K-Max: Industrial Range

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IE3

INDUSTRIAL range

K-MAX
Gearless direct drive
oil-injected
screw compressors

Fixed and Variable Speed


22-37 kW

EN
Company Profile

Fini boasts more than 60 years of experience and is one of the most
important global organisations in the professional and industrial
compressed air sector. Synonymous with quality and professionalism, the
Fini brand not only provides one of the most comprehensive ranges in
the field of rotary air compressors, but above all Fini is now established
as a global reference point in terms of quality and technology recocnised
throughout out the industrial compressed air sector.

All Fini industrial compressors are MADE IN ITALY and are designed for heavy
duty use and distinguished by offering unique and advanced technologies that
provides energy saving solutions that work!

} Our compressors offer the ideal solution to the needs } The entire production process, from project design and
of larger-scale industry as well as smaller and mid-sized research through to the packaging of the final product is
companies, where compressed air is a most important carried out at our facilities in Italy.
source of energy. Our highly skilled work force are dedicated to supporting
Fini Screw Compressors are designed for continuous duty the manufacturing and assembling activities. The
in the most arduous operating conditions, with a special continuous control and monitoring of each manufacturing
attention to reducing energy consumption, lowering process grants the utmost precision at every step, in order
operating and maintenance costs along with offering to achieve the highest quality, supreme product reliability
simple installation and ease of use. and flexibility of use.

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Innovation, Quality and Know-how

Our engineering philosophy is based on the selection and highly


controlled assembly of the most reliable and efficient technical solutions.
The constant pursuit of excellence in quality, along with an innovative
spirit and particular attention to the customers demands, are the values
that have always characterised Fini and its products.

} The continuous investment in technical design and product innovation } During production all of the assembly and
has allowed FINI to take a further step forward in the sector, with the launch testing of products is performed on automated
of the latest range of industrial air compressors K-MAX Series: assembly lines that utilise the latest robotic
oil-injected gearless direct-driven rotary screw compressors, systems. The use of the most advanced and
with 22 and 37 kW power. modern machine tools in manufacturing
coupled with the employment of advanced
controls and processes have been a major
focus for the Company representing a very
significant investment in order to create
products that exceed the quality standards
demanded by the market.
Since 1996, the Company has certified its
quality systems in compliance with UNI EN
ISO 9001.

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Our TARGET: maximum efficiency, lower energy consumption
and low noise impact.

The new gearless direct-driven oil injected K-MAX screw compressors have
been designed to minimise energy costs, without sacrificing performance.
The modularity, reduced noise and flexibility of these products provide
multiple solutions suitable for different user's requirements: with or
without air dryer, in fixed speed (only 7.5 bar) or variable speed version.

FS 130 air-end, installed


}

on K-MAX 22-08 and 22-08 ES

Gearless direct drive transmission


~ 
The drive between the air-end and electric motor is carried out by means of gearless direct connection. Power transmission without loss
can reach an advantage up to 4% compared to a normal belt driven compressor: this type of connection ensures maximum reliability
and efficiency and no drive maintenance.

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Why you should choose a Fini SCREW compressor?

} To cut operating costs.


} To have the most modern, compact, efficient, reliable and quiet
screw compressor.
} To provide a continous source compressed air.
} To increase operational efficiency in all areas where compressed air
is used.
} To save energy and reduce CO2 emmisions.

High energy saving High reliability


The IE3 high efficiency motors, combined with high
The quality control and the use of components
supplied by top global manufacturers ensure
performance air-ends, allow you to cut energy costs. a long service life and extended maintenance
Moreover, IE3 motors reduce CO2 emissions: an important contribution intervals.
to protecting the environment.

Plug&Play High productivity


Our K-MAX compressors are thoroughly tested in our factories Making a product that provides the highest
to ensure they are ready for immediate use following delivery, performance is a major focus for Fini right from
thereby saving time and cutting installation costs. the design stage. The K-MAX range continues
with this philosophy.

