SVX9000
SVX9000
SVX9000
4
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V6-T2-28 SVX9000 Drives
Contents
Description SVX9000 Drives SVX9000 Open Drives . . . . . . . . . . . . . . . . . . . SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . Page V6-T2-31 V6-T2-68 V6-T2-94
Product Overview
With the SVX9000 Series Sensorless Vector Control, Eatons expanded Eaton drive offering now covers a complete line of PWM adjustable frequency (speed) drives in ratings from:
Application Description
Application Engineering
Proper selection and application of all drive system components is essential to assure that an adjustable frequency drive system will safely and reliably provide the performance required for any given application. The party responsible for the overall design and operation of the facility must make sure that qualified personnel are employed to select all components of the drive system, including appropriate safety devices. Eatons AF Drives Application Engineering Department is prepared to provide assistance to answer any questions about the technical capabilities of Eaton drives. Motor Selection The basic requirement of motor selection is to match the torque vs. speed capability of the motor to the torque vs. speed requirement of the driven load. Motor Torque vs. Speed Capability As the speed of a motor is reduced below its 60 Hz base speed, motor cooling becomes less effective because of the reduced speed of the self-cooling fan. This limitation determines the maximum torque for continuous operation at any operating speed. The maximum intermittent operating torque is determined by the motors torque vs. current characteristics and the output current capability of the adjustable frequency controller. Multiple Motor Operation A number of motors can be connected in parallel to a single controller. Since the frequency of the power supplied by the controller is the same for each motor, the motors will always operate at the same speed. Application Engineering assistance must be requested for all multiple motor applications to assure compliance with all controller design limitations. Special Types of Motors Standard NEMA Designs A and B three-phase motors are the only motors recommended for use in the majority of applications, but other types of motors are occasionally used. If the existing motor used in the application or the motor proposed for use with the drive system is a type other than NEMA Design A or B, Application Engineering assistance must be requested to make certain that the drive is properly applied.
208V3/4 to 100 hp IH; 1 to 100 hp IL 230V3/4 to 100 hp IH; 1 to 125 hp IL 480V1 to 1900 hp IH; 1-1/2 to 2200 hp IL 575V2 to 2000 hp IH; 3 to 2300 hp IL
The Eaton family of drives includes HVX9000, H-Max, M-Max, SVX9000, SLX9000 and SPX9000. 9000X Series drive ratings are rated for either high overload (IH) or low overload (IL). IL indicates 110% overload capacity for 1 minute out of 10 minutes. IH indicates 150% overload capacity for 1 minute out of 10 minutes. A full range of enclosure types and options are available to meet a wide array of applicationsfrom simple variable torque to more complex industrial applications such as conveyors, mixers and machine controls.
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Features
Controller Features
Operator Control and Interface Requirements Since there are many possible configurations and many ways of achieving a specific end result, it pays to consider the operator control and interface requirements carefully. A simplified and more economical drive package can often be achieved by selecting from standard product offerings rather than specifying a custom designed configuration. Installation Compatibility The successful application of an AC drive requires the assurance that the drive will be compatible with the environment in which it will be installed. In planning the installation, be sure to carefully consider the heat produced by the drive, the altitude and temperature limits and the need for clean cooling air. Other important considerations include acoustical noise, vibration, electromagnetic compatibility, power quality, controller input harmonic current and power distribution equipment requirements. Auxiliary Equipment and Accessories Adjustable drives are generally designed to have a motor directly connected to the controller output terminals with no other equipment connected in series or parallel. Motor starters, disconnect switches, surge absorbers, DV/DT suppression circuits, output chokes, output transformers and any other equipment under consideration for installation on the output of the controller should not be installed without first requesting Application Engineering assistance. Power factor correction capacitors must never, under any circumstances, be connected at the output of the controller. They would serve no useful purpose, and they may damage the controller. Enclosure Definitions NEMA Type 1/IP21 Enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment and provide a degree of protection against a limited amount of falling dirt in locations where unusual service conditions do not exist. Top or side openings in the NEMA Type 1/IP21 enclosure allow for the free exchange of inside and outside air while meeting the UL rod entry and rust resistance design tests.
