Fig. 5 Shows A Typical Compressor Used For: Fig. 4 Schematic Diagram of Oil-Flooded Screw Compressor

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As described above, the lubricating oil poured

Spill back into the interior of an oil-flooded screw compressor


IN valve may have a viscosity decreased by the dissolved gas
Suction
PIC
filter i.a., heavy hydrocarbons. This can deplete the oil film
Compressor
in the bearings and mechanical seals, causing the
Slide valve OUT
Electric ZE parts to wear. This limits the use of oil-flooded
Element 1 Element 2
motor
2nd oil separator screw compressors for those applications; however,
a newly developed synthetic oil, polyalkyl glycol
Oil Bulk oil (PAG), which has resistance to heavy hydrocarbon,
filter separator enables the use of the compressors for hydrocarbon
containing gases.
Oil pump Oil cooler
Fig. 5 shows a typical compressor used for
Fig. 4 Schematic diagram of oil-flooded screw compressor desulfurization. The compressor is being used as a
net-gas booster, a major apparatus for desulfurization,
which requires even higher reliability. Going
<Petrochemical> forward, the compressor is expected to be used for
- Hydrogen compressors desulfurizing diesel fuel, which requires a discharge
- Carbon dioxide compressors pressure at the 100 barG level.
<Energy>
- Fuel gas compressors for gas turbine 2.2 Hydrogen compressor
<Oil & Gas>
- Gas-lifting compressors for offshore rigging Hydrogen is widely used in the petroleum
- Booster compressors for LNG pipelines refining and petrochemical fields and is purified
Conventionally either reciprocal compressors or by various methods, including pressure swing
centrifugal compressors have been used for those adsorption (PSA), membrane separation and
applications; however, an increasing number of oil- electrolysis. Hydrogen is usually produced at a
flooded screw compressors are being used for low pressure (near atmospheric pressure) and,
pressure ranges up to 60 barG. This is because the usually, is sucked into a compressor at that low-
oil-flooded screw compressors have the advantages pressure. Compressing hydrogen from a state of such
of positive displacement compressors which are low pressure to the high pressure specified by each
highly reliable and unaffected by the type of gas. The application requires a compressor with a high
following section introduces typical applications that pressure ratio. However, hydrogen, with its small
can employ oil-flooded screw compressors. molecular mass, is prone to leak, making it difficult
to boost the gas with a high pressure ratio. Thus,
2.1 Compressors for desulfurization hydrogen is conventionally compressed in more than
one stage. Fig. 6 shows a hydrogen compressor.
Sulfur in gasoline and diesel fuels is a global The lubricating oil poured into the rotor chamber
environmental concern, and reducing the sulfur of an oil-flooded screw compressor during the run
content poses challenges to petroleum companies decreases the gas leakage from the rotors and
around the world. Desulfurization is a process for suppresses the temperature rise caused by gas
removing sulfur from fuel using hydrogen and compression. This enables single stage compression
requires a hydrogen compressor, commonly known with a high pressure ratio. In addition, Kobe Steel's
as a "recycled gas compressor". The gas consists
mainly of hydrogen, but also contains a small amount
of hydrogen sulfide, which is corrosive. Occasionally,
the gas also contains heavy hydrocarbons, such as
methane, propane and butane, which can dissolve
into the lubricant and lower the oil's viscosity.
Nitrogen may be used during the start-up of a plant.
The gas content can be affected by the desulfuration
process. Thus, the compressors must be able to
respond to various gas and operation patterns. In
addition, the compressors are required to achieve
high reliability and to run continuously for extended
periods. Fig. 5 Screw compressor for desulfurization process

9 KOBELCO TECHNOLOGY REVIEW NO. 29 DEC. 2010

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