Clgb230 Omm

1
CONTENTS Operator Controls and Instrument Panels ...... 18
Other Controls ................................................ 22

Preface
Others ............................................................. 25
Presentation ...................................................... 2
Engine Starting ............................................... 28
General Hazard Information.............................. 3
Operation Techniques .................................... 31
Crushing and Cutting Prevention ...................... 5
Machine Operation ......................................... 37
Burn Prevention ................................................ 6
Lubrication Chart ............................................ 43
Fire &Explosion Prevention Safety Cautions .... 7
Fire Extinguishers and First-aid Kit ...................8 Maintenance Manual

Electrical Storm Injury Prevention ..................... 8 Run-in ............................................................. 45
Cautions about Machine Operation .................. 9 Maintenance Interval Schedule ...................... 45
Operator Station.............................................. 12 General Torque Specifications ....................... 59
Important Maintenance Procedures ............... 60

Application and Specification
Precautions for Assembly and Disassembly .. 60
Main Specifications ......................................... 14
Bulldozer Structure and Principle ................... 62
Operation Manual Recommended Fuel, Coolant and Lubricant 100
Before Operation............................................. 18
Important Safety Information
Most accidents involving product operation, maintenance and repair are caused by failure to observe
safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should
also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair on this product can be dangerous and could result
in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintain and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard
warning are not heeded, bodily injury or death could occur to your or other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
"WARNING" as shown following.
The meaning of this safety alert symbol is as follows:

Attention. Be alert. Your safety is involved.
The message that appears under the warning, explaining the hazard, can be either written or pictorially
presented.
Operations that may cause product damage are identified by NOTICE labels on the product and in this
publication.
LiuGong cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work
method or operating technique not specifically recommended by LiuGong is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the product will not be damaged or
made unsafe by the operation, lubrication, maintenance or require procedures you choose.
The information, specification, and illustrations in this publication are on the basis of information
available at the time when it was written. The specification, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service
given to the product. Obtain the complete and most current information before starting any job. LiuGong
has the most current information available.
CALIFORNIA PROPOSITION 65
WARNING: Diesel engine exhaust and some of its constituents are known to the state of
California to cause cancer, birth defects and other reproductive harm. Battery post, terminal and
related accessories contain lead and lead compounds, Always wash hands after handling.
CALIFORNIA PROPOSITION 65
WARNING: Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the state of California to cause cancer and reproductive harm.
Wash hands after handling.
The State of California requires the above two warnings.

1
Preface
Preface Photographs and illustrations guide the operator

through correct procedures of checking, starting,
operating and stopping the machine.
This manual is should be stored in the operator's Operating techniques outlined in this publication
compartment in the literature holder or seat back are basic Skill and techniques develop as the
literature storage area. operator gains knowledge of the machine and its
capabilities.
This manual contains safety precautions,
operation instructions, lubrication and
maintenance. Maintenance
Some photographs or illustrations in this
publications show details or attachments that The maintenance section is a guide to equipment
may be different from your machine. Guards and care. The illustrated, step-by-step instructions
covers might have been removed for illustrative are grouped by servicing intervals. Items without
purposes. specific intervals are listed under the "When
Required" service interval. Items in the
Continuing improvement and advancement of "Maintenance Intervals" are referenced to
product design might have caused changes to detailed instructions that follow.
your machine which are not included in this
publication.
Maintenance Intervals
Whenever a question arises regarding your
machine, or this publication, please consult your
LiuGong dealer for the latest available Use the service hour meter to determine
information. servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
Safety more convenient servicing schedules and
approximate the indicated service hour meter
The safety section lists basic safety precautions. reading. Recommended service should always
In addition, this section identifies the text and be performed at the interval that occurs first.
locations of warning signs and labels used on the Under extremely severe, dusty or wet operating
machine. conditions, more frequent lubrication than is
Read and understand the basic precautions specified in the "Maintenance Intervals" may be
listed in the safety section before operating or necessary.
performing lubrication, maintenance and repair Perform service on items at multiples of the
on this machine. original requirement. For example, at every 500
service hours or 3 months, also service those
Operation items listed under every 250 service hours or
monthly and every 10 service hours or daily.
The operation section is a reference for the new

operator and a refresher for the experienced
operator. Read, study and keep it handy.
This section includes a discussion of gauges,
switches, machine controls, controls,
transportation and towing information.
2
Preface
Presentation
Presentation
3
Preface
General Hazard Information

● Only trained and qualified personnel should
be allowed to operate or maintain the
machine.
● Attach a DO NOT OPERATE or similar
warning tag to start switch or control levers
before servicing or repairing the machine.
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Make sure all protective guards and covers

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are secured in place on the machine.

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● Keep the machine, especially the panel,

accesses and ladders, free of foreign
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material, such as debris, oil, tools and other

items which are not part of the machine.
● Do not wear loose fitting clothing, dangling
● Secure all loose items such as lunch boxes,
jewelry or long hair that can catch on controls
or in other moving parts of the machine and tools and others.
result in serious injury or death. ● Know the appropriate work-site hand signals
and who gives them. Accept signals from one
person only.
● Never put maintenance fluids into glass
containers.
● Observe the relevant laws and regulations
when handling harmful articles such as
lubrication, fuel, coolant, solvents, filters,
batteries and other matters.
● Use all cleaning solutions with care.
● Report all needed repairs in time.
● Wear safety equipment such as a hard hat, ● Do not allow unauthorized personnel on the
safety glasses, safety shoes and gloves that machine.
are appropriate to the job being done. Wear
goggles or safety glasses to guard against
injury from flying pieces of debris.
4
Preface
Compressed Air
● Compressed air can cause personal injury.

When using compressed air for cleaning,
wear a protective face shield, protective
clothing and protective shoes. The maximum
air pressure should not exceed
25psi(0.2Mpa).
High-pressure Fluid
WARNING: Avoid injury from high-

pressure oil. When repairing hydraulic lines,
ensure that system pressure is completely
released before beginning the repair. Dispose Fluid Spillage
Hydraulic oil under pressure striking the skin
could cause serious injury or damage. ● Care must be taken in order to ensure that
fluids are contained during performance of
● Use caution if you disconnect hydraulic lines inspection, maintenance, testing, adjusting
or connectors. High pressure oil that is and repair of the equipment.
released can cause a hose to whip. ● Prepare to collect the fluid with suitable
● Wear safety glasses and leather gloves. containers before opening any compartment
Never check for a high-pressure leak with or disassembling any component that
your unprotected hand. Use a board or contains fluids.
cardboard when checking for leaks. ● Obey all local regulations for disposal of
liquids.
Cautions about Accumulators
High-pressure nitrogen is contained in the

accumulators, making them dangerous articles.
Read the following requirements and pay
attention to the proper use of accumulators.
● Check accumulators before charging
nitrogen. Safe use cannot be guaranteed if
there is not a nameplate attached to the
accumulators. Never charge accumulators
● Even a pin-hole size leak can cause serious
that have an incomplete nameplate or that
injury, If you are hit by spraying high-pressure
are of an unidentified type.
oil, see a doctor for treatment at once.
● The accumulators are charged with nitrogen.
The use of oxygen, compressed air or other
flammable air in the accumulator could cause
an explosion and possible injury death and
damage to the machine.
● When charging accumulators with nitrogen,
care should be taken not to damage the
diaphragm.
5
Preface
Crushing and Cutting Prevention
● The accumulator's valve should be installed ● Wear an approved respirator if there is no

facing vertically upward. Do not attempt to fix other way to control the dust.
accumulators by welding them.
● Do not drill any hole in the accumulator or
close a hole by welding.
● Do not weld a boss on the accumulator.
● Accumulators are high-pressure vessels and
should be repaired only by trained
specialized personnel.
● Always release pressure in the accumulator
before disposing of it.
Asbestos Danger
Breathing asbestos dust can be hazardous to

Crushing and Cutting
your health. Equipment and replacement parts Prevention
that ship from Liugong have no asbestos in
them. Liugong recommends the use of only
● Don't put hand, arm, or any other parts of the
genuine factory spare parts. Observe the
body in the removable parts.
following rules if you will be handling any spare
parts that contain asbestos or if you will be ● Support equipment and attachments properly
handling any materials containing asbestos when working beneath them. Do not depend
fibers: on hydraulic cylinders to hold the implement
● Never use the compressed gas to clean up up in the air. The implement can fall if a
asbestos. Use a wet method in order to clean control lever is accidentally moved, or if a
up asbestos materials. Water the area down hydraulic line leaked.
to clear asbestos dust. ● If it is necessary to remove shields in order to
● A vacuum cleaner that is equipped with a perform maintenance, always install the
high efficiency particulate air filter (HEPA) shields after the maintenance is performed.
can also be used. ● Stay clear of al rotating and moving parts.
● Do not grind materials that contain asbestos. ● Keep hands and objects away from moving
● Use exhaust opening on permanent fan blades. They will throw or cut any object
machining jobs. that contacts the moving blades.
● Obey environmental regulations for the ● Do not use a kinked wire cable or a frayed
disposal of asbestos. wire cable. Wear gloves when you handle
wire cable.
● Please shower after contact with asbestos.
6
Preface
Burn Prevention
● Never attempt adjustments while the ● Check the coolant level only after the engine
machine is moving or the engine is running has been stopped and the water filling cap is
unless otherwise specified cool enough to remove with your bare hand.
● Remove the cooling system water filling cap
slowly to relieve pressure.
● Coolant contains alkali that can cause
personal injury. Avoid contact with the skin、
eyes and mouth.
Oil
● Hot oil and components can cause personal

injury. Do not allow hot oil or components to
contact the skin.
● Retainer pins, when struck with force, can fly ● At operating temperature, the hydraulic oil
out and injure nearby persons. Make sure the tank is hot and can be under pressure.
area is clear of people when driving retainer
pins. Wear protective glasses when striking a ● Remove the hydraulic oil tank water filling
retainer pin to avoid injury to your eyes. cap only after the engine has been stopped
and the water filling cap is cool enough to
● Chips or other debris can fly off objects when remove with your bare hand.
struck. Make sure no one can be injured by
flying debris before striking any object. ● Remove the hydraulic oil tank oil filling cap
slowly to relieve pressure.
● Relieve all pressure in air, oil, fuel or cooling
Burn Prevention systems before any lines, connectors or
related items are disconnected or removed.
Coolant
Batteries
● At operating temperature, the engine coolant
is hot and under pressure. The radiator and ● Batteries give off flammable fumes which can
all lines to heaters or the engine contain hot explode.
water or steam. Any contact can cause ● Do not smoke when observing the battery
severe burns. electrolyte levels.
● Electrolyte is an acid and cause personal
injury if it contacts skin or eyes.
7
Preface
Fire &Explosion Prevention Safety Cautions
● Always wear protective glasses and gloves ● Store all oily rags or other flammable material
when check the batteries. in a protective container, in a safe place.
● Do not weld or flame cut on pipes that
contain flammable fluids. Clean them
thoroughly with nonflammable solvent before
welding or flame cutting on them.
● Remove all flammable materials such as fuel,
lubrication and other debris before they
accumulate on the machine.
● Do not operate the machine near an open
flame.
● Keep all open flames or sparks away from
the battery. Do not smoke in battery charging
areas.
Fire &Explosion Prevention ● When using jump cables always connect

positive(+) cable to positive(+) terminal of
Safety Cautions battery connected to start motor solenoid and
negative(-) cable from external power supply
● All fuels, most lubrications and some coolant to start motor negative(-) terminal. (if not
mixtures are flammable. equipped with start motor negative terminal,
connect to engine housing.)
● Fuel leaked or spilled onto hot surfaces or
● Do not charge a frozen battery. This may
electrical components can cause a fire.
cause an explosion.
● Do not smoke while refueling or in a refueling
area, or where flammable materials are Cautions Concerning Lines, Tubes and
stored. Hoses
● Do not bend or strike high-pressure lines. Do

not install bent or damaged tubes or hoses.
● Tighten any loose fuel or oil line, hydraulic
system tube or hose. Repair any damaged
fuel or oil line, tube or hose. Leaks can cause
fires. Contact Liugong or your Dealer for
factory authorized replacement parts.
● If you see evidence of any of the following
● Clean and tighten all electrical connections. situations， please replacing:
Check daily for loose or frayed electrical
wires. Have all loose or frayed electrical (a) Connectors damaged or leaking.
wires tightened, repaired or replaced before (b) Outer covering frayed or cut and
operating the machine. reinforcing wire exposed.
● Keep all fuels and lubrications stored in (c) Outer covering ballooning.
properly marked containers and away from
all unauthorized persons. (d) Evidence of kinking or crushing of the
hose.
8
Preface
Fire Extinguishers and First-aid Kit
(e) Reinforcing steel wire of the hose .

embedded in the outer covers.
(f) Terminal displaced.
● Make sure that all clights, guards and heat
shields are properly installed. During
operation, this will prevent vibration, friction
against other parts, and bring excessive
heat.
● When removing the connecting lines of the
air conditioner compressor, always ensure
there is not an open fire nearby as a fire
could result in poisonous fumes. Electrical Storm Injury
Prevention
Fire Extinguishers and First-
● When lightning is striking in the vicinity of the
aid Kit machine, the operator should never attempt
to mount and dismount the machine.
● A fire extinguisher should be available on the ● If you are in the cab during an electrical
machine in case it is needed. storm, stay in the cab. If you are on the
● A first-aid kit should be available at the work ground during an electrical storm, stay away
site. Periodically check the contents of the kit from the machine.
and supply used medical if necessary. Attachment Cautions
● Know how to use the fire extinguisher and ● Refer to the instruction book and manual and
first-aid kit in case the fire or injury occurs. other related information when installing and
● Keep telephone numbers of doctors, first-aid using spare attachments.
center or fire stations etc. with you so you ● The use of an unauthorized attachment could
can contact them in case of an emergency. cause safety problems, may not be beneficial
Post the contact telephone numbers in to the proper operation of the machine and
regulated places. Ensure that all persons may negatively influence the service life of
know where the telephone numbers are the machine.
located and know the correct contact
method. ● Liugong will not bear responsibility for injury,
accidents and machine damage resulting
● Inspect and service the fire extinguisher from the use of unauthorized attachments.
regularly. Obey the recommendations on the
instruction plate.
9
Preface
Cautions about Machine Operation
Before Starting the Engine

