Project Execution Plan (GT GTD Oil Flushing)
Project Execution Plan (GT GTD Oil Flushing)
Project Execution Plan (GT GTD Oil Flushing)
Execution Services
4. Scope of Work........................................................................................................... 8
4.1. Overview .................................................................................................................. 8
4.2. Contractor(FNC) Responsibility................................................................................ 9
4.3. Company Responsibility ......................................................................................... 10
4.4. Acceptance Criteria ................................................................................................ 12
4.5. Equipment requirement .......................................................................................... 12
4.6. Sequence of Execution .......................................................................................... 18
4.7. Key interface .......................................................................................................... 18
[email protected]
1. Introduction
1.1. Purpose
The purpose of this Project Execution Plan (PEP) is to describe the management processes used to effectively
execute the Works associated with oil flushing
This document details the execution plans/principles which are specific for the:
• Project Management Set-up;
• Lube Oil Cooler line Oil Flushing Execution Services;
• Other services which is available by client request
It describes the strategies and processes that will be in place to enable all team members to achieve their
goals and targets.
This project execution plan aids the standardization and ongoing improvement of the oil flushing work methods
of execution and delivery by facilitating the following:
• A Senior Management commitment.
• Assignment of functional positions to GT & GTD Oil Cooler Line Oil Flushing Execution Services
personnel.
• Assignment of authority levels for GT & GTD Oil Cooler Line Oil Flushing Execution Services personnel.
•
1.3. Objectives
The objectives of the PEP are to:
• Define the work including all deliverables, activities and tasks that form the GT & GTD Oil Cooler Line Oil
Flushing Execution Services scope;
• Provide a clear and planned approach to progressing the lubrication oil flushing / equipment rental / waste
oil disposal services to successful execution;
• Describe audits, reviews and reporting mechanisms required to adequately monitor and control;
Definitions:
Contract No. XXXXX GT & GTD Oil Cooler Line Oil Flushing Execution Services in
“Contract”
China Fabrication yards
“Contract Schedule” Client schedule for performing the Works.
FNC and any person of any tier engaged by FNC or another subcontractor to
“Contractor”
Company (Client) to provide any of the Work, including vendors.
The product of all work, including Client’s work under the Contract, collectively
“Project” comprising the total improvement commonly known as the Lubrication Oil Flushing
Execution Services
Are interchangeable and include all works, services, labor, operations or activities
“Works” and “Services”
required under the Contract.
Abbreviations:
HAZID Hazard Identification
HR Human Resources
IR Industrial Relations
[email protected]
2. Health and Safety
FNC is recognized for its commitment to safety, sustainable development and the wellbeing of the people,
communities and environments in which we operate.
Our commissioning and completions work is underpinned by our Health, Safety and Environmental (HSE)
Policies and HSE Manuals within the FNC Management System.
Backed by our experienced management team, we have access to industry-experienced personnel and
sophisticated project management systems to ensure safety is applied across all phases of a project.
Our Target Zero programme provides the policies and systems to ensure all staff take responsibility and
care for their team mates, and the communities and environments in which we work.
Our Target Zero values are:
[email protected]
3. Organization and Accountabilities
GT & GTD Oil Cooler Line Oil Flushing Execution Services team organisation and reporting lines will be
defined as below organization chart. The organisation chart will show the key functional areas of GT & GTD
Oil Cooler Line Oil Flushing Execution services and the reporting lines through Site Manager to client’s
management team.
The organization is based on the Lubrication oil Flushing execution team consisting of Client personnel and
FNC personnel together. Client will provide temporary piping supervisor, pipe fitter and welders and FNC will
focus on lube oil flushing execution and temporary piping work coordination. We believe that a combined
CLIENT and FNC team for GT & GTD Oil Cooler Line oil Flushing execution will provide the best solution for
the execution of the project. This joint execution team will supplement each other.
