Powerflex 4M Adjustable Frequency Ac Drives: Technical Data
Powerflex 4M Adjustable Frequency Ac Drives: Technical Data
Powerflex 4M Adjustable Frequency Ac Drives: Technical Data
Original Instructions
Topic Page
Summary of Changes 2
Product Overview 3
Reference Materials 3
Startup, Programming, and Operation 3
Packaging and Mounting 4
Optimized Performance 4
Communications 5
Feed-through Wiring Design 5
PC Programming Software 5
Catalog Number Explanation 6
Product Selection 7
User Installed Options 8
Installation Considerations 11
Specifications 12
Product Dimensions 15
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all
changes.
Topic Page
Updated template throughout
Removed information for discontinued programming softwares support throughout
Added Connected Components Workbench software information 5, 9
Updated communication option kits and accessories 8
Added Terminators to user installed options 9
Added reflected wave reduction module with common mode choke catalog number 9
1204-RWC-17-A to user installed options topic
Added reflected wave reduction module to user installed options topic 9
Added spare parts information for fan kits and cover 9
Replaced C-tick logo with RCM 13
Product Overview
Providing users with powerful motor speed control in a compact, space saving design, the Allen-Bradley® PowerFlex® family of drives. Ideal for
machine level speed control, the PowerFlex 4M drive provides the application versatility to meet the demands of global OEMs and end users who
require space savings and easy-to-use AC drives that provide application flexibility, feed-through wiring and ease-of-programming. The PowerFlex
4M AC drive is available in three frame sizes (A, B, and C) and power ratings from 0.2 to 11 kW (0.25 to 15 Hp) and in voltage classes of 120 volts, 240
volts and 480 volts.
Reference Materials
For additional PowerFlex 4M data and general drive information, see the following publications:
Title Publication Available Online
PowerFlex 4M User Manual 22F-UM001
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
rok.auto/literature
Preventive Maintenance Checklist of Industrial Control and Drive System Equipment DRIVES-TD001
Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control SGI-1.1
Optimized Performance
• Removable MOV to ground ensures reliable operation with ungrounded or resistive
distribution systems.
• A relay precharge limits inrush current.
• Integral brake transistor, available on Frame C drives, provides dynamic braking
capability with simple low cost brake resistors.
• DIP switch settable 24V DC sink or source control for control wiring flexibility.
• 0.25...150% overload for 60 seconds or 200% overload for 3 seconds provides robust
overload protection.
• Adjustable PWM frequency up to 10 kHz ensures quiet operation.
• Volts per Hertz Control Performance.
• Drive automatically provides auto boost (IR compensation) and slip compensation.
• Provides excellent speed regulation and high levels of torque across the entire speed
range of the drive, and improved speed regulation even as loading increases.
Communications
• A Serial Converter Module provides connectivity to any controller that has the ability to initiate DFI messaging.
- Bluetooth - Wireless/DF1 to RS 485/DSI
• Integral RS485/DSI communications enable the drives to be used in a multi-drop network configuration.
• Integral communication cards such as DeviceNet®, EtherNet/IP™, PROFIBUS DP, LonWorks, BACnet and, ControlNet® can improve
machine performance. These cards are optional and can only be used with an external DSI communications kit.
• The DSI Wireless Interface Module (WIM) provides a wireless communication interface between a Pocket PC, laptop computer or desktop
computer equipped with Bluetooth wireless technology, and any Allen-Bradley product supporting the DSI protocol.
• RS485/DSI = Modbus RTU
- Directly compatible with PanelView™ products using RTU master capability
- Direct compatibility with MicroLogix™ RTU master capability
- Compatible with SLC™ 500 and ControlLogix®, using third-party scanners with RTU Master capability
PC Programming Software
Connected Components Workbench™ software is a windows-based software packages for programming and
configuring Allen-Bradley drives and other Rockwell Automation products. See rok.auto/ccw.
Compatibilty: Windows® XP, Windows Vista and Windows 7
• Online and offline programming capability.
• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the
speed reference of the drive.
• Save, restore, and print parameter information.
• Edit, upload, and download parameters.
• Immediate visual indication of drive and communication status when viewing online drive.
22F – D 018 N 1 0 4 AA
a b c d e f g h
a c3 d
Drive Rating Enclosure
Code Type 200-240V AC, Three-Phase Input Code Enclosure
22F PowerFlex 4M Code Amps kW (Hp) Panel Mount - IP20 (NEMA/UL Type
N
1P6 1.6 0.2 (0.25) Open)
Voltage Rating
4P2 4.2 0.75 (1.0) e
8P0 8.0 1.5 (2.0) HIM
Code Voltage Ph.
