This document provides an inspection test plan for pipeline installation activities including above ground pipeline installation, non-destructive testing, hydrotesting, and painting. It outlines the processes, acceptance criteria according to relevant standards, responsibilities for inspection and verification, and inspection status. Key items include pre-inspection meetings, document review, material receiving inspections, installation/erection including joint fitting and welding execution, non-destructive examination, pressure testing, and coating/painting inspection. Responsible parties include the STS EDAC engineering company, third party inspectors, clients, and Department of Safety and Health.
This document provides an inspection test plan for pipeline installation activities including above ground pipeline installation, non-destructive testing, hydrotesting, and painting. It outlines the processes, acceptance criteria according to relevant standards, responsibilities for inspection and verification, and inspection status. Key items include pre-inspection meetings, document review, material receiving inspections, installation/erection including joint fitting and welding execution, non-destructive examination, pressure testing, and coating/painting inspection. Responsible parties include the STS EDAC engineering company, third party inspectors, clients, and Department of Safety and Health.
This document provides an inspection test plan for pipeline installation activities including above ground pipeline installation, non-destructive testing, hydrotesting, and painting. It outlines the processes, acceptance criteria according to relevant standards, responsibilities for inspection and verification, and inspection status. Key items include pre-inspection meetings, document review, material receiving inspections, installation/erection including joint fitting and welding execution, non-destructive examination, pressure testing, and coating/painting inspection. Responsible parties include the STS EDAC engineering company, third party inspectors, clients, and Department of Safety and Health.
This document provides an inspection test plan for pipeline installation activities including above ground pipeline installation, non-destructive testing, hydrotesting, and painting. It outlines the processes, acceptance criteria according to relevant standards, responsibilities for inspection and verification, and inspection status. Key items include pre-inspection meetings, document review, material receiving inspections, installation/erection including joint fitting and welding execution, non-destructive examination, pressure testing, and coating/painting inspection. Responsible parties include the STS EDAC engineering company, third party inspectors, clients, and Department of Safety and Health.
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
You are on page 1/ 2
PIPE LEAK REPLACEMENT WORK
INSPECTION TEST PLAN
DOC NO: REV DATE:
CLIENTS : STS/QAQC/ITP-001 0 12/15/2020
PROJECT : PIPELINE INSTALLATION ACTIVITY ABBREVIATIONS BY : STS EDAC ENGINEERING SDN BHD M : MONITOR W : WITNESS NA : NOT APPLICABLE DESCRIPTIONS : ITP FOR ABOVE GROUND PIPELINE INSTALLATION, NDT, HYDROTEST AND PAINTING. R : REVIEW AP : APPROVAL RD : RANDOM H : HOLD
RESPONSIBILITY INSP. STATUS
ITEM PROCESS DESCRIPTION ACTIVITY SPEC / ACCEPTANCE CRITERIA VERIFYING RECORD STS EDAC 3RD PARTY CLIENT DOSH REMARKS NO STS EDAC 3rd Party CLIENT DOSH Frequency sign Frequency sign Frequency sign
1 Pre-Inspecion meeting Review against Drawing, Project Spec,Design Calculation Project Specification Approved document Engineer Inspector Engineer Officer H M H NA ASME B31.4 / ASME B31.8 MS 830 / MS 930
2 Document Review 2.1 Construction Drawing Review and Verifying ASME B31.4 / ASME B31.8 Approved Document Engineer Inspector Engineer Officer R R AP NA 2.2 Welding Procedure Specification (WPS) and PQR Review and Verifying Asme B31.4 / Asme B31.8 / Asme IX Approved Document Engineer Inspector Engineer Officer R/M R AP NA 2.3 Welder Performance Qualification Records Review and Verifying Asme B31.4 / Asme B31.8 / Asme IX Approved Document, JKKP BP1 Engineer Inspector Engineer Officer H/M W/ R AP NA 2.4 NDE Procedure, Operator Qualificaton Cert Review and Verifying Asme B31.4 / Asme B31.8 /Asme Sec V Approved Document Engineer Inspector Engineer Officer R/M R AP NA 2.5 Painting / Coating Procedure Review and Verifying Project Specification Approved Document Engineer Inspector Engineer Officer R/M R AP NA ISO-8501-1
2.6 Pressure Test Procedure Review and Verifying Asme B31.4 / Asme B31.8 Approved Document Engineer Inspector Engineer Officer R/M R AP NA
3 Application For PTI / PTO Compilation of Mandatory document JKKP TPSP1 or TPSP2 Transmittal Document Engineer / Qc Inspector Engineer Officer H R H R / AP
4 Material 4.1 Material receiving inspection : Visual inspection - Plate, Flange, Pipe, Fitting '- Spec: Doc Nos and B.O.M Mill Certificate EN10204 QC inspector Inspector Inspection Officer H W R R / AP Thickness, Diameter Inspection Acceptance Criteria:- Material Inspection Report - Conformance to applicable Data sheet