[email protected]
3.2. FNC Lube Oil Cooler line Oil Flushing Execution Services Team
FNC will mobilize GT & GTD Oil Cooler Line Oil Flushing Execution Services team to manage which is
composed as site manager and others, to control and coordinate the execution of the Works. FNC’s site
manager will be responsible for FNC’s overall project management while being supported by the FNC
management.
FNC GT & GTD Oil Cooler line Oil Flushing Execution Service Site Manager
• The Site Manager will report directly to the Director of Operations (within the FNC team) and to the
Client’s representative is responsible to:
• Responsible for safe completion of all work.
• Client Management Liaison. Managing the day-to-day operations of the Project to ensure the Project
deliverables are produced to scope, schedule, budget and quality;
• Report Project status and schedule to CLIENT and FNC management team
• Timesheet management
• Mobilization & Demobilization management
• Feedback to management on Progress, Constraints, Variance and Issues.
• Ensuring that the other Coordinators are supported in his efforts to ensure that the Project is appropriately
resourced
808, Feilong Zhongrun BLD, Jintan East Road, Laishan Zone, Yantai, China
[email protected]
4. Scope of Work
4.1. Overview
The Cleaning Contractor to execute all packages of GT & GTD Oil Cooler Line oil flushing execution scope at
Client yard in China.
The Cleaning Contractor FNC to self-perform the scope with his own equipment and personnel at fixed
reimbursable rates basis. (It could be discussed further based on client request.)
For the breakdown and timeline of the all the modules schedule, we refer to client initial schedule, reviewing
drawings and considering preparation time.
[email protected]
4.2. Contractor (FNC) Responsibilities
• Mobilize, demobilize personnel and cleaning equipment
• Contractor shall provide the GT & GTD Oil Cooler Line Oil Flushing skid, specialty tools and test
equipment required to complete the work. The contract also need to provide consumables as a part of
base scope of work such as high pressure hoses, nozzles, valves, gaskets and all related materials to
execute the work
• Contractor is responsible to provide all temporaries as per attached marked-up P&IDs to perform lube oil
flushing scope.
• It is expected that the lube oil flushing oil will be re-used from one flush to the other, previous polishing
and cleaning of the used oil.
• Execution of Lubrication Oil Flushing scope, rig up/rig down equipment, supervision, execution of
Lubrication Oil Flushing and cleanliness acceptance.
• Contractor is responsible to design and supply the appropriate waste Oil collection including drip trays,
hoses and fittings, berms, and collection tanks as required by the local site and environmental authorities
• Contractor is responsible to prevent/manage oil spills and to dispose waste generated oil during
lubrication oil flushing execution.
• Safety PPE, Barricades, flagging, signage, and taping
• Contractor is responsible to complete Lubrication Oil Flushing check sheet
• Contractor is responsible to provide an oil flushing report at the completion of each oil system flush. The
report should include a chronological history of the respective flushing program, including photographs, oil
flow, pressure, and temperature. The report will also document the condition of the final target screens
[email protected]
4.3. Company (CLIENT) RESPONSIBILITIES
• Provide Contractor with engineered Lubrication Oil Flushing work packages
• Supply the oil required to perform this activity.
• Removal of pipes, Control valves, Flow elements. etc. prior to start Lubrication Oil Flushing
• Temporary piping supervisors, Pipefitters & welders support, including loading/unloading, crane, rig in/out
support
• Reinstatement of pipes, Control valves, check valves, RO plates, Flow elements etc.
• Suitable equipment lay down area.
• Lifting and handling of equipment as required (Overhead crane, fork lift, rigging etc.)
• Scaffolding as required
• Permit to work
• Temporary Lighting, Power, and Fuel (if required).
• Emergency Services.
• Suitable on-site office space and lunch facility.
• Witness and accept oil flushing target screens
• Sign time sheets
• Contractor to specify in his quotation if there is any other utilities that needs to be provided by others
• Acceptance criteria: The cleanliness specifications for this operation are in accordance with ISO 4406. The
cleanliness of the system is analyzed in real time through an oil analyzer connected to the sample points of
the oil flushing Skid.
