Mpe Installation, Use and Maintenance Manual

EN INSTALLATION, USE AND MAINTENANCE MANUAL
MPE
4 kW - 76 kW
MPE
1 THE MPE SERIES.................................................................................... 5 5.3.4 Changing the operating mode from the keyboard on the unit................... 31
1.1 Field of application................................................................................. 5 5.4 Display and setting of operating parameters........................................ 32
1.2 Models and versions............................................................................... 5 5.4.1 Parameters............................................................................................ 32
1.3 Components lay-out................................................................................ 6 5.5 Regulation logic.................................................................................... 32
1.4 Water circuits....................................................................................... 13 5.6 Set point compensation........................................................................ 33
2 INSPECTION, CONVEYANCE DIMENSIONAL AND SITING...................... 15 5.7 Signals and alarms............................................................................... 34
2.1 Inspection............................................................................................. 15 5.7.1 Alarm reset............................................................................................ 34
2.2 Conveyance.......................................................................................... 15 6 OPERATING LIMITS............................................................................... 35
2.3 Dimensional.......................................................................................... 16 6.1 Operating limits in chiller mode............................................................ 35
2.4 Siting.................................................................................................... 22 6.2 Operating limits in heat pump mode..................................................... 36
2.4.1 Installation clearance requirements......................................................... 22 6.3 Thermal carrying fluid.......................................................................... 36
2.5 Dampers siting..................................................................................... 23 7 CONTROL AND SAFETY DEVICES.......................................................... 37
3 PLUMBING AND ELECTRICAL CONNECTIONS....................................... 24 7.1 Control devices..................................................................................... 37
3.1 Plumbing connection............................................................................ 24 7.1.1 Service thermostat................................................................................. 37
3.1.1 Hydraulic connection............................................................................. 24 7.1.2 Control device settings........................................................................... 37
3.1.2 Recommended water circuit................................................................... 24 7.2 Safety devices...................................................................................... 37
3.1.3 Filling the system................................................................................... 25 7.2.1 High pressure switch............................................................................. 37
3.2 Electrical connections........................................................................... 26 7.2.2 Refrigerant circuit safety valve................................................................ 37
3.3 Electrical data....................................................................................... 27 7.2.3 Low pressure switch.............................................................................. 37
4 STARTING UP........................................................................................ 29 7.2.4 Anti-recycle timer................................................................................... 37
4.1 Preliminary checks............................................................................... 29 7.2.5 Antifreeze thermostat............................................................................. 37
5 MICROPROCESSOR CONTROL.............................................................. 30 7.2.6 Water differential pressure switch........................................................... 37
5.1 Description of control panel.................................................................. 30 7.2.7 Water safety valve.................................................................................. 37
5.1.1 Remote control panels (accessories)..................................................... 30 7.2.8 Safety device settings............................................................................ 37
5.1.2 Main functions....................................................................................... 30 8 ROUTINE MAINTENANCE AND CHECKS................................................ 38
5.1.3 Devices controlled................................................................................. 30 8.1 Checks to be performed by the user..................................................... 38
5.2 Using the control panel......................................................................... 30 8.2 Checks and maintenance to be performed by
5.2.1 Display.................................................................................................. 30 specialised personnel........................................................................... 38
5.2.2 Information about equipment status....................................................... 31 9 RETIRING THE UNIT.............................................................................. 38
5.3 Switching on and off and changing the operating mode....................... 31 10 TECHNICAL FEATURES......................................................................... 39
5.3.1 Switching the unit on and off in the cooling mode................................... 31 10.1 Water chillers rated technical data....................................................... 39
5.3.2 Switching the unit on and off in the heating mode 10.2 Heat pumps rated technical data.......................................................... 40
(MPE H heat pump model only) ............................................................. 31 11 COOLING CIRCUITS.............................................................................. 43
5.3.3 Switching on and off and changing the operating mode.......................... 31 12 TROUBLESHOOTING............................................................................. 52
TRANSLATION OF ORIGINAL INSTRUCTIONS
WATER CHILLERS AND HEAT PUMPS ARE IN ACCORDANCE WITH THE

LAW 97/23/CE (PED) FILLIN IN D1 FORM, APPROVED BY THE THIRD
NOTIFIED BODY ICIM N° 0425
The technical and dimensional data reported in this manual may be modified in view
of any product improvement.
- for any information , please contact the company [email protected]
- In order to know the operating weight of any unit, refer to the table Rated technical
data
2 All copying, even partial, of this manual is strictly forbidden RG66007169 - Rev 03
The unit data are reported on the rating label in this page.
THE LABEL SHOWS THE FOLLOWING DATA:

- Series and size of the unit
- Date of manufacture
- Main technical data
- Manufacturer
- The label is applied on the unit, usually on the enclosing panels beside the condenser coil
IMPORTANT: NEVER REMOVE THE LABEL

- Serial number of the unit
- The serial number permits to identify the technical characteristics and the components installed
- Without this datum it will be impossible to identify the unit correctly
Galletti S.p.A. via L.Romagnoli 12/a

40010 Bentivoglio (BO) Italia
Made in Italy
CATEGORIA 1
Serial number
Code
Date of production
Cooling capacity (W)
Heating capacity (W)
Power supply
Power input (kW)
Weight (kg)
Max power input (kW)
Max running amperage (A)
HP Power input (kW)
Refrigerant
Max refrigerant pressure (bar)
Max refrigerant temperature (°C)
RG66007169 - Rev 03 All copying, even partial, of this manual is strictly forbidden 3
MPE
GENERAL CAUTIONARY NOTES
- Keep this manual intact in a safe place for the all life of the unit.
- Carefully read all the information contained in this manual, paying special attention to sections marked "Important" and "Warning"; failure to comply with
the instructions provided could result in injury to persons or damage to the equipment.
- Should a fault occur, consult this manual and if necessary contact the nearest Galletti S.p.A. service centre.
- All installation and maintenance operations must be carried out by qualified personnel, unless otherwise indicated in this manual.
- THE FIRST START UP MUST BE CARRIED OUT EXCLUSIVELY BY QUALIFIED PERSONNEL AND AUTHORIZED BY GALLETTI S.p.A
(SEE WARRANTY SHEET ATTACHED).
- Before performing any work on the unit, disconnect it from the power supply.
- Failure to comply with the rules provided in this manual will result in the immediate invalidation of the warranty.
- Galletti S.p.A. shall not accept any liability for injury or damage resulting from improper use of the equipment or failure to comply with the directions
provided in this manual and on the unit itself
- For further information or communication, please contact the company at: [email protected]
- To find out the weight of each unit, please refer to the table in the paragraph “Rated specifications”.
SAFETY SYMBOLS
Read the manual carefully WARNING Use personal protective

equipment
USE SUITABLE PPE (GLOVES FOR REFRIGERANT, PROTECTIVE GOGGLES).
1 THE MPE SERIES
1.1 FIELD OF APPLICATION

MPE air-condensed water chillers and heat pumps have been designed to cool and heat water for air conditioning and heating systems in residential or
commercial buildings. The MPE range units are intended for outdoor installation (IP24 protection degree), in a position not accessible to the public. If
protection grids are not provided (accessory) and if the machine can be reached by non-specialised personnel, access to the finned coil must be prohibited
using appropriate barriers. Do not install the unit in environments with gas or flammable dusts.
1.2 MODELS AND VERSIONS

The MPE series includes 25 models with different in cooling only and heat pump version: All models are charged with R410A refrigerant.
The choice of some options can prevent the choice of some options or oblige the selection of other fields. To contact the Galletti for verification
Complete Unit Code M P E 0 0 9 C 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Version 0
Single compressor 0
Tandem T
Model (size) 0 9
Operation C
Chiller C
Heat pump H
Power Supply 0
Standard 400 - 3N - 50 0
Single phase M
400 - 3N - 50 + thermalmagnetic 2
Single Phase + thermalmagnetic 4
Expansion Valve 0
Standard valve 0
Electronic expansion valve A
FLOOR PACK (Including electronic valve and C/C) B
Pump and accessories 0
Not present 0
Pump - vessel - water charge valve 1
Double pump - vessel - water charge valve 2
Buffer tank 0
Not present 0
Present S
Partial heat recovery (the condensation control must be added) 0
Not present 0
Desuperheater with pump contact D
Air flow modulation 0
Not present 0
Condensation control with fans adjusted by potentiometer C
Condensation control with "EC brushless" electronically controlled fans E
Antifreeze kit 0
Not present 0
Present, standard unit E
Present, unit with pump and vessel P
Present, unit with pump, vessel and tank S
Acoustic insulation 0
Not present 0
Compressor compartment soundproofing 1
Compressor silencing housings 2
Opt. 1 + Opt.2 3
Refrigerant circuit accessoires 0
Not present 0
Refrigerant gauge M
Remote control 0
Not present 0
Output RS485 (Modbus or Carel protocol 2
Simplified remote control S
BASE microprocessor remote control (modbus disabling) M
ADVANCED Remote microprocessor control X
LON FTT10 serial card L
Special coil 0
Standard O
Copper / copper heat exchanger R
Cataphoresis C
Fins pre-coated with epoxy paint B
Protection grille 0
Not present 0
Present G
Compressor options 0
Not present 0
Power factor correction capacitors 1
Soft starter 2
Power factor correction capacitors + soft starter 3
Low air/water temperature (crankcase heating element) 4
Control microprocessor 1
BASE control microprocessor 1
ADVANCED control microprocessor 2
ADVANCED control microprocessor + GSM kit 3
ADVANCED control microprocessor + clock card 4
MPE
1 THE MPE SERIES
1.3 COMPONENTS LAY-OUT
MPE 04 ÷ 08
DESCRIPTION
1. R410A-air heat-exchanger 11. Water safety valve
2. R410A-water heat-exchanger 12. Liquid receiver
3. Fans 13. Pump
4. Water differential pressure switch (fan housing) 14. Compressor
5. Automatic air purge valve 15. Refrigerant filter
6. Expansion vessel (fan housing) 16. Low pressure switch and charge port
7. Water tank (accessory) 17. High pressure switch and charge port
9. 4-way valve (MPE H) 18. Water gauge
10. Thermostatic valve 19. Water charge
1 THE MPE SERIES
MPE 10 ÷ 15
DESCRIPTION
2. R410A-water heat-exchanger 12. Liquid receiver (fan housing)
3. Fans 13. Pump
MPE
1 THE MPE SERIES
MPE 18 ÷ 27
DESCRIPTION
3. Fans 13. Pump
1 THE MPE SERIES
MPE 28 ÷ 40
DESCRIPTION
3. Fans 13. Pump
MPE
1 THE MPE SERIES
MPE 54 ÷ 66
DESCRIPTION
3. Fans 13. Pump
1 THE MPE SERIES
MPE 30 ÷ 45 T
DESCRIPTION
3. Fans 13. Pump
MPE
1 THE MPE SERIES
MPE 54 ÷ 76T
DESCRIPTION
3. Fans 12. Pump
1 THE MPE SERIES
1.4 WATER CIRCUITS
MPE (EVAPORATOR AND PUMP)
OPTIONAL
OPTIONAL ONLY FOR MPE