Cautions about Machine
Operation ● Make sure nobody around the machine
before starting the engine.
Mounting and Dismounting the Machine ● Adjust the driver seat to the right position that
is most comfortable and easiest for
● When mounting and dismounting the operation. Check the seat belt and the
machine, check the condition of the handrails condition of mounting hardware. Repair or
and ladders. Clean them of grease, replace any items that are damaged.
lubricants and dirt at once. Also, repair any Replace the seat belt after three years of use
damaged parts and tighten loose bolts. or any time the belt shows signs of wear or
● Mount and dismount the machine only where damage.
only at there are handrails and/or ladders. ● Check the lightenings to ensure they are
● Face the machine when getting on or off the functioning normally.
machine，grab the handrails with both hands
and step onto the ladders. Touch at three Engine Starting
points simultaneously (two feet and one hand
● Do not start the engine if there is a DO NOT
or two hands and one foot) to ensure stability
of the body. OPERATE or similar tag attached to the start
switch or control levers.
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● Ensure the hydraulic control levers are all in

the HOLD position and the shift control lever
● Never jump off the machine. is in the NEUTRAL position before starting
● Never get on or off a moving machine. the engine.
● Be careful not to touch the control lever when ● Sound the horn to alert personnel when
getting on or off the machine. starting the engine.
● Do not try to climb on or off the machine
when carrying tools or supplies. Use rope to
pull equipments up onto the platform.
10
Preface
● Do not start the engine until the driver seat in ● Clear all obstacles from the path of the
the driver seat and the seat belt is firmly machine running. Be ware of hazards such
fastened. as high voltage wires, ditches, etc.
● Make sure the horn, the backup alarm (if
equipped) and all other alert devices are
working properly.
Cautions When Operating Machine
● Know the maximum dimensions of your

machine.
● Only operate the machine while seating. The
● Only start the engine from the driver seat in seat belt must be fastened while you
the cab. Never start the engine by short- operating the machine. Only operate the
circuiting across the start motor terminals or control levers while the engine is running.
across the batteries. Starting the engine by
short-circuiting could result in damage of the ● Make sure that nobody will be endangered
electric system or injury to personnel. before you operate the machine.
● Never run the engine in a closed or poorly ● Do not allow another person seating on the
ventilated environment. If working inside, machine unless additional seat, seat belt and
open the doors and windows to ensure Rollover Protective Structure (ROPS) are
enough ventilation to prevent exhaust gas provided.
poisoning. Use a power exhaust system
when work in an enclosed area.
● Before operating the machine, you should

operate the machine slowly to an open area,
Cautions Before Operating the Machine check for proper operation of all control
levers and all protective devices.
● Make sure the machine is free of personnel ● Note any needed repairs during machine
and obstacles, and fasten the seat belt operation such as an abnormal noise,
before operation. vibration, smell, wrong reading of gauges,
● Keep all the windows, lightshades, rearview gas or oil leakage, etc., stop what you are
mirrors are clean. Secure the doors and doing and report any needed repairs in time.
windows in either the open or shut position.
● Adjust the rearview mirrors for best vision,
especially close to the machine.
11
Preface
● When travelling , set the work equipment to ● Avoid driviing the machine across the slope.
400mm~500mm height from the lower boom When possible, drive the machine up and
articulation pin to the ground level. down the slopes straightly. Do not turn the
machine on the slope to avoid tipping..
● Do not go close to the edge of a cliff, a dyke,

or a hillock to avoid collapse. ● If the machine begins to sideslip on a slope,
immediately remove the load and turn the
machine downhill.
● Pay close attention when working near the
high-voltage wire. Consult with the electricity
company before working if it is possible to
contact the wire cable on the job site.
● When transporting, make sure that the hooks
and the towing devices are adequate. Never
straddle on a wire rope cable or similar
device, not allow others to do so.
● No personal should be between the machine
and trailing equipment when trailing the
machine. Make sure the drawbar and traction
pin of the trailer is aligned with the drawbar of
the machine.
Parking
● Park the machine on flat ground where there

is no danger, such as a falling rock, and
lower the implement to ground. If the
hypsography is low, there should be no flood
● Avoid any conditions that can lead to the danger.
machine tipping. The machine can tip when
● Engage the parking brake. Turn the shift
you work on hills, on banks and on slopes.
Also, the machine can tip when the machine control lever to NEUTRAL position.
goes cross ditches, hillocks or other
unexpected obstructions.
12
Preface
Operator Station
● Turn the battery disconnect switch to the CAUTION:For the machine controlled by
OFF position. If the machine will not be electro-hydraulical control lever, in order to
operated for an extended period of time, lower the implement, the engine start switch
remove the key to avoid battery discharge must be on ON position .Turn the engine start
that may be caused by a battery short circuit, switch to OFF position after lowering the
by the current leaking via certain implement.
components, or by damaged.
● In order to lower the implement to the ground
● When leaving the machine, lay the or trailer, turn all control levers to DOWN
implement completely on the ground. Lock position. When release them, they will reset
the controls with the locking devices, turn off to HOLD position.
the engine and lock all equipment covers and
doors with the key. Remove the key and keep
it with you. Operator Station
Any modification to the inside of the operator

station should not project into the operator
space. The addition of radio, fire extinguisher,
and other equipment must be installed so that
the define operator space maintained. Any item
that is brought into the cab should not project into
the defined operato r space. A lunch box or other
loose items must be secured. Objects must not
pose an impact hazard in rough terrain or in the
Low the Implement with Engine event of a tipping.
Shutoff
● Before lowering any implement with the

engine shutoff, clear the area around the
implement of all personnel.
13
Operator Station
Application and (1) Altitude: ≤ 3000m

(2) Environmental temperature: -20 ℃～ 40 ℃
Specification (The cold starting aid device is not available)
(3) Water Depth: ≤ 530mm
Applications CAUTION: Preventive measures for
operation, maintenance and safety rules
This bulldozer is a kind of earth-moving outlined on this manual are only suitable for
construction machinery. It is mainly used for the stipulated applications of the machine.
roading, building,mine areas, water, agriculture, Do not use the machine beyond the
forestry and other construction building work. It is stipulated application scope, Guangxi
mainly applicated for shoveling, bulldozing, Liugong Machinery Co., Ltd will not bear any
levelling, scarifying and snow ploughing and so safety liability, and these safety liabilities will
on. be born by users. Under any cases, do not
Requirements of Work Environments use the forbidden operation outlined in this
manual.
14
Main Specifications
Main Specifications
Machine Specifications
Model
CLGB230 CLGB230E CLGB230D CLGB230S CLGB230R Notes
Spec.
Weight Include straight dozer,
24160 24910 25240 26710 27340 cab. Exclude ripper
(kg)
Max. Forward
11.8 11.8 11.8 10.7 10.7
Traveling （F）
Speed Reverse
14.3 14.3 14.3 13.3 13.3
（km/h）（R）
Model CUMMINS NT855-C280
Engine Rated Power 169KW/2000rpm
Max.Torque 1036N.M/1400rpm
Power Train System
Torque Converter Three-member Single Turbine
Transmission Planetary gear, Multi-disc clutch, Manual lubrication type.
Central Transmission Spiral Bevel Gear, single reduction,Splash Lubrication
Steering Clutch Wet, multiple spring compression, hydraulic seperation, hand operated.
Steering Brake Wet, floating, direct clutching, hydraulic boosted, interconnect operation.
Final Drive Spur gear, double reduction, splash lubrication
Travel System
Type Oscillation type, equalizer bar suspension
Number of Carrier Rollers 2 Each
Number of Track Rollers CLGB230 7/Each side （single: 5, double: 2）
Track Type CLGB230 assembled type, single grouser (39Each）
Track Shoe Width CLGB230、 CLGB230E 560mm
Pitch 216mm
15
Main Specifications
Ripper （Three teeth)
Type Adjustable Parallelogram
Tooth number 1 ～ 3 tooth
Tooth space 1000mm(3 teeth) 2000mm(2 teeth)
Maximum digging depth 665mm
Maximum lift height 555mm
Weight 2900kg
Dozer Equippment
Model CLGB230、 CLGB230E CLGB230S CLGB230R CLGB230D
Spec. Straight blade Angle blade U blade Straight blade
Blade width (mm) 3725 4365 3860 4365 4365 4365
Blade height (mm) 1395 1107 1379 1385 1984 1385
Max.digging depth (mm) 540 560 540 545 545 550
Max. lift height (mm) 1210 1240 1210 1210 1210 1358
Max.tilt (mm) ＞ 735 ＞ 500 ＞ 755 ＞ 500 ＞ 500 ＞ 735
Blade angle (°) / 25 / / / /
Cutting angle (°) 55 55 55 55 55 55
Blade capacity （m3） 7.8 5.4 8.4 8.4 17 8.4
Weight (kg) 2900 3372 3350 2848 3150 2848
Hydraulic System(Work Equipment)
Max. work pressure 19.1Mpa(190kg/cm2)
Oil pump type Tandem gear pump
Flow 194L/min(Engine rotating speed1850rpm)
Control valve type Poppet type
Work cylinder bore × No. 120mm × 1
Tilt cylinder bore × No. 160mm × 1
Ripper cylinder bore × No. 140mm × 2

16
Main Specifications
Transmission System Diagram
1. Engine 10. Track

2. Torque converter 11. Transfer case
3. Transmission
4. Universal joint
5. Center power train
6. Steering clutch
7. Steering brake
8. Final drive
9. Sprocket
17
Main Specifications
Overall dimension
18
Operation Manual
Before Operation
●
Operation Manual Inspect the area around the machine and
under the machine. Look for loose bolts,
trash buildup, hydraulic oil, coolant leakage,
broken parts, or worn parts.
Before Operation ● Inspect the condition of the implement and
the hydraulic components.
Mounting and Dismounting ● Check all of the oil levels, all of the coolant
levels, and all of the fuel levels.
● When mounting and dismounting the
● About more information, please refer to
machine, check the condition of the ladder
and handrails. Clean them of grease, “Maintenance Interval Schedule” on page
lubrication etc. Repair the damaged parts 45.
and tighten the loose bolts
● Only mount or dismount the machine with a Operator Controls and
ladder or handrail.
Instrument Panels
● Face the machine before getting on or off the
machine, grab the handrails with both hands
and step onto the ladder. Touch at three Battery Disconnect Switch
points simultaneously (two feet and one hand
or two hands and one foot) to ensure stability The battery disconnect switch is located on the
of the body. Never jump off the machine. . left side of the floor plate. Open the battery cover
side door to get access to it.
● Never mounting or dismounting a moving

machine.Never take any operation levers as
handhold when mounting or dismounting the
machine.
●
Disconnect switch--ON
Do not try to climb on or off the machine
when carrying tools or other items. Use a
rope to pull tools up onto the platform. In this position, the battery disconnect
switch key will point to the "I" position.
Daily inspection
● For a maximum service life of the machine,

complete a through walk-around inspection
before you mount the machine and before
you start the engine.
19
Operation Manual
Operator Controls and Instrument Panels
Engine Start Switch
OFF---Position for inserting or taking

out the start switch key. At this
position, all of the circuits are
disconnected.
Turn the battery disconnect switch key clockwise

to ON position before you start the engine.
Disconnect switch--OFF
In this position, the battery disconnect
switch key will point to the "O"
position.
ON--The circuit will be conneted while
the start switch key is turned to this
position.
START--At this position, the start
motor will drive the engine to rotate.
The start switch key can return to the
original position after released.
CAUTION: The battery disconnect switch
must be at ON position and the shift control
To shut down the electrical system, turn the lever must be in NEUTRAL before starting the
battery disconnect switch key counterclockwise engine.
to OFF position.
The battery disconnect switch and the engine
start switch perform different functions. To
disable the entire electrical system, turn the
battery disconnect switch to the OFF position.
But the battery remains connected to the If the engine fails to start, turn the start
electrical system when you just turn off the switch to the I position before restart or the
engine start switch . start switch could be damaged!
Turn the battery disconnected switch to the OFF
Do not engage the start switch for more than
position and remove the key when you serving
15 seconds at one time. Wait at least 30s
the machine or when the machine will not be
before restarting. Do not exceed three time
used for an extended period of a month or more.
consecutive attem
This will help to prevent discharge of the battery.
WARNING: Turning the battery pts before allowing the start motor and choke
disconnect switch off while the engine is solenoid to cool down. Failure to comply
running may damage the electrical System! could result in a reduction of the service life
of the battery as well as damage to the start
motor and solenoid.
20
Operation Manual
Instruments
This instrument consists of engine oil pressure

gauge, coolant temperature gauge, voltmeter,
service hour timer and alarm unit. The alarm unit
concludes the engine oil low pressure alert, high
water temperature and oil temperature alert,
engine fault alert, neutral signal indication and
preheating signal indication (optional).
1. Engine Oil Pressure Gauge
The range of the oil pressure gauge is between 0

bar-10 bar(about 0 MPa ~1MPa), the normal
range is between 1 bar-10bar. If the engine oil
pressure is too low, the alert indicator will turn on.
2. Voltmeter
If it needs to cold start the machine, preheat the
engine before starting until the pointer of the If the pointer of the voltmeter points to green
gauge points to normal range because the oil zone, that is , above 24V, then the battery
pressure may be lower than normal in cold voltage is normal.If the battery voltage is less
weather. than 24V, then the battery voltage is lower than
normal. This may cause difficult start. If the
machine can not start, charge the battery.
When the machine is running normally, the
pointer of the voltmeter should point to green
zone, around 28V, if the voltage is higher or
lower than normal value, check for error before
running the machine.
21
Operation Manual
3. Coolant Temperature Gauge 5. Service Hour Meter
This coolant temperature gauge range should be This meter is used to record the engine running
between 40 ℃ ~100 ℃ while the machine is time.
running normally. If the temperature is too high,
the alert indicator will turn on. Then reduce the
engine rotating speed to let the pointer return to
normal range. Stop the machine to check the
coolant temperature if it is necessary.
4. Oil Temperature Gauge
This gauge is used to indicate the oil