[email protected]
◼ Overall flushing is formally acceptable when the particles count executed on an oil sample, taken from
the most distant oil feed, can be classified as ISO 4406 class 16/14/12.
[email protected]
4.5. EQUIPMENT REQUIREMENT
Cleaning Contractor shall provide the following equipment to assist in the completion of the GT & GTD Oil
Cooler Line Oil Flushing scope.
Equipment Description
Trailer mounted High Velocity Oil Flushing skid should have the flow capacity
to achieve a minimum Reynolds number of 4000 (turbulent flow). Oil pump driver
can be electric motor. This skid will provide the high flow, high temperature oil
required for the activity. Recommended capacity of:
Used to assist in Oil transfer to fill the unit/oil reservoir and for drainage of piping
Oil Transfer Pump
and collection of waste oil from drip trays and berms at the end of the job.
The oil flushing service provider will provide the 100 mesh target screens
100 Mesh Paddle
required for validation of oil piping cleanliness. See Oil Piping Cleanliness
Target Screens
“Acceptance Criteria”
Rubber Hammer To help loose the small particles on the pipe wall
Waste Oil Tank Tank to hold waste oil collected during the Oil flushing
[email protected]
Condition
Oil ISO 32
VELOCITY TABLE Temperature
Viscocity
60
15.2
PIPE REYNOLDS 3000 REYNOLDS 4000
VELOCITY FLOW RATE FLOW RATE VELOCITY FLOW RATE FLOW RATE
PIPE SCH OD THK ID
(m/sec) (m3/h) (l/min) (m/sec) (m3/h) (l/min)
10 21.30 2.10 17.10 2.67 2.20 36.75 3.56 2.94 49.00
40 21.30 2.80 15.70 2.91 2.02 33.74 3.87 2.70 44.98
1/2 80 21.30 3.70 13.90 3.28 1.79 29.87 4.38 2.39 39.83
160 21.30 4.70 11.90 3.83 1.53 25.57 5.11 2.05 34.10
XXS 21.30 7.50 6.30 7.24 0.81 13.54 9.66 1.08 18.05
10 26.70 2.10 22.50 2.03 2.90 48.35 2.70 3.87 64.47
40 26.70 2.90 20.90 2.18 2.69 44.91 2.91 3.59 59.88
3/4 80 26.70 3.90 18.90 2.41 2.44 40.61 3.22 3.25 54.15
160 26.70 5.50 15.70 2.91 2.02 33.74 3.87 2.70 44.98
XXS 26.70 7.80 11.10 4.11 1.43 23.85 5.48 1.91 31.80
10 33.40 2.80 27.80 1.64 3.58 59.74 2.19 4.78 79.65
40 33.40 3.40 26.60 1.72 3.43 57.16 2.29 4.57 76.21
1" 80 33.40 4.60 24.20 1.89 3.12 52.00 2.51 4.16 69.34
160 33.40 6.40 20.60 2.21 2.66 44.27 2.95 3.54 59.02
XXS 33.40 9.10 15.20 3.00 1.96 32.66 4.00 2.61 43.55
10 42.20 2.80 36.60 1.25 4.72 78.65 1.66 6.29 104.87
40 42.20 3.60 35.00 1.30 4.51 75.21 1.74 6.02 100.28
1 1/4 80 42.20 4.90 32.40 1.41 4.18 69.62 1.88 5.57 92.83
160 42.20 6.40 29.40 1.55 3.79 63.18 2.07 5.05 84.24
XXS 42.20 9.70 22.80 2.00 2.94 49.00 2.67 3.92 65.33
10 48.30 2.80 42.70 1.07 5.51 91.76 1.42 7.34 122.34
40 48.30 3.70 40.90 1.12 5.27 87.89 1.49 7.03 117.19
1 1/2 80 48.30 5.10 38.10 1.20 4.91 81.87 1.60 6.55 109.16
160 48.30 7.10 34.10 1.34 4.40 73.28 1.78 5.86 97.70
XXS 48.30 10.20 27.90 1.64 3.60 59.95 2.18 4.80 79.94
