Инструкция котлов фондитал
Инструкция котлов фондитал
Инструкция котлов фондитал
FORMENTERA
KC 12 - 24 - 28 - 32
KRB 12 - 24 - 28 - 32
KR 12 - 24 - 28 - 32
EN
Dear Sirs,
Thank You for choosing and buying one of our boilers. Please read these instructions carefully in order to properly install, operate, and
maintain the equipment.
• boilers shall be installed by a company in full compliance with the prevailing standards;
• the installing company is required by law to issue a declaration of conformity with the current Standards concerning the per-
formed installation;
• anyone entrusting installation to an unqualified installer will be subject to administrative sanctions;
• boilers can be maintained by qualified personnel only, under the requirements set forth by the prevailing rules.
2
General notes for installers, maintenance technicians, and users
This instruction manual is an integral and essential part of the product. It shall be supplied by the installer to the user who shall keep it carefully to
consult it whenever necessary.
This document shall be supplied together with the equipment in case the latter is sold or transferred to others.
This equipment has been manufactured to be connected to a room heating system and to a DHW distribution system.
Any other use shall be considered unsuitable and dangerous for people, animals, and/or things.
The equipment shall be installed in compliance with the prevailing standards and in accordance with the manufacturer's instructions specified in
this manual: the manufacturer will not be held responsible for a wrong installation causing damages to persons, animals and/or property.
Damage and/or injury caused by incorrect installation or use and/or damage and/or injury due to non-observance of the manufacturer’s
instructions shall release the manufacturer from any and all contractual and extra-contractual liability.
Before installing the boiler, check that the technical data correspond to the requirements for its correct use in the system.
Check that the boiler is intact and it has not been damaged during transport and handling. Do not install equipment which is clearly damaged and/
or faulty.
Only original accessories or optional kits (including the electric ones) are to be installed.
Properly dispose of the packaging as all the materials can be recycled. The packaging must therefore be sent to specific waste management sites.
The packages can be dangerous for children so keep them out of their reach.
In the event of failure and/or faulty functioning, switch off the boiler.
Do not attempt to make repairs: contact qualified technicians.
Original parts must be used for all repairs to the boiler.
Non-observance of the above requirements may affect the safety of the boilers and endanger people, animals and/or property.
Routine boiler maintenance should be performed according to the schedule in the relevant section of this manual.
Appropriate maintenance will keep the boiler working in optimum conditions, ensuring environmental protection and total
safety for persons, animals and/or property.
Incorrect and irregular maintenance can be a source of danger for people, animals and things.
The user is strongly advised to have the boiler serviced and repaired by a qualified Service Centre.
In the event of long periods of inactivity of the boiler, disconnect it from power mains and close the gas cock.
Warning: Should power mains be disconnected, boiler electronic anti-freeze function will not be operative.
Should there be a risk of freezing, add anti-freeze: it is not advisable to drain the system as this may result in damage; use specific anti-freeze
products suitable for multi-metal heating systems.
With gas fired boilers, take the following measures if you smell gas:
- do not turn on or off electric switches and do not turn on electric appliances;
- do not ignite flames and do not smoke;
- close the main gas cock;
- open doors and windows;
- contact a Service Centre, a qualified installer or the gas supply company.
Never use a flame to locate a gas leak.
The boiler is designed for installation in the countries indicated on the technical data plate: installation in any other country
may be a source of danger for people, animals and/or property.
The manufacturer will bear no contractual and tortious liability for failure to comply with all the instructions above.
3
RAPID OPERATING INSTRUCTIONS
The following instructions will help you to switch the boiler on quickly and regulate it for immediate use.
It is presumed that the boiler has been installed by a qualified installer, it has been commissioned and is ready to operate
correctly.
If any accessories have been fitted on the boiler, these instructions will not cover them. You will therefore have to refer to the full
boiler instructions as well as to the specific instructions for the accessories.
This manual contains full details of how the boiler works, and full operating and safety instructions.
2. Turn the master switch installed ahead of the boiler ON: the boiler display (fig. 1) turns on.
3. If you do not wish to activate the heating function, press the "operating mode selection" button until displaying
the symbol : only the DHW function will be enabled.
4. If you wish to activate both the heating and DHW functions, press the "operating mode selection" button
until displaying the symbol .
5. If you do not wish to activate the DHW function, press the "operating mode selection" button a few times
until displaying the symbol : this will activate the CH function only.
6. To set the DHW water temperature press DHW +/- buttons (A, fig. 1). Set temperature as required.
7. To set the heating water temperature, press heating water +/- buttons (B, fig. 1). Set temperature as required.
8. Set the desired temperature on the (optional) ambient thermostat in the building.
If the boiler shuts down, press "reset" button (C, fig. 1).
If boiler does not resume its normal operation after 3 attempts, contact a qualified Service Centre.
4
CONTENTS
Warnings
General notes for installers, maintenance technicians, and users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Rapid operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
1. Instructions for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
1.1. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
1.2. Interpreting BOILER STATUS from LCD DISPLAY INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
1.3. Selecting the operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
1.4. Adjusting CH and DHW temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
1.5. Parameter display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
1.6. Failures that cannot be reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
1.7. Boiler reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
1.8. Boiler operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.8.1. Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.8.2. CH function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.8.3. DHW function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.8.4. ANTI-FREEZE function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
1.8.4.1. Flow anti-freeze function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
1.8.4.2. DHW plate heat exchanger anti-freeze function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
1.8.4.3. Water cylinder anti-freeze function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
1.8.5. Pump and valve anti-shutdown function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
1.8.6. Operation with external probe (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.8.7. Operation with (optional) Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.9. Boiler shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.9.1. Burner shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.9.2. Shutdown due to overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.9.3. Shutdown due to incorrect air/flue gas system draught . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.9.4. Shutdown due to insufficient water pressure in system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
1.9.5. Alarm due to temperature probe malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
1.9.6. Shutdown for fan malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
1.9.7. Alarm due to (optional) Remote Control connection malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
1.10. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
1.11. Notes for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
2. Technical features and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
2.1. Technical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
2.2. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
2.3. Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24
2.4. Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
2.5. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
3. Instructions for the installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.1. Installation standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.2.1. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.2.2. Choosing where to install the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.2.3. Positioning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
3.2.4. Installing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
3.2.5. Boiler room ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
3.2.6. Air intake and flue gas venting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
3.2.6.1. Configuration of air intake and flue gas venting ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
3.2.6.2. Ø 100/60 mm and Ø 125/80 mm air/flue gas coaxial duct system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
3.2.6.3. Air intake and flue gas venting via 80 mm split pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
3.2.6.4. Air intake and flue gas venting via 60 mm split pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35
3.2.7. Checking combustion efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
3.2.7.1. Flue cleaning function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
3.2.7.2. Measurement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
3.2.8. Connection to gas mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
3.2.9. Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37
3.2.10. Connection to the electrical mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
3.2.11. Selecting the operating range in heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
3.2.12. Connection to ambient thermostat (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
3.2.13. Installation and operation with Open Therm Remote Control (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
3.2.14. Installation of the (optional) external probe and sliding temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39
3.2.15. TSP parameters that can be set from interface and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41
3.3. Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
3.4. Starting up the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
3.4.1. Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
3.4.2. Switching on and switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
3.5. Available head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
3.6. Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
3.6.1. Wiring diagram for forced circulation solar system with combi boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
3.6.2. Solar collector anti-freeze function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
3.6.3. Collector heat transfer function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
3.6.4. Water heater cooling function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
3.6.5. Solar mode operation and failure signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48
3.6.6. Natural circulation solar system with combi boiler wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 49
3.6.7. Forced circulation solar system with CH only boiler wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
3.6.8. Multifunction relay setting diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
3.6.9. Forced circulation solar system with CH only boiler wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53
3.6.10. Multifunction relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53
5
3.6.11. Multifunction relay setting diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
3.7. Adaptation to other gas types and burner adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
3.7.1. Switching from NATURAL GAS to PROPANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
3.7.2. Switching from PROPANE to NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
3.7.3. Gas valve setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
3.7.3.1. Maximum heat output adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
3.7.3.2. Minimum heat output adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
4. Testing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
4.1. Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
4.2. Switching on and switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
5.1. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
5.2. Combustion analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
6. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
FIGURE INDEX
TABLE INDEX
8 9
7 10
6
5 11
4
3 12
2 13
1 14
A B
fig. 1 C D E
B. Hot water for heating purposes (see par. 1.4, 1.8.2) and parameter set buttons.
C. Buttons for alarm reset and back to the starting page during parameter selection.
To gain access to the interface, touch the display area. Once active, the interface enables all the keys. 15 seconds after the last key has been
touched, the interface disables all the keys.
SYMBOL STEADY FLASHING
1 Percentage indication
Normal operation
8
Malfunction
No flame
Water cylinder probe failure (optional, if connected; models KRB and KR only)
Remote Control connection failure (optional, if connected: this error appears only
on the Remote Control display)
9
Mixed zone flow probe 4 failure (optional, if connected)
Fan failure
10
1.3. Selecting the operating mode
Every time the "operating status selection" button (E, fig.1) is pressed, the SUMMER , WINTER , CH ONLY and OFF modes are
enabled in sequence.
At this stage, all buttons are enabled.
When the SUMMER mode is enabled, only the DHW production function is active.
When the CH ONLY mode is enabled, only the heating water production function is active.
When the WINTER mode is enabled, both functions are active: DHW production and heating water production.
When the OFF mode is enabled, no function is active.
11
1.4. Adjusting CH and DHW temperature
Press the DHW +/- button (A, fig.1) to select the desired domestic hot water temperature. During selection, DHW icon (7, fig. 1) will flash. As soon as
button is released, icon will continue flashing for approx. 3 seconds, and the DHW value will flash as well. After this time, value is stored and display
standard operation will be restored.
Press the CH +/- button (B, fig.1) to select the desired CH flow water temperature. During selection, HEATING icon (8, fig. 1) will flash. As soon as
button is released, icon will continue flashing for approx. 3 seconds, and the CH water value will flash as well. After this time, value is stored and
display standard operation will be restored.
At this stage, all buttons are enabled.
2. CH TEMPERATURE SELECTION
Press “Info” (D, fig.1) to scroll the different parameter values. You can quit this function at any time by simply pressing the "Reset" button (C, fig.1).
Table 2 describes the meaning of all displayable parameters.
12
PARAMETERS DESCRIPTION
P44 Water cylinder temperature displaying (for models KRB and KR with installed (optional) water cylinder probe installed).
P46 Solar collector temperature displaying (if the collector probe is installed on the boiler).
Solar Water cylinder temperature or solar valve temperature displaying (if the Water cylinder probe or solar valve
P47
probe are installed on the boiler).
Solar Water cylinder temperature or solar valve temperature displaying (if the Water cylinder probe or solar valve
P48
probe are installed on additional solar board).
Table 4 - Displayable parameters with “info” button
13
1.6. Failures that cannot be reset
The display shows the failure based on the corresponding error code (table 3). Some failures can be reset through the "reset" button, while some
others are self-resettable. Refer to the following paragraph (“Boiler reset”).
