Powerflex 700 Adjustable Frequency Ac Drive: Technical Data
Powerflex 700 Adjustable Frequency Ac Drive: Technical Data
Powerflex 700 Adjustable Frequency Ac Drive: Technical Data
Topic Page
Product Overview 2
Certifications and Specifications 7
Design Considerations 12
Drive, Fuse and Circuit Breaker Ratings 24
Cable Recommendations 33
Power Wiring 34
I/O Wiring 44
Mounting 49
Dimensions and Weights 53
PowerFlex 700 Packaged Drives 77
Drive Options 78
PowerFlex 700 Adjustable Frequency AC Drive
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
PowerFlex 700 Adjustable Frequency AC Drive Installation Instructions – Frames 0…6, publication 20B-IN0019 Provides detailed information about installation and start-up.
PowerFlex 700 Adjustable Frequency AC Drive Installation Instructions – Frames 7…10, publication 20B-IN0014
PowerFlex 700 Standard Control User Manual, publication 20B-UM001 Provides detailed information on:
PowerFlex 700 Vector Control User Manual (v4.001 & up), publication 20B-UM002 • Parameters and programming
• Faults, alarms, and troubleshooting
PowerFlex 70 and PowerFlex 700 Reference Manual, publication PFLEX-RM001 These publications provide detailed application specific
information for programming and configuring the PowerFlex 700
PowerFlex 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manual, publication PFLEX-RM004 drive.
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information needed to properly wire and ground
PWM AC drives.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1 Provides general guidelines for the application, installation, and
maintenance of solid-state control.
Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Provides a guide to performing preventive maintenance.
Guarding Against Electrostatic Damage, publication 8000-4.5.2 Provides practices for guarding against Electrostatic damage (ESD)
Product Certifications website, http://ab.com Provides declarations of conformity, certificates, and other
certification details.
Product Overview
The PowerFlex 700 AC drive offers outstanding performance in an easy-to-use drive
that you have come to expect from Rockwell Automation. This world-class
performance comes in a small and competitively priced package. The PowerFlex 700
AC drive is designed to control three-phase induction motors in applications with
requirements ranging from the simplest speed control to the most demanding torque
control. The drive has volts per hertz, sensorless vector and vector control. Vector
control includes Allen-Bradley’s patented Force™ Technology which provides world
class motor control.
2.5
2.0
1.5
application need: 1.0
0.5
• Sensorless Vector for high torque production over a wide speed range.
Open Loop Performance
• Vector for outstanding torque regulation and excellent low speed/zero 3.0
2.5
speed performance (w/Vector Control cassette).
Torque (Per-Unit)
2.0
1.5
The PowerFlex 700 drive's Vector Control uses Allen-Bradley's patented Force™ 1.0
0.5
Technology which provides excellent low-speed performance - whether it is 0.0
0 2 4 6 8 10 12
operated with or without feedback. While this industry-leading control Frequency (HZ)
provides the highest level of drive performance, it is as easy to use as any general
purpose drive available.
Drives Features
• Fast-acting Current Limit and Bus Voltage Regulation result in maximum accel/decel without tripping.
• High speed analog inputs improve drive response to torque or speed commands.
• Programming flexibility allows parameters to be linked within the drive.
• Flying Start delivers smooth and instantaneous connection into rotating loads, regardless of commanded direction,
without the need for any speed feedback.
• Integral Process PI Control can eliminate the need for a separate process loop controller.
• Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored
in high inertia, low-friction loads.
• Position Indexer/Speed Profiler uses a 16 step indexer to provide point-to-point positioning or velocity profiling
based on encoder counts, digital inputs, parameter levels or time.
• TorqProve™ assures control of the load when transferring control between the drive and a mechanical brake.
• Speed Regulation - Open Loop or Closed Loop
– Slip Compensation delivers a minimum 0.5% speed regulation without feedback hardware.
– Droop allows drives to load share without fighting each other.
– Encoder Feedback provides up to 0.001% speed regulation for the tightest application requirements.
• Torque Regulation - Open Loop or Closed Loop
– Open Loop torque regulation provides ±5% regulation.
– Encoder Feedback provides ±2% regulation and the ability to hold full load at zero speed.
Modbus RTU
DeviceNet™
PROFIBUS™
LonWorks™
RS485 DF1
BACnet®
USB
Description
✔ ✔ ✔ (Unconnected Messaging) permits other network devices (e.g. PanelView™) to communicate directly to a drive without
routing the communication through the network scanner.
✔ ✔ ✔ ✔ ✔ ✔ Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed
through network scanner.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Access to 100% of all parameters over the network.
✔ ✔ ✔ ✔ AutoBaud capability makes initial connections less problematic.
✔ Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer
defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%”).
✔ ✔ Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based
on the status of a master drive (producer), which can also significantly reduce network traffic.
✔ ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner
to be configured to automatically detect a new drive and download the required parameter settings.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Flexible Fault Configuration - Adapters can be programmed to take fault based actions as ramp to stop, coast-to-stop and
hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be
taken based on whether the network experienced a serious problem (broken cable etc.) versus network idle condition (PLC
set to “Program”).
(1) This item has Silver Series status. For information, refer to http://www.ab.com/silver.
20B D 2P1 A 3 A Y N A E C 0 NN AD
a b c1…c5 d e f g h i j k l m n
c5 f k
ND Rating Documentation Control & I/O
690V, 50 Hz Input Code Type Code Control I/O Volts
Code Amps kW Frame A Manual A Standard ♦ 24V DC/AC
052 52 45 5 N No Manual B Standard ♦ 115V AC
060 60 55 5 No Shipping Package (Internal Use C Vector Δ 24V DC
Q
082 82 75 5 Only) D Vector Δ 115V AC
098 98 90 6 N Standard None
119 119 110 6 Δ Vector Control Option utilizes DPI Only.
142 142 132 6 g ♦ Frame 0…6 drives only.
Brake
Code w/Brake IGBT ‡
d Y Yes l
Enclosure N No Feedback
Code Enclosure ‡ Brake IGBT is standard on Frames 0-3, optional on Frames 4-6 and Code Type
not available on Frames 7…10.
A IP20, NEMA/UL Type 1 0 None
Open/Flange Mount 1 Encoder, 12V/5V
F♠ Front: IP00, NEMA/UL Type Open
Back/Heatsink: IP54, NEMA Type 12 h
Open/Flange Mount Internal Braking Resistor
N♣ Front: IP00, NEMA/UL Type Open m
Back/Heatsink: IP54, NEMA 12 Code w/Resistor
Future Use
Stand-Alone/Wall Mount Y Yes
G♠
IP54, NEMA/UL Type 12 N No
Roll-In Not available for Frame 3 drives or larger.
Front: IP00, NEMA/UL Type Open
U
Back/Heatsink: IP54, NEMA 12
n
Frames 8 & 9 Only Special Firmware (Frames 0…6 Only)
♠ Only available for Frame 5 & Frame 6 drives, 400…690V. i Code Type
♣ Only available for Frames 7…10. Emission AD ♦ 60 Hz Maximum
Code CE Filter § CM Choke AE ♦ Cascading Fan/Pump Control
A Yes Yes AX ♦ 82 Hz Maximum
e B# Yes No BA ♦ Pump Off (for pump jack)
HIM N No No ♦ Must be used with Vector Control option C or D (Position k). Positions
m-n are only required when custom firmware is supplied.
Code Operator Interface § Note: 600V class drives below 77 Amps (Frames 0-4) are declared to
0 Blank Cover meet the Low Voltage Directive. It is the responsibility of the user to
determine compliance to the EMC directive. Frames 7…10,
3 LCD Display, Full Numeric Keypad 400/480V AC drives (Voltage Rating codes "C" and "D") meet CE
Remote (Panel Mount), IP66, NEMA/UL Type 12 Full certification requirements when installed per recommendations.
J♦
Numeric LCD HIM # Only available for 208…240V Frame 0-3 drives.
Remote (Panel Mount), IP66, NEMA/UL Type 12 Prog. Only
K♦
LCD HIM
♦ Available with Frames 5…6 Stand-Alone IP54 drives (Enclosure Code
"G").
j
Comm Slot
Code Network Type
C ControlNet (Coax)
D DeviceNet
E EtherNet/IP
N None
Certifications
Frames
0…4
Certification (1) Description 230…480V 600V 5…6 7…10
ABS American Bureau of Shipping MA Certificate 08-HS303172B/1-PDA for auxiliary services on AB Classed ✔ ✔
vessels and offshore platforms
CE Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable
European Directives and the standards referenced below have been applied:
2006/95/EC (Low Voltage Directive) ✔ ✔ ✔ ✔
EN 50178 Electronic Equipment for use in Power Installations
2004/108/EC (EMC Directive) ✔ ✔ ✔ (2)
EN 61800-3 Adjustable Speed electrical power drive systems - Part 3: EMC requirements and specific
test methods.
C-Tick Certified by Rockwell Automation to be in conformity with the requirements of the applicable ✔ ✔ ✔
Australian legislation and the standards referenced: IEC 61800-3.
c-UL-us Listed to UL508C and C22.2 No. 14. ✔ ✔ ✔ ✔
Packaged drives may be listed to UL508A.
EPRI /SEMIF47 EPRI Quality Star Certificates SEMIF47.115 and SEMIF47.127 for SEMI F47 compliance, 480V units ✔ ✔
tested
Korean KC Registration KCC-REM-RAA-20B ✔ ✔ ✔ ✔
Refer to the certificate of registration for specific drive catalog numbers that have this certification.
LLoyd’s Register Lloyd’s Register Type Approval Certificate 08 / 60015 (marine certification) ✔ ✔
RINA RINA Type Approval Certificate ELE283205CS (Registo Italiano Navale - marine certification) ✔ ✔ ✔
Trentec Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of ✔ ✔ ✔
Nonstructural Components and 2003 International Building Code for worst-case seismic level for USA
excluding site class F
TÜV EC-Type-Examination Certificate TUV 05 ATEX 7153 for directive 94/9/EC: Safe turn off of certified ATEX ✔ ✔ ✔ ✔
ATEX motors used in Group II Category (2) GD potentially explosive atmospheres.