28-66 / 30-45T / 54-76T RANGE
MPE (EVAPORATOR)
OPTIONAL
LEGEND
VS Safety valve VE Expansion vessel
EV Evaporator P Pump
PD Water differential pressure switch RS Drain
MA Water gauge RC Water charge
VAS Air bleed hole VU Check valve
MPE
1 THE MPE SERIES
1.4 WATER CIRCUITS
MPE (EVAPORATOR AND BUFFER TANK)
ONLY FOR MPE 10-27 RANGE
NOT AVAILABLE FOR

MPE 04-08
OPTIONAL
MPE (EVAPORATOR, PUMP AND BUFFER TANK)
ONLY FOR MPE 10-27 RANGE
NOT AVAILABLE FOR

MPE 04-08
OPTIONAL
OPTIONAL ONLY FOR MPE

28-66 / 30-45T / 54-76T RANGE
LEGEND
VS Safety valve VE Expansion vessel
EV Evaporator P Pump
PD Water differential pressure switch RS Drain
MA Water gauge RC Water charge
VAS Air bleed hole VU Check valve
2 INSPECTION, CONVEYANCE DIMENSIONAL AND SITING
2.1 INSPECTION
On receiving the unit, check that the packing is intact: the machine left the factory in perfect conditions and after thorough inspection.
Should you detect any signs of damage, immediately report them to the carrier and note them on the delivery slip.
Galletti S.p.A. must be notified of the entity of the damage within 8 days of the delivery date.
Check that the following items are present:
- starting up module,
- wiring diagram,
- warranty certificate
- make sure that this manual is intact (56 pages)
2.2 CONVEYANCE
During handling it is compulsory to check dimensions, weights, centre of gravity and anchorages. Check as well that lifting and positioning devices conform
to the current safety regulations. The unit leaves the factory screwed onto a wooden pallet, which allows it to be easily conveyed with a forklift truck.
After removing the unit from the pallet, handle it gently, without applying excessive pressure on the side panels, finned coil and fan grille. You should collect
and separate the packing materials (wood, cardboard, nylon etc.) and make them available for recycling in order to minimise their environmental impact.
Before lifting, remove the screws that fasten the machine base to the wooden pallet. The unit must be lifted using Ø 1½” GAS steel pipes at least 3mm
thick, to be inserted in the round holes on the base side members (see figure) and identified by means of stickers. Piping must protrude of at least 250-300
mm from each side, be slung with ropes of equal length and secured to the lifting hook (provide stops at the ends of the pipes to prevent the ropes from
slipping off due to the weight). Use ropes and belts sufficiently long to extend beyond the height of the machine and place spacer bars and boards on the
top to prevent damaging the sides and the top of the unit. In this phase, before the definitive position, vibration damping supports can be installed (optional).
Warning In all lifting operations make sure that the unit is securely anchored in order to prevent accidental falls or overturning.
MPE
2.3 DIMENSIONAL
MPE 04 ÷ 08
366.2 451 989

153.3 3
4
757.5
7
6 60
558.5
366.2 451 989
464
153.3 3
407.5
4
224
5 148 2 1
121.5
121.5
472
186 590 186 492 6 60 966
558.5
8 8 8 8
464
407.5
224
5 148 2 1
121.5
472
186 590 186 492 966
8 8 8 8
1,5 m
1,5 m
coli
d a osta ea
ro ar
1,5 m
libe clear
1m 1m
1,5 m
oli
stac
r o da o r area
libe clea
1m 1m
LEGEND
1 Water in 1" female
2 Water out 1" female
Safety valve discharge outlet provided with
3
rubber ring holder
4 Water supply 1/2" male (optional tap)
5 Drain manifold 1/2" female
6 Power supply Ø 28 mm
7 Electrical control board
8 Dampers fastening points (accessory)
2.3 DIMENSIONAL
MPE 10 ÷ 15
299
1247.5 564 3 282
2 209 1
1224
4
7
299
1247.5 564 3 282
2 209 1
1224
1223.5
1098
1053
6
953
948
1223.5
1098
1053
6 527
953
948 5
127
195.5 900 124.5 560
8 8 8 8
527
5
127
900 124.5 560

8 8 8
1 ENTRATA ACQUA 1" FEMMINA

2 USCITA ACQUA 1" FEMMINA
3 SCARICO VALVOLA DI SICUREZZA CON PORTAGOMMA 1,5 m
4 ALIMENTAZIONE ACQUA 1/2" MASCHIO (RUBINETTO OPTIONAL)
1" FEMMINA 5 SCARICO ACQUA 1/2" FEMMINA
oli
FEMMINA 6 ALIMENTAZIONE ELETTRICA Ø28
stac a
A DI SICUREZZA CON PORTAGOMMA 1,5 m
7 QUADRO ELETTRICO 1,5 m
a o
ro d are
ACQUA 1/2" MASCHIO (RUBINETTO OPTIONAL)
8 ANTIVIBRANTI
/2" FEMMINA
libe clear
coli
ELETTRICA Ø28
1m
CO 1,5 m
d a osta ea
ro ar
libe clear
1m
LEGEND
1 Water in 1" female
2 Water out 1" female
3
rubber ring holder
MPE
2.3 DIMENSIONAL
MPE 18 ÷ 27
1588 605 298

201
1565 2 4 3 1 186 7
1588 605 298

201
6
1273.5
1565 2 4 3 1 186 7
1171.5
150.5
1126
983
650.5
6
1171.5
150.5
1126
568
127
983
207 1112 241.5 601 5 378
650.5
8 8
568
127
1112 241.5 601 5 378

8 8
1 ENTRATA ACQUA 1 1/4" FEMMINA

2 USCITA ACQUA 1 1/4" FEMMINA
3 SCARICO VALVOLA DI SICUREZZA CON PORTAGOMMA 1,5 m
1 ENTRATA ACQUA 1 1/4" FEMMINA 5 SCARICO ACQUA 1/2" FEMMINA
2 USCITA ACQUA 1 1/4" FEMMINA 6 ALIMENTAZIONE ELETTRICA Ø28
3 SCARICO VALVOLA DI SICUREZZA CON PORTAGOMMA 1,5 m coli
7 QUADRO ELETTRICO
d a osta ea
8 ANTIVIBRANTI 1,5 m
ro ar
libe clear
5 SCARICO ACQUA 1/2" FEMMINA
6 ALIMENTAZIONE ELETTRICA Ø28
li
7 QUADRO ELETTRICO taco 1m
8 ANTIVIBRANTI 1,5 m o d a os area
r
libe clear
1m
LEGEND
1 Water in 1" 1/4 female
2 Water out 1" 1/4 female
3
rubber ring holder
2.3 DIMENSIONAL
MPE 28 ÷ 40 - MPE 30 ÷ 45 T
1987.5
356
951 319
1987.5 201
2 4 3
356
319 1
201
2 4 3
1
1450.5
100
7
1223
1108
1450.5
1012
100 6
682
1223
1108
1012
6
682
139.5
5 254 MPE 28-40 CON SERBATOIO
914 138.5 MPE 30-45 T
303.7 729.8 623.8 303.7
139.5
8 5 8 254 8 8 MPE828-40 CON SERBATOIO

138.5
947 1965 MPE 30-45 T 379.5

303.7 729.8 623.8 303.7
8 8 8
1965 379.5
1 ENTRATA ACQUA 1 1/4" FEMMINA

2 USCITA ACQUA 1 1/4" FEMMINA
MINA 3 SCARICO VALVOLA DI SICUREZZA CON PORTAGOMMA
INA 4 ALIMENTAZIONE ACQUA 1/2" MASCHIO (RUBINETTO OPTIONAL)
EZZA CON PORTAGOMMA 5 SCARICO ACQUA 1/2" FEMMINA
" MASCHIO (RUBINETTO OPTIONAL) 6 ALIMENTAZIONE ELETTRICA Ø37 1m
NA 7 QUADRO ELETTRICO
Ø37 8 ANTIVIBRANTI 1m 1,5 m
1,5 m 1m 1,5 m
1m 1,5 m
LEGEND
1 Water in 1" 1/4 female
2 Water out 1" 1/4 female
3
rubber ring holder
MPE
2.3 DIMENSIONAL
MPE 54 ÷ 66
2008
1965
310.8
951 280 979
194.5 1
2008
3
7
1965
10
310.8
51 280 9 979
4
194.5 1
1452
1190
3
1069
970
2
768.5
10
557.8
376
9 4
1452
6
914
1190
1069
138.5
5
970
139.5
2
768.5
947 304 730 624 304 379.5

557.8
376
8 8 8
14
138.5
5
139.5
47 304 730 624 304 379.5

8 8 8
1 ENTRATA ACQUA IMPIANTO 2" FEMMINA

2 USCITA ACQUA IMPIANTO2" FEMMINA
3 SCARICO VALVOLA DI SICUREZZA CON PORTAGOMMA
4 ALIMENTAZIONE ACQUA 1/2" MASCHIO
ACQUA IMPIANTO 2" FEMMINA 5 SCARICO ACQUA 1/2 "FEMMINA
CQUA IMPIANTO2" FEMMINA 6 ALIMENTAZIONE ELETTRICA
VALVOLA DI SICUREZZA CON PORTAGOMMA
7 QUADRO ELETTRICO 1m
AZIONE ACQUA 1/2" MASCHIO 8 PUNTI FISSAGGIO ANTIVIBRANTI (ACCESSORIO)
ACQUA 1/2 "FEMMINA
9 INGRESSO ACQUA DESURRISCALDATORE 1" FEMMINA
AZIONE ELETTRICA 1,5 m
ELETTRICO 10 USCITA ACQUA DESURRISCALDATORE 1"FEMMINA 1m
SSAGGIO ANTIVIBRANTI (ACCESSORIO)
O ACQUA DESURRISCALDATORE 1" FEMMINA 1m 1,5 m
1,5 m
ACQUA DESURRISCALDATORE 1"FEMMINA
1m 1,5 m
LEGEND
1 Water inlet 2" female
2 Water outlet 2" female
3
rubber ring holder
4 Water supply ½” male
5 Water drainage ½" female
6 Power supply
7 Electric control board
Fastening points for vibration dampers
8
(accessory)
9 Desuperheater water inlet 1” female
10 Desuperheater water outlet 1” female
2.3 DIMENSIONAL
MPE 54 ÷ 76T
2112
2091 1183
5
5
2112
2091 1183
4
5
5
1733
1 2
4
1733
345
345
243 243 1144