temperature of toruqe converter. Its range is
between 50 ℃ ~120 ℃ . If the temperature is too
high, the alert indicator will turn on. Then reduce
the work load to let the pointer return to normal
range.
22
Operation Manual
Other Controls
Other Controls
23
Operation Manual
Other Controls
1. Accelerator Control Lever Depress this decelerator pedal down to lower the
engine rotating speed.
This lever is used to control the engine rotating
speed and the output power.
L:Idler position
H:High speed position
2. Shift Control Lever
Three forward speed and three reverse speed

are available. Operate the lever slightly to
change the running speed of the machine.(F:
forward, R: reverse, N: neutral)
WARNING:When the machine is
3. Steering Control Lever traveling to the top of a slope, or dump the
soil from a cliff, it will accelerate suddently
Push one of the steering control lever to the due to load reducing, depress down the
medium position of the stroke, then the machine decelerator pedal at this time to reduce
will get a big turning in the lever turning direction. speed.
Push the lever to the end can realize spot turn.
6. Brake Lock Lever
4. Service Brake Pedal
This lock lever is used to lock the service brake
Depress down the two service brake pedal pedal during parking. Depress down the service
simultaneously to engage the service brake. brake pedal, and turn the lever to LOCK position,
Push one of the two steering control lever to the then the service brake pedal will be locked.
medium position and depress down the service Depress down the service brake pedal, and turn
brake pedal on the same side, then the machine the lever to UNLOCK position, then the service
will realize spot turn at the same direction with brake pedal will be unlocked.
that of the service brake pedal and the steering
control lever.
WARNING:Do not step on the service
brake pedal if it is no need to engage service
brake.
5. Decelerator Pedal
WARNING:Lock the service brake firmly

after parking.
7. Shift Lock Lever
This lever is used to lock the shift control lever

while parking.
24
Operation Manual
Other Controls
Generally, the blade control lever stays at ②

position. Push the lever to position ① , the blade
will raise; push it to position ③ , the blade will
lower; push it to position ④ , the blade will float.
NOTICE:If the machine stops working for

a long time, push the shift control lever to The lever can not reset to position ② when it is
NEUTRAL position, and turn the lock lever to pushed to position ④ . When operating the
LOCK position. straight blade, push the lever to position A, the
blade will tilt right, push it to position B, the blade
8. Blade Lock Button will tilt left. The blade can tilt at position ① , ② ,
③ . Position A and B are only used for straight
Press this button to lock the blade control lever, blade.
and pull it up to unlock it.
WARNING:When parking or repairing,
lower the blade onto ground and lock the
button.
When the tilt cylinder reaches the stroke end,

push the control lever back to position ② . Do not
tilt the blade when it is at highest or lowest
position.
9. Blade Control Lever 10. Ripper Control Lever ⑩
Generally, the ripper control lever stays at

position ② , push the lever to position ① , the
ripper will raise; push it to position ③ , the ripper
will lower.
25
Operation Manual
Others
1. Fore-and-aft adjustment
.Fore-and-aft adjustment max. 210mm.
11. Ripper Lock Button
Press this button, the ripper will be locked; pull

up the button, the ripper wil be unlocked.
Operate the ripper after it is unlocked. 2. Armrest angle adjustment
CAUTION:Lower the ripper onto ground
and lock it when parking or repairing.
CAUTION: The maximum supporting

capacity of the armrest is 50KG
Others 3. Seat depth adjustment and seat tilting
adjustment
CAUTION: The seat provided on this
machine meets the standard of ISO7096.
This is a seat which is featuring in mechanical
suspension and hydraulic shock absorption. It
can be adjusted in the aspects of fore-and aft
direction, height, backrest angle , seat tilting
angle, armrest angle, suspension stroke,
headrest angle and weight to meet the need of
different drivers in various working conditions.
Make sure that the operator can depress down
the pedal to a full stroke after adjusting the seat .
Always adjust the seat by seating in it.
26
Operation Manual
Others
4. Document box 7. Weight adjustment and suspension

function
5. Backrest angle adjustment.

8. Infinite adjustable lumber support
6. Nonretractable seat belt

9. 3-step height adjustment by lifting the
seat top
CAUTION: Do not adjust the seat while

the machine is running, otherwise serious
accident could be resulted!
27
Operation Manual
Others
Seat Belt A red button is beside the opening of the

retractor, press it down, the buckle will spring up
from the retractor.
CAUTION: The machine is equipped with
seat belt by Liugong before transporting it to
the destination. Its quality and installation
instruction has met the standard of ISO6683.
The seat belt supplied by Liugong is
nonretractable.
Fasten the seat belt before operating the
machine.
Before using the seat belt, check the seat belt for
wear and tighteness condition, replace if
necessary. Contact with your LiuGong dealer for
the seat belt replacement. Before using the seat belt, first check the buckle
Adjust the length of the seat belt before use to of the seat belt is normally locked and released.
ensure that the seat belt functions safely and
provides comfort. Adjust the length of the seat Rearview Mirrors
belt by turning the buckle on the seat belt.
The retractor of the seat belt is located on the A rearview mirror is provided in front of the cab.
right rear side of the seat; insert the buckle into Before operating the machine, adjust the
the retractor, the retractor will lock the buckle. rearview mirrors and make sure the driver has a
good rear vision when sitting on the seat.
Rearview mirror adjustment
Loosen the connection bolts between the

rearview mirror bracket and the cab, turn the
bracket to adjust the rearview mirrors to proper
position.
Loosen the connection bolts between rearview
mirror and the bracket, turn the rearview mirrors
to adjust the elevation.
After completing the above-mentioned
adjustment, tighten the bolts.
28
Operation Manual
Engine Starting
Engine Starting
Check Before Starting
Check the machine before starting. This is quite

critical to operating safety.
1. Check for oil leakage and water leakage
Inspect around the machine for oil leakage and

water leakage, etc. Pay special attention to the
high pressure fittings, hydraulic cylinder, final
drive, track roller, floating seal in carrier roller (1): Water tank cover
and the water tank for sealing condition. Repair
immediatey if any abnormal cases happens. Unscrew water tank cover (1) to check whether
the coolat is at specific level. Replenish coolant if
2. Check bolts and nuts necessary.
Replenish coolant only after the engine is
Check the bolts and nuts at those positions stopped. Refill water until it overflows from the
where they are easy to loosen, especially on air water tank, then start the engine and let it run at
filter, carrier roller bracket and track shoe stud for idle speed for 5 minutes, check again, refill water
tighteness condition. Tighten them if necessary. if the level is still lower than stipulated. Check
whether there is a water leakage if the refill
3. Check circuit capacity increases abnormally.
Check the circuit for damaged wire, short circuit WARNING:If the coolant it too hot,
or loose terminals. unscrew the tank cover (1)slowly to release
the pressure before opening in order to
4. Check coolant level prevent personal injury by hot water.
5. Check engine oil level at oil sump tank
F G
F: Oil fiiller
G: Engine oil dipstick
29
Operation Manual
Engine Starting
(1) After the engine is shut down, take out oil Replenish fuel through fuel strainer every time
dipsitck G and check the oil level at mark after the machine finish working. The machine
“ENGINE STOP” . should be filled with fuel before operating to
prevent air coming into the fuel piping.
(2) If the engine is at idle state, first to make sure
whether the engine oil pressure gauge and Fuel tank capacity:480L.
coolant temperature gauge is at normal
range, then take out oil dipstick G and check WARNING:Do not overflow fuel when
engine oil level at mark “ENGINE IDLING” refilling to avoid causing fire!
. If it needs to replenish engine oil, refill from
oil filler F. 7. Check transmission oil level （including
gearbox, torque converte, clutch)
(3) Engine oil specification depends on the
ambient temperature. For more information,
Check the transmissin oil level with dipstick G. If
please refer to “Recommended Fuel, necessary, refill oil through strainer F. The
Coolant and Lubricant” on page 100. transmission oil specification depends on the
(4) Park the machine on flat ground when ambient temperature. For more information,
checking the oil level. When replenishing oil, please refer to “Recommended Fuel, Coolant
the level should be not beyond H on the and Lubricant” on page 100.
disptick.
Shut the engine down before checking the oil
level.
6. Check fuel level
The oil level should reach H mark if the machine
Unscrew the fuel tank cover and take out fuel works on a slope with 20°gradient.
dipsick G to check the fuel level.
G: Dipstick
F: Strainer
8. Check service brake pedal stroke
1 Then standard stroke is 110-130mm with engine

running(operating force is 15 kg) while 75 mm
when the engine is shut down. The brake
performance is poor if the pedal stroke exceeds
190mm. Please refer to “Adjustment of Other
Components” on page 56 section for
adjustment.
G：Fuel dipstick 9. Check the disconnect switch to see
1. Fuel tank cover
30
Operation Manual
Engine Starting
whether it is open 4. Insert the start switch key and turn clockwise
to I position to turn on the power. Hoot the
CAUTION: Before start the engine, make horn to warn that the machine is going to run
sure no personnel work on or around the
machine except for the driver. Make sure the
machine is under control at any time.
Engine Starting
1. Turn on the battery disconnect switch. After

the battery disconnect switch is turned on,
the key will point to I position..
CAUTION: Start motor operation should

not exceed 15 seconds. If the engine doesn't
start after 15 seconds, release the start
switch at once. Wait 30 seconds before trying
to start again. If the engine can not be started
2. Mount and dismount the machine according for three times, wait for at least three minutes
to the safety regulations. before trying again to prevent damage to the
start motor.
5. Warm up the engine at idle speed of

650~750 rpm after the engine is started.
Check the coolant temperature gauge. Run
the engine with full speed only after the
coolant temperature of the engine reaches
green zone.
6. Check the readings of all the gauges to make
sure they are in the normal range. Check that
all the lights, indicators, horn, windshield
wiper and brake lights work normally.
3. Close the left and right door of the cab.
Check the seat belt for normal condition and 7. Check the service brake, parking brake
fasten it. system for normal condition.
CAUTION: The electrical system has

Neutral/Start Interlock protection function;
the engine can start only when the shift
control lever is at NEUTRAL position .This
can avoid the accident that produced when
the machine is started suddenly.
31
Operation Manual
Operation Techniques
Operation Information
Follow these basic instructions when you are

operating the machine.
CAUTION: Before start the engine, make
sure no personnel work on or around the
machine except for the driver. Make sure the
machine is under control at any time.
1. Raise the blade or ripper high enough to go
over any obstacles.
2. Before disengaging the parking brake,
depress the service brake pedal in order to
prevent the machine from moving
3. Make sure the machine has best visibility and
best stability when working.
4. Reduce the engine speed when turning and
go over a hill.
WARNING: Personal injury or death can

1.Brake lock lever, at LOCK position
result from falling material. Remove any 2.Shift lock lever,at LOCK position
suspensions and watch out sliding material. 3.Steering control lever
4.Shift control lever, at NEUTRAL position
CAUTION: Never set the blade and 5.Accelerator control lever
ripper in the float position to avoid blade and
2. Adjust the driver’s seat, make sure that the
ripper damage. operator can depress down the pedal to a full
stroke after adjusting the seat.
Running Operation of the 3. The shift lock lever (2) is at LOCK position.
Bulldozer
1. Check all of the control levers before

starting.See following figure.
4. Lower the blade and ripper onto ground.

Engage the blade lock button and ripper lock
button.
32
Operation Manual
(h) Stop and check the engine if the engine

oil pressure indicator turns on and the
buzzer sound intermittently.
7. Check the machine surroundings for safety
before traveling.
8. Control levers operation：
(a) Unlock the blade lock button and ripper
lock button.
(b) Raise the blade control lever and ripper
control lever over ground for 40-50cm..
5. Start the engine. Push the accelerator control

lever to idle position first, then turn the start
switch key to start position. Release the start
switch key after the engine has been started.
Then key will reset to ON position. If the
engine fails to start, wait for 2 minutes before
restarting. Do not start the machine for over
20 seconds. If the fuel is used up, refill with
fuel first then refill the fuel filter to exhaust air
in the fuel system before working again.
6. Check after the engine is started:
1.Blade lock button
(a) Let the engine run at idle speed until the 3.Blade control lever
engine oil pressure indicator turns green.
(b) Push the accelerator control lever to let
the engine run at medium idle speed for 5
minutes.
(c) Do not let the engine run at idle speed or
high idle speed for over 20 minutes. If the
engine needs to run idly indeed, add
loads to it at times to increase to medium
speed.
(d) Check all off the monitors, indicators for
normal condition after the engine is
warmed up. 2.Ripper lock button
4.Ripper control lever
(e) Let the engine run with low load until the
coolant temperature mointor turns to (c) Depress down the cross part of the left
green zone. and right sevice brake pedal, unlock the
brake lock lever, then release the brake
(f) Check the exhaust air color for normal pedal.
condition, also check for abnormal noise
or vibration.
(g) Avoid accelerating suddenly before the
engine is warmed up.
33
Operation Manual
(f) Push the shift control lever to desired

position, then start the machine.
(g) Operate the accelerator control lever to
increase engine speed.
(h) Operate the shift control lever to change
the desired speed.
(i) Shift between forward and reverse. Shift
the running speed in forward to reverse
direction can prevent the machine from
being shocked. Depress down the
decelerator pedal to reduce engine
speed, then push the shift control lever to
1.Decelerator pedal
desired speed position, finallly release
2.Cross part of left and right pedal
the decelerator pedal to increase engine
speed.
Steering Operation of the Machine
1. Sharp turn to left and right

Push the left /right steering control lever partially
to half stroke, then the machine will turn sharply
to left or right direction.
2. Normal turn to left and right
Push the left /right steering control lever fully to
1.Brake lock lever
the end, the left /right clutch will seperate from
each other, then engage service brake, the
machine will turn gradually to left or right
direction.
1.Brake lock lever,