(1) See the product certifications website, http://www.rockwellautomation.com/products/certification for declarations of conformity, certificates, and other certification details.
(2) Frames 7…10 provided as IP00 or NEMA/UL Open style must be installed in a supplementary enclosure which provides adequate attenuation of radiated emissions in order to be compliant with EN
61800-3.
Environmental
Category Specification
Environment Altitude: 1000 m (3300 ft) max. without derating
Maximum Surrounding Air Temperature
without Derating - IP20, NEMA/UL Type Open:
Frames 0…6 0…50 °C (32…122 °F), typical. See Installation Instructions for details.
Frames 7…10 0…40 °C (32…104 °F) for chassis (heatsink)
0…65 °C (32…149 °F) for control (front of backplane)
Storage Temperature (all const.): -40…70 °C (-40…158 °F)
Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or
corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in
an area where it will not be exposed to a corrosive atmosphere.
Relative Humidity: 5 to 95% non-condensing
Shock: 15G peak for 11ms duration (±1.0 ms)
Vibration: 0.152 mm (0.006 in.) displacement, 1G peak
Surrounding Environment Pollution Degree
Pollution Degree 1 & 2: All enclosures acceptable.
Pollution Degree 3 & 4: Enclosure that meets or exceeds IP54, NEMA/UL Type 12 required.
(See page 11 for descriptions of each pollution
degree rating.)
Sound: Frame Fan Velocity Sound Level
0 30 CFM 58 dB
1 30 CFM 59 dB
2 50 CFM 57 dB
3 120 CFM 61 dB
4 190 CFM 59 dB
Note: Sound pressure level is measured at 2
5 200 CFM 71 dB
meters.
6 300 CFM 72 dB
7 756 CFM 74 dB
8 1200 CFM 78 dB
9 2800 CFM 82 dB
10 Inv. 1850 CFM 78 dB
10 Cnv. 1200 CFM 78 dB
Technical Specifications
Category Specification
Protection Drive 200…208V 240V 380/400V 480V 600V 600/690V
Frames 0…4 Frames 5…6
AC Input Overvoltage Trip: 285V AC 285V AC 570V AC 570V AC 716V AC 818V AC
AC Input Undervoltage Trip: 120V AC 138V AC 233V AC 280V AC 345V AC 345V AC
Bus Overvoltage Trip: 405V DC 405V DC 810V DC 810V DC 1013V DC 1162V DC
Bus Undervoltage Shutoff/Fault: 153V DC 153V DC 305V DC 305V DC 381V DC 437V DC
Nominal Bus Voltage: 281V DC 324V DC 540V DC 648V DC 810V DC 932V DC
All Drives
Heat Sink Thermistor: Monitored by microprocessor overtemp trip
Drive Overcurrent Trip
Software Overcurrent Trip: 200% of rated current (typical)
Hardware Overcurrent Trip: 220…300% of rated current (dependent on drive rating)
Line transients: up to 6000 volts peak per IEEE C62.41-1991
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Power Ride-Thru: 15 milliseconds at full load
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Electrical Voltage Tolerance: See page 12 for full power and operating range
Input Frequency Tolerance: 47…63 Hz
Input Phases: Three-phase input provides full rating for all drives. Single-phase operation possible on certain drives and
provides 50% of rated current (see Installation Instructions for details). Frames 0…7: Drive can be supplied
as 6 pulse or 18 pulse in an engineered package.
Displacement Power Factor: 0.98 across entire speed range
Efficiency: 97.5% at rated amps, nominal line volts
Maximum Short Circuit Rating: 200,000 Amps symmetrical
Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit breaker
Drive to Motor Power Ratio
Minimum Recommended not less than 1:2 ratio
Maximum Recommended not greater than 2:1 ratio
Category Specification
Control Method: Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the Derating
Guidelines in the PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 18 pulse in a
configured package.
Carrier Frequency: 2, 4, 8, and 10 kHz. Drive rating based on 4 kHz. See the Input Protection Device tables in the Installation
Instructions for exceptions.
Output Voltage Range: 0 to rated motor voltage
Output Frequency Range: Standard Control – 0 to 400 Hz., Vector Control – 0 to 420 Hz
Frequency Accuracy
Digital Input: Within ±0.01% of set output frequency
Analog Input: Within ±0.4% of maximum output frequency
Frequency Control: Speed Regulation - w/Slip Compensation (Volts per Hertz Mode)
0.5% of base speed across 40:1 speed range, 40:1 operating range
10 rad/sec bandwidth
Speed Regulation - w/Slip Compensation (Sensorless Vector Mode)
0.5% of base speed across 80:1 speed range, 80:1 operating range
20 rad/sec bandwidth
Speed Regulation - w/Feedback (Sensorless Vector Mode)
0.1% of base speed across 80:1 speed range, 80:1 operating range
20 rad/sec bandwidth
Speed Control: Speed Regulation - w/o Feedback (Vector Control Mode)
0.1% of base speed across 120:1 speed range, 120:1 operating range
50 rad/sec bandwidth
Speed Regulation - w/Feedback (Vector Control Mode)
0.001% of base speed across 120:1 speed range, 1000:1 operating range, 250 rad/sec bandwidth
Torque Regulation: Torque Regulation - w/o Feedback ±5%, 600 rad/sec bandwidth
Torque Regulation - w/Feedback ±2%, 2500 rad/sec bandwidth
Selectable Motor Control: Sensorless Vector with full tuning. Standard V/Hz with full custom capability. PF700 adds Vector Control.
Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve.
Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0…3600
seconds in 0.1 second increments.
Intermittent Overload: 110% Overload capability for up to 1 minute, 150% Overload capability for up to 3 seconds.
Current Limit Capability: Proactive Current Limit programmable from 20…160% of rated output current. Independently
programmable proportional & integral gain.
Motor Overload Protection
Frames 0…6 Standard Control: PowerFlex 700 drives with standard control, identified by an N, A, or B in position 15 of the catalog number,
only provide Class 10 motor overload protection according to NEC article 430. They do not provide speed
sensitive overload protection, thermal memory retention and motor over-temperature sensing according to
NEC article 430.126 (A) (2). If such protection is needed in the end-use product, it must be provided by
additional means.
Frames 0…6 Vector Control: PowerFlex 700 drives with vector control, identified by a C or D in position 15 of the catalog number, provide
class 10 motor overload protection according to NEC article 430 and motor over-temperature protection
according to NEC article 430.126 (A) (2). UL 508C File E59272.
Frames 7…10 Vector Control: Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection
according to NEC article 430.126 (A)(2). UL 508C File E59272.
Category Specification
Control Digital/Analog Input Latency Signal Motor Control Latency
(continued)
Min. Max Typical
Digital Input Start FVC 8.4 ms 10.4 ms 8.4 ms
SVC 9.2 ms 16.0 ms 9.2 ms
Stop FVC 10.0 ms 12.4 ms 10.4 ms
SVC 10.0 ms 12.0 ms 10.4 ms
Analog Input Torque FVC 772 μs 1.06 ms 840 μs
4 kHz PWM
Torque FVC 1.008 ms 1.46 ms 1.256 ms
2 kHz PWM
Speed FVC 4.6 ms 8.6 ms 4.8 ms
Speed SVC 4.8 ms 12.4 ms 6.4 ms
Encoder Type: Incremental, dual channel
Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.
Quadrature: 90°, ±27 degrees at 25 degrees C.
Duty Cycle: 50%, +10%
Requirements: Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8…15V DC output
(4…6V DC when jumpers are in 5V position), single-ended or differential and capable of supplying a
minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder Interface Board accepts
12V DC square-wave with a minimum high state voltage of 7.0V DC. With the jumpers in the 5V position,
the encoder will accept a 5V DC square-wave with a minimum high state voltage of 3.0V DC. In either
jumper position, the maximum low state voltage is 0.4V DC.
Design Considerations
500…690 600 575* 575…660 475…759 Actual Line Voltage (Drive Input)
(Frames 5 & 6 Only)
690 690 690…759 475…759
Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage +10%.
Rated current is available across the entire Drive Full Power Range
Drive Operating Range = Lowest* Nominal Motor Voltage –10% to Drive Rated Voltage +10%.
Drive Output is linearly derated when Actual Line Voltage is less than the
Nominal Motor Voltage
480V rated drive supplied with 342V Actual Line Voltage input.
3.7 Hp
• Actual Line Voltage / Nominal Motor Voltage = 74.3%
• 74.3% × 5 Hp = 3.7 Hp
• 74.3% × 60 Hz = 44.6 Hz
At 342V Actual Line Voltage, the maximum power the 5 Hp, 460V motor
can produce is 3.7 Hp at 44.6 Hz.
342V 480V
460V 528V
(1) Worst case condition including Vector Control board, HIM, and Communication Module.
(1) Worst case condition including Vector Control board, HIM, and Communication Module.
