Powerflex 4M Adjustable Frequency Ac Drives: Technical Data

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Technical Data

Original Instructions

PowerFlex 4M Adjustable Frequency AC Drives


Catalog Number 22F

Topic Page
Summary of Changes 2
Product Overview 3
Reference Materials 3
Startup, Programming, and Operation 3
Packaging and Mounting 4
Optimized Performance 4
Communications 5
Feed-through Wiring Design 5
PC Programming Software 5
Catalog Number Explanation 6
Product Selection 7
User Installed Options 8
Installation Considerations 11
Specifications 12
Product Dimensions 15
Summary of Changes
This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all
changes.

Topic Page
Updated template throughout
Removed information for discontinued programming softwares support throughout
Added Connected Components Workbench software information 5, 9
Updated communication option kits and accessories 8
Added Terminators to user installed options 9
Added reflected wave reduction module with common mode choke catalog number 9
1204-RWC-17-A to user installed options topic
Added reflected wave reduction module to user installed options topic 9
Added spare parts information for fan kits and cover 9
Replaced C-tick logo with RCM 13

2 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Product Overview
Providing users with powerful motor speed control in a compact, space saving design, the Allen-Bradley® PowerFlex® family of drives. Ideal for
machine level speed control, the PowerFlex 4M drive provides the application versatility to meet the demands of global OEMs and end users who
require space savings and easy-to-use AC drives that provide application flexibility, feed-through wiring and ease-of-programming. The PowerFlex
4M AC drive is available in three frame sizes (A, B, and C) and power ratings from 0.2 to 11 kW (0.25 to 15 Hp) and in voltage classes of 120 volts, 240
volts and 480 volts.

Reference Materials
For additional PowerFlex 4M data and general drive information, see the following publications:
Title Publication Available Online
PowerFlex 4M User Manual 22F-UM001
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
rok.auto/literature
Preventive Maintenance Checklist of Industrial Control and Drive System Equipment DRIVES-TD001
Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control SGI-1.1

Startup, Programming, and Operation


• An integral keypad provides out of the box operation using the local potentiometer and
control keys.
• The 12 most common application parameters are contained in the Basic Program Group,
making programming fast and easy.
• The programming keys have the same function as all other PowerFlex drives, so if you
can program one PowerFlex drive, you can program them all.
• 4-digit display with 10 additional LED indicators provides an intuitive display of drive
status and information.
• Integral RS-485 communications can be used for programming from a PC. It can also be
used in a multi-drop network configuration. A serial converter module provides
connectivity to any controller with a DF1 port.
• A NEMA/UL Type 4X remote and NEMA/UL Type 1 handheld LCD keypad provide
additional programming and control flexibility, both featuring the popular Copycat function.

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 3


PowerFlex 4M Adjustable Frequency AC Drives

Packaging and Mounting


• Installation can be a virtual snap using the DIN rail mounting feature on A and B frame
drives. Panel mounting is also available, providing added flexibility.
• Zero Stacking is allowable for ambient temperatures up to 40 °C, saving valuable panel
space. 50 °C ambient temperatures are permitted with minimal spacing between drives.
• Integral filtering is available on all 240V single-phase and 480V three phase ratings,
providing a cost-effective means of meeting EN61800-3. External filters for all PowerFlex
4M drive ratings are also available.

Optimized Performance
• Removable MOV to ground ensures reliable operation with ungrounded or resistive
distribution systems.
• A relay precharge limits inrush current.
• Integral brake transistor, available on Frame C drives, provides dynamic braking
capability with simple low cost brake resistors.
• DIP switch settable 24V DC sink or source control for control wiring flexibility.
• 0.25...150% overload for 60 seconds or 200% overload for 3 seconds provides robust
overload protection.
• Adjustable PWM frequency up to 10 kHz ensures quiet operation.
• Volts per Hertz Control Performance.
• Drive automatically provides auto boost (IR compensation) and slip compensation.
• Provides excellent speed regulation and high levels of torque across the entire speed
range of the drive, and improved speed regulation even as loading increases.

4 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Communications
• A Serial Converter Module provides connectivity to any controller that has the ability to initiate DFI messaging.
- Bluetooth - Wireless/DF1 to RS 485/DSI
• Integral RS485/DSI communications enable the drives to be used in a multi-drop network configuration.
• Integral communication cards such as DeviceNet®, EtherNet/IP™, PROFIBUS DP, LonWorks, BACnet and, ControlNet® can improve
machine performance. These cards are optional and can only be used with an external DSI communications kit.
• The DSI Wireless Interface Module (WIM) provides a wireless communication interface between a Pocket PC, laptop computer or desktop
computer equipped with Bluetooth wireless technology, and any Allen-Bradley product supporting the DSI protocol.
• RS485/DSI = Modbus RTU
- Directly compatible with PanelView™ products using RTU master capability
- Direct compatibility with MicroLogix™ RTU master capability
- Compatible with SLC™ 500 and ControlLogix®, using third-party scanners with RTU Master capability

Feed-through Wiring Design


• Feed through wiring for simple retrofitting into applications requiring variable speed motor control.
• Feed-through wiring design provides simple variable speed motor control with minimal installation and
retrofitting time.