If failures cannot be reset but are of the self-resettable type, no key will be enabled and only the LCD backlighting will be on. As soon as the error
cause is eliminated, the failure signal will disappear from the interface, this latter will be enabled and, 15 seconds after no key is touched, all the
keys but the one around the LCD will be disabled.
The display shows the failure based on the corresponding error code (table 3). Some failures can be reset through the reset key, while some others
are self-resettable.
If shutdowns can be reset (E01, E02, E03, E40), the reset key and the LCD backlighting will always be on. The only active key you can press is the
reset key.
When the reset key is pressed and boiler is under the correct conditions, the error is reset. The failure signal will disappear from the interface, this
latter will be enabled and, 15 seconds after no key is touched, all the keys but the one around the LCD will be disabled.
14
1.8. Boiler operation
1.8.1. Switching on
It is presumed that the boiler has been installed by a qualified installer, it has been commissioned and is ready to operate
correctly.
WARNING
Should the boiler be left inactive for a long time, particularly when boiler is propane-fired, ignition might be difficult. Before starting the
boiler switch on another gas powered device (e.g. kitchen range).
Beware that even by following this procedure, the boiler might still experience some starting difficulties and shut down once or twice.
Reset boiler operation by pressing the "reset" button (C, fig. 1).
1.8.2. CH function
Set desired heating water temperature via heating +/- buttons (B, fig. 1).
Heating temperature adjustment range depends on the selected operating range:
- standard range: 20°C to 78°C (via buttons “CH + and -” B in fig.1);
- reduced range: 20°C to 45°C (via buttons “CH + and -” B in fig.1).
The operating range shall be selected by the installing technician or by a qualified Service Centre (see paragraph 3.2.11.).
During temperature setting, the CH symbol (8, fig.1) on the screen flashes and the CH current setting is displayed.
When the central heating system requests heat from the boiler, the LCD displays the CH symbol (steady on) (8, fig.1) and the current heating flow
water temperature. The burner on symbol (14,fig.1) only shows while the burner is operating.
The waiting time between one boiler ignition and the following one, used to prevent boiler frequent turning on and off, ranges between 0 and 10
minutes (default value: 4 min), and can be edited with the P11 parameter.
Should water temperature in the system fall below the set minimum value, between 20°C and 78°C (default value for standard range: 30°C , default
value for reduced range: 20°C) to be edited with the P27 parameter, the waiting time is reset and the boiler re-ignites (see paragraph 3.2.11.).
Set desired DHW water temperature via DHW +/- buttons (A, fig. 1).
The DHW production function is enabled on the KC models and on the KR and KRB models with external water cylinder (optional).
During temperature setting, the DHW symbol (7, fig.1) on the display flashes and the DHW setting is displayed.
In KR and KRB models with external water cylinder (optional), water cylinder production of DHW can be enabled or disabled by pressing button
“Operating mode selection” on the touch-screen (E, fig.1). Water cylinder is enabled when boiler is in one of the following operating modes:
SUMMER, WINTER.
For KR and KRB models with external water cylinder (optional) with NTC probe (10 kΩ @ ß=3435; refer to water cylinder technical specifications),
temperature range is between 35 °C and 65 °C. When setting temperature, the DHW symbol (7, fig.1) will flash on the display and the DHW value
being set will be shown.
In KR and KRB models featuring an external water cylinder (optional) it is not possible to use a thermostat. A probe must be inserted in the boiler
instead. This allows to reduce gas consumption.
The burner on symbol (14, fig.1) shows while the burner is operating.
In KR and KRB models featuring an external water cylinder (optional) fitted with a water cylinder probe (optional), the anti legionary’s disease
function is activated each 15 days: this consists in bringing the water temperature in the cylinder to a temperature of 65 °C for 30 minutes,
independently for any other setting.
WARNING
A standard feature of the boiler is a special adjusting device that limits domestic hot water output flow rate. This limit value is: 10 litres
per minute for KC 12 model, 13 litres per minute for KC 24 model, 14 litres per minute for KC 28 model, and 16 litres per minute for KC 32
model.
In model KC, the domestic hot water flow rate supplied by the boiler depends on the temperature set by the user with the DHW +/-
buttons, on water mains supply temperature and on boiler output, and can be calculated with the following formula:
15
K
l = DHW litre per min. = --------
ΔT
where K is:
- 258 in KC 12 model
- 402 in KC 24 model
- 465 for KC 28 model
- 486 for KC 32 model
For instance, with model KC 24, if the cold water is at 8°C and you want hot water at 38°C for a shower, the value of ΔT is:
and the number of DHW litres per minute available at 38°C is:
402
l = ------ = 13.4 [litres per minute] (water mixed at cock)
30
This boiler is fitted with an anti-freeze protection system, which works when the following functions are activated: OFF/SUMMER/WINTER/CH ONLY.
The anti-freeze function only protects the boiler, not the whole heating system.
The central heating system can be effectively protected against icing by using specific anti-freeze products that are suitable for multi-metal
systems.
Do not use anti-freeze products for car engines, and check the effectiveness of the product used over time.
In case burner cannot be ignited due to the lack of gas, the anti-freeze functions are anyway enabled through the circulation pumps.
When the heating water temperature sensor detects a water temperature of 5°C, the boiler switches on and stays on at its minimum heat output
until the temperature reaches 30°C or 15 minutes have elapsed.
The pump continues to operate even if the boiler shuts down.
In model KC, the anti-freeze function also protects the DHW system.
When the DHW temperature sensor detects a temperature of 5°C, the boiler switches on and stays on at its minimum heat output until the DHW
temperature reaches 10°C or 15 minutes have elapsed (the deviating valve is in the DHW position).
During the DHW anti-freeze operation the temperature detected by the flow probe is constantly checked, and in case it reaches 60°C the burner is
switched off. The burner is switched on again if the operation request in anti-freeze mode is still present and the flow temperature is below 60°C.
The pump continues to operate even if the boiler shuts down.
The water cylinder probe measures the temperature of water in the cylinder. When this temperature is less than 5°C a cylinder anti-freeze function
begins: the circulating pump begins working and the burner is switched on.
In KR and KRB models featuring an external water cylinder (optional) for the production of DHW with a NTC type temperature sensor (10 kΩ @
ß=3435; refer to water cylinder technical specifications) the anti-freeze function also protects the water cylinder.
When water cylinder temperature sensor detects a water temperature of 5°C, the boiler switches on and stays on at its minimum heating output
until the temperature of the cylinder water reaches 10°C or 15 minutes have elapsed. The pump continues to operate even if the boiler shuts down.
During the water cylinder anti-freeze operation the temperature detected by the flow probe is constantly checked, and in case it reaches 60°C
the burner is switched off. The burner is switched on again if the operation request in anti-freeze mode is still present and the flow temperature is
below 60°C.
If the boiler remains inactive and connected to the power mains, the circulation pump and the deviating valve will be shortly enabled every
24 hours so as to avoid any shutdown. The same applies to the relay which can be freely programmed whenever this latter is used to power a
recirculation pump or a deviating valve.
16
1.8.6. Operation with external probe (optional)
Boiler can be connected to a probe measuring the external temperature (optional - not compulsory, supplied by the manufacturer). Once the
external temperature value is known, the boiler will automatically adjust the heating water temperature: increasing it as the external temperature
decreases and decreasing it as the external temperature increases. This will both improve room comfort and reduce fuel consumption. Standard
and reduced range max. temperature values will nevertheless be respected.
Heating water temperature varies based on a programme written inside boiler electronic microprocessor.
When working with an external probe, the heating +/- buttons (B, fig. 1) are no longer used to set heating water temperature, but to edit
virtual ambient temperature, namely the desired theoretical temperature.
During temperature setting, the virtual ambient temperature symbol flashes on the display (10, fig. 1)and the value being set is shown.
For curve optimal setting, a position close to 20° C is recommended. For further details on sliding temperature, refer to paragraph 3.2.14.
Only original external temperature probes supplied by the manufacturer must be used.
The use of non-original external temperature probes, with technical specifications differing from those required by the
electronic parts, may affect boiler and external probe operation.
Boiler interface includes all the possible functions of a Remote Control (optional - not compulsory, supplied by the manufacturer) so as to manage
several boiler parameters, such as:
- boiler status;
- ambient temperature selection;
- CH water temperature;
- DHW water temperature;
- CH system or external heater (optional) activation times programming;
- boiler diagnostics display;
- boiler reset;
and others.
For instructions on how to connect the Remote Control, refer to par. 3.2.13 and to its own instruction booklet.
The boiler shuts down automatically if a malfunction occurs. Refer to Tables 3 and 4 to identify the boiler operating mode.
To determine the possible causes of malfunction, see also paragraph 6. Troubleshooting section is at the end of this manual.
Below is a list of kinds of shutdown and the procedure to follow in each.
Fault code E01 is displayed flashing on the display in the event of burner shutdown due to missing flame. If this happens, proceed as follows:
- check that the gas cock is open and light a kitchen gas ring for example to check the gas supply;
- once having checked if the fuel is available, press the "reset" button to restore burner operation (C, fig. 1): if, after two starting attempts, the boiler
still fails to start and enters the shutdown mode again, contact a Service Centre or qualified personnel for maintenance.
If the burner shuts down frequently, there is a recurring malfunction, so contact a Service Centre or a qualified service engineer.
In case of flow water overheating or triggering of air pressure switch, the boiler shuts down and the E02 code will start flashing.
Contact a Service Centre or a qualified service engineer to carry out the maintenance.
If the air intake/flue gas system malfunctions, the boiler shuts down. The code E03 air pressure switch triggering is starts flashing on the display.
Contact a Service Centre or a qualified service engineer to carry out the maintenance.
17
1.9.4. Shutdown due to insufficient water pressure in system
If “shutdown due to insufficient pressure in system” error E04 starts flashing (indicating safety water pressure switch triggering), fill the system by
opening the filler cock (model KC) or the cock on the cold water supply pipe (models KR and KRB) (see fig. 2).
E04 error is displayed when system pressure drops below 0.4 bar and error will be automatically reset as soon as system pressure reaches 1.0 bar.
Water pressure must be 1-1.3 bars while the boiler is cold.
In order to restore water pressure, proceed as follows:
- turn the filler cock (model KC) or the cock on the cold water supply pipe (models KR and KRB) (see fig. 2) anticlockwise to allow water to enter the
boiler;
- keep the cock open until the control panel shows a value of 1÷1,3 bar;
- turn filler cock (model KC) or the cock on the cold water supply pipe (models KR and KRB) (see fig. 2) clockwise to close it.
If the boiler still fails to operate, contact a Service Centre or a qualified service engineer.
Make sure you close the cock carefully after filling. If you do not, when the pressure increases, error E09 may be displayed and
the heating system safety valve may activate and discharge water.
MODEL KC
Filler cock
MODEL KRB
MODEL KR
18
1.9.5. Alarm due to temperature probe malfunction
The following fault codes are shown on the display in the event of burner shutdown due to a temperature probe fault:
- E05 for the CH probe. In this case the boiler does not work.
- E06 for the DHW probe. In this case, the boiler works in central heating mode only, and the DHW function is disabled.
