Operation and Setup Manual-Auto VI
Operation and Setup Manual-Auto VI
Operation and Setup Manual-Auto VI
GUARDIAN CONfROLS
Contents
1 SCC60 Controller Introduction ................... ....................................................... 1
1.1 Key Features ................................................................................... ........... 1
1.2 Optional Function ................................................ ... ........ ...... ................... ... 2
1.3 Connection ... ... ................. .... ..... ............................. ............................ .. ....... 2
2 LCD Screen Introduction ................ ....... ............. ...... ......... ...... .... ............. .... ... ... 3
2.1 Key Features ... ... ........................................................................................ 3
2.2 Button .......................................................................................................... 4
2.3 Interface ...... .................. .............................................................................. 4
2.3.1 Initial Display ......................... ...................... ........................ ...... ...... 4
2.3.2 Main Interface .......................... ........ .......... .. .. .................................. 5
2.3.3 Modify Parameters Interface ........................... .... ..... .................. 6
2.3.4 Menu interface ................................................................................. 7
2.3.5 Value To View lnterfaces......................................11 ......................... 9
2.3.6 Set Interface ........ ...................................... ................... .................. 11
2.3. 7 Control Menu. Interface ................................................................ 12
2.3.8 Test interface ............................... ..... .... ............... .. ......................... 12
3 Operation ...................... .............. ........ ............................................... ................. 14
3.1 Information View.............. ....................... ..... ............................ .......... ... ... 14
3.1.1 Running Data ... ................................................ ............... ............... 14
3.1.2 Trips Information ............................................. .. ............................ 18
3.1.3 Data Chain ..:....... ...... .... .... ....................................................... ...... 18
3. 1.4 Trip Reset .................... ....................... ............................................ 18
3.2 Compressor Control. ............................................................................... 20
3.2.1 Operation Mode Switching ......... ................ ............................ ..... 20
3.2.2 Start....... ................................................................................ .......... 22
3.2.3 Stop ................................................... .............................................. 23
3.2.4 Manual operation ... .. ..................................... ..... ........ ............. ..... . 23
3.3 Emergency Stop ...................................................................................... 24
3.4 Parameter Settings ....................................... ... ...... ................. ................. 24
3.4.1 Compressor Basic Set. ........... .... ...... ........... .................... ............. 24
3.4.2 Compressor Run Paramter Set. ...... ................... ........................ 31
3.4.3 Compressor Alarm Parameter Set.. ...................... ................... .. 36
3.4.4 Clock Setting .................................................................................. 39
3.5 Unit Test. ..................................................................... .............................. 40
3.5.1 Digital Inputs Test. ........................ .................... ... ..... ..... .. .............. 41
3.5.2 Relay Output Test. ...... ........ ................... ................................ ........42
3.5.3 Capacity and Vi's minimum and maximum calibration ........... 42
3.5.4 Analogue Output Test. ..... ...... .. ...... ............... ........... ..................... 43
4 Troubleshooting .... ........... .... ...................................................................... ..... ...45
4.1 Automatic Protect Action .............. .. ...................... ....... ...................... ..... 45
4.2 Deal With Common Trip ......................................................................... 45
LCD Screen Communication Failure ................................. .... ................ 45
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
Power supply
24V DC or AC
Multiple-input
Has 19 way analog inputs, thereinto 8 way three-wire temperature input, 8 way
4 - 20mA DC signal input , 8 way 0 - 1OV DC input, 1 way O - SA AC signal
input.
Has 20 way digital input, thereinto 16 channel 220V voltage i~put , 4 way 24V
voltage input.
Multiple-output
Have 12 way relay outputs, thereinto 4 ways which have both normally open
and normally closed output.
Has 2 way o - 1OV DC voltage output, 2 way o - 20mA DC current output.
Real-time clock
Has Independent inside power supply real time clock.
Communication Link
Has two industry standard 485 communication interface, support Modbus
communication protocol and one of it has isolation protection.
Intelligent Control
The software programs designed for specific refrigeration compressor can
automatically control the compressor running.
Net Function
Multi-controllers can communicate each other, control multi-compressor
together.
Parameter settings
can use a specialLCD, touch screen set parameters.
Communication repair
has communication status auto repair function, when communications error,
will reset communication port after automatic delay.
Joints
use plug terminals for easy maintenance and replacement.
Status Display
Each way status of input and output has LED light indicate the current status.
Fuses statuses have LED light indication.
Communcation status have LED light indication.
1.2 Optional Function
Controller operate interface can use special LCD screen or touch screen.
Optional extended temperature module, extended 8-channel temperature input
channels.