Derating Guidelines
vs. Load
% of Drive Rated Amps
90
90%
85
80
75
80%
10 20 30 40 50 60 70 80 90 100
% Speed/% Load
70%
0 1,000 2,000 3,000 4,000 5,000 6,000
Altitude (m)
25 20 70 50 30 25 80 50
45 45
Max Ambient Temp (°C)
45 45
Max Ambient Temp (°C)
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40
35
30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
15 11 30 50 18.5 15 37 50
45 45
Max Ambient Temp (°C)
22 18.5 43 None 30 22 56 50
45
37 30 72 50 45 37 85 (72) 50
45 45
Max Ambient Temp (°C)
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
132 110 260 (205) 50 160 150 292 (263) see 480 Volt, 292 (263) Amp on page 18
45 180 180 325 (325) see 480 Volt, 325 (325) Amp on page 19
Max Ambient Temp (°C)
40 200 180 365 (325) see 480 Volt, 365 (325) Amp on page 19
35 240 200 415 (365) see 480 Volt, 415 (365) Amp on page 19
30
280 240 481 (415) see 480 Volt, 481 (415) Amp on page 19
25
300 280 535 (481) see 480 Volt, 535 (481) Amp on page 19
20
40 50 60 70 80 90 100 350 300 600 (535) see 480 Volt, 600 (535) Amp on page 19
% of Rated Continuous Current
400 350 730 (600) see 480 Volt, 730 (600) Amp on page 19
500 400 875 (700) see 480 Volt, 875 (700) Amp on page 19
20 15 27 50 25 20 34 50
45 45
Max Ambient Temp (°C)
30 25 40 None 40 30 52 50
45
50 40 65 50 60 50 77 (65) 50
45 45
Max Ambient Temp (°C)
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
45 45
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
10 7.5 11 50 15 10 17 50
45 45
Max Ambient Temp (°C)
20 15 22 50 25 20 27 50
45 45
Max Ambient Temp (°C)
30 25 32 50 40 30 41 50
45 45
Max Ambient Temp (°C)
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
50 40 52 50 60 50 62 50
45 45
Max Ambient Temp (°C)
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40 40
35 35
30 30
25 25
20 20
40 50 60 70 80 90 100 40 50 60 70 80 90 100
% of Rated Continuous Current % of Rated Continuous Current
40
35
30
25
20
40 50 60 70 80 90 100
% of Rated Continuous Current
Frame
Catalog Hp Input Catalog Hp Input
Number Rating Amps V AC Amps Number Rating Amps V AC Amps °C
20BB2P2 0 0.25 1.5 0-230 1.1 20BB2P2 0 0.25 1.7 0-200 1.3 25
20BB4P2 0 0.5 2.8 0-230 2.1 20BB4P2 0 0.5 3.2 0-200 2.4 25
20BB6P8 1 1 5.1 0-230 3.4 20BB6P8 1 1 5.9 0-200 3.9 25
20BB9P6 1 1.5 7.2 0-230 4.8 20BB9P6 1 1.5 8.3 0-200 5.5 25
20BB015 1 2.5 11.9 0-230 7.7 20BB015 1 2.5 13.6 0-200 8.8 25
20BB022 1 3.75 17.3 0-230 11 20BB022 1 3.75 19.9 0-200 12.7 25
20BB028 2 5 22.2 0-230 14 20BB028 2 5 25.7 0-200 16.1 25
20BB042 3 7.5 33.4 0-230 21 20BB042 3 7.5 38.5 0-200 24.2 25
20BB052 3 10 41.3 0-230 26 20BB052 3 10 44.6 0-200 28 25
20BB070 4 12.5 55.6 0-230 35 20BB070 4 12.5 62.3 0-200 39.1 25
20BB080 4 15 63.6 0-230 40 20BB080 4 15 73.3 0-200 46 25
20BB104 5 20 84.6 0-230 52 20BB104 5 20 97.9 0-200 60 25
20BB130 5 25 105.7 0-230 65 20BB130 5 25 106.1 0-200 65 25
20BB154 6 30 125.2 0-230 77 20BB154 6 30 144.4 0-200 88.5 25
20BB192 6 37.5 156.1 0-230 96 20BB192 6 37.5 180.3 0-200 110.5 25
20BB260 6 50 211.4 0-230 130 20BB260 6 50 212.1 0-200 130 25
Frame
Frame
Catalog Hp Input Catalog kW Input
Number Rating Amps V AC Amps Number Rating Amps V AC Amps °C
20BE1P7 0 0.5 1.1 0-575 0.9 – – – – – – 25
20BE2P7 0 1 1.8 0-575 1.4 – – – – – – 25
20BE3P9 0 1.5 2.6 0-575 2 – – – – – – 25
20BE6P1 0 2.5 4.6 0-575 3.1 – – – – – – 25
20BE9P0 0 3.75 6.7 0-575 4.5 – – – – – – 25
20BE011 1 5 8.5 0-575 5.5 – – – – – – 25
20BE017 1 7.5 13.3 0-575 8.5 – – – – – – 25
20BE022 2 10 17.5 0-575 11 – – – – – – 25
20BE027 2 12.5 21.4 0-575 13.5 – – – – – – 25
20BE032 3 15 25.4 0-575 16 – – – – – – 25
20BE041 3 20 32.6 0-575 20.5 – – – – – – 25
20BE052 3 25 41.3 0-575 26 20BF052 5 22.5 43.1 0-690 26 25
20BE062 4 30 50.4 0-575 31 20BF060 5 27.5 49.9 0-690 30 25
20BE077 5 37.5 62.6 0-575 38.5 20BF082 5 37.5 68.4 0-690 41 25
20BE099 5 50 80.5 0-575 49.5 20BF098 5 45 82 0-690 49 25
20BE125 6 62.5 101.6 0-575 62.5 20BF119 6 55 100 0-690 59.5 25
20BE144 6 75 117.1 0-575 72 20BF142 6 66 120.2 0-690 71 25
Fusing
The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided,
choose the next higher fuse rating.
• IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2(1), type gG or equivalent must be used.
• UL – UL Class CC, T, RK1 or J must be used for Frames 0…6.
UL Class T, RK1, J, or L must be used for Frames 7…10.
Circuit Breakers
The “non-fuse” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers
(motor circuit protectors) and 140M self-protected combination motor controllers (Frames 0…6 only). If one of these is
chosen as the desired protection method, the following requirements apply:
• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers (Frames 0…6 only) are
acceptable for IEC installations.
• UL – Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers
(Frames 0…6 only) are acceptable for UL installations.
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Drive Catalog
Number (12) ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2) Max. (8) Max. (8)
20BC292 7 160 4 40 293 203 292 322 438 375 650 375 850 850 400
150 4 40 264 183 263 395 526 350 550 350 550 750 400
20BC325 7 180 4 40 326 226 325 358 488 425 700 425 950 950 600
180 4 40 326 226 325 488 650 425 700 425 950 950 600
20BC365 8 200 2 40 366 253 365 402 548 475 800 475 1000 1000 600
180 2 40 326 226 325 488 650 425 700 425 950 950 600
20BC415 8 240 2 40 416 288 415 457 623 525 900 525 1200 1200 600
200 2 40 366 253 365 548 730 475 800 475 1000 1000 600
20BC481 8 280 2 40 483 334 481 530 722 600 1000 600 1400 1400 700
240 2 40 416 288 415 623 830 525 900 525 1200 1200 600
20BC535 8 300 2 40 537 372 535 589 803 700 1200 700 1600 1600 700
280 2 40 483 334 481 722 962 600 1000 600 1400 1400 700
20BC600 8 350 2 40 602 417 600 660 900 750 1300 750 1800 1800 800
300 2 40 537 371 535 803 1070 700 1200 700 1600 1600 700
20BC730 9 400 2 40 702 486 730 803 1095 900 1500 900 2100 2100 900
350 2 40 602 417 600 900 1200 750 1300 750 1800 1800 800
20BC875 10 500 2 40 877 608 875 963 1313 1100 1900 1100 2600 2600 1200
400 2 40 877 486 700 1050 1400 900 1500 900 2100 2100 900
See page 29 for Notes.
Drive Catalog
Number (12) ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2) Max. (8) Max. (8)
20BD292 7 250 4 40 281 233 292 322 438 375 650 375 850 850 400
200 4 40 253 210 263 395 526 350 550 350 550 750 400
20BD325 7 250 4 40 313 260 325 358 488 425 700 425 950 950 600
250 4 40 313 260 325 488 650 425 700 425 950 950 600
20BD365 8 300 2 40 351 292 365 402 548 475 800 475 1000 1000 600
250 2 40 313 260 325 488 650 425 700 425 950 950 600
20BD415 8 350 2 40 399 331 415 457 623 525 900 525 1200 1200 600
300 2 40 351 291 365 548 730 475 800 475 1000 1000 600
20BD481 8 400 2 40 462 384 481 530 722 600 1000 600 1400 1400 700
350 2 40 399 331 415 623 830 525 900 525 1200 1200 600
20BD535 8 450 2 40 514 427 535 589 803 700 1200 700 1600 1600 700
400 2 40 462 384 481 722 962 600 1000 600 1400 1400 700
20BD600 8 500 2 40 577 479 600 660 900 750 1300 750 1800 1800 800
450 2 40 514 427 535 803 1070 700 1200 700 1600 1600 700
20BD730 9 600 2 40 673 559 730 803 1095 900 1500 900 2100 2100 900
500 2 40 577 479 600 900 1200 750 1300 750 1800 1800 800
20BD875 10 700 2 40 841 699 875 963 1313 1100 1900 1100 2600 2600 1200
600 2 40 673 559 700 1050 1400 900 1500 900 2100 2100 900
See page 29 for Notes.
Catalog
Number (12) ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min. (1) Max. (2) Min. (1) Max. (2) Max. (8) Max. (8)
20BF052 5 45 – 4 50 (9) 46.9 56.1 52 57 78 60 110 60 175 175 –
– 37.5 4 50 (9) 40.1 48 46 69 92 50 90 50 150 150 –
20BF060 5 55 – 4 50 (9) 57.7 68.9 60 66 90 80 125 80 225 225 –
– 45 4 50 (9) 46.9 56.1 52 78 104 60 110 60 175 175 –
20BF082 5 75 – 2 50 (9) 79 94.4 82 90 123 100 200 100 375 375 –
– 55 2 50 (9) 57.7 68.9 60 90 120 80 125 80 225 225 –
20BF098 5 90 – 2 40 (9) 94.7 113 98 108 127 125 200 125 375 375 –
– 75 2 40 (9) 79 94.4 82 123 140 100 200 100 375 375 –
20BF119 6 110 – 2 50 (9) 115 137 119 131 179 150 250 150 400 – –
– 90 2 50 (9) 94.7 113 98 147 196 125 200 125 375 – –
20BF142 6 132 – 2 50 (9) 138 165 142 156 213 175 300 175 450 – –
– 110 2 50 (9) 115 137 119 179 238 150 250 150 400 – –
ee page 29 for notes.
