
9 0V com 8
Sub-D Housing Earth GND Inverter Housing
The internal 24VDC power supply has a maximum load capacity of
170mA . The 5V supply has a maximum load capacity of 500mA. Both
of these values assume no loading on the supplies of connection X3A. If
connections or loads are placed on both terminals, the total load between
the two must not exceed these values.

The following specifications apply to encoder interface X3B, channel 2


• Max. operating frequency: 200 kHz.
• Maximum cable length: 50m (164 ft)
• External terminating resistance: Rt = 120 W
• RS422 or TTL level square wave
voltage level: 2...5 Vdc

For proper noise immunity, the RS422 standard requires a termination

i resistor be placed at the device which is receiving the simulated encoder


signal. The resistors shall be connected from A+ to A-, B+ to B-, N+ to
N- (only when used).

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Installation and Connection

Signal channels A and B

+A 2...5V

COM 0...0,5V
-A 2...5V

COM 0...0,5V
+B 2...5V
COM 0...0,5V
-B 2...5V
COM 0...0,5V
t

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4. Operation of the unit

4.1 Digital Operator


The Elevator drive uses a special operator which provides a user interface
and functionality specific to elevator applications. The operator must be
plugged into the drive in order for the drive to function correctly.


Unplugging the operator while the drive is in operation will result
in immediate shutdown of the drive and will cause the ready relay
to drop and the fault output to activate. If it is necessary to remove
the operator, do so while the elevator is standing still!

Elevator Operator: Part No. 00.F5.060-2029

5-digit LED Display

Interface control Operating-Error display


Transmit “LED on” START
Normal “LED on”
ENTER
F/R
FUNC.
SPEED
Error “LED blinks”
STOP

Double function keypad


HSP5 diagnostic port
X6B

COMBIVERT
X6C X6D

RS232, RS485
Use only the operator interface X6C for the serial data transfer using
RS232, or 485. The direct connection from PC directly to the Elevator
Drive without operator or using the HSP5 diagnostic port is only possible
with a special cable. Incorrect cabling can lead to the destruction of the
PC-interface. Consult the factory for more information.

PIN RS485 Signal Meaning


5 4 3 2 1
1 – – reserved
9 8 7 6 2 – TxD Transmitter signal, RS232
3 – RxD Receiver signal, RS232
X6C 4 A’ RxD-A Receiver signal A, RS485
RS232, RS485 5 B’ RxD-B Receiver signal B, RS485
6 – VP Voltage supply-Plus +5V (Imax = 10 mA)
7 C, C’ DGND Data reference potential
8 A TxD-A Transmitter signal A, RS485
9 B TxD-B Transmitter signal B, RS485
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Keypad Display

4.2 Parameter Identification

Parameter Offset

Parameter Group
Parameter Number

The blinking point determines


the active (changeable) part of
the parameter identification

4.3 Parameter Selection change between


parameter
group and With the keys
With the keys
parameter
number

ENTER
START F/R START select the respective
select the ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED parameter number
parameter group STOP STOP
1,2,3,4...99
“US”, “LF”, “LP”, “Ld”,
“ru”,“di”, “do”
change between change between
parameter parameter
ENTER number and
group and ENTER
F/R F/R
parameter parameter
offset number offset number

START
ENTER FUNC.
F/R SPEED
STOP

With the up, down keys


select the respective STOP
parameter offset number START

0,1,2,3

START
ENTER FUNC.
F/R SPEED
STOP

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Keypad Display

4.4 Changing Parameter Values


START

Display Parameter Display Parameter


Identification Value

FUNC.
SPEED
Increase/Decrease
Parameter Value
START START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP

STOP


Changing Parameter Values
All parameter changes are accepted for operation and
saved only after the ENTER key is pressed.

Some parameters, such as the motor data, can not be


changed while the elevator is in operation.
4.5 Parameter Structure
LF-Parameter: LF. 2 ... LF.99
These parameters allow the user to program the drive for the given job specifications: motor
data, mechanical data, speeds, profiles, etc.

LP-Parameter LP.1...LP.23
These parameters are used to configure the positioning control.

Ld-Parameter Ld.18...Ld.33
These parameters are used to configure the advanced controllers within the drive.

US-Parameter: US. 1 ... US.10


The US parameters are comprised of configuration parameters: parameter value reset,
selection of operation mode, password entry, etc.

ru-Parameter: ru.0 ... ru.83


The ru parameters are comprised of run parameters for monitoring operation, i.e. actual
values for many internal parameters

do-Parameter: do.42 ... do.83


The do parameters are comprised of parameters for defining the output functions

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Keypad Display

di-Parameter: di.0 ... di.3


The di parameters are comprised of parameters for defining the input functions

4.6 Saving Parameter Values


If the parameter value is changed, a point appears behind the last
position in the display. The adjusted parameter value is permanently
saved when ENTER is pressed. The point after the value disappears
to confirm.

Example:
ENTER
F/R

SAVE

4.7 Error Messages If a malfunction occurs during operation, the drive shuts down
operation and the actual display is overwritten with the error
message. By pressing the “ENTER” key, the error message and the
fault status is cleared. Exception: E.ENCC errors, see parameter
LF.26 for E.ENCC errors.

Example:
ENTER
Error / Mal- F/R
function

Some errors are automatically reset according

i to the adjustment of parameter LF.5. So it is


possible that the error message and the error
status of the drive will clear on its own. Refer to
parameter LF.98 for the fault history.

Inverter Status Message


(running/error message) see p. 134

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Initial Start Up

5. Initial Start-up
5.1 Selecting The Configuration
Before trying to operate the drive it is necessary to establish the correct mode
of operation. The F5 drive is capable of driving different types of motors both
open and closed loop. Therefore prior to operation, the type of motor and
mode of operation (open or closed loop) must be established.
Note: In most cases the elevator control manufacturer will make the

i adjustment of the configuration and control mode, sections 6.1 and 6.2,
and therefore it is not necessary to make these adjustments in the field. In
this case simply verify parameter LF.4 matches the required configuration
number listed below.

The available motors and modes or configurations are listed below. From this
list it is possible to select the correct configuration setting of the Drive.

Motor Open Closed Configuration


Type Loop Loop Display Code
Induction Geared - x ICLSd
Induction Gearless - x I9LSS
PM Synchronous Geared - x PCLSd
PM Synchronous Gearless - x P9LSS

5.2 Loading The Configuration


With the configuration code noted, go to parameter US.10 on the keypad of the
drive and press “Function.” Select the configuration code indicated and press
“Enter.”

Once the configuration is selected, it is now necessary to load the configuration


file. This adjusts the drive for the correct motor type and establishes the correct
internal settings.

To load the configuration go to parameter US.04, set the display to LoAd and
press enter. The display will show Pro9 and the configuration file will be loaded.
The display will confirm whether the load was successful. If the display ultimately
changes to parameter LF.99 and shows noP, the load was successful. If the
file is not completely loaded, the display will show bdPAS for bad operation and
will remain at parameter US.4. In this case power cycle the drive and try to load
the configuration again. Make sure that no inputs are active while trying to load
the configuration. LF.82 should read 0. If still unsuccessful there may be an
incompatibility between the operator and the drive. Contact the manufacturer
for further assistance.

After loading, the configuration can be verified through parameter LF.4. The
same configuration code as that selected in US.10 will be displayed in LF.4.
Also after a successful load US.4 will display PASS.
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Initial Start Up

5.3 Setting The Control Type


The COMBIVERT drive supports six different control modes, digital
speed selection and control, analog speed control, analog torque control.
The drive’s I/O will need to be set up according to the desired scheme.
From the table below select the desired control scheme and adjust the
corresponding number in parameter LF.2.

Control Mode Setting in LF.2


Absolute Analog Speed Control AbSPd
Digital Speed Selection d SPd
Analog Speed Control A SPd
Analog Torque Control A tor
Serial Com. Speed Control SErSP
Binary Speed Selection bnSPd

5.4 Entering The Operating Data


The COMBIVERT drive utilizes robust algorithms for controlling the
motor, therefore even with minimum information about the motor, good
performance can still be achieved. However a few basic parameters are
required. Their adjustment is outlined below. For purposes of identifying
the type of motor in use the following convention will be utilized in this
manual. AC induction motors will be referred to as “IM” and AC permanent
magnet synchronous motors will be referred to as “PM”.

Before you begin to enter the motor data verify that parameter LF.3 is
set to conF configuration.

The COMBIVERT Drive is capable of driving either induction motors,


referred to from here on as “IM” or permanent magnet motors referred to
from here on as “PM”.

Verify in LF. 4 that the correct motor configuration is loaded and then
follow the steps listed below based on what type of motor you have.

5.5 Induction Motors


5.5.1 Motor Overload The COMBIVERT drive is capable of providing solid state motor overload
protection. If it is desired that the drive provide this protection, turn the
function “on” in parameter LF.08. Then adjust the motor full load amps
(FLA) in parameter LF.09. Enter the IM power (hp) in LF.10.

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Initial Start Up

5.5.2 Induction Motor Enter the motor rated speed (rpm) in LF.11. For IM this value is not
Data the synchronous speed but the full load rpm which is always less than
synchronous speed. An example is a 6 pole motor; the synchronous speed
is 1200 rpm but the rated speed is lower, about 1165 rpm. If the rated speed
is not listed on the nameplate then the value can be approximated as the
synchronous speed less 2.9%, so 1200 rpm - 35 rpm = 1165 rpm.

Enter the rated FLA of the motor in parameter LF.12.

Enter the rated nameplate frequency in parameter LF.13. In some cases


manufacturers of induction motors de-rate the motor by changing the
frequency to something less than 60hz, i.e. 40Hz. In this case enter
the nameplate value of 40Hz. Most gearless motors will have a very low
frequency in the range of 8 to 30 Hz. Enter the frequency as indicated on
the motor nameplate.

In LF.14 enter the rated motor voltage. For IM this is the AC voltage at the
rated frequency, i.e. 230V or 480V.

The IM power factor can be entered in LF.15. If this value is not known use the
default value of 0.90. This parameter sets the pre control for the magnetizing
current level. Higher values result in lower magnetizing current. For older
existing high slip or two speed motors use a value of 0.95.

The field weakening speed in LF.16 is calculated by the drive. It may be


necessary to adjust it later once the elevator is in operation and running at
high speed. For now leave it at the calculated value.

LF.17 is the motor rated torque. With IM this value is calculated and is only
for reference.

Entry of the IM motor data is now complete!

For best performance the motor model of the induction motor must be
5.5.3 Auto-Tuning
measured by the drive. Use the following steps to complete the measurement
Induction Motors
for induction motors.

Set up
1) Make sure the rated motor power (LF.10), rated motor speed (LF.11),
rated motor current (LF.12), rated motor frequency (LF.13), rated motor
voltage (LF.14) and rated power factor (LF.15) are entered into the drive
before you begin. If the power factor is not on the name plate use 0.90
as the value.
2) Remove one brake wire from the controller or reduce the brake pick voltage
level, preventing it from picking.
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Initial Start Up

3) If the controller is providing the speed command via analog or serial


command, set the inspection speed value in the controller to zero. If the
drive is providing the command there is no need to change the inspection
speed in the drive.

Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .

Scan the QR code 4) The drive will measure various parameters in the motor as well as in the
above to view drive’s own power stage. During each measurement the display will
a walkthrough change to signify what is being measured. In the event of problems during
video of the S Lrn the measurement phase the factory can use the codes to determine what
procedure. is happening.
5) Continue holding the inspection switch ON until the drive displays done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!
FAIL: the measurement sequence was interrupted, i.e. the inspection

i switch was released prematurely, electrically the motor was not properly
connected, or the controller dropped the enabled signal to the drive.
Verify if the controller is dropping the signal by first setting LF.3 to conf
and try again. If the controller still drops the enable and the motor
contactor, the problem lies in the controller.

FAILE: Drive fault occured during learn process. See last drive fault
0.LF.98 and diagnose.

FAILd : the drive is not able to begin measurements due to a configuration


error. Consult the factory to resolve.

E.cdd: the measurement of one of the motor parameters was not


possible. Repeat the process and note what code is displayed just before
the error occurs. Then contact the manufacture for assistance. In some
cases the error can be avoided by preadjusting some motor data.


Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!
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Initial Start Up
5.6 PM Synchronous Motors
5.6.1 Motor Overload The COMBIVERT drive is capable of providing solid state motor overload
protection. If it is desired that the drive provide this protection, turn the
function “on” in parameter LF.08. The drive uses the motor current from
LF.12. As the trigger level.

5.6.2 Motor Data Depending on the motor manufacturer and the installed encoder, it may be
possible to read all motor data from the encoder and preset all data to the
manufacturer’s values therefore eliminating the need to adjust the motor data.
Refer to section 5.8.3 for a description of this process. Otherwise proceed
with the adjustment steps below.

The PM motor power (hp) in LF.10 is calculated from the speed (LF.11) and
torque (LF.17). This value is for reference only.

Enter the motor rated speed (rpm) in LF.11. Note in some cases this speed
may be faster than the actual speed the motor will turn at. This parameter
must agree with parameters LF.13 based on the following equation. Do not
round the numbers enter exactly what is calculated.
Rated Freq. x 120 = Rated Speed
no. of poles

Enter the rated FLA of the motor in parameter LF.12.

Enter the rated nameplate frequency in parameter LF.13. Again refer to the
calculation above. Do not round this value enter exactly what is calculated.

In LF.14 enter the rated, no load, motor back EMF rms phase to phase
voltage. Follow the steps in section 5.6.3 to measure this value.

LF.17 is the motor rated torque. For PM motors enter the rated motor torque
in lbft. If this value is not listed on the motor you can calculate it as follows.
HP x 5258 = lbft (HP and rpm from motor nameplate)
rpm

KW x 7043 = lbft (KW and rpm from motor nameplate)


rpm

LF.18 is the motor stator phase to phase resistance. Follow the steps in
section 5.6.3 to measure this value.

LF.19 is the motor stator leakage inductance. Follow the steps in section
5.6.3 to measure this value.

Entry of the PM motor data is now complete!


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Initial Start Up
5.6.3 Auto-Tuning PM For best performance the resistance and the inductance of the PM motor
motors must be measured by the drive. Use the following steps to complete the
measurement for PM synchronous motors.

Set up
1) Make sure the rated motor speed (LF.11), rated motor current (LF.12),
rated motor frequency (LF.13), rated motor torque (LF.17) and contract
speed (LF.20) are entered into the drive before you begin.
2) Remove one brake wire from the controller or reduce the brake pick
voltage level, preventing it from picking.
3) If the controller is providing the speed command via analog or serial
command, set the inspection speed value to zero in the controller to
zero. If the drive is providing the command there is no need to change
the inspection speed in the drive.
Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .

Scan the QR code 4) The drive will measure various parameters in the motor as well as in the
above to view drive’s own power stage. During each measurement the display will
a walkthrough change to signify what is being measured. In the event of problems during
video of the S Lrn the measurement phase the factory can use the codes to determine
procedure. what is happening.
5) Continue holding the inspection switch ON until the drive displays
done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!

 Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!

Errors: In the event the drive can not complete the measurements three

i error messages may occur.

FAILE: Drive fault occured during learn process. See last drive fault
0.LF.98 and diagnose.
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Initial Start Up

FAIL : the measurement sequence was interrupted, i.e. the inspection

i switch was released prematurely, or the controller dropped the


enable signal to the drive. Verify if the controller is dropping the
signal by first setting LF.3 to conf and try again. If the controller
still drops the enable and the motor contactor, the problem lies in
the controller.

E.cdd: the measurement of one of the motor parameters was not


possible. Repeat the process and note what code is displayed just
before the error occurs. Then contact the manufacture for assistance.
In some cases the error can be avoided by preadjusting some motor
data.

FAILd: the drive is not able to begin measurements due to a


configuration error. Consult the factory to resolve.

5.7 Machine Data It is necessary to enter the machine data such that the drive can establish
the relationship between linear travel, ft/min and rotary speed in rpm at
the motor.

Enter the job contract speed in parameter LF.20.

Then enter the sheave diameter in LF.21. If this value is not known, it
can be measured with a tape measure. Some sheave manufacturers
will show the “Minimum Groove Diameter” on a plate attached to the
sheave. This is the diameter to the bottom of the groove, which is normally
about one inch smaller than the actual diameter at which the rope lies.
Therefore, when this dimension is provided, add one inch to it and enter
that value into LF.21.

LF.22 is the machine gear ratio. It is often listed on the machine as a ratio
of gear teeth such as 55:2. In this case divide the ratio (55/2 = 27.5) and
enter the value. If the ratio is not known, skip ahead to LF.23 and then
see LF.25 for an estimated gear ratio which can be entered into LF.22.
Remember for gearless jobs the gear ratio is 1.00.

LF.23 is the roping ratio. For most geared applications it is 1:1. For
gearless application the rope ratio is typically 2 but can be higher.

LF.24 is the car rated capacity in lbs.

LF.25 is the estimated gear ratio. If the gear ratio is not known, take the
value from LF.25 and enter it into LF.22.

Set up for the machine is complete!

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Initial Start Up

5.8 Encoder
Feedback Parameters LF.26...LF.29 and optionally parameters LF.76 and LF.77 are
used to establish the encoder feedback.
5.8.1 Encoder card
verification The most important point is to verify that the installed feedback card matches
the encoder type on the motor. The drive supports many different types
of encoders, some of which require different feedback cards as options.
Parameter 0.LF.26 displays the type of encoder feedback card which is
currently installed. From the list below verify the encoder interface on the
drive matches the encoder on the motor.

0.LF.26 Type of encoder card installed in the drive


rESoL Resolver
HIPEr Hiperface
Inc24 15-24V HTL incremental
IncIE 5V TTL incremental
SinCo Sine Cosine
I24PE 15-24V HTL incremental
EndAt EnDat Encoder
PHASE UVW Encoder

5.8.2 Encoder serial ENDAT, HIPERFACE, and SIN/COS-SSI encoders suppor t serial
com. verification communication between the encoder card on the drive and the encoder.
This serial communication transmits the digital position value and well as
other data about the motor and the encoder. The encoder can trigger faults
and advise the drive of the problem. Therefore with these types of encoders
it is necessary to verify that serial communication is functioning normally.
Parameter 2.LF.26, displays the status of the encoder / encoder interface.
When everything is functioning normally the display will show conn. If there
is an error, the drive will first stop operation with an E.ENCC error and then
will display the encoder error code from 2.LF.26 and then a text message
representing the code. All diagnostics of the encoder interface should be
handled through parameter 2.LF26. For more information refer to parameter
LF.26.

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Initial Start Up

5.8.3 Other encoder Enter in LF.27 the pulses per revolution of the encoder, i.e. 1024, 2048,
adjustments 4096 etc.

LF.28 can be used to swap the encoder channels such that the encoder
is incrementally counting in the same direction as the motor. Initially
leave this parameter set to 0 or no reversal. Whether or not reversal is
necessary will be determined later in section 5.11

LF.29 sets the sample time for the speed measurement. Initially the
default setting of 4 mSec will work fine.

Set up of the encoder is complete!

5.9 Controller The speed and torque controller are adjusted in parameters LF.30 through
Settings LF.33, and LF.36. For initial start up the default settings will work. Once
the elevator is running at high speed, it might be necessary to come
back to adjust LF.31...LF.33. Parameters Ld.27 and Ld.28 are adjusted
automatically by the drive and should require no adjustment by the
user.

LF.30 is the one parameter which will need to be adjusted for initial
operation. If operating open loop set LF.30 = 0 and if operation is closed
loop speed or torque control initially set LF.30 = 2. Once the proper
direction of rotation is established LF.30 can be changed to a value of 4
if torque control is ultimately desired.

Set up of the controller is complete!

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Initial Start Up

5.10 Speed and The speeds are adjusted through parameters LF.41...LF.47. The profile is
Profile Settings adjusted through parameters LF.50...LF.56.

When operating with digital speed selection and control, each speed must
be adjusted respectively.

LF.41 = Leveling speed LF.42 = High speed


LF.43 = Inspection speed LF.44 = high leveling speed
LF.45 = intermediate speed 1
LF.46 = intermediate speed 2
LF.47 = intermediate speed 3

The default settings listed on page 112 for the profile parameters LF.50...
LF.56 are a good place to start. When operating with analog speed or torque
control, only high speed must be adjusted to the contract speed value. In
selecting analog control in parameter LF.2, the profile generator in the drive
is automatically turned off.

Set up of the speeds and profiles are complete!

5.11 Running the Motor


5.11.1 Stationary Pole Identification (SPI)

The SPI function allows the drive to learn the absolute encoder position for
a PM machine under the brake without sheave movement.


The SPI process can be done with the ropes on and the brake set.

This procedure can only be done with a Permanent Magnet Motor.


Depending on the motor design, the SPI process may fail. In this case
see section 5.11.2.

Before the drive can learn the absolute position, the motor data must
be entered correctly and the motor resistance and inductance must be
measured by the drive. See section 5.6.2 and 5.6.3.

Scan the QR code


to the left to view a
walkthrough video of
the SPI procedure.

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Initial Start Up

Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U, V->V, W->W.
With PM motors you can not have an arbitrary phasing. If direction reversal is
required, the system direction can be reversed in LF.28 after the pole position is
learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd or P9LSS.
If this is not the case see parameter US.10 to change the configuration mode.
3) If not already done, enter the motor nameplate data and machine data in parameters
LF.10 to LF.25. Learn the motor with the auto tune function, see sections 5.6.2 and
5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See parameter
0.LF.26. Enter the encoder ppr in parameter LF.27. Make sure LF.28 = 0 and the
sample time, LF.29 = 4 (4mSec.).

Alignment Process
1) Prevent brake from releasing.

2) Set LF.3 = SPI and press “Enter”. The display will confirm with StArt.

3) Press and hold the inspection switch up. The motor sheave should not turn and the
display will show position values of the encoder. The brake should not release.

4) Once complete, donE will be displayed on the keypad operator. Release the
inspection switch and make note of the final position number in LF.77. This position
number is valid only for this motor and encoder. If the encoder is physically removed
from the motor, this process will need to be done again.

5) The display will show noP in LF.99 and LF.3 will automatically be set to run.

6) Verify encoder position is correct by running the car and monitoring the current
in LF.93. If the current is excessive, the encoder rotation may be incorrect. In
this case change LF.28 from a value of 0 to 1 or from 1 to 0, else from 2 to 3 or
from 3 to 2, and repeat the alignment process.

i
Errors: In the event the drive can not complete the measurement the following
error messages may occur.

FAILP: The drive is not able to begin measurements due to not entering and
learning the correct motor data. See section 5.6.2 and 5.6.3.

FAIL: The measurement sequence was interrupted, i.e. the inspection switch
was released prematurely, or the controller dropped the enabled signal to the
drive. Verify if the controller is dropping the signal by first setting LF.3 to conF
and try again. If the controller still drops the enable and the motor contactor,
the problem lies in the controller.

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FAILd: The encoder position samples are not consistent within 4,000
counts after 11 samples. In this case try the procedure again and
note the learned values. If all displayed values are consistent, it
would be sufficient to use an approximate average and enter it into
LF.77. Otherwise, if the positions are sporadic and not consistent,
verify motor data parameters LF.11-19 then relearn the motor data
with S_Lrn. If still unable to learn the encoder position with SPI, refer
to section 5.11.2 to learn it with sheave movement.

FailE: A drive fault occured during the learn process. View error in
0.Lf.98 and resolve to continue

5.11.2 Absolute Encoder The following will outline the procedure for aligning an absolute encoder
Setup (no ropes) to the pole of a permanent magnet motor and the following encoders:
Hiperface, Endat, SIN/COS. The motor must be mounted in place and be
H I P E R FAC E , E N DAT,
electrically connected to the elevator controller. The motor encoder must
SIN/COS Encoders
also be connected to the controller. The motor must be able to spin freely
either by mechanically releasing the brake or through normal electrical

i
release.