Optional transducer, support the motor frequency conversion controls.
Optional special communications adapter module for easy wiring connections.
Optional gateway module, realize remote compressor data monitoring on
Internet
1.3 Connection
SCC60 control board wiring for plug terminals, terminal blotks at outside of
control panel to easy connection.
SCC60 control board has two communication interfaces, respectively, located
in the terminal TB25 ComA and TB24 ComB.
ComA and ComB ports boths support Modbus-RTU protocol 03,04, 16 function
code.
ComA port is mainly used with the LCD screen or touch screen communication,
there is isolation protection.
ComB port is mainly used for multi-compressor net communications and
communication with the extended temperature module, not isolation . ComB
ports can also be used to communicate with the host when independently
compressor or no extended temperature module.
Power supply
24VDC
Display
Using 5.7-inch LCD screen with a resolution of 240 x 160 and blue bottom
white character, and white backlight, and a larger viewing angle.
Button
Thin-film buttons, no affected by factory wet and dust. •
Communication interface
Two industry-standard 485 communications, which one way communicate with
SCC60 control board, another way communicates with the host computer
software.
Joints
Using crystal head on order to easy replace.
Parameter Settings
According to SCC60 controller different functions, optimizing the setup menu
in order to easily change parameter.
Data cache
SCC60 controller can save all the operating parameters and settings
parameters to caache memory.
Parameter copy
Controller can copy settings parameters, and restored to the controller when
necessary.
Default value reset
SCC60 controller parameters can be restored to factory condition
Alarm display
when the trips and alarm happen, the alarm prompted the status, provide
alarm information.
Installation
The use of positive embedded in the control cabinet on the front panel.
Change
Replace
------- LCD screen does not affect the SCC60 controller action, in the absence of key
operation, the LCD does not write data to the SCC60,can be replaced even
when running the compressor
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
DALIAN BINGSHAN
GUARDIAN
AUTOMATION CO.,LTD
Auto VI Screw Compressor Controller
www.bingshan-guardian.com
CAM8-60-EV2.0
•
2.3.2 Main Interface
After 4 seconds of Initial display when power supply, enter "Pack Overview"
picture automatically, this is the main picture of overall system, display the unit
current work circumstances.
02
\Ile nu
11
Con cro I 11
1\larms . 11
• The upper right corner displays the current time, format: HH: MM: SS YY •
MM • DD. This screen displays the time in 11 years at 7:51 :21 on July 29.
• The middle 8 of 8 square windows are function entry, use the direction
button to move the cursor to the window, press the Accept button to enter.
• The bottom of the four function button are 4 Operate entry, press the
appropriate function button to enter. The figure above four function button
correspond to the "Menu","Control","Alarm" ,"Value" ,menu entry.
• In "Pack Overview'' picture, the direction button may control the cursor
move, "Accept" button may operating in cursor correspond picture; "Menu"
button may pop-up local setup menu; "Control" button may pop-up the
control operation surface; "Alarms" button may pop-up the alarms display
surface; "Value" button may enter the display of system main status.
"Status" displays the operating mode and work status around the bottom of the
window. The left side of compressor operation mode could be "stop"
"Manual", "automatic", "remote", display "load" and "unload" when increase
or decrease the capacity, the right display the working status of "Ready," "wait"
"Start" "Run," "wait stop" "stop" "stop delay", and display the "Forbid Load ."
when auto running process of forbid to load. The figure for the "Stop" mode,
status is "Ready."
"Run Cond" window: shows the main control position ,can .be displayed as
"compressor" " ChillWater," "Heat Pump,""Remote Pressure"" Chille Water",
The figure for the" compressor" condition, corresponding main control point is
"Suction Pressure" .
999
000
000
Push the up and down buttons to add or reduce the values, and push the
•
Modify Option Parameter
Open A
AVI ~
TwoStag 'Y
Push the up and down buttons to add or reduce the items, and push the
In the main interface, through the function key 1, you can enter the "Menu"
interface, the menu interface as shown below.
Controller Hard Nmn: 201 ()()C)()(j()()()()()()()C
Log On
Controller Veri Num:
I
Log Out .....
@
ConmAdd ....
Comm Form
BaudRate
Contrast
Quit
11 11
After "Log on"or"Log Out"has a box indicates the current login status. if after
the "Log on" indicates that is currently log on; if after the "Log Out", indicates
that the current logged out.
Log On
Move the cursor to "Log On"ln the "Menu" interface, and press the "Accept'
button, move the up and down button to enter a password, and press the
"Accept' button to confirm.
After successful log on, the box after "Log Out" original move to the posisition
of after "Log On"
It can modify the system parameters and the enter testing mode in log on
status ..