Notes
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.
(5) Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip.
(6) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground,
or high-resistance ground systems.
(7) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers can vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
(8) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(9) UL Type 12/IP54 (flange mount) heat sink ambient temperature rating is 40° C/ambient of unprotected drive portion (inside enclosure) is 55° C. The ambient temperature for the UL Type 12/IP54 stand-
alone drives is 40° C.
(10) Must remove top label and vent plate, drive enclosure rating is IP00, NEMA/UL Type Open.
(11) Frames 0…4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 & 6 do not have a top label.
(12) Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive can be operated at either rating.
(13) Note: 600V class drives below 77 Amps (Frames 0…4) are declared to meet the Low Voltage Directive. It is the responsibility of the user to determine compliance to the EMC directive.
(14) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column.
Application specific thermal considerations can require a larger enclosure.
(15)
Frame 7…10 drives are CE Certified for use with 400V AC and 480V AC center grounded neutral power supply systems only. It is the responsibility of the user to determine compliance to the EMC directive.
(16)
Temperature rating is for IP20, NEMA/UL Type 1. For IP00, NEMA Type Open the temperature rating is 65 °C for the control board and 40 °C for the heat sink entry air.
Frame
Drive Catalog Non-Time Delay
Number ND HD kHz °C Amps Cont. 1 Min. 3 Sec. Fuse Fuse (2)(11)
20BC1P3 0 0.37 0.25 4 50 1.3 1.3 1.4 1.9 3 JKS-3
20BC2P1 0 0.75 0.55 4 50 2.1 2.1 2.4 3.2 6 JKS-6
20BC3P5 0 1.5 0.75 4 50 3.7 3.5 4.5 6 8 JKS-8
20BC5P0 0 2.2 1.5 4 50 5.3 5 5.5 7.5 10 JKS-10
20BC8P7 0 4 3 4 50 9.3 8.7 9.9 13.2 15 HSJ15
20BC011 0 5.5 4 4 50 12.6 11.5 13 17.4 20 HSJ20
20BC015 1 7.5 5.5 4 50 16.8 15.4 17.2 23.1 25 HSJ25
20BC022 1 11 7.5 4 50 24 22 24.2 33 40 HSJ40
20BC030 2 15 11 4 50 33.2 30 33 45 50 HSJ50
20BC037 2 18.5 15 4 50 40.9 37 45 60 70 HSJ70
20BC043 3 22 18.5 4 50 47.5 43 56 74 90 HSJ90
20BC056 3 30 22 4 50 61.9 56 64 86 100 HSJ100
20BC072 3 37 30 4 50 (7) 80.5 72 84 112 125 HSJ125
(3)(5)
20BC085 4 45 – 4 45 95.1 85 94 128 150 HSJ150
– 37 4 45 80.5 72 108 144 175 HSJ175
20BH105 (3)(5) 5 55 – 4 50 (4) 120.2 105 116 158 175 HSJ175
– 45 4 50 (4) 95.1 85 128 170 200 HSJ200
20BH140 (3)(5) 5 75 – 4 40 (4) 159 140 154 190 225 HSJ225
– 55 4 40 (4) 120.2 105 158 190 225 HSJ225
20BH170 (3)(5) 6 90 – 4 50 (4) 192.3 170 187 255 300 HSJ300
– 75 4 50 (4) 159 140 210 280 300 HSJ300
20BH205 (3)(5) 6 110 – 4 40 (4) 226 205 220 289 350 HSJ350
– 90 4 40 (4) 192.3 170 255 313 350 HSJ350
20BH260 (3)(5) 6 132 – 2 45 (4) 298 260 286 390 500 HSJ500
– 110 2 50 (4) 226 205 305 410 500 HSJ500
See page 32 for notes.
Notes
(1)
Frames 0…4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 & 6 do not have a top label.
(2)
The power source to common bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC). Battery supplies or MG sets are not included. The following devices were
validated to break current of the derived power DC Bus.
Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes.
Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
(3)
Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive can be operated at either rating.
(4)
UL Type 12/IP54 (flange mount) heatsink ambient temperature rating is 40 °C/ambient of unprotected drive portion (inside enclosure) is 55 °C. The ambient temperature for the UL Type 12/IP54 stand-
alone drives is 40 °C.
(5)
Also applies to “P” voltage class.
(6)
Also applies to “J” voltage class.
(7)
Must remove top label and vent plate, drive enclosure rating is IP00, NEMA/UL Type Open.
(8)
Two 630A Bussmann 170M6608 can also be used.
(9)
Two 700A Bussmann 170M6611 can also be used.
(10)
Bussmann or equivalent.
(11)
See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M
and JKS fuses recommended for the DC bus fusing.
Cable Recommendations
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space
and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen
must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided
shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be
given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that
may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar
location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded
cable.
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the
increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without
the addition of motor protective devices such as terminator networks.
Consideration should be given to all of the general specifications dictated by the environment of the installation, including
temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included
and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve
noise containment.
A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated
conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC
jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly,
some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can
greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the
individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead
length limits supplied is not known.
Power Wiring
The PowerFlex 700 has the following built in protective features to help simplify installation:
• Ground fault protection during start up and running ensures reliable operation
• Electronic motor overload protection increases motor life
• Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded
systems. These devices must be disconnected if the drive is installed on a resistive grounded distribution system, an
ungrounded distribution system, a B phase grounded distribution system or impedance grounded system. These
devices must also be disconnected if the drive power source is a regenerative unit (such as a bus supply and brake) or
is DC fed from an active converter.
• 6 kV transient protection provides increased robustness for 380…480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block diagram
below highlights the primary installation considerations. Consult the Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001 for detailed recommendations on input power conditioning,
dynamic braking, reflected wave protection and motor cable types.
DC Input AC Input
Motor Recommendations
see Allen-Bradley Industrial Motors, publication MOTORS-PP006.
Terminal Blocks
Terminal Block Specifications
Refer to pages 36…38 for typical locations.
Wire Size Range - See Note (3) Torque
No. Name Frame Description Maximum Minimum Maximum Recommended
➊ Power Terminal 0 & 1 Input power and motor connections 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 1.7 N•m (15 lb.•in.) 0.8 N•m (7 lb.•in.)
Block 2 2
2 Input power and motor connections 10.0 mm (8 AWG) 0.8 mm (18 AWG) 1.7 N•m (15 lb.•in.) 1.4 N•m (12 lb.•in.)
3 Input power and motor connections 25.0 mm2 (3 AWG) 2.5 mm2 (14 AWG) 3.6 N•m (32 lb.•in.) 1.8 N•m (16 lb.•in.)
BR1, 2 terminals 10.0 mm2 (8 AWG) 0.8 mm2 (18 AWG) 1.7 N•m (15 lb.•in.) 1.4 N•m (12 lb.•in.)
2 2
4 Input power and motor connections 35.0 mm (2 AWG) 10.0 mm (8 AWG) 4.0 N•m (35 lb.•in.) 4.0 N•m (35 lb.•in.)
5 Input power, DC+, DC–, BR1, 2, PE, 50.0 mm2 (1/0 AWG) 4.0 mm2 (12 AWG) See Note (5)
75Hp, 480V motor connections
100Hp, 600V
5 Input power, DC+, DC– and motor 70.0 mm2 (2/0 AWG) 10.0 mm2 (8 AWG)
100Hp
BR1, 2, PE terminals 50.0 mm2 (1/0 AWG) 4.0 mm2 (12 AWG)
6 Input power, DC+, DC–, BR1, 2, PE, 150.0 mm2 (300 MCM) 2.5 mm2 (14 AWG) 6.0 N•m (52 lb.•in.) 6.0 N•m (52 lb.•in.)
motor connections see Note (4)
7 Input power, DC+, DC–, PE, motor 150.0 mm2 (300 MCM) 2.5 mm2 (14 AWG) 2.7 N•m (24 lb.•in.) 2.7 N•m (24 lb.•in.)
connections see Note (4)
8&9 Input power, DC+, DC–, PE, motor 300.0 mm2 (600 MCM) 2.5 mm2 (14 AWG) 10.0 N•m (87 lb.•in.) 10.0 N•m (87 lb.•in.)
connections see Note (4)
10 Input power, DC+, DC–, PE, motor 300.0 mm2 (600 MCM) 2.5 mm2 (14 AWG) 10.0 N•m (87 lb.•in.) 10.0 N•m (87 lb.•in.)
connections see Note (4)
➋ SHLD Terminal 0…6 Terminating point for wiring shields — — 1.6 N•m (14 lb.•in.) 1.6 N•m (14 lb.•in.)
➌ AUX Terminal 0…4 Auxiliary control voltage 1.5 mm2 (16 AWG) 0.2 mm2 (24 AWG) — —
Block PS+, PS– (1)(2)
5…6 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
7…10 4.0 mm2 (12 AWG) 0.049 mm2 (30 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
➍ I/O Terminal 0…6 Signal & control connections 2.5 mm2 (14 AWG) 0.30 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Block
7…10 4.0 mm2 (12 AWG) 0.049 mm2 (30 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
➎ Encoder 0…10 Encoder power & signal 0.75 mm2 (18 AWG) 0.196 mm2 (24 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Terminal Block connections
➏ Fan Terminal 5…6 User supplied fan voltage 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
Block
7 4.0 mm2 (12 AWG) 0.5 mm2 (22 AWG) 0.9 N•m (8.0 lb.•in.) 0.6 N•m (5.3 lb.•in.)