10 60.30 2.80 54.70 0.83 7.05 117.55 1.11 9.40 156.73
40 60.30 3.90 52.50 0.87 6.77 112.82 1.16 9.03 150.42
2" 80 60.30 5.50 49.30 0.93 6.36 105.94 1.23 8.48 141.26
160 60.30 8.70 42.90 1.06 5.53 92.19 1.42 7.38 122.92
XXS 60.30 11.10 38.10 1.20 4.91 81.87 1.60 6.55 109.16
10 88.90 3.00 82.90 0.55 10.69 178.15 0.73 14.25 237.53
40 88.90 5.50 77.90 0.59 10.04 167.40 0.78 13.39 223.20
3" 80 88.90 7.60 73.70 0.62 9.50 158.38 0.83 12.67 211.17
160 88.90 11.10 66.70 0.68 8.60 143.33 0.91 11.47 191.11
XXS 88.90 15.20 58.50 0.78 7.54 125.71 1.04 10.06 167.62
10 114.30 3.00 108.30 0.42 13.96 232.73 0.56 18.62 310.30
40 114.30 6.00 102.30 0.45 13.19 219.83 0.59 17.59 293.11
80 114.30 8.60 97.10 0.47 12.52 208.66 0.63 16.69 278.21
4"
120 114.30 11.10 92.10 0.50 11.87 197.92 0.66 15.83 263.89
160 114.30 13.50 87.30 0.52 11.26 187.60 0.70 15.01 250.13
XXS 114.30 17.10 80.10 0.57 10.33 172.13 0.76 13.77 229.50
10 141.30 3.40 134.50 0.34 17.34 289.03 0.45 23.12 385.37
40 141.30 6.60 128.10 0.36 16.52 275.28 0.47 22.02 367.03
5" 80 141.30 9.50 122.30 0.37 15.77 262.81 0.50 21.02 350.42
160 141.30 15.90 109.50 0.42 14.12 235.31 0.56 18.82 313.74
XXS 141.30 19.10 103.10 0.44 13.29 221.55 0.59 17.72 295.40
10 168.30 3.40 161.50 0.28 20.82 347.05 0.38 27.76 462.73
40 168.30 7.10 154.10 0.30 19.87 331.15 0.39 26.49 441.53
80 168.30 11.00 146.30 0.31 18.86 314.39 0.42 25.15 419.18
6"
120 168.30 14.30 139.70 0.33 18.01 300.20 0.44 24.02 400.27
160 168.30 18.20 131.90 0.35 17.01 283.44 0.46 22.68 377.92
XXS 168.30 21.90 124.50 0.37 16.05 267.54 0.49 21.40 356.72
[email protected]
Viscosity / Temperature Chart (VG32 60℃)
11) Temporary piping and flexible hoses shall be at least same size as the flushed piping to minimize
flow restriction. In case multi-hoses are required due to hose size limit, the quantity of hose shall be
determined to have same sectional area so that no flow restriction occurred.
12) Flushing and sampling to verify cleanliness shall take place at turbulent flow at the return line.
13) Oil flushing will be carried out utilizing system oil, as specified for normal operation of the
system/equipment.
14) All instruments shall be removed, blanked off, tagged and stored in suitable place.
15) Visual cleanliness inspection for temporary components by Company shall be done prior to
installation.
16) Grinding / Welding or shot blasting activities shall not be carried out in the area immediately prior
to flushing.
GT & To be provided by
1 Lube Oil API614 & ISO 4406 class 16/14/12
GTD Company
[email protected]
• FLUSHING PROCESS DIAGRAM
1) During the flushing of the pipes, it is necessary to reach turbulent flow to achieve efficient removal of
and transport of particles with the turbulent flow. The Reynolds Number defines the turbulent condition
as per following equations.