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
Log Out
In log on status, Move the cursor to "Log Out"ln the "Menu" interface, and
press the "Accept' button,quit to main interface.enter the "Menu" interface
again, the box after "Log On" original move to the position of after "Log Out" .
After 30 minutes of log on the controller will automatically change to log out
status.
In "Pack Overview" picture, move the cursor to "Pressure" zone through the
direction button.,....,..£• ,after push "Accept" button , then enter the "Press
bar" setting picture, as follows:
( Press bar )( )( 13:45:53 11:09:06 J
Suction Discharge Oil
0.25 00 10 2.63
At Min
Next Page Control . Alamis . Quit
11
Quit
If the each small windows corresponding content have set options in value
view interface, can enter the corresponding settings interface through "Accept"
button. For example of "Status" correspond to "Unit Parameter" interface, as
shown below.
Set Modify
Comms Address(For Current Set
Parameter
Test)
Option
00164
00165 PtlOOO
~
00169 Channel6 PT Sel PtlOOO
00170 Channel 7 PT Sel PtlOOO
00171 Channel8 PT Sel PtlOOO
Test lh le Quit
This interface represents set parameters for each line; each line consists of
four content.
• The leftmost number is auxiliary parameters to use when debugging, for a
fixed value, can not be modified.
• Intermediate character are set parameters content
• Lock flag indicates whether the permission to modify the parameters, will
disappear after get logged on privilege.
• The most right are current parameter values
When log on, move the cursor to the option to set through up and down button,
press the "Accept" button to modify parameter.
Discharge Oil
00 10 3.05
Move the cursor to aim mode, and press the "Accept' button, will enter the
control mode, and then operate it through the 4 function button.
After opening the control menu interface, in addition to the lower left window,
the other seven window displays value refresh on real time ,easy view data
when operation.when close control menu interface, the controller will maintain
the control mode.
SCC60 test function can be used to test the relay, digital input, and the
calibrate zero and max voltage of capacity.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
Test interface can saw from the bottom of all set interface in addition to the
"Run Cond" interface, enter by function 1 button.
Note: Enter test interface need has been logged on and from "stop" mode to
enter.
•.
·. Test · .
' . •
Digital Inputs
12345678ABCDEFGHabcd
••••••••ooooeeoooooo
V1:2.05 ~--- Relay Output --------.
V2: 1 2 3 4 5 6 7 8 9 10 11 12
OOOODDDDDIDD
. Off " · Quit .
Test
> Qttit
Compressor running value data can view from value view interface.
The specific meaning of the data as follows:
• Main interface
• Current%: proportion of motor current occupies the rating current.
• Capacity%: The capacity slide valve relative position
• Hours Run: Compressor accumulate running time
• capacity interface
• The capacity slide valve relative position
• capacity voltage: capacity angular displacement sensor current input
voltage, Unit: volts.
• Volume Rat: Auto VI ompressor VI value.
• Volume Volt: Auto Vi ompressor VI sensor input vlotage,unit :volt
• ExtPreRate: The ratio of auto Vi ompressor discharge pressure and
suction pressure.
• Timer interface
• Stageup Delay: the wait time count down after oil pressure diff
establishment before start the open type
compressor,unit:second;when compressor already start, the settling
time count down (raise capacity only after the delay) ,unit:second; in
net mode, delay start compressor count down after get start
signal ,unit:second
• StageDown Delay: The delay time to stop compressor when meet stop
compressor condition in auto mode,unit:second;
• Prelube Time: The pre-lubrication time of open oil pump before start
the compressor,unit:second;
• Pump Off Delay: The time of continue to run pump after open type
compressor stopped,unit:second;
• After Stop Delay: To set the value of delay time from stop to next start
every times, unit:second;
• Load&Unload Period: when raise or lower capacity, relay action delay,
unit: second.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
• Remain Time: Remain trial time of Controller that not be activated, unit:
days, show for the one day if less than one day.
• "Pressure Interface"
• Suction:Compressor suction pressure ,input by terminal TB1 on control
board,unit:Bar
• Discharge:Compressor discharge pressure ,input by terminal TB2 on
control board,unit:Bar
• Oil:Compressor oil pressure ,input by terminal TB3 on control
board,unit:Bar
• Remote: Compressor remote pressure (Spare) supply by consumer,
input by terminal TBS on control board, unit: Bar.No display if "Remote
Pressure Select" is not choose.
• Economister : Compressor economister pressure, input by terminal
TB6 on control board,unit:Bar
• Current%: proportion of motor current occupies the rating current.