155.5
303 688 794 303

598 578 6 6 6
345
3
243 1144
303 688 794 303
578 6 6 6
3
1 Entrata acqua impianto 2" femmina

2 Uscita acqua impianto 2" femmina
3 Scarico acqua impianto 1/2 " femmina
4 Alimentazione elettrica 1m
ua impianto 2" femmina
a impianto 2" femmina 5 Quadro elettrico
6 Punti di fissaggio antivibranti 1,5 m
a impianto 1/2 " femmina
ne elettrica 1m
trico 1m 1,5 m
aggio antivibranti 1,5 m
1m 1,5 m
LEGEND
1 Water inlet 2" female
2 Water outlet 2" female
3
rubber ring holder
4 Water supply ½” male
5 Water drainage ½" female
6 Power supply
MPE
2.4 SITING
It is important to bear in mind the following aspects when choosing the best site for installing the unit:
- size and origin of water pipes;
- location of the power supply;
- solidity of the supporting surface;
- avoid obstacles to the outflow of air from the fan which could cause back suction (see section on "installation clearance requirements");
- Direction of prevalent winds: (position the unit so as to prevent prevalent winds from interfering with the fan air flow)
Prevalent winds opposing the fan air flow will result in a maximum air temperature below the value indicated in the operating limits;
Wind flowing in the same direction as the fan flow will result in a minimum air temperature above the value indicated in the operating limits.
Even when the chiller is running in the heat pump mode, wind may have the effect of reducing the range of operation"
- avoid the possible reverberation of sound waves; do not install the unit in narrow or cramped spaces;
- ensure adequate accessibility for maintenance or repairs (see section on "installation clearance requirements").
This appliance is not intended to be used by children or persons with physical, sensorial or mental problems, inexpert or unprepared, without
supervision. Be careful that children do not approach the appliance.
2.4.1 INSTALLATION CLEARANCE REQUIREMENTS

To guarantee the proper functioning of the unit and access for maintenance purposes, it is necessary to comply with the minimum installation clearance
requirements shown in figures 1, 2 and 3.
Verify that there are no obstacoles in front of the fans air outlet.
Avoid any and all situations of backflow of hot air between air outlet and inlet of the unit.
If even only one of the above conditions is not fulfilled, please contact the manufacturer to check for feasibility.
In the design of the MPE series, special care has been taken to minimise noise and vibrations transmitted to the ground.
Even greater insulation may be obtained, however, by using vibration damping base supports (available as optional accessories).
If vibration damping base supports are adopted, it is strongly recommended also to use vibration damping couplings on the water pipes.
Whenever the unit is to be sited on unstable ground (various types of soil, gardens, etc.) it is a good idea to provide a supporting base of adequate dimensions.
Warning heat pump units produce condensation while operating in the heating mode.
MPE 04 ÷ 08
HEAT EXCHANGER WATER CONNECTION SIDE

EXCHANGER SIDE
ELECTRICAL BOX
2.4 SITING
2.4.1 INSTALLATION CLEARANCE REQUIREMENTS
HEAT EXCHANGER WATER CONNECTION SIDE HEAT EXCHANGER WATER CONNECTION SIDE
EXCHANGER SIDE
ELECTRICAL BOX
EXCHANGER SIDE
ELECTRICAL BOX

MPE 30-45T SIDE DISCHARGE WATER
MPE 30-45T SIDE DISCHARGE WATER

ELECTRICAL BOX
ELECTRICAL BOX
EXCHANGER SIDE
EXCHANGER SIDE
2.5 DAMPERS SITING
MPE N°DAMPERS
04 - 08 4
10 - 15 4
18 - 27
28 - 66
4
6
DAMPERS
30 - 45 T 6
54 - 76 T 6
MPE
3 PLUMBING AND ELECTRICAL CONNECTIONS
3.1 PLUMBING CONNECTION
All the units belonging to the MPE series are equipped with water differential pressure switch, safety valve, water pressure gauge and automatic filling device
and emptying tap.
Furthermore, depending on the version, MPE units can be supplied complete with pump, expansion vessel and buffer tank:
3.1.1 HYDRAULIC CONNECTION
Warning While connecting the taps, hold the unit's plumbing connections tightly in place using a hexagonal wrench to prevent the pipes inside the
unit from being damaged (see figure).
3.1.2 RECOMMENDED WATER CIRCUIT
Warning when making the plumbing connections, make sure there are no open flames in proximity to or inside the unit.
When setting up the water circuit, it is advisable to equip it with:

- valves for regulating (VI) the unit on the water pipes, immediately upstream and downstream from the unit itself, to be used in the event maintenance
work is required;
- standard mechanical filter (FM) (OBLIGATORY!) on the pipe feeding the unit, in proximity to the latter;
- standard mechanical filter (FM) (OBLIGATORY!) and check valve (VNR), on the supply line upstream from the filling tap (RC);
- an air vent valve at the highest point of the circuit;
- escape pipe for the safety valve (VS), which, in the event the safety valve opens, diverts the jet of water to an area where it cannot harm persons or
damage property (Important!);
- vibration-damping couplings (GA) on the pipes to prevent vibrations from being transmitted toward the system.
Important! It is advisable to ensure that the pipes connected upstream and downstream from the unit are not smaller in diameter than the plumbing
connections of the unit itself.
Important! During wintertime the water circuit (or the water chiller only) must be emptied to prevent damage caused by freezing; alternatively, the
circuit may be filled with a mixture of water and glycol; the percentage of glycol necessary will depend on the lowest forecast temperature (see table):
Percentage by weight Mixture freezing

of ethylene glycol (%) temperature (°C)
0 0
10 -4
15 -8
20 -14
30 -18
Important! If different antifreeze product is to be used, please contact the manufacturer.
Failure to install filters and vibration dampers may cause problems of clogging, breakages and noise, for which the manufacturer may not be held liable.
3.1 PLUMBING CONNECTION
3.1.2 RECOMMENDED WATER CIRCUIT
OPTIONAL
LEGEND VE Expansion vessel

VS Safety valve RS Drain
EV Evaporator RC Water charge
PD Water differential pressure switch VI Regulation valve (not supplied)
MA Water gauge GA Vibration-damping coupling (not supplied)
VAS Air bleed hole FM Mechanical filter (OBLIGATORY)
SA Storage tank VNR Check valve (not supplied)
3.1.3 FILLING THE SYSTEM
- Before you start filling, make sure that the system drainage cock is closed.
- Open all the air vent valves of the system and of the indoor units and chiller.
- Open the system regulating devices.
- To fill the circuit open slowly the water tap of the system (optional).
- When water starts coming out of the air vent valves of the indoor units, close them and continue filling until the pressure gauge reading is 1.5 bars.
MPE
3.2 ELECTRICAL CONNECTIONS
All operations must be performed by qualified service personnel in accordance with current laws and regulations. For any electrical work on the unit, refer
to the electric diagrams supplied with the unit.
It is recommended to make sure that:
- The characteristics of the mains power supply are adequate for the electrical inputs specified in the table of electrical data.
Warning Before carrying out any job on electrical parts, make sure the power supply is disconnected. Check that the mains electricity supply
is compatible with the specifications (voltage, number of phases, frequency) shown on the unit rating plate. The supply voltage may not undergo
fluctuations exceeding ±5% of the rated voltage. The electrical connections must be made in accordance with the wiring diagram provided with the
unit and the regulations in force.
Warning Never attempt to modify internal electrical connections: any undue modifications will immediately invalidate the warranty.
Important! An all-pole circuit breaker must be used on the electric panel upstream, conform to IEC Standards (contacts must be open at least of 3
mm), with suitable interruption capacity and differential protection, according to the electrical data table described below, and installed as close as
possible to the device. For the machine power supply line, use H07RN-F rubber flexible cables, with section as indicated in the table. For the cable
passage, use sheaths and channels suitable for outdoor installation. Provide a line switch and delayed-type fuses with features as indicated in the table.
Important! Upstream from the electric control board, you must provide a switch with a delayed fuse meeting the specifications indicated in the table
To access the electric control board it is necessary to remove the inspection panel (figure 4) by taking out the screws; introduce the power cable into
the unit through the bushing on the side panel; then bring it to the electric control board through the cable holder provided.
MPE 004M 005M 007M 008 M 008 010 M 010 013 015 018 020 024 027 028
Power cables mm2 4 4 6 6 4 6 4 4 4 6 6 10 10 10
Safety fuse F A 16 16 20 25 10 32 16 20 20 25 25 32 32 32
Circuit breaker IL A 20 20 25 25 16 32 20 25 25 25 25 32 40 40
MPE 032 035 040 054 066 T30 T34 T40 T45 T54 T61 T69 T76
Power cables mm2 10 10 10 16 25 10 10 16 16 16 25 25 35
Safety fuse F A 32 40 40 63 80 40 40 50 50 50 63 63 80
Circuit breaker IL A 40 50 50 80 80 50 50 63 63 50 50 63 80
Important! Tighten the wires securely to the terminals and clamp the cable in place with the cable holder (figure 5).
Important! Make sure that the length of cable inside the unit enters the bushing from below: this is necessary to prevent rainwater from dripping inside
the unit.
Important! To preserve the protection degree of the machine, use a cable gland compatible with the sheath or power cable diameter, in correspondence
to the unit side panel hole.
Important! An earth connection is mandatory: connect the earthing wire to the terminal provided on the electric control board (see the electric control
board layout supplied with the unit ), marked .
Important! If you wish to include:

- a remote on/off switch
- a remote switch for changing over between the cooling and heating mode (MPE H only),
- a remote alarm indicator
it is a good idea to do so at this stage of the installation procedure, by connecting the switches or PCDS remote control (accessory) to the electric
control board terminals as directed in section 3.3 and using the unit wiring diagram as your reference.
4 5
3.3 ELECTRICAL DATA
MPE 004M 005M 007M 008008 M010 M 010 013 015 018 020 024 027 028
Maximum power input kW 2,00 2,30 3,00 5,005,00 5,10 7,20 8,90 10,5 12,5 13,6 14,5 18,0 18,3
Maximum current absorption A 9 11 15 9 24 24 12 15 18 22 24 26 32 33
Starting absorbed current A 38 44 63 98 49 49 98 64 67 76 105 159 133 134
Fan motor rated power kW 0,135 0,135 0,135 0,135
0,135 0,135 0,135 0,135 0,135 0,135 0,135 0,135 0,135 0,320
Fan motor rated current A 0,64 0,64 0,64 0,640,64 0,64 0,64 0,64 0,64 0,64 0,64 0,64 0,64 1,75
Pump motor rated power kW 0,14 0,14 0,14 0,140,14 0,37 0,37 0,37 0,37 0,37 0,37 0,37 0,37 0,55
Pump motor rated current A 0,58 0,58 0,58 0,580,58 2,00 2,00 2,00 2,00 2,00 2,00 2,00 2,00 3,00
Power supply V/f/Hz 230-1-50 400-3N-50 230-1-50 400-3N-50
Auxiliary power supply V/f/Hz 230-1-50
Power cables mm2 4 4 6 6 4 6 4 4 4 6 6 10 10 10
PCD connecting cables mm2 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22
PCDS connecting cables mm2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Safety fuse F A 16 16 20 25 10 32 16 20 20 25 25 32 32 32
Circuit breaker IL A 20 20 25 25 16 32 20 25 25 25 25 32 32 32
MPE 032 035 040 054 066 T30 T34 T40 T45 T54 T61 T69 T76
Maximum power input kW 18,9 21,8 22,4 22,7 23,3 20,9 24,4 26,6 30,8 27,0 29,9 32,3 39,4
Maximum current absorption A 34 39 40 40 41 37 43 47 63 48 53 57 69
Starting absorbed current A 167 162 164 163 165 86 96 127 150 177 187 202 229
Fan motor rated power kW 0,320 0,320 0,320 0,610 0,610 0,320 0,320 0,320 0,320 0,400 0,400 0,400 0,400
Fan motor rated current A 1,75 1,75 1,75 2,65 2,65 1,75 1,75 1,75 1,75 1,80 1,80 1,80 1,80
Pump motor rated power kW 0,55 0,55 0,55 0,90 0,90 0,55 0,55 0,55 0,55 1,30 1,30 1,30 1,30
Pump motor rated current A 3,00 3,00 3,00 4,90 4,90 3,00 3,00 3,00 3,00 5,90 5,90 5,90 5,90
Power supply V/f/Hz 400-3N-50
Auxiliary power supply V/f/Hz 230-1-50
Power cables mm2 10 10 10 16 16 10 16 16 16 16 16 16 25
PCD connecting cables mm2 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22 AWG22
PCDS connecting cables mm2 1 1 1 1 1 1 1 1 1 1 1 1 1
Safety fuse F A 32 40 40 50 50 40 50 63 63 63 63 63 80
Circuit breaker IL A 40 40 50 63 63 50 50 63 63 63 63 63 80
- The maximum input power is the mains power that must be available in order for the unit to work.
- The maximum current absorption refers to the current that will trigger the internal safety devices of the unit. It is the maximum current allowed in the unit
This value may never be exceeded; it must be used as a reference for determining the size of the power supply line and the related safety devices
(refer to the wiring diagram supplied with the units). Cross-section area of cables: 4 A/mm2 approx.
MPE
3.3 ELECTRICAL DATA
MAIN ELECTRICAL CONNECTION OF THE ONE-PHASE AND THREE-PHASE UNITS
L1
L L2
L3
N -IG N
-FL
-IG
L1
L2
L3
N
T2 T1
L2 L1
-IL
-FL
PE
2 4 6 N
L N PE
230 1 50 1 3 5 N
-IL
PE
RSTNPE
400 3+N 50
DIAGRAM SHOWING ELECTRICAL CONNECTIONS BETWEEN MPE AND PCDS / PCD REMOTE CONTROL PANEL
PCD POWER SUPPLY

COOLING/HEATING REMOTE SELECTION
ELECTRIC BOARD
TERMINAL
ON/OFF (STAND-BY) SWITCH
GENERAL ALARM SIGNAL
PCDS POWER SUPPLY
USE SHIELDED CABLE

WITH ONE TWISTED
ELECTRIC BOARD TERMINAL
NOTE: On the terminal block of the electric control panel a voltage of 24V will be present at the 50/24V terminals in the event of an alarm; if it is desired to interface with
a voltage-free contact, a relay must be applied for this purpose by the installer.
4 STARTING UP
THE FIRST START UP MUST BE CARRIED OUT EXCLUSIVELY BY QUALIFIED PERSONNEL AND AUTHORIZED BY GALLETTI SPA (SEE WARRANTY
SHEET ATTACHED).
At first start-up of the installation make sure to comply with current national regulations.
4.1 PRELIMINARY CHECKS

When starting up the unit for the first time or after a seasonal period of quiescence, it is advisable to have the following checks performed by specialised
personnel:
- Check that the electrical connections have been made properly and that all the terminals are securely tightened.
- Check that the external power supply is within +-5 % tolerance from the power supply reported on the unit identification label.
If the power supply is subject to frequent voltage fluctuations, contact Galletti S.p.A. for advice on choosing suitable protections.
- Check for refrigerant leaks, with the aid of a leak detector if necessary.
- Check that the plumbing connections have been properly made according to the indications given on the plates to be found on the unit itself
(water inlet, water outlet etc.).
- Make sure that the pump is not blocked.
- Make sure that the water circuit is duly bled to completely eliminate the presence of air: load the circuit gradually and open the air vent valves,
which the installer should have set in place.
Warning before starting the unit, make sure all the covering panels are in place and secured with the fastening screws provided. To start the unit,
move the main switch to on. Use the keypad of the electronic control as directed in section 3.3 to select the cooling or heating mode.
Warning You should not disconnect the unit from the power supply during periods when it is inoperative but only when it is to be taken out of
service for a prolonged period (e.g. at the end of the season). To turn off the unit temporarily follow the directions provided in section 3.3.
Warning do not cut off power using the main switch:

the latter device serves to disconnect the unit from the electricity supply when there is no passage of current, i.e. when the unit is already turned OFF.
MPE
5 MICROPROCESSOR CONTROL
5.1 DESCRIPTION OF CONTROL PANEL

The control panel of the unit enables the user to display and set the unit's operating parameters and read the main operating data.
In addition it indicates what mode (cooling or heating) the unit is operating in and signals any alarms that may have been triggered.
Any new settings saved are stored in the card and used the next time the unit is switched on, even following a power failure.
5.1.1 REMOTE CONTROL PANELS (ACCESSORIES)

Installing a PCDS remote control panel enables you to switch the unit on and off and set the operating mode (cooling - heating) from a distance and have a
cumulative alarm indicator (thanks to an alarm signalling relay integrated in the electronic control device).
Installing a PCD remote control panel instead provides remote access to all the electronic control functions installed in the unit.
5.1.2 MAIN FUNCTIONS

- Control over the temperature of water entering the evaporator.
- Management of the defrosting function (MPE H only).
- Control of fan speed (standard feature of MPE H, optional for MPE).
- Complete alarm management.
- Setup for serial line connection for supervisor system/tele-help.
- Setup for connection to a remote terminal that duplicates the functions of the electronic control (PCD remote control panel).
5.1.3 DEVICES CONTROLLED

- compressor
- fans
- cycle reversing valve (MPE H only);
- water circulation pump;
- antifreeze heating element (optional);
- electronic control internal alarm signalling relay (designed to control an indicator or buzzer).
5.2 USING THE CONTROL PANEL
5.2.1 DISPLAY
The display comprises 3 digits.
In normal operating conditions, the value displayed corresponds to the temperature read by the "Win" sensor, i.e. the unit's inlet water temperature.
5.2 USING THE CONTROL PANEL
5.2.2 INFORMATION ABOUT EQUIPMENT STATUS

Information regarding the status of the unit is provided by means of LEDs on the display.
Meaning of LEDs on the display:
SIMBOL COLOR MEANING

with LED ON with LED OFF
1 Amber Compressor 1 ON Start up request
Amber Compressor 1 ON
Amber Pump ON Start up request
Amber Condenser fan ON
Amber Defrost active Defrost request
Amber heater ON
Red Alarm active
Amber Chiller mode (P6=1) Chiller mode request (P6=1)
Amber Heat pump mode (P6=1) Heat pump mode request (P6=1)
5.3 SWITCHING ON AND OFF AND CHANGINGTHE OPERATING MODE

The unit may be switched on and off from the control panel installed on the unit itself.
To enable remote ON-OFF switching from the PCDS or via an external switch (not supplied) connected to terminals 18-30 (normally jumpered) it is necessary
to change parameter H7) from 00 to 01. (carry out the procedure of section 5.3.4, though having access from unit –H-).
Remote ON/OFF open: unit OFF (keyboard disabled)

Remote ON/OFF closed: unit ON (possibility to switch the unit ON and OFF from the keyboard)
Warning Where remote ON-OFF switching is enabled (H7 = 01), after a power failure occurs and power is restored the unit will go into the mode
indicated by the remote input without considering any changes that have been made from the unit control panel
That is:
remote ON/OFF open: the unit remains Off

remote ON/OFF closed: the unit starts again
5.3.1 SWITCHING THE UNIT ON AND OFF IN THE COOLING MODE

Pressing for more than 5 seconds allows the unit to be switched on or off in the cooling mode.
It is not possible to change over directly from the cooling mode to the heating mode: to do so it is necessary to select the heating mode using the PCDS
remote control (accessory) or open terminal bridge 19-30 on the electric control board (see section 5.3.3).
5.3.2 SWITCHING THE UNIT ON AND OFF IN THE HEATING MODE (MPE H HEAT PUMP MODEL ONLY)
Pressing for more than 5 seconds allows the heating mode to be activated or deactivated.
It is not possible to change over directly from the heating mode to the cooling mode: to do so it is necessary to select the cooling mode using the PCDS
remote control (accessory) or close terminal bridge 19-30 on the electric control board (see section 5.3.3).
5.3.3 CHANGING THE OPERATING MODE