Low noise levels Compact design


K-MAX compressors are very quiet: efficient soundproofing materials,
lower speed and radial cooling fans make them suitable for installation The extremely compact design of these
even near workstations. compressors allows for installation in any
situation.

YEARS YEARS YEARS

The air-ends, inverters and controllers


have a 2-YEAR WARRANTY
AIR-END

COMPETITORS 120
dB(A)

100
dB(A)
66-77
dB(A)
62 only 58
40
dB(A) dB(A)
dB(A)

5
K-MAX 22 - 38 compact design meets high performance.

K-MAX 38-08

K-MAX 22-08 }
}

K-Max 22 K-Max 38

22 kW 37 kW

Available versions: Available versions:


- floor mounted compressor - floor mounted compressor
- compressor + air dryer - compressor + air dryer
- fixed and variable speed - fixed and variable speed

Air-end: Air-end:
FS 100 (variable speed version) FS 260 (fixed speed version, and variable speed 7.5 bar)
FS 130 (fixed speed version, 7.5 bar) FS 190 (variable speed version, 10-13 bar)

Controller: Controller:
ETIV ETIV

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K-MAX 22 - 38 22 - 37 kW TECHNICAL DATA

Dryer module
K-MAX compressors are also available with dryer (“ES” versions).
The refrigerated air dryer ensures the production of high quality
dry compressed air that is essential to maintaining reliable systems
and to ensure the highest quality of the finished product,
achieves excellent performance even in unfavorable environmental
conditions, and high inlet temperatures.

K-MAX 38-10 VS

}
K-MAX 22-08 ES
}

Air delivered
Code Product
kW HP l/min. (max. / min.) m3/h (max. / min.) c.f.m. (max. / min.) bar psi dB(A) BSP kg Lbs L x D x H (cm)