• Capacity%: The capacity slide valve relative position
• Filter: Compressor filter pressure ,input by terminal TB4 on control
board, unit: Bar
• Spare 1: spare pressure channel, not involved in the control, input by
terminal TB7 and unit is bar if sensor type is pressure, no display if
"channel 7 pressure select" is "None".
• Spare 2: spare pressure channel, not involved in the control, input by
terminal TB8 and unit is bar if sensor type is pressure, no display if
"channel 8 pressure select" is "None".
• Temperature Interface:
• Suction: Compressor suction temperature.input by terminal TB9 on
control board,Unit: °C
• Oil: Compressor oil temperature,input by terminal TB11 on control
board,Unit: °C
• Chiller Out:: Compressor chiller out temperature.input by terminal
TB13 on control board.Unit: °C
• Hot Out: Compressor hot out temperature (spare), input by terminal
TB15 on control board, Unit: °C. No display if "channel 7 PT select" is
"None".
• Discharge: Compressor discharge temperature, input by terminal
TB10 on control board, Unit: °C
• Oil Heater: Compressor oil heater temperature, input by terminal TB 12
on control board, Unit: °C
• Economister:compressor economister temperature, input by terminal
TB 14 on control board, Unit: °C
• Hot In: Compressor hot in temperature (spare), input by terminal TB16
on control board, Unit: °C. No display if "channel 8 PT serect" is "None".
• DE Bearing: motor driver end Bearing temperature, input by
temperature extend board channel 1, Unit: °C. Effective only have
extend temperature board.
• NOE Bearing: motor not driver end bearing temperature, input by
temperature extend board channel 2, Unit: °C. Effective only have
extend temperature board .
• Winding 1: 1# winding temperature, input by temperature extend board
channel 3, Unit: °C. Effective only have extend temperature board.
• Winding2:2# winding temperature, input by temperature extend board
channel 4, Unit: ·c. Effective only have extend temperature board.
• Winding3:3# winding temperature, input by temperature extend board
channel 5, Unit: ·c. Effective only have extend temperature board.
• SucBearing1: Compressor 1# suction bearing temperature (spare),
inputs by temperature extend board channe16, Unit: °C .
• SucBearing2: Compressor 2# suction bearing temperature (spare),
inputs by temperature extend board channel7, Unit: ·c..
• Disc Bearing: Compressor discharge bearing temperature (spare),
inputs by temperature extend board channel8, Unit: ·c .
• Difference interface
• SuperHeat: the suction superheat, unit: °C.
• Eva Temp: the suction pressure Equivalent temperature, unit : ·c
• Conde Temp: the discharge pressure Equivalent temperature, unit :
·c
• Dsic Sue DP : the difference value of discharge and suction
pressure,Unit:Bar,Open type compressor :No
• FiltDiffPres: the difference value of filter and oil pressure, Unit: Bar,
• OilDiffPres : the. difference value of oil and discharge
pressure,Unit:Bar,Only display if Auto VI compressor use force pump.
• DiscOilDP: the difference value of discharge and oil pressure,Unit:Bar,
Auto VI compressor usually used.
Status
OK
Stop Ready
• Compressor running mode at left side could be:
"Stop": stop the compressor running.
"Manu"manual control the compressor, manual start compressor and
adjust the load.
"Auto" compressor auto running, controller determine to start or stop
and adjust load automatically.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
Quit
• The relay on which in alarm output point or trip output point of ec>mpressor
on
• "Status" window information flashing in the main int~rface of Scc60 LCD
screen.
• "Alarm" flashing at bottom of other value view interface of scc60 LCD
screen.
• Press function button 3 "Alarms" enter trip interface, display trip
information in detail.
• An alarm or fault of the analog input channel corresponding to the display
window flashing alarm information.
• The corresonding display windows that analog input channel which have
alarm or trip flashing alarm information
When the alarm occurs,in order to find trip reason easily,the data at the
moment of trip occur is locked,stop refresh,until manually reset successfully,
continue to refresh the data.
When the trip occur and compressor stopped by trip, the compressor can not
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
start and stop refresh the data of display LCD.need enter "Alarm" interface find
the trip reason at that time and reset the compressor status.
Trip Interface
In any value display interface, function button 3 label corresponding to display
"Alarm", press the button enter alarm list interface.