2.Shift lock lever
3.Steering control lever
4.Shift control lever
5.Accelerator control lever
(d) Release the shift lock lever.
(e) Depress down the decelerator pedal to
reduce the engine speed so that the
machine can avoid shock when starting.
34
Operation Manual
Machine Stopping
Push the accelerator control lever to idle position

to reduce the engine speed.Then push the shift
control lever to NEUTRAL position.
Depress down the cross part of left and right
service brake pedal, the machine will stop. Then
lock the brake lock lever and shift lock lever.
1.Blade lock button

3.Blade control lever
1.Decelerator pedal
2.Cross part of left and right pedal
2.Ripper lock button

4.Ripper control lever
Press the blade lock button and ripper lock
button.
CAUTION: Park the machine on a flat and

hard ground as much as possible.
1.Brake lock lever,

2.Shift lock lever
Engine Stopping
3.Steering control lever
4.Shift control lever
5.Accelerator control lever
Let the engine run at idle speed for five minutes
to cool down. Turn the start switch key to OFF
Push the blade control lever and ripper control position, the engine will stop running. Take out
lever to LOWER position to lower the blade and the key.
ripper onto ground.
CAUTION:Stopping the machine before
the engine cools down will reduce the engine
service life. Neve stop the machine suddenly
unless under emergency.
35
Operation Manual
Operation during Cold Weather 8. When the weather turns warm, drain out the
anti-freeze (except for permanent type) and
clean the cooling system, then refill with
1. A severe cold weather will lead to a difficult clean water.
start to the engine, also could cause coolant
frozen. Use specific oil and coolant according DANGER:Anti-freeze is flammable, keep
to “Recommended Fuel, Coolant and it from fire!
Lubricant” on page 100.
2. If the ambient temperature drops below O ℃ 9. Remove the snow or water on the cylinder
, add anti-freeze into the coolant to avoid piston rod. The cylinder seals are easy to
frozen. For more information, please refer to damage if the piston rod is frozen.
“Clean the internal surface of the cooling
system.” on page 54. NOTICE: When the ambient temperature
drops, the capacity of the battery will also
3. Use fuel, hydraulic oil and lubrication with low drop. If the battery charge ratio is low, the
viscosity and add antifreeze to the coolant. battery electrolyte may freeze. Maintain the
Refer to “Recommended Fuel, Coolant and battery charge as close as possible to 100%.
Lubricant” on page 100 in the Maintenance Insulate it against cold temperature to ensure
Manual for particular oil brands. the machine can be started easily the next
4. In severe cold areas, use anti-cold batteries. morning.
As the ambient temperature drops, the
electrolyte may be frozen. In order to prevent Measure the specific gravity and calculate the
battery capacity loss, cover the battery or charge rate from the following conversion table.
move it to a warm place and fix it the next Electrolyte
day, then the engine can be started easily at temp 20 ℃ 0℃ -10 ℃ -20 ℃
the next day. Charging
rate
5. Thoroughly clean sludge, water or frozen
100% 1.28 1.29 1.30 1.31
snow on the machine to avoid them entering
90% 1.26 1.27 1.28 1.29
into the seam and damaging sealing
80% 1.24 1.25 1.26 1.27
performance.
75% 1.23 1.24 1.25 1.26
6. Park the machine on a dry and hard ground.
If the electrolyte level is low, add distilled water in
If impossible, park the machine on the
the morning before beginning work. Do not add
wooden board. The wooden board can
prevent the machine from being frozen. water after the day’ s work to prevent the
electrolyte in the battery from freezing in the
CAUTION: Drain the coolant compeltely night.
in winter night if the coolant is not added with
anti-freeze. Drain the water from the oil cooler Downhill Operation
together.
CAUTION: Use standard anti-freeze only. Push the left /right steering control lever partially
It is forbidden to use carbinol or ethanol as to half stroke, then the machine will turn sharply
anti-freeze because that will cause engine to left or right direction.
fault.
7. Clean the cooling system completely before

adding the anti-freeze.
36
Operation Manual
Push the left /right steering control lever fully to WARNING: If the fuel level in the fuel tank
the end, then the machine will turn gradually to becomes low when working on slopes, the
left or right direction. engine may suck in air because of the angle
of the machine or the swaying of the
machine, this can make the machine stop.
Therefore, be careful not to let the fuel level
in the fuel tank become too low.
Operation in Water
Before operate the machine in water, first to

check the water depth and soil condition
underwater to avoid any sinkage accidents
caused by these factors. Keep the ilder gear
center above the water surface.
Wash the machine with fresh water if the
machine works in sea water or in other corrosive
Cautions in Downhill Operation:
envrionments.
(1) Do not park the machine on a slope except
for special situation. If it really needs, park Operation in Desert
the machine on a slope with the front end at
downhill side and lock the service brake
Cover the machine with suitable material when
pedal. If the gredient is big, insert the blade
the machine travels in desert or dusty
slightly into soil to prevent movement of the
envrionments.
machine.
(2) It is prohibited to drive the machine on a
slope with a gradient over 30 degree. Do not
drive the machine reversely when go uphill.
WARNING: Do not drive the machine

across or turn the machine on a slope. Drive
in straight direction as much as possible.
CAUTION: Do not shift gear on the slope

or try to drive over any obstacles.
(3) Before go down the hill, first depress the left

and right brake pedal, turn th shift control
lever to 1 position, then release the service
pedal slowly.
(4) Select a slow speed when go downhill and
use engine as brake. If the engine is
overspeeded and cause danger, use the
brake pedal instead to reduce speed.
37
Operation Manual
Machine Operation
Machine Operation
Dozing
Cutting into hard or frozen ground or ditching
For digging and ditch excavation of hard or

frozen ground, use a straight or angle blade to
improve digging efficiency. If the ground is very
hard, use a ripper instead.
Side Dozing
Use angle blade when dozing the soil by one

side.
Leveling
To finish the ground to a flat surface after digging

or leveling, do as follows:
1. Put a full load of soil in front of the blade and
operate the blade up and down in small CAUTION: D not root up the trees or
movements while traveling forwrd. stumps by angle blade. Try not to start , brake
2. Place the blade at FLOAT and travel at low or turn suddenly or sharply during dozing
speed in reverse while pulling the blade over operation.
the ground suface.To prevent damage to the
blade, be careful not to travel over any Blade Adjustment
stones or rocks.
Angle blade adjustment
1. Rotation angle adjustment

38
Operation Manual
Machine Operation
The blade can be adjusted to 25°at both ends.
(1) Raise the blade 300-400 mm above the (1) Raise the blade 400-500 mm above the
ground, then put blocks under the frame so ground, then put blocks under the frame so
that the blade does not drop down. that the blade does not drop down.
(2) Remove pins on the left and right sides, then (2) Loosen the bolt of the brace, insert a suitable
remove arm from the frame. bar into hole of the brace, and turn it.
1.Pins 1.Bolt
2.Arm 2.Hole
(3) Insert arm into the desired position on the (3) Tilt the blade to desired position, then tighten
bracket on top of the frame (2 brackets on the bolt. Generally, the brace length is about
each side), and insert pin. 1338 mm, and the blade tilt must be within
500mm.
WARNING:Be careful after the arm is
removed because the blade may rotate. WARNING :Do not tilt the blade above
500mm to prevent unexpected accidents.
2. Angle blade tilt adjustment
When turning the brace with bar, keep the
Maximum tilt of the blade is 500mm.
blade above the ground, then tilt it.
3. Adjusting shim adjustment

39
Operation Manual
Machine Operation
The standard thickness of the adjusting shim on (1) Adjust the shim thickness. Make sure that
the blade lift cylinder piston rod is 4mm. the spheric joint axial clearance is less than
1mm.(See arrow direction in following
picture)
Remove some of the shims from the piston rod of

blade lift cylinder to adjust the clearance, keep
the clearance between 0.2 ～ 0.6mm.
Straight blade adjustment

(2) Remove shim(1）and tighten the bolt （2）
to clear the spheric joint clearance. Measure
1. Straight blade tilt clearance A, then remove bolt (2).Install shim
(1) Operate the blade control lever to tilt the (1) with thickness A+1, then tighten bolt (2).
blade to 425mm. If it is necessary, adjust the Make sure that the spheric joint can move
length of brace to tilt the blade to freely after the bolt is tightened.
500mm.Generally, the brace length is about
1287 mm, and the blade tilt must be within
500mm.
WARNING :Do not tilt the blade above

500mm to prevent unexpected accidents.
1.Shim
2.Bolt
A.Clearance
LL
L
L:Length
2. Adjusting shim adjustment
40
Operation Manual
Machine Operation
Prolong the Bulldozer’ s Service

Life
Observe the following procedures to maintain the

machine.
1. Choose the suitable model with different
track according to the soil condition.
2. Try to avoid trackslip during operation. If the
track slipes, reduce work load until this
phenomenon disappears.
3. Try not to start, accelerate, brake and turn
sunddenly and sharply as much as possible.
4. Try to drive the machine straightly as much
as possible. Do not always turn to one side. It
will be better to turn alternately with
Leaving the Machine
maximum turning radius.
5. During dozing operation, if the driver comes 1. Close the left and right door.
across small slopes in the way, drive the 2. Use the ladder and the handrail when you get
machine reversely to flat ground then level off the machine. Face the machine and use
the slope. both hands. Make sure that the steps are
6. Never attempt to drive the machine over any clear of debris before you dismounting.
obstacles, otherwise the idler gear or 3. Inspect the engine compartment for debris.
sprocket will loose contact with the ground. Clean out any debris and paper in order to
7. Before starting to work,clear away the big avoid a fire.
stones and other obstacles on the job site. 4. Remove all flammable debris in order to
reduce a fire hazard. Dispose all debris
properly.
5. Turn the battery disconnect switch to the
OFF position.
6. If the machine is not filled with anti-freeze at
ex-factory, after the machine parks in winter,
open all water drain valves of the engine in
time, discharge all coolant in the cooling
system and air conditioner system so as to
prevent the machine from being cracked by
frost. If the machine has been filled with anti-
freeze at ex-factory, refer to the instructions
of the anti-freeze labels.
7. Fix all covers, lock all equipments and
remove the key.
41
Operation Manual
Machine Operation
Storage After Storage
If the machine has been stored without carrying

Before Storage out the monthly rust-prevention operation, do the
following procedures before using it.
1. Clean and dry every part of the machine and
store it in a dry warehouse. If the machine 1. Remove the engine oil pan and drain plugs
has to be stored in the open air, park the of other tanks to drain out residual oil.
machine on a concrete ground and cover 2. Remove the cylinder head, llubricate every
with canvas. air valve and lever. Check the air valve for
2. Before storage, refill the oil tank, lubricate normal condition.
every moving pin & shaft and change 3. In order to exhaust the air in the hydraulic
hydraulic oil. system, run the engine with idle speed and
3. Paint a thin layer of grease on the exposed do as follows:
part of hydraulic oil cylinder piston rod. 4. Extend and retract the cylinder repeatly for 4-
4. Remove batteries from the machine and 5 times, stop the piston at 100mm from the
store in a separate place. stroke end.
5. If the air temperature is below 0 ℃ , add anti- 5. Then extend and retract the cylinder repeatly
freeze in coolant in advance. for 3-4 times to the stroke end.
6. Set all of the controls as belows: NOTICE:If the engine runs at high speed
(a) Push the shift control lever to NEUTRAL. or the piston runs to its stroke end at the
beginning, then the piston gasket may be
(b) Push the accelerator control lever to IDLE damaged by the mixed air.
position.
(c) Push the blade control lever to HOLD 6. After start the engine, keep it run until it is
position. warmed up.
(d) Push the brake pedal to UNLOCK Before Reuse
position.
1. Lubricate all moving pins and shafts.
2. Before starting the machine, wipe off grease
During Storage
on the hydraulic oil cylinder piston rod.
1. Start the machine once every month and run NOTICE: If the machine is not coated
every system, and lubricate every parts of the with antirust additive per month during
moving pins and shafts. Meanwhile, charge storage, please consult with Liugong dealer.
the battery.
2. Before starting the machine, wipe off grease
on the hydraulic oil cylinder piston rod. After
operation, paint a layer of grease on it.
WARNING: To avoid personal injury or
death, when working with anti-freeze inside
the room, open the windows for ventilation.
42
Operation Manual
Machine Operation
Transportation Information 7. Place the bulldozer properly onto the trailer.