012 12.0 2.2 (3.0) Code Interface Module
V 120V AC 1
017 17.5 3.7 (5.0) 1 Fixed Keypad
A 240V AC 1
025 25.0 5.5 (7.5)
B 240V AC 3
033 33.0 7.5 (10.0)
D 480V AC 3 f
Emission Class
c1 c4 Code EMC Filter
Rating 0 No Filter
Rating
380…480V AC, Three-Phase Input 1 Filter
100…120V AC, Single-Phase Input
Code Amps kW (Hp)
Code Amps kW (Hp)
1P5 1.5 0.4 (0.5)
1P6 1.6 0.2 (0.25) g
2P5 2.5 0.75 (1.0)
2P5 2.5 0.4 (0.5) Brake
4P2 4.2 1.5 (2.0)
4P5 4.5 0.75 (1.0) Code Description
6P0 6.0 2.2 (3.0)
6P0 6.0 1.1 (1.5) 3 No Brake IGBT
8P7 8.7 3.7 (5.0)
4 Standard
013 13.0 5.5 (7.5)
c2 018 18.0 7.5 (10.0)
Rating 024 24.0 10.0 (15.0) h
200…240V AC, Single-Phase Input Reserved
Code Amps kW (Hp) Code Description
1P6 1.6 0.2 (0.25) AA through ZZ Reserved
2P5 2.5 0.4 (0.5)
4P2 4.2 0.75 (1.0)
8P0 8.0 1.5 (2.0)
011 11 2.2 (3.0)
Product Selection
120V AC, Single-Phase Drives (50/60 Hz)
Drive Ratings IP20, NEMA/UL Open Type
Output Current
kW Hp A Frame Size Cat. No.
0. 2 0. 25 1. 6 A 22F-V1P6N103
0. 4 0. 5 2. 5 A 22F-V2P5N103
0. 75 1 4. 5 B 22F-V4P5N103
1. 1 1. 5 6 B 22F-V6P0N103
PC Programming Software
Item Description
Connected Components
Workbench Software Windows-based software packages for programming and configuring Allen-Bradley drives and other Rockwell See rok.auto/ccw for more
(Download via the Software Automation products.
Subscription Portal or DVD- information.
Compatibility: Windows XP, Windows Vista, and Windows 7.
ROM)
rok.auto/ccw
Terminators
Description(1) Catalog No.
For use with 3.7 kW (5 Hp) and below drives 1204-TFA1
For use with 1.5 kW (2 Hp) and above drives 1204-TFB2
(1) For selection information, see Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.
Spare Parts
Item Description Catalog No.
Fan Replacement Kit - Frame A SK-U1-FFAN1-A1
Fan Replacement Fan Replacement Kit - Frame B SK-U1-FFAN1-B1
Kits
Fan Replacement Kit - Frame C SK-U1-FFAN1-C1
Frame A Cover SK-U1-FCVR-A1
Covers Frame B Cover SK-U1-FCVR-B1
Frame C Cover SK-U1-FCVR-C1
EMC Filters(1)
Drive Ratings S Type Filter L Type Filter
Input Volta ge kW Hp Cat. No.(2) Cat. No.(4)
0. 2 0. 25 – 22F-RF010-AL
120V, 50/60 Hz, 0. 4 0. 5 – 22F-RF010-AL
Single-Phase 0. 75 1. 0 – 22F-RF025-BL
1. 1 1. 5 – 22F-RF025-BL
0. 2 0. 25 -(3) 22F-RF010-AL
0. 4 0. 5 -(3) 22F-RF010-AL
240V, 50/60 Hz,
Single-Phase
0. 75 1. 0 -(3) 22F-RF010-AL
1. 5 2. 0 -(3) 22F-RF025-BL
2. 2 3. 0 -(3) 22F-RF025-BL
0. 2 0. 25 22F-RF9P5-AS 22F-RF9P5-AL
0. 4 0. 5 22F-RF9P5-AS 22F-RF9P5-AL
0. 75 1. 0 22F-RF9P5-AS 22F-RF9P5-AL
240V, 50/60 Hz, 1. 5 2. 0 22F-RF9P5-AS 22F-RF9P5-AL
Three-Phase 2. 2 3. 0 22F-RF021-BS 22F-RF021-BL
3. 7 5. 0 22F-RF021-BS 22F-RF021-BL
5. 5 7. 5 22F-RF039-CS 22F-RF039-CL
7. 5 10 22F-RF039-CS 22F-RF039-CL
0. 4 0. 5 22F-RF6P0-AS 22F-RF6P0-AL
0. 75 1. 0 22F-RF6P0-AS 22F-RF6P0-AL
1. 5 2. 0 22F-RF6P0-AS 22F-RF6P0-AL
480V, 50/60 Hz, 2. 2 3. 0 22F-RF012-BS 22F-RF012-BL
Three-Phase(3) 3. 7 5. 0 22F-RF012-BS 22F-RF012-BL
5. 5 7. 5 22F-RF026-CS 22F-RF026-CL
7. 5 10 22F-RF026-CS 22F-RF026-CL
11 15 22F-RF026-CS 22F-RF026-CL
(1) EMC Filters not available at time of publication, verify availability before ordering.
