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    Innovative Design of New Heartwheel Mechanism For Actuation of Spoilers

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    Jenif Rathna Singh
    The document describes a project report on the innovative design of a new heartwheel mechanism for actuation of spoilers. The report includes a bonafide certificate, certificate of evaluation, acknowledgement, table of contents, list of tables, list of figures and chapters on introduction, literature review, materials and methods, design and calculations, working, advantages and applications, cost estimation and conclusion. The project aims to design a mechanism that uses waste rotational energy to actuate vehicle spoilers at high speeds.

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    Innovative Design of New Heartwheel Mechanism For Actuation of Spoilers

    Uploaded by

    Jenif Rathna Singh
    62 views10 pages
    The document describes a project report on the innovative design of a new heartwheel mechanism for actuation of spoilers. The report includes a bonafide certificate, certificate of evaluation, acknowledgement, table of contents, list of tables, list of figures and chapters on introduction, literature review, materials and methods, design and calculations, working, advantages and applications, cost estimation and conclusion. The project aims to design a mechanism that uses waste rotational energy to actuate vehicle spoilers at high speeds.

    Original Description:

    This report explains the fabrication of automatic clutch mechanism

    Original Title

    Final Report Phase 1

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    The document describes a project report on the innovative design of a new heartwheel mechanism for actuation of spoilers. The report includes a bonafide certificate, certificate of evaluation, acknowledgement, table of contents, list of tables, list of figures and chapters on introduction, literature review, materials and methods, design and calculations, working, advantages and applications, cost estimation and conclusion. The project aims to design a mechanism that uses waste rotational energy to actuate vehicle spoilers at high speeds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views10 pages

    Innovative Design of New Heartwheel Mechanism For Actuation of Spoilers

    Uploaded by

    Jenif Rathna Singh
    The document describes a project report on the innovative design of a new heartwheel mechanism for actuation of spoilers. The report includes a bonafide certificate, certificate of evaluation, acknowledgement, table of contents, list of tables, list of figures and chapters on introduction, literature review, materials and methods, design and calculations, working, advantages and applications, cost estimation and conclusion. The project aims to design a mechanism that uses waste rotational energy to actuate vehicle spoilers at high speeds.

    Copyright:

    © All Rights Reserved
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    of 10

    INNOVATIVE DESIGN OF NEW HEARTWHEEL

    MECHANISM FOR ACTUATION OF SPOILERS

    A PROJECT REPORT

    Submitted by

    A.JOSEPH RIJUL RAJ 312313114083


    J.JENIF RATHNA SINGH 312313114076

    In partial fulfillment for the award of the degree


    of
    BACHELOR OF ENGINEERING
    in
    MECHANICAL ENGINEERING

    ST.JOSEPH’S COLLEGE OF ENGINEERING CHENNAI

    ANNA UNIVERSITY::CHENNAI 600 119

    i
    ANNA UNIVERSITY: CHENNAI 600025
    BONAFIDE CERTIFICATE

    This is to certify that the project work on “INNOVATIVE DESIGN OF NEW


    HEARTWHEEL MECHANISM FOR ACTUATION OF SPOILERS” is a
    bonafide work of A.JOSEPH RIJUL RAJ (312313114083) and J.JENIF
    RATHNA SINGH (312313114076) that carried out the project under my
    supervision,

    SIGNATURE SIGNATURE

    Dr. S.ARIVAZHAGAN ME., Ph.D. Mr. Karthikeyan KMB., ME.,


    VICE PRICNIPAL & HOD ASSISTANT PROFESSOR
    Mechanical engineering Mechanical engineering
    St. Joseph’s college of engineering St. Joseph’s college of engineering
    Jeppiar Nagar, Rajiv Gandhi road, Jeppiar Nagar, Rajiv Gandhi road,
    Chennai - 6000119 Chennai - 6000119
    ii
    CERTIFICATE OF EVALUATION

    COLLEGE NAME: ST.JOSEPH’S COLLEGE OF ENGINEERING


    BRANCH : MECHANICAL
    SEMESTER : VIII

    SI.NO Name of the student who Title of the project Name of the
    have done the project supervisor with
    designation

    1) A.JOSEPH RIJUL RAJ INNOVATIVE Mr. Karthikeyan


    (312313114083) DESIGN OF NEW KMB ME.,
    2) J.JENIF RATHNA SINGH HEARTWHEEL (ASSISTANT
    (312313114076) MECHANISM FOR PROFESSOR)
    ACTUATION OF
    SPOILERS

    This report of the project work is submitted by the above students in partial
    fulfillment for the award of BACHELOR OF MECHANICAL ENGINEERING in
    Anna University where evaluated and confirmed to be reports of work done by the
    above students and then evaluated.
    Submitted for UNIVERSITY PRACTICAL EXAMINATION held on:…………...

    INTERNAL EXAMINER EXTERNAL EXAMINER

    iii
    ACKNOWLEDGEMENT

    The contentment and elation that accompany the successful completion of any
    work would be incomplete without mentioning the people who made it possible.

    Words are inadequate in offering my sincere thanks and gratitude to our respected
    Managing Director and Chairman Dr.B Babu Manoharan, M.A.,M.B.A.,Ph.D.,
    and our beloved principal Dr.Vaddi Seshagiri Rao, M.E.,M.B.A.,Ph.D., for
    having encouraged me to do my under graduation in Mechanical engineering in
    this esteemed college.