PC Programming Software

Connected Components Workbench Software

Connected Components Workbench™ software is a windows-based software packages for programming and
configuring Allen-Bradley drives and other Rockwell Automation products. See rok.auto/ccw.
Compatibilty: Windows® XP, Windows Vista and Windows 7
• Online and offline programming capability.
• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the
speed reference of the drive.
• Save, restore, and print parameter information.
• Edit, upload, and download parameters.
• Immediate visual indication of drive and communication status when viewing online drive.

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 5


PowerFlex 4M Adjustable Frequency AC Drives

Catalog Number Explanation


Position
1-3 4 5 6-8 9 10 11 12 13-14

22F – D 018 N 1 0 4 AA
a b c d e f g h

a c3 d
Drive Rating Enclosure
Code Type 200-240V AC, Three-Phase Input Code Enclosure
22F PowerFlex 4M Code Amps kW (Hp) Panel Mount - IP20 (NEMA/UL Type
N
1P6 1.6 0.2 (0.25) Open)

b 2P5 2.5 0.4 (0.5)

Voltage Rating
4P2 4.2 0.75 (1.0) e
8P0 8.0 1.5 (2.0) HIM
Code Voltage Ph.
012 12.0 2.2 (3.0) Code Interface Module
V 120V AC 1
017 17.5 3.7 (5.0) 1 Fixed Keypad
A 240V AC 1
025 25.0 5.5 (7.5)
B 240V AC 3
033 33.0 7.5 (10.0)
D 480V AC 3 f
Emission Class
c1 c4 Code EMC Filter
Rating 0 No Filter
Rating
380…480V AC, Three-Phase Input 1 Filter
100…120V AC, Single-Phase Input
Code Amps kW (Hp)
Code Amps kW (Hp)
1P5 1.5 0.4 (0.5)
1P6 1.6 0.2 (0.25) g
2P5 2.5 0.75 (1.0)
2P5 2.5 0.4 (0.5) Brake
4P2 4.2 1.5 (2.0)
4P5 4.5 0.75 (1.0) Code Description
6P0 6.0 2.2 (3.0)
6P0 6.0 1.1 (1.5) 3 No Brake IGBT
8P7 8.7 3.7 (5.0)
4 Standard
013 13.0 5.5 (7.5)
c2 018 18.0 7.5 (10.0)
Rating 024 24.0 10.0 (15.0) h
200…240V AC, Single-Phase Input Reserved
Code Amps kW (Hp) Code Description
1P6 1.6 0.2 (0.25) AA through ZZ Reserved
2P5 2.5 0.4 (0.5)
4P2 4.2 0.75 (1.0)
8P0 8.0 1.5 (2.0)
011 11 2.2 (3.0)

6 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Product Selection
120V AC, Single-Phase Drives (50/60 Hz)
Drive Ratings IP20, NEMA/UL Open Type
Output Current
kW Hp A Frame Size Cat. No.
0. 2 0. 25 1. 6 A 22F-V1P6N103
0. 4 0. 5 2. 5 A 22F-V2P5N103
0. 75 1 4. 5 B 22F-V4P5N103
1. 1 1. 5 6 B 22F-V6P0N103

240V AC, Single-Phase Drives (50/60 Hz)


IP20, NEMA/UL Open w/Integral "S Type" EMC
Drive Ratings Type Filter(1)
Output Current
kW Hp A Frame Size Cat. No. Cat. No.
0. 2 0. 25 1. 6 A 22F-A1P6N103 22F-A1P6N113
0. 4 0. 5 2. 5 A 22F-A2P5N103 22F-A2P5N113
0. 75 1 4. 2 A 22F-A4P2N103 22F-A4P2N113
1. 5 2 8 B 22F-A8P0N103 22F-A8P0N113
2. 2 3 11 B 22F-A011N103 22F-A011N113
(1) This filter is suitable for use with a cable length of up to 5 meters for class A environments and up to 1 meter for class B environments.

240V AC, Three-Phase Drives (50/60 Hz)


Drive Ratings IP20, NEMA/UL Open Type
Output Current
kW Hp A Frame Size Cat. No.
0. 2 0. 25 1. 6 A 22F-B1P6N103
0. 4 0. 5 2. 5 A 22F-B2P5N103
0. 75 1 4. 2 A 22F-B4P2N103
1. 5 2 8 A 22F-B8P0N103
2. 2 3 12 B 22F-B012N103
3. 7 5 17. 5 B 22F-B017N103
w/ Brake
5. 5 7. 5 25 C 22F-B025N104
7. 5 10 33 C 22F-B033N104

480V AC, Three-Phase Drives (50/60 Hz)


IP20, NEMA/UL Open w/Integral "S Type" EMC
Drive Ratings Type Filter(1)
Output Current
kW Hp A Frame Size Cat. No. Cat. No.
0. 4 0. 5 1. 5 A 22F-D1P5N103 22F-D1P5N113
0. 75 1 2. 5 A 22F-D2P5N103 22F-D2P5N113
1. 5 2 4. 2 B 22F-D4P2N103 22F-D4P2N113
2. 2 3 6 B 22F-D6P0N103 22F-D6P0N113
3. 7 5 8. 7 B 22F-D8P7N103 22F-D8P7N113
w/Brake
5. 5 7. 5 13 C 22F-D013N104 22F-D013N114
7. 5 10 18 C 22F-D018N104 22F-D018N114
11 15 24 C 22F-D024N104 22F-D024N114
(1) This filter is suitable for use with a cable length of up to 10 meters for Class A environments.