The unit leaving the factory has been configured for a fast, easy connection to the PCDS remote control (accessory), which enables the user to change the
operating mode and turn the unit on and off from a distance.
If the unit is not equipped with this accessory, to select the operating mode it is necessary to use terminals 19-30 on the electric control board as follows:
- terminals 19-30 closed for cooling
- terminals 19-30 open for heating
Warning Only specialised personnel may access the electric control board. Therefore, to enable the user to switch the unit on and off and change
the operating mode safely and conveniently from a distance, it is recommended to install a PCDS remote control (or remote switches outside the unit).
MPE
5.3 SWITCHING ON AND OFF AND CHANGINGTHE OPERATING MODE
5.3.4 Changing the operating mode from the keyboard on the unit.
However, it is possible to configure the electronic control in such a way to allow the operating mode to be changed simply by pressing keys on the unit itself:
to this end it is necessary to change the value of the “H6” programming parameter as described below.
Warning Do not change the values of the other parameters; this could undermine the efficiency of the unit and its safety devices.
This operation should be left in the hands of specialised personnel or a Galletti service centre.
1: Hold the “Prg” and “sel” keys pressed together for, at least, 5 s;
2: the heating and cooling simbol adn the figure “00” are displayed;
3: use the arrows to set the password 66 and confirm by pressing “sel”;
4: use the arrows to select the parameter menu (S-P) and press “sel”;
5: use the arrows to select the -H- parameter group and press “sel”;
6: use the arrows to selec the H6 parameter and press “sel” to display its value;
7: use the arrows to set the 0 value and press “sel” to confirm;
8: press “Prg” to return to the previous menu;
9: to save the modifications, press “Prg” repeatedly until reaching the main menu.
NOTE:
a: The parameters that have been modified without being confirmed using the “sel” button return to the previous value
b: If no operations are performed on the keypad for 60 seconds, the controller exits the parameter modification menu by timeout and the
changes are cancelled.
With this new configuration, the operating mode can be changed only from the keypad on the unit itself (or from the PCD remote control panel – accessory
which remotely duplicates all its functions); terminals 19-30 will no longer have any effect.
5.4 DISPLAY AND SETTING OF OPERATING PARAMETERS

In normal operating conditions, the display will show the temperature of the water entering the unit.
Holding the "sel" key pressed for more than 5 seconds is possible to move on the parameter groups and, always with "sel", you can enter in the available
parameters and values.
NB: Press "sel" to store the newly set parameters and exit the procedure; pressing "Prg" to exit without saving the changes
Warning If no key is pressed within 60 seconds from the activation of the procedure, the control will return to the normal operating mode without
memorising any parameter changes.
5.4.1 PARAMETERS
Code Description
r1 Cooling set point (may be changed);
r2 Cooling set-point differential (may be changed);
r3 Heating set point (may be changed);
r4 Heating set-point differential (may be changed);
b02 Outlet water temperature (read only);
b04 Heat exchanger pressure probe (only for MPE units with condensation control or for MPE H - read only);
c10 Total hours of compressor operation (read only);
c15 Total hours of pump operation (read only).
5.5 REGULATION LOGIC

The graphs show the operating logic of the thermostat.
cooling mode heating mode
5.6 SET POINT COMPENSATION
Operating setpoint correction depending on outdoor temperature.
COOLING ONLY UNITS

This logic, though not implemented as a standard feature in this type of unit, may be used to reduce its consumption of energy when outdoor temperatures
are less hot, situations in which the demand for cooling may be assumed to be lower. This logic could adjust the setpoint in the following manner:
SetPoint
[°C]
par. r1 Slope par. r17
15.0
par. r18
12.0
outdoor
30.0 35.0 temperature (°C)
par. r19
NB: the setpoint programmed by the user (par. r1), based on how the temperature offset configuration parameters are defined, will be used without corrections
in low-demand situations.
In other situations, the setpoint actually being used to control the unit will thus not be displayable as a parameter on the controller; such a situation might
however mislead the end user into making an unsuitable setpoint adjustment.
HEAT PUMP UNITS

Such units provide for the offset logic to be used in the heating mode in order to reduce the working setpoint as the outdoor temperature decreases.
The chiller will thus remain within the working range.
Based on the set parameters, the winter setpoint will follow the following logic:
SetPoint
[°C]
par. r3 Slope par. r31
45.0
par. r18
30.0
outdoor
-10.0 7.0 temperature (°C)
par. r20
NB: changing any of the offset parameters in the heating mode will have the effect of changing the entire logic; any such change must thus be studied so
as to avoid unit malfunctioning.
MPE
5.7 SIGNALS AND ALARMS
LIST OF INDICATIONS
d1 Defrost status (MPE H only)
During the defrosting cycle, the message "d1" is displayed in turn with the inlet water temperature (Win).
dF1 Defrost error (MPE H only)
If the defrosting cycle ends because the maximum time has elapsed, not because the temperature threshold has been reached, the message "dF1" will
be displayed. To deactivate the message, it is necessary to carry out the alarm cancellation procedure or another successfully completed defrosting
cycle.
The alarm relay is not activated.
LIST OF ALARMS
When an alarm is triggered, the alarm code is displayed alternately with the inlet temperature (Win).
HP1: High pressure

The electronic control causes the compressor to shut down immediately, the alarm relay is activated and the display starts flashing. The alarm must be
manually reset.
LP1: Low pressure

The alarm causes the compressor to shut down immediately or prevents it from starting, the alarm relay is activated and the display starts flashing.
The alarm must be manually reset.
FL: Water differential pressure switch

The alarm causes the pump, compressor and fan to shut down, the alarm relay is activated and the display starts flashing. The alarm is automatically reset.
A1: Antifreeze
The alarm is triggered by the evaporator outlet water temperature sensor (Wout).
The alarm causes the compressor and fan to shut down immediately, the alarm relay is activated and the display starts flashing. The alarm must be manually
reset.
EPr, EPb: Eeprom error alarm

It indicates that a problem has occurred in the saving of parameters in the non-volatile memory of the unit (EEPROM). If the code shown is EPr, the unit
will continue to function until the next time the power supply is cut off. If the error is still present when the power supply is restored, the display will start
flashing with the digits EPb and the unit will not start.
The alarm is automatically reset.
E1, E2, E4: Sensor alarms

When a sensor alarm is triggered, the compressor, fans and pump are deactivated; the alarm relay is activated and the display starts flashing.
E1 Inlet water sensor;
E2 Outlet water sensor;
E4 pressure probe (only for MPE units with optional condensation control or MPE H).
ELS, EHS: Error due to high or low supply voltage

If the supply voltage is too low, the message ELS will appear; if it is too high EHS is displayed. In such conditions, the proper functioning of the unit is no
longer guaranteed. If the EHS alarm is tripped, the compressor, pump and fan will be shut down.
EL1: Error due to line "disturbance"

It appears if "strong noise" is present in the power supply.
5.7.1 ALARM RESET

When alarms are reset:
- the alarm relay is deactivated;
- the temperature shown on the display stops flashing;
- the alarm code will cease being displayed.
In the case of automatically reset alarms, this will occur as soon as the cause of the alarm is eliminated;
In the case of manually reset alarms, it is necessary press and together for 5 seconds.
If the cause of the malfunctioning persists, the alarm will again be signalled.
6 OPERATING LIMITS
The graphs below illustrate the operating limits of MPE units (in the case of continuous operation) in relation to the outlet water temperature and outdoor
air temperature.
OPERATING LIMITS CHILLER HEAT PUMP

MIN MAX MIN MAX
Inlet water temperature (°C) 8 201 25 42
Outlet water temperature (°C) 5 15 28 532
Thermal differential of water (°C) 3 8 3 8
Outdoor air temperature (°C) 153 45 -10 20
1 For transitory periods (e.g. equipment start up) values up to 25 °C are allowed
2 Value that may be reached only for outdoor air temperatures exceeding 0°C.
3 With condensation control: Outdoor air T min -10 °C
Warning The units are designed to work with water and air temperatures falling within the range defined by the operating limits.
Attempting to operate the units beyond these limits could cause irreparable damage to the units themselves.
6.1 OPERATING LIMITS IN CHILLER MODE

Tbs1 Outdoor temperature (dry bulb)
Tw2 Outlet water temperature
OPZ 1 Condensing control
OPZ 2 Glycol + low temperature option
OPZ 1+2 Condensation control + glycol + low temperature option
EEV Electronic expansion valve
STD Standard
50
45
40
35
STD
30 Eff. pack
opz 1+2 opz 2
25 EEV
EEV
20
Tbs1 (°C)
15
10 opz 1 opz1+EEV
Eff. pack
5
opz 1+2 opz 1+2
EEV
0
-5
-10
-15
-6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
TW2 (°C)
MPE
6 OPERATING LIMITS
6.2 OPERATING LIMITS IN HEAT PUMP MODE
RH Relative humidity of outdoor air
Tbs1 Outdoor temperature (dry bulb)
Tw2 Outlet water temperature
6.3 THERMAL CARRYING FLUID

The units belonging to the MPE series can work with mixtures of water and up to 35% ethylene glycol.
7 CONTROL AND SAFETY DEVICES
All the control and safety devices are set and tested in the factory before the unit is dispatched.
7.1 CONTROL DEVICES
7.1.1 SERVICE THERMOSTAT

The service thermostat activates and deactivates the compressor according to the demand for chilled water (cooling mode) or heated water (heat pump
mode), as determined by a sensor installed on the water exchanger inlet. This device is governed by the microprocessor control (see also the chapter
regarding the microprocessor).
7.1.2 CONTROL DEVICE SETTINGS

Control devices Set point min max differenzial
Service thermostat °C 11,5 8 20 2
(outlet water temp. cooling mode)
Service thermostat °C 45 25 47 3
(outlet water temp. heat pump mode)
7.2 SAFETY DEVICES
7.2.1 HIGH PRESSURE SWITCH

The high pressure switch stops the compressor when the delivery pressure exceeds the set value.
7.2.2 REFRIGERANT CIRCUIT SAFETY VALVE (NOT AVAILABLE FOR MPE 09-15)
The safety valve is triggered in the event of a malfunctioning of the high pressure switch or in case of fire.
Warning The safety valve is situated in the compressor compartment inside the unit. Never attempt to access internal components of the unit
until you have disconnected the power supply.
7.2.3 LOW PRESSURE SWITCH

The low pressure switch stops the compressor when the intake pressure falls below the set value.
7.2.4 ANTI-RECYCLE TIMER

The function of the timer is to prevent excessively frequent compressor starts and stops. This device is a function included in the microprocessor control;
it prevents the compressor from starting up again after a stop until a set period of time has elapsed (approximately 5 minutes).
7.2.5 ANTIFREEZE THERMOSTAT

The antifreeze thermostat situated at the evaporator outlet performs a dual function: it prevents ice from forming in the evaporator in the event of an
excessive decrease in the water flow; it stops the unit in the event of a failure of the service thermostat.
This device is governed by the microprocessor control (see also the chapter regarding the microprocessor).
7.2.6 WATER DIFFERENTIAL PRESSURE SWITCH

The water differential pressure switch stops the unit in the event of an excessive reduction in the water flow, thus protecting it from the formation of ice
(chiller operation) and excessively high condensation temperatures (heat pump operation)
7.2.7 WATER SAFETY VALVE