    We also express my sincere thanks and most heartfelt sense of gratitude to our
    eminent Head of the Department Dr. Arunkumar N, M.E.,Ph.D., (student affairs)
    and Dr. Arivazhagan, M.E.,Ph.D., for having extended their helping hand at all
    times.

    It is with deep sense of gratitude that we acknowledge our indebtedness to my


    beloved supervisor Mr. Karthikeyen KMB, M.E., a perfectionist for his expert
    guidance and suggestion.
    .

    iv
    TABLE OF CONTENTS

    CHAPTER PAGE
    NO: TITLE NO:

    ABSTRACT viii
    LIST OF TABLES ix
    LIST OF FIGURES x
    1 INTRODUCTION 1
    1.1 HISTORY 1
    2 LITERATURE REVIEW 1
    2.1 MECHANISM 1
    2.2 TYPES OF MECHANISMS 2
    2.2.1 Kinematic Pairs 3
    2.2.2 Planar Mechanism 4
    2.2.3 Spherical Mechanism 4
    2.2.4 Spatial Mechanism 5
    2.2.5 Gear and Gear trains 5
    2.2.6 Cam and Follower Mechanism 5
    2.2.7 Linkages 6
    2.2.8 Flexure Mechanism 7
    2.3 PRINCIPLE BEHIND THE MECHANISM 7
    2.3.1 Centrifugal Force 7
    2.3.2 Centripetal Force 8
    2.3.3 Pascal’s Law 9
    2.3.4 Hydrostatics 10

    v
    2.4 SPOILERS 10
    2.4.1 In Racing Cars 11
    2.4.2 In Passenger Cars 11
    2.4.3 Material Types 12
    2.4.4 Other Common Spoiler Types 13
    2.4.5 Active Spoilers 13
    2.4.6 Other Vehicles 13
    3 MATERIALS AND METHODS 15
    3.1 SELECTION OF MATERIALS 15
    3.2 MATERIALS USED 16
    3.2.1 Heartwheel 16
    3.2.2 Shaft 16
    3.2.3 Nut and Bolt 17
    3.2.4 Washers 18
    3.2.5 D.C Motor 19
    3.2.6 Pipe Connector 20
    3.2.7 Reciprocating Cylinder 21
    3.2.8 Connecting Tubes 21
    3.2.9 Connecting Wires 22
    3.2.10 T-Joint 23
    3.2.11 Cylinder Weights 23
    4 DESIGN AND CALCULATIONS 25
    4.1 2D SKETCHER 25
    4.1.1 Housing 25
    4.1.2 Nut and Bolt 25
    4.1.3 Coupling 26

    vi
    4.2 3D SKETCHER 26
    4.2.1 Assembly Front View 26
    4.2.2 Top and Side View 27
    4.2.3 Isometric View 27
    4.3 CALCULATION 28
    4.3.1 Given 29
    4.3.2 To Find 29
    4.3.3 Formula 29
    4.3.4 Solution 30
    WORKING 32
    5 REALTIME PHOTO 33
    6 ADVANTAGES & APPLICATION 34
    8 SPOILERS 35
    8.1 ACTUATION OF SPOILERS 35
    8.2 DESIGN OF SPOILERS 36
    8.3 WORKING OF SPOILERS 37
    9 COST ESTIMATION 38
    10 CONCLUSION 39
    REFERENCES

    vii
    ABSTRACT

    In current scenario energy production by mechanical, electrical and


    electronic methods have become and costly economical problem. Inventions are
    aimed at using the waste energy for enhancing existing function or creating a new
    application. This project is totally based on conceiving pressure force from waste
    energy and how it can be used in various applications embedded in vehicle without
    sacrificing space and cost.

    The proposed system that is Heartwheel Mechanism can be used for


    using the waste energy and can be applied to operate certain functions like
    actuating centrifugal clutch, actuating spoilers at high speeds, disengaging
    turbochargers at high speeds, replacement for governor at vehicles, sensing
    element to measure speed, can be used to couple dynamo in regenerative breaking,
    can be used as speedometers, can be used to alert during power production in wind
    mills, can be used to operate starters in dc motors and have various applications
    related to rotational force.

    viii
    LIST OF TABLES

    Table No: Title Page No:


    3.1 Materials used 15
    9.1 Cost estimation 38

    ix
    LIST OF FIGURES

    Figure No: Title Page No:


    3.1 Heartwheel 16
    3.2 Shaft 17
    3.3 Nut and bolt 18
    3.4 Washer 19
    3.5 DC Motor 19
    3.6 Pipe connector 20
    3.7 Reciprocating cylinder 21
    3.8 Connecting tubes 22
    3.9 Connecting wires 22
    3.10 T-Joint 23
    3.11 Cylinder Weights 24
    4.1 2D sketch- Housing 25
    4.2 2D sketch- Nut and bolt 25
    4.3 2D sketch- Coupling 26
    4.4 3D sketch- Assembly Front view 26
    4.5 3D sketch- Top and Side view 27
    4.6 3D sketch- Isometric view 27
    4.7 Calculations 28
    6.1 Real time photo 1 23
    6.2 Real time photo 2 33
    8.1 Catia- Isometric view 35
    8.2 Catia- Side view 36
    8.3 Catia- Top view 36

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