- E12 for the water cylinder probe (models KRB/KR); in this case, the boiler works in central heating mode only, and the DHW function is disabled.
- E15 for the return probe. In this case the boiler does not work.
The fan operation is constantly monitored and in case of malfunction the burner goes off; the code E40 flashes on the display.
This mode is maintained until the fan recovers normal working parameters.
If the boiler does not start and remains in this mode, contact a Service Centre or a qualified service engineer.
Contact a Service Centre or a qualified service engineer to carry out the maintenance.
1.10. Maintenance
The boiler must be serviced periodically as indicated in the relevant section of this manual.
Appropriate boiler maintenance ensures efficient operation, environment preservation, and safety for people, animals and objects.
Maintenance and repairs must be performed by qualified personnel.
The user is strongly advised to have the boiler serviced and repaired by a qualified Service Centre.
The user may only access parts of the boiler that can be reached without using special equipment or tools. The user is not authorised to
remove the boiler casing or to operate on any internal parts.
No one, including qualified personnel, is authorised to modify the boiler.
The manufacturer shall not be held responsible for damage to people, animals, or property due to tampering with or improper interven-
tion to the boiler.
If the boiler remains inactive and the power supply is switched off for a long time, it may be necessary to reset the pump.
This involves removing the casing and accessing internal parts, so it must only be carried out by suitably qualified personnel.
Pump failure can be avoided by adding to the water filming additives suitable for multi-metal systems.
19
2. TECHNICAL FEATURES AND DIMENSIONS
The boiler is equipped with a fully pre-mixed gas burner. The following model is available:
- KC: condensing boiler with sealed chamber and forced draught, supplying CH water and instant DHW production;
- KRB: condensing boiler with sealed chamber and forced draught, supplying CH water only; with 3-way deviating valve for connection to
external water cylinder (optional).
- KR: condensing boiler with sealed chamber and forced draught, supplying CH water only;
All models are equipped with electronic ignition and ionisation flame sensing device.
The boilers meet local applicable Directives enforced in the country of destination, which are stated on their rating plate.
Installation in any other country may be a source of danger for people, animals and property.
20
2.2. Dimensions
MODEL KC
750
420 315
63 92 190
C G F
M R
39
100 124
154 31
10
121
76 60 62 67 82 73
SI
RC RS
fig. 3
21
MODEL KRB
750
420 315
63 92 190
MB G RB
M R
39
100 124
154 31
10
121
76 60 62 67 82 73
SI
RS
fig. 4
22
MODEL KR
750
420 315
63 92 190
F
M R
39
100 124
154 31
10
121
76 122 67 82 73
SI
RS
G
View from bottom View from top
fig. 5
23
2.3. Hydraulic diagrams
Model KC
1. Condensate trap
8 2. Modulating gas valve
3. Flow temperature twin probe
7 9 4. Modulating fan
10 5. Primary condensing exchanger
6 11 6. Air-purging device
7. Air intake duct
8. Flue gas venting duct
9. Flue gas analysis ports
12 10. Flue gas thermostat on venting duct
11. Flue gas thermostat on exchanger
5 13 12. Ignition/detection electrode
13. Expansion vessel
14. Fan management probe
28 15. Return temperature probe
4 14 16. 3-bar safety valve
17. Pressure sensor
18. Air-purging device
3 15 19. 3-speed circulation pump
16 20. Discharge cock
17 21. Flow rate limiting device
2 18 22. Filler cock
23. Cold water flow switch with filter
19 24. Secondary plate exchanger
25. Domestic hot water temperature sensor
20
26. Automatic by-pass
27. Motorised 3-way valve
28. Air pressure switch
21 M CH system flow
1 G Gas
22 C Domestic hot water
F Cold water (from water mains)
S M C G F R R CH system return
S Condensate drain
27 26 25 24 23
fig. 6
Model KRB
1. Condensate trap
8 2. Modulating gas valve
7 9 3. Flow temperature twin probe
10 4. Modulating fan
5. Primary condensing exchanger
6 11 6. Air-purging device
7. Air intake duct
8. Flue gas venting duct
12 9. Flue gas analysis ports
10. Flue gas thermostat on venting duct
5 13 11. Flue gas thermostat on exchanger
12. Ignition/detection electrode
13. Expansion vessel
23 14. Fan management probe
4 14 15. Return temperature probe
16. 3-bar safety valve
17. Pressure sensor
3 15 18. Air-purging device
19. 3-speed circulation pump
16
17 20. Discharge cock
18 21. Automatic by-pass
2 22. Motorised 3-way valve
19 23. Air pressure switch
20
S Condensate drain
G Gas
M CH system flow
RB Return ater cylinder return
R CH system return
1
MB Flow to water cylinder
S M MB G RB R
22 21
fig. 7
24
Model KR
1. Condensate trap
8 2. Modulating gas valve
7 9 3. Flow temperature twin probe
10 4. Modulating fan
5. Primary condensing exchanger
6 11 6. Air-purging device
7. Air intake duct
8. Flue gas venting duct
12 9. Flue gas analysis ports
10. Flue gas thermostat on venting duct
5 13 11. Flue gas thermostat on exchanger
12. Ignition/detection electrode
13. Expansion vessel
22 14. Fan management probe
4 14 15. Return temperature probe
16. 3-bar safety valve
17. Pressure sensor
3 15 18. Air-purging device
19. 3-speed circulation pump
16
17 20. Discharge cock
18 21. Automatic by-pass
2 22. Air pressure switch
19
20 S Condensate drain
G Gas
M CH system flow
F Cold water (from water mains)
R CH system return
1
S M G F R
21
fig. 8
Burner pressures reported in the following page must be verified after the boiler has been operating for 3 minutes.
KC 12
CH CH
CH DHW
heat output heat output Gas mains Diaphragm Flue gas
max. heat output Nozzle
Fuel type (80-60°C) (50-30°C) pressure diameter CO2 value
heat input [kW] [mm/100]
[kW] [kW] [mbar] [mm] [%]
[kW]
min. max. min. max. min. max.
Natural gas G20 12.0 1.8 11.7 2.1 12.6 1.8 18.6 20 3.05 - 9.0 ÷ 9.3
Propane Gas G31 12.0 1.8 11.7 2.1 12.6 1.8 18.6 37 2.50 - 10.0 ÷ 10.3
Table 5 - KC 12 adjustment rates
KC 24
CH CH
CH DHW
heat output heat output Gas mains Diaphragm Flue gas
max. heat output Nozzle
Fuel type (80-60°C) (50-30°C) pressure diameter CO2 value
heat input [kW] [mm/100]
[kW] [kW] [mbar] [mm] [%]
[kW]
min. max. min. max. min. max.
Natural gas G20 23.7 2.6 23.0 3.2 25.0 3.0 27.4 20 3.7 - 9.0 ÷ 9.3
Propane Gas G31 23.7 2.6 23.0 3.2 25.0 3.0 27.4 37 3.0 - 10.0
Table 6 - KC 24 adjustment rates
25
KC 28
CH CH
CH DHW
heat output heat output Gas mains Diaphragm Flue gas
max. heat output Nozzle
Fuel type (80-60°C) (50-30°C) pressure diameter CO2 value
heat input [kW] [mm/100]
[kW] [kW] [mbar] [mm] [%]
[kW]
min. max. min. max. min. max.
Natural gas G20 26.4 3.0 25.5 3.5 28.0 3.0 29.2 20 4.0 - 9.0 ÷ 9.3
Propane Gas G31 26.4 3.0 25.5 3.5 28.0 3.0 29.2 37 3.3 - 10.0 ÷ 10.3
Table 7 - KC 28 adjustment rates
KC 32
CH CH
CH DHW
heat output heat output Gas mains Diaphragm Flue gas
max. heat output Nozzle
Fuel type (80-60°C) (50-30°C) pressure diameter CO2 value
heat input [kW] [mm/100]
[kW] [kW] [mbar] [mm] [%]
[kW]
min. max. min. max. min. max.
Natural gas G20 30.4 3.9 29.4 4.4 32.3 3.9 33.4 20 4.45 - 9.0 ÷ 9.3
Propane Gas G31 30.4 3.9 29.4 4.4 32.3 3.9 33.4 37 3.55 7.2 10.0
Table 8 - KC 32 adjustment rates
KRB 12 - KR 12
CH CH
CH
heat output heat output Flue gas
max. Gas mains Diaphragm diameter
Fuel type (80-60°C) (50-30°C) Nozzle [mm/100] CO2 value
heat input pressure [mbar] [mm]
[kW] [kW] [%]
[kW]
min max min max
Natural gas G20 12.0 1.8 11.7 2.1 12.6 20 3.05 - 9.0 ÷ 9.3
Propane Gas G31 12.0 1.8 11.7 2.1 12.6 37 2.50 - 10.0 ÷ 10.3
Table 9 - KRB-KR 12 adjustment rates
KRB 24 - KR 24
CH CH
CH
heat output heat output Flue gas
max. Gas mains Diaphragm diameter
Fuel type (80-60°C) (50-30°C) Nozzle [mm/100] CO2 value
heat input pressure [mbar] [mm]
[kW] [kW] [%]
[kW]
min max min max
Natural gas G20 23.7 2.6 23.0 3.2 25.0 20 3.7 - 9.0 ÷ 9.3
Propane Gas G31 23.7 2.6 23.0 3.2 25.0 37 3.0 - 10.0
Table 10 - KRB-KR 24 adjustment rates
KRB 28 - KR 28
CH CH
CH
heat output heat output Flue gas
max. Gas mains Diaphragm diameter
Fuel type (80-60°C) (50-30°C) Nozzle [mm/100] CO2 value
heat input pressure [mbar] [mm]
[kW] [kW] [%]
[kW]
min max min max
Natural gas G20 26.4 3.0 25.5 3.5 28.0 20 4.0 - 9.0 ÷ 9.3
Propane Gas G31 26.4 3.0 25.5 3.5 28.0 37 3.3 - 10.0 ÷ 10.3
Table 11 - KRB-KR 28 adjustment rates
KRB 32 - KR 32
CH CH
CH
heat output heat output Flue gas
max. Gas mains Diaphragm diameter
Fuel type (80-60°C) (50-30°C) Nozzle [mm/100] CO2 value
heat input pressure [mbar] [mm]
[kW] [kW] [%]
[kW]
min max min max
Natural gas G20 30.4 3.9 29.4 4.4 32.3 20 4.45 - 9.0 ÷ 9.3
Propane Gas G31 30.4 3.9 29.4 4.4 32.3 37 3.55 7.2 10.0
Table 12 - KRB-KR 32 adjustment rates
26
2.5. General characteristics
MODEL 12 kW 24 kW 28 kW 32 kW
Device category - II2H3P II2H3P II2H3P II2H3P
Minimum CH system pressure bar 0.5 0.5 0.5 0.5
Maximum CH system pressure bar 3.0 3.0 3.0 3.0
DHW system min. pressure (KC) bar 0.5 0.5 0.5 0.5
DHW system max. pressure (KC) bar 6.0 6.0 6.0 6.0
DHW specific flow rate (Δt 30K) (KC) l/min 8.8 13.4 15.5 16.2
Electric power supply – voltage / frequency V - Hz 230 - 50 230 - 50 230 - 50 230 - 50
Power mains supply fuse A 3.15 3.15 3.15 3.15
Maximum power consumption W 107 151 118 126
Electric protection rating IP X5D X5D X5D X5D
Net weight (KC) kg 29.8 30.5 32 38
Net weight (KRB) kg 28.8 29.5 31 37
Net weight (KR) kg 28.3 29 30.5 36.5
Natural gas consumption at maximum CH output (*) m3/h 1.27 2.51 2.79 3.22
Propane gas consumption at maximum CH output kg/h 0.93 1.84 2.05 2.36
27
KC 28/KRB 28/KR 28 Max. output Min. output 30% load
Casing heat loss with burner on % 1.04 6.13 -
Casing heat loss with burner off % 0.20
Flue system heat loss with burner on % 2.26 1.89 -
Flue system mass capacity g/s 13.93 1.47 -
Flue gas temp. – air temp. °C 60 45 -
Maximum heat output efficiency rating (60/80°C) % 96.7 - -
Maximum heat output efficiency rating (30/50°C) % 106.0 - -
Minimum heat output efficiency rating (60/80°C) % - 92.0 -
Minimum heat output efficiency rating (30/50°C) % - 105.6 -
30% heat output efficiency rating % - - 107.4
Efficiency rating (according to 92/42/EC) -
NOx emission class - 6
Table 16 - Combustion specifications, KC 28/KRB 28/KR 28 model
28
3. INSTRUCTIONS FOR THE INSTALLER
This is an II2H3P category boiler and must be installed in compliance with the laws and standards in force in the country of installation, which are
herein considered as entirely transcribed.