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 7


PowerFlex 4M Adjustable Frequency AC Drives

User Installed Options


Description Cat. No. Description Cat. No.
Remote (Panel Mount) LCD Display, Digital Speed Control, Universal Serial Bus (USB) Converter includes 2.0 m USB,
(1) 1203-USB
CopyCat Capable. IP66 (NEMA/UL Type 4X/12) Indoor Use 22-HIM-C2S 20-HIM-H10 & 22-HIM-H10 Cables
Only. Includes 2.0 m cable.
DSI Cable 22-RJ45CBL-
Remote Handheld, LCD Display, Full Numeric Keypad, 2.0 m RJ45 to RJ45 cable, male to male connectors. C20
Digital Speed Control, CopyCat Capable. IP30 (NEMA/UL
22-HIM-A3 Splitter Cable AK-U0-RJ45-
Type 1). Includes 1.0 m cable. Panel mount with optional Bezel
Kit. RJ45 one to two port splitter cable. SC1
Bezel Kit. Panel Mount for LCD Display, Remote Handheld Terminating Resistors
120 Ohm resistor embedded in an RJ45 connector (2 pieces). AK-U0-RJ45-
Unit. IP30 (NEMA/UL Type 1). Includes a 22-RJ45CBL-C20 22-HIM-B1 TR1
cable.
DSI HIM Cable (DSI HIM to RJ45 cable) Terminal Block AK-U0-RJ45-
RJ45 two position terminal block (6 pieces) with two 120 TB2P
1.0 m (3.3 ft) 22-HIM-H10 Ohm terminating resistors (loose).
2.9 m (9.51 ft) 22-HIM-H30 DSI External Communications Kit 22-XCOMM-
External mounting kit for 22-COMM Communication Adapters. DC-BASE
(1) The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct
replacement
External Comms Power Supply 20-XCOMM-
Optional 100…240V AC Power Supply for External DSI AC-PS1
Communications Kit.
BACnet MS/TP RS485 Communication Adapter(1) 22-COMM-B
ControlNet Communication Adapter(1) 22-COMM-C
DeviceNet Communication Adapter(1) 22-COMM-D
EtherNet/IP Communication Adapter(1) 22-COMM-E
PROFIBUS DP Communication Adapter(1) 22-COMM-P
Compact I/O™ Module (3 Channel) 1769-SM2

(1) PowerFlex 4M drives require External DSI Communication Kits.


Communication Adapters cannot be drive mounted.

Dynamic Brake Resistors


D rive R a tings M inimum R e s is ta nc e
Input Volta ge kW Hp Ω Cat. No.(1)
240V, 50/60 Hz, 5. 5 7. 5 13 AK-R2-030P1K2
Three-Phase 7. 5 10 10 AK-R2-030P1K2
5. 5 7. 5 55 AK-R2-120P1K2
480V, 50/60 Hz,
7. 5 10 39 AK-R2-120P1K2
Three-Phase
11 15 24 AK-R2-120P1K2(2)
(1) Resistors listed in this table are rated 5% duty cycle.
(2) Requires two resistors wired in parallel.

Input Line Reactors - 3% Impedance


Maximum
Fundamental Continuous
Amps Amps Inductance Watts Loss
Input Voltage kW Hp A A mh W Cat. No.(1)
0.2 0.25 2.0 3.0 12 7.5 1321-3R2-A
0.4 0.5 4.0 6.0 6.5 20 1321-3R4-B
0.75 1.0 8.0 12 3.0 29 1321-3R8-B
240V, 50/60 Hz, 1.5 2.0 8.0 12 1.5 19.5 1321-3R8-A
Three-Phase 2.2 3.0 12 18 1.25 26 1321-3R12-A
3.7 5.0 18 27 0.8 36 1321-3R18-A
5.5 7.5 25 37.5 0.5 48 1321-3R25-A
7.5 10 35 52.5 0.4 49 1321-3R35-A
0.4 0.5 2.0 3.0 20 11.3 1321-3R2-B
0.75 1.0 4.0 6.0 9.0 20 1321-3R4-C
1.5 2.0 4.0 6.0 6.5 20 1321-3R4-B
480V, 50/60 Hz, 2.2 3.0 8.0 12 5.0 25.3 1321-3R8-C
Three-Phase 4.0 5.0 12 18 2.5 31 1321-3R8-B
5.5 7.5 12 18 2.5 31 1321-3R12-B
7.5 10 18 27 1.5 43 1321-3R18-B
11 15 25 37.5 1.2 52 1321-3R25-B
(1) Catalog numbers listed are for 3% impedance open style units. NEMA/UL Type 1 and 5% impedance reactor types are also available.
See 1321 Power Conditioning Products Technical Data, publication, 1321-TD001, for more information.