( )( 08:24:03 11:08: 10 )
11 • 08 • 09 16:51 Ext Board Comm Trip
11 • 08 • 09 16:12 Intermediate Pressme Trip
00 • 11 • 21 02:2113ron Temp Tri
00 • 11 • 21 01:59 ComrnsLink Fault
00•11 • 21 01:59 Emergency Stop Trip •
00 • 11 • 21 01:59 SystemLevel high Trip
00 • 11 • 21 01:59 Press Low Prot Trip
00 • 11 • 21 01:59 Disc TempHi Prot Trip
·Accept Reset · Quit
11 11 11
• The most left show the alarms or trips occurred time, the format in• Day•
May • Hours •Minute
• It is information content in the middle of the screen.
• it is trip property at the most right of screen. Trip property are divided into:
• "high", means that the current value of this anolgue input is higher than
the alarm value;
• "low", means that the current value of this anolgue input is lower than
the alarm value;
• "Fault", means that the current value of this anolgue input sampled
failure or commnication failure.
• "Trip", means that the status of digital input or anolgue input is trip,or
other reason result in can not start compressor.
When the alarm or trip occurs ,the part of trip property will flashing.move the
cursor to flashing information through driection button ,press function button
2 "Accept" vould stop the information flashing.After accept,it will re-generate
this information if trip or alarm still exist .
---..,, Press the function button "Reset" could reset relay status.
Alarm list stored in the LCD screen, up to 20,do not lost even power off.After
log on,press the "Accept" and "Reset"button Sseconds at the same time in this
interface,will clear the alarm list. ·
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
3.2.3 Stop
In the main interface and value view interface, function button 2 display
"Control',press the button, the window position at bottom left side of screen
change to control menu,operate the compressor through direction
button,accept button and function button.
Current% Capacity%
00 10
Control Alarms 11
Quit
SCC60 control board power-up, in the "stop" mode, the control menu display
by the arrow keys move the cursor to the target of anti-state, press the Enter
key, the controller changes the state incurs.
The Prompt text, function button operation and explain of each mode as below:
Description:
If the current value of main control point is below the "Main Control SP - Main
load DB" and capacity reduce and stop. If the current value of main control
point is between the "Main Control SP + Main load DB "and "Main Control SP -
Main load DB", controller do not change capacity.
If the current value of main control point is between the "Main Control SP +
Main load DB "and" Main Control SP +Main load ZONE ",load delay time will
be activated. If the current value of main control point is between the "Main
Control SP - Main load DB" and "Main Control SP - Main load ZONE", unload
delay time will be activated.
3.2.2 Start
When the right bottom of "status" window display "Ready", it can start
compressor. R
Status
OK
Stop Ready
The controller couldn't start if not in "Ready" status, please check the reason of
couldn't start, and controller will not start until a trip.
In the "Auto" and "Remote" mode, the controller automatically determine
whether need to start.
In the "Manual" mode, press the "Start" through the function button 2 can send
start signal manually to start compressor.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
Vi-A Comp Type 1630 For auto VI compressor. Visible only for auto
163 select according to the VI compressor.
1930 compressor mode.
193T
2340
234
160111
•
16111
200111
20111
250111
25111
25Tlll
2680
268
268T
3240
324
324T
3730
373
373T
"Disc OilPress Diff "Parameter Zone (Enter the zone from "Cale Value")
Name Option Explain Value Remark
Content
Disc Suet DP SP 0-20Bar When supply oil according 4.5 Bar Visible only for auto
to 'Disc Suet DP SP',after VI compressor if
compressor running, supply oil according
automaticlly open/stop oil to 'Disc Suet DP SP'.
pump according to 'Disc
Suet DP SP'.
"Transducer"Menu •
Name Option Explain value Remark
Content
Transducer Max Fq 1-500Hz Set acording to transducer 50Hz
Transducer Start 0-49.5Hz Set to O if there is not 15.0Hz Start frequency do
Fre Transducer, not exceed max
frequency
Transducer 0.5-10Hz frequency change range in 1.0Hz Frequency Change
Change Wave every 6 second Wave do not exceed
max frequency
Transducer Port Voltage1 control the transducer use Voltage1
TB22-1 voltage output
Current1 control the transducer use
TB22-2voltage output
Voltage2 control the transducer use
TB23-1 voltage output
Current2 control the transducer use
TB23-2 voltage output
"Timer" Menu
Name Option Explain value Remark.
Content
Start Stop Delay 1-125min To set the value of delay 5min
time from stop to next start
every times,
Pump Prelube Del 0.2-5min The pre-lubrication time of 1.0 min
open oil pump before start
the compressor
Stage Down Delay 0.1-10 min The delay time to stop 1.0 min
compressor when meet
stop compressor condition
in auto mode;
Oil Diff Trip Del 0-99 second To choose force oil pump 5 second
unit, after oil pump start
Comp FB Delay 30- 90second After the compressor 40 second
starts, delay to examine
the compressor feedback
signal.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
•
3.4.3 Compressor Alarm Parameter Set
SCC60 collected analog controller, it will need to determine the input value
based on the size, and take appropriate action alarm and control output. Alarm
parameters are located in the numerical display window, the window from the
menu you can set this into analog alarm parameters.