3.2. Installation
Accessories and spare parts for installation and service procedures are to be supplied by the Manufacturer.
Should non original accessories and spare parts be employed, boiler proper performance is not guaranteed.
3.2.1. Packaging
Packaging includes:
- the hydraulic kit with copper pipes for boiler connection to gas mains, to CH (all models) and DHW systems (model KC);
- gas and water cocks kit (only for model KRB)
- a wall bracket;
- a bag containing:
a) boiler installation, use and maintenance manual;
b) the template for mounting boiler on a wall (fig. 9);
c) two screws and relevant wall blocks for fixing the metal plate to the wall;
The following must be taken into account when choosing where to install the boiler:
- instructions from section 3.2.6. "Air intake and flue gas venting system" and relevant sub paragraphs;
- check the wall for sturdiness, avoiding weak areas;
- do not install the boiler over appliances which may affect boiler operation (e.g. cookers, which produce steam and grease, washing machines etc.);
Each boiler is supplied with a paper template (fig. 9), found inside the packaging.
The template allows you to ensure that the pipes connected to the central heating system, the domestic hot water system and the gas mains, and
the air intake/flue gas venting pipes are all laid out correctly during the realisation of the water system and before installation of the boiler.
The template is made of heavy-duty paper, it is to be affixed to the wall where the boiler is to be mounted using a carpenter’s level. It provides all
the indications required to drill the boiler mounting holes to the wall, procedure which is done using two screws and wall blocks.
The lower area of the template shows where to mark the exact point at which the couplings are to be positioned for boiler connection to the gas
supply pipe, cold water mains supply pipe, hot water outlet, CH flow and return pipes.
The upper area of the template shows where air intake and flue gas ducts are to be positioned.
Since the temperature of the walls on which the boiler is mounted and external temperature of coaxial air/flue gas system do
not exceed 60°C, no minimum distance from flammable walls is to be accounted for.
For boilers with split air intake and flue gas venting ducts, in the case of proximity with flammable walls and passages through
walls, apply insulating material between the wall and the flue gas venting pipe.
29
155 80
80 80
100
173
147
132 92 190
290
80
14
12
IT ES FR PL PT RU NL DE GB GR RO CZ HU TR
Uscita acqua Salida agua Sortie eau Wyjście ciepłej Saída de WW
Uitgang warm (Auslauf Έξοδος
θερμού νερού Ieşire apă cal- HMV Sıcak su
C calda sanitaria caliente
taria
sani- chaude sani-
taire
wody
użytkowej
água quente
sanitária
Выход ГВС tapwater War-
mwasser)
DHW
οικιακής dă menajeră Výstup TPV csatlakozás çıkış
Ritorno Retorno Retour instal- Powrót Retorno do Возврат от Terugvoer RL Επιστροφή Retur Fűtési
Vratné rendszer Kalorifer
R riscaldamento
impianto instalación
calefacción
lation systemu
ogrzewania
sistema de
aquecimento
системы
отопления
verwarming-
sinstallatie
(Rücklauf
Heizanlage)
CH return εγκατάστασης
θέρμανσης
instalaţie
încălzire potrubí ÚT visszatérő
csatlakozás
dönüş
Mandata Ida Départ Zasilanie Ida do sistema Подача Toevoer VL Προσαγωγή Fűtési
εγκατάστασης Turîncălzire
instalaţie rendszer Kalorifer
M riscaldamento
impianto instalación
calefacción
installation systemu de в систему
grzewczego aquecimento отопления
verwarming- (Vorlauf Hei-
sinstallatie zanlage) θέρμανσης
Průtok vody előremenő
csatlakozás
gidiş
23
24
9
76 60 62 67 82 73
fig. 9
30
3.2.4. Installing the boiler
Before connecting the boiler to CH and DHW systems, clean the pipes carefully.
- Before commissioning a NEW system, clean it to remove any metal chips due to machining and welding, and any oil and grease
that might negatively affect boiler operation or even damage it in case they get inside it.
- Before commissioning a RECONDITIONED system (where radiators have been added, the boiler has been replaced, etc.)
thoroughly clean it to remove any sludge and residues.
Clean the system using standard non acid products, available on the market.
Do not use solvents as they could damage system components.
Furthermore, in the central heating system (either new or reconditioned), it is always advisable to add to water a suitable
percentage of corrosion protectants for multi-metal systems that will create a protective film onto all internal surfaces.
The manufacturer shall not be held responsible in case of damage to people, animals, or property due to failure to follow the
above mentioned instructions.
For all boiler installation types, it is necessary to install a filter which can be inspected (Y-shaped type) with Ø 0.4mm-mesh, on
the return pipe before the boiler.
The boiler has sealed combustion chamber. Combustion air is not drawn from boiler room, therefore no specific recommendations need to be
applied concerning the boiler room or openings and ventilation provided to the boiler room.
The boiler must be installed in a room that is compliant with the legislation and standards in force in the country of installation,
which are herein considered as entirely transcribed.
31
3.2.6. Air intake and flue gas venting system
Flue gas discharge into the atmosphere and air intake/flue gas venting systems must comply with applicable laws and standards in the country of
installation that are considered as fully transcribed herein.
The boiler is equipped with safety devices checking correct flue gas exhaustion.
Should an air/flue gas system malfunction occur, the safety devices will shutdown the boiler and the LCD will display the E03
code flashing.
It is strictly forbidden to tamper with and/or prevent operation of such safety devices.
Should the boiler repeatedly shutdown, it is necessary to have air/flue gas system ducts inspected, as they might be obstructed
or inadequate to flue gas discharge into the atmosphere.
For the air intake/flue gas venting systems, specific, manufacturer approved, condensate acid-resistant pipes and systems must
be used, suitable for condensing boilers.
Flue gas venting pipes are to be installed tilted toward the boiler so that condensate runs toward the combustion chamber,
which is designed for condensate collection and drainage.
Should the above procedure not be possible, it is necessary to install, in condensate stagnation areas, devices designed for
condensate collection and conveying to the condensate drain system.
It is necessary to avoid formation of condensate stagnation areas in the flue gas venting system, with the exception of the
condensate trap possibly connected to the venting system itself.
The manufacturer cannot be held responsible for any damage caused by inappropriate boiler installation or operation, modification to
the boiler, or due to non-observance of the instructions provided by the manufacturer or of legislation and standards applicable for the
materials installed.
When positioning the boiler exhaust terminals onto the wall, comply with the distances specified in the applicable standards and regulations in
force in the Country of installation, which are herein considered as entirely transcribed.
Installation examples
KEY
fig. 10 A Air intake - S Flue gas venting - Condensate - Rain
32
3.2.6.1. Configuration of air intake and flue gas venting ducts
Type B23
Boiler intended for connection to an existing flue system external to the boiler room.
Combustion air is taken directly from the boiler room itself while flue gas is conveyed to the outside.
The boiler is not to be fitted with anti-wind gust device; it has to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type B53
Boiler intended for connection, via an independent duct, to the flue gas venting terminal.
Combustion air is taken directly from the boiler room itself while flue gas is conveyed to the outside.
The boiler is not to be fitted with anti-wind gust device; it has to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type C13
Boiler intended for connection to horizontal outlet and intake ducts connected to the outside by means of coaxial or split ducts.
The minimum distance between the air intake duct and the flue gas venting duct must be at least 250 mm, whereas both terminals must be
contained within a square measuring 500 x 500 mm.
The boiler is to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type C33
Boiler intended for connection to vertical outlet and intake ducts connected to the outside by means of coaxial or split ducts.
The minimum distance between the air intake duct and the flue gas venting duct must be at least 250 mm, whereas both terminals must be
contained within a square measuring 500 x 500 mm.
The boiler is to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type C43
Boiler intended for connection to collective chimney pipe system that includes two ducts, one for the air intake and the second for flue gas
exhaustion. These ducts may be coaxial or split.
The chimney must be compliant with applicable legislation and standards.
The boiler is to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type C53
Boiler with separate pipes for combustion air intake and flue gas evacuation.
These flues may discharge in areas at a different pressure.
The terminals may not face each other from opposed walls.
The boiler is to be equipped with a fan mounted before the combustion chamber/heat exchanger.
Type C83
Boiler intended to be connected to combustion air terminal and to a single flue gas terminal or collective chimney.
The chimney must be compliant with applicable legislation and standards.
The boiler is to be equipped with a fan mounted before the combustion chamber/heat exchanger.
The information given above is with reference to air intake/flue gas venting ducts made from smooth, rigid pipes approved
and supplied by the manufacturer.
Type C13
KC 12 - KRB 12 - KR 12 KC 24 - KRB 24 - KR 24
Minimum permissible length of horizontal coaxial pipes is 1 meter. Minimum permissible length of horizontal coaxial pipes is 1 meter.
Maximum permissible length of Ø100/60 mm horizontal coaxial pipes Maximum permissible length of Ø100/60 mm horizontal coaxial pipes is
is 9 meters. 10 meters.
Maximum permissible length of Ø125/80 mm horizontal coaxial pipes is Maximum permissible length of Ø125/80 mm horizontal coaxial pipes is
30 meters. 30 meters.
For each additional 1 meter of straight pipe maximum permissible For each additional 1 meter of straight pipe maximum permissible
length is to be reduced by 1 meter. length is to be reduced by 1 meter.
For each additional 90° elbow, maximum permissible length is to be For each additional 90° elbow, maximum permissible length is to be
reduced by 1 meter. reduced by 1 meter.
For each additional 45° elbow, maximum permissible length is to be For each additional 45° elbow, maximum permissible length is to be
reduced by 0.5 meter. reduced by 0.5 meter.