NEMA Type 12/IP54 Enclosures are intended for indoor use primarily to provide a degree of protection against circulating dust, falling dirt and dripping noncorrosive liquids. To meet UL drip, dust and rust resistance tests, NEMA Type 12/IP54 enclosures have no openings to allow for the exchange of inside and outside air. Chassis IP00Similar to Protected Chassis IP20 except power terminals are protected by plastic shielding only. Primarily intended to be mounted inside a surrounding protective enclosure. NEMA Type 3RSimilar in design to NEMA Type 12/ IP54 except with more stringent design and test requirements.
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Motor Protection
DV/DT and Peak Motor Voltage Solutions Todays AFD products offer significantly improved performance, but at the potential cost of motor insulation stress. The fast switching time of the IGBT devices used in newer AFDs can cause a transmission line effect in the output power leads to the motor, leading to possibly damaging voltage levels. To meet this need, NEMA has introduced a motor in MG1, Part 31, which provides an insulation system designed to maintain normal motor life in AFD applications. For existing motors, a motor protection scheme is required for longer cable runs. Eaton offers three standard solutions for existing systems.
MotoRx This solution provides an energy recovery system which clamps the peak motor voltage to a safe level for standard motors. This option is used when the distance between a single motor and the drive is 600 ft or less.
Output Line Reactor This option provides an output line reactor, reducing the DV/DT of the AFD output voltage and lessening the transmission line effect, to lower the peak voltage at the motor terminals.
product from receipt of the order to shipment from the designated facility. Please note that this lead-time does not include any in-transit time from our facility to your facility.
Product availability codes contained herein for a given product may be quantity sensitive and are subject to change without notice.
For the most current information, refer to the Product Identification Inquiry (PIN) screen on Vista.
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Page V6-T2-32 V6-T2-32 V6-T2-33 V6-T2-37 V6-T2-38 V6-T2-41 V6-T2-51 V6-T2-52 V6-T2-68 V6-T2-94
Contents
Description SVX9000 Open Drives Standards and Certifications . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Parts . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . . . . SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . . .
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Features
Robust designproven 500,000 hours MTBF Integrated 3% line reactors standard on drives from FR4 through FR9 EMI/RFI Filters H standard up to 200 hp IH 480V, 100 hp IH 230V Simplified operating menu allows for typical programming changes, while programming mode provides control of everything Quick Start Wizard built into the programming of the drive ensures a smooth start-up Keypad can display up to three monitored parameters simultaneously LOCAL/REMOTE operation from keypad Copy/paste function allows transfer of parameter settings from one drive to the next Standard NEMA Type 12/ IP54 keypad on all drives
The SVX can be flexibly adapted to a variety of needs using our preinstalled Seven in One precision application programs consisting of: Basic Standard Local/remote Multi step speed control PID control Multi-purpose control Pump and fan control with auto change Additional I/O and communication cards provide plug and play functionality I/O connections with simple quick connection terminals
Hand-held auxiliary 24V power supply allows programming/monitoring of control module without applying full power to the drive Control logic can be powered from an external auxiliary control panel, internal drive functions and fieldbus if necessary Brake chopper standard from: 130 hp/380500V 3/415 hp/208230V NEMA Type 1/IP21 and NEMA Type 12/IP54 enclosures available, Frame Sizes FR4FR9 Open chassis FR10 and greater Standard option board configuration includes an A9 I/O board and an A2 relay output board installed in slots A and B
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EMC (At Default Settings) Immunity: Fulfills all EMC immunity requirements; Emissions: EN 61800-3, LEVEL H
Safety UL 508C CE
SVX 010 A 1 4 A 1 B 1