Chock the tracks of the bulldozer and fasten
it with steel wires to avoid movement during
Transportation of the Loader transportation.
CAUTION: Obey the correlative laws 8. Lower the blade and push all of the control
govern characteristics of the load (weight, levers to following position.
width, and length). (a) Shift control lever to NEUTRAL position.
Investigate the travel route for overpass (b) Blade control lever to HOLD position.
clearances, Make sure that there will be (c) Brake lock lever to LOCK position.
adequate clearance for the machine.
Note:
Clean ice, snow, or other slippery material from
the loading dock and from the truck bed before 1. If the blade length is longer than trailer width,
you load the machine onto transport machine. adjust the blade angle or remove it to
This will prevent the machine from slipping in reinstall.
transit. This will also prevent a the machinn from 2. Take anti-rust measures if it needs to
moving while the during transportation. transport the machine on water for long
Perform loading according to the following steps: distance.
1. Chock the trailer wheels or the truck wheels 3. Coat the exposed pars of the cylinder piston
before you load the machine. rod with anti-rust agent.
Truck
2. When the machine is loading on the trailer or

truck, it is forbidden to turn.
3. Shut down the engine, push all of the levers
and switches to NEUTRAL or OFF position.
Take off the start switch key.
4. Turn the disconnect switch to OFF position.
5. Lock the door and remove the key.
6. Turn the battery disconnect switch to OFF
position.
43
Operation Manual
Lubrication Chart
Lubrication Chart
44
Operation Manual
Lubrication Chart
Lubrication Table
Item Lubrication position total Lubricant Tool Lubrication interval(hour)

1 Cylinder support shaft 4 Grease Grease gun 250
2 Cylinder spherical hinge 2 Grease Grease gun 250
3 Brace spherical hinge 2 Grease Grease gun 250
4 Fan belt 1 Grease Grease gun 250
5 Tensioner 1 Grease Grease gun 250
6 Tensioner bearing seat 1 Grease Grease gun 500
7 Brace lead screw 2 Grease Grease gun 250
8 Cylinder bracket 2 Grease Grease gun 250
Engine oil Replenish every 10 hours, replace every
9 Engine oil sump tank 1 Engine oil
can 250hours
10 Steering filter element 2 250
11 Brake pedal 6 Grease Grease gun 2000
12 Universal joint 8 Grease Grease gun 1000
13 Clean the primary filter 1 Clean every 500hours
14 Throttle flexible shaft 3 Grease Grease gun 2000
15 Brake lock lever 1 Grease Grease gun 2000
16 Shift control lever 3 Grease Grease gun 2000
17 Blade control lever 3 Grease Grease gun 2000
18 Strut 2 Grease Grease gun 1000
19 fuel primary filter 1 Clean every 250 hours
Engine oil Check every 250 hours, replace every
20 final drive gear box 2 Engine oil
can 1000 hours
Engine oil Replenish every 10 hours, replace every
21 Rear axle 1 Engine oil
can 1000hours
Engine oil Check every 250 hours, replace every
22 Work cylinder 1 Engine oil
can 1000hours
23 filter element of work cylinder 1 Replace every 1000 hours
24 brace of idler gear 2 Grease Grease gun 250
25 Main shaft of equalizer bar 1 Grease Grease gun 250
26 Fuel filter 1 Replace every 250 hours
27 Engine oil filter 1 Grease Grease gun Replace every 250hours
28 Spheric hinge of tilt cylinder 2 Grease Grease gun 250
Spheric joint of ripper (optional) 18 Replace every 250 hours
45
Maintenance Manual
Run-in
Maintenance Manual 3. Check engine oil level, hydrauli oil level and
coolant level.
4. Check the hydraulic system for leakages.
NOTICE: Please perform the 5. Check the connections of all control levers
maintenance procedures at the intervals and flexible shaft.
according to this manual. Proper
maintenance will extend the service life of the 6. Check temperatures and connections of the
machine and provide safer operation. electrical system, power supply of the
alternator, lights and the turn signal lights.
CAUTION: Check oil level according to
Run-in the relevant operation regulations.
The run-in of new machine is an important Work should be done after the finish of run-in
procedure for prolonging of the service life of the
machine, eliminating fault and avoiding 1. Check the tighteness of all bolts and nuts.
accidents. The user must read these guidelines 2. Check the condition of the fan belts, engine
for run-in a new loader and how to operate and belts and air conditioner compressor
maintain the machine after purchase. (optional) belts.
Run-in-Requirements for New Loaders 3. Check the hydraulic system for oil leakage.
4. Replace the fuel filter, work oil tank filter and
1. Run-in of a new machine is 100 hours. clean the shift primary filter.
2. Run the engine with idle speed for five
minutes after starting the machine. Start the Maintenance Interval
machine at low speed. Slowly increase
speed. Schedule
3. Run-in should be done averagely in gears of
F1, F2, F3, F4, R1, R2, R3. NOTICE： Read and understand all the
safety instructions, warnings and indications
4. Start the machine at low speed. Slowly
before any operations or maintenances.
increase speed. Always avoid starting,
speeding up, turning and braking suddenly
The maintenance intervals stated in this manual
except for emergency cases.
are determined according to the service hour
5. Do not drive the machine with heavy load. Do meter or calendar intervals shown (daily, weekly,
no drive it at high speed. monthly, etc). Liugong recommends that
maintenance should be performed according to
6. Pay attention to the lubrication condition of
whichever of the above-mentioned intervals
the machine. Replenish or replace the
occurs first.
lubricant or grease according to maintenance
intervals. Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
The following must be done after the first 8 specified in the "Maintenance Intervals" chart
hours of operation during the run-in period. may be necessary
1. Check the tightness of all the bolts and nuts .

2. Check the fan belt, engine belt and air
conditioner compressor belt for tighteness.
46
Maintenance Manual
Maintenance Interval Schedule
.
Maintenance table
Item Service item Measures
Check before starting
1 Check for oil and water leakage Check
2 Check bolts and nuts Check and tighten
3 Check circuits Check and tighten
4 Check coolant level Check and replenish
5 Check engine oil level Check and replenish
6 Check fuel level Check and replenish
7 Check transmission oil level Check and replenish
8 Drain the sediment out from the fuel tank Drain out the water and sediment
9 Check dust indicator Check and clean the air filter element
10 Check stroke of brake pedal Check and adjust
Maintenance at first 250 hours
1 Fuel filter Replace the strainer
Steering clutch box(include transmission and
2 Replace oil and clean the primary filter
torque converter)
3 Wor oil tank and filter Replace oil and change the element
4 Final drive box Replace oil
5 Engine valve lash Check and adjust
Maintenance at every 250 hours
Lubrication(check and lubricate the following positions)
Fan belt pulley 1position
Tensioner and carrier 2 positions
Brace lead screw Straight tilt blade:1 position, angle blade: 2 positions
Cylinder bracket shaft 2 positions
Cylinder bracket 4 positions
1
Tilt cylinder spheric joint Straight tilt blade:1 position
Brace spheric joint Straight tilt blade:1 position
Arm spheric joint 3 positions
Jack spheric joint 2 positions
All spheric joint of ripper 18 positions
2 Engine oil sump tank and filter Drain oil and replace filter element
3 Gear shift filter and steering filter Replace filter element
4 Final drive box Check oil level and replenish
5 Work oil tank Check oil level and replenish
6 Alternator drive belt Adjust the tension force
7 Water pump drive belt Adjust the tension force
8 Battery electrolyte Check the electrolyte level
9 Fuel filter at fuel tank bottom Clean
l Fuel filter Replace filter element
2 Breather cap Wash
3 Fan belt Adjust the tension force
47
Maintenance Manual
Maintenance table
Item Service item Measures
Universal joint 8 positions
1 Strut 2 positions
Brace of idler gear 2 positions
2 Water radiato fins Check and clean
3 Steering clutch box Replace oil and wash the primary element
4 Final drive box Replace oil
5 Work oil tank and filter Replace oil and the primary element
6 Undercarriage Check and add grease
7 Turbocharger Check the rotator clearance
8 Rust preventer Replace the strainer
1 Equalizer bar shaft l position
2 Brake pedal 5 positions
3 Breather cap of engine crankcase Wash
4 Turbocharger Wash
5 Engine valve lash Check and adjust
6 Engine shock absorber Check or replace
Check the fan belt pulley for loose condition, also check for
1 Water pump
water leakage
2 Fan belt pulley and tensioner Check for loose condition
Maintain when required
l Air filter Clean or replace
2 Cooling system Wash the internal surface and replace coolant
3 Track tension degree Check and adjust
4 Track bolts Check and tighten
5 Cutting edges and end bits Reverse or replace
Maintenance at first 250 hours 5. Engine valve lash.

For more information, please refer to the
Maintain the machine after it has worked for 250
hours. Maintenance table, “Maintenance at every
500, 1000 and 2000 hours”section.
1. Fuel filter
Every-250-Service Hours
2. Steering clutch box(includes transmission
and torque converter)
1. Lubricate every grease fitting with grease.
3. Work oil tank and filter
2. Lubricate fan belt pulley ： 1 position
4. Final drive box
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Maintenance Manual
3. Lubricate tensioner and tensioner bracket ： (2) Remove the engine oil filter strainer and the
2 positions. by-pass engine oil filter strainer, discard
them. Fill the new engine oil filter strainer and
4. Lubricate strut：1position ; straight tilt the by-pass engine oil filter strainer with
blade：1position, angle blade：2 positions. clean oil and coat the gasket with few oil,then
5. Lubricate cylinder bracket ,2 positions. install them onto the filter mount. Tighten the
gasket for 3/4~1 turn after it contacts with the
6. Lubricate tilt cylinder spheric joint （straight
mounting surface. Refill engine oil from filler
tilt blade): 1 position.
F after new filters are installed. Then let the
7. Lubricate brace spheric joint (straight tilt engine run at idle speed, check the engine oil
blade): 1 position. level. The grease specification depends on
8. Lubricate jack spheric joint (straight tilt the ambient temperature, for more
blade): 2 positions. information, please refer to
“Recommended Fuel, Coolant and
9. Lubricate the blade cylinder joint, 2 positions. Lubricant” on page 100. Replace the oil
10. Lubricate all the articulated joints of the every 6 months.Before installing the new
ripper. Upper linkage : 8positions; top of strainer, fill the strainer with engine oil.
cylinder piston rod: 2 positions; lower frame
NOTICE: Use genuine Liugong brand
pin: 4 positions; lower frame shaft：
strainer.
４ positions.
F G
F: Oil filler
G: Engine oil dipstick
11. Check engine oil sump tank and filter. 3. Check transmission oil filter and steering oil
filter.
(1)Remove the cover. Unscrew the oil drain plug
and oil drain valve to drain oil. Tighten them after (1) Remove bolt (1) and pull up cover (2），take
drainage is finished. out the strainer and valve. Remove nut( 4),
take out the strainer from the filter.Clean the
internal surface of filter housing and those
removed parts. Then install new strainer to
the filter. Do use genuine strainer of liugong.
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Maintenance Manual
G: Plug
2. Check work oil tank
Lower the blade and ripper onto ground, stop the
engine and check the oil level after 5 minutes. If
the oi leve does not reach the specific mark, refill
oil from oil filler F.
1.Bolt
2.Cover
3.Strainer
4.Nut
2. Check final drive box F: Filler
(1) Remove plug (G), if the grease level is not
enough, refill grease through the plug hole. WARNING: it is forbidden to remove the
The grease specification depends on the oil tank cover if the oil is hot. Turn the cover
ambient temperature, for more information, slowly to release the internal pressure.
please refer to “Recommended Fuel,
Coolant and Lubricant” on page 100. WARNING: Check the engine as usual
before starting the engine.
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Maintenance Manual
3. Check the alternator belt
The alternator belt tension: apply (w=60N) force Open the rear cover and loosen the drain valve
according to the arrow direction. The deflation at the bottom of the fuel tank to drain water and
should not exceed 10mm, otherwise adjust it. sediment.
Check the belt for damage. If the belt can not be
adjusted any more or cracks, replace it. After Every-500-Service Hours
installing a new belt, let it run for 1 hour , the
check and adjust again. Do not allow the V belt In additional to previous checks:
contact with the V groove bottom.
1. Check fuel filter
4. Check water pump belt
Close the drain valve at the bottom of the fuel
The procedures for checking and adjusting the tank. Remove the fuel filter strainer and install
water pump belt is the same. with a new strainer. Fill the new strainer with
clean fuel before installing and coat few oil onto
5. Check battery electrolyte
the gasket.
If the battery electrolyte level is lower than
Tighten the gasket with hand when installing new
specified, (about 10~12mm lower), add distilled
strainer until the gasket contacts with the filter
water. If the electrolyte level is reduced due to
base. Then tighten the gakset to 1/2~3/4 turn(Do
overflowing, add diluted sulfuric acid in the
not over tighten it).
electrolyte with same concentration. Clean the
bleed on the battery cover. Do not use metal
funnel when adding sulfuric acid.
DANGER: Keep the battery away from

sparks in order to avoid as explosion!
WARNING:If th electrolyte spurts to skin

or clothes, wash with water immediately.
6. Drain sediment and water from the fuel tank

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Maintenance Manual
(2) Loosen the oil drain plug on the torque

converter housing to drain oil. Tighten the
plug after finishing.
(3) Replenish transmission oil from the filler to
specified level.
3. Check final drive box
2. Bleed
Remove the bleed, wash away the accumulated
dust with fuel.
3. Fan belt
Check the V belt. Replace it if the following
situations exist:
(1) When the V belt contacts with the pulley
groove; when the V belt is worn, and its
surface is below the pulley outer diameter.
(2) When the V belt cracks or peels. For replace
procedures, please refer to “Fan belt” on
page 57.
Every-1000- Service Hours
In additional to the previors checks:

Lubricate all the grease fittings. Universal joint:8
positions; half shaft bushing: 2 positions; idler (1) Remove the oil drain plug from both sides of
gear tension cylinder : 2 positions. the final drive box to drain oil, tighten the plug
after finishing.
1. Check radiator fins:
(2) Refill oil into the final drive box through the
Loosen the bolt on the water tank guard, open plug, for more information, please refer to
the guard. Blow the dust and leaves etc. on the “Every-250-Service Hours” on page 47.
radiator fins with compressed air, or use vapor or Refill capacity for each side: 51L.
water instead. Check the hose of the water tank
for cracks, replace if necessary. Check the hose 4. Work oil tank and filter
clamp for looseness. (1) Remove the oil drain plug at the bottom of
2. Check the steering clutch box (include the the oil tank and loosen the oil drain valve to
spiral gear box) and transmission drain the oil. Tighten the oil drain valve and
plug after finishing.
(1) Loosen the oil drain plug on the transmission
housing to drain oil.Tighten the plug after (2) Remove bolt ,cover and strainer. Clean the
finishing. removed parts and the internal surface of
filter.
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Maintenance Manual
(3) Install new strainer and refill clean oil to Please contact liugong dealer for checks or
specific level from filler F. For more repairs.
information, please refer to “Every-250- 7. Corrosion resistor(water strainer)
Service Hours” on page 47. Refill capacity:
58L. Close the inlet and outlet valve of corrosion
resistor. Remove the corrosion resistor
counterclockwise with spanner. Coat few oil on
strainer.
the sealing surface. When installing new
elements, tighten it to 1/2 turn ~3/4 turn after the
cover contacts with the sealing surface.(Do not
over tighten). Open the valve after replace.

strainer.
Every-2000-Service Hour
In addtional to previous check:

Lubricate all the grease fitting. Equalizer bar:1
position; brake pedal shaft ：5 positions;
F:Filler 1. Turbocharger
5. Undercarriage The accumulated mud or dust will damage the
turbocharger. Please contacat with liugong
(1) Park the machine on a flat ground. Check the
dealer for further checks or clean. Do not use
track roller, carrier roller and idler gear for oil
wire brush or similar toos because that will
comsumption.
damage the turbocharger surface.
(2) Loosen the bolt to check whether oil
2. Enging valve lash
overflows from the thread. If it does, then it
indicates the oil level is normal, tighten the Please contact liugong dealer for information to
bolt immediately. check the valve lash. It needs special tools for
checking.
(3) If the oil does not overflows from the bolt
when the bolt is removed completely, then Every-4000-Serive Hours
the oil level is lower than specified, contact
liugong dealer for further informatioin.
In addtional to previous checks:
1. Water pump
Check the belt pulley for looseness, also check
the grease and water for leakage. Contact
liugong dealer for repair or replace if any
leakages are found.
2. Fan belt pulley and tensioner
Check the rotator for looseness, also check the
grease for leakage. Contact liugong dealer for
repair or replace if any leakages are found.
6. Check turbocharger rotator clearance

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Maintenance Manual
Maintenance when required
Check the following items when needed:

1. Air filter
(1) Check
Clean the air filter if the air filter indicator turns
on. Shut down the engine when checking.
(2) Clean or replace the main element
Remove nut (1) and the main element. Clean
the internal surface of the air filter housing.
Clean and check the main element. Rip off the
code label every time when cleaning the main CAUTION: Replace the main element if it
element. Install the cleaned main element. has been used for 1 year or cleaned 6 times.
(3) Replace gasket (2) and nut (1) if they are

damaged.
(4) Check the mounting nut of inner elemnt for
looseness. Tighten it again if it is loose.
2. Replace the safety element(if it has been
cleaned 6 times or damaged)
(1) First, remove the main element before
removing the safety element. Plug the air
inlet. Clean the air filter housing and take out
Main element the air inlet cover.
(2) Install a new safety element to the connector,
tighten with nut, then install the main
element.
CAUTION: Do not reuse the safety

element after it has been cleaned. Do not
clean or replace the air filter element when
with engine running.
3. Clean method of main element

(1) Clean with compressed air
Clean the main filter element with compressed
1.Nut air (below 0.7MPa). First wash it out along the
2.Gasket pleats inside the main filter element, then repeat
washing the pleats along the inside and outside
surface of the main filter element. Check the
element after cleaning.
Wear safety goggles or other protective device
when working with compressed air.
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Maintenance Manual
(2) Wash with water After cleaning the main filter element, check with
an light, if small holes and particles as well as
Clean the main filter element with water (below
damage of the washer and seal are found,
0.3MPa). First wash it out along the pleats inside
replace with a new main filter element.
the main filter element, then repeat washing the
pleats along the inside and outside surface of the
main filter element. Check the element after
drying.
(3) Wash with detergent
Clean the grease and dust with neutral
detergent, then wash with fresh water, check
again after drying.
Dry the elemtent with air compressed air (below
0.7MPa). Blow from inside to outside. Do not dry
with heat.
It also works to use warm water (about 40 ℃ ) 4. Clean the internal surface of the cooling
instead of soap. system.
Clean the Clean the internal surface of the
cooling system, replace the oolant and corrosion
resistor based on following table:
Anti-freeze model Clean cooling system and coolant replace Replace intervals of corrosion
intervals resistor
Permanent type anti-freeze Every year(fall) or every 2000 hours Every 1000 hours, or when
cleaning the cooling system or
(suitable for all seasons) (which come first） replacing the coolant
Non-permanent type anti- Every 6 months(drain in spring, add in
freeze(include glycol autumn)
base)(only for winter)
No need anti-freeze Every 6 months or every 1000 hours(which
comes first)
(1) Park the machine onto flat ground when it Use tap water to fill the cooling system.
needs to clean or replace coolant.
DANGER: The anti-freeze is flammable,
(2) Try to use permanent type anti-freeze as
keep it from fire!
much as possible, if permanent type anti-
freeze is not available, use glycol based anti-
See the following table for the proportion of
freeze instead. But it needs to replace the
coolant and anti-freeze.
corrosion resistor strainer (water strainer)
Lower ambient temperature －5 － 10 － 15 － 20

（℃）
Anti-freeze （L） 18.5 24 29 33
Water 60.5 55 50 46
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Maintenance Manual
(3) Shut down the engine, close the water inlet (9) After cleaning the cooling system, drain the
and outlet valve of corrosion resistor. residual water and close the water drain
Unscrew the water tank cover slowly to open valve. Refill water until the water overflows.
it. Then let the engine run at idle speed. Open
the water drain valve to refill water
continuously until the clean water flows from
the water drain valve.
(10)Adjust the water volume when draining water
to make sure the water filling and draining is
at same speed so that the water tank is full of
water all the time. Stop the engine when the
water is clean. Close all the drain valves.
Replace the corrosion resistor strainer and
open the water inlet and outlet valve of it. For
details of procedures for replacing the
corrosion resistor, please refer to “Every-
1000- Service Hours” on page 51.
1.Water tank cover
WARNING: Do not open the cap if the (11)Fill with water until it overflows from the filler.
water is hot! Unscrew the cap slowly to
(12)Let the engine run at low idle speed for 5
release pressure.
minutes, then at middle idle or another 5
minutes to exhaust the air in the cooling
(4) Open the water drain valve at bottom of the
system.(The water tank cap should be
water tank and at both ends of oil cooler to opened when operating). Stop the engine
drain out the coolant.
and wait for 3 minutes. Refill coolant to the
(5) Close the water drain valve at the bottom of specific level, then tighten the cap.
the water tank and at both ends of the oil
cooler. Refill water until the water overflows. Check Track Tension
Then let the engine run at idle speed. Open
the water drain valve at bottom of the water 1. Inspection
tank and at both ends of oil cooler,
Stop the machine on level ground(stop with the
meanwhile, refill water continuously until the
transmission in FORWARD without applying the
clean water flows from the water drain valve brake).Then place a straight bar on the track
for 10 minutes.
shoes between the carrier roller and the idler
(6) Adjust the water volume when draining water gear. Measure the clearance between the bar
to make sure the water filling and draining is and the grouser at the midpoint. If the clearance
at same speed so that the water tank is full is 20 to 30mm , the tension is standard.
of water all the time.
2. Adjustment
(7) After cleaning, stop the engine. Open the (1) Pump in grease through the grease fitting
water drain valve to drain water. After drain
with a grease pump.
the water, close the drain valves.
(2) To check that the correct tension has been
(8) After draining the water, clean the cooling achieved, move the machine backwards and
system with cleaning agent. For cleaning
forwards.
agent, see the instructions for the cleaning
agent. (3) Check the track tension again, and if the
tension is not correct, adjust it again.
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Maintenance Manual
(4) Continue to pump in grease until S becomes Adjustment of Other Components

0mm. If the track is still loose, the pin and
bushing are excessively worn, so they must 1. Steereing brake
be either turned or replaced. Please contact
(1) Inspection
with your liugong dealer.
If the brake disc is worn, the brake pedal stroke
will increase, which will bring difficulty to steering
operation. If the pedal stroke exceeds
190mm(brake force is losing), then adjust as
belows: standard stroke110~130mm, the brake
force is 150N when the engine runs at idle
speed, stroke when the engine stops:75mm.
WARNING: Do not loosen lubricator for

one turn. Do not loosen any part other than
the lubricator. Furthermore, do not bring your
face in front of the grease fitting.
3. Check and tighten track shoe bolts

If the track shoe bolts which are used to secure (2) Adjustment
the track shoes are loose, the track shoe will
Remove the rear cover and check. Adjust the
break, so tighten any loose bolts immediately.
adjusting bolt to 50N·m until the brake disc
(1) Tighten the track shoe bolts to 400 士 40N· contacts witch the brake drum tightly.(Depress
m.Then ensure the nut and shoe are in close down the brake pedal to ensure).Then turn the
contact with the link contact surface. adjusting bolt for 6/7 turn counterclockwise.
Make sure the two brake pedals have same
(2) After checking, tighten a further 120" 士 10. stroke, otherwise the brake performance could
4. Reverse and replace the end bits and cutting be affected. Contact with liugong dealer for
edges replacing the brake band if the adjusting bolt size
is small than 71mm.
Reverse or replace the end bits and cutting
edges before it is worn out to the blade end. If 2. Idler gear
both sides of the cutting edge are worn, then
Since the idlers are forced to move forward and
replace the cutting edge.
backward by an external force, then the guide
(1) Raise the blade to a proper height and applly plates will be worn out. Wear of these plates will
a block to the frame so as to prevent fall of cause the vibration of idlers from side to side or
the blade. inclination of the idlers, and running off of track
links from the idlers or unevenly worn idler and
(2) Remove the end bits and cutting edge and
links may result.
clean the contact surface.
(1) Move the machine by 1 to 2 m on a level
(3) Replace new end bits and reverse the cutting
place, then measure clearance bewteen the
edge (or replace with new one). Tighten it to
trck frame and guide plate (at four places of
627 土 78N·m(64 士 8kgm) . Operate it for both sides, inside, and outside)
serveral hours then tighten the nut.
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Maintenance Manual
(2) If the clearance exceed 4.0 mm, loosen the A= （B 一 C)X2

fixing bolt and pull out the shim to adjust the
clearance at one end to 0.5 to 1.0. Thickness Standard size: （A):222mm
of one shim is 00.5 ～ 1.0mm. Do not turn the Repair limit:(A):198mm.
bolt for more than 3 turns when loosening.
3. Fan belt
The fan belt is equipped with auto-tensioning
device, so its extension has nothing to do with V
belt. When replace a new belt, check its size. Its
size should be within 113 土 5mm, adjust if the
value does meet the above figure. When replace
V belt, replace the two belts together.
4. Undercarriage
Check and adjust the track tension. The track
should be tensioned than other when working on
rocky envrionment. For more information, please
refer to “Check Track Tension” on page 55 in
When Required section.
(1) Measure the grouser height
Take one track shoe for sample to measure it
grouser height.
Standard height: 72mm. Repair limit: 25mm.
5. Blade adjustment(refer to “Dozing” on

page 37 )
6. Ripping depth adjustment
There are two bores on the ripper shaft.
Generally, use the bottom bore. When it needs to
increase the ripping depth, then use the upper
bore. Align a bar with one end sharp with pin (1),
then strike with hammer to take out pin (2) to
(2) Measure the outer diameter of track roller change the bore position of ripper angle.
Check C and B, calculate the outer diameter of

track roller.
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Maintenance Manual
1. pin
2. pin
7. Ripper tip proctection and guard replacement
If the rippre tip and guard is worn, strike the pin
out as above mentioned. Then replace the tips
and guards.
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Maintenance Manual
General Torque Specifications
General Torque Specifications
Tighten the bolts used in the machine according

to the torque requirements shown in the following
table unless other specified:
Standard Torque for Metric Threads
Thread Size Standard Torque lb.ft (N·m)
8.8 Grade Strength 10.9Grade Strength
M6 7.7 ± 1.1 （10.5 ± 1.5）
M8 19 ± 2.9 （26 ± 4）
M10 38 ± 5 （52 ± 7） 53 ± 4 （72 ± 6）
M12 66 ± 9 （90 ± 12） 89 ± 7 （120 ± 10）
M14 107 ± 15 （145 ± 20） 144 ± 11 （195 ± 15）
M16 166 ± 26 （225 ± 35） 225 ± 18 （305 ± 25）
M18 229 ± 33 （310 ± 45） 306 ± 26 （415 ± 35）
M20 302 ± 37 （410 ± 50） 443 ± 37 （600 ± 50）
M22 443 ± 59 （600 ± 80） 590 ± 52 （800 ± 70）
M24 561 ± 74 （760 ± 100） 752 ± 74 （1020 ± 100）
M27 811 ± 111 (1100 ± 150） 1106 ± 74 （1500 ± 100）
M30 1106 ± 148 (1500 ± 200） 1364 ± 11 （1850 ± 150）
M33 1512 ± 221 (2050 ± 300） 2139 ± 295 （2900 ± 400）
M36 1955 ± 258 (2650 ± 350） 2286 ± 184 （3100 ± 250）
Standard Torque for British System Threads

Thread Size Standard Torque lb.ft
(N•m)
1/4 9 ± 3 (12 ± 4)
5/16 18 ± 5 (25 ± 7)
3/8 33 ± 5 (45 ± 7)
7/16 52 ± 11 (70 ± 15)
1/2 74 ± 11 (100 ± 15)
9/16 110 ± 15 (150 ± 20)
5/8 148 ± 18 (200 ± 25)
3/4 266 ± 37 (360 ± 50)
7/8 420 ± 59 (570 ± 80)
1 645 ± 74 (875 ± 100)
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Maintenance Manual
Important Maintenance Procedures
Important Maintenance Precautions for Assembly

Procedures and Disassembly
Daily Inspection Disassembly
CAUTION：Watch carefully for leakage. 1. Read the operation manual before

If you find the leakage, service it. If you disassembling any components.
suspect leakage or observe leakage, check
2. Pay attention to the direction and position
the fluid level more frequently.
when disassembling. Remember the
disassembling orders.
1. Check the engine compartment and clean
the accumulated sundries on it and on the 3. Use the tools correctly. The tools must be
radiator. special used for disassembling. Use similar
tools instead if the special tools are not
2. Check the engine for damaged parts.
available.
3. Check the hydraulic oil tank, all of the tubes
4. Never disassemble those parts which are
and hoses, plugs, seals, connectors and oil
tapered or fit tightly. If these parts are loose,
nozzles for leakages. Repair the leakage and
check them for wear condit ion.
replace the hose if necessary.
5. Clean the disassembled parts and put them
4. Check all of the implement and linkage for
together. Keep them from dust. Use two
cracks and damages.
kinds of detergent:: one is for the
5. Ensure that all doors, covers and guards are contaminants, the other is for cleaning.
securely attached. Check them for damages.
NOTICE: Filter, magnetic plug and
6. Check the ladder, walkway and handrail.
breather cap must be paid special attention
Clear away all the trashes and repair or
when cleaning.
replace any damaged part.
7. Check the air inlet and outlet of the
evaporator in the air conditioner. Clear away
Assembly
the cotton, paper, plastic and film that can
block the air inlet. 1. Clean all of the parts before assembling.
8. Check all the lighting equipments and Wipe off the anti-rust agent on new parts
replace the cracked bulb and glass if before assembling.
necessary. 2. Generally, it needs to use special tools to
9. Check the cab and keep the cab tidy. assemble the bearing, bushing, seals and so
on. It is not recommended to strike the parts
10. Check the instrument panels and indicators into the mounting position, place a choke a
for damage. Replace the damaged parts if metal if it really needs to do so.
necessary.
3. Spring washer, flat washer, tongue washer,
11. Check the seat belt, buckle and tighten the cotter pin etc. are important parts. But they
bolts. Replace the frayed or damaged parts if can be missed quite easily when assembling
necessary. Check whether the locking method for these
12. Adjust the rearview mirrors and check the parts are corret when mounting the fasteners
window to ensure a good vision for the driver. like bolts and nuts.
Clean the windows if necessary.
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Maintenance Manual
Precautions for Assembly and Disassembly
4. Use torque spanner when there is a specific

torque limit. Tighten the bolts especially on
covers slowly and evenly.
Assembly and Disassembly for