The wall terminal reduces maximum permissible length by 1.5 meters. The wall terminal reduces maximum permissible length by 1.5 meters.
The air intake duct is to be tilted down by 1% toward its exit, in order to The air intake duct is to be tilted down by 1% toward its exit, in order to
avoid rain water to enter it. avoid rain water to enter it.
The flow resistance of the first elbow shall not be taken into account to The flow resistance of the first elbow shall not be taken into account to
calculate maximum permissible length. calculate maximum permissible length.
33
KC 28 - KRB 28 - KR 28 reduced by 0.5 meter.
Minimum permissible length of horizontal coaxial pipes is 1 meter. The roof vent terminal reduces maximum permissible length by 1.5
Maximum permissible length of Ø100/60 mm horizontal coaxial pipes meters.
is 9 meters.
Maximum permissible length of Ø125/80 mm horizontal coaxial pipes is KC 24 - KRB 24 - KR 24
30 meters. Minimum permissible length of vertical coaxial pipes is 1 meter.
For each additional 1 meter of straight pipe maximum permissible Maximum permissible length of Ø 100/60 mm vertical coaxial pipes is
length is to be reduced by 1 meter. 10 meters.
For each additional 90° elbow, maximum permissible length is to be Maximum permissible length of Ø 125/80 mm vertical coaxial pipes is
reduced by 1 meter. 30 meters.
For each additional 45° elbow, maximum permissible length is to be For each additional 1 meter of straight pipe maximum permissible
reduced by 0.5 meter. length is to be reduced by 1 meter.
The wall terminal reduces maximum permissible length by 1.5 meters. For each additional 90° elbow, maximum permissible length is to be
The air intake duct is to be tilted down by 1% toward its exit, in order to reduced by 1 meter.
avoid rain water to enter it. For each additional 45° elbow, maximum permissible length is to be
The flow resistance of the first elbow shall not be taken into account to reduced by 0.5 meter.
calculate maximum permissible length. The roof vent terminal reduces maximum permissible length by 1.5
meters.
KC 32 - KRB 32 - KR 32
Minimum permissible length of horizontal coaxial pipes is 1 meter. KC 28 - KRB 28 - KR 28
Maximum permissible length of Ø100/60 mm horizontal coaxial pipes Minimum permissible length of vertical coaxial pipes is 1 meter.
is 7 meters. Maximum permissible length of Ø 100/60 mm vertical coaxial pipes is 9
Maximum permissible length of Ø125/80 mm horizontal coaxial pipes is meters.
30 meters. Maximum permissible length of Ø 125/80 mm vertical coaxial pipes is
For each additional 1 meter of straight pipe maximum permissible 30 meters.
length is to be reduced by 1 meter. For each additional 1 meter of straight pipe maximum permissible
For each additional 90° elbow, maximum permissible length is to be length is to be reduced by 1 meter.
reduced by 1 meter. For each additional 90° elbow, maximum permissible length is to be
For each additional 45° elbow, maximum permissible length is to be reduced by 1 meter.
reduced by 0.5 meter. For each additional 45° elbow, maximum permissible length is to be
The wall terminal reduces maximum permissible length by 1.5 meters. reduced by 0.5 meter.
The air intake duct is to be tilted down by 1% toward its exit, in order to The roof vent terminal reduces maximum permissible length by 1.5
avoid rain water to enter it. meters.
The flow resistance of the first elbow shall not be taken into account to
calculate maximum permissible length. KC 32 - KRB 32 - KR 32
Minimum permissible length of vertical coaxial pipes is 1 meter.
Type C33 Maximum permissible length of Ø 100/60 mm vertical coaxial pipes is 7
meters.
KC 12 - KRB 12 - KR 12 Maximum permissible length of Ø 125/80 mm vertical coaxial pipes is
Minimum permissible length of vertical coaxial pipes is 1 meter. 30 meters.
Maximum permissible length of Ø 100/60 mm vertical coaxial pipes is 9 For each additional 1 meter of straight pipe maximum permissible
meters. length is to be reduced by 1 meter.
Maximum permissible length of Ø 125/80 mm vertical coaxial pipes is For each additional 90° elbow, maximum permissible length is to be
30 meters. reduced by 1 meter.
For each additional 1 meter of straight pipe maximum permissible For each additional 45° elbow, maximum permissible length is to be
length is to be reduced by 1 meter. reduced by 0.5 meter.
For each additional 90° elbow, maximum permissible length is to be The roof vent terminal reduces maximum permissible length by 1.5
reduced by 1 meter. meters.
For each additional 45° elbow, maximum permissible length is to be
3.2.6.3. Air intake and flue gas venting via 80 mm split pipes
The information given above is with reference to air intake/flue gas venting ducts made from smooth, rigid pipes approved and
supplied by the manufacturer.
KC 12 - KRB 12 - KR 12
Minimum permissible length of air intake pipe is 1 meter.
Minimum permissible length of flue gas venting pipe is 1 meter.
Maximum permissible length of air intake/flue gas venting pipes is 152 meters (combined length of air intake and flue gas venting pipe).
For each additional 1 meter of straight pipe maximum permissible length is to be reduced by 1 meter.
For each additional 90° elbow, maximum permissible length is to be reduced by 1 meter.
For each additional 45° elbow, maximum permissible length is to be reduced by 0.5 meter.
The roof terminal reduces maximum permissible length by 5 meters.
The wall terminal reduces maximum permissible length by 4.5 meters.
34
128
100
118
Gasket
750
Blanking
cap
420
fig. 11 fig. 12
315
KC 24 - KRB 24 - KR 24
Minimum permissible length of air intake pipe is 1 meter.
Minimum permissible length of flue gas venting pipe is 1 meter.
Maximum permissible length of air intake/flue gas venting pipes is 84 meters (combined length of air intake and flue gas venting pipe).
For each additional 1 meter of straight pipe maximum permissible length is to be reduced by 1 meter.
For each additional 90° elbow, maximum permissible length is to be reduced by 1 meter.
For each additional 45° elbow, maximum permissible length is to be reduced by 0.5 meter.
The roof terminal reduces maximum permissible length by 5.5 meters.
The wall terminal reduces maximum permissible length by 5 meters.
KC 28 - KRB 28 - KR 28
Minimum permissible length of air intake pipe is 1 meter.
Minimum permissible length of flue gas venting pipe is 1 meter.
Maximum permissible length of air intake/flue gas venting pipes is 91 meters (combined length of air intake and flue gas venting pipe).
For each additional 1 meter of straight pipe maximum permissible length is to be reduced by 1 meter.
For each additional 90° elbow, maximum permissible length is to be reduced by 1.5 meter.
For each additional 45° elbow, maximum permissible length is to be reduced by 1 meter.
The roof terminal reduces maximum permissible length by 5.5 meters.
The wall terminal reduces maximum permissible length by 5.5 meters.
KC 32 - KRB 32 - KR 32
Minimum permissible length of air intake pipe is 1 meter.
Minimum permissible length of flue gas venting pipe is 1 meter.
Maximum permissible length of air intake/flue gas venting pipes is 78 meters (combined length of air intake and flue gas venting pipe).
For each additional 1 meter of straight pipe maximum permissible length is to be reduced by 1 meter.
For each additional 90° elbow, maximum permissible length is to be reduced by 1.5 meter.
For each additional 45° elbow, maximum permissible length is to be reduced by 1 meter.
The roof terminal reduces maximum permissible length by 6 meters.
The wall terminal reduces maximum permissible length by 5.5 meters.
3.2.6.4. Air intake and flue gas venting via 60 mm split pipes
The information given above is with reference to air intake/flue gas venting ducts made from smooth, rigid pipes approved and
supplied by the manufacturer.
35
96
92 190 128
155 43
Blanking
750
Gasket cap
Gasket
420 315
fig. 13 fig. 14
The boiler features a flue cleaning function which must be used to measure combustion efficiency during operation and to adjust the burner.
To enable the flue cleaning function, press the "reset" key and it keep it pressed for about three seconds.
If the reset key is released before the three seconds have lapsed, the boiler continues to operate normally.
The "broom" symbol steady on (12, fig. 1) and the fan speed indicate that the flue cleaning function is active. The display shows the flow
temperature and the FLAME ON symbol (14, fig. 1), if burner is on. The boiler performs the ignition sequence and then operates at the burner
maximum output (parameter P4). The keys active in this function are: “reset” and “DHW +/-”.
By pressing the "DHW +/-" keys it is possible to change the fan speed from P5 (minimum speed) to P4 (maximum speed). The display shows the
wrench symbol (13, fig. 1, ) (indicating that the parameter is being edited), the broom (12, fig. 1), the H letter (indicating Hertz), the speed set-point
value in Hz, the fan current speed, and the FLAME ON symbol if burner is on.
As soon as the "DHW +/-" key is released again, the display will show fan current rpm value, flow temperature, system pressure, the FLAME ON
symbol and the "broom" symbol to indicate that the flue cleaning function is active.
The flue cleaning function lasts 15 minutes. To quit this function, press "reset" and you will go back to the standard operating mode.
The boiler is equipped with a tower allowing for air intake/flue gas venting pipe connection (fig. 15 and 16).
The tower is designed with two pre-arranged openings directly accessing air and flue gas ducts (fig. 16).
Before starting combustion checking procedure, remove cap A from the pre-arranged openings on the tower (fig. 15).
fig. 15 A fig. 16 1 2
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3.2.8. Connection to gas mains
Gas supply pipe cross-section must be equal or greater than boiler gas pipe.
Cross-section gas pipe size depends on its length, layout pattern, gas flow rate. Gas pipe size is to be selected accordingly.
Comply with installation standards enforced in the country where the boiler is installed which are considered as fully transcribed in this
booklet.
Remember that before operating an indoor gas distribution system and before connecting it to a meter, it must be checked for
leaks.
If some system parts are not visible, the leak test is to be carried out before the pipes are covered.
Leak test is NOT to be carried out employing flammable gas: use air or nitrogen for this purpose.
Once gas is in the pipes, leak test by a naked flame is forbidden; use specific products available on the market.
When connecting the boiler to gas supply network, it is COMPULSORY to install an appropriately sized gasket made from
suitable material (fig. 17).
The boiler gas inlet coupling is NOT suitable for hemp, teflon tape or similarly made gaskets.
Gasket
fig. 17
Prior to installing the boiler, the hydraulic system is to be cleaned in order to remove impurities; they could be present in system components and
damage the pump and the heat exchanger.
HEATING
The CH outlet and return pipes must be connected to the respective 3/4” connectors (M and R) on the boiler (see fig. 3, 4 and 5).
When calculating the cross section of CH system pipes, bear in mind load losses induced by radiators, thermostatic valves, radiator gate valves, and
the configuration of the system itself.
It is advisable to convey the discharge flow of boiler safety valve to the sewer system. Should the above precaution not be
implemented and the safety valve be activated, boiler room flooding may occur.
Manufacturer shall not be held responsible for any damage resulting as failure in observing the above mentioned technical
precaution.
Cold water inlet and DHW outlet shall be connected to the boiler through the special 1/2" C and F fittings (fig. 3).