If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26
for further information.

Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed
in LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine
data in parameters LF.10 to LF.25. Learn the motor with the auto tune
function, see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make
sure LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.).

Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt.

2) Press and hold the inspection up switch. Motor current will begin to flow
in one phase and the current will ramp up to the motor’s rated value.
The motor sheave should turn slowly and then stop when the motor
rotor has lined up with one of the motor poles. The display should show
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Initial Start Up

the actual position value of the encoder. As the motor moves this value
will change. When the motor rotor has aligned with a pole, the value will
stabilize. At this point, the alignment has been found.
Continue holding the inspection switch as the drive will then try to move
the motor clockwise and counter clockwise to verify the motor’s rotation
is consistent with the encoder’s. The motor should return to nearly the
same position. Go to step 5.

If the motor keeps rotating for more than 30 seconds, the phasing between
the encoder and the motor is not correct. Verifty the motor connection U
to U, V to V, etc. and make sure LF.28 = 0.

3) If the drive triggers the error E.ENC1, the encoder’s counting maybe
backwards. Release the inspection switch. The drive will then automatically
swap the encoder channels by changing the value of LF.28 and then
display retry. Go back to step 2.

4) If the drive displays E.ENC1 again the motor is not able to rotate freely.
Release the inspection switch and verify the brake is opening completely
and that there is not excessive friction. The sheave should be able to turn
by hand. Verify the motor phasing U to U, V to V etc.

If it is still not possible to learn the position try the old method by setting
LF.3 = conf and LF.77 to 2206.

5) Once the process is complete, donE will be displayed. Release the


inspection switch and make note of the final position number from LF.77
in the job information. This position number is valid only for this motor and
encoder. If the encoder is physically removed from the motor, this process
will need to be done again.

Return to Normal Operation


1) Put the drive into run mode by setting LF.3 to run.

2) Run the motor on inspection up and down. The speed displayed in LF.89
should be stable and should match the command speed value in LF.88.
Additionally the motor current in LF.93 should be near zero. If the current
is not near zero (< 5 amps), the pole position may be off. Try to relearn
the position by repeating the alignment process.

3) If the motor rotates in the wrong direction refer to section 5.11.5 to reverse
the system rotation.

4) For high speed runs under load, it may be necessary to raise 0.LF36 to a
higher value. This value should not be set to a value higher than the motor
manufacturer’s peak torque value, usually 2.0 to 2.4 times the motor’s
rated torque found in parameter LF.17.
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5.11.3 Absolute Encoder The following will outline the procedure for aligning an absolute encoder for
Setup (with ropes) use with a permanent magnet motor and the following encoders: HIPERFACE,
ENDAT, SIN/COS. The motor must be mounted in place and be electrically
connected to the elevator controller. The motor encoder must also be
connected to the drive. In this case the ropes are already on the motor.
At a certain point in the process, it will be necessary to put balanced

i
load into the car to carry out this adjustment.

If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26 for
further information.

Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed in
LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine data in
parameters LF.10 to LF.25. Learn the motor with the auto tune function,
see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make sure
LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.).

Balancing the car


The following steps are necessary if the car is not at floor level and the
weights can not be loaded into the car. Therefore it is necessary to drive
the car to a floor.
1) Adjust parameter 0.LF.36 equal to LF.17.
2) Set the inspection speed to a relatively low value 10-15ft/min.
3) Adjust parameter LF.77 to 16,000.
4) Try to run the car on inspection up or down. Note: the motor will make a
loud noise and the control of the motor will be poor.
5) If the car fails to move go back to step 3 and change the value to 32,000,
48,000, or 64,000. Try to move the car again after each value.
6) Once you find a value which gives some movement you may need to add
or subtract 8,000 to increase the torque output of the motor (i.e. you can
move a little but the motor does not seem to have enough torque).
7) At this point if there is a long distance to cover in the hoist way, the
inspection speed can be raised to a higher value.

Balance the car such that when the brake opens, the car does not move at all.
It might be necessary to let the car drift until it reaches an equilibrium.
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Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt.

2) Press and hold the inspection up switch. Motor current will begin to flow in one
phase and the current will ramp up to the motor’s rated value. The motor sheave
should turn slowly and then stop when the motor rotor has lined up with one of the
motor poles. The display should show the actual position value of the encoder. As
the motor moves this value will change. When the motor rotor has aligned with a
pole, the value will stabilize. At this point, the alignment has been found.

Continue holding the inspection switch as the drive will then try to move the motor
clockwise and counter clockwise to verify the motor’s rotation is consistent with the
encoder’s. The motor should return to nearly the same position. Go to step 5.

If the motor keeps rotating for more than 30 seconds, the phasing between the
encoder and the motor is not correct. Verify the motor connection U to U, V to V,
etc. and make use LF.28 = 0.

3) If the drive triggers the error E.ENC1, the encoder’s counting maybe backwards.
Release the inspection switch. The drive will then automatically swap the encoder
channels by changing the value of LF.28 and then display retry. Go back to step
2.

4) If the drive displays E.ENC1 again the motor is not able to rotate freely. Release
the inspection switch and verify the brake is opening completely and that there is
not excessive friction. The sheave should be able to turn by hand. Verify the motor
phasing U to U, V to V etc.

If it is still not possible to learn the position try the old method by setting LF.3 =
conf and LF.77 to 2206.

5) Once the process is complete, donE will be displayed. Release the inspection switch
and make note of the final position number from LF.77 in the job information. This
position number is valid only for this motor and encoder. If the encoder is physically
removed from the motor, this process will need to be done again.

Return to Normal Operation


1) Put the drive into run mode by setting LF.3 to run

2) Run the motor on inspection up and down. The speed displayed in LF.89 should
be stable and should match the command speed value in LF.88. Additionally the
motor current in LF.93 should be near zero. If the current is not near zero (< 5
amps), the pole position may be off. Try to relearn the position by repeating the
alignment process.

3) If the motor rotates in the wrong direction refer to section 5.11.5 to reverse the
system rotation.
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4) For high speed runs under load, it may be necessary to raise 0.LF.36 to
a higher value. This value should not be set to a value higher than the
motor manufacturer’s peak torque value, usually 2.0 to 2.4 times the
motor’s rated torque.

5.11.4 Absolute Encoder


Position Verification

Verification of the encoder position following the P Lrn procedure.


Friction and the inertial load of the cab and counter weights can lead to a
small error in the actual position value. The following procedure will verify
whether the position is correct or not.

1) Set 0.LF.36 = to two times LF.17.

2) Pick two floors in the middle of the shaft which are far enough apart such
that the car reaches contract speed.

3) Run the car between these floors and monitor LF.94 (peak phase current).
Note the peak value for both the up and down run. The stored maximum
value is cleared by pressing the down arrow. Make several runs to
establish the average value in each direction.

4) Add 2000 to the value in LF.77 and run the car again between the same
two floors. If the current value goes down then go to step 5. If the current
value goes up go to step 6.

5) Add 2000 more to the value in LF.77 and run the car again. If the peak
current in LF.94 goes down further, add 2000 more and try again. Keep
doing this until the motor current begins to rise again. The value with
the lowest current is the best value. Jump to step 7.

6) If the current went up initially, then lower LF.77 by 2000 and run the car
again. If the peak current in LF.94 goes down further, subtract 2000
more and try again. Keep doing this until the motor current begins to rise
again. The value with the lowest current is the best value.

7) Return the value of LF.77 to the value which gave the lowest current.
Make note of this value in the job information for future reference.

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5.11.5 Encoder It is necessary to determine whether or not the motor encoder is in


Synchronization phase with the rotation of the motor. As an example the motor is turning
TTL, H T L , S IN /C OS clockwise and the encoder is indicating clockwise rotation. The problem
Encoders with induction comes when the encoder indicates rotation opposite to the actual rotation
motors of the motor. Depending on whether the system is operating in speed
control mode or torque control mode it will be necessary to follow one of
the following two procedures.

Speed Control, LF.30 = 2


To determine whether or not the encoder is aligned with the motor run the
car on inspection in both the up and down direction. If the motor turns
out of control, at the wrong speed, or the current going to the motor (see
LF.93) is greater than the motor FLA, the encoder is reversed. This can
be corrected by adjusting parameter LF.28 from 0 to 1.

Run the car again in both the up and down direction. The motor should
now be running in a controlled manner but possibly in the wrong direction,
meaning up inspection drives the car down or down inspection drives the
car up. Parameter LF.28 can also be used to correct this. If LF.28 = 0
then change the value to 2. If LF.28 = 1 then change the value to 3. Now
the motor should be controlled and run in the correct direction.

Torque Control, LF.30 = 4


To determine whether or not the encoder is aligned with the motor run
the car on inspection in both the up and down direction. If the motor
turns out of control, at the wrong speed, or the current going to the motor
(see LF.93) is greater than the motor FLA, the encoder is reversed.
This can be corrected by adjusting parameter LF.28. You will need to
try all possible settings, LF.28 = 0,1,2,3. One of them should give you
controlled operation of the motor and motor current below the FLA of the
motor. However the direction of travel of the car in the hoist way may
be reversed. If this is the case change LF.28 as described below and
reverse the speed reference direction in the elevator controller.

Changes to LF.28 to reverse car direction


0 -> 2 1 -> 3
or or
2 -> 0 3 -> 1

Changes to LF.28 to reverse encoder counting direction


0 -> 1 2 -> 3
or or
1 -> 0 3 -> 2

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5.12 High Speed Tuning

5.12.1 System Inertia For optimum control of the elevator, it is recommended to learn the system
Learn inertia and activate the feed forward torque controller. Feed forward control
reduces the dependence on the speed feedback from the motor by predicting
what the system will do and providing the required torque command based
on that prediction.

The first step in learning the system inertia is to get the car running at contract
speed over multiple floors. If the auto tune process in section 5.5.3 or 5.6.3 has
not been completed, complete the auto tune first. The counter weight balance
shall be adjusted and finalized. Additionally if required, compensation chains
or ropes shall be installed in their final state. Note, the best results are possible
with compensation. The learn process is carried out by precisely balancing
the car with weights inside the car. The procedure is outlined below.

1) Pick two floors and run the car only between these two floors. During the
learn process the rate of acceleration will be lower so it might take 2 or
more floors to reach contract speed.
2) Place balanced load in the car.
3) Display the actual motor torque in parameter ru.12.
4) Run the car up and down, note the value of ru.12 once the car is running
at contract speed. When the car is balanced the value will be near zero
and should be about the same in each direction, although the value may
be opposite in sign, i.e. +15 up and - 15 down.
5) Add or subtract weight a small amount at a time, until the values in each
direction are close. Excessive friction in the hoist way may result in higher
torque values.
6) Once the car is balanced, adjust the speed (tach) following error in the
controller to the maximum value as during the learn process the actual
motor speed will not track the controller’s command.
7) Set parameter LF.3 to I Lrn and press enter. The display will confirm with
StArt. Note: if at any point it is necessary to abort the learn process,
press the Func key on the drive’s key pad. Additionally, it is not allowed
to navigate away from this parameter during the learn process.
8) Register a call, the display will change and show the torque value. Monitor
the car speed on the controller and make sure the car is getting up to
speed. If not, increase the number of floors the car is traveling.

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9) Run the car up and down a few times. Note that during the acceleration,
the same value should be reached and then a much lower value during
the constant speed portion of travel. Disregard the values during
deceleration.
10) After having gotten a sense of the values, it will now be necessary to write
down the values after each run. The values to note are the value during
acceleration in the up direction and the value at constant speed in the up
direction. It does not matter whether they are positive or negative. Write
them all down as a positive value. Get values from about ten runs.
11) Add all acceleration values together and divide by 10. Add all constant
speed values together and divide by 10. Then subtract the constant speed
value from the acceleration value. The result is the value you need.
12) With the car standing still, press the Enter key on the keypad of the drive.
The display will show VALuE. Press the up arrow key and scroll up to the
value from step 11.
13) Once the value is correct, press Enter. This stores the acceleration torque
value in parameter Ld.29. Additionally this calculates the system inertia
and sets up the feed forward control in parameters Ld.30...Ld.32.
14) At this point the drive is back to normal run mode. The car should
accelerate normally. In the controller, readjust the speed (tach) following
error to a more normal value.
15) The process can be repeated starting from step 6.

5.12.2 Feed Forward 1) Now that the inertia is set, the FFTC is active. The effectiveness of the
Torque Control, FFTC control can be simply influenced by the gain value in parameter Ld.32.
90% is the typical value which should give good results. However, if the
value is lowered, the influence of the FFTC will be reduced, higher values
will intensify the result. Values in the range 50% to 150% can be typical.
Setting this value to 0% turns off the FFTC.
2) With the FFTC turned on it is possible to reduce the values of A.LF.31,
d.LF.31, A.LF.32, d.LF.32, although, it is not always necessary.
3) Depending on the type of elevator, geared or gearless, more or less offset
gain (LF.33) may be required.

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5.12.3 Speed When not using the FFTC or when the gain of the FFTC must be kept lower,
Gain Adjustment the speed control gains play a greater rol in controlling the elevator. Always start
adjustment with the proportional gain LF.31 and then proceed on the the integral
gains in LF.32 and LF.33. All the gains are divided into 3 values, A for acceleration
and contact run, d for deceleration, and P for pre-torque. The pre-torque values
are for the pre-torque function only and are described in section 5.12.4.

Proportional Gain The proportional gain maintains general control and stability over the entire
speed range. The proportional gain is split into two values one for acceleration
and constant speed (A.LF.31) and one for deceleration (d.LF.31). Additionally,
the value can be automatically reduced as the speed transitions from slow speed
to contract speed.
LF.31 sets the overall gain. Lower values, less than 1000, may result in loose
control and overshoot of the command speed as high speed is reached. Higher
values can cause high frequency oscillation or a buzzing sound in the motor.
If tighter control is necessary during the start or stop that gain can be raised
accordingly in A.LF.31 or d.LF.31.

3000 is a good number to start with for geared and high speed gearless

i applications. For lower speed to medium speed gearless, 1500 is a good


starting point.

LF.31 = 1000 Actual speed overshoots during transition into high speed. Raise
in steps of 500 until overshoot is gone, 3000 is a good number.

LF.42

LF.31 = 500 Motor has poor control with strong oscillations. Raise in steps of
500 until better control is achieved.

LF.42

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LF.31 = 5000

Loud audible noise or vibration from the motor, lower the value in steps of 500
until the noise/vibration stops.

LF.42

Integral Gain The integral gain is responsible for correcting long term average error in speed
as well as providing increased control and rigidity at lower speeds for starting
and stopping. The integral gain is split into two values one for acceleration and
constant speed (A.LF.32) and one for deceleration (d.LF.32).
LF.32 provides an overall gain value for all speeds of operation. If this value
becomes too high, greater than 600, it can result in torque pulsations during
acceleration and deceleration. If the value becomes too low, less than 250, the
tracking of the command speed will suffer and the system may not reach contract
speed.
LF.32 = 100
Speed lags the command, sometimes does not reach contract speed, under
shoots the floor. Raise in steps of 100 until better control is achieved.

LF.42

LF.32 = 1500
Acceleration is jerky, bunching or spotting occurs during deceleration. Lower
LF.32 in steps of 200. A good range is 200-600.

LF.42

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LF.33 provides an offset to the gain value at low speeds. Again this parameter provides two
adjustments; one for acceleration and one for deceleration. During starting and stopping
it is necessary to have higher gain values to overcome friction as well as maintain good
control. The total integral gain value is the sum of LF.32 and LF.33 at low speeds.
US.20 and US.21 define the corner speeds where the gain begins to ramp up and where
the gain reaches the maximum value. For gearless application it may be necessary to
increase US.21 to around 100 ft/min and decrease US.20 to 3 ft/min
Common problems during starting and their solutions

Speed LF.33 = 1000


Speed lags the command on take off. This is typical with
worm gear machines when trying to break free. The
start feels very hard or abrupt. Raise in steps of 500.

Speed LF.33 = 3000


Higher KI Offset value aids the torque build during
starting. Helps to over come break away torque of
machine. Actual speed tracks the command.

Speed LF.33 = 6000


High KI Offset value causing vibration or audible noise
in the motor at take off. Lower in steps of 500.

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Common problems during stopping and their solutions

Speed LF.33 = 500


Speed lags during the final phase of decel, one
slow oscillation just before stop, under shooting of
floor. Raise in steps of 500.

Speed LF.33 = 3000


Higher offset value leads to bunching or steps
during final approach, faster oscillations, reduce
value in steps of 500.

Speed LF.33 = 1000

Offset value OK.

Speed LF.33 = 1000


OK but corner speed US.21 too low. In this case
the speed begins to lag during the deceleration but
then recovers in the final approach. With gearless
it is often necessary to raise the corner speed of
the start of the offset to a higher value.
Raise US.21 from 24ft/min to 100ft/min.
US.21 US.20 t
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5.12.4 Synthetic Synthetic pre-torque is a feature of the drive which can be used to minimize, if not
Pre-Torque totally eliminate, the roll back which normally occurs when the brake is lifted.

The function is turned on in parameter LF.30 and adjusted in parameters US.17 &
US.18 and P.LF.31 & P.LF.32. The following procedure will assist in the adjustment
of the pre-torque.

Adjust brake spring tension, brake voltage, and brake timing first. Note, that

i it is often advantageous to use lower spring tension and lower brake pick
voltage to provide a softer lifting of the brake. This allows for a smoother
transition from brake to motor. It should be noted that any subsequent
changes to the brake could require readjustment of the synthetic pre-
torque.

1) Set the speed to zero in order to clearly see the rollback.

2) Run the car on inspection and note the roll back.

3) Turn on the synthetic pre-torque by setting LF.30 = 5. Also adjust US.17 = 0.2
sec. and US.18 = 0.2 sec.

4) Run the car on inspection. If there is any vibration or audible noise at the start,
lower the value of P.LF.32 by 2500 and try again.

5) Increase the value of US.17 by 0.05 sec. If the rollback is reduced proceed to
step 6, otherwise continue raising the value of US.17 again by 0.05 sec until a
difference in the rollback is perceived.

6) Note the value of US.17 and raise it again by 0.05 seconds. If the roll back gets
better try raising it again. Keep raising US.17 until it gets worse again. Then back
off the value by 0.05 sec. Note there may still be some rollback at this point.

7) Increase the value of P.LF.32 in steps of 2000 and run the car. Roll back should
be further reduced. Values as high as 20000 are normal. If there is vibration or
audible noise at start reduce P.LF.32. In some cases it may help to raise the value
of P.LF.31 to minimize vibration during the pre-torque phase. Adjust in steps of
1000. Finally reduce US.18 by 0.05 seconds.

8) Return the pattern gain or inspection speed to the previous values.

9) Run the car on automatic.

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Initial Start Up

The goal is to adjust timer US.17


Pretorque
ramp up such that the pre-torque ramp down
Current timer Ramp
phase occurs exactly when the brake
check US.17 down timer
300mS US.18 releases and the roll back occurs.
Note: by monitoring LF.86 it is possible
Enable & to see what phase the drive is in. A
Direction ON value of 4 is the ramp up phase and
is controlled by US.17. A value of 3
is the ramp down phase US.18.

Pretorque When adjusted properly, the brake


ramp up
Current timer Ramp should pick, the motor holds the load
check US.17 down timer for a short period about ¼ second,
300mS US.18
and then the acceleration begins.
Enable &
Direction ON

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Parameter Description - Basic Set Up

6. Parameter Description
6.1 US-Parameters

With different passwords different parameter groups can be accessed


for advanced programming.
Password

By selecting LoAd and pressing ENTER, all the LF parameters


are returned to the factory default values. Note the display will
automatically change to show the value of LF.99 upon successful
Load defaults
loading of the default values.

Adjustment value: LoAd = reset all LF parameters

Displayed responses: PASS = default successful


bdPAS = default not successful

By selecting LoAd and pressing ENTER, the selected configuration


file in US.10 and all the existing LF parameter values will be loaded
into the drive. Note: if the configuration is changed in US.10, the LF
Load configuration
parameter values are returned to the factory default values. In this
case, this should be done before any programming of the drive is
carried out as all parameters will be cleared. The display will change
automatically to LF.99 upon successful loading of the configuration.
The process may take several seconds.

Adjustment value: LoAd = Load Configuration

Displayed responses: Pro9 = Loading configuration


PASS = Load successful
bdPAS = Load not successful

This parameter allows the user to select which mode the drive will
operate in. The possibilities are closed loop induction motor, closed
loop permanent magnet motor, and low speed gearless modes. Select
Select configuration
from the list below and then load the configuration file into the drive
through parameter US.4.

Adjustment value: ICLSd = Closed loop induction


I9LSS = Closed loop induction gearless
PCLSd = Closed loop permanent magnet
P9LSS = Closed loop permanent magnet
gearless

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Parameter Description - Basic Set Up

Other US parameters These US parameters are special parameters which are not needed
in every application. They are turned off by default by the control
manufacturer. The following serves only as a list of these parameters.
For further adjustment refer to section 8.0.

US.14 Comm Error Para Address


US.15 Comm Error Data
US.16 E.OL2 function
US.17 Pretorque Timer-Ramp Up
US.18 Pretorque Timer-Ramp Dwn
US.20 Max speed for max Ki
US.21 Speed for min Ki
US.22 Speed dependent Kp Gain
US.23 Min KPgain at high speed
US.24 KD speed gain
US.25 Phase current check
US.26 Encoder diagnostic
US.27 Power Unit Code
US.28 Analog input zero volt clamp
US.29 HSP5 Watchdog Time
US.33 E.dOH Function
US.34 Analog Pattern Gain
US.35 Reference Splitting
US.36 Baud Rate X6C (DIN66019)
US.37 Test Function
US.83 Encoder 2 Output PPR
US.84 Analog Output 2

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Parameter Description - Basic Set Up

6.2 LF-Elevator Parameters

This value determines the type of speed selection and rotation


setting.
Signal / operating mode Value range: AbSPd = Absolute Analog Speed
d SPd = Digital Speed Selection
A tor = Analog Torque Control
A SPd = Analog Speed Control
SErSP = Serial Com. Speed Control
bnSPd = Binary Speed Selection

Default setting: bnSPd

Value Control mode Direction Selection

Abs. Analog Spd. Control terminals X2A.14 &


AbSPd 0...+10V terminals X2A.15
X2A.1, X2A2

Digital Speed Control terminals X2A.14,


d SPd terminals X2A.10, X2A.11, X2A.15
X2A.12,X2A.13

Analog Torque Control terminal X2A.14,


A tor -10V...0... +10V terminals does not determine direction
X2A.1, X2A2, X2A.3, X2A4 used only for triggering the
start sequence

Analog Speed Control terminals X2A.14 &


A SPd -10V...0...+10V terminals X2A.15 do not determine
X2A.1, X2A2 direction. Used only for
triggering the start sequence

Digital Serial Speed Control


SErSP Serial communication Serial communication
16 bit signed speed value 16 bit control word

Binary Speed Control terminals X2A.14,


bnSPd terminals X2A.11, X2A.15
X2A.12, X2A.13

When LF.2 = A tor then: max. system speed is approximately 110% of


(LF.20)

When LF.2 = AbSPd or A SPd then: 0 ... ±10V = 0 ... ± max. system speed
(LF.20)
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Parameter Description - Basic Set Up

a) Analog set speed selection LF.02 = AbSPd


A unipolar analog signal is connected to the terminals
X2A.1(+) and X2A.2 (-). Terminals X2A.3 and X2A.4 can be


used for pre-torque input. Additionally with this setting the
analog output (X2A.5) for motor speed becomes unipolar
as well.