Product Family SVX = Open drives SVX = Open drives FR10 and greater
_ _ _ _ _ _
Options Options appear in alphabetical order. Extended I/O Card Options B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT + 24 Vdc B5 = 3 RO (NO) B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 42240 Vac input Communication Cards CA = Johnson Controls N2 CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP C2 = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 Type connector) D3 = RS-232 with D9 connection
Board Modifications 1 = Standard boards 2 = Conformal (varnished) coating 4 Brake Chopper Options 2 N = No brake chopper circuit B = Internal brake chopper circuit
Horsepower Rating F07 = 3/4 hp 800 = 800 hp F15 = 1-1/2 hp 900 = 900 hp 007 = 7-1/2 hp H10 = 1000 hp 010 = 10 hp H12 = 1200 hp 050 = 50 hp H13 = 1350 hp 125 = 125 hp H15 = 1500 hp 350 = 350 hp H16 = 1600 hp 700 = 700 hp H20 = 2000 hp
AFD Software Series A = Standard software Enclosure 3 0 = Chassis 1 = NEMA Type 1/IP21 2 = NEMA Type 12/IP54 Voltage Rating 2 = 230V (208240) 4 = 480V (380500) 5 = 575V (525690)
Keypad A = Alphanumeric
Power Module
FR10 0000 4 A N V
Frame Code Varnishing V = Varnished Amperage 0170 = 170A Voltage 4 = 380500V 5 = 525690V Brake Option N = No brake chopper B = Brake chopper
Notes 1 All 230V drives and 480V drives up to 200 hp (IH) are only available with input option 1 (EMC Level H). 480V drives 250 hp (IH) or larger are available with input option 2 (EMC Level N). 480V drives are available with input option 4 (EMC Level L). 575V drives 200 hp (IH) or larger are only available with input option 2. 575V drives up to 150 hp (IH) are only available with input option 4 (EMC Level L). 2 480V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option N. 230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp or larger come standard with brake chopper option N. All 575V drives come standard without brake chopper option (N). N = No brake chopper. 3 480V drives 250 hp (I ) and larger are available with enclosure style 0 (chassis); 690V drives 200 hp (I ) and larger are available with H H enclosure style 0 (chassis). 4 Factory promise delivery. Consult sales office for availability.
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Product Selection
230V SVX9000 Drives
SVX9000 Open Drives
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V6-T2-34 FR9 FR8 FR5 FR9 FR8 FR5
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V6-T2-38
A D E B C
Options
9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drives control unit is designed to accept a total of five option boards. The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2 relay output board, which are installed in slots A and B.
Option Boards
Option Kit Description 1 Standard I/O Cards 2 RO (NC-NO) 6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref, 2 ext +24 Vdc/EXT +24 Vdc Extended I/O Cards 2 RO, thermSPX only Encoder low volt +5V/15V/24VSPX only Encoder high volt +15V/24VSPX only Double encoderSPX only 6 DI, 1 DO, 2 AI, 1 AOSPX only 3 DI (encoder 1024V), out +15V/+24V, 2 DO (pulse+direction)SPX only 6 DI, 1 ext +24 Vdc/EXT +24 Vdc 1 RO (NC-NO), 1 RO (NO), 1 therm 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT +24 Vdc 3 RO (NO) 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 1 RO (NO), 5 DI 42240 Vac input Communication Cards Modbus 3 Johnson Controls N2 3 Modbus TCP BACnet EtherNet/IP PROFIBUS DP LonWorks PROFIBUS DP (D9 connector) CANopen (slave) 4 DeviceNet Modbus (D9 type connector) AdapterSPX only AdapterSPX only RS-232 with D9 connection Keypad 9000X Series local/remote keypad (replacement keypad) 9000X Series remote mount keypad unit (keypad not included, includes 10 ft cable, keypad holder, mounting hardware) 9000X Series RS-232 cable, 13 ft
MSS
PID
Multi-P. PFC
B A
OPTA2 OPTA9
B C C C A C B, C, D, E B, C, D, E B, C, D, E B, C, D, E B, C, D, E B, C, D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E D, E
OPTA3 OPTA4 OPTA5 OPTA7 OPTA8 OPTAE OPTB1 OPTB2 OPTB4 OPTB5 OPTB8 OPTB9 OPTC2 OPTC2 OPTCI OPTCJ OPTCQ OPTC3 OPTC4 OPTC5 OPTC6 OPTC7 OPTC8 OPTD1 OPTD2 OPTD3 KEYPADLOC/REM OPTRMTKIT-9000X PP00104
A3 A4 A5 A7 A8 AE B1 B2 B4 B5 B8 B9 C2 CA CI CJ CQ C3 C4 C5 C6 C7 C8 D1 D2 D3
Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output 2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC2 is a multi-protocol option card. 4 SPX9000 drives only (FR10 and larger).