Re = vXD/Q
During the flushing, the oil temperature will be oscillated but if the fluid temperature exceeding 80℃
- Hydraulic Shock
The system shall be hydraulically shocked by shutting down the pumps to interrupt the flow.
The pumps shall be shut down to allow the lines to drain and then restarted to restore full flow.
- Mechanical Shock
Vibrator or hammering device shall be installed on the horizontal and corner of the line to apply
hammering effect on the pipe. The vibrator shall be re-locating from one horizontal section to the
other horizontal section during flushing work in order to provide hammering effect so that particles
can’t settle down in any part of the piping.
The vibrator operating time at each point is recommended about 10~15min.
[email protected]
◼ Final acceptance shall be determined when the oil quality complies with the specified ISO 4406 class
16/14/12
※ Wastes oil will be reported to Penglai environment bureau 1 week in advance for collecting.
Key external interfaces for the FNC will exist with the following entities:
• CLIENT’s Commissioning Team
6. Project Controls
[email protected]
7. Reference Documents
Document No. Description
[email protected]
8. Appendix
3. Equipment List.
[email protected]
FNC Cleaning Engineering CO., LTD
F&C
Cleaning Engineering Co.,Ltd
发恩思(烟台)清洗工程有限公司
CANDIDATE DETAILS:
SUMMARY
QUALIFICATION
EDUCATION
WORK EXPERIENCE
⬧ Participate projects
⬧ Maersk Line PC ships (Series 9) Oil Flushing, Chemical cleaning, SUS Passivation In Samsung Heavy
Industries Ningbo, China
⬧ GS Caltex Daesan Petrochemical Complex
⬧ Hyundai Engineering Uzbekistan UGCC Gas Chemical Complex
⬧ Daelim Manjung #5, Malaysia TNB Fast Track A3 Power Plant
⬧ Hyundai Engineering Uzbekistan UGCC Gas Chemical Complex
⬧ Posco E&C Colon, Panama LNG Combined Cycle Power Plant
⬧ Daewoo E&C Pocheon Power Plant
⬧ Lotte E&C Al Qatrana, Jordan Alcatana Power Plant
⬧ SAMSUNG CNT Co.,Ltd. Qurayyah Independent Power Project Power Plant (12Unit)
⬧ Hanwha Co.,Ltd. Saudi Arabia MARAFIQ STG UNITS 5&6 PROJECT
⬧ SAMSUNG CNT Co.,Ltd. U.A.E RUWAIS S2 Thermal Power Plant
⬧ Hyundai Heavy Industries BP Clair Ridge project
⬧ Daewoo Shipbuilding & Marine Engineering Inpex Ichthys FPSO
⬧
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
⬧ Scope of work
⬧ On-site Supervisor
⬧ Adjust manpower Supply And Demand Plan
⬧ Equipment And Materials Managerment
⬧ Chemical Cleaning And Oil Flushing, Water Jet to Carry Out Inspection
2006 – 2016
⬧ Scope of work
⬧ Check the Field Pipe Lines (PKG)
⬧ Calculate The BM(Bill Of Materials)
⬧ Chemical Cleaning And Oil Flushing, Water Jet to Carry Out Inspection
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
Oil Flushing
Water Flushing
Water Jet Cleaning
Pig Cleaning
Air Blowing
GALT
⬧ DSME Co.,Ltd. 3614 ATWOOD DRILL SHIP Chemical Cleaning & Oil Flushing Construction
Chemical Cleaning(pickling):
Oil Flushing- Water Flushing.