0 ... 10V = 0 ... max. system speed (LF.20)

Terminals X2A.14 and X2A.15 are used to select direction


and activate the start and stop routine. The directions below
must be followed in the exact sequence they are listed:

Start: 1.) Enable on X2A.16=on


2.) “Direction” input terminal (X2A.14 = on
or X2A.15 = on)
3.) Drive commences current check and
magnetizes the motor when ready it will
activate the DRO output X2A.27...29.
4.) Give analog speed signal
Stop: 1.) Analog signal => 0V
2.) Terminal X2A.14 / X2A.15 = off
3.) Enable X2A.16=off after the sum of the
times adjusted in LF.78 and LF.79.

b) Input coded set speed selection LF.02 = d SPd

Digital speed setting uses preset digital values in the drive as


command speeds. The drive creates the driving profile between
selected speeds.

X2A.10 X2A.11 X2A.12 X2A.13


Speed =0 0 0 0 0
SLeveling 1 0 x x
SHigh Leveling 0 1 x x
SIntermediate 1 1 x x
SHigh 0 0 1 x
SInspection 0 0 0 1

Symbol: 1 = Input is active


0 = Input is not active
X = Setting has no effect or don’t care
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Parameter Description - Basic Set Up
c) Analog Torque control LF.02 = A tor
The differential analog signals are connected to the terminals
X2A1(+) and X2A2(-) and X2A3(+) and X2A4(-).The actual torque
command is the sum of the differential inputs.
Torque command = (X2A1 - X2A2) + (X2A3 - X2A4).


In a torque controlled system the maximum speed is
controlled by the elevator control not the drive. However
for safety reasons the drive will internally limit the speed to
110% of LF.20 or contract speed.

Terminal X2A.14.5 is used to activate the starting and stopping


routine. The directions below must be followed in the exact
sequence they are listed:
Start: 1.) Enable X2A.16=on
2.) Select direction input X2A.14
3.) Drive commences current check and magnetizes
the motor when ready it will activate the DRO
output X2A.27...29.
4.) Controller gives analog torque signal
Stop: 1.) Analog signal => 0V
2.) Direction X2A.14 = off
3.) Enable X2A.16=off after the sum of the times
adjusted in LF.78 and LF.79.

d) Analog set speed selection LF.02 = A SPd


A Differential analog signal is connected to the terminals
X2A.1(+) and X2A.2 (-). Terminals X2A.3 and X2A.4 can be used


for pre-torque input.

0 ... ±10V = 0 ... ±max. system speed (LF.20)

Terminals X2A.14 and X2A.15 are used to activate the start and
stop routine. The directions below must be followed in the exact
sequence they are listed:
Start: 1.) Enable on X2A.16=on
2.) “Direction” input terminal (X2A.14 = on or
X2A.15 = on)
3.) Drive commences current check and magnetizes
the motor when ready it will activate the DRO
output X2A.27...29.
4.) Give analog speed signal
Stop: 1.) Analog signal => 0V
2.) Terminal X2A.14 / X2A.15 = off
3.) Enable X2A.16=off after the sum of the times
adjusted in LF.78 and LF.79.
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Parameter Description - Basic Set Up
e) Digital serial communication LF.02 = SErSP
Serial communication is used to operate the drive in speed control
mode. The cyclic serial update rate at 56kbps is about 11mSec.
The default serial parameter channel assignments are listed below.
Other assignments are possible and are freely assigned via the serial
communication. Consult the manufacture for more information on
implementing this control scheme.

Digital commands to the drive


The command speed is a 16 bit signed value representing the motor
speed.

The control word is a 16 bit value which is used to digitally activate


the inputs (enable, direction, reset, etc).

The pre-torque is an 11 bit signed value which is used to provide


roll back compensation.

Digital commands from the drive


The actual speed is a 16 bit signed value representing the actual
motor speed as measured by the encoder.

The status word provides the status of the drive in addition to the
output conditions.

The actual torque provides the torque value back to the controller.

In this mode the drive automatically puts LF.3 = Stop when

i changing parameters. The car must be stopped for this to


happen.


Once in run mode, the drive must see a serial communication
request at the X6C serial port at minimum every 50mSec. If not
the drive will trigger an E.BUS fault.

Clearing an E.BUS error while in serial com mode. When in this


mode, if the controller stops communication with the drive, it
may not be possible to clear the E.BUS fault and view other
parameters. Therefore the following can be used to override the
error such that trouble shooting can occur.

While the display shows E.BUS press and hold both the ENT and
the START key. The display will show the previously displayed
parameter and allow navigation of the parameters. The internal
fault will not reset until the serial communication has been
reestablished.
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Parameter Description - Basic Set Up

f) Binary coded set speed selection LF.02 = bnSPd

Binary speed setting uses preset digital values in the drive as com-
mand speeds. The drive creates the driving profile between selected
speeds. The inputs are binary coded to allow up to seven speeds.
Additionally in this mode, more advanced and multiple profiles can
be established. See parameters LF.41...LF.56. One speed can be
pre-defined as an emergency run speed in which the drive operates
automatically under emergency operation conditions. See parameter
LF.61 for more details.

X2A.10 X2A.11 X2A.12 X2A.13 Para.


Speed =0 x 0 0 0
SLeveling x 1 0 0 LF.41
SHigh Leveling x 0 1 0 LF.44
SInspection x 1 1 0 LF.43
SHigh x 0 0 1 LF.42
SIntermediate_1 x 1 0 1 LF.45
SIntermediate_2 x 0 1 1 LF.46
SIntermediate_3 x 1 1 1 LF.47

Symbol: 1 = Input is active


0 = Input is not active
X = Setting has no effect or don’t care

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Parameter Description - Basic Set Up

This parameter is used to put the drive into different modes. The
modes are defined below.

Drive configuration
Value range: run Run mode. All normal functions.
conF Configuration mode. Used in special cases to
trouble shoot operation
StoP Drive stopped. Motor can not run, drive will not
respond. When using serial com, this mode
allows parameter changes.
S Lrn System Learn. Auto tunes the drive to the
motor. Refer to section 5.5.3 and 5.6.3 for
instructions.
I Lrn Inertia Learn. Learns the system inertia and
activates the FFTC. Refer to section 5.12.1.
P Lrn Pole Learn. Learns the pole positions of PM
motors. Refer to section 5.11.2 and 5.11.3 for
instructions.

SPI Static Pole Learn. Learns the absolute encoder


position for a PM machine under the brake
without sheave movement. Refer to section
5.11.1 for instructions.

Default setting: Stop

This parameter is time limited for safety. Once conF is activated

i you have 90 seconds to complete the task at hand. After the


timer runs out, the mode will change to StoP. It will be necessary
to change back to conF thus resetting the timer to continue. Once
all set up is complete set this parameter to run.

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Parameter Description - Basic Set Up

This parameter displays the current mode of operation, open or closed


loop, geared or gearless, induction motor, synchronous motor. The
parameter is read only.
Selected motor

Possible displays:
ICLSd = Closed loop induction
I9LSS = Closed loop induction gearless
PCLSd = Closed loop permanent magnet
P9LSS = Closed loop permanent magnet gearless

With LF. 5 all drive faults can be automatically reset.

Drive fault auto reset The number adjusted in this parameter determines how many times
per hour the elevator drive will automatically reset faults. Before
resetting the fault, the drive will wait 4 seconds to allow everything
to stop or stabilize. It is not fault specific, so with the default setting
of 5, if the drive experiences 6 different faults in one hour the unit
will latch the last fault and not reset. See parameter LF.98 for fault
history information.

Unit: 1 Note: a setting of “0”


Value range: 0...10 means no fault resets.
Default setting: 5

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Parameter Description - Basic Set Up

This parameter is used to activate and select the type of motor overload
function. Depending on the setting of this parameter, the Elevator Drive will
Electronic trigger a drive fault E.OH2 causing the motor to stop. The trigger level is
motor overload established in parameters LF.9 or LF.12
protection
Value range: off...on
Default setting: off
Adjustment value: as required

 This function must be activated to ensure the


motor protection function is operational!

The trip curve is in accordance with VDE 0660 Part 104, UL508C section 42,
and NFPA 70 Article 430 part C. It is defined as follows:

100% of trip current => continuous running


120% of trip current => trip after 2 hours
150% of trip current => trip after 2 minutes
200% of trip current => trip after 1 minute
800% of trip current => trip after 5 seconds

Fan cooled motor


Time
non ventilated motor

% motor current

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Parameter Description - Motor Data

The following parameters configure the COMBIVERT Elevator Drive to the particular

i motor. Correct adjustment of these parameters is critical for proper operation of the
system. Depending on the mode of operation the units and or range of acceptable
values may change. Parameters LF.10 through LF.19 have dual functions depending
on the type of motor.

For induction motor configuration modes the parameter


information will be indicated with the symbol
IM

For synchronous permanent magnet motors, configuration mode


the parameter info will be indicated with the symbol PM

This parameter sets the current threshold in amps above which the
IM Elevator drive activates the motor overload function.
Electronic
Unit: ampere
motor overload
Value range: 1.0...1.1 x drive rated current
current
Default setting: 8.0A
Adjustment value: in accordance with motor nameplate

For PM motors the current threshold for electronic motor protection


PM is set equal to the rated motor current in LF.12. Some motors must
be protected from long term peak current to prevent damage to the
motor windings. This parameter is then used to limit the peak current
to the motor. If the motor current exceeds this value for longer than
3.0 seconds, the drive will automatically trigger the error E.OH2 and
shut down operation.

When adjusting the rated motor current in LF.12, this value is


automatically set to 3 times the value of LF.12. After setting LF.12,
this parameter can then be adjusted based on the max. current
allowed by the motor manufacturer.

Unit: ampere
Value range: 1.0... drive peak current
Default setting: 3 times LF.12
Adjustment value: in accordance with the motor

 If this parameter is set too low, it may interfere with operation


of the elevator, resulting in shut downs.

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Parameter Description - Motor Data

Enter the rated power of the motor.


IM
Unit: hp
Rated motor power Value range: 0.0...125 hp
Default setting: 5.0 hp
Adjustment value: in accordance with the motor name plate

The power value is calculated from the torque and speed. Therefore
PM this parameter becomes read only.

Unit: rpm
IM Value range : 10.0....6000.0 or 500.0
(based on config mode)
Rated motor speed
Default setting: 1165.0 or 150.0
(based on config mode)

Adjustment value: in accordance with the motor name


plate


You may not enter the motor-synchronous speed (e.g. 1800
rpm for a 4 pole motor, 1200 rpm for a 6 pole motor, and 900
rpm for a 8 pole motor). Ask the manufacturer for the motor
rated speed if you cannot find it on the name plate or use
the following example to estimate the rated speed.

Example: If the name plate reads 1200 rpm (synchronous


speed) then the value that should be entered must
be lower. For starting purposes, one can estimate
the slip at about 2.9%. Then through running the
elevator it is possible to determine whether further
adjustments are necessary. 2.9% of 1200 is 35 rpm.
So for starting, use the value 1200 - 35 = 1165 rpm
which is the default value.

LF.11 Valid Adjustment Range From this parameter along with the rated frequency in LF.13,
for 60Hz motors the COMBIVERT Elevator Drive calculates the number of motor
poles. As a result there are
limits as to how low the value 4 poles 1201...1799 rpm
can be adjusted for a motor 6 poles 901...1199 rpm
with a certain number of poles.
8 poles 721...899 rpm
Refer to the table to the right
for the valid adjustment range 10 poles 601...719 rpm
of 60Hz motors.

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Parameter Description - Motor Data

Unit: rpm
PM Value range : 10.0....6000.0 or 500.0
(based on configuration mode)
Rated motor speed Default setting: 1165.0 or 150.0
(based on configuration mode)

Adjustment value: in accordance with the motor name


plate

For permanent magnet synchronous motors there is no slip.


Therefore the value entered must be exactly the synchronous
rotational speed based on the rated frequency as noted below.
With this there is no further adjustment necessary. Do not round
this value off to the nearest whole number. With this there is no
further adjustment necessary.
LF.13 x 120
LF.11 =
motor poles
OR

LF.11 x motor poles


LF.13 =
120

Enter the motor nameplate rated current (FLA).


IM
Unit: ampere
Rated motor current
Value range: 1.0...1.1 x Inverter rated current
PM Default setting: 8.0 A
Adjustment value: in accordance with the motor name
plate

Enter the exact rated frequency of the motor.


IM
Rated motor frequency Unit: hertz
Value range: 4.0...100.0 Hz
PM Default setting : 60.0 Hz
Adjustment value: in accordance with the motor name plate

LF.13 x 120
LF.11 =
motor poles
OR

LF.11 x motor poles


LF.13 =
120

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Parameter Description - Motor Data

Enter the name plate rated voltage.


IM Unit: volt
Rated motor voltage Value range: 120...500 V
Default setting: 230 or 460 V based on drive voltage
Adjustment value: in accordance with the motor name plate

Enter the no load phase to phase back EMF rms voltage at rated
PM speed (LF.11).

Unit: Vrms / at rated speed


Value range: 1...32000 V
Default setting : none
Adjustment value: in accordance with the motor name plate

Note: For LF.80 software versions =< v1.3 this parameter dis-

i played volts peak at 1000 rpm. So the value was significantly


higher (i.e. greater than 1000V). When upgrading to the newer
software this value must be recalculated using the new meth-
od (Vrms at rated speed)

To convert the old value from V1.3 to the new value for V1.7 use
the following equation:

V1.7 value for LF.14 = V1.3 value x LF.11


1000 x 1.414
This value is measured during auto tuning and will provide the
best value.

This parameter is not the efficiency of the motor but the ratio of
IM the magnetizing current to the total phase current of the motor.
Lower power factor values will increase the magnetizing cur-
Power factor rent to the motor and thus increase the field strength resulting in
tighter control of the motor. Higher values decrease the magne-
tizing current and the field strength.

Unit: 1
Value range: 0.50...1.00
Default setting: 0.90
Adjustment value: in accordance with the motor name plate

Note: If not known, a value of 0.9 is recommended for old high


slip motors and a value of 0.65 is recommended for gearless
induction motors.

PM For PM motors this parameter is not required and therefore is not


visible.
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Parameter Description - Motor Data

The field weakening speed determines at which speed the peak


IM torque limit starts being reduced. It is necessary to reduce the peak
torque limit of the motor since the drive’s ability to force current
Field weakening speed into the motor is limited by the applied voltage as rated speed is
reached.

If the drive tries to demand more torque than the motor can produce
given the available voltage and actual motor speed, it is possible
that the breakdown torque of the motor will be exceeded and as
a result the motor will appear to stall and run at less than desired
speed.

Generally this phenomenon can be identified as the car reaches


contract speed momentarily but then drops to a lower speed or the
car speed stalls at some speed lower than contract speed. Monitor
parameter ru.42. If the value is reaching 100% or higher, the votlage
limit is being reached. As a result the peak torque command must
be further limited in order to maintain control of the motor.

The solution is simply to reduce the value of LF.16 to about 60% of


synchronous speed (720 rpm for a 1200 rpm motor). A setting of
45% of synchronous speed should be used as the practical lower
limit of this parameter.

Unit: rpm
Value range: 0.0...6000 rpm
Default setting: 960.0 rpm
Initial adjustment value: approx. 80% of synchronous
speed

For PM motors this parameter is not necessary and therefore


PM is not visible.
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Parameter Description - Motor Data

For IM the torque value is calculated from the rated speed


IM (LF.11) and rated power (LF.10). Therefore this value is read
Rated motor torque only.

Unit: lb ft
Value range: 1...10000 lb ft
Default setting: Calculated

For PM motors the torque value must be entered and is used


PM to establish the torque constant. Enter the rated name plate
torque.

Unit: lb ft
Value range: 1...10000 lb ft
Default setting: 18 lb ft
Adjustment value: enter the motor name plate value

Some motors have the torque stated in Nm. To convert Nm to


lb ft: multiply Nm by 0.738.

If the torque is not listed on the name plate you may use the the
following equations to calculate the torque:

Torque [lb ft] = Name plate HP x 5258


Nameplate Speed (rpm)

OR
Torque [lb ft] = Name plate kW x 7043
Nameplate Speed (rpm)

OR
Torque [lb ft] = Name plate Nm
1.355

i For PM machines changing LF.17 automatically sets the


maximum torque in 0.LF.36 to prevent high current to the
motor during construction.

For high speed operation, 0.LF.36 will typically need to be


raised to 200-250% of LF.17.

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Parameter Description - Motor Data

This parameter not required for closed loop induction motor


IM operation and will not be visible in these modes.

PM motor resistance For PM motors enter the phase to phase resistance value.
Some motor manufacturers list the per phase value therefore
PM you must multiply by two. This value can also be measured
by the drive’s auto-tune function, see parameter LF.3. Incorrect
settings of this parameter could lead to oscillation in the current
control and audible noise in the motor, since the regulator values
for the current control are calculated from this value.

Unit: ohms
Value range: 0.000...49.999
Default setting: 1.000
Adjustment value: enter the motor resistance value

This information is not used for induction motors and therefore


IM the parameter is not visible in induction motor mode.
PM motor inductance

This is the total phase to phase reflected leakage inductance of


PM the motor winding. The inductance listed on the manufacturer’s
data sheet will most likely be for one phase. So it will be necessary
to multiply the value by two and then enter it into the drive. This
value can also be measured by the drive’s auto-tune function,
see parameter LF.3. Incorrect settings of this parameter could
lead to oscillation in the current control since the regulator values
for the current control are calculated from this value.

Unit: mH
Value range: 0.01...500.00
Default setting: 1.00
Adjustment value: enter the value from the manufacturer’s
data sheet.

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Parameter Description - Machine Data

 The following parameters relate to the machine data of the elevator. It is important
to enter the correct values, such that both the motor and the car run at the correct
speed.

This is the elevator contract speed.


The speeds adjusted in parameters LF.42...LF.47 are limited by
Contract speed LF.20. Other internal values are calculated from LF.20.
With an analog speed signal the following is valid:
0 ... ±10V = 0 ... ±contract speed (LF.20)

Unit: feet per minute


Value range: 0...1600ft/min
Default setting: 0 ft/min
Adjustment value: maximum speed of the system

i If the motor does not run at the correct speed do not adjust
this parameter! See parameter LF.22.

Unit: Inches
Value range: 7.00...80.00 in
Default setting: 24.00 in
Traction sheave
Adjustment value: measure the sheave diameter
diameter

Enter the actual gear ratio. If the ratio is not known, see param-
eter LF.25 and enter the value from LF. 25 into LF.22
Gear reduction ratio
Unit: 1
Value range: 1.00 ... 250.00
Default setting: Geared = 30.00
Gearless = 1.00
Adjustment value: in accordance with the gear name plate

i The ratio can be determined by counting the revolutions of the


motor during one rev of the traction sheave.

Once the car is running on high speed, if the measured speed


is slightly above or below the contract speed, the gear ratio can
be changed slightly to compensate. Higher values in LF.22 will
increase the car speed, lower values will decrease the car speed.
Make very small changes at first!

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Parameter Description - Machine Data

Unit: 1
Value range: 1...8 (1:1...8:1)
Roping ratio Default setting: 1
Adjustment value: in accordance with the system data

Unit: pounds
Value range: 0...30000lbs
Default setting: 0 lb
Load weight Adjustment value: in accordance with the system

This parameter is read only and will change when adjustments


are made to LF.11, LF.20, LF.21 or LF.23.
Estimated gear reduction
This parameter can be used to estimate the gear ratio if it is not
known. After correctly entering values into LF.11, LF.20, LF.21,
and LF.23, read this value and then enter this value into LF.22.
Then to verify, run the car at inspection speed, measure the
actual speed with a hand tach. If the car speed is slower than the
adjusted inspection speed (LF.43), then increase LF.22. If it is
higher then the adjusted inspection speed, decrease LF.22.

Note: If LF.20 = 0.00 ft/min the value of LF.25 will be the same
as the last calculated value.

Unit: .01
Value range: 1.00...99.99

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Parameter Description - Encoder Set Up
This parameter is used to manage the encoder interface and its
surrounding functionality. Depending on the type of encoder and
encoder interface only some of these functions are supported. The
Encoder interface parameter has been expanded using an offset number to denote the
function.

The function of each offset is denoted below

Displays the type of encoder interface on the drive. Is also used to


manually reset E.ENCC errors.

Displays the type of encoder connected to the drive, if the info is


available from the encoder.

Displays the status of the encoder interface (encoder faults, etc.)

The key strokes below can be used to navigate to the desired offset
number.

change between
parameter
group and
parameter
number
ENTER
START F/R START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP

change between change between


parameter ENTER ENTER parameter
F/R F/R
group and number and
parameter parameter
offset number offset number
START
ENTER FUNC.
F/R SPEED
STOP

With the up, down keys


select the respective STOP

parameter offset number START

0,1,2,3

START
ENTER FUNC.
F/R SPEED
STOP

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Parameter Description - Encoder Set Up

This parameter displays the type of encoder feedback installed in the drive.
It is also used to reset E.ENCC error. Under normal operation this parameter
dispalys the type of encoder feedback card installed in the drive. See the list
below.

Additionally, if an E.ENCC error has occurred, and the problem has been
corrected, the error can be reset by displaying the value of 0.LF.26 and pressing
ENTER. This is the only way to manually reset the E.ENCC error. See 2.LF.26
below for more information on E.ENCC errors.

Display Channel 1 ( X3A) Channel 2 (X3B)


noInt No feedback card installed

SSI 5V TTL incremental Synchronous Serial Interface,


absolute multi turn position encoder
rESoL Resolver 5V TTL incremental output
HIPEr Hiperface 5V TTL incremental output
Inc24 15-24V HTL incremental 5V TTL incremental output
IncIE 5V TTL incremental5V TTL incremental output
SinCo Sine Cosine / -SSI 5V TTL incremental output
I24PE 15-24V HTL incremental 5V TTL incremental output
EndAt EnDat 5V TTL incremental output
PhASE UVW 5V TTL incremental output

This parameter displays the type of encoder connected to the drive. It is only
supported by HIPERFACE, EnDAt or SIN/COS-SSI encoders.

Operator Encoder
Display Type
noEnc No Encoder Detected
SCS67 SCS 60/70
SCn67 SCM 60/70
SinCo SIN/COS no abs.
SinCo SIN/COS abs.
SSI SSI abs.
SrS56 SRS 50/60
Srn56 SRM 50/60
EnDat EnDat
EnDat EnDat Single Turn
EnDat EnDat Multi. Turn
EncUn Encoder Undefined

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Parameter Description - Encoder Set Up

This parameter displays the status of the connected encoder along with error
messages and in case of a malfunction. It is only supported by HIPERFACE,
EnDAt or SIN/COS-SSI encoders.

Refer to the table on the following page for possible displays and their
meanings.

When the status of the encoder interface changes to a value other than

i “communication established” conn, and the drive is enabled, the drive


will trigger and E.ENCC fault. Press enter and the drive will change the
display to this parameter and show the fault code. Once the problem
has been corrected, the E.ENCC fault can be cleared by displaying the
value of parameter 0.LF.26 and pressing enter.

This parameter has been removed starting with LF.81 software date 1811.4.

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Parameter Description - Encoder Set Up
2LF26 Fault Codes
Display Description Fault cause and solution
conn Serial Com. Established Position values are being transferred to the encoder, encoder
and serial interface are working.
EncId Unknown encoder ID Encoder is an unknown type and does not support the required
serial communication protocol. Encoder is the wrong type, i.e.
EnDat connected to a HIPERFACE feedback card. Solution:
verify encoder type.
bdCbi Cable break. inc. channels The interface looks at each incremental channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
bdCba Cable break. abs. channels The interface looks at each data or clock channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
PoSde Position deviation too high The position deviation between the incremental channels and
the absolute values is greater than 2.8 degrees. On SIN/COS
the comparison is made between occurrences of the zero pulse.
Too many or too few counts between the zero pulse will trigger
this error. Normally, this is caused by a bad encoder cable and/
or poor shielding and grounding of the cable. Solution: replace
the cable. 1)
BdPPr Enc. ppr does not match Compares the internal value of ppr stored inside the encoder
with the setting of LF.27. If they do not match this error code
will be activated. Solution: verify correct encoder ppr and enter
it in LF.27.
BdInt Interface Card not The serial interface card is not recognized by the main CPU of
the drive. Replace the feedback card.
recognized
bdSuP Bad internal enc. supply The internal power supply of the encoder has failed

OHEnc Encoder over heat Encoder temp is measure by the encoder and the error is passed
on to the drive via serial com.
OSEnc Encoder over speed Actual speed has exceeded the max speed of the encoder.