8…10 4.0 mm2 (12 AWG) 2
0.5 mm (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)
(1) External control power: UL Installation-300V DC, ±10%, Non UL Installation-270…600V DC, ±10% (0…3 Frame-40W, 165 mA, 5 Frame-80W, 90 mA).
(2) An Auxiliary Control Power Supply such as the 20-24V-AUX can be used with 400/480 and 600/690 Volt drives with Vector Control. However, consult the factory before using an auxiliary power supply in
these instances. Important: The Auxiliary Control Power Supply Must Not be used with any Standard Control drive or any 200/240V PowerFlex 700 drive, Standard or Vector Control.
(3) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(4) If may be necessary to connect multiple wires in parallel to these terminals using multiple lugs.
(5) Refer to the terminal block label inside the drive.
➌
! DANGER
➎
BR1
➎ ➎
BR2
WIRE
DC+ STRIP
POWER
CONTROL
DC–
75C Cu Wire
6 AWG [10MM2] Max.
PE
12 IN. LBS.
➌
1.4 N-M } TORQUE
PE B
U/T1 BR1 B V/T2 W/T3 PE R/L1 S/L2 T/L3
➊
V/T2 PE A
AUX IN+ AUX OUT–
W/T3
R/L1
➊
S/L2
T/L3
SHLD SHLD
➌ WIRE
STRIP
POWER
➋
BR1 BR2
CONTROL
➊
75C Cu Wire 75C Cu Wire
6 AWG [10MM2] Max. 3 AWG [25MM2] Max.
12 IN. LBS. 16 IN. LBS.
1.4 N-M } TORQUE 1.8 N-M } TORQUE
AUX IN
+ – BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
➋
SHLD
Frames 3…4
➋ ➋
➍ Optional
Communications
Module
Optional
Communications
Module
➍
➎
➎
POWER TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) WIRE RANGE: 22-10 AWG (0.5-4 MM2) 0 120 240
TORQUE: 32 IN-LB (3.6 N-M) TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM) STRIP LENGTH: 0.35 IN (9 MM) VAC VAC VAC
USE 75 C CU WIRE ONLY
17 9
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
➌
21
OUTPUT INPUT AC
➌
PS+
PS–
WIRE STRIP
22-10
AWG
5.3 IN-LB
(0.6 N-M) BR2 BR1 DC+ DC–
USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
➊
➊
➏ USE 75C
COPPER WIRE
ONLY
DC Input
TORQUE
52 IN-LB T1 T2 T3 L1 L2 L3
(6 N-M) OUTPUT INPUT
Frame 5
Drives Only
➏ Junction Box
DC Input see page 59 for details
Drives Only
Frame 6
/ PE
DC+
! DANGER
➎
! CAUTION
HOT SURFACES
DANGER
➌➍
! DANGER
RISK OF SHOCK
➏
REPLACE AFTER
SERVICING ! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
ALLEN-BRADLEY PE
MADE IN U.S.A.
TB9 ➎
➏
8 AMPERES RMS
MAXIMUM
DC Input Only
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
➊ ! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
+DC -DC
USE 75° COPPER WIRE ONLY
PE PE R-L1 S-L2 T-L3
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
U-M1 V-M2 W-M3
TB11
25 AMPERES RMS
MAXIMUM
TE
➌➍
U V W
➊
DC+ R S T DC-
GND
Frame 7
Frames 8…9
DANGER
DC+
➎ DANGER
DANGER
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
➏ TB9
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
➌➍ ! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
PE
➊
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U V W
➏
120
IN1
120
IN2
4
TB10
8 AMPERES RMS
MAXIMUM
5
GND
➏ TB10
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
GND
3
Frame 10
AC Input shown, DC Input Drives utilize the Inverter (Left) Bay only
Power Terminals
Frame Terminal Block
0…1 * Note:
BR1
Shaded BR1 & BR2 Terminals will only be present on drives ordered with the Brake
BR2 Option.
DC+
DC–
PE
U (T1)
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
3…4
AC Input DC Input
5 75 Hp, Normal Duty 75 Hp, Normal Duty
BR1*/ DC– V/T2 0 240
BR1*/
PS– BR2* DC+ DC+ U/T1 W/T3 PE PE R/L1 S/L2 T/L3 PS– BR2* DC+ DC+ DC– U/T1 V/T2 W/T3 PE VAC VAC PE
120
PS+ PS+ VAC
PS+
PS+ 120
VAC
WIRE STRIP
WIRE STRIP
22-10
22-10 AWG
AWG
5.3 IN-LB
(0.6 N-M) BR2 BR1 DC+ DC–
5.3 IN-LB
(0.6 N-M) BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M) USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
USE 75 C
0 VAC
120 VAC
240 VAC
COPPER WIRE
ONLY USE 75 C
U V W PE PE R S T COPPER WIRE
TORQUE
52 IN-LB T1 T2 T3 L1 L2 L3 ONLY U V W PE PE 22-10 AWG
5.3 IN-LB
(6 N-M) OUTPUT INPUT TORQUE (0.6 N-M)
T1 T2 T3
INPUT
1-PHASE
52 IN-LB
FAN
(6 N-M) OUTPUT
120
DC+ DC– PE PE R-L1 S-L2 T-L3 U-T1 V-T2 W-T3
Bus Input Output USE 75° COPPER WIRE ONLY TORQUE LARGE TERMINALS TO 10 N-m (87 LB-IN)
8…9 DC+
DC+
W
W
DC – DC –*
DC – V
DC Bus/Brake T V
(top of drive) DC Bus/Brake U
S
(top of drive)
R U
DC+*
PE
PE * for DC link choke wiring
10 T S R
DC+ DC+
L3 T
L3
L2 S
L2
L1 R
L1
DC – DC –
DC Bus/Brake
DC Bus/Brake (top of drive)
(top of drive)
W
PE V
W
(IP20 Versions Only) U
PE V
(IP20 Versions Only) U
600/690V
P3
P2
600
480
4. Select the appropriate transformer tap.
P3 690
5. Replace cover and terminal block.
Frame 7
Drive Type Enclosure Rating (120VAC) No. of Fans Connect at …
DC Input IP00, NEMA/UL Type Open 250 VA 1 Power Terminal Block
IP20, NEMA/UL Type 1 250 VA 1 Requires user supplied 120V AC. See page 40 for location.
Frame 8
Drive Type Enclosure Rating (120VAC) No. of Fans Connect at …
DC Input IP00, NEMA/UL Type Open 500 VA 1 TB9
IP20, NEMA/UL Type 1 500 VA 1 Requires user supplied 120V AC. See page 37 for TB location and page 42 for terminal
designations.
AC Input IP00, NEMA/UL Type Open 500 VA 1 TB9 Input Line Voltage
480/400V AC, 50/60 Hz
IP20, NEMA/UL Type 1 500 VA 1 A transformer matches the input line voltage to the
internal fan voltage. If line voltage is different than the F1 F2
voltage class specified on the drive nameplate, the
H1 H2 H3
transformer taps may require changing.
480 400 0
115 JMP 0
F3
X1 XF X2
to TB9
Frame 9
Drive Type Enclosure Rating (120VAC) No. of Fans Connect at …
DC Input IP00, NEMA/UL Type Open 500 VA 2 TB9
IP20, NEMA/UL Type 1 500 VA 2 Requires user supplied 120V AC for cap. bank fan and phase monitor.
Blower Terminal Block
Three-phase power must be supplied to the Blower TB. See page 37 for TB locations and
page 42 for terminal designations.
AC Input IP00, NEMA/UL Type Open 500 VA 2 TB9
IP20, NEMA/UL Type 1 500 VA 2 A transformer matches the input line voltage to the Input Line Voltage
internal voltage used for the capacitor fan and phase 480/400V AC, 50/60 Hz
detector module. If the line voltage is different than the F2
F1
voltage class specified on the drive nameplate, the
transformer taps may require changing. H1 H2 H3
480 400 0
115 JMP 0
F3
X1 XF X2
to TB9
Frame 10
Drive Type Enclosure Rating (120VAC) No. of Fans Connect at …
DC Input IP00, NEMA/UL Type Open 1000 VA 2 TB9 & 10
IP20, NEMA/UL Type 1 1000 VA 2 Requires user supplied 120V AC. See page 38 for TB locations and page 42 for terminal
designations.
AC Input IP00, NEMA/UL Type Open 1000 VA 3 TB9, 10 & 12
Requires user supplied 120V AC. See page 38 for TB locations and page 42 for terminal
designations.
IP20, NEMA/UL Type 1 1000 VA 3 TB9, 10 & 12
A transformer matches the input line voltage to the Input Line Voltage
internal fan voltage. If line voltage is different than 480/400V AC, 50/60 Hz
the voltage class specified on the drive nameplate, the F1 F2
transformer taps may require changing.
H1 H2 H3
480 400 0
115 JMP 0
F3
X1 XF X2
to TB9
Neutral Neutral
N To Fan(s) N To Fan(s)
N N
Ground Ground
PE PE
PE PE
NC 7 NC 7
I/O Wiring
1
16
32
Standard Control Option – Frames 0…6 Vector Control Option – Frames 0…6
Factory Factory
No. Signal Default Description Signal Default Description
(2)
1 Anlg Volts In 1 (–) Isolated (3), bipolar, differential, ±10V, 11 bit & sign, Analog In 1 (–) (6) (2)
Isolated (8), bipolar, differential, ±10V/0-20 mA, 11 bit &
2 Anlg Volts In 1 (+) 88k ohm input impedance. Analog In 1 (+) (6) sign. For 0-20 mA, a jumper must be installed at
(2) (4) terminals 17 & 18 (or 19 & 20). 88k ohm input impedance
3 Anlg Volts In 2 (–) Isolated , bipolar, differential, ±10V, 11 bit & sign, Analog In 2 (–) (6) when configured for volt. & 95.3 ohm for current
4 Anlg Volts In 2 (+) 88k ohm input impedance. Analog In 2 (+) (6)
5 Pot Common – For (+) and (–) 10V pot references. Pot Common – For (+) and (–) 10V pot references.
6 Anlg Volts Out 1 (–) (2)
Bipolar, ±10V, 11 bit & sign, 2k ohm minimum load. Analog Out 1 (–) (2)
Single-ended bipolar (current output is not bipolar),
7 Anlg Volts Out 1 (+) Analog Out 1 (+) ±10V/0-20 mA, 11 bit & sign, Voltage mode - limit
(2) current to 5 mA. Current mode - max. load is 400 ohms.
