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1-Rapid Prototyping is a unique technique to ___ for the development of new products.

(A) reduce the lead time


(B) to reduce the costs
(C) both (A) and (B)
(D) none of the above
 ANS: C
2-With rapid prototyping, shapes of machine parts are created by
(A) building up layers
(B) material removal technique
(C) forging
(D) any of the above
  ANS: A

3-Rapid prototyping technique is also known as


(A) layered manufacturing
(B) free-form fabrication
(C) both (A) and (B)
(D) none of the above
 ANS: C
4-In Rapid Prototyping by Laser Stereolithography, the resin is cured by
(A) Laser
(B) Ultraviolet Lamp
(C) both (A) and (B)
(D) none of the above
 ANS: C
5- Laser Stereolithography requires ___ CAD data in order to create solid models.
(A) one dimensional
(B) two dimensional
(C) three dimensional
(D) all of the above
 ANS: C
6- Following is (are) limitations of Laser Stereolithography
(A) metal products cannot be manufactured directly
(B) only photocurable resins can be used
(C) material strength of resin is worse than common polymer
(D) all of the above
 ANS: D
7-Following is (are) Rapid Prototyping process.
(A) photopolymer
(B) sheet lamination
(C) powder sintering
(D) all of the above
 ANS: D
8-Following is (are) application(s) of Rapid Prototyping.
(A) making wax models for investment casting
(B) making master models for die and model making
(C) mold making for prototype manufacturing
(D) all of the above
 ANS: D
9-Dies and molds are unsuitable for
(A) making prototypes
(B) small lot production
(C) both (A) and (B)
(D) none of the above
 ANS: C
10-Flexible prototype production has been carried out in sheet metal forming with the use
of the
(A) turret punch press
(B) laser beam cutting machine
(C) Numeric Control (NC) press brake
(D) all of the above
 ANS: D

11-Which of the following is one of the design process steps?


(A Build
)
(B)Concept
(C)Pre-processing
(D Transfer to machine
)

Option (b)

12-Which one of the process is subtractive prototyping?


(A 5 axis CNC Milling
)
(B)Fused Deposition Modeling
(C)Multi-Jet Modeling
(D Stereolithography Apparatus
)
Option (a)

13- Which one of the following is not a rapid indirect tooling method?

A. Vacuum Casting
B. Investment Casting
C. Laser-Engineered Net Shaping
D. Injection molding
ANS: C
14- Ballistic-particle manufacturing is another name for which one of the following RP
technologies?

A. Droplet Deposition Manufacturing


B. Fused-Deposition Modeling
C. Laminated-Object Manufacturing
D. Selective Laser Sintering
ANS:A
15-Which of the following are problems with the current rapid prototyping and additive
manufacturing technologies?
A. Limited material variety
B.  Inability to convert a solid part into layers
C.  Poor machinability of the starting material
D.  The inability of the designer to design the part

14- Which one of the following is not a rapid indirect tooling method?

A. Vacuum Casting
B. Investment Casting
C. Laser-Engineered Net Shaping
D. Injection molding
Which one of the following is not a direct rapid tooling method?

1. LOM Composite
2. Direct AIM (ACES Injection Molding)
3. Sand Molding
4. Injection molding
 Ballistic-particle manufacturing is another name for which one of the following RP
technologies?

E. Droplet Deposition Manufacturing


F. Fused-Deposition Modeling
G. Laminated-Object Manufacturing
H. Selective Laser Sintering
– Which of the following are problems with the current rapid prototyping and additive
manufacturing technologies?

A. Limited material variety


B.  Inability to convert a solid part into layers
C.  Poor machinability of the starting material
D.  The inability of the designer to design the part
Q17 – Which of the following are examples of appropriate applications of additive
manufacturing in the actual production of parts and products?

A. Castings made in small quantities


B. Plastic parts in small batch sizes
C.  Mass-produced metal parts
D.  Special textile products
Q18 – Which of the following are problems with the current rapid prototyping and
additive manufacturing technologies?

E. Limited material variety


F.  Inability to convert a solid part into layers
G.  Poor machinability of the starting material
H.  The inability of the designer to design the part
Q19 – A computer model of a part design on a CAD system is called which of the
following?

A. Computer Prototype
B. Geometric Prototype
C.  Solid Prototype
D.  Virtual Prototype
Q20 – Which one of the following rapid prototyping processes uses a photosensitive liquid
polymer as the starting material?