ErEnc Internal encoder failure Internal encoder signals are incorrect or out of tolerance. Replace
the encoder
ErEnc Internal encoder failure Replace encoder

FrtEn Formatting the encoder The encoder will be formatted according to the prescribed
structure. This will allow further read/write cycles to occur.
nEEnc New encoder found The feedback card has recognized that a new or different encoder
is now connected to the drive. Therefore it is necessary to confirm.
Reenter the values in LF.26,LF.27,LF.77. This message can also
occur if the cable is incorrectly wired or the encoder is damaged.
Try to swap the cables or encoders in this case.
noFrt Encoder memory not Encoder memory structure is not valid and therefore can not be
read
formatted
EncBS Encoder is busy The encoder is busy during data transfer and cannot accept the
transmission.
OFF No com to Enc. Card There is no communication between the encoder and the
drive.

1) If the cable is coiled up in the control panel, try uncoiling it out onto the floor in case this is the problem.

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Parameter Description - Encoder Set Up
Unit: pulse per revolution
Value range: 256...16384 pulse per revolution
Default setting: 1024 pulse per revolution
Encoder pulse number Adjustment value: in accordance with the manufacturer
specifications


If the incremental encoder pulse number is not
correctly adjusted, the elevator drive can run very
slowly, or over-speed is possible or other unforeseen
conditions may occur. Therefore, it is absolutely
necessary to adjust this parameter correctly.

This parameter can be used to swap the two encoder channels, reverse
the direction of the entire system, or both swap encoder channel and
reverse the system direction. See also section 5.11.5.
Encoder channel swap /
direction Unit: 1
Value range: 0...3
Default setting: 0
Adjustment value: 0 nothing reversed
1 encoder change A <--> B swapped
2 motor rotation reversed
3 motor rotation reverse and A<-->B
swapped

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Parameter Description - Encoder Set Up

This parameter is used to adjust the sample time of the encoder


feedback for calculation of the actual motor speed value. With certain
Encoder sample time motors or encoders it may be beneficial to use a time other than the
factory setting. Lower values lead to higher bandwidth and faster
response times of the motor. However lower values also increase
the systems susceptibility to electrical noise on the encoder signal.
Therefore on some systems having higher noise levels, lower values
may not be suitable. If this electrical noise is a problem, the motor will
produce an audible noise while running.

Unit: -
Value range: 0_5, 1, 2, 4 , 8, 16, 32, 64, 128, 256 mSec
Default setting: 4 mSec
Adjusted value: based on application requirements

Example: with a 4 mSec sample time the resulting speed measurement


resolution using a 1024 encoder is +/-3.5 rpm. A setting of 8 mSec
gives +/-1.8 rpm.

With Sin/Cos, Hiperface, EnDat encoders see also parameter LF.76


for extended resolution adjustments.

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Parameter Description - Control Settings

Used in conjunction with LF.2 to adjust the control method.

Control Mode Unit: 1


Value range: 0...5
Default setting: 0
Adjustment values

0 Open loop induction motor operation for construction, inspection and


test purposes only.
1 Open loop induction motor operation with sensorless motor manage-
ment, Valid when LF.2 = AbSPd, d SPd, A SPd, SErSP, bnSPd
2 Closed loop speed control. Valid when LF.2 = AbSPd, d SPd, A
SPd, SErSP, bnSPd
3 Closed loop speed control with external pre-torque input active. Valid
when LF.2 = AbSPd, d SPd, A SPd, SErSP and using a load weight
system to provide a pre-torque signal to the drive. Analog inputs
X2A.3 and X2A.4 serve as the pre-torque input. See parameters
LF.67, LF.68, and LF.69 for futher adjustment.
4 Closed loop torque control. Valid when LF.2 = A tor. Both analog
inputs serve as torque inputs and are internally summed together.
5 Closed loop speed control with synthesized pre-torque. Valid when
LF.2 = AbSPd, d SPd, A SPd, SErSP, bnSPd. Provide a synthesized
pre-torque without a load weigher. See parameters US.17, US.18,
P.LF.31 and P.LF.32 for further adjustment.

When using induction motors, the COMBIVERT F5 can be run open loop in

i inspection to verify whether the encoder functions normally. By setting the


parameter LF.30 = 0, the inverter runs the motor open loop. The encoder
feedback (motor speed) is displayed in parameter LF.89 but has no effect on
the operation of the motor. Therefore, this mode can be used to verify whether
the encoder is functioning properly. Generally, when running empty car up the
actual motor speed in LF.89 should be equal to the set speed in LF.88. If these
values are off by more than 20 rpm when running empty car up, there is most
likely an encoder or encoder cable problem.

When using permanent magnet synchronous motors only closed loop operation
(2,3,4,5) is permitted.

 Running the COMBIVERT open loop, in automatic mode, at high speed or leveling
speed can result in high motor currents and or poor performance. Always verify
that this parameter is set correctly before running in automatic mode!

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Parameter Description - Control Settings
The proportional gain of the speed controller is split into two values, one for
acceleration and constant run and one for deceleration. This provides the
greatest degree of flexibility. The default values are set the same for both
Kp speed accel.
and will work for most applications. However if the motor does not track the
speed command tight enough, then the value should be increased. If the
motor makes audible noise or vibration in the car, then the gain value should
be reduced. Adjustment steps of +/- 250 are reasonable.
Kp speed decel.
Unit: 1
Value range: 1...32767
Default setting : 3000 Accel. , 3000 Decel. , 2000 Pre-torque
Kp speed synthetic
pretorque Refer to section 5.12.3 for adjustment information on A.LF.31 and d.LF.31.

The synthetic pre-torque gain setting is used to provide control during the
pre-torque phase only when LF.30 =5. In most cases it is not necessary to
adjust the proportional gain. However, if a vibration is felt in the car during
the pre-torque phase this gain can influence it. Try values of 500, 1000, 4000,
and 6000 to determine whether or not there is any influence. P.LF.31 is not
used when LF.30=3.

The integral gain of the speed controller is split into two values, one for
acceleration and constant run and one for deceleration. The default values
Ki speed accel. are a good staring point and will work for most applications. Higher integral
values can lead to pulsation during acceleration and deceleration.

Unit: 1
Value range: 1...32767
Ki speed decel.
Default setting: 350 Accel. , 250 Decel. , 10000 Pre-torque

Refer to section 5.12.3 for adjustment information on A.LF.32 and d.LF.32.


Ki speed synthetic
The sythetic pre-torque gain setting controls the rate of the build of torque
pretorque
and the stiffness of the motor as the brake releases only if LF.30=5. Once
the pre-torque timing is adjusted, this gain can be adjusted to control the
strength of the pre-torque. In general lower spring tension and lower brake
pick voltages result in a smoother transition of the load from brake to motor.
This gain should be adjusted as high as necessary to prevent the sheave from
moving during break release. Typical values are between 5,000 and 20,000.
If the value gets too high, vibration or audible noise in the motor may occur
during the pre-torque phase. Refer to section 5.12.4 for more adjustment
information. P.LF.32 is not used when LF.30=3.

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Parameter Description - Control Settings
This gain value is effective only at low speeds. This value is added to the I
term gain in LF.32 to provide greater control and more stability.
Ki speed
This offset acceleration gain will assist the motor in catching the load during
offset accel.
starting. It is especially important for high efficiency geared or gearless
applications. Values of 2,000 to 5,000 are useful.

The offset deceleration gain will allow the system track the command speed
Ki speed tightly at low speed. Often lower values are required than for starting. Values
offset decel. of 500 to 2,000 are useful.

Unit: 1
Value range: 0...8000
Default setting: 3000 Accel. , 1000 Decel.

The offset gain value is tapered off beginning at about 8 ft/min and the
offset reaches zero at 24ft/min. The corner speeds can be adjusted through
parameters US.20 and US.21.

Refer to section 5.12.3 for adjustment information on A.LF.33 and d.LF.33.

The peak torque limit prevents the motor from exceeding its breakdown torque
limit. If the torque limit is reached, the acceleration process will take longer
Maximum torque with a full load. This can also cause the car to over shoot the floor during
deceleration. This value can be raised.

Default Setting: 150%

The maximum output current is limited to the following:

Max Current = (0.LF.36/ LF.17) x LF.12

The maximum output current is ultimitely limited to the drive’s peak


current rating, regardless of how high the 0.LF.36 maximum torque may
be set. Refer to Sections 2.1 and 2.2 for ratings.

The low defaults setting is to protect the motor from excessively high
current which may occur during the commisioning process if there
are incorreect parameter settings (e.g. motor data incorrect, encoder
A/B phasing or ppr incorrect, encoder position for PM synchronous
motor incorrect, etc.) The default settings should be sufficient to enable
inspection operation with empty car. Under normal high speed operation,
this value will likely need to be increased, typically in the range of 200-
250% of rated motor torque.

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Parameter Description - Control Settings

The maximum torque during emergency operation is activated through parameter


LF.61. This allows the drive to limit the torque and therefore the output current
to the rated value to prevent the drive from drawing too much current from a
Max. torque battery back up supply.
emergency oper.
Unit: pound feet (lb ft)
Value range: 0.0...torque at the drive’s current limit
Default setting 0.LF.36: For IM: 3 x Rated motor torque
(approx. 3 x LF.17)

For PM: 1.5 x Rated motor torque


(approx. 1.5 x LF.17)


This initial low setting protects the motor from high current in case the
encoder position is wrong. For PM motors to run with 100% load in the
car, it may be necessary to raise this value to 200%...250% of LF.17 based
on the motor manufacturers rated peak torque.

Default setting 1.LF.36 = LF.17

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Parameter Description - Control Settings

Adjusts the torque boost only during open loop operation


(LF.30=0). If the torque boost is too low the motor may not be
able to lift the load. Too much or too little boost can lead to high
Open loop torque boost
current while running open loop.
Unit: % of input voltage
Value range: 0.0...25.5 %
Default setting: 5.0 %
Adjustment value: dependent on load, adjust incrementally.

Using parameter LF.38 the switching frequency of the inverter can


be set. The switching frequency can be constantly 8 kHz or 16kHz
with an automatic reduction based on the heat-sink temperature.
Switching frequency
If the display often shows the error message E.OL2, then this

i parameter should be set to zero. Some power stages only sup-


port 8kHz. On these units it is not possible to change to this
value.

Unit: 1
Value range: 0 = switching frequency constantly 8 kHz
1 = 16kHz with automatic reduction
Default setting: 0
Adjusted value: as needed

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Parameter Description - Driving Profile

The run profile is defined by up to seven different speeds and up to three different
sets of accelerations and decelerations. Various combinations of these are
available depending on the mode of control adjusted in parameter LF.2. The
following section describes the adjustment of the speeds and profiles.

Leveling speed. The transition to zero speed is always made using


the jerk adjusted in LF.56. this provides a very smooth approach
to the floor. Acceleration from zero speed uses profile 1.
Leveling speed, SL
Unit: feet per minute
Value range: 0...25 ft/min
Default setting: 0 ft/min
Adjustment value: approx. 4 ft/min

High speed. Acceleration from zero speed and deceleration to


leveling or high leveling uses profile 0.

High speed, SH Unit: feet per minute


Value range: 0...LF.20
Default setting: 0 ft/min
Adjusted value: LF.20 or smaller

Inspection speed. Acceleration and deceleration rates are based


on profile 1.

Inspection speed, SI Unit: feet per minute


Value range: 0... 150 ft/min or LF.20 whichever is lower
Default setting: 0 ft/min
Adjusted value: approx. 35 ft/min

High leveling speed or second inspection speed. Can be used


for short floor or one floor travel. Acceleration is based on pro-
file 1, which can offer independent setting from profile 0 used in
Set Speed SHL, High high speed operation.
leveling Speed
Unit: feet per minute
Value range: 0...LF.20
Default setting: 0 ft/min
Adjusted value: dependent on use.

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Parameter Description - Driving Profile

Intermediate speed one, uses profile 0 acceleration and decelera-


tion. Can be assigned as emergency operation speed.

Set Speed SINT1, Unit: feet per minute


Intermediate Speed 1 Value range: 0...LF.20
Default setting: 0 ft/min
Adjusted value: dependent on the distance between the
floors

Intermediate speed two, uses profile 0 acceleration and decelera-


tion. Can be assigned as emergency operation speed.

Set Speed SINT2, Unit: feet per minute


Intermediate Speed 2 Value range: 0...LF.20
Default setting: 0 ft/min
Adjusted value: dependent on the distance between the
floors

Intermediate speed three, uses profile 0 acceleration and decel-


eration. Can be assigned as emergency operation speed.

Set Speed SINT3, Unit: feet per minute


Intermediate Speed 3 Value range: 0...LF.20
Default setting: 0 ft/min
Adjusted value: dependent on the distance between the
floors

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Parameter Description - Driving Profile

The run profile is defined by jerks, acceleration, and deceleration. Each jerk, accel
and decel holds three different values and is indexed through the offset number
(lead number in from of the parameter number). These different values make
up three different run profiles which are either assigned based on the selected
speed or through another parameter. The adjustment range for each is the same
although the default values vary.

When adjusting a profile, change the offset number first and then go to each

i parameter. The profile number will not change when switching between
parameters making it easy to adjust one complete profile. Refer to section
4.3 for selecting the profile number.

In general higher values result in a hard/fast profile, while lower values give
softer, slower transitions.
Empirical values: 2.00...3.00 for retirement homes, hospitals,
apartment buildings
3.00...5.00 for office buildings, banks etc.

When LF.2 is set to AbSPd, A SPd or A Tor, the values of all profiles are
automatically set to the maximum values
“oFF” thus turning off the ramp generator.
When LF.2 is set d SPd or bnSPd the default values are loaded in all
profiles.

Profile 2 is used for emergency operation as selected in parameter LF.61.

Sets jerk at start of the run.


Unit: feet per second3
Value range: (calc. min.1))...32.00 ft/s3 (oFF)
Default values: Profile 0 = 3.0 ft/s3
Profile 1 = 3.5 ft/s3
Profile 2 = 1.5 ft/s3

Starting jerk

Sets the rate of acceleration.


Unit: feet per second2
Value range: 0.30...12.0 ft/s2 (oFF)
Default values: Profile 0 = 3.3 ft/s2
Profile 1 = 3.5 ft/s2
Profile 2 = 1.5 ft/s2

Acceleration 1) Calc.min. - The calculated minimum value depends on the value of the
rated of acceleration or deceleration that the jerk must work with. Therefore the
minimum jerk value is limited by the actual adjusted value of the acceleration or
deceleration. If a lower jerk value is required, you must first reduce the rate of
acceleration or deceleration.
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Parameter Description - Driving Profile

Sets the jerk during the roll into constant speed.


Unit: feet per second3
Value range: (calc. min.1))...32.00 ft/s3 (oFF)
Default values: Profile 0 = 4.0 ft/s3
Profile 1 = 4.5 ft/s3
Profile 2 = 1.5 ft/s3

Acceleration jerk

Sets the jerk in the roll out of constant speed.


Unit: feet per second3
Value range: (calc. min.1))...32.00 ft/s3 (oFF)
Default values: Profile 0 = 4.5 ft/s3
Profile 1 = 5.0 ft/s3
Profile 2 = 1.5 ft/s3

Deceleration jerk

Sets the rate of deceleration.


Unit: feet per second2
Value range: 0.30...12.0 ft/s2
Default values: Profile 0 = 3.5 ft/s2
Profile 1 = 3.5 ft/s2
Profile 2 = 1.5 ft/s2

Deceleration

Set the jerk during the final approach to the floor.


Unit: feet per second3
Value range: (calc. min.1))...32.00 ft/s3 (oFF)
Default values: Profile 0 = 2.5 ft/s3
Profile 1 = 3.5 ft/s3
Profile 2 = 1.5 ft/s3

Approach jerk

Sets the jerk and rate of deceleration during the transition from
leveling speed to stop.
Unit: feet per second3
Stop jerk Value range: off, 0.30...32.00 ft/s3
Default value: 2.00 ft/s3
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Parameter Description - Driving Profile

Graphical view of speed profiles


Binary speed selection (LF.2 = bnSPd)

Speed Normal High Speed


LF.42
0.LF.52 0.LF.53

0.LF.54
0.LF.51

0.LF.55
LF.41 LF.56
0.LF.50

Speed Earthquake Speed


LF.45 0.LF.53
150ft/min
max. 0.LF.52

0.LF.54
0.LF.51

0.LF.55
LF.41 LF.56
0.LF.50

Speed Emergency Generator Speed


LF.46
2.LF.53
2.LF.52

2.LF.54
2.LF.51

2.LF.55
LF.41 LF.56
2.LF.50
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Parameter Description - Driving Profile

Speed Inspection Speed


1.LF.53
LF.43
1.LF.52
1.LF.54
1.LF.51
1.LF.55
1.LF.50 t

Speed High Leveling Speed

LF.44 1.LF.53
1.LF.52 1.LF.54
1.LF.51 1.LF.55
LF.41 LF.56
1.LF.50 t

Speed
High Speed Stop
Without Leveling Speed
LF.42 LF.56
0.LF.52

0.LF.51 LF.56

LF.56
0.LF.50 t


Important! If the high speed, intermediate speeds or high leveling speeds
are turned off and leveling speed is not activated immediately afterward, the
drive will use the stop jerk in LF.56 for the slowdown profile. This will result
in a very slow deceleration of the car and may cause the car to overshoot the
desired stopping point. Leveling speed must always be activated to ensure
the normal deceleration profile.
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Parameter Description - Driving Profile

Recommended Profile Settings


These are the recommended profile settings for standard 6 pole (1165 rpm) motors with geared
machines. For other motors and gearless these values can also be used as a good starting point
however, further adjustment may be required. The minimum jerk value is limited by the rate of
acceleration or deceleration. If it is not possible to adjust the jerk rate lower, it may be necessary
to lower the respective rate of acceleration or deceleration first and then try to lower the jerk.

Contract Speed [ft/min]


100 150 200 250 300 350
Start Jerk 3.0 3.0 3.2 3.1 3.0 3.0
LF.50 [ft/sec3]
Acceleration 2.0 2.5 3.0 3.3 3.3 3.3
LF.51 [ft/sec2]
Accel. Jerk 3.25 3.5 3.75 4.0 4.0 4.0
LF.52 [ft/sec3]
Decel. Jerk 3.25 3.5 3.75 4.0 4.25 4.5
LF.53 [ft/sec3]
Deceleration 1.8 2.25 2.6 3.0 3.25 3.5
LF.54 [ft/sec2]
Flare Jerk 2.5 2.5 2.5 2.5 2.5 2.5
LF.55 [ft/sec3]
Stop Jerk 2.0 2.0 2.0 2.0 2.0 2.0
LF.56 [ft/sec3]

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Parameter Description - Special Functions

Triggers a drive warning if the actual motor speed deviates from the com-
manded speed by more than the window defined in parameter LF.58 and
for the length of time defined in LF.59. This function only works in closed
Speed following error loop speed control mode, ie. LF30=2, 3 or 5.

Settings: 0 = Off (Use when LF.30 = 4)

1= On, drive indicates speed following error when motor


speed varies from the set speed by the amount in LF.58
and for the time in LF.59, output X2A.18 (or whichever
output is programmed with ASd function).

2= Can be used to trigger an external drive fault when a speed


deviation occurs. For the function to work, a jumper wire
must be connected betwen output X2A.18 (or whichever
output is programmed with ASd function) and the option
input X2A.10. Note however that when this is selected it
is not possible to use the option input to activate emer-
gency power mode from the same input (LF.61 = di 1).
Additionally, this function is not available when LF.2 = d
spd. If LF.57 = 2 and the jumper is not present, the drive
will trigger the error E.EF.

Sets the +/- window for the speed following error in percent of the
set speed.

Speed difference
Unit: %
Value range: 0...30%
Default setting: 10%
Adjustment value: as necessary

Defines the length of time the following error can exist before the fault is
triggered.
Following error timer Unit: Seconds
Value range: 0.0...1.0 sec.
Default setting: 1.0 sec.
Adjustment value: as necessary

When trying to trouble shoot the cause of this fault, it helps to increase

i LF.58 and LF.59 to the maximum values to prevent the fault from
triggering.

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Parameter Description

Determines how the emergency power function is activated. The emergency


power function allows the drive to run off of a UPS or battery back up
Emergency operation system, 460V units can be run from a 230V 1 phase supply. 230V units
mode can be run from a 230V 1 phase supply.

When active the under voltage fault level is reduced to 160VAC. The input
phase failure detection is shut off, and the torque limit is reduced to the
rated torque of the motor.

If a speed is programmed for this function, then whenever the speed is


selected, the drive automatically goes into emergency operation. If the
function is triggered by a digital input (X2A.10), the input must be active
when the drive is enable and must remain active for at least one second.

Settings: Off = no function

SPd1 = Intermediate speed one serves as the emergency


operation speed.
SPd2 = Intermediate speed two serves as the emergency
operation speed.
SPd3 = Intermediate speed three serves as the emergency
operation speed.
di 1 = Digital input X2A.10 activates the emergency operation
(this mode is not possible if LF.57 =2).
Note: If a 460V unit is being powered from a 230V UPS system, the

i maximum car speed can be 50% of contract speed. Higher speeds


will result in loss of control due to low DC bus voltage.

A setting of SPd1, SPd2 or SPd3 can not be used if the one floor
positioning function (LP.1 = P onE) of the drive is activated.

This parameter is used to control the HSd output.

0% = standard HSd output operation


Emergency Terminal
Slowdown Speed Value > 0% = HSd output acts as the ETS output

When the actual speed reaches the percentage of the contract speed set
in this parameter, the ETS output will turn on. When the actual speed falls
below this value, the ETS output turns off.

Unit: %
Value range: 0% … 100 %
Default setting: 0%
Adjusted value: dependent on use
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Parameter Description

A car weighing system can be used to provide an analog signal


to the elevator drive which is proportional to the load in the cabin.
When LF.30 is set to 3, this analog signal is used to generate an
External Load Weigher exact counter torque to hold the car stationary when the brake is
Pre-torque gain released. This is important for gearless speed control applications.

- 10 V  the car is empty negative rated torque


0 V  car weight + half load
= counterweight   0
10 V  the car is full  positive rated torque

If the rated torque is too small or too large , it can be increased or


decreased with LF.67.

Unit: -
Value range: 0.25 … 2.00
Default setting: 1
Adjusted value: depends on the required torque

If the counter weight is not 50 % (cabin weight + 50% of max. load),


the pre-torque can be adjusted with LF.68.

External Load Weigher Unit: %


Pre-torque offset Value range: – 100.0 % … 100.0 %
Default setting: 0%
Adjusted value: depends on the counter weight

This parameter can be used to invert the direction of the pretorque


being applied to the motor.
External Load Weigher
Pre-torque direction Unit: 1
Value range: 0 => +10V = positive torque
1 => -10v = positive torque
Default setting: 1
Adjusted value: depends on the required torque direction
Note: Parameters LF.67-69 refer to pre-torque using an external

i pre-torque device (load weigher), not the drive synthetic pre-


torque function. When using a load wither, LF.30 can be set to 3
to activate pre-torque.