FIXED SPEED
V60DR92FNM060 K-MAX 22-08 22 30 3600 216 127 7.5 109 58 1-1/4" 430 195 133 x 80 x 136

V60DU92FNM060 K-MAX 38-08 37 50 6600 396 233 7.5 109 70 1-1/2" 920 418 159 x 95 x 156

FIXED SPEED WITH DRYER


V60DR92FNM160 K-MAX 22-08 ES 22 30 3600 216 127 7.5 109 58 1-1/4" 480 218 167 x 80 x 136

V60DU92FNM160 K-MAX 38-08 ES 37 50 6600 396 233 7.5 109 70 1-1/2" 1000 455 191 x 95 x 156

VARIABLE SPEED
V60DR97FNM060 K-MAX 22-08 VS 22 30 3600 / 1170 216 / 68 127 / 40 7.5 109 62 1-1/4" 445 202 133 x 80 x 136

V60DS97FNM060 K-MAX 22-10 VS 22 30 3010 / 1170 181 / 70 106 / 41 10 145 60 1-1/4" 445 202 133 x 80 x 136

V60DT97FNM060 K-MAX 22-13 VS 22 30 2560 / 965 155 / 58 91 / 34 13 188 60 1-1/4" 445 202 133 x 80 x 136

V60DU97FNM060 K-MAX 38-08 VS 37 50 6600 / 2680 396 / 161 233 / 95 7.5 109 70 1-1/2" 960 436 159 x 95 x 156

V60DV97FNM060 K-MAX 38-10 VS 37 50 5400 / 1715 324 / 103 191 / 61 10 145 69 1-1/2" 880 400 159 x 95 x 156

V60DW97FNM060 K-MAX 38-13 VS 37 50 4520 / 1705 272 / 102 160 / 60 13 188 66 1-1/2" 880 400 159 x 95 x 156

VARIABLE SPEED WITH DRYER


V60DR97FNM160 K-MAX 22-08 ES VS 22 30 3600 / 1170 216 / 68 127 / 40 7.5 109 62 1-1/4" 495 225 133 x 80 x 136

V60DS97FNM160 K-MAX 22-10 ES VS 22 30 3010 / 1170 181 / 70 106 / 41 10 145 60 1-1/4" 495 225 133 x 80 x 136

V60DT97FNM160 K-MAX 22-13 ES VS 22 30 2560 / 965 155 / 58 91 / 34 13 188 60 1-1/4" 495 225 133 x 80 x 136

V60DU97FNM160 K-MAX 38-08 ES VS 37 50 6600 / 2680 396 / 161 233 / 95 7.5 109 70 1-1/2" 1040 473 159 x 95 x 156

V60DV97FNM160 K-MAX 38-10 ES VS 37 50 5400 / 1715 324 / 103 191 / 61 10 145 69 1-1/2" 960 436 159 x 95 x 156

V60DW97FNM160 K-MAX 38-13 ES VS 37 50 4520 / 1705 272 / 102 160 / 60 13 188 66 1-1/2" 960 436 159 x 95 x 156

Free air delivery as per ISO 1217 Annex C, at 7 - 9.5 - 12.5 bar at the compressor outlet. ± 3 dB (A) as PNEUROP/CAGI PN-NTC 2.3.

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ETIV Advanced electronic controller
The advanced ETIV controller installed on the K-MAX models has been specially designed to ensure optimal monitoring and
regulation of the operation of the compressor, allowing flexibility and complete programming, for maximum efficiency and
safety.

Controller with multi-function backlight LCD graphic display, the


menu is drop down type. In the main screen the display indicates:
} Working pressure (off load / load);
} Oil temperature;
} Compressor status (stand-by, off load, load);
} Fan status (off / on);
} Date and time;
} Hours remaining before maintenance;
} Inverter use percentage.

} Compressor rotation management for up to 4 units.


It is possible to connect up to 4 compressors for managing
distribution of the workload in such a way to equalize
the hours but also changing set pressures of the various
compressors for different times.

SMS Device Service Management System


SMS is the innovative device to allow the remote control of the compressor and to perform predictive maintenance available
on screw compressors equipped with the latest ETIV controller. The device automatically sends an e-mail (up to 3 addresses
to be defined during set-up) in case of an alarm and according to preset thresholds (every hour, every day, every week): this
feature allows you to accurately schedule routine maintenance and to allow intervention in case of special maintenance or
fault finding. Furthermore, you can have remote control from any device (tablet, smartphone, PC, notebook, etc.), via a web
page, as long as it is connected to the same Internet network
as the SMS device.

Predictive and targeted maintenance:


} automated e-mail in case of alarms,
} automated e-mail every hour / day / week.
Compressor remote control:
} access to the various menu levels (user, service),
} check the status of the compressor online,
} on/off control,
} no software to be installed.

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Variable speed drive
Reducing power consumption and protecting our valuable energy
resources represents one of the greatest global environmental
challenges of our times.
The K-Max series version with 22 and 37 kW electric motor
are available in a variable speed drive version, providing high
performance combined with the most effective energy saving
solution.

The graph below shows the significant energy saving


using variable speed compressors in a typical installation.

20%
Energy saving

15% 52%
Investment Energy

13%
Service

Management costs

The inverter application of a leading world manufacturer, able to


dynamically adjust the voltage/frequency/current values of the motor,
allows the elimination of unnecessary power losses by constantly
Energy
SAVING

adjusting the generation of compressed air to match the real air demand,
offering many proven advantages for the user in terms of reducing energy
ON/OFF STANDARD

consumption:
VARIABLE SPEED

} Continuous regulation of the motor speed and compressed air


generation to precisely match the air demand.
} The air output is constantly adjusted between 40% and 100% of the
compressor full capacity.
} Constant and accurate air pressure.
} Energy consumption is proportional to the delivered compressed air. Energy costs

9
Designed for a long service life

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Noise and temperature under control

Innovative cooling system


The cooling system is among the most innovative in the field: a thermostatic controlled centrifugal fan keeps
the temperature of the entire compressor to specific tolerance and at a constant level, avoiding temperature
peaks that can be harmful for the correct operation of the compressor.
The action of the fan, combined with the efficiency of the oversized oil cooler, guarantees the ideal operation
of the compressor in differing and even extreme climatic conditions.
The “silent” fans, along with the specially designed labyrinth ventilation and the use of top quality
soundproofing materials ensure one of the lowest acoustic levels of any air compressor.