8 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

PC Programming Software
Item Description
Connected Components
Workbench Software Windows-based software packages for programming and configuring Allen-Bradley drives and other Rockwell See rok.auto/ccw for more
(Download via the Software Automation products.
Subscription Portal or DVD- information.
Compatibility: Windows XP, Windows Vista, and Windows 7.
ROM)
rok.auto/ccw

Terminators
Description(1) Catalog No.
For use with 3.7 kW (5 Hp) and below drives 1204-TFA1
For use with 1.5 kW (2 Hp) and above drives 1204-TFB2
(1) For selection information, see Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

Reflected Wave Reduction Modules w/Common Mode Choke


Description(1) Catalog No.
17A with Common Mode Choke 1204-RWC-17-A
(1) For selection information, see Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

Reflected Wave Reduction Modules


Voltage ND kW ND HP Catalog No.
2.2…4 3…5 1321-RWR8-DP
4 5 1321-RWR12-DP
380…480V AC 5.5 7.5 1321-RWR18-DP
7.5 10 1321-RWR25-DP
11 15 1321-RWR25-DP

Spare Parts
Item Description Catalog No.
Fan Replacement Kit - Frame A SK-U1-FFAN1-A1
Fan Replacement Fan Replacement Kit - Frame B SK-U1-FFAN1-B1
Kits
Fan Replacement Kit - Frame C SK-U1-FFAN1-C1
Frame A Cover SK-U1-FCVR-A1
Covers Frame B Cover SK-U1-FCVR-B1
Frame C Cover SK-U1-FCVR-C1

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 9


PowerFlex 4M Adjustable Frequency AC Drives

EMC Filters(1)
Drive Ratings S Type Filter L Type Filter
Input Volta ge kW Hp Cat. No.(2) Cat. No.(4)
0. 2 0. 25 – 22F-RF010-AL
120V, 50/60 Hz, 0. 4 0. 5 – 22F-RF010-AL
Single-Phase 0. 75 1. 0 – 22F-RF025-BL
1. 1 1. 5 – 22F-RF025-BL
0. 2 0. 25 -(3) 22F-RF010-AL
0. 4 0. 5 -(3) 22F-RF010-AL
240V, 50/60 Hz,
Single-Phase
0. 75 1. 0 -(3) 22F-RF010-AL
1. 5 2. 0 -(3) 22F-RF025-BL
2. 2 3. 0 -(3) 22F-RF025-BL
0. 2 0. 25 22F-RF9P5-AS 22F-RF9P5-AL
0. 4 0. 5 22F-RF9P5-AS 22F-RF9P5-AL
0. 75 1. 0 22F-RF9P5-AS 22F-RF9P5-AL
240V, 50/60 Hz, 1. 5 2. 0 22F-RF9P5-AS 22F-RF9P5-AL
Three-Phase 2. 2 3. 0 22F-RF021-BS 22F-RF021-BL
3. 7 5. 0 22F-RF021-BS 22F-RF021-BL
5. 5 7. 5 22F-RF039-CS 22F-RF039-CL
7. 5 10 22F-RF039-CS 22F-RF039-CL
0. 4 0. 5 22F-RF6P0-AS 22F-RF6P0-AL
0. 75 1. 0 22F-RF6P0-AS 22F-RF6P0-AL
1. 5 2. 0 22F-RF6P0-AS 22F-RF6P0-AL
480V, 50/60 Hz, 2. 2 3. 0 22F-RF012-BS 22F-RF012-BL
Three-Phase(3) 3. 7 5. 0 22F-RF012-BS 22F-RF012-BL
5. 5 7. 5 22F-RF026-CS 22F-RF026-CL
7. 5 10 22F-RF026-CS 22F-RF026-CL
11 15 22F-RF026-CS 22F-RF026-CL
(1) EMC Filters not available at time of publication, verify availability before ordering.
(2) This filter is suitable for use with a cable length of up to 5 meters for Class A and 1 meter for Class B environments.
(3) Drives are available in these ratings with internal “S Type” filters.
(4) This filter is suitable for use with a cable length of up to 100 meters for Class A and 25 meters for Class B environments.

10 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Installation Considerations

Control Wiring
• The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting.
• Control terminal screws are sized for a conventional blade screwdriver.
• I/O Terminals 1, 2, and 3 are dedicated for Stop, Start, and Reverse operation respectively. These I/O Terminals can be programmed for 2- or
3-Wire operation to meet application requirements.
• I/O Terminals 4 and 5 are programmable and provide added flexibility. Programmable functions include:
- Local Control
- Preset Frequencies
- Jog
- RS-485 Control
- Second Accel/Decel
- Auxiliary Fault
- Clear Fault
• Speed can be controlled via a 0...10V input or 4…20 mA input. Both are electrically isolated from the drive.
• One form C relay can be programmed to provide the status of a wide variety of drive conditions. The drive is shipped with a jumper installed
between I/O Terminals 01 and 02...11 to allow out of box operation from the keypad.
Typical Typical
Stop (1) SRC Wiring SNK Wiring
01
Start/Run FWD (2)
02
Direction/Run REV
03
SNK SRC Digital Common
04
Digital Input 1
05
Digital Input 2
06
+24V +24V DC
11
+10V 12
+10V DC
Potentiometer must be
13
0-10V In
1-10k ohm
Relay N.O. Analog Common
R1 14 2 Watt Min.
Relay Common 4-20mA In
R2 15
Relay N.C. RS485 Shield
R3 16

SNK
RS485
SRC (DSI)
01 02 03 04 05 06 8 1

R1 R2 R3 11 12 13 14 15 16

(1)

Control Wiring
No. Signal Default Description Param.
R1 Relay N.O. Fault Normally open contact for output relay. t221
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. t221

Sink/source DIP switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP switch setting.