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Parameter Description

This time delay allows the brake to release before the motor starts
turning. The drive will hold the speed command at zero, including
Speed Start Delay analog commands, for the adjusted time.

Unit: seconds
Value range: 0.0...3.0 s
Default setting: 0.3 s
Adjusted value: 0.3 s

Note: When the pre-torque function is active (LF.30 = 3 or 5),

i the speed pick delay is the sum of the pre-torque ramp timers
US.17 and US.18. Proper adjustment of these timers will
automatically provide the required speed pick delay.

This time delays the release on the brake when the BRK output is
used in the brake control circuit.
Brake Release Delay
Unit: seconds
Value range: 0.0...100.0 s
Default setting: 0.05 s
Adjusted value: 0.05 s

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Parameter Description
This parameter can be used to increase the resolution of encoders
with analog sine/cosine tracks. The encoder types are SIN/COS,
Encoder resolution Hiperface, EnDat.
multiplier
Unit: 1
Value range: 0...13
Default setting: 2 for incremental encoders
8 for Sin/Cos, EnDat, or Hiperface encoders

The value corresponds to the multiplier using the following relation.


Actual Encoder Resolution = Encoder base ppr x 2 (LF76)

Example: Sin/Cos encoder with base resolution of 2048 ppr.


With LF.76 = 8 the actual measured resolution is:
2048 x 28 = 524288 counts / rev

Higher values give better resolution especially for gearless applications.


However higher values make the system more susceptible to
disturbances due to noise. Therefore the actual value which can be
used will ultimately be limited by the noise being picked up on the
encoder cable.

This parameter is only visible in closed loop PM motor mode (LF.4


= PCLSd or P9LSS). LF.77 displays the position of the encoder in
relation to one of the motor poles.
Absolute encoder position
Unit: 1
Value range: 0 … 65535h
Default setting: 1000
Adjusted value: according to encoder position

If the position value is already known, simply enter the value in this
parameter. If it is not known then follow the procedure in section
5.11.1, 5.11.2 or 5.11.3 to measure the position.

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Parameter Description

This parameter determines how long the drive will maintain full
current and control of the motor after the direction inputs, X2A.14
and X2A.15 have been turned off. After the adjusted time, motor
Brake engage time current will continue to flow, however the analog input will be
clamped and the speed control gains will be reduced. This time
should be adjusted longer than the actual required time for the
brake to mechanically drop.

Note: when using digital speed selection the selected speed

i input must be turned off before or at the same time as the


direction input is turned off. When using analog or serial speed
control, the command speed should be brought to zero before
turning off the direction signal.

Unit: seconds
Value range: 0.00 … 3.00 Seconds
Default setting: 0.50 Seconds

Once the time in LF.78 has expired, current will continue flowing
to the motor, but the drive will ramp the motor torque down to zero
over the time adjusted in LF.79. This provides a smooth transition
Current hold time of the load to the brake and a quiet de-energization of the motor.
This time should be adjusted such that the drive shuts off the
current before the controller drops the drive enable (X2A.16) and
opens the motor contactor. If the drive enable is dropped before
the current is shut off, it is possible the drive will respond with
base block protection “BBL” with can prevent further operation for
1 to 3 seconds depending on the drive size. Therefore the times
should be adjusted to prevent this. Additionally during this time
the speed control is turned off to prevent the motor from driving
against the brake.

The total time between the drop of the direction signals

i (X2A.14 & X2A.15) and the turn off of motor current is LF.78
+ LF.79. The time delay for dropping the enable (X2A.16) and
the opening of the motor contact should be greater than the
sum of LF.78 and LF.79.

Unit: seconds
Value range: 0.1 … 0.5 Seconds
Default setting: 0.3 Seconds

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Diagnostic Parameters

Display of the software version of the Elevator Operator.

Software version

Display of the software date.


Format DD.MM.Y
Software date
Note: The lead character of the date may be blanked
if it is a zero.

Example: data code 0208.1 display reads as 208.1

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Diagnostic Parameters

Terminal X2A
This parameter displays the status of the digital inputs on terminal X2A.
Each input has a specific value. See the table below for decoding.
X2A Input state

Terminal Description
Value Number(s) Function1)
0 none none No signals are active on terminal X2A.10 to
X2A.17
1 X2A.16 EN Only the enable signal is active on X2A.16. Drive
will not run until one of the direction signals on
X2A.14 or X2A.15 are active
2 X2A.17 RST Only the fault reset signal is active on X2A.17
4 X2A.14 U Only the up signal is active on X2A.14. Drive will
not run until enable signal on X2A.16 is active.
5 X2A.16,X2A.14 EN,U Both the enable and up signals are active. This
is normal during operation.
8 X2A.15 D Only the down signal is active on X2.4. Drive will
not run until enable signal on X2.1 is active.
9 X2A.16,X2A.15 EN,D The enable and down signals are active. This is
normal during operation.
16 X2A.10 I1 Only the option input signal at X2A.10 is active.
Drive will not run until enable signal on X2A.16
and direction signal on X2A.14 or X2A.15 are
active.
17 X2A.10,X2A.16 EN,I1 Both the enable and option input signals are
active. A direction signal is required to allow
operation.
21 X2A.10, X2A.14, EN,U,I1 Enable, up and option input signals are active.
In analog speed mode, the drive should run.
X2A.16
25 X2A.10, X2A.15, EN,D,I1 Enable, down and option input signals are
active. In analog speed mode, the drive should
X2A.16 run.
32 X2A.11 L Only the Leveling speed signal at X2A.11 is
active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
33 X2A.11,X2A.16 EN,L Both the Enable and Leveling speed signals
are active. A direction signal is required to allow
operation.
37 X2A.11, X2A.14, EN,U,L Enable, Up and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
41 X2A.11, X2A.15, EN,D,L Enable, Down and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
1) Function is described for Binary speed selection (LF.2 = bnSPd). If using digital speed
selection use terminal number and table for LF.2=d SPd on page 82.

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Diagnostic Parameters

Terminal Description
Value Number(s) Function
64 X2A.12 HL Only the High Leveling speed signal at X2A.12
is active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
65 X2A.12,X2A.16 EN,HL Both the Enable and High Leveling speed
signals are active. A direction signal is required to
allow operation.
69 X2A.12, X2A.14, EN,U,HL Enable, Up and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
73 X2A.12, X2A.15, EN,D,HL Enable, Down and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
96 X2A.11, X2A.12 INS Only the Inspection speed signal is active. Drive
will not run until enable signal on X2A.16 and
direction signal on X2A.14 or X2A.15 are active.
97 X2A.11, X2A.12, EN,INS Both the Enable and Inspection speed signals
are active. A direction signal is required to allow
X2A.16 operation.
101 X2A.11, X2A.12, EN,U,INS Enable, Up and Inspection speed signals are
active. The drive should run in binary speed
X2A,14, X2A.16 mode.
105 X2A.11, X2A.12, EN,D,INS Enable, Down and Inspection speed signals
are active. The drive should run in binary speed
X2A,15, X2A.16 mode.
128 X2A.13 H Only the High speed signal is active. Drive will
not run until enable signal on X2A.16 and direc-
tion signal on X2A.14 or X2A.15 are active.
129 X2A.13, X2A.16 EN,H Both the Enable and High speed signals are ac-
tive. A direction signal is required to allow opera-
tion.
133 X2A.13, X2A.14 EN,U,H Enable, Up and High speed signals are active.
The drive should run in binary speed mode.
X2A.16
137 X2A.13, X2A.15 EN,D,H Enable, Down and High speed signals are ac-
tive. The drive should run in binary speed mode.
X2A.16

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Diagnostic Parameters

Terminal X2A
This parameter displays the status of the digital outputs on terminal
X2A Output state X2A. Each output has a specific value. If more than one output is
active, the sum of the value is displayed.
Value table:

Value Output Function


Terminal
1 X2A.18 +24VDC Solidstate out - AS, At speed

2 X2A.19 +24VDC Solidstate out - FLT, Drive fault

4 X2A.24...26 Form C Relay - RDY, Drive Ready

8 X2A.27...29 Form C Relay - DRO, Drive On

Operation phase
Display Speed
0= Zero Speed
1= Low speed selected or analog deceleration
2= High speed run selected or analog start & run
3= PreTorque Ramp down phase (US.18)
4= PreTorque Ramp up phase (US.17)
5= No Direction Selected
6= no meaning
7= no meaning

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Diagnostic Parameters

Display of the actual inverter load in %. 100% equals rated load of


the inverter.
Inverter load

Displays the motor set speed in rpm, calculated from the system
data.
Motor command speed

Displays the actual motor speed in rpm measured from the motor
encoder .
Actual motor speed Actual motor speed should always be the same sign (polarity) as
LF.88 and within 20 rpm. Otherwise there is a problem with the
encoder, the encoder cable, or the setting of parameters LF.28.

To verify the encoder operation with induction motors, run the

i elevator drive in open loop (LF.30=0), set the inspection speed


(LF.43) to 50% of contract speed and run the car empty up. The
actual motor rpm value displayed in LF.89 should be nearly equal
to the value displayed in LF.88. If the value in LF.89 varies by
more than +/- 10 rpm or the value is greater or less than LF.88
by more than 20 rpm, there is a problem with either the encoder
or the encoder cable.

Display of the car speed in ft/min; only when the encoder is


connected.
Actual elevator speed
This is a calculated value. The car speed should always be verified
with an independent measuring device.

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Diagnostic Parameters

Display of the actual phase current.


Resolution 0.1A
Phase current

Maximum motor phase current that occurs during operation. Display


in [A]. The value can be deleted by pressing the UP or DOWN key.
The memory is also deleted when the inverter is switched off.
Peak phase current

Display of the actual dc-bus voltage


Resolution: 1V
Actual DC voltage

Display of the maximum dc-bus voltage measured. In addition the


highest value which occurs in ru.11 is stored in ru.12. (erasing the
Peak DC voltage peak storage : see parameter ru. 8).

Display of the actual output frequency.


Resolution: 0.1 Hz
Actual output
frequency

Displays the last 8 drive faults which occurred. The fault list can be
viewed by changing the number to the left of the LF on the display.
Last fault This number is the parameter offset number. Zero is the newest fault
and 7 is the oldest. See the adjustment steps below to view the fault
messages.

i A list of common faults, and their causes is located in section 12.3.

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Diagnostic Parameters
Error messages are always represented by an “E” in the left most
position of the display. The drive fault displays are listed and described
on the following pages. All faults are automatically reset up to an
adjustable number of times. See parameter LF.5.
Clearing the fault history
The fault history can be cleared with the following steps:
Set the display to 0.LF.98
Press Func.
Press the up arrow and the display will change to a number.
Press up or down to scroll to the value 10.
Press enter and the history will be cleared. The message noP will be
loaded into all 8 fault histories.
change between
parameter group
and parameter
number

ENTER
START F/R START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP

ENTER ENTER
F/R F/R

START
change between ENTER FUNC. change between
parameter group F/R SPEED parameter number
STOP
and parameter and parameter
offset number offset number

With the up, down keys


STOP
START
select the respective
parameter offset number
0,1,2,3...7

START
ENTER FUNC.
F/R SPEED
STOP

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Status Messages

When the drive powers up, the default display is parameter LF.99. This
parameter shows various messages indicating the current operation of
Inverter status the drive. Each code and its meaning is described below.

Normal Operating Messages


Display Significance Comments
noP No Operation, idle state terminal X2.1 (Drive Enable) is not set
LS Low speed drive is enabled but no direction of rotation is
set, motor current still off
Facc Forward acceleration Normal run - positioning off
Fcon Forward constant running Normal run - positioning off
FdEc Forward deceleration Normal run - positioning off
rAcc Reverse acceleration Normal run - positioning off
rCon Reverse constant running Normal run - positioning off
rdEc Reverse deceleration Normal run - positioning off
boff Brake OFF Indicates brake should be in the process of
releasing at beginning of run
bon Brake ON Indicates brake should be setting at end of run
Cdd Calculate drive data This message is displayed when the drive is
learning the motor data or encoder position.

Refer to Section 12.1-12.3 for fault codes and trouble shooting.

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Diagnostic Parameters

7.0 Run Parameters The run parameters display operational values within the elevator
drive. They can be used for trouble shooting or calibration purposes.
Each parameter is listed below along with a description of what
it displays. Some parameters may display information only
used by factory service personnel during diagnostic or repair.
It is not necessary to understand the function of each of these
parameters.

ru. 0 This parameter displays the operational status of the inverter. The status codes are
defined with parameter LF.99.
Inverter state

ru. 1 This parameter displays the set speed or commanded value. This value is before
the ramp generator.
Set speed
Units: rpm

This parameter displays the actual commanded speed of the motor. This is the
ru. 2 speed the motor should turn at.
Command
speed Units: rpm

ru. 3 This is the actual output frequency to the motor.


Actual output
Units: Hz
frequency

This is the processed actual speed value as measured by the motor encoder.
ru. 7
Actual speed Units: rpm
value

This is the raw measured speed value as measured by the encoder connected to
ru. 9 input X3A.
Encoder 1
speed Units: rpm

This is the raw measured speed value as measured by the encoder connected to
ru.10 input X3B.
Encoder 2
speed Units: rpm
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Diagnostic parameters
This is the internal torque command value which is fed into the current controller.
ru.11
Commanded Units: Nm
torque

This is the actual torque value which is calculated from the motor current.
ru.12
Actual torque Units: Nm

This is the load level of the inverter. 100% equals rated load.
ru.13
Actual load Units: %

This is the peak load level of the inverter. 100% equals rated load. The highest
ru.14 value is stored. The stored value can be reset by pressing the up or down key. It
Peak load will also reset when the power is turned off.

Units: %

This is the actual phase current flowing to the motor. The currents in the three
ru.15 phases are averaged.
Phase current
Units: Amps

This is the peak phase current. The highest value is stored. The stored value can
ru.16 be reset by pressing the up or down key. It will also reset when the power is turned
Peak current off.

Units: Amps

This is the per phase value for the reflected rotor current. This current is the torque
ru.17 producing component of the phase current and will be proportional to the torque.
Torque current
Units: Amps

This is the actual value of the DC bus voltage. Normally it will be 1.4 times higher
ru.18 than the input line voltage.
DC bus
voltage Units: Volts

Peak DC bus voltage. The highest value is stored. The stored value can be reset
ru.19 by pressing the up or down key. It will also reset when the power is turned off.
Peak DC Units: Volts
bus voltage
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Diagnostic Parameters

ru.20 This is the actual phase to phase output voltage to the motor.
Output voltage
Units: Volts

The raw status of the input terminals. Each input is binary weighted according to the
ru.21 table below. If an input is activated the value corresponding to the input is displayed.
Input terminal If multiple inputs are activated the sum of the values is displayed. This parameter
state includes software linked inputs.

Input Terminal Function Value Example: Input X2A.16 and


X2A.16 Enable 1 X2A.14 are active.
X2A.17 Reset 2
X2A.14 Up 4 1+4=5
X2A.15 Down 8
X2A.10 Option-Emerg. Pwr. 16 Other examples:
X2A.11 Leveling speed 32 96 = Inspection speed
X2A.12 High Level speed 64 160 = Intermediate speed 1
X2A.13 High Speed 128 192 = intermediate speed 2
none Internal function 256 224 = intermediate speed 3
none Internal function 512 + 5 for up
none Internal function 1024 +9 for down
none Internal function 2048

This is the processed status, after filters, software switches etc. of the inputs. The
ru.22 same weighting scheme applied as in parameter ru.21.
Input terminal
state

This is the state of the internal output conditions. Multiple active conditions results
ru.23 in the sum of the values.
Output terminal
state Condition Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128

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Diagnostic parameters
This is the state of the internal output flags. Multiple active flags result in the sum
ru.24 of the values.
Output flag
state Flag Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128

This is the state of the actual outputs. Multiple active outputs result in the sum of
ru.25 the values.
Output status
Output Function Value
X2A.18 At Speed 1
X2A.19 FLT 2
X2A.24...26 RDY 4
X2A.27...29 DRO 8
A Software Link 16
B Software Link 32
C Software Link 64
D Software Link 128

ru.26 This parameter displays the active internal parameter set.


Active
parameter set
This parameter displays the value of the actual pattern signal applied between
ru.27 terminal X2A.1 and X2A.2. The value is in percent +/- 100.0% = +/- 10.00V. This
Analog pattern value is unfiltered and unprocessed.
raw
Units: %

ru.28 This parameter displays the processed analog pattern value. Filters, offsets and
gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog pattern
processed
Units: %

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Diagnostic Parameters
This parameter displays the value of the actual pre-torque signal applied between
ru.29 terminal X2A.3 and X2A.4. The value is in percent +/- 100.0% = +/- 10.00V. This
Analog pre- value is unfiltered and unprocessed.
torque raw
Units: %

This parameter displays the processed analog pre-torque value. Filters, offsets and
ru.30 gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog
pre-torque Units: %
processed

This parameter displays the value of the analog signal applied to an option interface
ru.31 board. Again +/- 100.0% = +/- 10.00V. This value is unfiltered and unprocessed.
Analog option
raw Units: %

This parameter displays the processed analog option value. Filters, offsets and
ru.32 gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog option
processed Units: %

Analog output 1 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.33
Analog Out 1 Units:%
preamp

Analog output 1 post amp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.34
Analog Out 1 Units:%
post-amp

Analog output 2 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.35
Analog Out 2 Units:%
preamp

Analog output 2 post amp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.36
Analog Out 2 Units:%
post-amp

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Diagnostic parameters
Value of the internal function.
ru.37
Motor pot Units:%
value

This is the temperature of the output transistors.


ru.38
Power module Units: °C
temperature

Overload counter display. Once the load of the drive goes above 100% this counter
ru.39 begins to increment. IF the load drops below it decrements. If the Counter reaches
Overload 100 the drive will shut down with an E.OL error.
counter

Power On counter counts the time while powered up.


ru.40
Power on Units: hours
counter

Run counter counts the time actual providing power to the motor and running the
ru.41 elevator.
Run counter
Units: hours

This is the percent utilization of the DC bus voltage. 100% means the DC bus
ru.42 is 100% utilized and the output voltage is equal to the input voltage. If this value
Modulation reaches 100% or goes above 100% as a result of over modulation, loss of control
grade of the motor will occur.

Units: %

Displays the value of an internal timer.


ru.43
Timer 1

Displays the value of an internal timer.


ru.44
Timer 1

This is the actual carrier frequency the drive is operating at. Under certain conditions
ru.45 the drive may lower the carrier frequency in order to provide more current at low
Actual frequencies.
switching
frequency

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Advanced Parameters

Displays the motor temperature. This value is only valid when the motor has a KTY
ru.46 thermal sensor installed and that sensor is connected to the T1/T2 terminals.
Motor
temperature Units: °C

Display the value of the internal position counter.


ru.54
Position Units: counts
counter

This is the actual electrical power going to the motor. A negative value means power
ru.81 being generated by the motor.
Active Motor
Power Units: kW

Displays the peak speed as measured by the motor encoder. Can be rest by pressing
ru.85 the down arrow key or after power off.
Peak Motor
Speed Units: rpm

Only for Induction motors, displays the actual magnetizing current. The value will
ru.87 drop as contract speed is reached because the flux controller is adjusting for field
Magnetizing weakening.
Current
Units: amps rms

i
All remaining ru parameters are not important for the function of the elevator drive
and therefore are not documented here.

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Advanced Parameters

8.0 Advanced Adjustments


There are additional US parameters which can provide further functional adjustments
of the drive. These US parameters are all those greater than US.10. The following
will provide a basic description of the function of each parameter.

The E.OL2 function is designed to protect the inverter from dangerous currents when
US. 16 operating at very low output frequencies. With some geared motors and mainly with
E.OL2 function gearless motors the drive is forced to provide high currents at output frequencies
below 3 Hz. This causes considerable thermal loading on the power transistors. In
an attempt to protect itself the drive will monitor the load current when operating
below 3 Hz. If the safe value is exceeded, the drive will trigger the error E.OL2. See
section 2.7 for a table with the actual current values. A value of 0 in US.16 provides
this function.

A value of 16 takes into consideration the actual temperature of the power modules.
If the temperature is lower, the threshold level for the output current is raised allowing
more current to flow before triggering the error.

A value of 64 will cause the drive to automatically lower the carrier frequency when
the output current reaches the E.OL2 limit. By doing so the actual threshold value
is raised preventing E.OL2 and the drive keeps running. It is possible that under
certain cases the carrier frequency might become low enough to be audible.

0 = Standard function E.OL2 at listed current values


16 = Heatsink temperature dependent E.OL2
64 = Auto carrier frequency reduction
80 = both temp dependent and auto carrier freq. reduction

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Advanced Parameters

The function of this parameter only applies to LF.30 = 5 Synthetic pre-torque.


US. 17
Synthetic This timer inserts dead time prior to brake release during which the current check
Pre-torque function occurs and the motor becomes magnetized. In this case it should always
Brake Release be adjusted less than the actual mechanical brake pick time.
Timer
Unit: 0.1 seconds
Value range: 0.0...10.0
Default setting: 0.4

Adjustment values: (when LF.30 = 5) 1/2 of the total speed pick delay
time but less than the mechanical brake pick time

Refer to section 5.12.4 for additional information on adjustment.

The function of this parameter only applies to LF.30 = 5 synthetic pre-torque.


US. 18
Synthetic This timer controls the window during which the synthesized pre-torque function
Pre-torque is actually active. The mechanical release of the brake must take place during
Hold Timer this time period.

Unit: 0.1 seconds


Value range: 0.0...10.0
Default setting: 0.1
Adjustment values: (when LF.30 = 5) 0.1 to 0.2
Refer to section 5.12.4 for additional information on adjustment.

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Advanced Parameters

Refer to section 5.12.3 for additional information on how to adjust parameters


US.20-23.

These parameters can be used to tailor the KI Offset gain to a specific speed range
US. 20 at low speed. Worm gear applications require a smaller KI Offset value but over
Max. speed for a broader speed range. Whereas a gearless motor will require a much higher KI
max. KI Offset value but at only the very lowest speed. With these two parameters the
Offset can be tailored to the application. The default values are applicable to worm
gear applications.

US.20
US. 21 Unit: 1 ft/min
Speed for min Value range: 0..1600
KI Default setting: 8 ft/min

US.21
Unit: 1 ft/min
Value range: 0..1600
Default setting: 24 ft/min

Total
Integral
Gain

LF.32+LF.33
LF.33
LF.32

Speed
US.20 US.21 (ft/min)

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Advanced Parameters

These parameters allow the KP gain to be scaled dependent on the command speed
US. 22 of the elevator. In some cases it is beneficial to reduce the gain at high speed to
Speed minimize system response to hoistway vibrations or disturbances. Parameter US.22
dependent KP turns the variable gain function on or off and parameter US.23 adjusts the value to
gain which the gain is reduced.

US.22
US. 23 Unit: -
Min KP gain at Value range: off, on
high speed Default setting: off

US.23
Unit: 1
Value range: 0..32000
Default setting: 1000

KP value
LF.31

US.23

time
Speed
High
Speed
LF.42

time

This acts as a derivative gain for the speed control. Generally the use of the derivative
US. 24 term is not necessary. However, there are some applications, where it could be
KD speed gain useful. An example of which would be if for some reason it was necessary to keep
the KP and KI gain values very low to prevent oscillation. In this case the KD gain
could be used to maintain stability.

Unit: -
Value range: 0...32000
Default setting: 0
Recommended adjustment: 500 - 1500
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Advanced Parameters

This parameter can be used to select what type of current check is performed.
US. 25 Additionally it determines whether or not the brake on/off message is displayed. In the
Phase current event there is a problem getting a consistently positive phase check, it is possible to
check switch to only a magnetizing current check. The possibilities are defined below.