Pre-filtering panel High performance


The pre-filtering panel separates oversized air-ends
incoming dust and keeps the The special design of the
inside of the machine clean, rotor profile ensures high
thereby increasing the longevity performance levels.
of internal components and
reducing operating temperature.

SPIN-ON filters Intake regulator


The oil filter and oil-separator The electro-pneumatic system
filter are easy to remove controls the operation of the
and replace, whilst offering compressor to ensure
a long service life with low minimum pressure when
maintenance costs. operating under no-load
conditions and maximum
energy savings upon start-up.

Easy to transport High-efficiency


Thanks to the easily removable IE3 motors
panel located at the base of the The "Premium Efficiency"
compressor, the machine can be IE3 motors by a top global
effortlessly transported manufacturer, combined with
with a transpallet or a forklift high-efficiency air-ends,
truck. The panel is then replaced ensure lower energy costs.
following installation ensuring Moreover, IE3 motors help to
considerably lower noise levels reduce CO2 emissions.
and improves aesthetics.

11
HRS Heat Recovery System

HRS is a system for the recovery of the heat generated by the screw compressors,
for the production of hot water.

Most of the energy used to produce compressed air is actually converted into heat: up to 90% of this energy is reusable!
About 75% of the energy used is found in the lubrication and cooling circuit and can be used as a heat source, the remaining
15% is contained in the compressed air. It is therefore easier to produce the compressed air which enters the network.
It is therefore quite simple to recover the thermal energy (for alternative use) in the compression process... valuable energy
that is normally wasted!

} Plate oil-water heat exchanger

The HRS system can be


used on all oil-injected
screw compressors.

} Water pump

Heat of compression

4% Heat remaining in the air


2% Losses by radiation
13% Heat removed from the air cooler
72% Heat removed from the oil cooler
9% Heat radiated by the electric motor

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Recover energy - Save money!

Heating system
or industrial water circuit

Shower

Puffer storage heater


HRS
Heat Recovery
System
Air compressor

How great the recovery of energy actually is, depends of course on the size of the compressors and the type of replaced energy
(electricity, gas, heating oil), but the investment becomes very interesting for the compressors starting from 11 kW installed
power. Given the current energy costs, the return on investment of a typical heat recovery system can be as short as 6 months
with less than 2 years being the standard (with reference to a plate heat exchanger for heating systems).
Heat recovery is a real opportunity to increase the effectiveness of a compressed air system, the impact on energy costs allows
greater savings, up to 3 times compared to even the most efficient compressor.

13
Optimised control in the compressor room
Many compressed air stations include several compressors: EasyX4
is a weekly programmable sequencer, capable of configuring up to 4
compressors, based on the amount of air actually required.
EasyX4 is the easiest solution for compressor sequencing and
supervision over complex systems of compressors, up to 4 units:
fixed or variable speed.
The programming is intuitive. It is sufficient to set the 4 pressure ranges (if
4 is the number of connected units) and later define at what time the entire
compressor station shall start and stop, assigning at which pressure each
compressor must work.

EasyX4
code #405531604

1 2 3 4

Three programming levels: } MANUAL: compressors are fixed to a given operational pressure range;
} Automatic: with pressure range swapping after a programmable time interval;
} Group programming: where compressors can be switched within groups.