Hardness of water supplied to the boiler may increase the plate heat exchanger cleaning/replacement intervals.
Depending on the hardness of the mains water supply, ascertain whether or not to install appropriate domestic water treatment
systems using water treatment products suitable for drinking water and compliant with the standards in force in the country of
installation.
Water treatment is always advisable when water supplied to the boiler is more than 20°F hard.
Water supplied by commonly marketed water softeners, due to PH level induced in water, may not be compatible with some
components in the system.
Model KRB: return and flow to the cylinder shall be connected to the boiler through the corresponding 1/2” MB and RB fittings (fig. 4) which in fig.
9 are indicated with letters C and F.
In model KRB water from MB connection (fig. 4) must not be discharged into the DHW distribution system.
CONDENSATE DRAIN
Comply with condensate drain laws and standards applicable in the country of installation, which are considered herein integrally transcribed.
Unless forbidden, the condensate produced by combustion is to be routed via the condensate drain through a discharge system connected to the
domestic sewer, which due to its basicity, counteracts flue gas condensate acidity.
In order to avoid domestic sewer odour to reach the premises, it is advisable to install an appropriate device between the discharge system and the
domestic sewer.
The condensate drain system and the domestic discharge system is to be made of an adequate, condensate-resistant material.
The manufacturer shall not be held responsible in case of damage to people, animals, or property due to failure to follow the above
mentioned instructions.
37
3.2.10. Connection to electrical mains
The boiler is supplied with a three-poled power cable, already connected to the electronic board and it is provided with a safety clamp.
Installation standards must be complied with and they are herein considered as entirely transcribed.
An easily accessible two-poled switch, with a minimum 3 mm distance between contacts, is to be installed ahead of the boiler. The switch is to
allow power supply cut-off in order to safely perform maintenance and service procedures.
Power supply to the boiler must be fitted with a residual-current circuit breaker having suitable disconnection capacity. Electric power supply must
be properly earthed.
The above mentioned safety measure must be verified. If in doubt, ask a qualified technician to thoroughly check the power network.
The manufacturer cannot be held responsible for any damage caused by failure to ground the system correctly:
gas, water, or CH system pipes are not suitable for grounding power networks.
Heating water temperature adjustment range depends on the selected operating range:
- standard range: 20°C to 78°C (press heating +/- keys on the display);
- reduced range: 20°C to 45°C (press heating +/- keys on the display).
The standard range is active with curves ≥1, while the reduced range is active with curves <1.
Curves can be selected via the parameter P10. The two ranges can also be selected even with the external probe disconnected.
The waiting time between one boiler ignition and the following one, used to prevent boiler frequent turning on and off is 4 minutes for both
ranges, and can be edited with the parameter P11.
If system water temperature decreases below a certain value, the waiting time is reset and the boiler re-ignited, as shown in the following table:
Ambient thermostat contacts must be properly sized in compliance with a load of 5 mA at 24 Vdc.
Ambient thermostat cables shall be connected to electronic board pins 1 and 2 (fig. 23, 27 and 30), after having eliminated the jumper supplied as
a standard with the boiler.
The ambient thermostat cables are not to be grouped together in the same sheath as power mains supply cables.
3.2.13. Installation and operation with Open Therm Remote Control (optional)
The boiler may be connected to an Open Therm Remote Control (non-compulsory optional accessory supplied by manufacturer).
The Remote Control cables must be connected to terminals 3 and 4 of the electronic board (fig. 23, 27 and 30).
To install the Remote Control, refer to the instructions provided with the Remote Control itself.
Please note the following precautions when installing the Remote Control:
- the remote control wiring must not be grouped together in the same sheath as the power cables: if the cables are sheathed together,
electrical interference from the power cables may compromise the functions of the Remote Control;
- the Remote Control must be installed on an indoor wall at a height of approximately 1.5 m from the floor and in a suitable location for measuring
ambient temperature: do not install in recess or corners, behind doors or curtains, and install away from heat sources, direct sunlight, air draughts
and water sprays.
38
The Remote Control connector is protected against inverted polarity, and the connections may be inverted.
Do not connect the remote control to mains electrical power 230 V ~ 50 Hz.
For complete instructions on how to program the Remote Control, refer to the instruction manual included in the Remote Control kit.
Board and Remote Control communicate in each operating mode: OFF/SUMMER/WINTER/CH ONLY; boiler display layout corresponds to the
settings made from the remote control, as for the operating mode.
The Remote Control may be used to view and set a number of special parameters denominated TSP parameters and reserved solely for qualified
technicians (tables 19 and 20).
TPS0 parameter sets default data table and restores all factory settings, cancelling all preceding modifications on single parameters.
If a single parameter is found to be incorrect, the value given in the default value table is restored.
If the user attempts to set a value not within the permissible range for the parameter, the new value is rejected and the existing value is maintained.
P0 - TSP0
1-7 0 5 1 3 2 4 6 7
Boiler type and default data chart
P4 - TSP4
TSP5 ÷ 250 Hz 182 Hz 177 Hz 197 Hz 192 Hz 205 Hz 200 Hz 208 Hz 206 Hz
Fan speed at burner maximum output (DHW)
P5 - TSP5
Fan speed at burner minimum output (DHW 25 ÷ 120 Hz 37 Hz 38 Hz 40 Hz 40 Hz 39 Hz 39 Hz 43 Hz 43 Hz
and heating)
P6 - TSP6
25 ÷ 160 Hz 68 Hz 68 Hz 58 Hz 58 Hz 60 Hz 60 Hz 76 Hz 76 Hz
Fan speed at ignition power and propagation
P7 - TSP7
10 ÷ 100 % 76% 74% 88% 88% 89% 88% 89% 88%
Upper limit for maximum CH heat output
P9 - TSP9 0 ÷ 30
18 18 18 18 25 25 18 18
Negative ramp time (1 = 10 sec.)
P10 - TSP10
0÷3 1,5 1,5 1.5 1.5 1.5 1.5 1.5 1.5
Heating (thermoregulation) curves
Table 19 - Limits to be set for TSP parameters and default values in relation to boiler type (TSP0)
3.2.14. Installation of the (optional) external probe and “sliding temperature” operation
The boiler can be connected to an (optional) external temperature probe (optional, provided by the manufacturer) for sliding temperature
operation.
Only original external temperature probes supplied by the manufacturer must be used.
If non-original external temperature probes are used, correct operation of the boiler and external probe cannot be guaranteed.
The external temperature probe must be connected by means of a double insulated wire, minimum cross-section 0.35 sq.mm.
The external probe must be connected to pins 5-6 of boiler electronic board (fig. 23, 27 and 30).
The temperature probe cables must NOT be routed together with power cables.
The temperature probe must be installed on an outside wall facing NORTH - NORTH EAST, in a position protected from weather.
Do not install near a window, ventilation openings or sources of heat.
The external temperature probe automatically modifies the CH flow temperature in relation to:
- the outdoor temperature measured;
- the thermoregulation curve selected;
- the virtual ambient temperature selected.
The virtual ambient temperature is set using “CH + and -” keys that, with the external temperature probe installed, no longer work to set the heating
water temperature (see paragraph 1.8.6.) and the set value can be read on the Remote Control (if installed), through parameter TSP6.
39
Fig. 18 shows the curves for a virtual ambient temperature of 20°C.
Editing parameter P10, the curves shift up or down, respectively, by the same amount.
With a virtual ambient temperature setting of 20°C, for example, if you select the curve corresponding to parameter 1 and the outdoor temperature
is - 4°C, the CH flow temperature will be 50°C.
3.0 2.5
100 2.0
90
80 1.5
Flow temperature [°C] C
70
1.0
60
50 0.8
0.6
40
0.4
30
0,2
20
10
0
20 16 12 8 4 0 -4 -8 -12 -16 -20 -24 -28 -32 -36 -40
fig. 18
40
3.2.15. TSP parameters that can be set from interface or Remote Control
P19 - TSP19
10 ÷ 90 °C 60 °C
Water cylinder set-point setting
P20 - TSP20
1 ÷ 30 °C 6 °C
∆T ON (diff. solar pump ignition)
P21 - TSP21
1 ÷ 30 °C 3 °C only with P18 = 1
∆T OFF (diff. solar pump shutdown)
board)
P22 - TSP22
80 ÷ 140 °C 120 °C
Maximum collector temperature
P23 - TSP23
0 ÷ 95 °C 25 °C
Minimum collector temperature
P24 - TSP24 0 = anti-freeze not enabled; 1 = anti-freeze enabled
0÷1 0
Solar collector anti-freeze (only with P18 = 1)
P25 - TSP25
0÷1 0 0 = automatic operation; 1 = always enabled
Solar load forcing
P26 - TSP26 0 = disabled; 1 = enabled
0÷1 0
Enabling of Water cylinder cooling (only with P18 = 1)
P27 - TSP27 P10 < 1 (low temp.) = 20 °C
20 ÷ 78 °C
Heating timer reset temperature P10 > 1 (high temp.) = 30 °C
P29 - TSP29
0÷1 0 0 = OFF; 1 = default
Setting of default parameters (except P0, P1, P2, P17)
P30
only with external probe connected
External temperature
P31
Display only
Flow temperature
P32
only with external probe connected
Nominal calculated flow temperature
P33
only with at least one zone board connected
Set point of zone 2 flow temperature
41
P34
only with at least one zone board connected
Current zone 2 flow temperature
P36
only with at least two zone boards connected
Set point of zone 3 flow temperature
P37
only with at least two zone boards connected
Current zone 3 flow temperature
P39
only with three zone boards connected
Set point of zone 4 flow temperature
P40
only with three zone boards connected
Current zone 4 flow temperature
P42
Display only
42
3.3. Filling the system
Once all boiler connections have been completed, CH system can be filled.
The procedure is to be cautiously carried out, following each step:
- gradually open the relevant filler cock (fig. 2), or the cock on the cold water supply pipe for models KRB/KR), checking any automatic bleeding
valves installed in the system properly work;
- close all radiator air purging valves as soon as water starts coming out;
- check boiler water pressure gauge not to exceed 1÷1.3 bars reading;
- shut the filler cock and bleed any air out again, by opening the air bleeding valves on radiators;
- start the boiler and bring the system to working temperature, stop the pump, and repeat air bleeding procedure;
- allow the system to cool and restore water pressure to 1÷1.3 bars.
WARNING
As for water treating in the domestic heating systems in order to optimise efficiency and safety, ensure a long life, trouble-free operation
of auxiliary equipment, minimise power consumption, thereby integrating the standards and rules in force in the country of installation, it
is recommended to use specific products suitable for multi-metal heating systems (see paragraph 3.2.4.).
WARNING
Pressure sensor will not electrically enable the burner ignition when water pressure is below 0.4 bar (this parameter can be edited by
qualified professional staff).
CH water pressure must not to be less than 1 bar. Restore proper value as needed, via the filling cock of the boiler (fig. 2) or the cock on the
cold water supply pipe (for models KRB/KR).
The procedure is to be followed while the system is cold. Digital pressure gauge is used to read pressure inside the heating system.