Value Function
0 Off (for temporary adjustment only)
1 Magnetization current check with brake on/off display
2 Magnetization current check without brake on/off display
3 (default) Phase current check with brake on/off display
4 Phase current check without brake on/off display

This parameter can be used to suppress noise on the analog speed pattern. When
US. 28 adjusted to a value greater than zero it will act as a hysteresis level above which the
Analog input analog signal must rise before the drive begins to act on it. With a negative value
noise clamp the drive applies the same hysteresis to constant speed, i.e. at high speed.

Unit: 0.1 % = 10mV


Value range: 0.1...10.0 %
Default setting: 0.1 %
Recommended adjustment: 0.1%

This parameter adjusts the serial watchdog on the HSP5 com. link between
US. 29 the operator and the drive. If the operator is removed from the drive, the serial
HSP5 communication stops. If it does not restart before this timer expires the drive will
Watchdog time trigger a fault and stop the operation of the motor.


A setting of 0 or OFF turns off the watchdog allowing operation of the drive
with the operator removed. Note this mode of operation is recommended only
for trouble shooting purposes.

Unit: 0.01 sec


Value range: 0.01...10.00 sec
Default setting: 1.00 sec
Recommended adjustment: 1.00 sec

This parameter can be used to activate the temperature sensor input (T1 and T2)
US. 33 on the drive. With this input activated, if the resistance between T1 and T2 becomes
E.dOH function greater than 1650 ohms, the drive will trigger an E.dOH error indicating that the
temperature sensor is too hot. Note: there is a 60 second time delay between when
the sensor triggers and when the drive triggers the fault.

Value range: off...on


Default setting: off
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Advanced Parameters

The analog pattern can be scaled directly through this parameter. As an example if
US. 34 the analog signal is +/- 0...5 V, the pattern gain can be changed to 2.00 to provide
Analog pattern full scale control of the motor speed.
gain

Value range: 0.01...20.00


Default setting: 1.00

This function creates a slope between two successive speed values which are
US. 35 transferred serially. This parameter should be adjusted for a time double the actual
Reference serial update rate of the speed command. The function smooths out the relative
splitting course steps which can occur during rapidly changing speed commands.

Value range: 0:Off, 1...200 mSec


Default setting: 0:Off

This parameter sets the external serial communication baud rate at connector
US. 36 X6C. This com. port supports the DIN 66019 II standard.
Serial Com.
Baud Rate
Value range: 0 : 1200 bps 4 : 19200 bps
1 : 2400 bps 5 : 38400 bps
2 : 4800 bps 6 : 55500 bps
3 : 9600 bps

Default setting: 5 : 38400 bps

This parameter allows the user to test certain functions in the drive. They are
US. 37 described below.
Function Test

Test Name Value Comments


None 0 (OFF) default
Fan Test 1 Turns on all cooling fans such that user
can visually check to see they are running.
Power cycle clears or set back to 0.

This parameter selects the output PPR for the encoder output channel X3B.
US. 83
Encoder 2 Value range: 0 : 1024 PPR
Output PPR 1 : X3A Input PPR

Default setting: 0 : 1024 PPR

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The following options in the table below can be assigned to the analog output 2.
US. 84 Torque is scaled such that 10V = 3 x Motor Rated Torque.
Analog Output
2 Configuration Setting 0.........+/-10V =
OFF +/- Actual Torque
ON Absolute Actual Torque

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9.0 Input/Output Configuration

9.1 Digital Input Parameters


The digital input parameters can be used to configure the digital
inputs for operation. Normally these parameters only need to be
adjusted by the Elevator control builder.

di. 0 Determines whether the inputs are PNP (sourcing) or NPN (sinking). This setting
is applied globaly to all inputs.
Input Type

Unit: -
Value Range: PnP, nPn
Default Setting: PnP

di. 3 This parameter controls a digital noise filter which can be used to mask relay bounce
or other unwanted momentary signals. This filter applies to all digital inputs except
Noise Filter
the enable input at X2A.16. The enable input is processed immediately.

Unit: mSec
Value Range: 0 ... 127 mSec
Default Setting: 5 mSec

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Input/Output Configuration

9.2 Digital Output The digital output parameters can be used to configure the digital
Parameters outputs for operation. Normally these parameters only need to be
adjusted by the Elevator control builder.

Can be used to invert the function of the output. As an example, normally on becomes
do.42 normally off. Each output is assigned a value. To invert the output set this parameter
Output to the corresponding value. To invert more than one output set this parameter to
Inversion the sum of the values. Example X2A.18 = 1 and X2A.19 = 2, to invert both set this
parameter equal to 3.

Value Output Terminal


1 X2A.18 +24VDC solid state output
2 X2A.19 +24VDC solid state output
4 X2A.24..26 form C relay output
8 X2A.27..29 form C relay output

Unit: -
Value Range: 0...15
Default Setting: 0

do.80 This parameter determines the function of the +24VDC solid state drive output
X2A.18. The function can be selected from the table on the following page.
Output
X2A.18 Default Setting: ASd

do.81 This parameter determines the function of the +24VDC solid state drive output
X2A.19. The function can be selected from the table on the following page.
Output
X2A.19
Default Setting: FLt

do.82 This parameter determines the function of the relay output X2A.24..26. The function
can be selected from the table on the following page.
Output
X2A.24..26
Default Setting: rdy

do.83 This parameter determines the function of the relay output X2A.27..29. The function
can be selected from the table on the following page.
Output
X2A.27..29
Default Setting: dro
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Input/Output Configuration

Switching conditions for the digital outputs. Only one condition can be assigned to each
output.
Designator Function
FLt Fault - indicates there is a drive fault. Output activates when there is a drive
fault, E.xxx
Rdy Ready - indicates the drive is ready for operation. Output activates when the
drive and ready for operation and there are no active faults E.xxx
dro Drive On - indicates the drive is on and in control of the motor. Output activates
after the following conditions are met: enable input active, direction input active,
motor phase current check passed, motor magnetizing current OK. The output
turns off when one of the following occurs: enable input is turned off, direction in-
put is turned off and timer LF.78 has expired, drive fault E.xx, current to the motor
is interrupted for any other reason.
ASd At Speed - indicates the actual speed is tracking the command speed. Output
is active as long as the actual speed matches the commanded speed. If during
operation the actual speed is greater than or less than the commanded value, the
output will turn off. See also parameters LF.57, LF.58, LF.59 for adjustment.
HSd High Speed Run - indicates when the actual motor speed is above twice the
value adjusted in LF. 41 (leveling speed). The output turns on when the actual
speed is greater than 2 x LF.41. When the actual speed drops below 1.5 times
LF.41 the output turns off. The speed is measured by the motor encoder.
brC Brake Control - for controlling the brake. Output activates after the following con-
ditions are met: enable input active, direction input active, motor phase current
check passed, motor magnetizing current OK. The output turns off when one of
the following occurs: enable input is turned off, direction input is turned off, drive
fault E.xx, current to the motor is interrupted for any other reason.
Mcc Main Contactor Control - for controlling the main motor contactor. Output acti-
vates after the following condition is met: enable input active. The output turns
off when one of the following occurs: enable input is turned off, drive fault E.xx.
Note: when using this input, it is necessary to qualify the direction signal(s)
through an auxiliary contact on the main contact for proper timing.

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Input/Output Configuration
9.3 Timing Graph - Analog Control

Speed
LF.42
Command Speed
Actual Speed

2 x LF.41
1.5x LF.41
t

X2A.16
Inputs

Enable

X2A.14
Up

X2A.15
Down
Timed Functions

LF.70 or
US.17 + US.18

LF.78 & lf.79 LF.78 LF.79

MCC
Output Functions

DRO

BRK

ASD

HSD

RDY

2 6 7 9 11
1 3 4 5 8 10 12

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Input/Output Configuration

Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals
must be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and
that rated magnetizing current is produced. This current check requires about
300mSec to complete.
4) If pretorque is not used the analog input is clamped for the period adjusted in
LF.70. If pre-torque is used, the drive is applying pre-torque to the motor during
this time. In either case motion can not occur so the controller must delay the
pattern by at least the amount adjusted in LF.70 or the sum of the timer values
in US.17 and US.18. After this time the controller can begin to ramp the analog
command. This time should be adjustable to accommodate different brake release
times.
5) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
6) If there is speed deviation during the run that exceeds the adjustment of LF.58
and LF.59, the ASD output turns off.
7) Once the speed deviation corrects itself, the ASD output turns on again.
8) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
9) When the analog speed pattern is reaches zero, the controller should drop the
direction signal. Exception, in the event of re-leveling leave the direction signal
active and simply provide the re-leveling command with the analog pattern signal.
When the direction turns off the timer in LF.78 begins. Additionally, the Brk
output function turns off when the direction signal is turned off. If the controller
is controlling the brake, the brake should be set at this time.
10) The drive maintains full control and current to the motor for the time period
adjusted in LF.78. After which, the drive will reduce speed control gains and
begin to ramp the motor current down to zero over the time adjusted in LF.79.
11) After the sum of the times in LF.78 and LF.79 the motor current is zero and it is
safe to disable the drive and open the main contactor. Since LF.78 and LF.79
are adjustable to account for variable brake drop times, the corresponding time
delay should also be adjustable in the controller.
12) Drive is disabled and the Mcc output turns off.

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Input/Output Configuration

9.4 Timing Graph - Digital Control

Speed
LF.42
Command Speed
Actual Speed

2 x LF.41
1.5x LF.41
t

X2A.16
Inputs

Enable

X2A.14
Up

X2A.12
High spd
Timed Functions

LF.70 or
US.17 + US.18

LF.78 & lf.79


LF.78 LF.79

MCC
Output Functions

DRO

BRK

ASD

HSD

RDY

4 9
2 7 8 11 13
1 3 5 6 10 12 14

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Input/Output Configuration

Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals must
be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and that rated
magnetizing current is produced. This current check requires about 300mSec to
complete.
4) The high speed signal is given. Note this signal can be given together with the
direction signals or afterward.
5) If pretorque is not used the speed is held at zero the period adjusted in LF.70. If
pre-torque is used, the drive is applying pre-torque to the motor during the total
time in US.17 and US.18. These times are adjustable to accommodate different
brake release times. The drive begins to accelerate the motor based on the adjusted
pattern.
6) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
7) If there is speed deviation during the run that exceeds the adjustment of LF.58 and
LF.59, the ASD output turns off.
8) Once the speed deviation corrects itself, the ASD output turns on again.
9) The high speed signal is removed and the drive begins to decelerate the elevator
to the floor. Note variations in the turn off of the high speed signal will result in
inconsistent approach to the floor. Therefore this signal must have minimal delay
in processing from the controller.
10) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
11) When the elevator reaches the floor, the controller should drop the direction signal.
Exception, in the event of re-leveling leave the direction signal active and simply
provide the re-leveling command by selecting leveling speed. When the direction
turns off the timer in LF.78 begins. Additionally, the Brk output function turns off
when the direction signal is turned off. If the controller is controlling the brake, the
brake should be set at this time.
12) The drive maintains full control and current to the motor for the time period adjusted
in LF.78. After which, the drive will reduce speed control gains and begin to ramp
the motor current down to zero over the time adjusted in LF.79.
13) After the sum of the times in LF.78 and LF.79 the motor current is zero and it is
safe to disable the drive and open the main contactor. Since LF.78 and LF.79 are
adjustable to account for variable brake drop times, the corresponding time delay
should also be adjustable in the controller.

152 14) Drive is disabled and the Mcc output turns off.

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Advanced Drive Data
10.1 Elevator Drive Data These parameters provide access to advance elevator drive
parameters related to the motor model, system mechanical model,
and advanced control settings. These values should only be
changed when instructed to do so by the manufacturer.

This parameter provides a better adjustment of the field weakening


Ld.18 IM torque curve. Under certain situations, if the input voltage is sagging
Field weakening too low or the motor has very high slip, it is possible that the voltage
corner limit might be reached. This can be confirmed by monitoring ru.42.
If ru.42 reaches 100% or more the drive is operating at the voltage
limit and potentially can cause poor control of the motor.

To prevent this from happening the drive has an adjustable torque


curve which prevents the voltage limit from being reached. The
value of this parameter is normally calculated when the motor data
is loaded in the LF parameters. After entering the data, this value
can be fine tuned.

Unit: 1 rpm
Value range: 0..4000
Default setting: calculated from motor data
Adjustment values: increment /decrement by steps of 10%

Torque Limit
Torque (lbft) Curve
LF.36

1.5xTrated

Trated

Speed
LF.16 Ld.18 Ld.19 (rpm)

PM For PM motors this parameter is not required and therefore is


not visible.

Sets the rate of decay of the motor flux above the corner speed
Ld.19 IM adjusted in Ld.18. This parameter is only available for induction
Field weakening motors.
curve

PM For PM motors this parameter is not required and therefore is


not visible.
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Advanced Drive Data
The per phase induction motor stator resistance in ohms. This
Ld.20 IM parameter is only available for induction motors.
Stator resistance

PM For PM motors this parameter is not required and therefore is not


visible.

Ld.21 IM The equivalent induction motor sigma inductance. This value is


calculated from the per phase stator and rotor leakage inductances.
Sigma inductance This parameter is only available for induction motors.

PM For PM motors this parameter is not required and therefore is not


visible.

IM This is the per phase induction motor rotor resistance. This


Ld.22 parameter is only available for induction motors.
Rotor resistance
PM For PM motors this parameter is not required and therefore is not
visible.

This is the per phase induction motor magnetizing inductance. This


Ld.23 parameter is only available for induction motors. The magnetizing
Magnetizing inductance inductance can be monitored in parameter ru.87. If the actual
magnetizing current is too high lower this inductance value in steps
of 20. If it is too low, raise the value.

This parameter activates various controllers in the drive. Each


function is binary weighted as listed below. The sum of the these
Ld.24 values determines which are on or off.
Motor control
1 = Motor model control observer active
2 = Rotor resistance temperature adaptation
8 = Maximum output voltage regulation (max 110%)
32 = Active flux control
128 = Flux proofing

After the auto tuning process the motor model control observer
is automatically turned on. If for any reason the auto tuning

i process did not provide the desired control, the function can
simply be turned off by setting this parameter to 8.

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Advanced Drive Data
Sets the output voltage level as a percentage of the available with 100% equal to
Ld.25 the maximum available. The drive will attempt to regulate the output voltage from
Vmax going above this value by reducing the magnetizing current of induction motors
regulation or de-fluxing for PM motors. The nominal value is 97% which will regulate the
voltage to just under 100%.

Current control proportional gain. Calculated from the motor data.


Ld.27
KP current

Current control integral gain. Calculated from the motor data.


Ld.28
KI current

The acceleration torque is used to calculate the system inertia. By entering a torque
Ld.29 value in this parameter, the corresponding inertia is calculated from the mechanical
Acceleration data in LF.20...LF23 and the acceleration rate adjusted in 2.LF.51. The resulting
torque inertia value is loaded into Ld.30 and the feed forward torque control turned on.
The total system inertia, motor and load in kgm2 for gearless and kgcm2 for
geared applications. The torque value is determined by using the I Lrn function
in parameter LF.3. The value is the acceleration torque minus the torque while
running at contract speed. The I Lrn function will automatically bring you to this
parameter to enter the torque value.

This is the system inertia in kgm2 as calculated through parameter Ld.29 or via
Ld.30 measurements made via PC software. When this value is not equal to zero and
System inertia the gain value in Ld.32 is also not equal to zero the FFTC function is active.

Feed forward torque control filter. Provides a filter on the output of the FFTC. For
Ld.31 digital speed or position control a value of 8 mSec is recommended. For analog
FFTC filter control a value of 16 mSec is recommended.

Unit: -
Value range: off, 4, 8, 6, 32, 64, 128, 256, 512, 1024 mSec
Default: 0; 0ff

Determines the relative gain of the feed forward torque command. 100% = unity
Ld.32 command. A value of 90% is recommend. Higher values strengthen the response,
FFTC gain lower values weaken the response. It may be necessary when using FFTC to
lower the value of LF.32 and LF.33.

Provides a PT1 filter on the torque command signal before it is feed into the current
Ld.33 control.
Torque
command filter Unit: -
Value range: off, 4, 8, 6, 32, 64, 128, 256, 512, 1024, 2048 mSec
Default: 1; 0.5ms

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11.0 Position Control

11.1 One Floor Position These parameters are used to configure the position controller in
Control the drive. In order to use this function, the elevator control must
be designed to give the proper signal sequence ensuring correct
operation.

This parameter turns the position controller on and off and also is used
LP.1 to activate the teach function.
One floor positioning
Settings
OFF: Drive operates as a standard unit without
positioning control
tEAch: Used to learn the slowdown distance
P onE: One floor positioning is active

i
The general restrictions for using positioning control are as
follows:
- The control mode in LF.2 must be bnSPd
- There must be an encoder on the motor and that encoder must be
connected to interface X3A.
- Emergency Power Modes (LF.61 = SPd1, SPd2, SPd3,) are not
available.


- Before each run at high speed the drive must be disabled and re-
enabled to reset the position control.
- Re-leveling can occur at the end of the run without dropping the
enable signal.

Principle of operation:
When LP.1 = P onE and high speed is selected at the beginning of the
run, the drive enters positioning active (PA) mode and starts to accelerate
the car up to high speed. When the car passes the slowdown sensor
in the hoist way, the controller turns off the high speed command to the
drive and activates either leveling or high leveling. At this moment the
drive recognizes that the car is at the learned slowdown distance and then
proceeds to create a slowdown profile to bring the car to the floor.

If the car is running at contract speed, the drive simply calculates the
decel profile based on the adjusted values in LF.53, LF.54, LF.55, and then
decelerates the car accordingly down to leveling speed. Once at leveling
speed, the elevator runs until floor level is reached and then the leveling
speed and direction are turned off causing the elevator to stop.

If the car is still accelerating (<80% contract speed) when the slowdown
is reached (e.g. on a one floor run), the drive realizes this and calculates
a profile to continue the acceleration, up to a calculated max. one floor
speed and then proceeds to decelerate the elevator down to leveling
speed. In this case the alternate in distance adjusted in LP.4 is used.

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Position Control

Speed
High Speed Position Run
LF.42

LF.41
t
Position
Floor Level
Level Dist.
Level Zone

Speed
One Floor Position Run
LF.42

LF.41
t

Position

Floor Level

LP.3

Slow Down
t
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Position Control

Learning the slow down distance


The actual slow down distance can be learned by the drive or it can be
entered manually. However, it is recommended that the drive actually learn
the distance as this will also take into account the internal delays of the
controller. These delays will actually result in a lower value for the slowdown
distance than that actually measured with a tape measure.

First verify that the value in LP.2 is at least 6-8 inches lower than the actual
slowdown distance as measured in the hoist-way with a tape measure. This
distance reduction accounts for the delay in the controller. If LP.2 is too high ,
adjust the profile in parameters 0.LF.53, 0.LF.54, 0.LF.55 to achieve a lower
value. Note: after changing the profile parameters, LP.2 will automatically
re-calculate.

Now it is possible to learn the slow down distance.

1) Move the car on inspection to a floor in the middle of the hoist-way.


2) Adjust LP.1 = tEAch.
3) Set the display of the drive to LP.12 to view the position in inches.
4) Place a call up or down for a High Speed (if necessary, multi-floor) run.
5) As the car begins to accelerate, the position value will begin to count up
or down. Then at the moment the slowdown is crossed, the position value
will reset to zero and begin measuring the slowdown distance.
6) Once the car comes to a stop and the drive is disabled, the drive will
note the actual position, subtract one inch and then load the value into
parameter LP.3. It will also store the same value minus two additional
inches in LP.4. As a confirmation the display will show tdone. At this point
the distance has been learned.
7) To verify distance, set LP.1 = P onE. Change the display to LF.99.
8) Place a call up or down for a 1 floor run. The display should show the
following sequence: noP, boFF, Fcon or rcon, PA (while the car runs to
the floor all the way down to leveling speed), Fdec or rdec, rcon, bon LS,
nop. The positioning is functioning normally. Now the distance in LP.4
can be manually adjusted to minimize the leveling distance. Additionally
the profile can be further adjusted if needed for ride comfort. Repeat the
process for a multi-floor run adjusting LP.3 to adjust the leveling distance
in this case.
9) If the unit displays PnA and the car under- or overshoots the floor, the
position is not accessible. Increase the rate of deceleration in 0.LF.54
and 0.LF.55 and then re-learn the position. If this still does not resolve
the problem, it may be necessary to move the slowdown point further
away from the floor.
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Position Control

This parameter shows the minimum required slow down distance,


LP.2 based on the adjusted profile in parameters LF.53, LF.54, LF.55
Min. slowdown dist. and LF.42, to slow down from contract speed.

This value is the actual distance the drive uses to calculate the
LP.3 actual deceleration profile. When the distance is learned, the
Slowdown distance measured value minus one inch is automatically loaded here.

The corrective distance can be used to reset the position error as


LP.4 the car comes to the floor. When the drive sees the leveling zone
Correction distance marker, the position counter is reset to reflect the actual distance
entered in this parameter. The controller passes the leveling zone
sensor signal to the drive via drive reset X2A.17.

With this parameter the amount of stabilized leveling can be adjusted.


A value of zero means no correction, the function is off and the
leveling distance is the distance adjusted in the controller.

A value of 6.0”, the distance of the leveling zine to the dead zone,
will provide no leveling and the system will be on the verge of over
shooting the floor.

The optimum adjustment for direction to the floor operation is a


value of 5.7”...5.9”. If a little leveling is desired set the value to
5.0”...5.5”.

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Position Control

Correction distance adjustment tips


If the correction is too hard, a slight bump may be felt just as the car is
coming to the floor.

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Position Control

This shows the actual position in inches from the slowdown point.
LP.12 When the controller gives the slowdown command by turning off
Current position high speed and enabling leveling speed the position value is reset
to zero and begins to increment from there. The value displayed at
the end of the run is the total distance traveled from the slowdown
point.

Parameters LP21, LP22, LP23 provide a means independent from


LP.21 parameters LF.20, LF.21, 22, 23 to adjust the scaling of inches
Scaling increments high into counts on the motor encoder. The scaling is defined by the
following relationship:

counts/inch = LP21 x 10000 + LP22


LP.22 LP23
Scaling increments low
Initially these values are calculated from the values entered
into parameters LF.21, LF.22, LF.23, LF.27, and LF.76. After
LP.23 adjusting these parameters, it is possible to change the values in
LP.21,LP.22,LP.23. Keep in mind that any changes made to the
Scaling distance
LF parameters 21, 22, 23, 27 and 76 will force LP.21, 22, 23 to
recalculate.

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Diagnostics and Troubleshooting

12.1 Operation Problems


Troubleshooting Operation Problems and potential solutions. Refer to Section 13.2 for additional
Diagnostics Solutions. Additional troubleshooting of learn procedures are listed as well at the end of this
sectoin.

Problem Cause/Solution/Troubleshoot
Motor Does Not Move Check the Motor Current. Refer to Motor Draws High Current for
additional troubleshooting.

Make sure the brake is picking and/or not dragging.

Check the Inverter Status (LF.99) to determine whether there is


indication a run command is being given (i.e. Up/Down Constant Speed/
Acceleration/Deceleration, etc.).

Check Input Status (LF.82) to determine whether the correct inputs


are being signaled for a run command.

Check the Command Speed (LF.88) to determine what the dictated


speed command is.

For analog speed commands, check the Raw (ru.27) and Processed
(Analog) Patterns (ru.28), the Contract Speed Setting (LF.20), and
speed settings for any Profile.

Check to make sure the speed control gains (KP, KI Offset) are not set
too low.

For open loop induction motors, the the Low Speed Torque Boost may
need to be increased to lift the load or decreased if either the Maximum
Torque of Inverter Peak Current limit is reached.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor Draws High Current Verify the brake picks and does not drag and that there are no
other mechanical issues preventing the motor from rotating freely.