The water safety valve opens when the pressure within the water circuit reaches a level that may cause damage to the unit.
7.2.8 SAFETY DEVICE SETTINGS
Safety device activation differential resetting

Maximum pressure switch (bars) 42 Manual
Pressure safety valve (bars) 45 Manual
Minimum pressure switch (bars) 2 Automatic
Antifreeze thermostat (°C) 3 3 Manual
Water safety valve (bars) 4
MPE
8 ROUTINE MAINTENANCE AND CHECKS
It is recommended to carry out periodic checks of the safety devices (pressure switches and safety valves) and verify the absence of refrigerant leaks.
After the first start-up, the periodic checks must be carried out in conformity with the schedule and the manners provided for by current national
regulations.
To keep the unit in good working order and guarantee the expected levels of performance and safety, it is necessary to carry out some periodic routine
checks: some may be performed directly by the user while others must be carried out solely by specialised personnel.
8.1 CHECKS TO BE PERFORMED BY THE USER

The checks and operations described in this section may be easily performed by the user, provided that the latter shows a minimum of attention.
- Remove any dirt that has built up around the coil or objects trapped in the mesh protecting the coil itself (leaves, paper etc., to be carried out monthly).
Warning Be especially careful when working in proximity to finned coils since the aluminium fins are extremely sharp and can cause cuts.
- Check the level of water in the circuit using the water pressure gauge, which should indicate a pressure of about 1.5 bars (monthly).
- Check that the escape pipe of the water safety valve is tightly secured.
- Check the water circuit for leaks (monthly).
- If the unit is to remain out of service for a long time, drain the water (or other fluid present in the circuit) from the pipes and the unit itself.
This is indispensable if during the period of quiescence the ambient temperature is expected to fall below the freezing point of the fluid used (seasonal
operation).
Drain the unit and parts of the circuit subject to the risk of freezing by opening the RS (optional) emptying tap.
Before placing the unit back in service at the start of the season, refill the water circuit as directed in section 1.4
- Check that the noise emissions of the unit are regular (monthly).
- If necessary, release the pump rotor ("P" and "S" version)
8.2 CHECKS AND MAINTENANCE TO BE PERFORMED BY SPECIALISED PERSONNEL
Warnings
Important! All the operations described in this section MUST ALWAYS BE PERFORMED BY QUALIFIED PERSONNEL.
Warning Before carrying out any work on the unit or accessing internal parts, make sure you have disconnected it from the mains electricity
supply.
Warning The upper part of the compressor casing and the outlet pipe reach high temperatures. Be especially careful when working in their
vicinity.
Warning Be especially careful when working in proximity to the finned coils: the aluminium fins are extremely sharp and can cause cuts.
Important! After completing maintenance jobs, always replace the panels enclosing the unit and secure them with the fastening screws provided.
The checks and operations described in this section must be carried out on a yearly basis by specialised personnel.
- Check the electric control board terminals to ensure that they are securely tightened: the movable and fixed contacts of the circuit breakers must be
periodically cleaned and replaced whenever they show signs of deterioration.
- Check the compressor and pipes for oil leaks.
- Check the efficiency of the water differential pressure switch.
- Clean the metal filters mounted in the water pipes.
- Clean the finned coil by aiming a jet of compressed air in a direction opposite to the outflow of air, taking care not to bend the fins.
9 RETIRING THE UNIT