8 Anlg Current Out 1 (–) 4-20mA, 11 bit & sign, 400 ohm maximum load. Analog Out 2 (–)
9 Anlg Current Out 1 (+) Analog Out 2 (+)
10 Reserved for Future Use HW PTC Input 1 – 1.8k ohm PTC, Internal 3.32k ohm pull-up resistor
11 Digital Out 1 – N.C. (1) Fault Max. Resistive Load: Digital Out 1 – N.C. (1) Fault Max. Resistive Load:
12 Digital Out 1 Common 240V AC/30V DC – 1200VA, 150W Digital Out 1 Common 240V AC/30V DC – 1200VA, 150W
Max. Current: 5A, Min. Load: 10mA Max. Current: 5A, Min. Load: 10 mA
13 Digital Out 1 – N.O. (1) NOT Fault Max. Inductive Load: Digital Out 1 – N.O. (1) NOT Fault Max. Inductive Load:
(1)
14 Digital Out 2 – N.C. NOT Run 240V AC/30V DC – 840VA, 105W Digital Out 2 – N.C. (1) NOT Run 240V AC/30V DC – 840VA, 105W
15 Digital Out 2 Common Max. Current: 3.5A, Min. Load: 10mA Digital Out 2/3 Com. Max. Current: 3.5A, Min. Load: 10 mA
16 Digital Out 2 – N.O. (1) Run Digital Out 3 – N.O. (1) Run
(2) (3)
17 Anlg Current In 1 (–) Isolated , 4-20 mA, 11 bit & sign, 124 ohm input Current In Jumper (6) – Placing a jumper across terminals 17 & 18 (or 19 & 20)
18 Anlg Current In 1 (+) impedance. Analog In 1 configures that analog input for current.
(2)
19 Anlg Current In 2 (–) Isolated (4), 4-20 mA, 11 bit & sign, 124 ohm input Current In Jumper (6) –
20 Anlg Current In 2 (+) impedance. Analog In 2
21 –10VDC Pot Ref. – 2k ohm minimum. –10VDC Pot Ref. – 2k ohm minimum load.
22 +10VDC Pot Ref. – +10VDC Pot Ref. –
23 Reserved for Future Use HW PTC Input 2 – See above
24 +24VDC (5) – Drive supplied logic input power. (5) +24VDC (5) – Drive supplied logic input power. (5)
25 Digital In Common – Digital In Common –
26 24V Common (5) – Common for internal power supply. 24V Common (5) – Common for internal power supply.
27 Digital In 1 Stop - CF 115V AC, 50/60 Hz - Control & I/O Cat. No. option B Digital In 1 (7) Stop - CF115V AC, 50/60 Hz - Control & I/O Cat. No. option D
28 Digital In 2 Start Opto isolated Digital In 2 (7) Start Opto isolated
Low State: less than 30V AC Low State: less than 30V AC
29 Digital In 3 Auto/Man. High State: greater than 100V AC, 5.0 mA Digital In 3(7) Auto/Man. High State: greater than 100V AC, 5.7 mA
(7)
30 Digital In 4 Speed Sel 1 24V AC/DC, 50/60 Hz- Control & I/O Cat. No. option A Digital In 4 Speed Sel 1 24V DC - Control & I/O Cat. No. option C
31 Digital In 5 Speed Sel 2 Opto isolated Digital In 5(7) Speed Sel 2 Opto isolated
Low State: less than 5V AC/DC Low State: less than 5V DC
32 Digital In 6 Speed Sel 3 Digital In 6/Hardware Speed Sel 3
High State: greater than 20V AC/DC, 11.2 mA DC (7), see pg. 46 High State: greater than 20V DC, 10 mA DC Digital Input
Enable
Digital Input Impedance: 35k ohm Impedance: 21k ohm
(1) Contacts in unpowered state. Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other
functions energize only when that condition exists and deenergizes when condition is removed.
(2) These inputs/outputs are dependant on a number of parameters.
(3) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
(4) Differential Isolation - External source must be less than 10V with respect to PE.
(5) 150 mA maximum load designed to power digital inputs only. Not present on 115V versions.
(6) Important: 0…20 mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage can occur if jumper is not installed.
(7) A 10k ohm, 2 watt burden resistor must be installed on each digital input when using a triac type device. The resistor is installed between each digital input and neutral /common.
(8) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
Default
Factory
No. Signal Description
1 Analog In 1 (–) (1) (3) Isolated (4), bipolar, differential, ±10V/4-20mA, 11 bit & sign, 88k ohm
2 Analog In 1 (+) (1) input impedance. For 4-20mA, a jumper must be installed at terminals
17 & 18 (or 19 & 20).
3 Analog In 2 (–) (1)
4 Analog In 2 (+) (1)
5 Pot Common – For (+) and (–) 10V pot references.
(3)
6 Analog Out 1 (–) Bipolar (current output is not bipolar), ±10V/4-20mA, 11 bit & sign,
7 Analog Out 1 (+) voltage mode - limit current to 5 mA. Current mode - max. load
resistance is 400 ohms.
8 Analog Out 2 (–)
9 Analog Out 2 (+)
10 HW PTC Input 1 – 1.8k ohm PTC, Internal 3.32k ohm pull-up resistor
11 Digital Out 1 – N.C. (2) Fault Max. Resistive Load:
12 Digital Out 1 Common 240V AC/30V DC – 1200VA, 150W
Max. Current: 5A, Min. Load: 10mA
13 Digital Out 1 – N.O. (2) NOT Fault
Max. Inductive Load:
14 Digital Out 2 – N.C. (2) NOT Run 240V AC/30V DC – 840VA, 105W
15 Digital Out 2/3 Com. Max. Current: 3.5A, Min. Load: 10mA
16 Digital Out 3 – N.O. (2) Run
17 Current In Jumper (1) – Placing a jumper across terminals 17 & 18 (or 19 & 20) configures that
18 Analog In 1 analog input for current.
19 Current In Jumper (1) –
20 Analog In 2
21 –10V Pot Reference – 2k ohm minimum load.
22 +10V Pot Reference –
23 HW PTC Input 2 – See above
24 +24VDC (5) – Drive supplied logic input power. (5)
25 Digital In Common –
26 24V Common (5) – Common for internal power supply.
27 Digital In 1 Stop - CF 115V AC, 50/60 Hz - Control & I/O Cat. No. option D
28 Digital In 2 Start Opto isolated
Low State: less than 30V AC
29 Digital In 3 Auto/Man. High State: greater than 100V AC
30 Digital In 4 Speed Sel 1 24V DC - Control & I/O Cat. No. option C
31 Digital In 5 Speed Sel 2 Opto isolated
Low State: less than 5V DC
32 Digital In 6/Hardware Speed Sel 3
High State: greater than 20V DC
Enable, see pg. 46
11.2 mA DC
33 Digital Out 4 – N.C. Fault Dedicated fault output - Not user configurable. Relay energizes (picks
34 Digital Out 4 Common up) when power is applied to the drive and deenergizes (drops out)
when a fault exists. See Terminals 11-16 for specs.
35 Digital Out 4 – N.O. NOT Fault
PS+ Aux. Control Power (+)
PS- Aux. Control Power (–)
PE PE Ground PE Ground
PE PE Ground PE Ground
(1) Important: 0…20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage can occur if jumper
is not installed.
(2) Contacts in unpowered state. Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to the
drive and deenergizes (drops out) when a fault or alarm exists. Relays selected for other functions energize only when
that condition exists and deenergize when condition is removed.
(3) These inputs/outputs are dependant on a number of parameters.
(4) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high
common mode immunity.
(5) 150mA maximum Load. Not present on 115V versions.
Common
to
5 SHLD (1)
+
to SHLD (1)
4 External
3 Power
Supply
2
1
Channel (2) 7
6
Z NOT to SHLD (1) Channel 7
6
Z NOT
Z Z
5 5
B NOT B NOT
4 4
B B
3 3
A NOT A NOT
2 2
A A
1 1
(1) Refer to the PowerFlex 700 User Manual for important bipolar wiring information.
Start
Start
Mounting
DC Input
325V 540V 650V 810V 932V
Frame ND Hp HD Hp ND kW HD kW ND Hp HD Hp ND Hp HD Hp ND kW HD kW
0 0.5 0.33 – – 0.5 0.33 1 0.75 – –
1 0.75 – – 1 0.75 2 1.5 – –
– – – – 2 1.5 3 2 – –
– – – – 3 2 5 3 – –
– – – – 5 3 7.5 5 – –
– – – – 7.5 5 10 7.5 – –
1 2 1.5 0.37 0.25 10 7.5 15 10 – –
3 2 0.75 0.55 15 10 – – – –
5 3 1.5 0.75 – – – – – –
7.5 5 2.2 1.5 – – – – – –
– – 4 2.2 – – – – – –
– – 5.5 4 – – – – – –
– – 7.5 5.5 – – – – – –
– – 11 7.5 – – – – – –
2 10 7.5 15 11 20 15 20 15 – –
– – 18.5 15 25 20 25 20 – –
3 15 10 22 18.5 30 25 30 25 – –
20 15 30 22 40 30 40 30 – –
– – 37 30 50 40 50 40 – –
4 25 20 45 37 60 50 60 50 – –
30 25 – – – – – – – –
5 40 30 55 45 75 60 100 75 45 37.5
50 40 – – 100 75 – – 90 75
6 60 50 75 55 125 100 150 125 132 110
75 60 90 75 150 125 – – – –
100 75 110 90 – – – – – –
– – 132 110 200 150 – – – –
7 – – 160 150 250 200 – – – –
– – 180 180 250 250 – – – –
8 – – 200 180 300 250 – – – –
– – 240 200 350 300 – – – –
– – 280 240 400 350 – – – –
– – 300 280 450 400 – – – –
– – 350 300 500 450 – – – –
9 – – 400 350 600 500 – – – –
10 – – 500 400 700 600 – – – –
Operating Temperatures
PowerFlex 700 drives are designed to operate at 0°to 40° C ambient. To operate the drive in installations between 41° and
50° C, see the information below and refer to pages 25…32 for exceptions.