Verify correct motor data.

For PM motors, verify the correct relationship between the Motor


Rated Speed, Motor Rated Frequency and the number of motor poles
Refer to Section 5.6 for further description.

Perform a Motor Learn if this has not already been completed.

For PM motors, verify the encoder/motor pole position is correct.


Make note of the present LF.77 Encoder Pole Position value and
relearn as needed. Refer to Encoder slippage/mounting (PM
motors) for additional information.

For PM motors, the encoder channel A/B phasing (LF.28 Swap


Encoder Channels) must be correct and the encoder/rotor position
learned with the correct setting.

For induction motors, set LF.30 Control Mode to Open Loop V/Hz to
determine if the issue is due to encoder, encoder settings or speed
control settings.

For open loop induction motors, the Low Speed Torque Boost may need
to be decreased or increased.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Encoder slippage/mounting The position of the rotor must be known for synchronous (PM) motors
(PM motors) for the drive to properly commutate the stator magnetic field and
generate torque. Performing a encoder/rotor position learn (LF.03 =
SPI or PLrn Encoder Pole Position Learn) determines a corresponding
encoder position offset value for a given rotor position. The encoder is
a mechanical extension of the rotor and therefore acts as an electrical
commutator.

If the mechanical relationship (eg. mounting) between the motor


and encoder changes (eg. slippage), the position information from the
encoder does not accurately reflect the actual rotor position resulting in
the actual commutation angle being incorrect.

When the commutation angle is not correct, more current is required to


produce a given amount of torque. Large enough changes will result
in very high current draw and low torque production. This leads to
the motor being unable to move (stalling) or unable to hold the load
(movement in direction of load, eg. empty car counterwieights pull car
up). In this case, the current is often reaching the corresponding 0.LF36
Maximum Torque limit or the peak current rating of the drive,

If the encoder/rotor position is re-learned and determined to


be different than the previous value of the LF.77 Encoder Pole
Position by more than 4,000 counts, then this is a clear indication
that the mechanical relationship between the motor and encoder
has changed.

In most cases, encoder slippage has occurred or there is an


encoder mounting issue. The accumulation of slippage may occur
over distance (between a few inches of movement or the entire
hoistway), over time (sometimes after several years of operation), or
from a change in direction (sometimes due to loose encoder mounting).

The suggested course of action would be to first inspect the encoder


mounting (in many cases, the encoder may actually be mounted tight),
remove the encoder and inspect again, and re-install the encoder then
relearn the encoder position (it will be different than before the encoder
was removed). If issues persist, re-learn the encoder/rotor position.
If large difference between learns persist (it is important to move car
between learns to accumulate slippage, if this is the issue), continue to
inspect the motor and encoder for mounting issues.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor does not go the correct Check whether the Command Speed (LF.88) and Encoder Speed
speed or cannot reach high (LF.89) match .
speed.
Verify whether the Motor (Encoder) Speed is tracking the Command
Speed.

Check whether the Machine Data parameters (LF.20-25) are set correct.

Check whether the (Voltage) Modulation Grade (ru.27) is reaching


100% . Refer to Voltage Modulation Grade limited reached for further
troubleshooting.

Check whether the Maximum Torque Limit (0.LF.36) or Inverter Peak


Current limit are being reached.

Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low.

Overshoot into floor Check the motor current, whether the Maximum Torque Limit or
Inverter Peak Current limit are being reached.

Check whether the Motor (Encoder) Speed is tracking the Command


Speed.

Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low. Raise as needed.

Cannot lift full load Check the motor current, whether the Maximum Torque Limit or
Inverter Peak Current limit are being reached. Refer to Motor
Draws High Current for additional troubleshooting.

Check if the speed control gains (KP Proportional, KI Integral Offset) are
set too low.

For open loop induction motors, the Low Speed Torque Boost may
need increased or decreased if reaching the Maximum Torque Limit or
Inverter Peak Current.

Motor only moves one Check the motor current. Refer to Motor Draws High Current for
direction; direction additional troubleshooting.
of weighting (e.g.
counterweights pulling up for Check the Command Speed for dictated speed direction and whether is
empty car) changes between directions.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor only moves slightly or Check the motor current. Refer to Motor Draws High Current for
jerks briefly additional troubleshooting.

Refer to Motor Does Not Move for additional troubleshooting.

Output current is limited Check the setting for Maximum Torque. Refer to Peak current limit or
(clamped) Maximum Torque limit reached for additional troubleshooting.

Verify the current is not being limited by the Inverter Peak Current
Limit. Refer to Peak current limit or Maximum Torque limit reached for
additional troubleshooting.

Check if motor current is excessive. Refer to Motor Draws High Current


for additional troubleshooting.

Maximum Torque limit or Check the setting for Maximum Torque. For full load and/or high
Peak Current limit reached. speed automatic operation, this value should be in the range of
200-250%.

Note, anytime LF.17 is changed or re-entered, the Maximum Torque


0.LF.36 will automatically be reset to 150% x LF.17 when LF.04 =
PgLss!

Verify the current is not being limited by the Inverter Peak Current Limit.

Check if motor current is excessive. Refer to Motor Draws High


Current for additional troubleshooting.

Motor noise (Vibration) Increase the Sample Rate for Encoder (LF.29) from 4ms (default) to
8ms.

Verify correct motor data and whether motor learn has been performed.

Reduce speed control gains (KP Proportional, KI Integral, KI Offset).


Note, the default settings for an unroped PM motor may be too high.

For induction motors, set the LF.30 Control Mode to Open Loop V/Hz. If
the issue is still present, then it is a mechanical issue.

Check whether the (Voltage) Modulation Grade limit is being reached


(100% or above). Refer to Voltage Modulation Grade limited reached for
further troubleshooting.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
Motor noise (squealing/ Check whether the Sample Rate for Encoder (LF.29) is too high or too
grinding sound), but not low; 4-8ms is typical.
vibration; does not affect ride
quality Check whether the setting for Encoder Multiplier Factor (LF.76) is
correct. For TTL incremental encoder, this value can only be set to
a value of 2; for absolute encoders (e.g. EnDat) typically found on
PM motors, the setting should be a value of 8.

Verify correct motor data. Re-enter as needed.

Perform a motor data learn if not yet completed.

Unable to run induction motor For open loop induction motors, the Low Speed Torque Boost may need
in open loop. to be decreased or increased.

Verify there are no mechanical issues preventing the motor from


rotating freely.

(Voltage) Modulation Grade Verify correct wiring of the motor, in particular with motors which
limit Reached have multiple voltage winding arrangements (eg. dual rated 230/460V
motors, wye-star/delta)

For induction motors, reduce the Field-Weakening Corner LF.16 to 60-


40% of synchronous speed (720-480 rpm for 6-pole/60 Hz motor).

For PM motor, check the current, particularly the peak current during
acceleration. Refer to Motor Draws High Current for additional
troubleshooting.

Reduce the acceleration and jerk rates into high speed.

Verify there is not excessive sag of the DC bus during acceleration.

Motor turns in the wrong Inverter directions via LF.28. Note, do not change A-B settings (Not
direction (both directions) inverted/Swap A-B) to invert direction.

For PM motors, do not change (U,V,W) motor phasing !

Clunk at end of run after Verify drive enable input is not being dropped prematurely while drive is
brake sets still outputting torque to motor.

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Diagnostics and Troubleshooting
Problem Cause/Solution/Troubleshoot
High peak current at either Check the brake timing such that the motor is not starting against
start or stop the brake and that the brake is not stopping the load.

For digital input speed control, the Speed Start Delay LF.70 can be
extended to prevent starting under the brake. For analog and serial
speed controls, this may need adjustment on the controller.

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Diagnostics and Troubleshooting

12.2 Diagnostic Solutions


Typical solutions in reference to operational problems in section 12.1.

Item # Check/Solution
Monitor the Input Status to For the given combination of inputs selected, verify which speed
Determine Active Speed command is selected according to the Control Type (LF.02) and X2A
(digital input control modes) Input Status (LF.82) .This should match the command speed LF.88.
Verify the corresponding speed setting in the Speed Profile (LF.41-47)
parameter group.

Determine the correct motor For a given command speed in FPM, the corresponding speed is rpm is
speed in rpm. calculated as:

Digital Input Speed Commands:


RPM = (12 * Roping Ratio * Gear Ratio * FPM) / (Sheave Diameter *
3.14)

Analog Speed Control:


RPM = (Analog Pattern (ru.27) * Analog Pattern Gain (US.34) * Contract
Speed (LF.20) *12 * Roping Ratio * Gear Ratio * FPM) / (Sheave
Diameter * 3.14 * 100)

Refer to US.34 (Analog Pattern Gain) and US.28 (Analog Input Noise
Clamp) for calculation of Processed (Analog) Pattern from Raw
(Analog) Pattern.

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Diagnostics and Troubleshooting
Item # Check/Solution
Monitor the Command Speed If the Command Speed and Motor (Encoder) Speed match, but the
and Motor (Encoder) Speed elevator does not travel at the correct speed:

Check Motor Command Speed (LF.88) and Actual Motor Speed


(LF.89) and check whether the corresponding speed setting in (LF.41-
47) parameters is correct.

Ensure the Machine Data parameters LF.20-25. Incorrect data may


cause the elevator to run too fast or too slow.

If the LF.02 Control Type is analog type, verify correct LF.20 Contract
Speed. LF.20 Contract Speed dictates the maximum speed
corresponding to 10V.

If the LF.02 Control Type is analog type, verify the correct Raw (ru.27)
and Processed (Analog) Patterns, (ru.28)Analog Pattern Gain in
US.34.

If the Motor Command Speed and Actual Motor (Encoder) Speed do


NOT match:

See Check whether Maximum Torque setting is reached and high


enough for normal operation.

See Check whether Inverter Maximum Current Limit is being


reached.

See (Voltage) Modulation Grade limit Reached.


Verify correct Machine Data The Machine Data parameters are used as a scalar to translate the
(LF.20-25) parameter settings. command speeds programmed in FPM to an rpm value used by the
drive. Incorrect setting of the machine data parameters may cause the
command speed in rpm to be too high or too low.

For example, if a machine has a 1:1 roping ratio, then setting this
value in the drive as 2 (:1) will cause the speeds to be calculated as
twice as fast.

If the Actual Motor (Encoder) Speed (LF.89) matches the Command


Speed (rpm)(LF.88), but the calculated Elevator Speed (LF.90) or
the actual speed measured by hand tach (FPM) are slightly off, then
the Machine Data can be adjusted slightly so the numbers agree.
This would typically be done by adjusting the Gear Reduction Ratio
(LF.22) or the Traction Sheave Diameter (LF.21).

Refer to Determine the Correct Motor Speed in RPM for further details.

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Diagnostics and Troubleshooting
Item # Check/Solution
Encoder/Motor Pole Position For PM motors, the absolute encoder position indicates is used to
Incorrect properly indicate the position of the rotor. If the connection of the
encoder to the motor shaft changes (removed/replaced, slippage, etc.),
the absolute encoder position relative to the motor poles is no long
valid and will require the position to be relearned. If the LF.77 Encoder
Pole Position has changed by more than 2,000 from the previous
value, this indicates a change in physical position relation of the
encoder to the rotor, generally due to encoder slippage over time
(potentially distance or change in direction as well), mounting
issues, or mechanical aspects.

When the encoder/motor pole position is incorrect, the motor will tend
to draw high current, hitting the 0.LF.36 Maximum Torque setting or
Inverter Peak Current Limit, and tending to stall or only move in the
direction of weighting.
Motor Data Incorrect Check the motor data against the nameplate values and perform a
Motor Autotune LF.30= S Lrn if not previously completed.

For PM motors, ensure the relationship between the motor rated speed,
motor rated frequency and number for motor poles is correct in case of
any nameplate rounding. Refer to section 5.6.2 for further details.

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Diagnostics and Troubleshooting
Item # Check/Solution
Check whether Maximum The 0.LF.36 Maximum Torque is used to limit the output current to the
Torque setting is reached motor. It is primarily to protect the motor from extreme or prolonged
and high enough for normal high currents, which may occur during initial setup or troubleshooting.
operation. The limiting current can be calculated as:
(0.LF.36 Maximum Torque / LF17 Motor Torque) x LF.12 Motor Current.

Under normal operation, this will typically need to be set in the range
of 200-250%.

The maximum output current rating of the inverter will be the limiting
factor, if reached. The 0.LF.36 Maximum Torque setting will not provide
a current beyond the drive’s peak rating.

If the maximum torque limit is being reached, this may be due to:

Incorrect Motor Data. Refer to Motor Data Incorrect for additional


information.

Encoder Position Incorrect. Refer to Encoder/Motor Pole Position


Incorrect

Mechanical Issues (eg. Brake not releasing)

For open loop induction motors, the LF.38 Low Speed Torque Boost
may be too high or too low.
Check whether Inverter The drive will limit the maximum current to the inverter’s peak current
Maximum Current Limit is rating. Refer to Section 2.1 and 2.2 for ratings.
being reached.
If the peak current limit is being reached, this may be due to:

Incorrect Motor Data. Refer to Motor Data Incorrect for additional


information.

Encoder Position Incorrect. Refer to Encoder/Motor Pole Position


Incorrect

Mechanical Issues (eg. Brake not releasing)

For open loop induction motors, the LF.38 Low Speed Torque Boost
may be too high or too low.

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Diagnostics and Troubleshooting

12.3 Drive Faults

Faults and error, listed alphabetically. Additional troubleshooting of operational problems is listed in Section
12.1 and diagnostics solutions in Section 12.2.

Error/Message Description Cause/Solution/Troubleshoot


bbL This message Indicates the output transistors have been safely shut off
Base Block precedes most and are being blocked from further operation.
faults and
indicates the drive This generally indicates the drive enable input (I7) was
enable (X2A.16) dropped prematurely or abruptly while the drive was still
was removed outputting current.
while the drive
was outputting This is not a drive error or fault, but a status message.
current. This is
not a drive fault.
E.Cdd The inverter is Verify correct motor data is entered in LF10-17 and re-
Error Calculate unable to learn try.
Motor Data a value during
the Motor Learn Make sure motor contactor is closing.
procedure or
during automatic Make sure motor is wired correctly.
learn of the
encoder position If the problem persists, contact KEB.
during each run.

174 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.LSF Load shunt fault Load-shunt relay has not picked up, occurs for a short
Error Charge time during the switch-on phase, but would automatically
Relay Fault be reset immediately.

If the error message remains the following causes may


be applicable:

Load-shunt defective - Replace inverter


Input voltage incorrect or too low
Braking resistor connected to wrong terminals or
braking transistor defective

Failure of the load shunt could result from excessive


power cycling of the inverter without allowing the unit to
fully power down, which may also be a result of frequent
brown-outs.

Use of a 230V single phase UPS power supply with a


480V drive is permitted and can be accomplished with the
input function UPS Operation to reduce the under voltage
error limit, although if the waveform is not a sine wave
then the DC bus voltage may be less than the 280VDC
required to reset the fault. It is suggested to let the drive
power down completely before powering up with the UPS
supply.

*Additional information at end of section 175


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
EEnC1 Loss of For an incremental encoder interface , the recognition
Error Encoder1 incremental of encoder channel breakage or defective track triggers
encoder channel a fault if the voltage between two signal pairs (A+/A-,
or differential pair B+/B-, N+/N-) is smaller than 2V. That is, a signal pair
are the same for cannot be at the same level. Channel pair voltages can
TTL encoders. be measured to confirm.

If an incremental encoder does not have N+/N-


(or Z+/Z-) tracks, then the corresponding inputs
on the encoder interface card must be jumpered
high/low. That is, jumper X3A.5 (N+) to X3B.7 (+5V)
and X3A.6 (N-) to X3A.8 (0V Common). In any case,
the N+/N- are not needed and these inputs could
always be jumpered high/low.

If performing a Motor Learn in open-loop, the


incremental encoder interface card could be removed
if an encoder is not connected.

Verify the encoder power ratings & connections


(e.g. Powering a 8-30VDC rated encoder with 5V)
.

If the encoder A/B phasing is incorrect during the P


Lrn (Pole Position Learn) for a PM motor, this can be
changed in LF.28 Swap Encoder Channels.

During the P Lrn (Pole Position learn), the motor must


be able to move with little friction which may require
either a balanced car or unroped sheave. Additionally,
verify the brake is picking and fully released.

EHyb Invalid encoder Check for correct encoder connections/pinout. Incorrect


Error Encoder interface identifier pinout may drag the encoder board power supply down.
Card
Check encoder card connection to control board for bent
or missing pins and proper connection.

Otherwise, the board may be defective and should be


replaced.
E.Hybc Indicates the This error should automatically clear itself. If not, re-
Error Encoder encoder interface Enter the read-only setting in parameter 0.LF.26.
Card Changed card has been
changed.

176 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.ENCC Loss of encoder This error should be accompanied with further
Error Encoder channel or information describing the nature of the fault. Refer to
Interface communication 2.LF.26 Encoder Status for further details.
between encoder
and drive for an
absolute encoder.
E.BUS This message Verify keypad operator is seated properly to the
Error HSP5 indicates inverter.
Serial Com. that serial
communication Verify connection of the serial comm. to the keypad
between the operator at port X6C.
keypad operator
and the drive or Verify there are no bent or missing pins where the
the drive and the serial comm. cable from the controller plugs into the
elevator control keypad operator.
has been lost
(See parameter Verify serial comm. between controller and drive.
US.29 Ser.Com
Watchdog Time to Verify connection of keypad operator and inverter control
bypass this fault). card.

Verify there are no bent or missing pins where the


keypad operator connects to the control card.

E.Br Error current Possible causes for low motor current error during
Error Low check. current check:
Motor Current
Prior to every run Motor contactor contacts are burnt or damaged.
the drive sends
current to each Bypass motor contactor (do not simply jumper!)
phase of the to test and replace as needed.
motor to verify
the connection. One or more motor leads is not connected.
Afterward, the
drive applies Motor contactor is not closing or not closing in time
magnetizing
current (Induction Bypass motor contactor or verify switching time.
Motors) and
monitors whether Motor windings are damaged.
the motor is
magnetized or not. Measure motor resistance.

The phase current check can be bypassed by setting


US.25 = 0

*Additional information at end of section 177


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OL2 Occurs if the The cause of the Low Speed Overload would be due to
Error Low low frequency, excessive current at low speed (typically below 3Hz). The
Speed standstill constant following may be causes of excessive current:
Overload current is
exceeded (see Incorrect motor data.
Technical
Data for stall Verify motor data , specifically the motor rated
current levels speed and frequency relationship for PM
and overload Synchronous Motors
characteristics).
Verify correct encoder settings including:
The error can only
be reset if the LF.27 Encoder Pulse Number
cooling time
has elapsed LF.28 Swap Encoder Channels (A/B setting)
and E.nOL2 is
displayed. LF.77 Encoder Pole position for PM Synchronous
Motors. Relearn Encoder Pole Position as needed
(see Section 5.11.1 )

High mechanical load/issues (friction) such as


starting or stopping against brake.

E.dOH The external If a motor PTC temperature sensor, relay, or KTY


Error Motor motor temperature (special hardware required) is connected to terminals
Overheat sensor tripped. T1, T2 and the motor overheat function US.33 EdOH
Function = On, then if the PTC resistance exceeds 1650
Ohms, relay opens.

Cause of excessive motor heating may include:

Excessive current.

Verify correct motor data.

Verify correct encoder settings including:


LF.27 Encoder Pulse Number
LF.28 Swap Encoder Channels (A/B setting)
LF.77 Encoder Pole position for PM
Synchronous Motors.

High mechanical load/issues (friction).

Insufficient motor cooling.

178 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OH2 Electronic Excessive RMS motor current according to the LF.08
Error Motor Motor Overload Electric Motor Protection overload curve or if the LF09
Protection protection was Peak Motor Current Factor is exceeded for more than 3
activated. seconds for PM Synchronous Motors.

For induction motors the baseline current for Electric


Motor Protection corresponds to the LM09 Electric Motor
Overload Current.

For PM Synchronous Motors the baseline current for


Electric Motor Protection corresponds to the LF.12 Motor

Causes of excessive RMS current would be:

Incorrect motor data.

Verify motor data, specifically the motor rated


speed and frequency relationship for PM
Synchronous Motors (see Section 5.6.2).

Verify correct encoder settings including:

LF.27 Encoder Pulse Number

LF.28 Swap Encoder Channels (A/B setting)

LF.77 Encoder Pole position for PM Synchronous


Motors. Relearn Encoder Pole Position as needed
(see Section 5.11)

High mechanical load/issues (friction).

*Additional information at end of section 179


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OC Occurs when the The current and peak current may be viewed in LF.93
Error Over specified peak and LF.94. To reset the logged peak value, press enter
Current output current is
exceeded or if Causes for over current errors:
there is a ground
fault. If the error occurs instantly at the start of each run, the
issue may be:

Ground fault on motor leads.


Damaged or slow to close motor contactor.
Shorted output transistor.
Motor failure.

If the error is intermittent, the issue may be due to:

Damaged or slow to close motor contactor.


Loose motor connections.
Electrical noise, faulty grounding.

To determine if the over current is caused by the


inverter, motor, or intermediate component (e.g. motor
contactor), systematically remove these items from the
system.

Start by bypassing the motor contactor (do not simply


jumper !).

Checking of the motor and motor cables for short


circuits or opens:

Resistance checks should be done with the motor


disconnected from the inverter. With the motor
cable disconnected from the inverter, make a
resistance check from phase to phase. This should
read the winding resistance, as specified by the
motor manufacture. Phase to ground resistance
should read an open circuit. If measurements
indicate a fault, disconnected cables at motor side
and remake the test to determine if the fault is with
the motor or cabling.

...continued on next page.

180 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
EOC Meg tests to check motor winding insulation can
Error Over only be performed with the motor disconnected
Current from the inverter. Failure to do so will result in
(continued) damage to the output section of the inverter due to
high voltage from the meg tester.

The inverter can be operated in open loop induction


mode without being connected to the motor:

Power off and after appropriate discharge time,


disconnect the motor leads from the inverter.

If not an induction motor, change motor


configuration to induction motor in US10 (if US10
was previously set to a PM synchronous motor,
performing this step will erase and default all
parameters; make note of settings as needed
before continuing), then Write Configuration to
Drive in US04. Program drive as needed from
default for the drive to output current when given
an inspection run command.

Set to LF.30 Control Mode = Open Loop V/Hz

Run the system with the motor leads disconnected


in open-loop. If the over current error occurs, then
the inverter output is faulty. If an overcurrent error
does not occur, then the fault may be in the motor,
motor cabling or motor contactor.

Notes:

Under normal operation, the drive would limit the output


to the current corresponding to the maximum torque
in 0.LF36. Maximum Output Current = LF.12 Motor
Current x 0.LF.36 Maximum Torque / LF.17 Motor Torque.

The drive would also limit the output current to the


hardware current limit, listed as the Peak Current
(30sec.) rating in the Technical Data tables in Sec.2.1
and 2.2. The Peak Current rating will be less than the
overcurrent.

*Additional information at end of section 181


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
EOH The heat sink The heatsink temperature can be viewed in ru.38. The
Error Overheat temperature overheat limit is 90 degrees Celsius for most drives
Power Module rises above the (See Technical Data for units 175HP and larger). Under
permissible limit. normal operation, the heatsink temperature should
usually be below 65 degrees Celsius.

Causes of inverter heatsink overheat include:

Insufficient cooling or ambient temperature too high

Verify operation of fans.

The fans are thermostatically controlled to come


on at about 45 degrees Celsius. To turn all fans
on high, US.37. Function Test can be set to Fans
On.

Make sure fans are not clogged.

Increase airflow around inverter or add cabinet


fans.

Faulty temperature sensor.