Air Blowing (5~7 kg/m2)
Pig Cleaning
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
CANDIDATE DETAILS:
SUMMARY
QUALIFICATION
EDUCATION
WORK EXPERIENCE
⬧ Participate projects
⬧ GCGV(ExxonMobil+SABIC) Yosemite MEG, Olefin
⬧ Samsung C&T QURAYYAH Power Plant (12 UNIT)
⬧ Lotte E&C Al Qatrana, Jordan Alcatana Power Plant
⬧ Hyundai Engineering Uzbekistan UGCC Gas Chemical Complex
⬧ Hyundai Heavy Industries BP Clair Ridge project
⬧ Daelim Manjung #5, Malaysia TNB Fast Track A3 Power Plant
⬧ Posco E&C Colon, Panama LNG Combined Cycle Power Plant
⬧ Hanwha MARAFIQ STG UNITS 5&6
⬧ Hyundai Oilbank Ulsan Factory
⬧ Hyundai Heavy Industries BP Clair Ridge project
⬧ Daewoo Shipbuilding & Marine Engineering Inpex Ichthys FPSO
⬧ Daewoo Shipbuilding & Marine Engineering Allseas Pieter Schelte Pipelay vessel
⬧ Scope of work
⬧ On-site Supervisor
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
⬧ Adjust manpower Supply And Demand Plan
⬧ Equipment And Materials Managerment
⬧ Chemical Cleaning And Oil Flushing, Hydro-milling to Carry Out Inspection
⬧ Scope of work
⬧ Check the Field Pipe Lines (PKG)
⬧ Calculate The BM(Bill Of Materials)
⬧ Chemical Cleaning And Oil Flushing, Water Jet to Carry Out Inspection
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
⬧ DSME Co.,Ltd. 6048 CHAYVO ON SHORE
Pneumatic Testing (Including Air Blowing)
Chemical Cleaning
⬧ DSME Co.,Ltd. 3614 ATWOOD DRILL SHIP Chemical Cleaning & Oil Flushing Construction
Chemical Cleaning(pickling):
Oil Flushing- Water Flushing.
Air Blowing (5~7 kg/m2)
Pig Cleaning
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
CANDIDATE DETAILS:
POSITION: Supervisor
NATIONALITY: KOREAN
SUMMARY
QUALIFICATION
EDUCATION
WORK EXPERIENCE
2014 – Present
⬧ Participate projects
⬧ Maersk Line PC ships (Series 9) Oil Flushing, Chemical cleaning, SUS Passivation In Samsung Heavy
Industries Ningbo, China
⬧ GS Caltex Daesan Petrochemical Complex
⬧ Hyundai Engineering Uzbekistan UGCC Gas Chemical Complex
⬧ Daelim Manjung #5, Malaysia TNB Fast Track A3 Power Plant
⬧ Hyundai Engineering Uzbekistan UGCC Gas Chemical Complex
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
⬧ Posco E&C Colon, Panama LNG Combined Cycle Power Plant
⬧ Daewoo E&C Pocheon Power Plant
⬧ SAMSUNG CNT Co.,Ltd. Qurayyah Independent Power Project Power Plant (12Unit)
⬧ SAMSUNG CNT Co.,Ltd. U.A.E RUWAIS S2 Thermal Power Plant
⬧
⬧ Daewoo Shipbuilding & Marine Engineering Inpex Ichthys FPSO
⬧ DSME Co.,Ltd. Total E&P Angola CLOV FPSO Project
⬧
⬧ Scope of work
⬧ On-site Supervisor
⬧ Adjust manpower Supply And Demand Plan
⬧ Equipment And Materials Management
⬧ Chemical Cleaning And Oil Flushing, Water Jet to Carry Out Inspection
2006 – 2016
⬧ Scope of work
⬧ Check the Field Pipe Lines (PKG)
⬧ Calculate The BM(Bill Of Materials)
⬧ Chemical Cleaning And Oil Flushing, Water Jet to Carry Out Inspection
This information is provided on the understanding that the contents are confidential.
No references or contacts shall be taken without prior permission from FnC.