Roll In
Front: IP00, NEMA/UL Type Open 0…65 °C (0…149 °F) Control Board Frames 8…9
Back/Heat Sink: IP54, NEMA12 0…40 °C (0…104 °F) Heat Sink Entry Air
(1) Removing the adhesive top label from the drive changes the NEMA/UL enclosure rating from Type 1 to Open. Frames 5 and 6 do not have a top label.
(2) Refer to pages 25…32 for exceptions.
(3) To remove vent plate (see page 53 for location), lift top edge of plate from the chassis. Rotate the plate out from the back plate.
Frames 0…6
PORT
MOD
PORT
MOD
PORT
MOD
50.8 mm PORT
MOD
(2.0 in.)
NET A NET A NET A NET A
Specified vertical clearance requirements (indicated above) are intended to be from the drive to the closest object that can
restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and
must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must
not exceed the product specification.
Frames 7…10
The drive must be mounted with sufficient space at the top, sides, and front of the cabinet to allow for proper heat
dissipation.
Frame Recommendations
7 Minimum of 152 mm (6.0 in.) at the top and bottom of the enclosure and 102 mm (4.0 in.) on the sides.
Flange Mount - Minimum of 152 mm (6.0 in.) at the back of the enclosure (flange mount surface to wall).
8…10 Minimum of 152 mm (6.0 in.) at the top of the enclosure. Additionally, allow a minimum of 102 mm (4.0 in.) on each side OR 152 mm (6.0 in.) in the back.
Flange Mount - Minimum of 102 mm (4.0 in.) on each side.
Frame
Drive &
A B C D E Drive Packaging
0 110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5) 8.16 (18)
1 135.0 (5.31) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)
2 222.0 (8.74) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)
B 3 222.0 (8.74) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 495.0 (19.49) 18.55 (40.9) 22.68 (50)
E
(1) Weights include HIM and Standard I/O.
CAUTION
HOT surfaces can cause severe burns
30.2 25.5
(1.19) (1.00) 157.5 184.8
162.3 (6.20) (7.28)
187.5 187.6 (6.39)
185.0 150.9
(7.38) (7.39) 185.1
(7.28) (5.94)
(7.29)
132.9 133.3 112.1
(5.23) (5.25) (4.41)
39.3 (1.55)
41.9 (1.65) 43.0 (1.69) 57.2 (2.25)
56.1 (2.21) 70.0 (2.76) 72.7 (2.86)
75.9 (2.99) 75.9 (2.99) 106.0 (4.17)
96.0 (3.78) 96.0 (3.78) 139.4 (5.49)
177.4 (6.98)
Frame 3 Frame 3
All except 50 Hp, 480V (37 kW, 400V) 50 Hp, 480V (37 kW, 400V) Normal Duty Drive
105.3 (4.15)
105.3 (4.15) 34.9 (1.37) Dia.
22.2 (0.87) Dia. 94.7 (3.73) 37.3 (1.47) Dia. 2 Places
2 Places 94.7 (3.73) 46.7 (1.84) Dia.
28.7 (1.13) Dia. 2 Places
2 Places 28.7 (1.13) Dia.
2 Places
184.5
165.1 (7.26)
(6.50) 184.5
(7.26)
151.1 160.1 165.1
(5.95) (6.30) (6.50) 160.1
127.7 (6.30)
127.7
(5.03)
(5.03)
Vent Plate
22.7 (0.89)
29.0 (1.14) 22.7 (0.89)
66.0 (2.60) 29.0 (1.14)
97.0 (3.82) 66.0 (2.60)
137.2 (5.40) 130.0 (5.12)
187.0 (7.36) 186.0 (7.32)
758.8
(29.87)
738.2
(29.06)
7.0 (0.28) x 3
8.0
(0.31) Lifting Holes x 4
189.7
(7.47)
177.9
(7.00)
157.9
(6.21)
141.9
(5.59)
105.1
(4.14)
26.8 (1.06)
36.8 (1.45)
50.7 (2.00)
63.8 (2.51)
112.0 (4.41)
180.0 (7.09)
689.6
(27.15)
644.5 617.0
(25.37) (24.29)
625.0
(24.61)
CAUTION
HOT surfaces can cause severe burns
Junction Box
Lifting Holes x 4
12.5 6.5 12.7 (0.50) Dia.
(0.49) (0.26)
30 kW, 208V (40 Hp, 240V) 37 kW, 208V (50 Hp, 240V)
55 kW, 400V (75 Hp, 480V) 75 kW, 400V (100 Hp, 480V)
45/55/75 kW, 690V (75 Hp, 600V) 90kW, 690V (100 Hp, 600V)
28.0 (1.10)
45.0 (1.77) 28.0 (1.10)
85.0 (3.35) 44.0 (1.73)
150.0 (5.91) 66.4 (2.61)
215.0 (8.46) 128.0 (5.04)
255.0 (10.04) 232.3 (9.15)
609.6 (24.00)
25.4 (1.00) 558.8 (22.00)
105.5 (4.15)
1543.0 ±1.5
(62.75 ±0.06)
Air
Outlet
1574.8
(62.00) DANGER
REMOTE SOURCE(S) OF POWER.
DISCONNECT ALL SOURCES OF POWER
BEFORE OPENING THE DOOR.
DANGER
ELECTRICAL SHOCK HAZARD FROM
ENERGY STORAGE CAPACITORS.
VERIFY LOW VOLTAGE DISCHARGE
BEFORE SERVICING.
SEE INSTRUCTION MANUAL.
1061.5
(41.79)
140.0
(5.51)
16.8 (0.66)
13.5 (0.53) Dia. x 4 12.7 (0.50) Dia.
Lifting Holes
450.7 Mount with 0.50 in. UNC Grade 5 or higher screws
(17.75) or
Max. 425.5 M12 Material Class 5.6 or higher screws.
(16.75)
287.0 Use flat washer with each fastener.
(11.30)
Dimensions are in millimeters and (inches)
500.0 (19.69)
219.5 (8.64)
196.5 (7.74) 12.7 (0.50) Dia. Lifting Holes x 4
11.0 (0.43) 478.0 (18.82)
Air
Outlet
1061.0
(41.77)
127.6
SHLD
(5.02)
1039.0 SHLD
(40.91)
449.6
(17.74)
BRAKE TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-) DANGER
WIRE RANGE: 14-1/0 AWG (2.5-50 MM2)
TORQUE: 32 IN-LB (3.6 N-M) WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 5.3 IN-LB (0.6 N-M)
RISK OF ELECTRIC
STRIP LENGTH: 0.67 IN (17 MM) SHOCK AND DEATH
STRIP LENGTH: 0.35 IN (9 MM)
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (18-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM) DANGER
POWER & DC TERMINAL RATINGS
USE 75 C CU WIRE ONLY
WIRE RANGE: 4-3/0 AWG (18-70 MM2)
FIELD INSTALLED OPTIONS
TORQUE: 133 IN-LB (15 N-M)
STRIP LENGTH: 1.02 IN (26 MM)
OUTPUT INPUT AC
6 MM HEX KEY 6 MM HEX KEY
53.2
194.0 (2.09)
(7.60)
Ground
11.0 (0.43) M5 PEM Nut 5.5 (0.22) Dia. x 40
303.6
(11.95)
2.3 (0.09)
Compressed 185.0
Gasket (7.30)
Dimensions are in millimeters
and (inches)
97.0
(3.82)
1026.5 (40.41)
948.5 (37.34)
870.5 (34.27)
792.5 (31.20)
Cutout
714.5 (28.13)
1019.0
(40.12)
636.5 (25.06)
558.5 (21.99)
480.5 (18.92)
402.5 (15.85)
324.5 (12.78)
246.5 (9.71)
Dimensions are in millimeters
and (inches)
168.5 (6.63)
90.5
(3.56)
850.0
(33.46)
825.0
(32.48)
Junction Box can be removed if drive is mounted in a cabinet Dimensions are in millimeters and (inches)
242.0
(9.53) 219.0
(8.62)
222.3
(8.75) 185.4
(7.30)
148.5
(5.85) 151.8
(5.98)
116.6
(4.59)
47.1 (1.85)
52.1 (2.05)
69.1 (2.72)
130.1 (5.12)
230.1 (9.06)
280.1 (11.03)
330.1 (13.00)
711.3 (28.00)
24.1 (0.90) 663.1 (26.10)
123.6 (4.90)
1828.8
(72.00)
1795.2
(70.70)
1279.5
(50.40)
283.3
(11.20)
487.8
(19.20) Max.
Mount with 0.50 in. UNC Grade 5 or higher screws
or
M12 Material Class 5.6 or higher screws.