Bearing
1. Keep the bearings from dust because dust

can bring damage to bearing and deteriorate
the grease. Open the bearing package after
all the parts have been mounted.
2. Use gasoline as detergent for bearing, or use
kerosene oil or diesel oil to clean, the blow
with compressed air.
3. The mounting position of the bearing must be
correct. The bearing must be pressed tightly
to the bearing seat to reduce the excessive
clearance.
Installation of Oil Seals
1. When installing the seals,the seals edge

must be installed inwards to improve the oil
protection ability.
2. The seals must be pressed tightly to the oil
seal seat.
3. Coat a layer of grease onto the seal edge
before instaling the seals.
4. Use to guide tube when installing the
seals,(see picture A ), if a guide tube is not
available, use a brass bib (see picture B)
instead.
5. Method for pressing the oil seals into the
seat:: use a special tool, apply an even force
to the oil seal surface, the diameter of the
tool must be 0.5~1mm less than that of the
seat hole.(See picture C)
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Maintenance Manual
Bulldozer Structure and Principle
Engine
Engine Outlook
6.P.T fuel pump

7.Anti-corrosive agent reservoir
8.Turbocharger
9.Oil cooler
10.Start motor
1.Alternator 11.Engine oil filter
2.Air filter
3.Fuel filter
4. By-pass filter
5.Muffler
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Maintenance Manual
Specification of Engine
Engine model NT855-C280*

Cylinder No. bore × stroke （mm）
— —
6 139.7 × 152.4
Air displacement （t） 14.01 （t）
Ignition sequence 1—5—3—6—2—4
Dimen- Total length （mm） 1691 （Flywheel housing ～ front end of fan）
sion Total width （mm） 1116 （Front bracket ～ rear bracket）
2741.9 （Exhaust pipe ～ oil drain valve at oil sump
Total height （mm）
tank）
Net weight （㎏） 1750
Perfor- rated speed （rpm） 2000
mance rated power （kw） 169 （230PS）
Max.torque （N·m/rpm） 1036/1400
max.speed （rpm） (without load) 2000 ～ 2100
Mini.speed （rpm） (with load） 500 ～ 600
Mini.fuel consumption （g/kw·h）＜ 217
Alternator Sillicon rectification alternator 24V, 35A
Start pattern Start motor ,24V,11KW
Battery 24V,195A ,hour × 2
Grease capactiy （L） 45
Coolant capacity （L） 79
Introduction to All Systems of Engine
1. Air intake and exhaust system

The air intake and exhaust system consists of air
filter, turbocharger and exhaust pipe.
(1) Air filter
This air filter consists of two filtes. One is primary
filter, tube type; the other is secondary filter,
paper type. The filterating efficiency can reach
99.8%. When cleaning the element, just clean
the main element. Do not clean the safety
element.
Part no. of safety element：6127 － 81 － 7412
Part no. of main element: 6128 － 81 － 732
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Maintenance Manual
(2) Turbocharger
The model of the turbocharger is T － 46.
1. Thermal baffle 5. Turbine housing

2. Seal ring 6. Exhaust inlet
3. Exhaust air outlet 7. Engine oil outlet
4. Impeller and shaft 8. Air, to engine
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Maintenance Manual
9. Air compressor housing 15. Piston bushing

10. Shim
11. Seal ring
Spring (9) , orfice (6), gasket (7), strainer (5) and
12. Oil seal bushing snap ring (4) are installed inside the injector body
13. Air compressor impeller (11). O-ring (12） seals with the cylinder head to
14. Air inlet form the fuel inlet and fuel outlet passage. The
15. Oil seal plate fuel flows through orifice (6) to piston bushing
16. O-ring (15), ball valve (3), then reaches the passage
17. Bearing housing
between jet and piston bushing, finally gets to
18. Engine oil outlet
19. Turbocharger bearing the orifice.(As for the piston bushing with direct
20. Heat isolating material oil supply, the fuel gets into the orifice directly)
2. Fuel system
(1) Fuel injector (part no.3013725)
1. Jet
2. Nut
3. Ball valve
4. Snap ring
5. Strainer
6. Orifice
7. Gasket
8. Tube
9. Spring
10. Push rod
11. Injector body
12. O-ring
13. Thread pin
14. Piston
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Maintenance Manual
(2) Fuel pump (Part no.3262175)

PT(G)VS fuel pump consists of gear pump,
standard speed controller, throttle valve and a
VS speed controller.
1. Drive gear and shaft 16. Spring

2. VS speed controller fly ball 17. Spring piston
3. Fuel, to jet 18. Throttle shaft
4. Throttle valve 19. Strainer
5. VS speed controller piston 20. Regulator piston
6. VS idling spring 21. Spring
7. VS high idling spring 22. Speed controller fly ball
8. VS throttle shaft 23. Auxiliary piston
9. Gear pump 24. Main shaft
10. Shock absorber
11. Fuel, from filter
12. Pressure regulator
13. Adjusting screw
14. Spacer
15. Spring
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Maintenance Manual
Work principle of fuel system
1. Fuel injector Because the fuel goes to the throttle shaft

2. Air inlet pipe through main passage and idling passage,
3. Fuel pump therefore, when the engine is idling, the main
4. Fule filter
passage is closed, only the idling passage can
5. Fuel tank
6. Check valve supply oil. When the engine increase speed, the
ilding passage will close and the main passage
When the engine is working, the crankshaft will supplies oil. This is achieved by the VS speed
rotate to drive the fuel pump (3) to rotate controller.
toghether. Main shaft (24) will drive gear pump
(9), speed controller fly ball (2) and shaft of All the fuel that flows to fuel injector will be
speedometer to rotate. injected to the air cylinder combustion chamber
throught the orifice.
Fuel from fuel tank (5) flows through fuel filter (4)
then goes into the fuel pump(3). After injection is finished, the piston will stop for
a while, then partial fuel will return back to the
Fuel from gear pump (9） is filtered through fuel tank, meanwhile, the fuel injector can be
strainer (19) , then it will flow through the speed cooled down.
controller to throttle shaft (18). When the engine
is idling, fuel will flow through the idling port on Because the oil supply capacity is decided by the
the speed controller sleeve to the throttle shaft oil supply pressure and oil injecting time,
(18) , outputs from the throttle valve (4） on fuel therefore, this fuel system is also called PT fuel
pump and inputs to oil injector (1). system.
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Maintenance Manual
3. Lubrication system The lubrication system consists of engine oil

pump (2), regulating valve (5), oil cooler(6),
This machine adopts manual lubrication, the
engine oil filter (7), oil dipstick and so on.
pressure is produced by the oil pump, driven by
engine crankshaft gear.
1. Oil sump tank 9. Cam shaft

2. Engine oil pump 10. Main lubrication passage
3. By-pass valve 11. Gear
4. By-pass filter 12. Crankshaft
5. Regulating valve 13. Nozzle
6. Engine oil cooler 14. Piston
7. Engine oil filter 15. Lever
8. Safety valve 16. Nozzle
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Maintenance Manual
17. Lever Cooled by water recycle from the centrifugal

18. Door water pump(installed at engine head). The
19. Turbocharger power is delivered from the crankshaft.
A.Coolant from water pump
B.Water discharge (To water manifold) The cooling system consists of water pump (7),
4. Cooling system fan (8), thermostate (9).Its principle : fan (8)
discharges the heat from radiator (9) into air to
cool down.
1. Watre filter
2. Thermostate
3. Water manifold
4. Pisto
5. Cylinder bushing
6. Engine oil cooler
7. Water pump
8. Fan
9. Radiator
A. Oil inlet from oil pmp
B. Main passage, to engine
C.Hydraulic system, to chasis
D.Hydraulic system, from chasis
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Maintenance Manual
Power Take-off
1. Flywheel housing assembly
1. Flywheel housing
2. Idler gear （Z=51）
3. Bearing
4. Transfer case drive gear （Z=56）
5. Bearing
6. Cover
The power take off device is mainly used to
output power.
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Maintenance Manual
2. Transfer case
1. Flywheel housing
2. Transfer case housing
3. Driven gear
4. Transfer case cover
5. Main shaft
6. Drive gear
7. Cover
8. Driven gear
9. Lubrication pipe
10. Distributor
The transfer case is installed on the flywheel
housing.
The gear on the flywheel housing drives the main
shaft (5) and drive gear (6) to rotate, then the
driven gear (3) and (8) are dirven simultaneously.
Remove cover (7) to install the oil pump. The
driven gear (3) will drive the transmission oil
pump.Install the steering oil pump before the
flywheel housing.
The lubricant for transfer case gear and bearing
is from the return oil hose of engine oil cooler,
which is distributed by distributor (10). The
lubricant will lubricate every positon through
lubrication pipe (9).Radiator assembly
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Maintenance Manual
Radiator Assembly This is a closed type cooling system. A pressure

valve is installed on the water tank to keep the
water tank pressure within 0.075 MPa, lower
The radiator is composed of upper case(1), than that of the pressure gauge to increase the
radiator (12), lower case (10) and other coolant evaporating temperature, reduce water
accessories. loss, and improve cooling efficiency.
Coolant flows through thermostate to upper case The fan (13) power is delivered by the fan pulley
(1)，then to lower case (10) through radiator through the V belt.
core(12).When the coolant flows through radiator
core (12), under the fan effect, the heat inside
the core can be cooled down. Then the cooled
water will be pumped to engine air cylinder by
the water pump.
1. Upper case 8. Guard

2. Hose 9. Water outlet pipe
3. Water inlet pipe 10. Lower case
4. Fan guard 11. Guard
5. Water filler pipe 12. Radiator core
6. Belt pulley 13. Fan
7. Shaft
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Maintenance Manual
Engine Operation
1. Throttle control lever

2. Adjusting screw
3. Lever
4. Linkage
5. Adjusting screw
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Maintenance Manual
Hydraulic Torque Converter
1. Drive gear 16. Discharge port

2. Housing 17. Hub
3. Turbine 18. Plate
4. Housing 19. Guider
5. Impeller
6. Drive gear
Impeller (5), turbine (3) and idler (12) are full of
7. Idler shaft oil. When the impeller (5) rotates, oil will flush to
8. Cover the vane to drive the turbine work. Firstly, oil
9. Coupling flows out of the turbine , then goes to the ilder,
10. Output shaft then out of the idler and to the impeller. This is a
11. Hub whole recycle.
12. Idler
13. Pump housing
14. Drive gear
15. Primary filter
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Maintenance Manual
Idler can change the fluid direction so that the Universal Joint
turbine moment can increase. When the work
load increases, the turbine will get a bigger
resistance moment to drive it to slow down. Universal joint is used to deliver power to
hydraulic torque converter and gearbox. It can
Power input path: drive gear (1) → housing (2) → guarantee that the power can be delivered
impeller (5). evenly on the coaxiality between the output shaft
Power output path: turbine (3) → hub(17) → of turbine and centerline of transmission main
output shaft (10). shaft.
1. Coupling assembly
2. Connection plate
3. Bolt
4. Bolt
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Maintenance Manual
Gearbox
1. Coupling 19. Gear ring 37. Cylinder

2. Gearbox housing 20. Planetary gear 38. Planet carrier
3. Shift control valve 21. Sun gear 39. Cylinder
4. Rear housing 22. Pinion shaft 40. Planet carrier
5. Front cover 23. Gear 41. Cylinder
6. Input shaft 24. Output shaft 42. Pin
7. Sun gear 25. Bearing seat 43. Piston
8. Pinion shaft 26. Drive gear 44. Spring
9. Gear ring 27. Bearing seat 45. Steel plate
10. Planetary gear 28. Bevel gear 46. Friction disc
11. Gear ring 29. Cover 47. Bolt
12. Sun gear 30. Bearing seat
13. Planetary gear 31. Driven gear
14. Gear ring 32. Keeper
15. Sun gear 33. Cylinder
16. Planetary gear 34. Linkage
17. Gear ring 35. Piston
18. Planetary gear 36. Planet carrier
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Maintenance Manual
Center power train
1. Hub The standard side clearance of a couple spiral

2. Plate carrier gear is 0.25 ～ 0.33 ㎜ . The engaged impression
3. O.friction disc at gear ring direction should be more than half
4. Inner gear ring
length of that ring.
5. Drum
6. Hub
7. Bearing seat
8. Spiral gear
9. Shaft
10. Shim
11. Spring
12. Spring
13. Bolt
The center power train is mainly use for:1.
changing the power transmission direction
(change longitudinal to cross direction) 2. single
reduction, increasing moment. The center power
train and steering clutch, steering brake are
installed inside the rear axle.
The center power train consists of spiral gear (8),
shaft (9),bearing seat (7), bearing and so on.
Adjust shim (10) to correct the engagement of a
couple spiral gear.
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Maintenance Manual
If the engagement is not proper, adjust according to the following methods:
Contact position for impression on driven gear

Adjusting methods Gear movement
ring surface
Move the driven gear

close to the drive gear.
If the clearance is too
small, move the drive
gear outward.