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Long Life Kit for screw compressors scheduled maintenance
} FSN original spare parts have been rigorously selected, checked and tested
by specialised technicians to ensure the utmost efficiency and endurance of the
compressor. The parts are stocked in our “LOGIMAT” centralised and automated
warehouse in Zola Predosa (BO) - Italy, where 12,000 part codes on 10,000 sqm are
managed every day.
} Specialised staff are continuously in contact with our distribution centres worldwide,
to deliver spare parts to our customers in the shortest possible time.
} The use of FSN Long Life Kit, specifically studied for screw compressors, extends
maintenance intervals, cutting down service costs and ensuring consistent product
performance.
Ask for the catalog with reference codes, suitable for all
K-MAX compressors!

Maintenance interval, using original parts +20%

2,000 h 4,000 h 12,000 h


(or every year) (or every year)

KIT B KIT E
1 Air filter cartridge
1 Kit 4,000 h
1 Air filter cartridge 1 Oil filter cartridge
K-MAX 22 - 37 kW 1 Separator cartridge (22 kW) - 2 Separator cartridges (37 kW)
1 Solenoid valve
1 Oil check valve (22 kW) - 2 Oil check valves (37 kW)
1 Prefilter
1 Kit 4,000 h 1 Kit 4,000 h VS
K-MAX VS 22 - 37 kW 1 Air filter cartridge
1 Electric cabinet prefilter 1 Solenoid valve

We recommend to change oil at the indicated intervals (see the user's manual) or every year. We suggest to use our RotEnergyPlus oil (NOT INCLUDED IN THE LONG LIFE KIT).

RotEnergy synthetic base lubricants


} FSN lubricants are specially designed for rotary screw #600000018 RotEnergyPlus 46 cSt - 1 x 3.25 kg (3.75 lt) package
compressors to achieve rapid water separation, lower
friction, enhanced energy savings, longer maintenance #600000009 RotEnergyPlus 46 cSt - 4 x 3.25 kg (3.75 lt) packages
intervals and excellent bearing lubrication while offering #600000007 RotEnergyPlus 46 cSt - 1 x 16 kg (18.5 lt) package
superior rust and corrosion protection.
#600000012 RotEnergyPlus 46 cSt - 1 x 175 kg (210 lt) can

} RotEnergyFood is a high quality food-grade rotary #600000014 RotEnergyFood 46 cSt - 4 x 3.25 kg (3.75 lt) packages
compressor lubricant specifically designed for use #600000016 RotEnergyFood 46 cSt - 1 x 16 kg (18.5 lt) package
in the food and beverage industries to meet their
#600000017 RotEnergyFood 46 cSt - 1 x 180 kg (207 lt) can
production quality standards.

} All the exploded drawings and the spare parts lists for every compressor
model are available at any time on the Fini and FSN websites:
www.finicompressors.com - www.fsnspareparts.com

} Our “Hot-Line” service is able to prepare and ship urgent orders


on the same day.

15
2,000 - 09/2016 - 9990016
A wide range of solutions for industrial applications

Models and features in this catalogues may be subject to changes without prior notice. Images shown are for illustration and may vary from the actual products.
K-Max 5.5-15 Micro - Plus Tera SD OS Scroll Air Treatment
Gearless direct drive Belt-driven oil-injected Gearless direct drive Oil-free spiral scroll Air dryers, air filters and
oil-injected screw rotary screw compressors, oil-injected screw compressors, from 2.2 a wide range of products
compressors, from 5.5 from 2.2 to 75 kW power, compressors, from 75 to 22 kW power, single for the compressed air
to 15 kW power, fixed fixed and variable speed. to 250 kW power, fixed or multi-scroll, fixed and treatment.
and variable speed. and variable speed. variable speed.

FINI NUAIR S.p.A.


Registered office and Headquarter: Via Einaudi, 6 - 10070 Robassomero (TO) - Italy
Production plant: Via Toscana, 21 - 40069 Zola Predosa (BO) - Italy
Tel.: +39 011 9233000 - Fax: +39 011 9241138

www.finicompressors.com - [email protected]

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