Part of the analog control action for crew safety and no effect, does not have
the alarm parameters.
All alarm parameters can be set below.
Require the operator password. With # parameters require an administrator
password.
high alarm
Suction -90-150'C -90°C
bearing 1
temperature
low trip
Suction -90-150'C 90'C
bearing 1
temperature
high trip
Suction Bearing 2 Suction -90-150'C -90'C
Temp bearing 2
temperature
low alarm
Suction -90-150'C 85'C
bearing 2
•
temperature
high alarm
Suction -90-150 'C -90'C
bearing 2
temperature
low trip stop
Suction -90-150'C 90'C
bearing 2
temperature
high trip
Discharge Bearing Discharge -90-150'C -90'C
Temperature bearing
temperature
low alarm
Discharge -90-150'C 85'C
bearing
temperature
high alarm
Discharge -eo-1so·c -90'C
bearing
temperature
low trip stop
Discharge -90-150"C 90'C
bearing
temperature
high trip
Description:
• The analogue value or calculate not listed in the table, not with alarm
parameter setting.
high trip
Winding1 Winding 1 -90-150'C -90'C
Temperature temperature
low alarm
Winding 1 -90-150'C 130'C
temperature
high alarm
Winding 1 -90-150'C ·90'C
temperature
low trip stop
Winding 1 -90-150'C 135'C
temperature
high trip
Winding2 Winding 2 -90-150'C -90'C
Temperature temperature
•
low alarm
Winding 2 -90-150'C 130'C
temperature
high alarm
Winding 2 -90-150'C -90'C
temperature
low trip stop
Winding 2 -90-150'C 135'C
temperature
high trip
Winding3 Winding 3 -90-150'C -90'C
Temperature temperature
low alarm
Winding 3 -90-150'C 130'C
temperature
high alarm
Winding 3 -90-150'C -90'C
temperature
low trip stop
Winding 3 -90-150'C 135'C
temperature
high trip
Suction Bearing 1 Suction -90-150'C -90'C
Temp bearing 1
temperature
low alarm
Suction -90-150'C 85'C
bearing 1
temperature
precision is o. rc
o-5Bar "Compressor" ,"Remote
Pressure"compressor,
precision is 0.01Bar
Main Unload ZONE o-1oo·c "Cool Water" ,"Chiller Main Control point
water'' compressor, unload zone
precision is 0.1 ·c
0-10Bar "Compressor'' ,"Remote
Pressure"compressor,
precision is 0.01 Bar
Main Load DB o-5o·c "Cool Water" ,"Chiller Main Control point
water'' compressor, load difference
precision is 0.1"C
0-5Bar "Compressor" ,"Remote
Pressure"compressor,
•
precision is 0.01Bar
Main Load ZONE o-1oo·c "Cool Water" ,"Chiller Main Control point
water'' compressor, load zone
precision is 0.1 ·c
0-10Bar "Compressor" ,"Remote
Pressure"compressor,
precision is 0.01Bar
lnit VI Setting 45-99% VI start to control action 75%
after capacity high than the
value.
Economiser SP 0-100% When capacity high than 70%
this value, Economiser
Relay on when capacity
high than this value and off
when capacity low than this
value
Auto Start Enable No If allow auto start at zuto yes please select "Yes"
Yes mode at net mode
Disc Suet DP SP o-as·c Open liquid inject valve on 6o·c
when discharge
temperature high than this
value
"Net" Menu
Name Option Explain value Remark.
Content
Net Controller 1-32 In Net mode.max address
Number of attempt to communicate
Net Start Delay 1-60Minut In Net mode.the delay to
lower than the value
Starting Load Pul 0-99% using the pulse setting 50% range (0.5-5.5)
when deviate from capacity
zero during start
Capacity Low Trip 0 If the value is 'O', the 1
1 compressor will not stop
automatically.
If the value is '1 ', after the
capacity lower to minimum,
it will enter stop delay
status,
II Quit
The interface could set the year, month, day, hour, minute, second, week. One
year with two digits, 24-hour clock hour.
Test .
Digital Inputs
12345678ABCDEFGHabcd
• • • • • • • • o o o o • • o o o o o o·
V1:2.05 ..----Relay OJtput --~
V2: 1 2 3 4 5 6 7 8 9 10 11 12
OOOOODDDDIDD
Quit .