The factory-installed jumper or a normally closed input must be present for the
01 Stop(1) Coast drive to start. P106(1)
02 Start/Run FWD(2) Not Active Command comes from the integral keypad by default. To disable reverse P106, P107
03 Direction/Run REV Not Active operation, see A095 [Reverse Disable]. P106, P107, A434
04 Digital Common – For digital inputs. Electronically isolated with digital inputs from analog I/O.

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 11


PowerFlex 4M Adjustable Frequency AC Drives

Control Wiring (Continued)


No. Signal Default Description Param.
05 Digital Input 1 Preset Freq Program with t201 [Digital In1 Sel]. t201
06 Digital Input 2 Preset Freq Program with t202 [Digital In2 Sel]. t202
Drive supplied power for digital inputs.
11 +24V DC – -
Maximum output current is 100 mA.
Drive supplied power for 0…10V external potentiometer.
12 +10V DC – P108
Maximum output current is 15 mA.
For external 0…10V input supply
13 0…10V In(3) Not Active (input impedance = 100k ohm) or potentiometer wiper. P108
For 0…10V In or 4…20 mA In. Electronically isolated with analog inputs from
14 Analog Common – -
digital I/O.
For external 4…20mA input supply
15 4…20 mA In(3) Not Active (input impedance = 250 ohm). P108
Terminal should be connected to safety ground - PE when using the RS-485 (DSI)
16 RS-485 (DSI) Shield – -
communications port.
(1) Stop
(2) Start/Run FWD
(3) Only one analog frequency source may be connected at a time. If multiple reference is connected at the same time, an undetermined frequency reference will result

Specifications
Drive Ratings
Output Ratings Input Ratings Branch Circuit Protection
Catalog Number Voltage Min Enclosure
kW (Hp) Amps kVA Amps Fuses 140M Motor Protectors(1) (2) Contactors
Range Volume(3) (in.3)
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22F-V1P6N103 0.2 (0.25) 1.6 90…126 0.8 6.4 10 140M-C2E-C10 100-C09 1655
22F-V2P5N103 0.4 (0.5) 2.5 90…126 1.1 9.0 15 140M-C2E-C16 100-C12 1655
22F-V4P5N103 0.75 (1.0) 4.5 90…126 2.2 18.0 30 140M-D8E-C20 100-C23 1655
22F-V6P0N103 1.1 (1.5) 6.0 90…126 2.9 24.0 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
22F-A1P6N103 0.2 (0.25) 1.6 180…265 0.7 5.3 10 140M-C2E-B63 100-C09 1655
22F-A2P5N103 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140M-C2E-C10 100-C09 1655
22F-A4P2N103 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140M-C2E-C16 100-C12 1655
22F-A8P0N103 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140M-D8E-C25 100-C23 1655
22F-A011N103 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output, with Filter
22F-A1P6N113 0.2 (0.25) 1.6 180…265 1.3 5.3 10 140M-C2E-B63 100-C09 1655
22F-A2P5N113 0.4 (0.5) 2.5 180…265 1.6 6.5 10 140M-C2E-C10 100-C09 1655
22F-A4P2N113 0.75 (1.0) 4.2 180…265 2.0 8.2 15 140M-C2E-C16 100-C12 1655
22F-A8P0N113 1.5 (2.0) 8.0 180…265 5.4 22.3 35 140M-D8E-C25 100-C23 1655
22F-A011N113 2.2 (3.0) 11.0 180…265 5.9 24.3 40 140M-F8E-C32 100-C30 1655
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22F-B1P6N103 0.2 (0.25) 1.6 180…265 0.8 1.9 3 140M-C2E-B25 100-C09 1655
22F-B2P5N103 0.4 (0.5) 2.5 180…265 1.2 2.7 6 140M-C2E-B40 100-C09 1655
22F-B4P2N103 0.75 (1.0) 4.2 180…265 2.1 4.9 10 140M-C2E-B63 100-C09 1655
22F-B8P0N103 1.5 (2.0) 8.0 180…265 4.0 9.5 15 140M-C2E-C16 100-C12 1655
22F-B012N103 2.2 (3.0) 12.0 180…265 6.3 15.0 25 140M-C2E-C20 100-C23 1655
22F-B017N103 3.7 (5.0) 17.5 180…265 8.8 21.1 35 140M-F8E-C25 100-C23 1655
22F-B025N104(4) 5.5 (7.5) 25.0 180…265 11.4 27.2 45 140M-F8E-C32 100-C37 3441
(4)7.5 (10.0) 33.0 180…265 16.1 38.5 60 140M-F8E-C45 100-C60 3441
22F-B033N104
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22F-D1P5N103 0.4 (0.5) 1.5 340…528 1.5 1.8 3 140M-C2E-B25 100-C09 1655