- Conformance to applicable Spec and Code
- Conformance to applicable Drawing
4.2 Material Traceability Transfer heat number Approved procedure & Mill Cert Material tracebility data sheet QC inspector Inspector Inspection Officer H W/R R R Colour Coding Material Inspection Report PMI Compile mill cert
4.3 Storage of Material Ensure all material adequately protected Approved procedure audit form QC inspector Inspector Inspection Officer M RD RD NA
4.4 Handling of Material Ensure all material carefully handled Approved procedure audit form QC inspector Inspector Inspection Officer M RD RD NA
5 Installation /Erection
5.1 Fit up joint connection Check alignment, edge preparation gap, Approved WPS Fit up Report QC inspector Inspector Inspection Officer H W RD NA bavel angle, heat number transfer. Weld Map Weld Key Form
5.2 Welding Execution Ensure correct consumables are used Approved WPS Visual Inspection report QC inspector Inspector Inspection Officer H M RD NA ASME V / ASME B31.4/ ASME B31.8 /ASME IX Approved drawing
6 Inspection of Completed Weld
6.1 Visual Visual Inspection Approved WPS Visual Inspection Report QC inspector Inspector Inspection Officer H W RD NA Minor defect shall Inspects for any discontinuity, Evaluate weld quality Asme B31.4 / Asme B31.8 /Asme Sec V be repair , ovality, dimension PIPE LEAK REPLACEMENT WORK INSPECTION TEST PLAN DOC NO: REV DATE:
CLIENTS : STS/QAQC/ITP-001 0 12/15/2020
PROJECT : PIPELINE INSTALLATION ACTIVITY ABBREVIATIONS BY : STS EDAC ENGINEERING SDN BHD M : MONITOR W : WITNESS NA : NOT APPLICABLE DESCRIPTIONS : ITP FOR ABOVE GROUND PIPELINE INSTALLATION, NDT, HYDROTEST AND PAINTING. R : REVIEW AP : APPROVAL RD : RANDOM H : HOLD
RESPONSIBILITY INSP. STATUS
ITEM PROCESS DESCRIPTION ACTIVITY SPEC / ACCEPTANCE CRITERIA VERIFYING RECORD STS EDAC 3RD PARTY CLIENT DOSH REMARKS NO STS EDAC 3rd Party CLIENT DOSH Frequency sign Frequency sign Frequency sign
7 Non Destructive Testing
7.1 Radiography (If Applicable) Request for RT Approved procedure RT Film review QC inspector Inspector Inspection Officer M R R NA Asme B31.4 / Asme B31.8 /Asme Sec V 7.2 Magnetic Particle Inspection or Evaluate weld quality Approved procedure MPI / DPI Report QC inspector Inspector Inspection Officer H R R NA Dye Penetration Testing Asme B31.4 / Asme B31.8 /Asme Sec V
7.3 Ultra Sonic Testing Evaluate weld quality Approved procedure UT report QC inspector Inspector Inspection Officer M R R NA Asme B31.4 / Asme B31.8 /Asme Sec V
8 Weld Repairs (If Applicable)
8.1 Identified defect location Review NDT report Asme B31.4 / Asme B31.8 /Asme Sec V NDT report QC inspector Inspector Inspection Officer H M R NA
8.2 DPT after defect removed Evaluate weld quality Evaluate weld quality DPT Report QC inspector Inspector Inspection Officer H M R NA
8.3 Fit Up / Pre weld surface preparation Check root gap, bevel,correct consumable & Approved WPS Fit Up Inspection Report QC inspector Inspector Inspection Officer H W R NA alignment Weld Map Weld Key Form
8.4 Visual Inspection Evaluate weld quality, ovality, dimension Approved WPS Visual Inspection report QC inspector Inspector Inspection Officer H H R NA Asme B31.4 / Asme B31.8 /Asme Sec V
8.5 Non Destructive Testing
Radiography Testing Evaluate weld quality Asme B31.4 / Asme B31.8 /Asme Sec V RT Report QC inspector Inspector Inspection Officer M R R NA Interpretation by NDT Dye Penetration Testing Evaluate weld quality Asme B31.4 / Asme B31.8 /Asme Sec V DPT Report QC inspector Inspector Inspection Officer H R R NA company
9 Painting and Coating
9.1 Painting Inspection - Surface Prep, Salt Test, Visual, DFT Inspection, To measure final coat Dry Film Thickness Manufacturer's Painting Specification Painting and coating Report QC inspector Inspector Inspection Officer H W RD NA Holiday Test. To check for any coating damage or failure Approved Painting Procedure To check for any paint application defects. Project Specification
10 Pressure Test
10.1 Hydrotest / Leak test Ensure all hydrotest equipment properly install Asme B31.4 / Asme B31.8 Hydrotest Report QC inspector Inspector Inspection Officer H W W W Ensure correct test pressure Approved Procedure Chart Recorder Graph Ensure correct holding time Approved Drawing
10.2 Cleaning after test Visual Inspection Approved Procedure Visual report QC inspector Inspector Inspection Officer H W W R
11 Final Release and Dispatch
11.1 Sign off ITP and PASSR Inspection Review and Verifying MDR index Inpection Test Plan QC inspector Inspector Inspection Officer H H H R Project Specification Engineer
11.2 Sign off IRN ( INSPECTION RELEASE NOTE) Review and Verifying Project Specification Inspection Release Note QC inspector Inspector Inspection Officer H H H R MDR index Engineer P.O All Qc Document
12 Manufacturer's Data Report (MDR) Review and Verifying P.O MDR Book QC inspector Inspector Inspection Officer H R AP NA MDR index Engineer