Equipment Specifications
F&C
Cleaning Engineering Co.,Ltd
发恩思(烟台)清洗工程有限公司
EQUIPMENT: OIL & CHEMICAL FLUSHING
VOLUME 2000LPM
FILTER ELEMENT 3㎛ + 1㎛
Country of
KOREA
Manufacture
Page 6
Tool, Consumable, Material and Equipment List
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Tool and Consumable List:
6 Spanner 10mm EA 5
7 Spanner 13mm EA 5
8 Spanner 17mm EA 5
9 Spanner 19mm EA 5
Tools &
Consumable
10 Spanner 21mm EA 5
11 Spanner 24mm EA 5
12 Spanner 27mm EA 5
13 Spanner 30mm EA 5
14 Spanner 32mm EA 5
15 Spanner 36mm EA 5
16 Spanner 42mm EA 5
www.fnceng.com
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Tool and Consumable List:
www.fnceng.com
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Tool and Consumable List:
39 Walkie-Talkie EA 8
42 Face Protector EA 2
44 Respirator filter EA 5
45 Safety Helmet EA 15
Tools &
Consumable
46 Rope 100m EA 2
47 Spill Kit EA 2
48 Spill Trays EA 2
51 Rag KG 250
54 Plastic Basket EA 3
www.fnceng.com
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Tool and Consumable List:
55 Tool Box EA 1
61 Warning tapes/signs EA 10
62 Fire extinguishers EA 4
63 Tag EA 200
Tools &
Consumable
64 Oil sampling bottles EA 10
www.fnceng.com
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Materials List:
8 100Mesh Screen 20 EA
14
15
16
17
18
www.fnceng.com
GT & GTD Oil Cooler Line Oil Flushing Execution Services IN CHINA FAB. YARDS FNC
>> Equipments List:
1 Oil Flushing Unit (Dual 3micron Filter, Tank, Heater To Include) 1 Set 2000LPM Line Cleaning
4 particle counter 1 EA
Equipment 6
10
11
www.fnceng.com
GT & TGD Oil Cooler Line FLUSHING SCHEDULE
Key Event
Execution start Execution Finish
Schedule
D-6 D-5 D-4 D-3 D-2 D-1 D D+1 D+2 D+3 D+4 D+5 D+6 D+7 D+8 D+9 D+10 D+11 D+12 D+13 D+14 D+15
Equipment Setup
Reinstallation/ withdrew
OIL FLUSHING REPORT
GCGV M135
(FE-FAN01LO, FF-FAN01LO Lube Oil Flushing)
FOR REFERENCE ONLY
PROJECT NAME GCGV M135 REPORT No. 20-OF-M-005
F&C
Cleaning Engineering Co.,Ltd
发恩思(烟台)清洗工程有限公司
Contents
1. Log Sheet(1~5)
3. Certificate (1~7)
4. Progress Photos(1~7)
5. Sign-Off Sheet
- Loop1, Loop2, Loop3, Loop4
Sample document
Reference Only
1. Log Sheet
LOG SHEET
Sample document
Reference Only
1. Log Sheet
8:00 52 4 1 Circulation
13:00 68 4 1 "
14:00 64 4 1 "
16:00 62 7 1 “
17:00 68 4 1 "
18:00 64 4 1 "
19:00 65 4 1 "
21:00 66 4 1 "
22:00 62 4 1 "
23:00 63 7 1 “
1:00 62 4 1 "
2:00 66 4 1 "
3:00 67 4 1 "
4:00 64 4 1 "
Sample document
Reference Only
1. Log Sheet
Pressure(kg/cm2)
Progress Time Temp(℃) Work
Discharge Return
17.Nov.2020 5:00 66 7 1 "
6:00 66 4 1 "
7:00 66 4 1 "
8:00 64 4 1 "
10:00 68 7 1 "
11:00 65 7 1 "
12:00 64 7 1 "
Valve Change & Control
LOOP 1 13:00 68 7 1
LOOP1 (R1, R2, R6)
Flow Check
14:00 67 7 1
R1 (2") : 1.72
15:00 66 7 1 Circulation without Mesh
16:00 63 5 1 "
17:00 66 5 1 "
18:00 65 5 1 "
19:00 63 5 1 "
20:00 67 5 1 "
21:00 62 5 1 "
22:00 65 5 1 "
23:00 67 5 1 "
Pump Stop
Pump Stop 0:00 64 5 1 RT INSPECTION ON SITE
(0:00 am - 6:00 am)
Pump Start
18.Nov.2020 6:00 38 5 1
Circulation without Mesh
7:00 65 5 1 "
8:00 68 5 1 "
Sample document
Reference Only
1. Log Sheet
13:00 67 5 1 Circulation
14:00 67 5 1 "
15:00 65 5 1 "
LOOP1 Inspection
16:00 63 5 1 Pass: R1, R2, R6
LOOP 2 Start (R3, R7, R10)
LOOP 2 17:00 65 5 1 Circulation without Mesh
18:00 68 5 1 “
19:00 65 5 1 “
20:00 65 5 1 “
21:00 64 5 1 “
22:00 63 5 1 “
23:00 66 5 1 “
Pump Stop
19.Nov.2020 0:00 63 5 1 RT INSPECTION ON SITE