12 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Drive Ratings (Continued)


22F-D2P5N103 0.75 (1.0) 2.5 340…528 3.0 3.5 6 140M-C2E-B40 100-C09 1655
22F-D4P2N103 1.5 (2.0) 4.2 340…528 5.0 6.0 10 140M-C2E-C10 100-C09 1655
22F-D6P0N103 2.2 (3.0) 6.0 340…528 5.2 6.2 10 140M-C2E-C10 100-C09 1655
22F-D8P7N103 3.7 (5.0) 8.7 340…528 7.0 8.3 15 140M-C2E-C16 100-C12 1655
22F-D013N104(4) 5.5 (7.5) 13.0 340…528 12.9 15.4 25 140M-D8E-C20 100-C23 3441
22F-D018N104(4) 7.5 (10.0) 18.0 340…528 16.3 19.5 30 140M-F8E-C25 100-C23 3441
22F-D024N104(1) 11.0 (15.0) 24.0 340…528 21.7 26.1 40 140M-F8E-C32 100-C30 3441
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output, with Filter
22F-D1P5N113 0.4 (0.5) 1.5 340…528 1.5 1.8 3 140M-C2E-B25 100-C09 1655
22F-D2P5N113 0.75 (1.0) 2.5 340…528 3.0 3.5 6 140M-C2E-B40 100-C09 1655
22F-D4P2N113 1.5 (2.0) 4.2 340…528 5.0 6.0 10 140M-C2E-C10 100-C09 1655
22F-D6P0N113 2.2 (3.0) 6.0 340…528 5.2 6.2 10 140M-C2E-C10 100-C09 1655
22F-D8P7N113 3.7 (5.0) 8.7 340…528 7.0 8.3 15 140M-C2E-C16 100-C12 1655
22F-D013N114(1) 5.5 (7.5) 13.0 340…528 12.9 15.4 25 140M-D8E-C20 100-C23 3441
(1) 7.5 (10.0) 18.0 340…528 16.3 19.5 30 140M-F8E-C25 100-C23 3441
22F-D018N114
22F-D024N114(1) 11.0 (15.0) 24.0 340…528 21.7 26.1 40 140M-F8E-C32 100-C30 3441
(1) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See the Use of Motor Protection Circuit Breakers with Variable-Frequency Drives Application Techniques,
publication 140M-AT002.
(2) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL Listed for use on 480V or 600V Delta/Delta, corner
ground, or high-resistance ground systems.
(3) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column.
Application specific thermal considerations may require a larger enclosure.
(4) Catalog suffix ending with ‘4’, such as N104 and N114, indicate that an internal brake IGBT is supplied.

Input/Output Ratings
Approvals
Output Frequency: 0…400 Hz (Programmable) LI S
TED 9 6 6 X
LI S
TED 9 6 6 X

Efficiency: 97.5% (Typical) UL


IN
®

D C O T EQ
UL508C C UL
IN
®

D C O T EQ
CSA 22.2
N N

Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs


SRC (Source) Mode: SNK (Sink) Mode: 4…20 mA Analog: 250 ohm input impedance
0…10V DC Analog: 100k ohm input impedance
18…24V = ON 0…6V = ON External Pot: 1…10k ohms, 2 W min
0…6V = OFF 18…24V = OFF
Control Output (Programmable Output, form C relay)
Resistive Rating: 3.0 A at 30V DC, 125V AC, and 240V AC Inductive Rating: 0.5 A at 30V DC, 125V AC, and 240V AC
Recommended Fuses and Circuit Breakers
Fuse: UL Class J, RK1, T, or Type BS88; 600V (550V) or equivalent. Circuit Breakers: HMCP or Bulletin 140M or equivalent.
Protective Features
Motor Protection: I2t overload protection - 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage:
100…120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200…240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380…460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
Under Voltage:
100…120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200…240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380…480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
Control ride-through: Minimum ride-through is 0.5 s - typical value 2 s
Faultless Power ride-through: 100 ms
Dynamic Braking
Internal brake IGBT included with power ratings 5.5 kW (7.5 Hp) and 7.5 kW (10.0 Hp) for 240V, 3-phase drives, and 5.5 kW (7.5 Hp), 7.5 kW (10.0 Hp) and 11.0 kW (15.0 Hp) for 480V,
3-phase drives. See the PowerFlex 4M User Manual for ordering information, publication 22F-UM001.