WARNING
After long inactivity of the boiler, its pump may be stuck. Before starting up the boiler, make sure that the pump is operating, with the
following procedure:
- unscrew the protective cap at the centre of the pump motor;
- put a screwdriver into the hole and manually rotate the circulation pump shaft clockwise;
- once the unblocking operation is completed, screw the protective cap back on and check for water leaks.
When the protection cap is removed, some water may flow out. Before refitting the boiler casing ensure that all surfaces are properly
dried.
WARNING
The boiler is equipped with a three-speed circulation pump; figures 19 to 22 show the different residual head values.
If you wish to set a different speed, taking into account the water circulation requirements in the boiler and the resistance properties of
the system, check operation of the boiler in all the conditions dictated by the features of the system (e.g. closure of one or more heating
zones or of thermostat-controlled valves).
To switch the boiler on and off, refer to the "Instructions for the User".
43
3.5. Available head
KC - KRB - KR 12 MODEL
600
500
Available head [mbar]
400
V3
300
V2
200
V1
100
KEY
0 200 400 600 800 1000 1200
V1 Pump speed I (min)
V2 Pump speed II Flow rate [l/h]
V3 Pump speed III (max.) fig. 19
KC - KRB - KR 24 MODEL
600
500
Available head [mbar]
400
V3
300
V2
200
V1
100
KEY
V1 Pump speed I (min) 0 200 400 600 800 1000 1200
V2 Pump speed II Flow rate [l/h]
V3 Pump speed III (max.) fig. 20
44
KC - KRB - KR 28 MODEL
600
500
Available head [mbar]
400
V3
300
V2
200
V1
100
KEY
0
V1 Pump speed I (min) 200 400 600 800 1000 1200 1400
V2 Pump speed II
Flow rate [l/h]
V3 Pump speed III (max.) fig. 21
KC - KRB - KR 32 MODEL
600
500
Available head [mbar]
400
V3
300
V2
200
V1
100
KEY
0 200 400 600 800 1000 1200 1400
V1 Pump speed I (min)
V2 Pump speed II
V3 Pump speed III (max.) Flow rate [l/h] fig. 22
45
3.6. Wiring diagrams
MODEL KC
0CREMOTO04
ER
485A
485B
COM
GND
+5V
NO
NC
bn bn wh wh pk pk rd rd bu bu bk bk bk wh pk or rd wh bk
Conn_F
wh
pk
bk
SF SR1 SR2
rd
CN_J
Conn_E
bk
wh
CN_C CN_C pk
CN_E CN_E X14 pk or
pk
rd or
bu or
pk rd Conn_C
bk rd bk
bn wh
bu pk
JP1 bu
PV
P
rd
CN_H
CN_B CN_B
wh
CN_J wh
DK TF
IN
CN_A CN_A
GND
OUT
rd
wh CN_D
or CN_D
bu bn
FL bk
0SCHEMOD47 bn
wh
wh
gy pk
gy pk
bn bu
bn bu
rd CN_M bk
rd bk
SS SRT
ACC1 CN_L CN_L
5
rd
CN_I
wh
bk
bu
E bn
1
ygn
X7 X6 X5 X4 X3 X2 X2
CN_M
CN_I
ygn
ygn
N
1
7 1
X5
X4 bu bn bn bu bu bn
Risc.
Sanit.
ygn
X3
230Vac
4
P 50Hz
V 3 12
VG
1 2 3 4
MDV
b n
b
b u
p k
rd k
fig. 23
46
KEY TF: flue gas thermostat PANEL ELECTRICAL CONNECTIONS
0SCHEMOD27: boiler PCB VG: gas valve 1-2: ambient thermostat contact 2
0SCHEINT00: interface PCB P: modulating circulator boiler pump 3-4: ambient thermostat contact 1 or opentherm
DK: analogue water pressure switch MDV: electric deviating valve 5-6: external probe
FL: flow switch E: ignition/flame detection electrode 7-8: boiler Water cylinder probe
SS: DHW OUT NTC probe 10 kOhm at 25 °C B=2435 V: brushless fan 9-10: boiler solar probe
S3S: DHW IN NTC probe 10 kOhm at 25 °C B=2435 ACC1: ignition transformer 11-12: solar collector probe
SRT: return NTC probe 10 kOhm at 25 °C B=2435 CN_A-CN_M: signal/load connectors 17: serial input GND
SR1-SR2: heating NTC probe 10 kOhm at 25 °C X2-X7: ground connectors 18: serial input 485A
B=2435 0CREMOTO04: Opentherm Fondital remote control 19: serial input 485B
SF: flue NTC probe 10 kOhm at 25 °C B=2435 0SONDAES01: external probe to be used with Remote 20: serial input +5V
PV: Air pressure switch Control (p/n 0CREMOTO04, optional) 21-22-23: multifunctional relay contact (not potential
free), 250V 1A: 21=NO (normally open); 22=NC
(normally closed); 23=common
3.6.1. Wiring diagram for forced circulation solar system with combi boiler
Parameter setting
P03 P17 P18
1 2 1
FORMENTERA
KC 12-24-28-32 SOLARCOLLETTORE
SONDA COLLECTOR
SOLARE
PROBE
EXTERNAL
SONDA PROBE
ESTERNA
AMBIENT
TERMOSTATO
THERMOSTAT
AMBIENTE
TERMINALS
MORSETTI 5 5
- 6- 6
TERMINALS 3 - 34- 4
MORSETTI
TERMINALS
MORSETTI 2121 - 22
- 22 - 23
- 23
TERMINALS 11 -11
MORSETTI 12- 12
0KITSOLC07
T
TERMINALS
MORSETTI 9 - 10
9 - 10
SONDA BOLLITORE
SOLAR CYLINDER
SOLARE
PROBE
fig. 24 DOMESTIC
RETE IDRICAWATER SYSTEM
47
Multifunction relay connecting diagram
Solar collector anti-freeze function is enabled by setting parameter P24 = 1. With this function, solar pump is activated as soon as solar collector
probe detects a temperature of 4° C
This function prevents that solar collectors in stagnation state are exposed to high thermal stresses.
With the boiler in SUMMER, WINTER or CH ONLY mode, if the temperature read by solar collector probe is between 110°C and 115°C (editable with
parameter P22) and the temperature measured by the solar water cylinder probe is below 93 °C, solar pump is enabled to fill water cylinder. Solar
pump operation is disabled as soon as solar collector temperature goes below 108 °C or solar water cylinder probe detects a temperature above
95°C.
This function consists in cooling water cylinder down to the temperature value set by the user by transferring excess heat from the water cylinder
to the solar collector.
With the boiler in SUMMER, WINTER or CH ONLY mode, if water cylinder temperature is 2°C higher than set-point temperature and collector
probe temperature is 6°C lower than solar water cylinder probe temperature (editable with parameter P20), solar pump is enabled to cool water
cylinder. Function is interrupted as soon as water cylinder temperature reaches the set-point value set by the user, or when solar collector probe
temperature is 3°C lower than solar water cylinder probe temperature (editable with parameter P21). Function can be disabled with parameter P26
(P26 = 1 enabled; P26 = 0 disabled).
When solar pump is active, symbol (11, fig.1) appears on the display. If solar collector probe or solar water cylinder probe are faulty, error codes
E24 and E28 will be displayed, respectively. Solar pump will be turned off.
48
3.6.6. Wiring diagram for natural circulation solar system with combi boiler
Parameter setting
P03 P17 P18
1 2 0
FORMENTERA
KC 12-24-28-32
EXTERNAL
SONDA PROBE
ESTERNA
AMBIENT
TERMOSTATO
THERMOSTAT
AMBIENTE
TERMINALS 5 - 6
MORSETTI 5 - 6
TERMINALS
MORSETTI33 -- 44
TERMINALS 21 - 22 - 23
MORSETTI 21 - 22 - 23
SOLARVALVOLA
DEVIATING VALVE
DEVIATRICE SOLARE
M
TERMINALS 9 - 10
MORSETTI 9 - 10 SOLAR CYLINDER
SONDA BOLLITORE
SOLARE
PROBE
DOMESTIC WATER
RETE IDRICA
fig. 25 SYSTEM
X: neutral X: neutral
Y: to boiler Z: to collector
Z: to collector
fig. 26
49
MODEL KRB
0CREMOTO04
ER
R=10kΩ
485A
485B
COM
GND
+5V
NO
NC
bn bn wh wh pk pk rd rd bu bu bk bk bu bk bk wh pk or rd wh bk
Conn_F
wh
pk
SF SR1 SR2
bk
rd
CN_J
Conn_E
bk
wh
CN_C CN_C pk
CN_E CN_E X14 pk or
pk
rd or
bu or
pk rd Conn_C
bk rd bk
bn wh
bu pk
JP1 bu
PV
P
rd
CN_H
CN_B CN_B
wh
CN_J wh
TF
IN
CN_A CN_A
GND
OUT
rd
wh
DK
CN_D CN_D
or
bn bn
bk
0SCHEMOD47 bn
wh
wh
pk
pk
bn bu
bn bu
rd CN_M bk
rd bk
SRT
ACC1 CN_L
5
rd
CN_I CN_L
wh
bk
bu
E bn
1
230V 50Hz
ygn
X7 X6 X5 X4 X3 X2 X2
X4 X5 CN_M
CN_I
ygn
ygn
N
1
7 1
bu bn bn bu bu bn
Risc.
Sanit.
ygn
X3
4
P
V 31 2
VG
MDV
b n
b
b u
1 3 4
p k
N
rd k
fig. 27
50
KEY CN_A-CN_M: signal/load connectors 17: serial input GND
0SCHEMOD27: boiler PCB X2-X7: ground connectors 18: serial input 485A
0SCHEINT00: interface PCB 0CREMOTO04: Opentherm Fondital remote control 19: serial input 485B
DK: analogue water pressure switch 0SONDAES01: external probe to be used with Remote 20: serial input +5V
SRT: return NTC probe 10 kOhm at 25 °C B=2435 Control (p/n 0CREMOTO04, optional) 21-22-23: multifunctional relay contact (not potential
SM1-SM2: heating NTC probe 10 kOhm at 25 °C free), 250V 1A: 21=NO (normally open); 22=NC
B=2435 PANEL ELECTRICAL CONNECTIONS (normally closed); 23=common
SF: flue NTC probe 10 kOhm at 25 °C B=2435 1-2: ambient thermostat contact 2
PV: Air pressure switch 3-4: ambient thermostat contact 1 or opentherm
TF: flue gas thermostat 5-6: external probe
VG: gas valve 7-8: boiler Water cylinder probe
P: circulator boiler pump 9-10: boiler solar probe
MDV: electric deviating valve 11-12: solar collector probe
E: ignition/flame detection electrode 13-14: timer/cylinder thermostat if a water cylinder
V: brushless fan probe is not present
ACC1: ignition transformer
3.6.7. Wiring diagram for forced circulation solar system with CH only boiler
Parameter setting
P03 P17 P18
3 2 1
FORMENTERA
KRB 12 - 24 - 28 - 32
EXTERNAL
SONDA PROBE
ESTERNA
AMBIENT
TERMOSTATO
THERMOSTAT
AMBIENTE
TERMINALS 5 - 6
MORSETTI 5 - 6
TERMINALS 3-4
MORSETTI 3 - 4
TERMINALS 1111-- 12
MORSETTI 12
TERMINALS 7 - 8
MORSETTI 7 - 8
TERMINALS
MORSETTI 21 -21
22 - -2322 - 23
CYLINDER - BOILER
SONDA BOLLITORE
PROBE
CALDAIA
CYLINDER SOLAR
SONDA BOLLITORE
PROBE
SOLARE
TERMINALS 9 - 10
MORSETTI 9 - 10
fig. 29
51
MODEL KR
0CREMOTO04
ER
R=10kΩ
485A
485B
COM
GND
+5V
NO
NC
Heating
D.H.W.
Com
bn bn wh wh pk pk rd rd bu bu bk bk bu bk bk wh pk or rd wh bk
wh rd bk
Conn_F
wh
pk
SF SR1 SR2
bk
rd
CN_J
Conn_E
bk
wh
CN_C CN_C pk
CN_E CN_E X14 pk or
pk
rd or
bu or
pk rd Conn_C
bk rd bk
bn wh
bu pk
JP1 bu
PV
P
rd
CN_H
CN_B CN_B
wh
CN_J wh
TF
IN
CN_A CN_A
GND
rd
0SCHEMOD47
OUT
wh CN_D
DK
or CN_D
bu bn
bk bn
wh
wh
pk
pk
bn bu
bn bu
rd CN_M bk
rd bk
SRT
ACC1 CN_L
5
rd
CN_I CN_L
wh
bk
bu
E bn
1
230V 50Hz
ygn
X7 X6 X5 X4 X3 X2 X2
CN_M
X4
4
CN_I X5
ygn
ygn
wh
7
bu bn bn bu bu
1
bn
rd
bk
1
ygn
X3
P
V
VG
b n
b
b u
1 3 4
p k
N
rd k
fig. 30
52
KEY CN_A-CN_M: signal/load connectors 17: serial input GND
0SCHEMOD27: boiler PCB X2-X7: ground connectors 18: serial input 485A
0SCHEINT00: interface PCB 0CREMOTO04: Opentherm Fondital remote control 19: serial input 485B
DK: analogue water pressure switch 0SONDAES01: external probe to be used with Remote 20: serial input +5V
SRT: return NTC probe 10 kOhm at 25 °C B=2435 Control (p/n 0CREMOTO04, optional) 21-22-23: multifunctional relay contact (not potential
SM1-SM2: heating NTC probe 10 kOhm at 25 °C free), 250V 1A: 21=NO (normally open); 22=NC
B=2435 PANEL ELECTRICAL CONNECTIONS (normally closed); 23=common
SF: flue NTC probe 10 kOhm at 25 °C B=2435 1-2: ambient thermostat contact 2 24-25-26: VRA, relay contacts (not potential free) for
PV: Air pressure switch 3-4: ambient thermostat contact 1 or opentherm 3-way valve, 250V 1A: 24=DHW; 25=CH; 26=common
TF: flue gas thermostat 5-6: external probe
VG: gas valve 7-8: boiler Water cylinder probe
P: circulator boiler pump 9-10: boiler solar probe
MDV: electric deviating valve 11-12: solar collector probe
E: ignition/flame detection electrode 13-14: timer/cylinder thermostat if a water cylinder
V: brushless fan probe is not present
ACC1: ignition transformer
3.6.9. Wiring diagram for forced circulation solar system with CH only boiler
Parameter setting
P03 P17 P18
3 2 1
FORMENTERA
KR 32
EXTERNAL
SONDA PROBE
ESTERNA
AMBIENT
TERMOSTATO
THERMOSTAT
AMBIENTE
TERMINALS 5 - 6
MORSETTI 5 - 6
TERMINALS 3-4
MORSETTI 3 - 4
TERMINALS 1111- -12
MORSETTI 12
TERMINALS
MORSETTI 7 - 8 7 - 8
TERMINALS 21
MORSETTI 21 - 22 - 23- 22 - 23
CYLINDER
SONDA - BOILER
BOLLITORE
PROBE
CALDAIA
M
TERMINALS 15 - 16
MORSETTI 15 - 16
SOLAR CYLINDER
SONDA BOLLITORE
PROBE
SOLARE
TERMINALS
MORSETTI 9 - 10
9 - 10
fig. 32
53
3.6.11. Multifunction relay setting diagrams
The control panel features a multifunction relay, to be set through the parameter P17 - TSP17
Relay with Remote Control and TA2
Remote control
solenoid valve
fig. 33
Relay with remote request (P17=1) Relay with TA2 request (P17=3)
TA circulator
TA circulator
fig. 34 fig. 35
54
Relationship between temperature (°C) and nominal resistance (Ohm) of all NTC probes.
T (°C) 0 2 4 6 8
0 27203 24979 22959 21122 19451
10 17928 16539 15271 14113 13054
20 12084 11196 10382 9634 8948
30 8317 7736 7202 6709 6254
40 5835 5448 5090 4758 4452
50 4168 3904 3660 3433 3222
60 3026 2844 2674 2516 2369
70 2232 2104 1984 1872 1767
80 1670 1578 1492 1412 1336
90 1266 1199 1137 1079 1023
Table 21 - Relationship between "Temperature and Nominal resistance" for temperature probes
This boiler is built to run on the type of gas specified on the order, which is shown on the packaging and on the boiler rating
plate.
Any later transformation is to be exclusively carried out by qualified personnel, using manufacturer designed accessories and
following the procedure and adjustment instructions for an accurate boiler setting-up.
In case the nozzle idles when reaching the bottom of the nozzle threaded seat, it means that the thread is damaged
and perfect sealing is not ensured. The whole mixer shall be replaced.
- To refit the plastic body (Venturi), insert it inside mixer and secure it in place with the retaining screws. Take care not to damage the O-rings
assembled on plastic body ends (fig. 38) and to respect the assembling direction (fig. 39).
- Refit the reassembled mixer onto the fan with the socket head screws, making sure to insert the O-ring between mixer and fan (fig. 37).
- Reconnect boiler to electric power supply, and open the gas cock.
- Access the programming page to set the parameters P4-P5-P6-P7-P8 to the propane gas values, as described in table 19.
- Adjust the gas valve (see next paragraph, 3.7.3.).
In case the nozzle idles when reaching the bottom of the nozzle threaded seat, it means that the thread is damaged
and perfect sealing is not ensured. The whole mixer shall be replaced.
55
- To refit the plastic body (Venturi), insert it inside mixer and secure it in place with the retaining screws. Take care not to damage the O-rings
assembled on plastic body ends (fig. 38) and to respect the assembling direction (fig. 39).
- Refit the reassembled mixer onto the fan with the socket head screws, making sure to insert the O-ring between mixer and fan (fig. 37).
- Reconnect boiler to electric power supply, and open the gas cock.
- Access the programming page to set the parameters P0-P4-P5-P6-P7-P8 to the natural gas values, as described in table 19.
- Adjust the gas valve (see next paragraph, 3.7.3.).
Gas pipe
Air intake
pipe
Mixer
Gas valve
fig. 36 fig. 37
Gas fitting
O-ring Venturi to mixer Retaining screws
retaining screws
Direction tab
Nozzles
fig. 38 fig. 39
- Make sure that the ambient thermostat (optional), if fitted, is set to ON.
- Select the "heating" mode on the control panel pressing key n times until symbol is displayed.
- Start the ‘flue cleaning’ function by keeping key pressed until symbol stops flashing. Boiler switches to max. output operation.
- If a gas switching has been made, access the programming page and set the P0-P4-P5-P6-P7-P8 parameters based on the output and on the gas,
as specified in table 19.
- Set the flue (CO2) rate by turning the ratio adjuster B (fig. 40) and ensure that reading falls within the limits of table 22. Let boiler flue cleaning
function on and continue with the next point ”Minimum heating output adjustment" .
- Set boiler min. output operation by keeping symbol ‘-’ pressed on the heating temperature adjustment key until the value corresponding to fan
min. speed for the output and boiler gas (refer to table 19) is displayed.
- Boiler switches to min. output operation.
- Set the flue (CO2) rate by turning the offset adjuster C (fig. 40) and ensure that reading falls within the limits of table 22.
- Keep key pressed to end the flue cleaning function.
56
C
fig. 40
57
4. TESTING THE BOILER
Should the boiler not be installed in compliance with the prevailing laws and standards, notify the system supervisor and do not
test the boiler.
To switch the boiler on and off, refer to the " Instructions for the User”.
58
5. MAINTENANCE
Any maintenance (and repair) work must only be carried out by qualified personnel.
The user is strongly advised to have the boiler serviced and repaired by a qualified Service Centre.
Appropriate boiler maintenance ensures efficient operation, environment preservation, and safety for people, animals and objects.
Disconnect electric power supply before starting any maintenance procedure, involving replacement of components and/or
cleaning inside parts of boiler.
When checking the boiler for the very first time, also verify:
- boiler room suitability;
- diameter and length of flue gas system ducts;
- boiler installation in accordance to this “Installation use and maintenance” manual instructions.
Should the boiler not operate correctly, while not posing danger to people, animals or property, notify the system supervisor both
verbally and in writing.
The combustion parameters of the boiler, which have to be checked in order to determine efficiency and emissions, must be measured in
compliance with applicable legislation and standards.
59
6. TROUBLESHOOTING
BOILER STATUS MALFUNCTION PROBABLE CAUSE SOLUTION
Check gas supply.
Gas supply failure. Check gas supply cock or gas network
safety valve intervention.
Burner does not ignite. Gas valve is disconnected. Reconnect it.
Gas valve is faulty. Replace it.
The board is faulty. Replace it.
Ignition electrode is faulty. Replace the electrode.
Burner does not ignite:
there is no spark. Electronic board does not ignite. It is
Replace electronic board.
E01* faulty.
Electronic board does not detect flame: Check the correct phase-neutral
inverted phase and neutral. connection to the power supply.
Flow temperature exceeded the max. Circulation pump is faulty. Replace it.
allowed value. Circulation pump is seized. Check pump electrical connection.
Water cylinder probe fault (KRB with Probe is disconnected. Reconnect it.
E12** external water cylinder, optional, and
NTC probe). Probe is faulty. Replace it.
Flow probe failure on one of the heating Probe is disconnected. Reconnect it.
E36**
zones. Probe is faulty. Replace it.
Zone configuration error (optional, if Check that the P61 parameter set
E43 Remote Control and ambient thermostat Wrong boiler board setting parameters. values match with those specified on
are connected). the reference tables.
E98
Max. number of reset attempts from The user has reached the max. number Disconnect the boiler from the power
touch screen reached of resettable errors from the boiler. supply.
Max. number of reset attempts from The user has reached the max. number
Disconnect the boiler from the power
E99 Remote Control reached (optional, if of resettable values from the Remote
supply.
connected). Control.
* errors that can be reset by the user by keeping the 'Reset' button pressed
** self-resettable errors, they automatically reset as soon as the failure is corrected
*** errors that can be reset only by the Technical Service personnel
In case when errors E51, E52, E53, EE73, E85, E90 and E91 are displayed, please contact a qualified Service Centre.
61
62
63
0LIBMCEN06