•
Digital Input D TB20-4 220V Input. Spare
Digital Input E TB20-5 220V Input. Oil pump feedback
Digital Input F TB20-6 220V Input. Compressor feedback
Digital Input G TB20-7 220V Input. Refrigeration on feedback
Digital Input H TB20-8 220V Input. Spare
Digital Input a TB21-3 220V Input. Spare
Digital Input b TB21-4 220V Input. Spare
Digital Input c TB21-5 220V Input. Spare
Digital Input d TB21 -6 220V Input. Spare
Using the relay on and off in test interface, can calibrate the capacity and Vi's
minimum and maximum voltage.
The voltage v1 at the bottom left of test interface shows is capacity sensor
current voltage; voltage V2 is volume sensor current voltage.
• Note: that the minimum and maximum calibration should under the
•
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
guidance of professionals.
4 Troubleshooting
• LCD main interface "status" window prompts "comms", trip list display
"Comms Link Fault", indicating the LCD screen and controller board
communication failure. When this trip occur, please follow these steps to
find out the reason of trip
• Check the LCD screen and the controller cable if ok, crystal head should
be inserted in the outside of LCD screen (face to right) jack.
• Check the fuse of F305 and F306 at right side of SCC60 board if break.
• Check the LED2, LED301, LED302 red LED if light on , if all light off, and
the fuse F2, F301, F302 are ok, indicating SCC60 broad is damaged ,need
to to be returned for repair or replace.
• Check the LED307 red LED if light on , if light off, indicating the right
communicate port is damaged,need to to be returned for repair or replace.
Open the small pinch at back of LCD screen, you can see the 4 LED lights, the
up two red and green LED flash alternately when communication status is ok.
If both are light off, indicating the LCD is damaged; If only red LED flashing,
and the green LED flashing which located in LED305 of scc60 board, red LED
not flashing which located in LED305 at same time, indicating the scc60 board
is damaged; If the green LED located in LED305 of scc60 board and red LED
located in LED306 flash alternately, indicating the LCD is damaged.The
demaged part need to to be returned for repair or replace.
Communication Failure With The Host
SCC60 controller does not communicate directly with the host, the LCD screen
save SCC60 controller data to cache, the host computer to communicate with
the LCD screen. If the PC can not establish communication with the LCD
screen, please follow these steps to find out the reason of trip.
• Check the LCD screen and PC connection cable is ok, crystal head should
be inserted in the inside of LCD screen (face to left) jack.
• Open the small pinch at back of LCD screen, you can see the 4 LED lights,
the up two red and green LED flash alternately when communication
status is ok.
• If both are light off, please check if the host send communicate signal.If the
host send right signal, indicating the LCD is damaged, need to to be
returned for repair or replace. •
• If only the bottom green LED flashing, please check the option if of "Comm
Add","Comm Form","Baud Rate" in "Menu" menu if consistent with the host,
If the same, indicating the LCD is damaged, need to to be returned for
repair or replace.
• If the host send right signal, please contact the designer of project.
SCC60 controller all parameters stored in the board, the temperature sensor
type data stored in temperature extend board, and parameters communicate
with host stored in the LCD screen.
If parameter can not save, please follow these steps to find out the reason of
trip
• Check the communication connection is ok.
• After modify parameters, press "Accept" button to save, and exit the menu
after a few seconds to re-enter to see if has been saved.
If scc60 collect analogue error or fault can not save, please follow these steps
to find out the reason of trip
• Check whether the controller is in a trip stop status, causing the data stop
updates.
• Check the settings for this channel sensor type is consistent with the use
sensors.
• Change the channel sensor type to be re-filtered after sampling, through
the "Reset" restore.
• Check this channel sensor wiring is ok, the wiring in the correct order.
• Check this channel sensor if damaged.
• Check whether there is brass wires orother falling objects on the board
resulting in chip pin short circuit.
• Check whether the controller is in alarm status or trip stop statuses that
forbid starting.
• Check the communication connection is ok, if communication failure, the
start command can not be passed by the LCD screen to the controller.
• Check whether the controller status is "Ready" or "Start." If in "Ready"
status, check whether work in the "Remote" mode, resulting in no need to
start in remote mode; If in "Manual"mode, need manual press start button
to start compressor.If in "Start" status, please check the display second of
each window in "timer" interface, maybe because the setting time too long,
please wait be patient, or set the parameter after compressor stop.
• In auto or remote mode, please check refrigeration on point if have
refrigeration signal.
• In auto or remote mode, please check discharge press.ure value, if the
pressure high than set point, forbid to start.