(0:00 am - 6:00 am)
6:00 35 5 1 Circulation without Mesh
7:00 65 5 1 “
8:00 63 5 1 “
9:00 66 5 1 “
10:00 62 5 1 “
11:00 68 5 1 “
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1. Log Sheet
18:00 68 7 1 “
19:00 67 7 1 “
20:00 65 7 1 “
21:00 63 7 1 “
22:00 65 7 1 “
23:00 63 7 1 “
Pump Stop
20.Nov:2020 0:00 64 7 1 RT INSPECTION ON SITE
(0:00 am - 6:00 am)
6:00 38 7 1 Circulation without Mesh
7:00 59 7 1 “
8:00 66 7 1 “
9:00 70 7 1 “
10:00 64 7 1 “
11:00 65 7 1 “
13:00 66 7 1 Circulation
14:00 68 7 1 “
15:00 63 7 1 “
LOOP3 Inspection
16:00 65 7 1
Pass:R4, R8
LOOP 4 17:00 68 7 1 Circulation without Mesh
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1. Log Sheet
Pressure(kg/cm2)
Progress Time Temp(℃) Work
Discharge Return
20.Nov:2020
19:00 66 7 7 Circulation without Mesh
LOOP 4
20:00 65 7 7 "
21:00 65 7 7 "
22:00 67 7 7 "
23:00 65 7 7 "
21.Nov:2020 0:00 68 7 7 "
1:00 65 7 7 "
2:00 67 7 7 "
3:00 66 7 7 "
4:00 63 7 7 "
5:00 63 7 7 "
6:00 65 7 7 "
7:00 67 7 7 "
8:00 65 7 7 "
9:00 67 7 7 "
10:00 65 7 7 "
11:00 63 7 7 "
13:00 68 7 7 Circulation
14:00 64 7 7 "
15:00 65 7 7 "
LOOP4 Inspection
16:00 69 7 7
Pass: R5,R9,R8 (Loop3)
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2. Flushing Boundary (CVI)
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2. Flushing Boundary (CVI)
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2. Flushing Boundary (P&ID) & CVI
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3. Certificate
CERTIFICATE
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3. Certificate
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3. Certificate
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3. Certificate
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3. Certificate
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3. Certificate
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3. Certificate
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4. Progress Photos
PROGRESS PHOTOS
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4. Progress Photos
Photo (1)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4. Progress Photos
Photo (2)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4. Progress Photos
Photo (3)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4 Progress Photos
Photo (4)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4. Progress Photos
Photo (5)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4. Progress Photos
Photo (6)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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4. Progress Photos
Photo (7)
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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5.Sign-Off Sheet
SIGN-OFF SHEET
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Mesh Screen Detail
Loop 1
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
Mesh Screen R6
www.mydus.com.cn
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Mesh Screen Detail
Loop 2
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
Mesh Screen R7
www.mydus.com.cn
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Mesh Screen Detail
Loop 3
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
www.mydus.com.cn
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Mesh Screen Detail
Loop 4
Project. : GCGV M135
Progress : FG-FAN01LO, FH-FAN01LO Oil Flushing
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