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 13


PowerFlex 4M Adjustable Frequency AC Drives

Specifications
Category Specification
Altitude: 1000 m (3300 ft) max without derating
Maximum Surrounding Air
Temperature without derating:
IP20: –10...+50° C (14...122° F)
IP20 zero stacking: –10...+40° C (14...104° F)
Cooling Method
Convection: 120V, 1-Phase, 0.75 kW (1 Hp) and below
240V, 1-Phase, 0.4 kW (0.5 Hp) and below
240V, 3-Phase, 0.75 kW (1 Hp) and below
480V, 3-Phase, 0.75 kW (1 Hp) and below
Environment Fan: All other drive ratings.
Storage Temperature: –40...+85 degrees C (–40...+185 degrees F)
Important: Drive must not be installed in an area where the ambient atmosphere
contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be
Atmosphere: installed for a period of time, it must be stored in an area where it will not be exposed
to a corrosive atmosphere.
Relative Humidity: 0...95% noncondensing
Shock (operating): 15G peak for 11 ms duration (±1.0 ms)
Vibration (operating): 1G peak, 5...2000 Hz
Carrier Frequency 2…10 kHz. Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input: Within ±0.05% of set output frequency.
Analog Input: Within 0.5% of maximum output frequency.
Speed Regulation - Open Loop with Slip Compensation: ±2% of base speed across a 40:1 speed range.
Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold
Stop Modes:
Control and S-curve.
Two independently programmable acceleration and deceleration times. Each time
Acceleration/Deceleration: may be programmed from 0…600 s in 0.1 s increments.
150% Overload capability for up to 1 min
Intermittent Overload: 200% Overload capability for up to 3 s
Provides class 10 motor overload protection according to NEC article 430 and motor
Electronic Motor Overload Protection over temperature protection according to NEC article 430.126 (A) (2). UL 508C File
29572.

Parameter Cross Reference - by Name


Parameter Name Number Group Parameter Name Number Group
Accel Time 1 P109 Basic Program Flying Start En A435 Advanced Program
Accel Time 2 A401 Advanced Program Internal Freq A409 Advanced Program
Analog In 0-10V d020 Display Jog Accel/Decel A405 Advanced Program
Analog In 4-20mA d021 Display Jog Frequency A404 Advanced Program
Anlg In 0-10V Hi t212 Terminal Block Language C301 Communications
Anlg In 0-10V Lo t211 Terminal Block Maximum Freq P105 Basic Program
Anlg In4-20mA Hi t214 Terminal Block Maximum Voltage A457 Advanced Program
Anlg In4-20mA Lo t213 Terminal Block Minimum Freq P104 Basic Program
Auto Rstrt Delay A452 Advanced Program Motor NP FLA A461 Advanced Program
Auto Rstrt Tries A451 Advanced Program Motor NP Hertz P102 Basic Program
Boost Select A453 Advanced Program Motor NP Volts P101 Basic Program
Bus Reg Mode A441 Advanced Program Motor OL Current P103 Basic Program
Comm Data Rate C302 Communications Motor OL Ret P111 Basic Program
Comm Format C306 Communications Motor OL Select A444 Advanced Program
Comm Loss Action C304 Communications Output Current d003 Display
Comm Loss Time C305 Communications Output Freq d001 Display
Comm Node Addr C303 Communications Output Voltage d004 Display

14 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Parameter Cross Reference - by Name (Continued)


Parameter Name Number Group Parameter Name Number Group
Comm Status d015 Display Preset Freq 0 A410 Advanced Program
Comm Write Mode C307 Communications Preset Freq 1 A411 Advanced Program
Commanded Freq d002 Display Preset Freq 2 A412 Advanced Program
Compensation A436 Advanced Program Preset Freq 3 A413 Advanced Program
Contrl In Status d013 Display Process Display d010 Display
Control Source d012 Display Process Factor A440 Advanced Program
Control SW Ver d016 Display Process Time Hi A439 Advanced Program
Current Limit A441 Advanced Program Process Time Lo A438 Advanced Program
DB Duty Cycle A428 Advanced Program Program Lock A458 Advanced Program
DB Resistor Sel A427 Advanced Program PWM Frequency A446 Advanced Program
DC Brake Level A425 Advanced Program Relay Out Level t222 Terminal Block
DC Brake Time A424 Advanced Program Relay Out Sel t221 Terminal Block
DC Bus Voltage d005 Display Reset To Defalts P112 Basic Program
Decel Time 1 P110 Basic Program Reverse Disable A434 Advanced Program
Decel Time 2 A402 Advanced Program S-curve % A403 Advanced Program
Dig In Status d014 Display Skip Freq Band A419 Advanced Program
Digital In1 Sel t201 Terminal Block Skip Frequency A418 Advanced Program
Digital In2 Sel t202 Terminal Block Slip Hertz @ FLA A437 Advanced Program
Drive Status d006 Display Speed Reference P108 Basic Program
Drive Temp d022 Display Start At power-up A433 Advanced Program
Drive Type d017 Display Start Source P106 Basic Program
Elapsed Run Time d018 Display Stop Mode P107 Basic Program
Fault 1 Code d007 Display SW Current Trip A448 Advanced Program
Fault 2 Code d008 Display Testpoint Data d019 Display
Fault 3 Code d009 Display Testpoint Sel A459 Advanced Program
Fault Clear A450 Advanced Program

Product Dimensions

PowerFlex 4M Panel Mount Drives

Ratings are in kW (Hp)

Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase


0.2 (0.25)
0.2 (0.25) 0.4 (0.5)
0.2 (0.25) 0.4 (0.5)
A 0.4 (0.5) 0.75 (1.0)
0.4 (0.5) 0.75 (1.0)
0.75 (1.0) 1.5 (2.0)
1.5 (2.0)
0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 2.2 (3.0)
B 1.1 (1.5) 2.2 (3.0) 3.7 (5.0) 3.7 (5.0)
— 5.5 (7.5)
5.5 (7.5)
C — 7.5 (10.0)
7.5 (10.0) 11.0 (15.0)

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 15


PowerFlex 4M Adjustable Frequency AC Drives

PowerFlex 4M Panel Mount Drives

Dimensions are in mm (in.). Weights are in kg (lb.).


a i
b g j
e
h

k*

d c

f Note:
DIN rail mounting is not applicable to Frame C.

