A Project report

Submitted to
DESIGN AND ANAYLSIS OF STEERING SYSTEM FOR F4 CARS

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY,

ANANTAPUR, ANANTHAPURAMU
In partial fulfillment of the requirements for the award of the degree of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEEERING

B.PAVAN KUMAR 17691A03C4

M.PRASHANTH 17691A03D1
S.CHAITANYA 18695A0333
S.MD RAQEEB HUSSAIN 17691A03F0
S.ABUBAKAR SIDDIQ 17691A0303

Under the guidance of

Dr. KUSH KUMAR DEWANGAN
Assistant Professor, Dept. of M.E

DEPARTMENT OF MECHANICAL ENGINEERING

MADANAPALLE INSTITUTE OF TECHNOLOGY AND SCIENCE
(UGC-AUTONOMOUS)
(Affiliated to J.N.T.U.A, Anantapur and Approved by AICTE NEW DELHI)
An ISO 9001:2008 Certified Institution,
ANGALLU, MADANAPALLE.2017-2021
 STUDENT DECLARATION

We, B.PAVAN KUMAR–17691A03C4, M.PRASHANTH-17691A03D1,

S.CHAITANYA -18695A0333, S.MD RAQEEB HUSSAIN-17691A03F0,
S.ABUBAKAR SIDDIQ- 17691A0303, hereby declare that this project entitled “DESIGN
AND ANAYLSIS OF STEERING SYSTEM FOR F4 CAR” under the guidance of Dr .
KUSH KUMAR DEWANGAN sir, Associate Professor, Department of Mechanical
Engineering, and this work is not copied and submitted anywhere for the award of any
degree

DATE:

PLACE: Angallu

PROJECT ASSOCIATES:
B.PAVAN KUMAR
M. PRASHANTH
S. CHAITANYA
S.MD RAQEEB HUSSAIN
S. ABUBAKAR SIDDIQ
 GUIDE DECLARATION

I hereby declare that this project entitled “DESIGN AND ANAYLSIS OF STEERING
SYSTEM FOR F4 CARS” done by B.PAVAN KUMAR–17691A03C4, M.PRASHANTH-
17691A03D1, S.CHAITANYA-18695A0333, S.MD RAQEEB HUSSAIN-17691A03F0,

S.ABUBAKAR SIDDIQ- 17691A0303 under the guidance of me.

Date:

Place: Angallu
 Ph.08571-280255,280590 Fax: 08571-280433
MADANAPALLE INSTITUTE OF TECHNOLOGY & SCIENCE
(UGC AUTONOMUS)
An Engineering College Sponsored by
RATAKONDA RANGA REDDY EDUCATIONAL ACADEMY
Approved by AICTE ,New Delhi and Affiliated to JNTUA, Anantapur
An ISO 9001:2008 Certified Institution.
P.B.No-14, Angallu, Madanapalle -517325, Chittoor District, A.P.
www.mits.ac.in.

DEPARTMENT OF MECHANICAL ENGINEERING

CERTIFICATE

Certified that this thesis report titled “DESIGN AND ANAYLSIS OF STEERING
SYSTEM FOR F4 CARS” is the bonafide work of B.PAVAN KUMAR-17691A03C4
M.PRASHANTH-17691A03D1,S.CHAITANYA-18695A0333, S.MD RAQEED HUSSAIN-
17691A03F0,S.ABUABAKAR SIDDIQ-17691A0303 who carried out the project under our
supervision. Certified further, that to the best of our knowledge the work reported herein does
not form part of any other project report or dissertation on the basis of which a degree or
award was conferred on an earlier occasion on this or any other candidate.

PROJECT GUIDE HEAD OF THE DEPARTMENT

Dr. KUSH KUMAR DEWANGAN
Associate Professor, Professor& Head,
Dept. of Mechanical Engineering, Dept. of Mechanical Engineering,
MITS, MITS,
Madanapalle. Madanapalle.

Date: Examiner 1.
Place: Examiner 2.
 ACKNOWLEDGEMENT

We express our deep sense of gratitude to Dr. KUSH KUMAR DEWANGAN Sr. Associate
Professor, Department of Mechanical Engineering, for his constant encouragement, guidance
and support.

We would like to express special thanks to Dr. SURYANARAYANA RAJU

PAKALAPATI .Head of the Mechanical Engineering Department, for his kind cooperation
and guidance, which helped us in the completion of this project.

We are grateful to Dr. C. YUVARAJ M.E., Ph.D. Principal who has extended his support and
cooperation for the success of this project.

We also wish to place on record my gratefulness to all the Faculty and staff of Mechanical
Engineering Department for their help and cooperation during our project. We also extend
our warm regards to the Management for providing us the required facilities and extending
their support for successful completion of the project.

Finally we take the privilege to express our sincere thanks to one and all for their affection
and best wishes for the successful completion of this project.

PROJECT ASSOCIATES:
B. PAVAN KUMAR
M. PRASHANTH
S. CHAITHANYA
S. RAQEEB HUSSAIN
S. ABUBAKAR SIDDIQ
 TABLE OF CONTENT

Chapter No Description/Title Page No

ABSTRACT
LIST OF TABLES
LIST OF FIGURES
I INTRODUCTION 1
1.1 Introduction to steering system 1
1.2 Parts of steering system 6
1.3 Objectives 7
1.4 Problems statement 7
II LITERATURE SURVEY 8
2.1 Literature survey 8
III EXTERIMENTAL PROCEDURE 11
3.1 Study of steering system 11
3.2 Working principle of steering system 13
3.3 Methodology 18
IV DESIGN AND ANALYSIS OF STEERING SYSTEM 20
4.1 Introduction to catia 20
4.2 Design model of steering system 23
4.3 Introduction to Ansys 24
4.4 Static analysis of steering system 26
V RESULTS AND DISCUSSIONS 35
5.1 Results and discussions 35
CONCLUSION 36
REFERENCES 37
 LIST OF FIGURES

Figure No Description Page No

1.1.1 Rack and Pinion Steering System 3

1.1.2 Hydraulic Steering System 4

1.1.3 Electrical Steering System 5

1.1.4 Electro Hydraulic Steering System 6

3.1.1 Design Parameters of Steering System 12

3.1.2 Bundrof Analysis 13

3.2.1 Parts of steering System 14

3.2.2 Ackerman Principle 15

3.2.3 Davis Principle 16

3.2.4 Toe-in Toe-Out 17

3.2.5 Camber 17

3.2.6 Caster 18

3.3.1 Ackerman Steering Mechanism 18

4.2.1 Design of Steering System 23

4.3.1 Deformation of Steering Wheel 27

4.3.2 Rotational Acceleration 28

4.3.3 Remote Force 28

4.3.4 Total Deformation 29

4.3.5 Equivalent Stress 30

4.3.6 Safety Factor 30

4.3.7 Equivalent Stress of Steering rod 31

4.3.8 Equivalent Strain 32

4.3.9 Total Deformation of Rack and Pinion 32

4.3.10 Equivalent Stress of Rack 33

4.3.11 Factor of Safety of Rack and Pinion 33

4.3.12 Total Deformation of Tie Rod 34

4.3.13 Equivalent Strain of Tie Rod 34

 LIST OF TABLES

Table No Description Page No

4.3.1 Equivalent Strain of Steering Wheel 27

4.3.2 Rotational Acceleration 28

4.3.3 Remote Force 29

4.3.4 Total Deformation 29

4.3.5 Equivalent Stress 30

4.3.6 Safety Factor 31