far from the drive gear,
if the clearance is too
big, move the drive
gear inward.
Forward
Move the drive gear
close to the driven gear.
small, move the driven
gear outward.
Move the drive gear far

from the driven gear, if
the clearance is too big,
move the driven gear
inward.
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Maintenance Manual

far from the drive gear,
if the clearance is too
big, move the drive
gear inward.

close to the drive gear.
small, move the drive
gear outward.
Reverse
Move the drive gear

small, move the driven
gear outward.
Move the drive gear

big, move the driven
gear inward.
Steering Clutch The steering clutch consists of inner drum , outer

drum, plate carrier, inner and outer friction disc,
spring etc.
The steering clutch is located inside the rear axle
, on the left and right with one for each. It is used This machine uses wet, multi disc, spring
to connect or cut off the power delivered from the pressing, hydraulic seperation constant mesh
center power train to the final drive so that the type structure.
machine can dirve forward, reverse, turn and Power transfer path: unde normal condition,
park and so on. power from shaft passes through hub (6) → inner
drum(5) → steel plate(4) → outer.friction disc (3)
→ outer drum(1) → drive plate of final drive
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Maintenance Manual
When the pressure oil from steering control valve goes into the hub(6), it will push piston (10), bolt and
plate carrier (2) to move toward the arrow direction(overcome the spring pressure) so that the inner gear
ring (4) and outer friction disc (3) will seperate from friction, then the outer drum (1) will stop working to
cut off the power. If the oil pressure is cut off, then the above-mentioned parts will move according to the
following pictures, the steel plate (4) will mesh with the outer friction plate to transfer power.
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Maintenance Manual
Steering Brake
The steering brake type of this machine : wet

type , brake band, floating braking, hydraulic
boosting.
1. Brake cover The steering brake principle: clamp the clutch

2. Linkage drum to stop the final drive gear so that the
3. Linkage machine can turn or stop.
4. Spring
5. Poppet
6. Valve body Final Drive
7. Piston
8. Linkage
9. Cover This machine uses double spur gear reduction.
10. Bolt The final drive is used to increase the output
11. Spring
torque through the double spur gear reduction,
12. Cover
13. Bolt then it transfers the power to undercarriage
14. Bracket through the sprocket (8).
15. Lever
16. Block
17. Lever
18. End
19. Liner band
20. Brake band
21. Spring
22. Sleeve
23. Spring seat
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Maintenance Manual
1. Drive plate
2. Bearing seat
3. Single drive gear
4. Single driven gear
5. Double drive gear
6. Double driven gear
7. Hub
8. Tooth
9. Hub
10. Nut
11. Bearing
12. Cover
13. Floating seal
14. Cover
15. Floating seal
16. Cover
17. Housing
18. Guard
19. Half shaft
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Maintenance Manual
Power Train System Operation
Transmission Operation
1. Shift control lever

2. Shift lock lever
3. Shift control valve
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Maintenance Manual
Steering Brake Operation
1. Brake pedal
2. Brake lock lever
3. Steering control lever
4. Steering valve
5. Brake valve
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Maintenance Manual
Undercarriage
The undercarriage is made up of track frame (7),

sprocket (4), idler (1), track roller (6), carrier
roller (2), track and track adjuster.
1. Idler gear
2. Carrier roller
3. Spring
4. Sprocket
5. Track
6. Track roller
7. Track frame
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Maintenance Manual
1. Track adjuster
The track adjuster is used to maintain a proper
tension for the track in order to reduce the
possibility of shock and drop for the track when
the machine is traveling.
Track adjuster
1. Bracket
2. Shaft
3. Cylinder
4. Piston
5. Cover
6. Sleeve
7. Tube
8. Spring
9. Draw bar
10. Tube
11. Sleeve
12. Plug
13. Grease fitting
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Maintenance Manual
2. Idler gear
Idler gear is used to guide the chain link and the
track.
1. Idler gear
2. Bushing
3. Guide bracket
4. Bushing
5. Idler bracket
6. Idler shaft
7. Floating seal
8. Frame
9. Plate
10. Plate
11. Spring
12. Guide support
13. Bolt
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Maintenance Manual
3. Track roller
Track roller is used to support the machine to
avoid track derailing from the rail. It has two
types: single type and double type.
1. Hub
2. Bushing
3. Cover
4. Floating seal
5. Shaft
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Maintenance Manual
4. Carrier roller 1. Bracket

2. Shaft
Carrier roller is used to carry the upper track to 3. Floating seal
reduce the track sagging and shock when the 4. Carrier roller
machine is running. 5. Cover
6. Nut
7. Support
8. Support
5. Track
Track is used to support the machine and
maintain a good adhesive ability for the machine
to ensure the it has enough power when drived.
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Maintenance Manual
6. Equalizer bar
The equalizer bar functions as a buffering device
which is used to connect the frame and
undercarriage. It can ensure that the frame can s
swing up and down smoothly when the machine
is running at uneven ground.
1. Equalizer bar
2. Shaft
3. Bushing
4. Bushing
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Maintenance Manual
Hydraulic System 1. Work Equipment Hydraulic System
(1) Straight tilt blade, ripper

Hydraulis system is composed of two pars: work
equipment hydraulic system and shift and
steering hydraulic system.
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Maintenance Manual
Hydraulic system schematic
Blade lift cylinder

Blade tilt cylinder
Ripper lift cylinder
Ripper control valve

Float Down Up
Tilt right Tilt left
Flow
Engine
1. Hydraulic oil tank 20. Blade tilt cylinder

2. Hydraulic pump (SAL080+036） 21. Hydraulic oil filter
3. Main relief valve
4. Check valve
5. Ripper lift valve
6. Compensate safety valve(ripper lower end)
7. Compensate valve(ripper lift end)
8. Ripper lift cylinder
9. Check valve
10. Flow control valve
11. Check valve
12. Blade lift valve
13. Shuttle valve
14. Compensate valve(blade lower end)
15. Quick lower valve
16. Blade lift cylinder
17. Main relief valve
18. Check valve
19. Blade tilt valve
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Maintenance Manual
2. Hydraulic oil tank
1. Blade control valve

2. Piping
3. Ripper control valve
4. Oil filter
5. Oil dipstick
6. Valve
7. Oil filter
P1: From the small pump
P3: From the big pump
A1:To blade tilt cylinder bottom
B1:To blade tilt cylinder end
A2:To blade lift cylinder end
B2:To blade lift cylinder bottom
A3:To ripper lift cylinder bottom
B3:To ripper lift cylinder end
Capacity: 58L
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Maintenance Manual
3. Hydraulic oil pump
Big pump
Small pump
Section
View Y
1. Drive gear
2. Cover
3. Driven gear
4. Housing
Item CBJ45F80 CBJ45F/35.5
5. Cover
6. Coupling Displacement 136L/min 62L/min
7. Cover
8. Driven gear Starting
9. Housing 195kg/cm2 195kg/cm2
pressure
10. Drive gear
11. Cover Engine speed 2,000rpm 2,000rpm
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Maintenance Manual
2. Shift and Steering Hydraulic System
1. Rear axle 19. Brake lubrication

2. Primary filter 20. Steering pump
3. Gear shift pump 21. Steering filter
4. Gear shift filter 22. Steering pressure regulating valve
5. Regulating valve 23. Steering brake valve
6. Quick return valve 23A. Steering valve
7. Pressure reducing valve 23B. Brake valve
8. Speed control valve 24. Steering clutch
9. Directional valve 25. Brake booster
A.Test port for gear shift
10. Safety valve B.Test port for torque converter inlet
11. Torque converter C.Test port for torque converter outlet
12. Regualting valve CL.Test port for left steering clutch
13. Oil cooler CR.Test port for right steering clutch
14. Transfer case lubrication BL.Test port for left brake
BR.Test port for right brake
15. Torque coverter
16. Return pump
17. Gearbox lubrication
18. Lubricating valve
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Maintenance Manual
Hydraulic principle schematic of shift and steering system
Work Equipment
Blade and ripper are the work equipment of

bulldozer.
There are three types of blades for CLGB230:
straight blade ,angle blade and U blade.
1. Straight blade and U blade
See the following picture for the straight blade
structure. U blade has similar structure to the
straight blade.
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Maintenance Manual
Structure of straight blade
1. Blade
2. Cutting edge
3. End bit
4. Push rod
5. Adjusting screw rod
6. Tilt cylinder
7. Arm
8. Bracket
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Maintenance Manual
2. Angle blade
See the following picture for the angle blade structure.
Structure of straight blade
1. Pin The blade cylinder drives the arched frame

2. Bracket (include the blade )swing around brakcet (2).
3. Arched frame
4. Support Take out pin (1), and install support (4) onto
5. Support different brackets of the arched frame so that the
6. Screw blade can swing left and right for 25°.
7. End bit
8. Blade
9. Cutting edge
10. Pin
11. Pin
12. Bolt
13. Nut
14. Pin
15. Pin
16. Pin
Blade (8) is articulated with arched frame (3)
through support (5) and support (4), and arched
frame is articulated with bracket (2) on the frame.
99
Maintenance Manual
3. Ripper
The ripper can be used with the blade and angle
blade.
1. Carrier There are two holes on the crossbeam (8) which

2. Linkage are used for installation. Tip (10) can be rotated
3. Frame
for 180°after it has been used for a long time to
4. Pin
prolong its service life. When working on a hard
5. Pin
6. Pin ground, use the middle tooth or the left and right
7. Pin tooth.
8. Crossbeam
9. Tooth
10. Tip
11. Guard
12. Pin
13. Pin
Ripper is a four-linkage mechanism which is
installed at the rear of the frame. Carrier (1),
linkage (2), frame (3) and crossbeam (8) are
articulated together. The four articulated
positions are the apexes of a parallelogram,
therefore, a best cutting angle can be ensured no
matter how the ripper cylinder works.
100
Maintenance Manual
Recommended Fuel, Coolant and Lubricant
Recommended Fuel, Coolant and Lubricant
Recommended fuel, coolant and lubricant

Ambient temperature and oil brand Filling capacity
Item
-30 -20 -10 0 5 10 15 20 25 30 35 40 45 ℃ （L）
Engine 　　　　　　　
fuel tank No. -10 ～ -30 light disel oil 　　　　　
　　　　　　 480
　　　　　
　　　　　
Engine oil 　　　　　　　
sump tank S A E 1 0 W - 30 　
　　　　　　　 45
*SAE15W-40
　　　　　　　
Torque 　　　　　　　
converter SAE10W-30
Gearbox 　　　　　　　
　　 *S A E 15 W-40 　　 122
Rear axle
　　　　　　
SAE30
　　　　
Hydraulic oil 　　　　　　　　
tank SAE10W-30
　　　　　　 110
　 *SAE15W-40
　　　　　　　
Final drive 　　　　　　　　
box SAE10W-30 　　 CLGB230:82
　　　　　　 CLGB230E:82
　　 *SAE15W-40 　
CLGB230:102S
　　　　　　
Track roller 　　　　　　　　 0.28 ～ 0.32
Carrier roller
Idler gear
SAE85W-140 0.47 ～ 0.53
　　　　　　　　 0.28 ～ 0.53
Other 　　　　　　　　
positions No.2, No.3 Lithium based grease Proper level
　　　　　　　　
Engine 　　　　
coolant Soft water+anti-freeze 　　　　
79
　
Soft water

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What are the main components and functions of a bulldozer?

What are the main components and functions of a bulldozer?

What are the different types of blades used in bulldozers?

What are the different types of blades used in bulldozers?

1

CONTENTS Operator Controls and Instrument Panels ...... 18

Other Controls ................................................ 22

Fire Extinguishers and First-aid Kit ...................8 Maintenance Manual

Cautions about Machine Operation .................. 9 Maintenance Interval Schedule ...................... 45

Operator Station.............................................. 12 General Torque Specifications ....................... 59

Important Maintenance Procedures ............... 60

Operation Manual Recommended Fuel, Coolant and Lubricant 100

The meaning of this safety alert symbol is as follows:

The State of California requires the above two warnings.

Preface Photographs and illustrations guide the operator

The operation section is a reference for the new

General Hazard Information

Make sure all protective guards and covers

are secured in place on the machine.

● Keep the machine, especially the panel,

material, such as debris, oil, tools and other

● Compressed air can cause personal injury.

WARNING: Avoid injury from high-

Cautions about Accumulators

High-pressure nitrogen is contained in the

● The accumulator's valve should be installed ● Wear an approved respirator if there is no

Breathing asbestos dust can be hazardous to

● Hot oil and components can cause personal

Fire &Explosion Prevention ● When using jump cables always connect

● Do not bend or strike high-pressure lines. Do

(e) Reinforcing steel wire of the hose .

Before Starting the Engine

● Ensure the hydraulic control levers are all in

Cautions When Operating Machine

● Know the maximum dimensions of your

● Before operating the machine, you should

● Do not go close to the edge of a cliff, a dyke,

● Park the machine on flat ground where there

Any modification to the inside of the operator

● Before lowering any implement with the

Application and (1) Altitude: ≤ 3000m

Engine Rated Power 169KW/2000rpm

Power Train System

Torque Converter Three-member Single Turbine

Transmission Planetary gear, Multi-disc clutch, Manual lubrication type.

Central Transmission Spiral Bevel Gear, single reduction,Splash Lubrication

Final Drive Spur gear, double reduction, splash lubrication

Type Oscillation type, equalizer bar suspension

Number of Carrier Rollers 2 Each

Number of Track Rollers CLGB230 7/Each side （single: 5, double: 2）

Track Type CLGB230 assembled type, single grouser (39Each）

Track Shoe Width CLGB230、 CLGB230E 560mm

Ripper （Three teeth)

Type Adjustable Parallelogram

Tooth number 1 ～ 3 tooth

Tooth space 1000mm(3 teeth) 2000mm(2 teeth)

Maximum digging depth 665mm

Maximum lift height 555mm

Model CLGB230、 CLGB230E CLGB230S CLGB230R CLGB230D

Spec. Straight blade Angle blade U blade Straight blade