When the unit has reached the end of its working life and needs to removed and replaced, a series of operations should be carried out:
- the refrigerant gas it contains should be recovered by specialised personnel and sent to a waste collection facility;
- the lubricating oil in the compressor should also be recovered by specialised personnel and sent to a waste collection facility;
- if they cannot be reused, the framework and components should be scrapped and separated according to the type of material: this applies especially
for the considerable quantities of copper, aluminium and steel present in the unit.
This will make the job of waste collection, disposal and recycling facilities easier and minimise the environmental impact of the dismantling.
Installation and maintenance should be carried out by technical personnel qualified for this type of machine, in compliance with current safety regulations.
When receiving the unit please check its state verifying if any damage occurred during the transport.
For installation and use of possible accessories please refer to the pertinent technical sheets.
10 TECHNICAL FEATURES
10.1 WATER CHILLERS RATED TECHNICAL DATA
MPE-C 004 M 005 M 007 M 008 M 008 010 M 010 013 015 018 020 024 027 028
Power supply V-ph-Hz 230-1-50 400-3-50 230-1-50 400-3-50
Cooling capacity kW 4,10 5,09 6,64 8,43 8,30 9,17 9,16 12,7 14,8 17,0 19,4 23,6 26,4 27,9
Total power input kW 1,35 1,71 2,28 3,11 3,38 3,31 3,31 4,32 5,29 6,52 7,31 8,31 9,52 8,87
EER 3,03 2,98 2,92 2,71 2,45 2,77 2,76 2,95 2,81 2,61 2,66 2,84 2,77 3,14
ESEER 3,54 3,39 3,32 3,36 2,98 3,38 3,38 3,69 3,53 3,30 3,21 3,42 3,36 3,77
Eurovent Class Efficiency B B B C E C C B C D D C C A
Maximum power input kW 2,0 2,3 3,0 5,0 5,0 5,1 7,2 8,9 10,5 12,5 13,6 14,5 18,0 18,3
n° of compressors / circuits 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
Refrigerant charge kg 1,5 1,5 2,0 2,1 2,1 2,9 2,9 4,0 4,1 3,7 4,2 5,8 6,0 7,5
Low/high pressure switch bar 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42
n° of axial fan 1 1 1 1 1 2 2 2 2 4 4 4 4 2
Air flow m3/h 3635 3635 3406 3406 3406 7385 7385 6939 6939 9990 9990 9307 9307 16276
Water flow l/h 706 876 1145 1452 1429 1590 1588 2217 2571 2952 3373 4090 4565 4823
Diameter of hydrualic connections " 1 1 1 1 1 1 1 1 1 1,25 1,25 1,25 1,25 1,25
Water side pressure drop kPa <5 <5 6 6 6 34 34 61 38 51 51 49 34 40
Available pressure head kPa 77 74 70 67 67 115 115 81 102 130 123 113 123 141
Water content escluding optionals dm3 1,5 1,5 1,5 1,5 1,5 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,5
Buffer tank dm3 20 20 20 20 20 30 30 30 30 50 50 50 50 125
Expansion tank dm3 1 1 1 1 1 5 5 5 5 5 5 5 5 8
Height mm 758 758 758 758 758 1250 1250 1250 1250 1300 1300 1300 1300 1485
Length mm 960 960 960 960 960 1220 1220 1220 1220 1565 1565 1565 1565 1990
Depth mm 450 450 450 450 450 560 560 560 560 600 600 600 600 950
Sound power level dB(A) 66 66 67 67 67 69 69 69 69 71 71 72 72 73
Sound pressure level dB(A) 38 38 39 39 39 41 41 41 41 43 43 44 44 45
Unit with pump and tank
kg 114 118 123 127 127 211 211 216 219 265 281 297 313 427
transport weight
Unit with pump and full tank
kg 123 127 132 136 136 227 227 232 236 301 317 333 350 534
operating weight
- ooling capacity: outdoor air temperature 35°C, water temperature 12°C / 7°C
C
- Sound power level measured according to standards ISO 3741 - ISO 3744 and EN 29614-1
- Sound pressure level measured at a distance of 10 m and a height of 1.5 m above the ground in a free field (fan side).
- The maximum electrical input is the mains electricity that must be available in order for the unit to work.
- The maximum current absorption refers to the current that will trigger the internal safety devices of the unit. It is the maximum current allowed in the unit. This value may never be exceeded; it must
be used as a reference for determining the size of the power supply line and the related safety devices (refer to the wiring diagram supplied with the units).
MPE
10.1 WATER CHILLERS RATED TECHNICAL DATA
MPE-C 032 035 040 054 066 T30 T34 T40 T45 T54 T61 T69 T76
Power supply V-ph-Hz 400-3-50
Cooling capacity kW 31,3 34,7 39,4 51,0 65,6 29,8 33,9 39,3 44,2 54,2 61,4 69,3 75,6
Total power input kW 10,3 11,7 13,0 18,2 24,6 10,6 12,8 13,9 16,8 18,7 21,7 24,1 28,0
EER 3,03 2,96 3,02 2,81 2,66 2,82 2,64 2,82 2,64 2,90 2,83 2,88 2,70
ESEER 3,63 3,61 3,68 3,60 3,30 4,17 4,11 4,15 4,04 4,03 4,01 4,18 4,16
Eurovent Class Efficiency B B B C D C D C D B C C C
n° of compressors / circuits 1/1 1/1 1/1 1/1 1/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1
Refrigerant charge kg 7,5 7,8 10,8 13,0 15,0 7,8 7,8 10,9 10,9 11,0 11,0 16,0 16,0
Low/high pressure switch bar 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42
n° of axial fan 2 2 2 2 2 2 2 2 2 2 2 2 2
Air flow m3/h 16276 16276 15776 20048 20048 16276 16276 15776 15776 24930 24930 24354 24354
Water flow l/h 5415 6008 6816 8829 11342 5156 5854 6799 7648 9378 10629 11989 13075
Diameter of hydrualic connections " 1,25 1,25 1,25 1,25 1,25 1,25 1,25 1,25 1,25 2 2 2 2
Water side pressure drop kPa 51 40 43 55 59 30 38 45 57 53 66 52 60
Available pressure head kPa 123 128 117 107 92 148 133 116 94 136 119 127 115
Water content escluding optionals dm3 5,5 5,5 5,5 5,5 7,0 8,0 5,5 5,5 5,5 5,5 7,0 8,0 11,0
Buffer tank dm3 125 125 125 125 125 125 125 125 125 125 125 125 125
Expansion tank dm3 8 8 8 8 8 8 8 8 8 8 8 8 8
Height mm 1485 1485 1485 1485 1485 1485 1485 1485 1485 1735 1735 1735 1735
Length mm 1990 1990 1990 1990 1990 1990 1990 1990 1990 2091 2091 2091 2091
Depth mm 950 950 950 950 950 950 950 950 950 1183 1183 1183 1183
Sound power level dB(A) 73 73 75 78 78 72 72 72 72 81 81 81 81
Sound pressure level dB(A) 45 45 47 50 50 44 44 44 44 53 53 53 53
Unit with pump and tank
kg 456 487 516 521 558 448 484 521 555 643 665 685 786
transport weight
Unit with pump and full tank
kg 563 595 624 630 665 555 591 629 663 751 773 793 894
operating weight
C
- The maximum current absorption refers to the current that will trigger the internal safety devices of the unit. It is the maximum current allowed in the unit. This value may never be exceeded; it must
be used as a reference for determining the size of the power supply line and the related safety devices (refer to the wiring diagram supplied with the units).
10.2 HEAT PUMPS RATED TECHNICAL DATA
MPE-H 004 M 005 M 007 M 008 M 008 010 M 010 013 015 018 020 024 027 028
Power supply V-ph-Hz 230-1-50 400-3-50 230-1-50 400-3-50
Cooling capacity kW 4,02 4,99 6,51 8,26 8,13 8,99 8,98 12,5 14,5 16,7 19,1 23,1 25,9 27,3
Cooling power input kW 1,35 1,71 2,28 3,11 3,38 3,31 3,31 4,31 5,28 6,51 7,30 8,31 9,51 8,86
EER 2,97 2,92 2,86 2,65 2,41 2,72 2,71 2,90 2,75 2,56 2,61 2,78 2,72 3,08
ESEER 3,47 3,32 3,26 3,29 2,92 3,31 3,31 3,62 3,46 3,23 3,15 3,35 3,29 3,70
Eurovent Class Efficiency B B C D E C C B C D D C C B
Heating capacity kW 4,73 5,88 7,79 9,93 10,3 11,0 11,0 15,4 17,8 20,3 23,1 27,4 30,1 31,5
Heating power input kW 1,47 1,83 2,44 3,26 3,66 3,73 3,73 4,92 5,66 6,87 7,42 8,38 9,11 9,38
COP 3,22 3,22 3,19 3,05 2,82 2,94 2,94 3,12 3,14 2,96 3,12 3,28 3,30 3,36
Eurovent Class Efficiency A A B B C C C B B C B A A A
SCOP 3,45 3,59 3,59 3,51 3,26 3,05 3,05 3,34 3,47 3,22 3,22 3,44 3,57 3,60
Energy Efficiency 136 141 141 138 128 120 120 131 136 126 126 135 140 141
Energy Efficiency Class* A+ A+ A+ A+ A+ A A A+ A+ A+ A+ A+ A+ A+
Maximum power input kW 2,00 2,30 3,00 5,00 5,00 5,10 7,20 8,90 10,5 12,5 13,6 14,5 18,0 18,3
n° of compressors / circuits 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
Refrigerant charge kg 1,5 1,5 2,0 2,1 2,1 2,9 2,9 4,0 4,1 3,7 4,2 5,8 6,0 7,5
Low/high pressure switch bar 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42
n° of axial fan 1 1 1 1 1 2 2 2 2 4 4 4 4 2
Air flow m3/h 3635 3635 3406 3406 3406 7385 7385 6939 6939 9990 9990 9307 9307 16276
Water flow in cooling mode l/h 692 859 1122 1423 1400 1559 1557 2172 2520 2894 3306 4008 4474 4727
Water flow in heat pump l/h 820 1020 1348 1720 1788 1884 1884 2628 3053 3493 3976 4721 5187 5431
Diameter of hydrualic connections " 1 1 1 1 1 1 1 1 1 1,25 1,25 1,25 1,25 1,25
Water pressure drop (cooling) kPa <5 <5 6 6 6 33 33 59 36 49 49 47 32 39
Water pressure drop (heating) kPa <5 <5 8 8 8 46 46 85 52 71 70 63 43 50
Available pressure head (cooling) kPa 77 74 70 67 67 115 115 81 102 130 123 113 123 141
Available pressure head (heating) kPa 75 73 66 63 63 104 104 59 87 107 101 93 106 127
Water content escluding optionals dm3 1,5 1,5 1,5 1,5 1,5 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 5,5
Expansion tank dm3 1 1 1 1 1 5 5 5 5 5 5 5 5 8
Buffer tank dm3 20 20 20 20 20 30 30 30 30 50 50 50 50 125
Height mm 758 758 758 758 758 1250 1250 1250 1250 1300 1300 1300 1300 1485
Length mm 960 960 960 960 960 1220 1220 1220 1220 1565 1565 1565 1565 1990
Depth mm 450 450 450 450 450 560 560 560 560 600 600 600 600 950
Sound power level dB(A) 66 67 68 69 70 71 72 73 74 75 76 77 78 79
Sound pressure level dB(A) 38 38 39 39 39 41 41 41 41 43 43 44 44 45
Unit with pump and tank transport
kg 117 121 126 130 130 215 215 220 224 270 286 302 318 433
weight
Unit with pump and full tank opera-
kg 126 130 135 139 139 232 232 237 241 306 322 338 355 540
ting weight
C
- Heating capacity: outdoor air temperature 7°C dry bulb and 6.2°C wet bulb, water temperature 40°C/45°C
- The maximum current absorption refers to the current that will trigger the internal safety devices of the unit. It is the maximum current allowed in the unit. This value may never be exceeded; it
must be used as a reference for determining the size of the power supply line and the related safety devices (refer to the wiring diagram supplied with the units).
* Seasonal energy efficiency class for LOW TEMPERATURE room heating under AVERAGE climatic conditions [EUROPEAN REGULATION No 811/2013]
MPE
10.2 HEAT PUMPS RATED TECHNICAL DATA
MPE-H 032 035 040 054 066 T30 T34 T40 T45 T54 T61 T69 T76
Power supply V-ph-Hz 400-3-50
Cooling capacity kW 30,6 34,0 38,6 51,6 62,3 29,3 33,2 38,5 43,3 53,1 60,2 68,1 74,1
Cooling power input kW 10,3 11,7 13,0 18,2 24,6 10,6 12,8 13,9 16,7 18,7 21,7 24,0 28,0
EER 2,97 2,90 2,97 2,84 2,54 2,76 2,59 2,77 2,59 2,84 2,78 2,83 2,65
ESEER 3,56 3,54 3,61 3,50 3,20 4,09 4,03 4,06 3,96 4,03 4,01 4,18 4,16
Eurovent Class Efficiency B B B C D C D C D C C C D
Heating capacity kW 35,9 39,5 45,2 61,4 75,8 34,6 39,5 46,7 53,2 60,4 68,1 77,0 85,4
Heating power input kW 10,8 11,9 13,5 18,9 23,8 11,1 13,1 14,3 16,7 19,0 22,1 23,9 27,4
COP 3,34 3,33 3,36 3,25 3,19 3,12 3,02 3,25 3,18 3,19 3,08 3,22 3,11
Eurovent Class Efficiency A A A A B B B A B B B A B
SCOP 3,64 3,70 3,64 3,58 3,48 3,66 3,70 3,73 3,68 3,55 3,47 3,67 3,56
Energy Efficiency 143 146 143 141 137 144 146 147 145 139 136 144 140
Energy Efficiency Class* A+ A+ A+ A+ A+ A+ A+ A+ A+ A+ A+ A+ A+
n° of compressors / circuits 1/1 1/1 1/1 1/1 1/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1 2/1
Refrigerant charge kg 7,5 7,8 10,8 13,0 16,0 7,8 7,8 10,9 10,9 13,0 13,0 19,5 19,5
Low/high pressure switch bar 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42 2 / 42
n° of axial fan 2 2 2 2 2 2 2 2 2 2 2 2 2
Air flow m3/h 16276 16276 15776 20048 20048 16276 16276 15776 15776 24930 24930 24354 24354
Water flow in cooling mode l/h 5307 5888 6681 8932 10776 5053 5737 6663 7495 9189 10423 11766 12818
Water flow in heat pump l/h 6173 6813 7800 10575 13063 5976 6818 8042 9155 10412 11733 13292 14730
Diameter of hydrualic connections " 1,25 1,25 1,25 1,25 1,25 1,25 1,25 1,25 1,25 2 2 2 2
Water pressure drop (cooling) kPa 49 39 42 56 54 29 37 44 55 51 64 50 58
Water pressure drop (heating) kPa 64 51 54 82 81 39 52 58 74 58 74 56 69
Available pressure head (cooling) kPa 123 128 117 107 92 148 133 116 94 136 119 127 115
Available pressure head (heating) kPa 109 114 99 76 52 131 113 95 65 126 100 110 87
Water content escluding optionals dm3 5,5 5,5 5,5 7,0 8,0 5,5 5,5 5,5 5,5 7,0 8,0 11,0 12,0
Expansion tank dm3 8 8 8 8 8 8 8 8 8 8 8 8 8
Buffer tank dm3 125 125 125 125 125 125 125 125 125 125 125 125 125
Height mm 1485 1485 1485 1485 1485 1485 1485 1485 1485 1735 1735 1735 1735
Length mm 1990 1990 1990 1990 1990 1990 1990 1990 1990 2091 2091 2091 2091
Depth mm 950 950 950 950 950 950 950 950 950 1183 1183 1183 1183
Sound power level dB(A) 80 81 82 83 84 85 86 87 88 89 90 91 92
Sound pressure level dB(A) 45 45 47 50 50 44 44 44 44 53 53 53 53
Unit with pump and tank transport
kg 462 493 522 530 570 455 491 528 562 653 674 695 796
weight
Unit with pump and full tank opera-
kg 569 601 630 640 680 562 598 636 670 761 782 803 904
ting weight
C
- Heating capacity: outdoor air temperature 7°C dry bulb and 6.2°C wet bulb, water temperature 40°C/45°C
- The maximum current absorption refers to the current that will trigger the internal safety devices of the unit. It is the maximum current allowed in the unit. This value may never be exceeded; it
must be used as a reference for determining the size of the power supply line and the related safety devices (refer to the wiring diagram supplied with the units).
* Seasonal energy efficiency class for LOW TEMPERATURE room heating under AVERAGE climatic conditions [EUROPEAN REGULATION No 811/2013]
11 COOLING CIRCUITS
LEGEND
N° COMPONENT SIMBOL

1 Compressor

2 Evaporator

3 Condensator

4
Thermostatic valve

5
Electrical fan

6 Filter

7 glass
Sight

8
Solenoid valve

9 pressure switch
High

10 pressure switch
Low

11 pressure gauge
High

12 pressure gauge
Low

13
Service connection

14 pressure switch
Diff.