Use flat washer with each fastener
8.0
(0.30) Dimensions are in millimeters and (inches)
105.8
(4.17)
1100.0
(43.30)
1078.0
(42.40) 763.3
(30.0)
PS+
PS-
T1 T2 T3 L1 L2 L3
137.2 127.3
22-12 AWG
(0.6 N-M)
5.3 IN-LB
OUTPUT
USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
(5.40) (5.00)
294.7
(11.60)
2.4 (0.10) Dimensions are in millimeters and
Compressed 193.7
Gasket (7.60) (inches)
131.6
(5.20)
1078.0 (42.40)
1043.0 (41.10)
971.0 (38.20)
899.0 (35.40)
827.0 (32.60)
Cutout 1054.0
755.0 (29.70)
(41.5)
683.0 (26.90)
611.0 (24.10)
539.0 (21.20)
467.0 (18.40)
395.0 (15.60)
323.0 (12.70)
251.0 (9.90)
179.0
(7.00)
107.0
(4.20)
35.0 12.0
44.0 (1.70) (1.40) (0.50)
122.0 (4.80)
200.0 (7.90)
278.0 (10.90)
356.0 (14.00)
434.0 (17.10)
512.0 (20.20)
1424.7
(56.01)
1447.8
PORT
(57.00)
MOD
NET A
NET B
1498.6
(59.00)
Lifting Holes
4 Places
406.7
(16.01)
354.3 261.6
(13.95)
312.4 (10.30) 210.8 134.6
(12.30) (8.30) (5.30)
38.7 (1.52)
58.5
89.5 (3.52) (2.30)
178.4 (7.02)
305.4 (12.02)
432.4 (17.02) Dimensions are in millimeters and (inches)
509.3 (20.05)
477.3 (18.79)
440.2 (17.33) 409.3 (16.11)
! DANGER
1419.1
(55.87)
! CAUTION
1447.8
(57.00)
HOT SURFACES
1498.6
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
(59.00)
25 AMPERES RMS
MAXIMUM
ALLEN-BRADLEY PE
MADE IN U.S.A.
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
Lifting Holes
4 Places
354.3
(13.95) Dimensions are in
133.4 millimeters and (inches)
(5.25)
58.9
(2.32)
508.0
(20.00)
489.0
5.8 (19.25) 127.0 54.1
(0.23) (5.00) (2.13)
477.3
(18.79)
Cutout
1084.1
(42.68)
Shading indicates approximate size
of drive inside enclosure.
1422.4
(56.00)
1095.8
(43.14)
26 Required
4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap
4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded
127.0
(5.00)
Back of Enclosure
Drive
132.3 (5.21) *
IMPORTANT Use gasket kit catalog number SK-G1-GASKET1-F7 with user supplied IP54, NEMA/UL Type 12
enclosure.
549.7
(21.64)
1466.6
(57.74)
2349.1
(92.49)
757.9
(29.84)
Dimensions are in millimeters and (inches)
757.8 (29.83)
145.3
(5.72)
See
Table
DC+
1524.0
(60.00) 1466.6
DANGER
DANGER
(57.74)
2283.7
!
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM (89.91)
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
U V W
DC+ R S T DC-
GND
463.8
(18.26)
A 153.0 603.0
(6.02) (23.74)
274.3
(10.80)
B Dimensions are in millimeters and (inches)
DC+
DANGER
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
U V W
DC+ R S T DC-
GND
➌
➊
No. Component
➊ Remove these IP00 enclosure components.
➌ DC link choke - mounts separately in enclosure (see page 72 for dimensions) and is wired directly to drive.
DC+
1612.4
(63.48)
DANGER
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
DANGER
TB9
8 AMPERES RMS
MAXIMUM
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
TE
U V W
DC+ R S T DC-
A 45.2
648.2 (25.52) (1.78)
31.8
719.8 (28.34) (1.24)
Typical Bracket
(May require additional anchoring for shipping)
107.4
(4.23) D=
465.8 (18.34)
DANGER
! DANGER
RISK OF
SHOCK
AFTER
REPLACE
SERVICING
58.9 TB9
8 AMPERES
MAXIMUM
RMS
(2.32)
! DANGER
RISK OF
SHOCK
AFTER
REPLACE
SERVICING
TB11 RMS
TE
25 AMPERES
MAXIMUM
19.1
(0.75)
Suggested Anti-Roll
203.2…355.6 mm
Anchoring Point
(8.00…14.00 in.) Typical
DC Link Choke
Mounted Separately - Typical Placement Shown
IMPORTANT This information illustrates how an open roll-in style drive could be mounted in
a user supplied enclosure. Illustrations are intended only to identify structural
mounting points and hardware shapes. You must design and fabricate steel
components based on the actual mounting configuration, calculated loads and
enclosure specifications. Minimum thickness of all parts = 4.6 mm (0.18 in.).
279.4
(11.00)
Dimensions are in millimeters and (inches)
279.4
(11.00)
1471.9
279.4 (57.95)
(11.00)
279.4
(11.00)
279.4
(11.00)
603.0
(23.74) 12.7 (0.50)
IMPORTANT Use gasket kit catalog number SK-G1-GASKET1-F89 with user supplied IP54,
NEMA/UL Type 12 enclosure.
DC Link Chokes
Frame 8 Frame 9
19.1 (0.75) 16.0 x 9.7 (0.63 x 0.38) 14.2 (0.56) 342.9 (13.50)
4 Places 304.8 (12.00)
217.9 188.0
(8.58) (7.40)
179.8 101.6
228.6 218.4 (4.00)
(9.00) Max. (7.08) (8.60)
50.8
(2.00)
370.8 (14.60)
396.2 (15.60) 50.8
(2.00) 25.4 (1.00)
279.4 (11.00)
203.2 (8.00)
4.7 (0.19)
54.1 54.1
(2.13) (2.13) 287.0
(11.30) L1 L4
215.9
(8.50) Max. 162.1 214.4
(6.38) (8.44)
4.8
(0.19) 35.3 L2 L3
(1.39)
10.2 (0.40) Min.
31.8 (1.25)
280.7 12.7 (0.50)
219.7 (11.05)
(8.65) 13.5 (0.53)
251.0
11.8 (0.47)
(9.90)
7.9 (0.31)
4 PLACES
57.2 (2.25)
121.8 (4.80) 12.7 (0.50)
31.8 (1.25)
25.4
9.5 (0.38) Dia. (1.00) Dia.
2 Places 34.9 (1.38)
305.0
(12.00)
222.0 247.7 248.0
(8.74) (9.75) (9.76)
Front Side
280.7 (11.05)
890.8
(35.07)
2374.0
(93.46)
761.3 507.4
(29.97) (19.98)
1268.7
(49.95)
543.6
(21.40)
591.8
(23.30)
445.8
(17.55)
353.8
(13.93)
DANGER
DC+
DANGER
DANGER
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
2275.8
4
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
(89.60)
TB11
25 AMPERES RMS
MAXIMUM
PE
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
! DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U V W
120
IN1
120
IN2
4
TB10
8 AMPERES RMS
MAXIMUM
5
GND
TB10
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
GND
3
22.9 (0.90)
12.7 (0.50)
58.6 (2.31)
66.5 (2.62)
See Detail
IMPORTANT Backplate and extension are a single piece. Drive chassis can be removed from
backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure.
328.8 (12.94)
478.8 (18.85)
178.8(7.04)
24.9 (0.98)
28.7 (1.13)
95.9 (3.77)
558.2 (21.98)
543.3 (21.39) 530.8 (20.90)
*
* 486.5 (19.15)
425.6 (16.75)
414.7 (16.33)
* * 56.0 (2.20)
Ref. (0.00)
15.8 (0.62) * *
* *
14.7 (0.58)
Ref. (0.00)
93.7 (3.69)
121.1 (4.77)
253.7 (9.99)
413.8 (16.29)
507.5 (19.98)
522.2 (20.56)
IMPORTANT Backplate and extension are a single piece. Drive chassis can be removed from
backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure.
Product Description
PowerFlex 700 Packaged Drives are ideal for global Original Equipment Manufacturers (OEM) and end users with special
installation needs. This program simplifies installation and start-up by allowing users to order drive packages that combine
operator interface, control, communications and power options in pre-configured assemblies. Designed to meet customer
demands for space savings, application flexibility and reliability, Packaged PowerFlex 700 AC drives offer a number of
commonly requested pre-engineered options, as well as more complex custom-engineered packages.
Benefits
• Simplified installation and start-up by use of common options assembled at the factory.
• Drive functionality exceeds options offered with a standard drive.
• Multiple packaging options specific to customer needs.
• Pre-engineered options for easy order entry, consistent manufacturing, high quality and reduced deliveries.
• Selectable configurations to meet application requirements.
Features
• Standard PowerFlex 700 AC drives and drive-related options.
• Six pulse and multi-pulse.
• Tuned harmonic filters.
• Enclosure options: Type 1, Type 12 (fan and filter or convection/AC), and Type 4 (indoor).
• Pre-engineered options.
• Custom/engineered solutions.
• UL panel recognition from the factory for pre-engineered options.
Options
• Drive Input Protection
• Input/Output Contactors
• Input/Output Line Reactors
• Bypass
• Control Power
• Control Interface and Feedback
• Communication
• Human Interface Module (HIM)
• Motor Interface
• Door Mounted Operator Devices
Please contact your local distributor or sales office for product availability.
Drive Options
Human Interface Modules
(1) For use only with DPI External Communications Kits 20-XCOMM-DC-BASE.
(2) Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability.
(3) This item has Silver Series status. For information, refer to http://www.ab.com/silver.
Feedback Options
Description Cat. No.
12V/5V Encoder (1) 20B-ENC-1
Other Options
Description Cat. No.
Removable I/O Terminal Block SK-G9-TB1-S1
Removable Encoder Terminal Block SK-G9-TB1-ENC1
Terminators
Description (1) Cat. No.
for use with 3.7 kW (5 Hp) & below drives 1204-TFA1
for use with 1.5 kW (2 Hp) & up drives 1204-TFB2
(1) Refer to Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication Drives-IN001 for selection information.
Isolation Transformers
For installations that have specific types of AC supply configurations or require drive protection due to AC line
disturbances, isolation transformers are available.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(2) 4% impedance.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
(2) 4% impedance.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
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