(2) This filter is suitable for use with a cable length of up to 5 meters for Class A and 1 meter for Class B environments.
(3) Drives are available in these ratings with internal “S Type” filters.
(4) This filter is suitable for use with a cable length of up to 100 meters for Class A and 25 meters for Class B environments.
Installation Considerations
Control Wiring
• The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting.
• Control terminal screws are sized for a conventional blade screwdriver.
• I/O Terminals 1, 2, and 3 are dedicated for Stop, Start, and Reverse operation respectively. These I/O Terminals can be programmed for 2- or
3-Wire operation to meet application requirements.
• I/O Terminals 4 and 5 are programmable and provide added flexibility. Programmable functions include:
- Local Control
- Preset Frequencies
- Jog
- RS-485 Control
- Second Accel/Decel
- Auxiliary Fault
- Clear Fault
• Speed can be controlled via a 0...10V input or 4…20 mA input. Both are electrically isolated from the drive.
• One form C relay can be programmed to provide the status of a wide variety of drive conditions. The drive is shipped with a jumper installed
between I/O Terminals 01 and 02...11 to allow out of box operation from the keypad.
Typical Typical
Stop (1) SRC Wiring SNK Wiring
01
Start/Run FWD (2)
02
Direction/Run REV
03
SNK SRC Digital Common
04
Digital Input 1
05
Digital Input 2
06
+24V +24V DC
11
+10V 12
+10V DC
Potentiometer must be
13
0-10V In
1-10k ohm
Relay N.O. Analog Common
R1 14 2 Watt Min.
Relay Common 4-20mA In
R2 15
Relay N.C. RS485 Shield
R3 16
SNK
RS485
SRC (DSI)
01 02 03 04 05 06 8 1
R1 R2 R3 11 12 13 14 15 16
(1)
Control Wiring
No. Signal Default Description Param.
R1 Relay N.O. Fault Normally open contact for output relay. t221
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. t221
Sink/source DIP switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP switch setting.
The factory-installed jumper or a normally closed input must be present for the
01 Stop(1) Coast drive to start. P106(1)
02 Start/Run FWD(2) Not Active Command comes from the integral keypad by default. To disable reverse P106, P107
03 Direction/Run REV Not Active operation, see A095 [Reverse Disable]. P106, P107, A434
04 Digital Common – For digital inputs. Electronically isolated with digital inputs from analog I/O.
Specifications
Drive Ratings
Output Ratings Input Ratings Branch Circuit Protection
Catalog Number Voltage Min Enclosure
kW (Hp) Amps kVA Amps Fuses 140M Motor Protectors(1) (2) Contactors
Range Volume(3) (in.3)
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22F-V1P6N103 0.2 (0.25) 1.6 90…126 0.8 6.4 10 140M-C2E-C10 100-C09 1655
22F-V2P5N103 0.4 (0.5) 2.5 90…126 1.1 9.0 15 140M-C2E-C16 100-C12 1655
22F-V4P5N103 0.75 (1.0) 4.5 90…126 2.2 18.0 30 140M-D8E-C20 100-C23 1655
22F-V6P0N103 1.1 (1.5) 6.0 90…126 2.9 24.0 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22F-A1P6N103 0.2 (0.25) 1.6 180…265 0.7 5.3 10 140M-C2E-B63 100-C09 1655
22F-A2P5N103 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140M-C2E-C10 100-C09 1655
22F-A4P2N103 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140M-C2E-C16 100-C12 1655
22F-A8P0N103 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140M-D8E-C25 100-C23 1655
22F-A011N103 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output, with Filter
22F-A1P6N113 0.2 (0.25) 1.6 180…265 1.3 5.3 10 140M-C2E-B63 100-C09 1655
22F-A2P5N113 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140M-C2E-C10 100-C09 1655
22F-A4P2N113 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140M-C2E-C16 100-C12 1655
22F-A8P0N113 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140M-D8E-C25 100-C23 1655