15
Check valve

16 4 Way diversion valve

17
Liquid separator

18
Liquid receiver

19
Pressure transducer

20
Liquid distributor

21 pressure switch
Oil

22 Desuperheater

23
Shut-Off valve

24 Pocket

25
Security valve

26
Fusible plug

27 switc
Flow

28 Restrictor

29
Electronic expansion valve
MPE
11 COOLING CIRCUIT
11.1 MPE 04 ÷ 07 WATER CHILLER COOLING CIRCUIT
11.2 MPE 04 ÷ 07 WATER CHILLER COOLING CIRCUIT WITH ELECTRONIC VALVE
11 COOLING CIRCUIT
11.3 MPE H 04 ÷ 07 HEAT PUMP COOLING CIRCUIT
11.4 MPE H 04 ÷ 07 HEAT PUMP COOLING CIRCUIT WITH ELECTRONIC VALVE
MPE
11 COOLING CIRCUIT
OPTIONAL
NOT PRESENT IN MPE 08-15 NOT AVAILABLE FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT PRESENT IN MPE 08-15
NOT AVAILABLE FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
11 COOLING CIRCUIT
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
OPTIONAL
NOT AVAILABLE
FOR MPE 08
MPE
11 COOLING CIRCUIT
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
11 COOLING CIRCUIT
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
MPE
11 COOLING CIRCUIT
11.13 MPE 30 ÷ 76 T HEAT PUMP COOLING CIRCUIT
OPTIONAL
OPTIONAL
OPTIONAL
11.14 MPE 30 ÷ 76 T HEAT PUMP COOLING CIRCUIT WITH ELECTRONIC VALVE
OPTIONAL
OPTIONAL
OPTIONAL
11 COOLING CIRCUIT
11.15 MPE H 30 ÷ 76 T HEAT PUMP COOLING CIRCUIT
OPTIONAL
OPTIONAL
11.16 MPE H 30 ÷ 76 T HEAT PUMP COOLING CIRCUIT WITH ELECTRONIC VALVE
OPTIONAL
OPTIONAL
MPE
12 TROUBLESHOOTING
In this section you will find a list of the most common problems that may cause the chiller unit to stop or malfunction.
Possible remedies are shown alongside a description of easily identifiable remedies.
Warning Extreme care should be taken when performing work or repairs on the unit: overconfidence can result in injuries, even serious ones, to
inexpert individuals. Operations marked with the letter "U" can be performed directly by the user, who must carefully follow the instructions provided
in this manual. Operations marked with the letter "S" may be performed exclusively by specialised personnel. Once the cause has been identified, you
are advised to contact a Galletti service centre or a qualified technician for help.
Who can take

corrective action Possible control
SYMPTOM Cooling Heating U = User panel indication Probable cause Possible remedy
S = specialised
personnel
A The unit does not X X S EU Faulty connection or contacts open Check the voltage and close the contacts
start EO Wrong voltage
X X S Not enabled by remote controls Check the efficiency of the water circulation
pump, pressure switch, bleed air from the
circuit; check whether contacts 16 and 30
on the terminal board are closed
X X U Anti-recycle timer active Wait 5 minutes until the timer enables

operation
X X S E1 Service thermostat sensor defective Check and replace if necessary
X X U Not enabled by service thermostat. System at the set temperature, no demand;

check the setting
X X U A1 Not enabled by antifreeze thermostat Check the water temperature

Checking the antifreeze setting
X X S E2 Antifreeze sensor defective Check whether it is functioning properly
X X S Tripping of main circuit breaker Check for the presence of short circuits in
the wiring or windings of the pump, fan and
compressor motors or in the transformer.
X X S L1 Not enabled by high or low pressure switch See items D-E

H1
X X S Compressor defective See item B
B The compressor X X S Compressor burnout or seizure Replace the compressor

does not start
X X S Compressor contactor deenergized Check the voltage at either end of the
compressor contactor coil and verify the
continuity of the coil itself
X X S Power circuit open Locate the cause that tripped the protection;
check for the presence of short circuits in
the wiring or windings of the pump, fan and
compressor motors or in the transformer
The compressor has operated in critical

X X S Motor thermal protection open conditions or there is insufficient refrigerant
within the circuit: check the working
conditions and make sure they fall within
the operating limits.
Refrigerant leak: refer to item G
See item E
C The compressor X X S L1 Minimum pressure switch has tripped
starts up and Check and replace if necessary
stops repeatedly X X S Compressor contactor defective
Change them according to the indications
X X U Wrong set-point or differential setting given in the tables.
See item G.
X X S Lack of refrigerant
12 TROUBLESHOOTING
Who can take

SYMPTOM Cooling Heating U = User panel indication Probable cause Possib le remedy
S = specialised
personnel
D The compressor X X S H1 Pressure switch failure Check and replace

does not start because
the maximum pressure X X S H1 Excessive refrigerant charge Discharge the excess gas
switch has tripped
X U H1 Finned coil obstructed, insufficient air flow Remove dirt from the coil and any
obstacles to air flow.
X S H1 Fan not working See item F
X U H1 Water circulation pump blocked Release the pump
X S H1 Water circulation pump defective Check the pump and replace it if

necessary.
X X S H1 Presence of incondensable gas in the cooling circuit Recharge the circuit after having drained
and evacuated it
X X S H1 Refrigerant filter clogged Check and replace
E The compressor X X S L1 Pressure switch failure Check and replace

does not start because
the minimum pressure X X S L1 Unit completely empty See item G
switch has tripped
X U L1 Finned coil obstructed, insufficient air flow Remove dirt from the coil
X S L1 Water circulation pump blocked Release the pump
X S L1 Water circulation pump blocked defective Check the pump and replace it if
necessary.
X S L1 Presence of frost on the evaporating coil See item O
X S L1 Evaporator fan not working See item F
X X S L1 Refrigerant filter clogged Check and replace
X X S L1 Expansion valve is not working properly Check and replace if necessary
X X S L1 Presence of humidity in the cooling circuit Replace the filter and, if necessary, dry
out the circuit and recharge
F The fans do not start X X S H1 Fan contactor deenergized (MPE only) Check the voltage at either end of the
L1 contactor coil and verify the continuity
of the coil itself
X X S H1 No power output by the fan speed control card (only Check the contacts and replace if
L1 MPE H or MPE with condensation control) necessary
X X S H1 The fan's internal thermal protection has tripped Check the fan conditions and the air
L1 temperature while the unit is running.
X X S H1 Fan motor defective Check and replace if necessary

L1
X X S H1 Loose electrical connections Check and fasten securely

L1
MPE
12 TROUBLESHOOTING
Who can take

SYMPTOM Cooling Heating U = User panel indication Probable cause Possible remedy
S = specialised
personnel
G Lack of gas X X S L1 Cooling circuit leak Check the cooling circuit using a leak
detector after pressurising the circuit to
approximately 4 bars.
Repair, evacuate and refill.
I Frost in liquid pipe X X S H1 Liquid filter clogged Replace the filter

downstream from a filter L1
L The unit works X X S Lack of refrigerant gas See item G

continuously without ever
stopping X X U Wrong setting of operating thermostat Check the setting
X X S Thermal overload Reduce the thermal load
X X S Compressor does not provide the rated heating capacity Check and replace or overhaul
X X Liquid filter clogged Replace
M T h e u n i t w o r k s X X S Low level of refrigerant See item G

regularly but with an
insufficient capacity X X S 4-way cycle reversing valve defective Check the valve power supply and coils
and replace the valve if necessary
S Expansion valve is not working properly Check replace

N F r o s t i n t h e X X
compressor intake pipe
X S Water circulation pump blocked Release the pump
X X S Water circulation pump defective Check the pump and replace it if necessary
X X S Low level of refrigerant See item G
X X S Liquid filter clogged Replace
X S 4-way cycle reversing valve defective Check the valve power supply and coils
O The defrosting cycle and replace the valve if necessary
is never activated
X S The defrost thermostat has broken down or has been Check and replace if defective or change
set incorrectly the setting
X X S The compressor is noisy Check and replace if necessary

P Abnormal noises
detected in the system
X X S The panels vibrate Fasten properly
NOTES
www.galletti.it
40010 Bentivoglio (BO) Via Romagnoli 12/a Tel. 051/8908111 - Fax. 051/8908122
Company UNI EN ISO 9001 et andOHSAS
OHSAS18001
18001 certified

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EN INSTALLATION, USE AND MAINTENANCE MANUAL

TRANSLATION OF ORIGINAL INSTRUCTIONS

WATER CHILLERS AND HEAT PUMPS ARE IN ACCORDANCE WITH THE

THE LABEL SHOWS THE FOLLOWING DATA:

IMPORTANT: NEVER REMOVE THE LABEL

Galletti S.p.A. via L.Romagnoli 12/a

Read the manual carefully WARNING Use personal protective

USE SUITABLE PPE (GLOVES FOR REFRIGERANT, PROTECTIVE GOGGLES).

1.1 FIELD OF APPLICATION

1.2 MODELS AND VERSIONS

OPTIONAL ONLY FOR MPE

ONLY FOR MPE 10-27 RANGE

NOT AVAILABLE FOR

ONLY FOR MPE 10-27 RANGE

NOT AVAILABLE FOR

OPTIONAL ONLY FOR MPE

366.2 451 989

900 124.5 560

1 ENTRATA ACQUA 1" FEMMINA

1588 605 298

1588 605 298

1112 241.5 601 5 378

1 ENTRATA ACQUA 1 1/4" FEMMINA

8 5 8 254 8 8 MPE828-40 CON SERBATOIO

947 1965 MPE 30-45 T 379.5

1 ENTRATA ACQUA 1 1/4" FEMMINA

947 304 730 624 304 379.5

47 304 730 624 304 379.5

1 ENTRATA ACQUA IMPIANTO 2" FEMMINA

243 243 1144

303 688 794 303

1 Entrata acqua impianto 2" femmina

2.4.1 INSTALLATION CLEARANCE REQUIREMENTS

HEAT EXCHANGER WATER CONNECTION SIDE

2.4.1 INSTALLATION CLEARANCE REQUIREMENTS

HEAT EXCHANGER WATER CONNECTION SIDE

MPE 30-45T SIDE DISCHARGE WATER

2.5 DAMPERS SITING

3.1.1 HYDRAULIC CONNECTION

3.1.2 RECOMMENDED WATER CIRCUIT

When setting up the water circuit, it is advisable to equip it with:

Percentage by weight Mixture freezing

Important! If different antifreeze product is to be used, please contact the manufacturer.

3.1.2 RECOMMENDED WATER CIRCUIT

LEGEND VE Expansion vessel

3.1.3 FILLING THE SYSTEM

Important! If you wish to include:

MAIN ELECTRICAL CONNECTION OF THE ONE-PHASE AND THREE-PHASE UNITS

PCD POWER SUPPLY

PCDS POWER SUPPLY

USE SHIELDED CABLE

ELECTRIC BOARD TERMINAL

4.1 PRELIMINARY CHECKS

Warning do not cut off power using the main switch:

5.1 DESCRIPTION OF CONTROL PANEL

5.1.1 REMOTE CONTROL PANELS (ACCESSORIES)

5.1.2 MAIN FUNCTIONS

5.1.3 DEVICES CONTROLLED

5.2 USING THE CONTROL PANEL