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Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19200 baud. Other communication parameters include an address range from 1 to 247; a parity of None, Odd or Even; and the stop bit is 1. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6K baud to 12M baud, and the addresses range from 1 to 127. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kBits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the 9000X Drive to a host system. According to ISO11898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms, and specific line delay of nominal 5 nS/m. 120 ohms line termination resistors required for installation.
DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud. Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N2 network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N2 fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool.
BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19.2 and 38.4 Kbaud communication speeds and supports network addresses 1127. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods.
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Control Panel Options Factory Options
Description
Local/Remote Keypad SVX9000 Control PanelThis option is standard on all drives and A consists of an RS-232 connection, backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source. The nine pushbuttons on the panel are used for panel programming and monitoring of all SVX9000 parameters. The panel is detachable and isolated from the input line potential. Include LOC/REM key to choose control location. Keypad Remote Mounting KitThis option is used to remote mount the SVX9000 keypad. The footprint is compatible to the SV9000 remote mount kit. Includes 10 ft cable, keypad holder and mounting hardware.
OPTRMT-KIT-9000X
Miscellaneous Options
Description 9000XDriveA PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used. SVDrivecable6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading specialized applications to the drive. External Dynamic Braking ResistorsUsed with the dynamic braking chopper circuit to absorb motor regenerative energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard duty and heavy-duty. Standard duty is defined as 20% duty or less with 100% braking torque, while heavy-duty is defined as 50% duty or less with 150% braking torque. Catalog Number 9000XDRIVE
SVDRIVECABLE
Open Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult the factory for dynamic braking resistors which are supplied separately. Resistors are not UL Listed. For brake chopper circuit selection and adderNEMA Type 1/IP21, NEMA Type 12/ IP54, Chassis, consult the factory. Delivery code is FP.
Notes 1 Consult factory. 2 See Product Selection on Pages V6-T2-33 to V6-T2-36, 208240V, 380500V, 525690V. Consult the factory for adder. 3 See option catalog numbers on Page V6-T2-38. 4 Replace __ with the correct catalog number from Page V6-T2-38. Example: OPTC2V. 5 Construct catalog numbers for factory installed per Catalog Number Selection on Page V6-T2-32.
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Overload current (IH/IL) Output frequency Frequency resolution Initial output current (IH) Control Characteristics Control method
Switching frequency Frame 46 Frame 712 Frequency reference Field weakening point Acceleration time Deceleration time Braking torque Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Air quality Altitude
Vibration
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V6-T2-52 Voltage FR4 230V 480V FR5 230V 480V FR6 230V 480V 575V 1015 2030 225 22.0 (558) 57-1/2 7-1/215 16.5 (419) 3/43 15 12.9 (327) hp (IH) H1
Dimensions
Approximate Dimensions in Inches (mm) 9000X Open Drives NEMA Type 1/IP21 and NEMA Type 12/IP54, FR4, FR5 and FR6
D1 W1 W2 R2 R1
EATON
H1 H3 H2
R2
Knockouts
D3 D2
H2
H3
D1
D2
D3
W1
W2
R1 Dia.
R2 Dia.
12.3 (313)
11.5 (292)
7.5 (190)
3.0 (77)
4.9 (126)
5.0 (128)
3.9 (100)
0.5 (13)
0.3 (7)
11.0 (5)
3 @ 1.1 (28)
16.0 (406)
15.3 (389)
8.4 (214)
3.9 (100)
5.8 (148)
5.6 (143)
3.9 (100)
0.5 (13)
0.3 (7)
17.9 (8)
21.3 (541)
20.4 (519)
9.3 (237)
4.2 (105)
6.5 (165)
7.6 (195)
5.8 (148)
0.6 (15.5)
0.4 (9)
40.8 (19)
3 @ 1.5 (37)
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Approximate Dimensions in Inches (mm) NEMA Type 1/IP21 and NEMA Type 12/IP54 with Flange Kit, FR4, FR5 and FR6
W2
Dia. A H2 H1
2 2
W1
2 2 2
H4 D1 H5 D2
2 2 2 2
H3 H7 Dia. B
2 2 2 2 2 2 2
D2 Dia. A
W5
W4 W3
H8
H6
H9
2 2 2 2 2 2 2 2 2 2
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