• In auto or remote mode, please check the option of "Auto Start Enable" in
"Run Cond", if it is "No", forbid to auto start.
• No upward problem, mostly SCC60 is damaged to the motherboard, need
to to be returned for repair or replace.
• This kind of trip mostly is digital input alarm, clear thr alarm information
through "Reset" button.
• Please note that when console is powered on, push 220V power on
firstly, then for 24V power supply, to avoid this trip
• Check the emergency stop button is reset.
-----..,_
High Display Alarm Motor Winding1
Winding1 Alarm Temperature Higher Than
Temperature high Alarm Set point
Low Trip Display Trip, Stop Motor Winding1
immediately Temperature Lower Than
Low Trip Set point(Spare)
High Trip Display Trip, Stop Motor Winding1
immediately Temperature Higher Than
high Trip Set point
fail Display Fault ' Sensor or circuitry trip check the wiring according to
Stop immediately drawings if wiring connect
correct ,then check sensor resistance
value, Pt1000 about 1000 ohms,
Pt100 about 100 ohms,if the
resistaAce is infinite or is 0, then
replace the sensor.
'
high Alarm Set point
Low Trip Display Trip, Stop Motor Winding2
immediately Temperature Lower Than
Low Trip Set point(Spare)
High Trip Display Trip. Stop Motor Winding2
immediately Temperature Higher Than
high Trip Set point
Fai Display Fault ' Sensor or circuitry trip check the wiring according to
Stop immediately drawings if wiring connect
correct ,then check sensor resistance
value, Pt1000 about 1000 ohms,
Pt100 about 100 ohms.if the
resistance is infinite or is O, then
replace the sensor.
SCC60 Screw Compressor Intelligent Controller Use Manual(LCD Manual)
5 Electric Feature
7 Repair Description
If SCC60 controller and LCD screen, touch screen, temperature extends board
have problem, please contact our staff who incharge the project in order to
obtain technical support, make sure if need to return the product to fix it.
If need to repair the product.please remove the controller, in addition to
terminals, cables, make sure the rest parts intact, properly packaged, send the
product to our company controller, or give it to service persons in you region.
Please send back the product with a brief description of the phenomenon of
the controller failure, the project name, your company's responsible person
and contact information, etc.
In generally, controller repair does not exceed two weeks, if compressor can
not shut down for a long time, please contact the company and discuss a
solution before send it back. •
Appendix
Hexadecimal
19 Motor Run Time Integer, Unit: hours 0-65535
Signed
•
220V Input States 1
41 For Input in, 0 for No DESCRIPTION
Input
BitO lnput1, TB19-1 (Spare)
Bit1 lnput2,TB19-2 (Spare)
Bit2 lnput3,TB19-3 Oil StationPressure Low Fault
Bit3 lnput4, TB19-4 Oil Level Low Fault
Bit4 lnput5, TB19-5 Chiller Break Fault
Bit5 lnput6,TB19-6 System Level High Fault
Bit6 lnput7,TB19-7 Emergency Stop Fault
Bit? lnput8,TB19-8 Cooling Water Fault
Bit8 lnputA,TB20-1 (Spare)
Bit9 lnput8,TB20-2 (Spare)
Bit10 lnputC, TB20-3 (Spare)
Bit11 lnputD, TB20-4 (Spare)
Bit12 lnputE,TB20-5 Oil Pump Feedback
Bit13 lnputF,TB20-6 Compressor Feedback
Bit14 lnputG,TB20-7 Refrigeration On Input
Bit15 lnputH,TB20-8 (Spare)
COMB COMA
To Upper
System · Control Board
Appendix C SCC60 Main Control Board
~~~~ ~~~~
F501
Trip
~
1 2 3 4 56 7 8 ~tion
11111111
220V Input
·-.••
...,
...,"'~
CD
• ::l
Indication
P3
~.
.; ~
•
~ey
1 2 3 4 5 6 7 8 9101112Indication
....----
ABCDEFGH
••
• 00
...,"'~
le •
- T R!21••••••1~
u
~ I IT F306
~
..
R
"'~.
~§ -
I •·~...,
ww abed
.•
F301 CD
[tt) r;;:;;i r;;:;;i 1111
~ ij ~ I
::::
Fl
3 IBl6 1 3 rn1s 1 TB!t 4 TB7 I 4 TB8 1
"'
F2 -
~
~
~ l F607
F608
~ · F606
~· ~ · F604
~ l F603
~ l F602
F605
~ l F601
~I
T8 T7 T6 T5 T4 T3 T2 Tl
GC 1711 A-PTlOOHA 00
SET
24 OV GND Al Bl A2 B2 Al Bl A2 B2