Power down the inverter or let it to stand idle


to allow for the heatsink temperature to cool. If
the heatsink temperature read by the drive for
the diagnostics seems unreasonably high for
a heatsink cool to the touch, then the heatsink
temperature sensor may be faulty and would need
to be repaired by KEB.

182 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
EOL Time dependent Cause of excessive motor overload may include:
Error Overload overload (See
overload curves Excessive current.
under Technical
Data, Section 2.6). Verify correct motor data.

Error can not be Verify correct encoder settings including:


rest until display
shows E.nOL! LF.27 Encoder Pulse Number

LE.28 Swap Encoder Channels (A/B setting)

LF.77 Encoder Pole position for PM


Synchronous Motors.

High mechanical load/issues (friction).

*Additional information at end of section 183


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OS The internal The inverter internal overspeed is dictated as 125% of
Error overspeed limit is the LF.20 Contract Speed. This level is fixed an cannot
Overspeed exceeded. be adjusted.

Possible causes of an overspeed error include:

Incorrect setting of the Machine Data parameters


LF.20-25.

The Machine Data parameters are used as a scalar


to convert a linear speed (e.g. ft/min) to a rotary
speed (rpm) used by the inverter. If the machine
data is not set correctly, the overspeed limit may
be calculated too low when control modes which
dictate the drive speed exceed this limit (e.g. it
is possible in Serial Speed control mode for the
controller to command a speed higher than the
overspeed error limit calculated from the machine
data parameters, which could cause inadvertent
overspeed error).

Lack of control

Maximum Torque limit or peak inverter current


reached.

Monitor the motor current to see if it reaches a


current corresponding to the 0.LF.36 Maximum
Torque or the drive Peak Current rating.

0.LF.36 Maximum Torque may be set too low


(default = 150%; Typical for high speed/full
load operation = 200-250%)

...continued on next page....

184 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OS Excessive current
Error
Overspeed Incorrect motor data, specifically the motor
(continued) rated speed and frequency relationship for PM
Synchronous Motors (see Section 5.6).

Incorrect Encoder Pole Position (LF.77) for PM


Synchronous Motors. Relearn Encoder Pole
Position as needed (see Section 5.11)
Speed gains set too high or low.

For an unloaded PM Synchronous Motor, then


default speed gains LF.31-33 may be too high,
causing the machine to jerk quickly. If left too
low for normal operation, the drive may not track
the speed.

Modulation gain exceeds maximum.

If the modulation grade in ru42. exceeds 100%


there may be a loss of speed control.

Sudden, excessive movement.

Incorrect motor data, specifically the motor


rated speed and frequency relationship for PM
Synchronous Motors (see Section 5.6).

Incorrect Encoder Pole Position for PM


Synchronous Motors. Relearn Encoder Pole
Position as needed (refer to Section 5.11)

*Additional information at end of section 185


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OP The DC bus The DC bus voltage LF.95 and the peak DC bus voltage
Error Over voltage rises LF.96 can be monitored.
Voltage above the
permissible value When using a braking resistor to dissipate regenerated
either during energy from overhauling or deceleration, the braking
motor regenerative resistor should come on at the following levels:
operation or as a
result of line side 460V = 760VDC
voltage spikes. 230V = 380VDC

For 460V drives, If a braking resistor is used:


the over voltage
level is 840VDC Ensure proper connection of the braking resistor to
and for 230V the to the braking transistor terminals PB, ++.
drives, the over
voltage level is Disconnect braking resistor and measure resistance
400VDC. to verify if correct.

The over voltage If a line regen unit is used:


level cannot be
adjusted. By default, the line regen unit will turn on at 103% of
the idle DC bus voltage.

Ensure proper connection between the drive and


regen unit at the ++ and - - terminals at both units.

Ensure the regen unit is regenerating properly


and is in the regen status when it should be
and there no faults on the regen unit preventing
operation.

If the over voltage is due to transient voltage spikes from


the line:

Install a 3-5% line reactor

If the over voltage is due to high line voltage:

Step-down down the line voltage with a transformer.

If there is an issue with the DC bus voltage


measurement circuit:

...continued on next page.

186 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.OP Measure DC bus directly and verify against DC bus
Error Over voltage read from the Diagnostics screen. The DC
Voltage bus should be approximately 1.41xAC Input phase-to-
(continued) phase.

If a braking resistor is used and there is an issue with


the braking transistor:

If there is an issue due to high frequency noise:

Verify proper mains grounding.

E.PU General power Inverter must be inspected and repaired by KEB or


Error Power circuit fault replaced.
Unit
E.PUCH The control card This error should automatically clear itself.
Error Power recognizes a new
Unit Changed power stage (the
control card was
changed).

E.PUCI During the This error could occur from noise.


Error Power initialization the
Unit Invalid power circuit could Disconnect terminal strip, encoder cable and serial
not be recognized comm. (if used) and power cycle the drive.
or was identified
as invalid Check phase-to-phase and phase-to-ground line
voltages to make sure they are balanced and not
causing noise.

Re-seat ribbon connecting control card to power stage.

*Additional information at end of section 187


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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
E.UP The DC bus Causes for under voltage include:
Error Under voltage drops
Voltage below the Input voltage too low or unstable.
permissible value.
Verify input voltage and wiring. The DC bus
For 460V drives, should measure approximately 1.41 x AC Input
the under voltage phase-to-phase and should match the DC bus
level is 240VDC measurement by the drive in the Diagnostics
and for 230V Menu.
drives, the under
voltage level is One phase of the line input is missing.
216VDC.
Line input phases are imbalanced. The phase-to-
The under voltage phase voltage measurement should not exceed 2%.
level cannot be
adjusted. Isolation transformer undersized or wired incorrectly.

If there is an issue with the DC bus voltage


measurement circuit:

Measure DC bus directly and verify against DC bus


voltage read from the Diagnostics screen. The DC
bus should be approximately 1.41xAC Input phase-to-
phase.

Note: A 460V drive can operate on a 230V, single phase


power supply if programmed for UPS mode operation.

nE.OL2 No more overload. Low speed overload has cleared and can be reset.
no Error
Low Speed
Overload

nE.dOH Over temperature Motor overheat sensor reset and Error Motor Overheat
no Error Motor reset possible can be reset.
Overheat
nE.OL No more overload. Overload counter has reached 0%, allowing motor to
no Error cool and the error overload error may be reset.
Overload

188 *Additional information at end of section

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Diagnostics and Troubleshooting
Error/Message Description Cause/Solution/Troubleshoot
no_PU Control card is The Power Unit Not Ready message may occur due to
Power Unit Not powered up, but the following conditions:
Ready the power stage is
not and not seen Control card powered up by external power supply,
by control card. but drive is not powered up by line. Since the drive
is not being powered by the line, the power stage
cannot be identified.

Connection issue between control card and power


stage.

For inverter housing sizes G, H, R, U, remove


then reconnect the ribbon cable connecting the
control card to the power stage at the control card
connection.

For inverter housing sizes D, E, remove the control


card then re-seat, ensuring pin connections.

Switching power supply.

If reseating the ribbon cable does not resolve the


issue, then there may be a failure of the switching
power supply and the drive would need to be
replaced or inspected and repaired by KEB.

I_data Invalid Data Parameter outside of permissible limits


I_oPE Invalid Operation Change Mode from Run to Stop

Check LF.82 input status to ensure no inputs are active

*Additional information at end of section 189


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A.1 Parameter List Reference
Para. Name E R Res. Lower Upper Default Unit
Limit Limit
LF.2 Signal/Operating Mode E R/W 1 1 6 6: bnspd text
LF.3 Drive configuration E R/W 1 0 6 2: Stop text
LF.4 Drive Mode E R 1 1 4 - text
LF.5 Drive Fault Auto Reset E R/W 1 0 10 5 -
LF.8 Electronic Mtr Protection E R/W 1 0 1 0: OFF text

LF.9 Electronic Mtr Protection Current IM E R/W 0.1 1 110% Rtd 8.0 A
PM 300% of LF.12 300% of LF.12 A
LF.10 Rated Motor Power IM E R/W 0.1 0.5 125 5 hp
PM R 0.1 0.5 125 5 hp
LF.11 Rated Motor Speed E R/W 0.1 10 6000 1165 rpm
(500.0) (150.0)
LF.12 Rated Motor Current E R/W 0.1 1 110%Rtd 8 A

LF.13 Rated Motor Frequency E R/W 0.1 4 200 60 Hz


(50.0) (50.0)
LF.14 Rated Motor Voltage IM E R/W 1 120 500 230/460 V
Voltage Constant ke PM E 1 1 32000 1 V @ rated rpm
LF.15 Power Factor E R/W 0.01 0.5 1 0.9 -
LF.16 Field Weakening Speed E R/W 0.5 1 6000.0 (500.0) 960.0 (100.0) rpm
LF.17 Rated Motor Torque IM E R lb ft
PM R/W 1 1 10000 18
LF.18 Motor Resistance E R/W 0.001 0 49.999 1.000 ohms
LF.19 Motor Inductance E R/W 0.01 0.01 500 1 mH
LF.20 Contract Speed E R/W 1 0 1600 0 ft/min
LF.21 Traction Sheave Diameter E R/W 0.01 7 80 24 inches
LF.22 Gear Reduction Ratio E R/W 0.01 1 250 30 -
LF.23 Roping Ratio E R/W 1 1 8 1 -
LF.24 Load E R/W 1 0 30000 0 lb
LF.25 Estimated Gear Reduction R 0.01 0 655.35 - -
LF.26 Type of encoder E R/W 1 0 32 - -
LF.27 Encoder Pulse Number E R/W 1 256 16384 1024 ppr
LF.28 Swap Encoder Channels E R/W 1 0 3 0 -
LF.29 Sample rate for encoder E R/W 1 0.5 256 4 mS
LF.30 Control Mode E R/W 1 0 5 IM 0, PM 2 -
A.LF.31 KP Speed E R/W 1 1 50396 3000 -
d.LF.31 KP Speed E R/W 1 1 50396 3000 -
P.LF.31 KP Speed (Synth. Pre-Torque) E R/W 1 1 50396 2000 -
A.LF.32 KI Speed E R/W 1 1 26214 350 -
d.LF.32 KI Speed E R/W 1 1 26214 250 -
P.LF.32 KI Speed (Synth. Pre-Torque) E R/W 1 1 26214 10000 -
A.LF.33 KI Speed Offset E R/W 1 0 8000 3000 -
d.LF.33 KI Speed Offset E R/W 1 0 8000 1000 -
0.LF.36 Maximum Torque E R/W 1 0 23590 1.5 x LF17 lbft
1.LF.36 Maximum Torque E R/W 1 0 23590 1 x LF17 lbft
LF.37 Low Speed Torque Boast E R/W 0.1 0 25.5 5 %
LF.38 Switching Frequency E R/W 1 0 1 0 -

190
Parentheses designate value in gearless modes
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Parameter List Reference

Para. Name E R Res. Lower Upper Default Unit


Limit Limit
LF.41 Leveling Speed E R/W 0.1 0 25 0 ft/min
LF.42 High Speed E R/W 0.1 0 LF.20 0 ft/min
LF.43 Inspection Speed E R/W 0.1 0 150 0 ft/min
LF.44 High Leveling Speed E R/W 0.1 0 25% of LF20 0 ft/min
LF.45 Intermediate Speed 1 E R/W 0.1 0 100% of LF20 0 ft/min
LF.46 Intermediate Speed 2 E R/W 0.1 0 100% of LF20 0 ft/min
LF.47 Intermediate Speed 3 E R/W 0.1 0 100% of LF20 0 ft/min
LF.50 Starting Jerk E R/W 0.01 0.3 32.00: off 3.0 ft/s3
LF.51 Acceleration E R/W 0.01 0.3 12.00: off 3.3 ft/s2
LF.52 Acceleration Jerk E R/W 0.01 0.3 32.00: off 4.0 ft/s3
LF.53 Deceleration Jerk E R/W 0.01 0.3 32.00: off 4.5 ft/s3
LF.54 Deceleration E R/W 0.01 0.3 12.00: off 3.5 ft/s2
LF.55 Aproach Jerk E R/W 0.01 0.3 32.00: off 2.5 ft/s3
LF.56 Stop Jerk E R/W 0.01 0.3 32.00: off 2.0 ft/s3
LF.57 Speed Following Error E R/W 1 0 2 1 text
LF.58 Speed Difference E R/W 1 0 30 10 %
LF.59 Following Error Timer E R/W 0.1 0 1 1 sec
LF.61 Emergency Operation Mode E R/W 1 0 4 0 text
LF.67 Pretorque Gain E R/W 0.01 0.25 2 1 -
LF.68 Pretorque Offset E R/W 0.1 -100 100 0 %
LF.69 Pretorque Direction E R/W 1 -1 1 1 -
LF.70 Speed Start Delay E R/W 0.1 0 3 0.3 s
LF.71 Brake Release Delay E R/W 0.1 0 100 0.05 s
LF.76 Encoder Resolution Multiplier E R/W 1 0 13 2 -
LF.77 Absolute Encoder Position E R/W 1 0 65535 1000 -
LF.78 Brake Engage Time E R/W 0.01 0 3 0.5 s
LF.79 Current Hold Time E R/W 0.1 0.1 0.5 0.3 s
LF.80 Software Version R -
LF.81 Software Date R -
LF.82 X2-Input State R Table -
LF.83 X2-Output State R Table -
LF.86 Selected Speed R 1 0 7 -
LF.87 Inverter Load R 1 %
LF.88 Motor Command Speed R 0.1 rpm
LF.89 Actual Motor Speed R 0.1 rpm
LF.90 Actual Elevator Speed R 1 ft/min
LF.93 Phase Current R 0.1 A
LF.94 Peak Phase Current R 0.1 A
LF.95 DC Bus Voltage R 1 V
LF.96 Peak DC Bus Votlage R 1 V
LF97 Actual Output Frequency R 0.1 Hz
LF98 Last Fault R Table
LF.99 Inverter State R Table

191
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Parameter List Reference

Para. Name E R Res. Lower Upper Default Unit


Limit Limit
LP.1 One Floor Positioning E R/W 1 0:off 2 : P onE 0 -
LP.2 Maximum Slowdown Distance R 0.1 0.0 200.0 0.0 inches
LP.3 Slowdown Distance E R/W 0.1 0.0 200.0 0.0 inches
LP.4 Correction Distance E R/W 0.1 0.0 50.0 0.0 inches
LP.12 Current Position R 0.1 0.0 9999.9 0.0 inches
LP.21 Scaling Increments High E R/W 1 0 9999 0 -
LP.22 Scaling Increments Low E R/W 1 0 9999 0 -
LP.23 Scaling Distance E R/W 0.1 0.0 999.9 0 inches

Para. Name E R/ Res. Lower Upper Default Unit


W Limit Limit
US.00 Operator application R 1 - - - -
US.01 Password E R/W 1 0 9999 660 -

US.03 Default all LF parameters E R/W 1 1 1 0:bdPAS -

US.04 Load configuration E R/W 1 1 1 0:bdPAS -

US.10 Select Configuration E R/W 1 0 4 1 text

US.16 E.OL2 function E R/W 1 0 255 80 -


US.17 Synthetic Pre - Torque Brake Release E R/W 0.01 0.00 32.00 0.40 sec
Timer
US.18 Synthetic Pre - Torque Hold On Timer E R/W 0.01 0.00 32.00 0.10 sec
US.20 max speed for max KI E R/W 1 0 1600 8 fpm
US.21 speed for min KI E R/W 1 0 1600 24 fpm
US.22 Speed Dependent KP Gain E R/W 1 0 1 0 -
US.23 Min KP Gain at High Speed E R/W 1 0 50396 1000 -
US.24 KD speed gain E R/W 1 0 5000 0 -
US.25 Phase Current Check E R/W 1 0 4 3 -
US.28 Analog Input Noise Clamp E R/W 0.1 -2.5 2.5 0.1 %
US.29 HSP5 Watchdog Time E R/W 0.01 0.0 = oFF 10.00 1.00 Sec
US.33 EdOH function E R/W 1 0 = off 1 = on 0 -
US.34 Analog Pattern Gain E R/W 0.01 0.01 20.00 1.00 -
US.35 Reference Splitting E R/W 1 0 (off) 200 0 mSec
US.36 External Serial Com Baud Rate E R/W 1 0 6 5 -
US.37 Test Function E R/W 1 0 (off) 1 0 -

192
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Parameter List Reference
Para. Name E R Res. Lower Upper Default Unit
Limit Limit
di.0 Input type E R/W 1 0 = PNP 1 = NPN 0 -
di.3 Noise Filter E R/W 1 0 127 5 mSec

Para. Name E R Res. Lower Upper Default Unit


Limit Limit
do.42 Digital Output Inversion E R/W 1 0 15 0 -
do.80 Output X2A.18 E R/W 1 0 6 3 -
do.81 Output X2A.19 E R/W 1 0 6 0 -
d0.82 Output X2A.24...26 E R/W 1 0 6 2 -
d0.83 Output X2A.27...29 E R/W 1 0 6 3 -

Para. Name E R Res. Lower Upper Default Unit


Limit Limit
Ld.18 Field Weakening Corner E R/W 0.1 0.0 6000.0 83% of LF.11 rpm
Ld.19 Field Weakening Curve E R/W 0.01 0.01 2.00 1.20 -
Ld.20 Stator Resistance E R/W 0.001 0.000 50.000 1.000 ohms
Ld.21 Sigma Inductance E R/W 0.01 0.01 500.00 10.00 mH
Ld.22 Rotor Resistance E R/W 0.001 0.000 49.9999 1.000 ohms
Ld.23 Mag. Inductance E R/W 0.1 0.1 3276.7 100.0 mH
Ld.24 Motor Control E R/W 1 0 255 8 -
Ld.25 Vmax Regulation E R/W 1 0 110 97 %
Ld.27 KP Current E R/W 1 1 32767 1500 -
Ld.28 KI Current E R/W 1 1 32767 500 -
Ld.29 Acceleration Torque E R/W 1 0 25000 0 Nm
Ld.30 System Inertia E R/W 1 0 1073741823 0 kgcm2
Ld.31 FFTC Filter E R/W 1 0 9 0 -
Ld.32 FFTC Gain E R/W 0.1 0.0 200.0 0.0 %
Ld.33 Torque Command Filt. E R/W 1 0 10 1 -

193
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A.2 Customer Parameter Values

Para. Name Customer Unit Para. Name Customer Unit


Value Value

LF.02 Steering/Operating Mode 0.LF.36 Maximum Torque lbft


LF.03 Drive configuration 1.LF.36 Max.Torq. (emergency) lbft
LF.04 Drive Mode LF.37 Low Speed Torque Boast %
LF.05 Auto Reset LF.38 Switching Frequency -
LF.08 Electronic Mtr Protection LF.41 Leveling Speed ft/min
Electronic Mtr Protection LF.42 High Speed ft/min
LF.09 Current A
LF.43 Inspection Speed ft/min
LF.10 Rated Motor Power hp
LF.44 High Leveling Speed ft/min
LF.11 Rated Motor Speed rpm
LF.45 Intermediate Speed 1 ft/min
LF.12 Rated Motor Current A
LF.45 Intermediate Speed 2 ft/min
LF.13 Rated Motor Frequency Hz
LF.45 Intermediate Speed 3 ft/min
LF.14 Rated Motor Voltage V
0.LF.50 Start Jerk ft/s3
Voltage Constant ke
0.LF.51 Acceleration ft/s2
LF.15 Power Factor -
0.LF.52 Acceleration Jerk ft/s3
LF.16 Field Weakening Speed rpm
0.LF.53 Deceleration Jerk ft/s3
LF.17 Rated Motor Torque lb ft
0.LF.54 Deceleration ft/s2
LF.18 Motor Resistance ohms
0.LF.55 Approach Jerk ft/s3
LF.19 Motor Inductance mH
1.LF.50 Start Jerk ft/s3
LF.20 Contract Speed ft/min
1.LF.51 Acceleration ft/s2
Traction Sheave
LF.21 Diameter inches 1.LF.52 Acceleration Jerk ft/s3

LF.22 Gear Reduction Ratio - 1.LF.53 Deceleration Jerk ft/s3

LF.23 Roping Ratio - 1.LF.54 Deceleration ft/s2

LF.24 Load lb 1.LF.55 Approach Jerk ft/s3

LF.27 Encoder Pulse Number ppr 2.LF.50 Start Jerk ft/s3

LF.28 Swap Encoder Channels - 2.LF.51 Acceleration ft/s2

LF.29 Sample rate for encoder mS 2.LF.52 Acceleration Jerk ft/s3

LF.30 Control Mode - 2.LF.53 Deceleration Jerk ft/s3

A.LF.31 KP Speed (accel) - 2.LF.54 Deceleration ft/s2

d.LF.31 KP Speed (decel) - 2.LF.55 Approach Jerk ft/s3


KP Speed (Synth. Pre- LF.56 Stop Jerk ft/s3
P.LF.31 Torque) - LF.57 Speed Following Error
A.LF.32 KI Speed (accel) - LF.58 Speed Difference %
d.LF.32 KI Speed (decel) - LF.59 Following Error Timer sec
KI Speed (Synth. Pre-
LF.61 Emergency Power Mode -
P.LF.32 Torque) -
LF.67 External Pre-torque Gain -
A.LF.33 KI Speed Offset (accel) -

194
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Customer Parameter Values

Para. Name Customer Unit Advanced Parameters


Value Para. Name Customer Unit
Value
LF.68 External Pre-torque Offset %
US.16 E.OL2 function -
LF.69 External Pre-torque Direction -
US.17 Pre - Torque Timer ramp sec
LF.70 Speed Start Delay s
up
LF.71 Brake Release Delay s US.18 Pre - Torque Timer ramp sec
LF.76 Encoder multiplier - dwn
LF.77 Absolute Encoder Position - US.20 max speed for max KI fpm

LF.78 Brake Engage Time s US.21 speed for min KI fpm

LF.79 Current Hold Time s US.22 Speed Dependent KP -


Gain
LF.80 Software Version -
US.23 Min KP Gain at High -
LF.81 Software Date - Speed
US.24 KD speed gain -
LP.1 One Floor Positioning -
US.25 Phase Current Check -
LP.2 Min. Slowdown Dist. inch
US.26 Encoder Diagnostic -
LP.3 Slowdown Distance inch
Analog Input Noise
LP.4 Correction Distance inch US.28 Clamp %
LP.21 Scaling Increments High - US.29 HSP5 Watchdog Time mS
LP.22 Scaling Increments Low - US.33 EdOH function -
LP.23 Scaling Distance inch US.34 Analog Pattern Gain -
Para. Name Customer Unit US.35 Reference Splitting mSec
Value
US.36 Baud Rate mSec
Ld.18 Field Weakening Corner rpm
US.37 Test Function -
Ld.19 Field Weakening Curve -
Ld.20 Stator Resistance ohms
Ld.21 Sigma Inductance mH Digital I/O Handling
Ld.22 Rotor Resistance ohms Para. Name Customer Unit
Value
Ld.23 Mag. Inductance mH
di.0 Input Type -
Ld.24 Motor Control -
di.3 Noise Filter mSec
Ld.25 Vmax Regulation %
do.42 Digital Output Inversion -
Ld.27 KP Current -
do.80 Output X2A.18 -
Ld.28 KI Current -
do.81 Output X2A.19 -
Ld.29 Acceleration Torque Nm
do.82 Output X2A.24...26 -
Ld.30 System Inertia kgcm2
do.83 Output X2A.27...29 -
Ld.31 FFTC Filter -
Ld.32 FFTC Gain %
Ld.33 Torque Command Filt. -

195
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KEB AMERICA INC.
© KEB
5100 Valley Industrial Blvd.
Shakopee, MN 55379 Mat. No. 00.F5.LUB-K172
Phone: 952-224-1400 Rev. 1D
www.kebamerica.com Date 9/2015
196
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