A. Droplet Deposition Manufacturing


B. Used-Deposition Modeling
C.  Laminated-Object Manufacturing
D. Stereolithography
Q21 – Which of the following RP technologies uses powders as the starting material?

A. Droplet Deposition Manufacturing


B.  Fused-Deposition Modeling
C.  Selective Laser Sintering
D.  Stereolithography
Q22 – Which model of 3D printer available in PERDA-TECH?

A. Z310
B.  Z450
C. Z510
D. Z650
Q23 – Which of the following is NOT the color binder of a 3D Printer?

A. Cyan
B. Black
C.  Magenta
D.  Yellow
Q24 – Which of the following is the process of the pre-processing stage?

A. Remove support
B. Checking 3D CAD data
C.  De-powdering loose material
D.  Dip in a binder to strengthen the part
Q25 – From the following, in which process, the input material is in solid form?

1. SLA
2.  SLS
3.  FDM
4.  MJM
Q26 – Which of the process, the input material is in liquid form?

1. LOM
2. SLS
3. FDM
4. MJM
Q27 – Which of the process, the input material is in powder form?

A. LOM
B. SLS
C.  FDM
D.  MJM
Q28 – Which material is NOT available for LOM process?

A. Paper
B.  Plastic
C. Metal
D. Glass
Q29 – Which of the process is using the extrusion concept?

1. SLA
2.  SLS
3.  FDM
4.  MJM
Q30 – Which one of the process is subtractive prototyping?

1. 5 axis CNC Milling


2. Fused Deposition Modeling
3.  Multi-Jet Modeling
4.  Stereolithography Apparatus
Q31 – Which CAD software can not be used to create data for the prototyping machine?

A. CREO
B. CATIA
C. NX Unigraphics
D. Adobe Illustrator
Q32 – What is the format for the prototyping machine file?

1. .prt
2.  .slt
3.  .stl
4.  .iges
Q33 – Which of the following is one of the design process steps?

1. Build
2. Concept
3. Pre-processing
4. Transfer to machine
Q34 – Which of the following is latest technology?

A. Manual Prototyping
B. Virtual Prototyping
C. Soft Prototyping
D.  Rapid Prototyping
Q35 – Which of the following is the last step of the rapid prototyping process?

A. 3D Modeling
B.  Data Conversion
C.  Building
D. Postprocessing
Q36 – Selective laser Sintering (SLS) is developed by ______.

1. Chalmers University of Technology


2.  Optomec Inc.
3.  Arcam AB, Sweden
4. University of Texas, Austin
Q37 – Forging, bending injection moulding are the example of which process ?
A. Subtractive manufacturing process
B. Differentiative manufacturing process
C. Formative manufacturing process
D. Additive manufacturing process
Q38 – Turning and milling are the example of ______process

A. Subtractive manufacturing process


B. Differentiative manufacturing process
C. Formative manufacturing process
D. Additive manufacturing process
Q39 – STL Stands for _________

1. Standard transaction language


2. Standard tessellation language
3. Standard transverse language
4. Standard transmission language
Q40 – LPF Stands for______

1. Laser powder format


2. Laser power forming
3. Laser powder forming
4. Laser power format
Q41 – _______is one of the most expensive and slowest steps in the manufacturing process.

A. Tooling
B. Prototype
C. SLA
D. SLS
Q42 – Which is not the error in th STL file format

A. Soft tooling facets


B. Overlapping facets
C. Missing facets
D. Degenerated facets

Of all of the current material addition rapid prototyping technologies, which one is the most widely used?
(A Ballistic particle manufacturing
)
(B)Selective laser sintering
(C)Solid ground curing
(D Stereolithography
)
Option (d)

Which of the following is a step of the Rapid Prototyping process?


(a)Create a CAD model of the design
(b)Convert the CAD model to STL format
(c)Slice the STL file into thin cross-sectional layers
(d)All of the mentioned above

Option (d)

Which one of the following is not a rapid indirect tooling method?


(a)Vacuum Casting
(b)Investment Casting
(c)Laser-Engineered Net Shaping
(d)Injection molding
Option (c)

Which one of the following is not a direct rapid tooling method?


(A LOM Composite
)
(B)Direct AIM (ACES Injection Molding)
(C)Sand Molding
(D Injection molding
)
Option (d)

Which one following is not a rapid prototyping material?


(a)Modeling clay
(b)Machining wax
(c)Foam core
(d)All the above mentioned
Option (d)

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