Frame a b c d e f g h i j k Shipping Weight


72.0 5.4   5.4 —
A 59.0 (2.32) 174.0 (6.85) 151.6 (5.97) 5.2 (0.20) 136.0 (5.35) 90.9 (3.58) 81.3 (3.20) 1.6 (3.5)
(2.83) (0.21) (0.21)

89.0 (3.50) 174.0 (6.85) 163.5


 5.4  5.4
B 100 (3.94) 5.2 (0.20) 0.5 (0.02) 136.0 (5.35) 90.9 (3.58) 81.3 (3.20) 2.1 (4.6)
(6.44) (0.21) (0.21)

130.0 (5.12) 116.0 (4.57) 260.0


 5.5  5.5 —
C 247.5 (9.74) 6.0 (0.24) 1.0 (0.04) 180.0 (7.09) 128.7 (5.07) 4.8 (10.6)
(10.24) (0.22) (0.22)

Dynamic Brake Modules


Dimensions are in mm (in.)
Frame B
61.0
31.0 (2.40) 59.0
(1.22) (2.32)
US
C

386.0 405.0
(15.20) (15.94)
AUTOMATION
ROCKWELL

Frame Catalog Number


B AK-R2-030P1K2, AK-R2-120P1K2

16 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Recommended External Brake Resistor Circuitry


T (L3)
Note: Applicable to Frame C drives only.
Three-Phase S (L2)
AC Input
R (L1)

Power Off Power On

Power Source DB Resistor Thermostat

Bulletin 1321-3R Series Line Reactors


Dimensions are in mm (in.). Weights are in kg (lb).

A
B

E
D
C

Catalog Number A B C D E Weight


1321-3R2-A 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R2-B 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-B 112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-C 112 (4.40) 104 (4.10) 86 (3.38) 60 (2.35) 37 (1.44) 2.3 (5)
1321-3R4-D 112 (4.40) 104 (4.10) 92 (3.62) 66 (2.60) 37 (1.44) 2.7 (6)
1321-3R8-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.1 (7)
1321-3R8-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.6 (8)
1321-3R8-C 152 (6.00) 127 (5.00) 85 (3.35) 63 (2.48) 51 (2.00) 4.9 (11)
1321-3R12-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.1 (9)
1321-3R12-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)
1321-3R18-A 152 (6.00) 133 (5.25) 79 (3.10) 54 (2.13) 51 (2.00) 4.1 (9)
1321-3R18-B 152 (6.00) 135 (5.30) 89 (3.50) 63 (2.48) 51 (2.00) 5.5 (12)
1321-3R25-A 183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)
1321-3R25-B 183 (7.20) 147 (5.80) 89 (3.50) 60 (2.35) 76 (3.00) 6.4 (14)
1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 17


PowerFlex 4M Adjustable Frequency AC Drives

Frame A EMC Line Filters


Catalog Numbers: 22F-RF010-AL; 22F-RF9P5-AS, 22F-RF9P5-AL; 22F-RF6P0-AS, 22F-RF6P0-AL
Dimensions are in mm (in.) 72.0
(2.83)

50.0
(1.97)
31.0 2)
(1.22) 5.5 (0.2

54.0
(2.13)

229.0
218.5 (9.02)
(8.60)
218.5
(8.60)

19.0 5.5 (0.22)


(0.75) 24.0
(0.94)

Frame B EMC Line Filters


Catalog Numbers: 22F-RF018-BL; 22F-RF025-BL; 22F-RF021-BS, 22F-RF021-BL; 22F-RF012-BS, 22F-RF012-BL

Dimensions are in mm (in.) 101.0


(3.98)
50.0
(1.97)
2)
27.0 5.5 (0.2
(1.06)

74.0
(2.91)

229.0
216.0 (9.02)
(8.50)
216.0
(8.50)

15.0 5.5 (0.22)


(0.59) 24.0
(0.94)

18 Rockwell Automation Publication 22F-TD001C-EN-P - April 2021


PowerFlex 4M Adjustable Frequency AC Drives

Frame C EMC Line Filters


Catalog Numbers: 22F-RF039-CS, 22F-RF039-CL; 22F-RF026-CS, 22F-RF026-CL
Dimensions are in mm (in.) 130.0
(5.12)
60.0
(2.36)
32.0
2)
(1.26) 5.5 (0.2

90.0
(3.54)

309.0
(12.17) 309.0
(12.17)

297.0 297.0
(11.69) (11.69)

17.0 5.5 (0.22)


(0.67) 30.0
(1.18)

Rockwell Automation Publication 22F-TD001C-EN-P - April 2021 19


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Publication 22F-TD001C-EN-P - April 2021


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