22F-A011N113 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22F-B1P6N103 0.2 (0.25) 1.6 180…265 0.8 1.9 3 140M-C2E-B25 100-C09 1655
22F-B2P5N103 0.4 (0.5) 2.5 180…265 1.2 2.7 6 140M-C2E-B40 100-C09 1655
22F-B4P2N103 0.75 (1.0) 4.2 180…265 2.1 4.9 10 140M-C2E-B63 100-C09 1655
22F-B8P0N103 1.5 (2.0) 8.0 180…265 4.0 9.5 15 140M-C2E-C16 100-C12 1655
22F-B012N103 2.2 (3.0) 12.0 180…265 6.3 15.0 25 140M-C2E-C20 100-C23 1655
22F-B017N103 3.7 (5.0) 17.5 180…265 8.8 21.1 35 140M-F8E-C25 100-C23 1655
22F-B025N104(4) 5.5 (7.5) 25.0 180…265 11.4 27.2 45 140M-F8E-C32 100-C37 3441
(4)7.5 (10.0) 33.0 180…265 16.1 38.5 60 140M-F8E-C45 100-C60 3441
22F-B033N104
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22F-D1P5N103 0.4 (0.5) 1.5 340…528 1.5 1.8 3 140M-C2E-B25 100-C09 1655
Input/Output Ratings
Approvals
Output Frequency: 0…400 Hz (Programmable) LI S
TED 9 6 6 X
LI S
TED 9 6 6 X
D C O T EQ
UL508C C UL
IN
®
D C O T EQ
CSA 22.2
N N
Specifications
Category Specification
Altitude: 1000 m (3300 ft) max without derating
Maximum Surrounding Air
Temperature without derating:
IP20: –10...+50° C (14...122° F)
IP20 zero stacking: –10...+40° C (14...104° F)
Cooling Method
Convection: 120V, 1-Phase, 0.75 kW (1 Hp) and below
240V, 1-Phase, 0.4 kW (0.5 Hp) and below
240V, 3-Phase, 0.75 kW (1 Hp) and below
480V, 3-Phase, 0.75 kW (1 Hp) and below
Environment Fan: All other drive ratings.
Storage Temperature: –40...+85 degrees C (–40...+185 degrees F)
Important: Drive must not be installed in an area where the ambient atmosphere
contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be
Atmosphere: installed for a period of time, it must be stored in an area where it will not be exposed
to a corrosive atmosphere.
Relative Humidity: 0...95% noncondensing
Shock (operating): 15G peak for 11 ms duration (±1.0 ms)
Vibration (operating): 1G peak, 5...2000 Hz
Carrier Frequency 2…10 kHz. Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input: Within ±0.05% of set output frequency.
Analog Input: Within 0.5% of maximum output frequency.
Speed Regulation - Open Loop with Slip Compensation: ±2% of base speed across a 40:1 speed range.
Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold
Stop Modes:
Control and S-curve.
Two independently programmable acceleration and deceleration times. Each time
Acceleration/Deceleration: may be programmed from 0…600 s in 0.1 s increments.
150% Overload capability for up to 1 min
Intermittent Overload: 200% Overload capability for up to 3 s
Provides class 10 motor overload protection according to NEC article 430 and motor
Electronic Motor Overload Protection over temperature protection according to NEC article 430.126 (A) (2). UL 508C File
29572.
Product Dimensions
k*
d c
f Note:
DIN rail mounting is not applicable to Frame C.
386.0 405.0
(15.20) (15.94)
AUTOMATION
ROCKWELL
A
B
E
D
C
50.0
(1.97)
31.0 2)
(1.22) 5.5 (0.2
54.0
(2.13)
229.0
218.5 (9.02)
(8.60)
218.5
(8.60)
74.0
(2.91)
229.0
216.0 (9.02)
(8.50)
216.0
(8.50)
90.0
(3.54)
309.0
(12.17) 309.0
(12.17)
297.0 297.0
(11.69) (11.69)
Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product release rok.auto/pcdc
(PCDC) notes.
Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the
form at rok.auto/docfeedback.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Allen-Bradley, Compact I/O, Connected Components Workbench, ControlLogix, expanding human possibility, FactoryTalk, MicroLogix, PanelView, PowerFlex, Rockwell Automation, SLC, and TechConnect
are trademarks of Rockwell Automation, Inc.
ControlNet, DeviceNet, and EtherNet/IP are trademarks of ODVA, Inc.
Windows is a trademark of Microsoft Corporation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur